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Week 1-Solutions-Productivity OPMT
Week 1-Solutions-Productivity OPMT
Productivity
1- Riverside Metal Works produces cast bronze valves on a 10-person assembly line. On a recent day,
160 valves were produced during an 8-hour shift.
a) Calculate the labour productivity of the line.
b) The manager at Riverside changed the layout and was able to increase production to 180 units per
8-hour shift. What is the new labour productivity per labour-hour?
c) What is the percentage of productivity increase?
Ans.
1- (a) Labor productivity is 160 valves/80 hours = 2 valves per hour.
(b) New labor productivity = 180 valves / 80 hours = 2.25 valves per hour
(c) Percentage change in productivity = .25 valves / 2
valves = 12.5%
2- David Upton is president of Upton Manufacturing, a producer of Go-Kart tires. Upton makes 1000
tires per day with the following resources:
Labour: 400 hours per day @ $12.50 hour
Raw material: 20 000 pounds per day @ $1 per pound
Energy: $5 000 per day
Capital costs: $10 000 per day
a) What is the labour productivity per labour-hour for these tires at Upton Manufacturing?
b) What is the multifactor productivity for these tires at Upton Manufacturing?
Ans .
(a) Labor productivity = 1,000 tires/400 hours = 2.5 tires/hour.
(b) Multifactor productivity is 1,000 tires/(400 ×
$12.50 + 20,000 × $1 + $5,000 + $10,000) =
1,000 tires/$40,000 = 0.025 tires/dollar.
3- Eric Johnson makes billiard balls in his New England plant. With recent increases in his costs, he has
a newfound interest in efficiency. Eric is interested in determining the productivity of his
organization. He would like to know if his organization is maintaining the manufacturing average of
3% increase in productivity. He has the following data representing a month from last year and an
equivalent month this year:
Ans.
Labor 0.31
Resin 2.22
Capital –0.01
Energy 0.02
4- Eric Johnson (using data from Problem 3) determines his costs to be as follows:
Labour: $10 per hour
Resin: $5 per pound
Capital expense: 1% per month of investment
Energy: $0.50 per BTU
Show the percent change in productivity for one month last year versus one month this year, on a
multifactor basis with dollars as the common denominator.
Ans.
Change=
([
1000
4510 ) −(
4850 )
1000
]
=¿
1000
( )
4850
0.222−0.206 0.016
= =0.078
0.206 0.206