1 2 3 4 5 6 7 8

A
A

ELECTRICAL WIRING DIAGRAM FOR

POWER CUM PLC PANEL
B
SM GLOBAL 60 Ei/EN/10.54/TII/001/N.GAS/UNIGAS BURNER/LME 73/ B

THERMOWIZ NXT

C
C

REFERENCE DOCUMENT :-
D A) P & I DRG. NO. PZA043DP01-1 D
B) PLC IO LIST-PZA043DC01
C) UNIGAS BURNER DRAWING NO:- LME73_GAS_09_368

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

TITLE PAGE ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY

01 AS BUILT CORRECTIONS DONE ON VRK VMG

ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

DATED 11.03.2023. APPROVED VMG

CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 1 of 30 01
 1 2 3 4 5 6 7 8

TABLE OF CONTENT
A
PAGE DESCRIPTION REMARK A

/1 TITLE PAGE

/2 TABLE OF CONTENT

/3 TABLE OF CONTENT

/4 SYMBOLS USED IN ELECTRICAL DIAGRAM

/5 FEEDER DETAILS
B
/6 INCOMING POWER DISTRIBUTION
B
/7 INCOMING POWER DISTRIBUTION

/8 ELECTRICAL POWER WIRING DIAGRAM

/9 ELECTRICAL CONTROL WIRING DIAGRAM

/10 TITLE PAGE OF PLC SECTION

/11 220VAC POWER DISTRIBUTION

/12 24VDC POWER DISTRIBUTION

/13 CPU SUPPLY MODULE C

C
/14 CPU ON BOARD DIGITAL INPUT MODULE

/15 CPU ON BOARD DIGITAL OUTPUT MODULE

/16 DIGITAL INPUT MODULE DI-1

/17 DIGITAL INPUT MODULE DI-1

/18 DIGITAL INPUT MODULE DI-1

/19 DIGITAL INPUT MODULE DI-1

/20 DIGITAL OUTPUT MODULE DO-1

D D
/21 DIGITAL OUTPUT MODULE DO-1

/22 ANALOG INPUT MODULE AI-1

/23 ANALOG OUTPUT MODULE AO-1

/24 IGEMA

/25 BURNER FEEDBACK

/26 R TO I CONVERTOR E

/27 SYSTEM CONFIGURATION

E
/28 GENERAL ARRANGEMENT

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

TABLE OF CONTENT ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 2 of 30 01
 1 2 3 4 5 6 7 8

TABLE OF CONTENT
A
PAGE DESCRIPTION REMARK A

/29 GENERAL ARRANGEMENT

/30 GENERAL ARRANGEMENT

B
B

C
C

D D

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

TABLE OF CONTENT ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 3 of 30 01
 1 2 3 4 5 6 7 8

SYMBOLS USED IN ELECTRICAL DIAGRAM

A
A

MCCB MOULDED CASE MPCB MOTOR PROTECTION HOOTER

US UTILITY SOCKET HT
CIRCUIT BREAKER I> I> I> CIRCUIT BREAKER
I>>I>>I>>

1POLE MINIATURE B
CURRENT F MCB MAIN SWITCH
B CT TRANSFORMER HRC FUSE CIRCUIT BREAKER S

3POLE MINIATURE
MCB ON/OFF SWITCH
CIRCUIT BREAKER X NON FUSE TERMINALS PE POWER EARTH SS

2POLE MINIATURE 3 PHASE MOTOR C

MCB M PB PUSH BUTTON
C CIRCUIT BREAKER M Q POWER CONTACTOR
3~

X'MER CONTROL Q CONTACTOR COIL K AUX.CONTACTOR COIL

DS0 LIMIT SWITCH
TRANSFORMER

TL0 PANEL LIGHT NORMALLY TB

NO LAMP INDICATION LAMP FUSE TERMINALS
OPEN (NO) CONTACT
D D

AC AC

NORMALLY
COOLING FAN NC PS POWER SUPPLY EE INSTRUMNET EARTH
CF CLOSE (NC) CONTACT

EMG. EMERGENCY STOP NL NEUTRAL LINK

X FUSE TERMINALS WITH LED E

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

SYMBOLS USED IN ELECTRICAL DIAGRAM ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 4 of 30 01
 1 2 3 4 5 6 7 8

A
SWITCH GEAR SELECTION, 380V, 3Ph, 50Hz
SWITCH GEAR MAKE :- SCHENIEDER A

APPROX. MCB/MCCB/MPCB FUSE CONTACTOR OLR

RATING
SWITCH GEAR FOR RATED
KW
CURRENT TAG RATING TAG RATING TAG RATING TAG RATING

FEED WATER PUMP NO.1,2 4KW 32A 18A 7-10A

9.82A CB1,2 - - K1,K2 OLR1,2
(M1)(M2)(1W+1S) (DOL) A9KF71432 LC1E1810 LRE14 B
B
LP DOSING PUMP-(40 WATT) -- CB3,4 02A - - 9A - -
40WATT K3,K4
(M6)(M7)(1W+1S) A9KF71302 LC1E0910

LP DOSING AGITATOR 02A 9A

60WATT -- CB5 - - K5 - -
MOTOR(M8) A9KF71302 LC1E0910

UNIGAS BURNER 11KW 80A - -

-- CB6 - - - -
POWER SUPPLY (DOL) EZC100H3080

- - - - - - - - - -

C
C
INCOMER S1-125A

D D

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

FEEDER DETAILS ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 5 of 30 01
 1 2 3 4 5 6 7 8

*
S1
A R0 R0 R0 1 2
R / 7.1:A
A
Y0 Y0 Y0 3 4
Y / 7.1:A

B0 B0 B0 5 6
B / 7.1:A
N N N
N / 7.1:A

* S1-INCOMER SWITCH
1
B
CB7
B 6A 2
1 1 1
F1 F2 F3
2A 2A 2A
R0

Y0

B0

7
C
C

R X1 Y X1 B X1

8
RED YELLOW BLUE

X2 X2 X2
1 2 3
N

US
5A
'R' PHASE ON 'Y' PHASE ON 'B' PHASE ON PE
UTILITY SOCKET
R0 Y0 B0 N
D D
3PH. 380VAC,
50Hz 4WIRE
INCOMING
SUPPLY

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

INCOMING POWER DISTRIBUTION ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 6 of 30 01
 1 2 3 4 5 6 7 8

R R
R / 6.8:A R / 8.1:A
A
Y A
Y / 6.8:A Y / 8.1:A
B
B / 6.8:A B / 8.1:A
N
N / 6.8:B N / 8.1:A

1 3 5 7 1 3 5 7 1 3 7 1 3 7
CB1 CB2 CB3 CB4
8 8 2 4 8 2 4 8
2 4 6 2 4 6 B

/9.3:B
/9.2:B

/9.3:B

/9.4:B
B

N4

N5
R1

R2

R3

R4
B1

B2
Y1

Y2
1 3 5 1 3 5 1 3 1 3

1 K1 -K2 -K3 -K4

CB8 /9.2:E /9.3:E /9.3:E /9.4:E
2 4 6 2 4 6 2 4 2 4
2A 2

C
C
1 3 5 1 3 5
OLR1 OLR2
9

/9.2:C 2 4 6 /9.3:C 2 4 6

10
8
1

9
1

TB2 1 2 3 TB2 4 5 6 TB2 7 8 TB2 9 10

CF1-2
D D
2 3Cx1.5mm2 3Cx1.5mm2
3Cx2.5mm2 3Cx2.5mm2 2XWY 2XWY
2XWY @ 2XWY @ CUSTOMER CUSTOMER
SCOPE SCOPE
U1 V1 W1 U1 V1 W1 1 2 1 2
COOLING
FAN 1-2 M M M M
M1 M2 M6 M7
3~ 3~ 1~ 1~
PE PE PE PE

E FEED WATER FEED WATER LP DOSING LP DOSING

PUMP NO.1 PUMP NO.2 PUMP NO.1 PUMP NO.2

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

INCOMING POWER DISTRIBUTION ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 7 of 30 01
 1 2 3 4 5 6 7 8

R / 7.8:A R / 8.5:A
A
Y / 7.8:A Y/ A

R
B / 7.8:A B/ R / 8.4:A R / 24.2:A

N / 7.8:A N / 8.5:B

N
N / 8.4:A N / 24.2:A
1 3 7 1 3 5

CB5 CB6
2 4 8
B

/9.5:B
I> I> I>
B 2 4 6

N5
R5

1
CB9
6A 2
1 3

55
K5
/9.5:E
2 4
21
SW2
10A 22
CONTROL SUPPLY

P1
OFF/ON C
C

P1

N1
X1
L1

N1
220 VAC X2
CLEAR
CONTROL SUPPLY ON
11

12

13

14

15

TB2 11 12 TB2 13 14 4C X 6SQ.MM

15 N ARMOURED CABLE
D @ D
3Cx1.5mm2
2XWY L1 L2 L3 N
CUSTOMER BURNER TB
PE
SCOPE
1 2 MV UNIGAS BURNER P1 N1
11.2:A 9.1:E
POWER SUPPLY
M
M8 220VAC, 1Ø, 50Hz.
1~ CONTROL SUPPLY FOR
PE FEED WATER PUMP
NO.1 & 2,LP DOSING
E
PUMPS,AGITATOR

E LP DOSING UNIGAS BURNER

AGITATOR POWER SUPPLY

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

ELECTRICAL POWER WIRING DIAGRAM ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 8 of 30 01
 1 2 3 4 5 6 7 8

A
RB1-R3 RB1-R4 RB2-R1 RB2-R2 RB2-R3
15.5:E 20.3:E 20.3:E 20.4:E
A
15.4:E
FROM PLC

RB1-R3

RB1-R4

RB2-R1

RB2-R2

RB2-R3
B
7 7 7 7 7
B
CB1 CB2 CB3 CB4 CB5
/7.3:B 8 /7.4:B 8 /7.5:B 8 /7.7:B 8 /8.2:B 8
AUX.`NO' CONTACT AUX.`NO' CONTACT AUX.`NO' CONTACT AUX.`NO' CONTACT AUX.`NO' CONTACT
50

53

56

58

60
95 95
C
C OLR1 OLR2
/7.3:C 96 /7.4:C 96
51

54

11 11 11 11
K2 K1 K4 K3
/9.3:E 12 /9.2:E 12 /9.4:E 12 /9.3:E 12

D D
52

55

57

59

A1 A1 A1 A1 A1
K1 K2 K3 K4 K5
A2 A2 A2 A2 A2

N1
N1 / 8.6:D N1 / 11.2:A
E
FEED WATER PUMP FEED WATER PUMP LP DOSING PUMP LP DOSING PUMP LP DOSING
E NO.1 NO.2 NO.1 NO.2 AGITATOR

1 2 /7.3:C 1 2 /7.4:C 1 2 /7.5:C 1 2 /7.7:C 1 2 /8.2:C

3 4 /7.3:C 3 4 /7.4:C 3 4 /7.6:C 3 4 /7.7:C 3 4 /8.2:C
5 6 /7.3:C 5 6 /7.4:C 11 12 /9.4:D 11 12 /9.3:D 13 14 /16.6:B
11 12 /9.3:D 11 12 /9.2:D 13 14 /16.5:B 13 14 /16.5:B
13 14 /16.2:B 13 14 /16.3:B

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

ELECTRICAL CONTROL WIRING DIAGRAM ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 9 of 30 01
 1 2 3 4 5 6 7 8

A
A

B
B

PLC SECTION C

D D

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

TITLE PAGE OF PLC SECTION ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 10 of 30 01
 1 2 3 4 5 6 7 8

P1
P1 / 8.6:D P1 / 15.2:D

A
N1 A
N1 / 9.6:E N1 / 15.2:D

P1 N1
PROVISION TB3 TB3
1 3
FOR
UPS SUPPLY ***
UPS CABLE
TB3 2 TB3 4
3 C X 4 Sq. mm

N01
P01
2XWY CABLE
(CLIENT SCOPE)
1 3 B
CB10
B 10A 2 4

N02
P02

1 3 1 1 3 1

PSU1 -CB11 CB12 -CB13

2A 6A 2A
6.5 A 2 2 4 2
C

TB14-1

TB14-3

TB14-4

TB14-5
C

N02

N02
2 4
L1+

M1-

-TB14
-TB14 1 2 3 4
-TB14 5 6
3C x 1.5mm2
@
BURNER 220VAC,50Hz
L1+ M1- 220VAC,50Hz MA L N
TB
12.1:A 12.1:A SUPPLY FOR SPARE SUPPLY FOR SPARE
220VAC,50Hz
24V DC SUPPLY FOR SUPPLY FOR
D CPU, DIGITAL UNIGAS BURNER D
I/O MODULE CONTROL SUPPLY
HMI

*** NOTE:-1.SHORTLINK IS TO BE REMOVED WHEN

UPS SUPPLY IS CONNECTED
2.UPS IS IN CLIENT SCOPE

3.RATING OF UPS IS APROX. 2.5KVA

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

220VAC POWER DISTRIBUTION ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 11 of 30 01
 E
B

F
C
A

No.
ALT.
TB4
L5+ L1+

L1+

L5+
1

13.2:A
11.2:D
1

24V DC SUPPLY
FOR HMISTM6400
M5- M1-
M1-

M5-
2

13.2:A
11.2:D

ALTERATION
24V DC SUPPLY L6+

3
FOR CPU
TM262L10MESE8T M6-

L6+ M6-
4

13.2:C 13.2:C
24V DC SUPPLY L7+

5
FOR CPU
2

ONBOARD DIGITAL M7-

L7+ M7-
6
INPUT/OUTPUT

14.1:C 14.1:C

BY
MADE
L8+
24V DC SUPPLY

BY
7

CHKD
DIGITAL INPUT
M8-
DI-1-TM3DI32K

L8+ M8-
8

16.1:C 16.1:C

No.
ALT.
L9+
24V DC SUPPLY

9
DIGITAL OUTPUT
DO-1-TM3DQ16U M9-

L9+ M9-
20.1:B 20.1:B
10
3

24 VDC
11

SUPPLY FOR

ALTERATION
SPARE
12
PSU-1, 24VDC DISTRIBUTION

L11+
24V DC SUPPLY
13

ANALOG INPUT M11-

AI-1&2-TM3TI4/G

22.1:C 22.1:C
L11+ M11-
14

BY
MADE
L12+
4

24V DC SUPPLY
15

ANALOG OUTPUT

BY
CHKD
AO-1&2-TM3AQ2/G M12-
23.2:B 23.2:B
L12+ M12-

THE COPYRIGHT OF THESE

16

DRAWINGS AND OF ALL

ENCLOSURES ENTRUSTED TO
THE RECIPIENT PERSONALLY
PER- SONALLY REMAINS THE 24 VDC
EXCLUSIVE PROPERTY OF THE
17

FIRM. WITHOUT OUR WRITTEN SUPPLY FOR

CONSENT THEY SHOULD
NOT BE COPIED OR
SPARE
REPRODUCED OR DELIVERED
18

OR MADE KNOWN TO
THIRD PARTIES.

24 VDC L14+
SUPPLY FOR
19

R TO I(RTD) M14-
5

TITLE:-
CONVERTER
26.4:B 26.4:D
L14+ M14-

CLIENT:-
20

PRODUCT:-
24 VDC
21

SUPPLY FOR
SPARE
22

24 VDC
23

SUPPLY FOR
SPARE
24
6

24VDC POWER DISTRIBUTION

CHINCHWAD PUNE 411019

THERMAX LIMITED
(C &H,HEATING ENGINEERING)
NOTE:

SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73

LED TERMINAL 2A
7

THERMAX
˜
SCALE

DRG. No.
GLASS FUSE TERMINAL WITHOUT

SHEET No.
DRAWN

CHECKED

APPROVED

12
of
PZA043DE01
VRK

30
VMG
VMG
8

ALT. No.
11-01-2023

01
E
A

D
C
B

F
 1 2 3 4 5 6 7 8

L5+ / 12.1:D

A M5- / 12.1:D
A

EE

HMI
SET 1 OF 1 USB USB
V+ V- EE (TYPE A) (TYPE B)
(COM1) (ETH1) (ETH2)
+ - EE B
B POWER PLUG CONNECTOR

HMISTM6400 SCHNEIDER

L6+ / 12.2:D
C
C
MODBUS COMMUNICATION
M6- / 12.2:D ON ETHERNET TCP IP
EE
PROGRAMMING FOR
CLIENT(PROVISION)

-CPU2
ETH 1- CN8
EE CN1 SERIAL I0
CN6 I1

Inputs/Outputs Terminal Connector

AL1 AL2 24V+ 0V- I2 IN
0
PLC I3
1
PWR C 2
CN7 Q0 3
OUT
D RUN Q1
0 D
Q2 1
ERR 2
ETH 2- Q3
3
24V
FSP CN3 0V

I/O

SD SD

CN4
CARD
RUN SL
SLOT
ETH.1
NOTE: FUSE RATING
STOP
USB GLASS FUSE TERMINAL

CN5
ETH.2 ETH 2-
CN2 mini B E
MS DI 500mA

E
NS M262
TM262L10MESE8T DO 2A

TM262L10MESE8T Tr OUT Source

AI 250mA

AO 100mA
CLIENT:-
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ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

CPU SUPPLY MODULE ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 13 of 30 01
 1 2 3 4 5 6 7 8

A
PB1 PB2 ESS A

ALARM SPARE
FAULT EMERGENCY
ACKNOWLEDGE RESET STOP

13 13 13
PB1 PB2 ESS
14 14
B
14
B
TB5-1

TB5-2

TB5-3

TB5-4

TB5-5

TB5-6
TB5 1 TB5 3 TB5 5 TB5 7
2 4 6 8

L7+
L7+ / 12.2:D L7+ / 15.1:B
C
C
M7-
M7- / 12.2:D M7- / 15.1:B

1.DI2

1.DI3
1.FI0

1.FI1

D CPU D
/13.0:C
C I0 I1 I2 I3

TM262L10MESE8T
DIGITAL I/P - 4DI DIGITAL I/P - 4DI SCHNEIDER

CLIENT:-
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ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

CPU ON BOARD DIGITAL INPUT MODULE ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 14 of 30 01
 1 2 3 4 5 6 7 8

A
CPU DIGITAL O/P- 4DO DIGITAL O/P - 4DO SCHNEIDER A

TM262L10MESE8T
24V+ 0V- Q0 Q1 Q2 Q3

1.Q0

1.Q1

1.Q2

1.Q3
B

L7+
L7+ / 14.5:C

M7-
M7- / 14.5:C

RB1
+1 -1 +2 -2 +3 -3 +4 -4

C
C R1 R2 R3 R4

O1 C1 P1 O2 C2 P2 O3 C3 P3 O4 C4 P4
TB6-1

TB6-2

TB6-3

TB6-4

TB6-5

TB6-6

TB6-7

TB6-8
TB6 1 TB6 3 TB6 5 TB6 7
2 4 6 8
D D
P1 P1
P1 / 11.3:A P1 / 20.2:D
N1 N1

RB1-R4
N1 / 11.3:A
RB1-R3
N1 / 21.2:D
N1
21

22
N1

x1 x1

H L4
GRREN x2
x2
RB1-R3 RB1-R4
9.2:A 9.3:A E

E
HOOTER ALL SAFETY M1 STR/STP M2 STR/STP
OK
FEED WATER FEED WATER
PUMP 1 PUMP 2
START/STOP START/STOP
@-TL FACTORY COMMAND COMMAND
CABLING
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FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

CPU ON BOARD DIGITAL OUTPUT MODULE ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

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THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 15 of 30 01
 1 2 3 4 5 6 7 8

A
A
M1-R M1-T M2-R M2-T M6-R M7-R M8-R

FEED WATER FEED WATER FEED WATER FEED WATER LP DOSING LP DOSING LP DOSING
PUMP-1 PUMP-1 PUMP-2 PUMP-2 PUMP NO. 1 PUMP NO. 2 AGITATOR
SPARE
ON TRIP ON TRIP ON ON ON
FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK FEEDBACK

B
13 97 13 97 13 13 13
B
K1 OLR1 K2 OLR2 K3 K4 K5
/9.2:E /7.3:C 98 /9.3:E 14 /7.4:C 98 /9.3:E /9.4:E /9.5:E 14
14 14 14

TB5-15

TB5-16

TB5-17

TB5-18

TB5-19

TB5-20

TB5-21

TB5-22
TB5-11

TB5-12

TB5-13

TB5-14
TB5-10
TB5-9

TB5 9 10 11 12 13 14 15 16 17 18 19 20 21 22 TB5 23 24

C
C

L8+ / 12.2:D L8+

L8+ / 17.1:D

M8-
M8- / 12.2:D M8- / 17.1:D
1.I0

1.I1

1.I2

1.I3

1.I4

1.I5

1.I6

1.I7
M7-

DI-1
D D
4- I0 I1 I2 I3 I4 I5 I6 I7 2
COM0 20 18 16 14 12 10 8 6 NC

CN1

DIGITAL I/P - 32 DI TM3DI32K DI 8x24VDC 1 OF 4 MODICON

@-TL FACTORY
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TITLE:-
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DIGITAL INPUT MODULE DI -1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
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PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

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DRAWINGS AND OF ALL

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THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
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CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 16 of 30 01
 1 2 3 4 5 6 7 8

A
A

SPARE SPARE SPARE SPARE SPARE SPARE SPARE SPARE B

B

TB5 25 26 27 28 29 30 31 32
33 34 35 36 37 38 39 40 C
C

L8+ / 16.7:C L8+ / 18.1:C

M8- / 16.2:C M8- / 18.1:D

1.I10

1.I11

1.I12

1.I13

1.I14

1.I15
1.I8

1.I9

D D

DI-1
I8 I9 I10 I11 I12 I13 I14 I15
3- 1
19 17 15 13 11 9 7 5
COM0 NC

CN1
DIGITAL I/P - 32 DI TM3DI32K DI 8x24VDC 2 OF 4 MODICON E

@-TL FACTORY
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TITLE:-
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DIGITAL INPUT MODULE DI -1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 17 of 30 01
 1 2 3 4 5 6 7 8

A
A

LSH 1-5 LC 2-3A LSLL 2-3 LSLL 1-5 PSH 2-5 PSH 5-2
LSL 1-5
BOILER WATER FEED WATER BOILER STEAM BOILER SPARE
FEED WATER FEED WATER BOILER WATER
TANK LEVEL LEVEL LEVEL EXTRA TANK LEVEL PRESSURE FURNACE
TANK LEVEL
HIGH HIGH/LOW LOW EXTRA LOW HIGH PRESSURE HIGH
LOW

TB5-46 TB5-48
24.7:C 24.3:C
TB5-45 TB5-47 B
24.7:C 24.3:C
B
L L
L P P

TB5-45

TB5-46

TB5-47

TB5-48
3Cx1.5MM2
3C x 1.5mm2 3C x 1.5mm2
CUSTOMER
2XWY 2XWY 3Cx1.5MM2 3Cx1.5MM2
SCOPE
(CLIENT SCOPE) (CLIENT SCOPE) CUSTOMER CUSTOMER
SCOPE SCOPE

TB5 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56

C
C

L8+ / 17.7:D L8+

L8+ / 19.1:C

M8- / 17.2:D M8- / 19.1:D

1.I16

1.I17

1.I18

1.I19

1.I20

1.I21

1.I22

1.I23
D D

DI-1

I16 I17 I18 I19 I20 I21 I22 I23

4- 2
20 18 16 14 12 10 8 6
COM1 NC

CN2
DIGITAL I/P - 32 DI TM3DI32K DI 8x24VDC 3 OF 4 MODICON E

@-TL FACTORY
CABLING
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No. BY BY No. BY BY
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FIRM. WITHOUT OUR WRITTEN

TITLE:-
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DIGITAL INPUT MODULE DI -1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 18 of 30 01
 1 2 3 4 5 6 7 8

A
A

BRN ON BRN TRIP

LME 73 LME 73 SPARE SPARE SPARE SPARE SPARE SPARE

BURNER BURNER
ON TRIP

B
B 13 13
RL1 RL2
/25.4:D 14
TB5-58 /25.5:D 14

TB5-60
TB5-57

TB5-59
TB5 61 62 63 64 65 66 67 68 69 70 71 72
57 58 59 60

C
C

L8+ / 18.7:C

M8- / 18.1:D

1.I29
1.I24

1.I25

1.I26

1.I27

1.I28

1.I30

1.I31
D D

DI-1

I24 I25 I26 I27 I28 I29 I30 I31

3- 1
19 17 15 13 11 9 7 5
COM1 NC

CN2

DIGITAL I/P - 32 DI TM3DI32K DI 8x24VDC 4 OF 4 MODICON E

@-TL FACTORY
CABLING
CLIENT:-
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No. BY BY No. BY BY
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FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

DIGITAL INPUT MODULE DI -1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 19 of 30 01
 1 2 3 4 5 6 7 8

A
DO-1
DIGITAL O/P - 16 DO TM3DQ16T 1 OF 2 DO 8x24VDC MODICON A

V- V+ 0 1 2 3 4 5 6 7
Q0 Q1 Q2 Q3 Q4 Q5 Q6 Q7

2.Q0

2.Q1

2.Q2

2.Q3

2.Q4

2.Q5

2.Q6

2.Q7
B

M9-
M9- / 12.3:D M9- / 21.1:B

L9+
L9+ / 12.3:D

L9+ RB2
21.1:B -1 -2 -3 -4 -5 -6 -7 -8
+1 +2 +3 +4 +5 +6 +7 +8

C
C R1 R2 R3 R4 R5 R6 R7 R8

O1 C1 P1 O2 C2 P2 O3 C3 P3 O4 C4 P4 O5 C5 P5 O6 C6 P6 O7 C7 P7 O8 C8 P8
TB6-10

TB6-11

TB6-12

TB6-13

TB6-14

TB6-15

TB6-16

TB6-17

TB6-18

TB6-19

TB6-20

TB6-21

TB6-22

TB6-23

TB6-24
TB6-9

TB6 9 11 13 14
10 12
D D
P1 / 15.5:D P1
15 16 17 18 19 20 21 22 23 24
RB2-R3

RB2-R3

RB2-R3

10Cx1MM2,
P1 2XWY
21.2:D

318 319 3 4

RB2-R1 RB2-R2 RB2-R3

9.3:A 9.4:A 9.5:A E

SPARE
E
MKUP DO
M6 STR/STP M7 STR/STP M8 STR/STP CDS
ASO BRN OFF/ON
FEED TANK
LP DOSING LP DOSING LP DOSING BURNER
ALL SAFETY BURNER WATER MAKE
PUMP NO. 1 PUMP NO. 2 AGITATOR CONTROL
OK FB TO START/STOP UP PUMP
START/STOP START/STOP START/STOP SHUTDOWN TO
LME 73 CMD TO LME INTERLOCK DO
COMMAND COMMAND COMMAND LME 73
(PROVISION)

CLIENT:-
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ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

DIGITAL OUTPUT MODULE DO-1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 20 of 30 01
 1 2 3 4 5 6 7 8

A
DO-1
DIGITAL O/P - 16 DO TM3DQ16T 2 OF 2 DO 8x24VDC MODICON A

V- V+ 8 9 10 11 12 13 14 15
Q8 Q9 Q10 Q11 Q12 Q13 Q14 Q15

2.Q10

2.Q11

2.Q12

2.Q13

2.Q14

2.Q15
2.Q8

2.Q9
B
B

M9-
M9- / 20.2:B

M9-
L9+ / 20.1:C

RB3
-1 -2 -3 -4 -5 -6 -7 -8
+1 +2 +3 +4 +5 +6 +7 +8

C
C R1 R2 R3 R4 R5 R6 R7 R8

O1 C1 P1 O2 C2 P2 O3 C3 P3 O4 C4 P4 O5 C5 P5 O6 C6 P6 O7 C7 P7 O8 C8 P8

TB6-33
TB6-25

TB6-27

TB6-29

TB6-31

TB6-34

TB6-35

TB6-36

TB6-37

TB6-38

TB6-39

TB6-40
P1

P1

P1

P1
P1 P1
P1 / 20.4:D P1 /

N1 / 15.4:D N1 / 24
D TB6 TB6 D
25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

E 220VAC,50Hz 220VAC,50Hz 220VAC,50Hz 220VAC,50Hz

SPARE SPARE SPARE SPARE
SPARE SPARE SPARE SPARE

CLIENT:-
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ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

DIGITAL OUTPUT MODULE DO-1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 21 of 30 01
 1 2 3 4 5 6 7 8

A
A

AI-1 ANALOG I/P - 4AI 4AI TM3AI4/G MODICON 1 OF 1 AI-2 ANALOG I/P - 4AI 4AI TM3AI4/G MODICON 1 OF 1

EE 24V+ 0V- NC I0+ I0- I1+ I1- I2+ I2- I3+ I3- EE 24V+
I0+ I0- I1+ I1- I2+ I2- I3+ I3-
0V-

B
EE EE
B M11-

M11-

M11-

M11-

M11-

M11-

TB8-14
TB8-13
TB8-12

TB8-15

TB8-16
TB8-10
TB8-2

TB8-4

TB8-6

TB8-8
M11- / 12.4:D
M11-

L11+ / 12.4:D L11+

C
C

TB8 9 10 TB8 11 12 TB8 13 TB8 15

2 4 5 6 TB8 7 8 14 16
TB8 1 TB8 3 TB8
EE EE EE EE EE EE EE EE

2Cx1MM2 2Cx1MM2
SHIELDED @ SHIELDED @ 2Cx1MM2
SHIELDED
D (CUSTOMER D
SCOPE)

+ - + - + - + - + - + - + -
LT 2-4 PE 2-6 GFM 4-3 SPARE SPARE SPARE 26.5:C 26.6:C SPARE
TB8-13 TB8-14
LT 2-4 PE 2-6
GFM 4-3
SPARE SPARE SPARE SPARE E
TE 5-1
STEAM DRUM STEAM PRESSURE
GAS FLOW
LEVEL TRANSMITTER
E METER (2 WIRE, 4-20mA) (2 WIRE, 4-20mA) (2 WIRE, 4-20mA) FURNACE EXIT (2 WIRE, 4-20mA)
TRANSMITTER (2 WIRE, 4-20mA)
(2 WIRE,4-20mA) FLUE GAS
(2 WIRE, 4-20mA)
TEMPERATURE
(4 WIRE, 4-20mA)

@-TL FACTORY
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No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

ANALOG INPUT MODULE AI-1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 22 of 30 01
 1 2 3 4 5 6 7 8

A
A

AO-1 ANALOG O/P- 2AO TM3AQ2/G 1 OF 1 2AO MODICON AO-2 ANALOG O/P- 2AO TM3AQ2/G 1 OF 1 2AO MODICON

24V+ 0V- Q0+ Q0- Q1+ Q1- 24V+ 0V- Q0+ Q0- Q1+ Q1-
EE EE

B
B EE EE

L12+ / 12.4:D

M12- / 12.4:D

TB9-5

TB9-6

TB9-7

TB9-8
TB9-1

TB9-2

TB9-3

TB9-4
C
C

TB9 1 TB9 3 TB9 5 TB9 7

2 EE 4 EE 6 EE 8 EE

2Cx1MM2 2Cx1MM2 2Cx1MM2

SHIELDED SHIELDED SHIELDED
@ @ @

LY 2-4A LY 2-4B PE 2-6

BOILER STEAM SPARE
D D
BOILER WATER BOILER WATER PRESSURE
MAIN LINE BYPASS LINE RETRANSMISSION (4-20mA)
CONTROL VALV CONTROL VALVE TO BURNER LOAD
(4-20mA) (4-20mA) CONTROLLER (KM3)
(4-20mA)

@-TL FACTORY
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No. BY BY No. BY BY
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FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

ANALOG OUTPUT MODULE AO-1 ˜

REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
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DRG. No.
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THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 23 of 30 01
 1 2 3 4 5 6 7 8

A R / 8.7:A
A

N / 8.7:B

CB15 LSLL CB16 LC

2-3C 2-3

R 2 1 360 R 2 1 367
1 1
2A BOILER WATER LEVEL 2A BOILER WATER PUMP
N EXTRA LOW N ON/OFF
2 2 B
MAKE-IGEMA MAKE-IGEMA
B MODEL:- LMC2 MODEL:- DLR1/DLR1-A
3 3

4 4

5 TB13-2 5

6 TB13-1 6 TB5-45
TB5-45 / 18.3:B

TB5-47 7 TB5-46
TB5-47 / 18.4:B 7 TB5-46 / 18.3:B
EE
TB5-48 8 8 C
18.4:B / TB5-48
C
9
9

10 10

TB13-3

TB13-4
11 11

TB13-1
12 12

EE

D D

3C x 1MM2 TB13 1 2 3 4
SHILDED @

BOILER WATER LEVEL

PROBE
1 2 3 MAKE: IGEMA
MODEL: EL913
E

E 2-POINT-CONTROL

LWL LIMITATION

@-TL FACTORY
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ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

IGEMA ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 24 of 30 01
 1 2 3 4 5 6 7 8

A
A

LME 73
10 8
B
B BRN-ON BRN-TRIP
BURNER ON BURNER TRIP
FEEDBACK FEEDBACK

10C x 1mm2, YY, @

TB19 1 2

C
C

TB19-1

TB19-2
D D

A1 A1
RL1 RL2
A2 A2

N1 / 25.5:E N1 / 25.4:E
E
13 14 /19.2:B 13 14 /19.3:B

E BRN-TRIP
BRN-ON
BURNER ON BURNER TRIP
FEEDBACK FEEDBACK

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

BURNER FEEDBACK ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 25 of 30 01
 1 2 3 4 5 6 7 8

A
A

L14+ / 12.5:D

(R TO I CONVERTOR) B
B MAKE-PEPPERL-FUCHS
MODEL:- KFD2-UT2-1
(R/I)

14+ 15- 3 2 1 8+ 7-

TB7-3
TB7-2
TB7-1
C
C
-EE

EE
-TB7 1 2 3

TB8-13 TB8-14
x1 x2 3C x 1 sq.mm 22.7:D
22.7:D
shielded
TE 5-1 @

FURNACE EXIT
FLUE GAS
D TEMPERATURE D

M14- / 12.5:D

@-TL FACTORY
CABLING

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

R TO I CONVERTOR ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 26 of 30 01
 1 2 3 4 5 6 7 8

A
PLC SYSTEM CONFIGURATION
A

HMI PLC - CPU

HMISTM6400 TM262L10MESE8T CN8

DI-1 DO-1 AI-1 AI-2 AO-1 AO-2
SCHNEIDER CPU MODEL I0

I1

Inputs/Outputs Terminal Connector

4DI/4DO I2 IN
AL1 0
I3
POWER PLUG 1
CONNECTOR
24V+ AL2
C 2
24V SD 3
0V- CARD Q0
EE 0V
CN4
SLOT Q1
OUT
TM3DI32K TM3DQ16U TM3AI4/G TM3AI4/G TM3AQ2/G TM3AQ2/G B
0
USB EE
16DO 4AI 4AI 2AO 2AO
B DRIVE
USB
(TYPE A)
Q2 1
2
32DI
USB Q3
3
CN5 mini B
24V
0V

RUN
USB
(TYPE B) STOP
MINI

SCHNEIDER

SCHNEIDER

SCHNEIDER

SCHNEIDER

SCHNEIDER

SCHNEIDER

SCHNEIDER
ETH 1- ETH 2- ETH 2- SERIAL
COM1 ETH1 ETH2 CN1 CN2 CN3 CN6

D-LINK - CAT 6 - D012217001- CABLE

C
C
MODBUS COMMUNICATION
ON ETHERNET TCP IP
PROGRAMMING FOR
CLIENT(PROVISION)

SR. PLC MAKE MODEL QTY.

NO

1 HMI-7" TOUCH SCHNEIDER HMISTM6400 1

2 CPU SCHNEIDER TM262L10MESE8T 1

4DI/4DO

EXPANSION CARD SCHNEIDER TM3DI32K

3 1
32DI
D D
4 EXPANSION CARD SCHNEIDER TM3DQ16U 1
16DO

5 EXPANSION CARD SCHNEIDER TM3AI4/G 2

4AI

6 EXPANSION CARD SCHNEIDER TM3AQ2/G 2

2AO

7 D-LINK D012217001 4MTR

ETHERNET CABLE

8 EXTENSION CABLE SMEETA E251538 6MTR

E

NOTE:-
1)PLEASE ALWAYS CONNECT ONE USB
FALSH DRIVE OF MIN 4GB AND
MAX 32 GB with FAT/FAT32 FORMAT
2) PLEASE ENSURE THAT USB FLASH DRIVE DATA BACKUP
SHOULD BE TAKEN PERIODICALLY ( ONCE IN A WEEK TIME)
CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

SYSTEM CONFIGURATION ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 27 of 30 01
 1 2 3 4 5 6 7 8

A
A

B
B

GENERAL ARRANGEMENT
C
C

D D

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

GENERAL ARRANGEMENT ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 28 of 30 01
 1 2 3 4 5 6 7 8

A
GENERAL NOTES FOR POWER CUM PLC PANEL A

1 . CONSTRUCTION:-
* Noncompartmental type, wall mounting, Fixed type
6. CABLE TERMINATION:-
* Dust & verminproof confirming to IP-42 with front acess.
* Bottom through glandplate.
* Concealed hinges for all doors.
* Cable Entry from Bottom. Removable drilled Gland Plates * Terminals - min. 6 sq.mm. Clipon type for power
provided at Bottom. - min. 1.5 sq.mm. Clipon type for Control.
B
* Fabrication CRCA MS sheets - 2mm CRCA Sheets For Load Bearing
B 2mm CRCA Sheets for Non-Load bearing.
3 mm Thick for Gland Plate. 7 . GENERAL:-
1.6 mm Thick for Partition Plate * Engraved legends to be provided for all Instruments,
as per wiring diagram. Caution plates
2. FINISH:- provided for Busbar/Chambers/Incomers etc.
* Panel shall be degreased & derusted (with seven tank treatment)
panel shall be coated with epoxy based powder coating * Printed Ferrule shall be provided Black letter on White sleeve.
Outside finish- powder coated Siemens Gray RAL 7035
Inside finish- powder coated Siemens Gray RAL 7035
Mounting plate - EL Orange RAL 2000.
C
C *MAKES OF COMPONENTS:-
3. EARTHING:- 1. MCCB Schneider/Siemens

* Through earth bus at bottom with brass M12 earthing bolts 2. MCB Schneider/Siemens
on either sides of panel tinned. (Cu. 25x5mm) 3. Contactor/Timer/OLR Schneider/Siemens
* Door earthing through separate stud with yellow-green 4. Push Button Teknic/Schneider
(2.5 Sqmm) 5. Indicating Lamps (LED) Teknic/Schneider/Siemens
* Seperate instrument earth is provided for Instruments 6. Selector Switch Teknic/Salzer/Schneider
isolated from power earth (dark green PVC copper wire 1.5 Sqmm).
7. Terminals Elmex/Connectwell

D 8. PVC cable RR/finolex/Polycab D

9. Power Supply Unit Omron/Schneider
4. CONTROL WIRING:- 10. Hooter (Electronic) Cands/Captain/Vestal
* With PVC, Copper, flexible, multistrand cables Shielded cable Lapp/Helu
11.
With Following Color Codes Door limit switch Siemens/Equi
12.
* 230V AC - (Phase/Neutral - Grey/Black) - 1/1.5 Sq.mm Fuse Siemens/Bussmann
13.
Relay board UL/Trinity/Elmex with Omron relays
* 24V DC - (+Ve/-Ve - Orange/White) -0.50/0.75 Sq.mm
14. End Lugs Dowells/Bracko/Hillpress
* Analog signal - Shielded cable (Brown/White) - 0.5 Sq.mm
E

5. POWER WIRING:-
E
* 660/1100V Grade with PVC, copper, multistrand, flexible colour coded wires
(Min. power cable size shall be 2.5 Sq.mm R/Y/B)

CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

GENERAL ARRANGEMENT ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 29 of 30 01
 1 2 3 4 5 6 7 8

L.H.S. VIEW R.H.S. VIEW REAR VIEW

FRONT VIEW
EYE BOLT EYE BOLT
A 4" Fan+ Filter 4" Fan+ Filter
ISA 65X65X6 THK. A

150
R Y B

Hooter
700
100 500 100
H1
Data Plate

B
B THERMAX
XS1

850
HMI

1200
L4

1200
PB2
850

ESS
PB1
GLASS WHOOL
INSULATION

MOUNTING PALTE SW2 L1 SP

C
MAINS ON/OFF
C PAD LOCK S/W
OFF DRAWING
POCKET
ON

Q1 MOUNTING PALTE
BRACKET WITH
Filter HEAT INSULATOR

100 500 100

200

Earth Bolt M8
800
800 350
350
D D

TAG DESCRIPTION COLOUR CUTOUT NOTES : 2mm side, 2 mm door &

R R PHASE ON RED 22.5 (D) 30 NOS. X 22.5(D) HOLE mtg. plate and gland plate 3 mm
PG - 13.5
Y Y PHASE ON YELLOW 22.5 (D) with rubber SIZE : 1200mmH x 800mmW x 350mmD
1 NOs x Ø25 HOLE
50

B B PHASE ON BLUE 22.5 (D) grommet `C' Plate 1150H x 750W 1 No.
PG - 21
L1 CONTROL SUPPLY ON CLEAR 22.5 (D) Removable gland plate : 1 No.
350

200

L4 ALL SAFETY OK GREEN 22.5 (D) Powder Coating : Siemens Grey RAL 7035 Coating 100 microns E
PB1 HOOTER ACKNOWLEDGE BLACK 22.5 (D) Mounting Plate : EL ORANGE RAL 2000
E PB2 FAULT RESET YELLOW 22.5 (D) Bottom Cable Entry
75

700
ESS EMG.STOP PB. RED 22.5 (D) Wall Mounting Panel
SW1 CONTROL SUPPLY OFF/ON 2 NOs x Ø22.5 HOLE
BLACK 22.5 (D) 3 NOs x Ø25 HOLE
SELECTROR SW PG - 13.5
PG - 21
H1 HOOTER 92W*92H
HMI HUMAN MACHINE INTERFACE 22.5 (D)
CLIENT:-
ALT. MADE CHKD ALT. MADE CHKD DRAWN VRK 11-01-2023
ALTERATION ALTERATION PRODUCT:- SM G60 Ei/EN/10.54/TII/001/N.GAS/UG BURNER/LME73 SCALE F
No. BY BY No. BY BY
CHECKED VMG
FIRM. WITHOUT OUR WRITTEN

TITLE:-
EXCLUSIVE PROPERTY OF THE

GENERAL ARRANGEMENT ˜
REPRODUCED OR DELIVERED
THE RECIPIENT PERSONALLY
ENCLOSURES ENTRUSTED TO

PER- SONALLY REMAINS THE

THE COPYRIGHT OF THESE

APPROVED VMG
CONSENT THEY SHOULD

F
DRAWINGS AND OF ALL

OR MADE KNOWN TO

THERMAX LIMITED
NOT BE COPIED OR

DRG. No.
ALT. No.
THIRD PARTIES.

CHINCHWAD PUNE 411019 PZA043DE01

(C &H,HEATING ENGINEERING) THERMAX SHEET No. 30 of 30 01