Analysis of The Potential Use of Major Refuse Derived Fuels in Jordan As Supplementary Fuel

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Journal of the Air & Waste Management Association

ISSN: 1096-2247 (Print) 2162-2906 (Online) Journal homepage: https://www.tandfonline.com/loi/uawm20

Analysis of the potential use of major refuse-


derived fuels in Jordan as supplementary fuel

Mohammad A.T. Alsheyab , Daniel Schingnitz , Ali F. Al-Shawabkeh & Sigrid


Kusch

To cite this article: Mohammad A.T. Alsheyab , Daniel Schingnitz , Ali F. Al-Shawabkeh &
Sigrid Kusch (2013) Analysis of the potential use of major refuse-derived fuels in Jordan as
supplementary fuel, Journal of the Air & Waste Management Association, 63:8, 902-908, DOI:
10.1080/10962247.2013.776998

To link to this article: https://doi.org/10.1080/10962247.2013.776998

Published online: 01 Aug 2013.

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TECHNICAL PAPER

Analysis of the potential use of major refuse-derived fuels in Jordan as


supplementary fuel
1,⁄ 2 3 2
Mohammad
1
A.T. Alsheyab, Daniel Schingnitz, Ali F. Al-Shawabkeh, and Sigrid Kusch
Civil and Environmental Engineering, Qatar National Research Fund, Qatar Foundation, Doha, Qatar
2
Institute of Waste Management and Contaminated Site Treatment, Technische Universität Dresden, Dresden, Germany
3
Department of Applied Sciences, Faculty of Engineering Technology, Al-Balqa’ Applied University, Amman, Jordan
⁄Please address correspondence to: Mohammad A.T. Alsheyab, Civil and Environmental Engineering, Qatar National Research Fund, Qatar
Foundation, Doha, Qatar; e-mail: malsheyyab@gmail.com

The increasing energy demand in Jordan, compounded with the country’s limited natural resources as well as its dependence on
importing fuel oil from neighboring countries, makes it indispensible to search for alternative fuels. The objective of this study is to
analyze the potential use of refuse-derived fuel (RDF) as a supplementary fuel in Jordan, for this purpose. Nine of the major RDFs
generated in Jordan were chosen for this study: wastewater sludge, oil refinery sludge, olive oil husk, olive oil residue, chicken farm
waste, sheep farm waste, used cooking oil, used oil, and waste tires. The energy content was measured for each one and the results
were verified using five different empirical elemental analyses. Results of measuring and calculating the higher heating value (HHV)
of the samples showed that used oil had the highest potential as an alternative fuel at 45.36 MJ/kg and the residual olive waste had
the lowest heating content at 5.02 MJ/kg. Results also showed that there was a good agreement between the measured and calculated
values. The calculating models showed that there was a positive correlation between the HHV and C% and negative correlation
between HHVand ash%. Further research is planned to be conducted into the implementation of the concept of waste to energy in the
Jordanian industrial sector.

Implications: It has been necessary to measure the higher heating value (HHV) of different types of RDFs in Jordan to estimate
their potential use as supplementary fuels. The amounts generated per year in Jordan are a crucial factor to make it feasible to use
these. Used oil, used cooking oil, and waste tires could be the most promising supplementary fuels.

Introduction Jordan is one of these developing countries that strives to


provide a better quality of life to its people, in spite of lacking
Securing energy supply and the increasing energy bill are of natural resources and being one of the poorest countries in
some of the challenges that Jordan needs to address. Some of terms of water (Abu-Ashour et al., 2010).
the factors that aggravate the energy challenge in Jordan are (1) Refuse-derived fuel (RDF) can be obtained from both the
the high population growth in Jordan, (2) dependency on MSW and industrial waste. There are two technologies that
imported fuel oil, and (3) limited natural resources. produce RDF from the MSW: (1) mechanical biological treat-
The use of waste for energy production has become an ment, where the green waste fraction (food and garden waste),
attractive option to offset the consumption of conventional inert (e.g., glass) fraction, and recyclable fraction (e.g., metals)
energy sources, as well as to treat the increasing amounts of are separated, leaving a high-calorific fraction of RDF contain-
waste generation (Munster and Meibom, 2011). On the one ing paper, cardboard, wood, plastic, and textiles; and (2) the dry
hand, the population growth in Jordan increases the energy stabilization process, where residual waste (minus metals and
demand, and on the other hand it increases the generation of inert materials) is dried and stabilized through a composting
all types of waste, whether it is municipal solid waste (MSW) or process, leaving a residual RDF from the waste of high calorific
industrial waste. Many researchers have reported that waste value (European Commission, 2000). The percentage of RDF in
could be a potential source of energy and can alleviate the the MSW in Jordan is estimated to be around 44%, including
high demand on fuel oil (Kaygusuz and Turker, 2002; 17% plastics, 13% paper/paperboard, and 14% other Fractions
Munster and Meibom, 2011; Vargas-Moreno et al., 2012). (SWEEP-Net, 2010).
The perception of waste has been changing over the last dec- The other source of RDF is industrial waste. This includes,
ades. Nowadays, waste is being looked at as an energy source, among others, plastics, waste tires, biomass waste (i.e., dried
and this certainly has a higher impact on developing countries sewage sludge, dried oil sludge), waste textiles, waste oils,
that lack natural resources and are willing to improve the animal wastes, and olive oil wastes (European Commission,
quality of life of their people and to develop their countries. 2000).
902
Journal of the Air & Waste Management Association, 63(8):902–908, 2013. Copyright © 2013 A&WMA. ISSN: 1096-2247 print
DOI: 10.1080/10962247.2013.776998
Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908 903

This research study targeted nine of the major RDF in Jordan; times for each sample of the nine studied samples and the
their HHV is analyzed and their potential is evaluated to be used average value was taken.
as supplementary fuels. These are: (1) wastewater sludge col- The ash content of the samples was determined by burning
lected from wastewater plants in Jordan; (2) oil refinery sludge the samples using a muffle oven heated up to 550 C, following
formed as a by-product of Jordan Petroleum Refinery Company, the European Norm (EN 15403), which measures the remaining
basically a mixture of crude oil, water, residues, and chemicals weight after combustion.
used in the refinery process; (3) used oil, defined as any The chlorine content was determined following the European
petroleum-based or synthetic oil that, through contamination, Norm (EN 154089), which is based on burning the sample in a
has become unsuitable for its original purpose due to the pre- calorific bomb and absorbing the generated gases by a chemical
sence of impurities or loss of original properties; (4) chicken liquid, which is then sent to ion chromatography to measure the
farm waste, which is the solid manure formed at chicken farms in Cl value.
Jordan; (5) sheep farm waste, taken as a solid manure from sheep
farms in Jordan; (6) used cooking oil, which is plant, animal, or
synthetic fat used in frying, baking, and other types of cooking Models of Comparison
(examples of cooking oil are palm oil, sunflower oil, olive oil, Three types of models have been used for the prediction of
pumpkin seed oil, corn oil, sesame oil, and other vegetable oils); heating value for MSW, biomass, and RDF (Liu, 1996; Parikh
(7) olive oil residue, which is the liquid waste generated as a by- et al., 2005; Telmo and Lousada, 2011):
product of olive oil mills in Jordan; (8) olive husk, which is the
solid waste formed after extraction of olive oil from olives; and (1) Elemental analysis, which involves the percentages of C, H,
(9) waste tires, defined as tires that are no longer mounted on a N, S, and O in a dry weight (Selvig and Gibson, 1945). It has
vehicle and are no longer suitable for use as vehicle tires due to received historically high attention from researchers, prob-
wear, damage, or deviation from the manufacturer’s original ably due to its accuracy when used with coal (Vargas-
specifications. Moreno et al., 2012).
The higher heating value (HHV) is the gross heat released (2) Proximate analysis, which includes an assessment of the
when a small sample of the material is burned in a test calori- levels of moisture, volatile material, fixed carbon, and ash.
meter at a reference temperature, usually 25 C, and all products (3) Physical analysis, which consists of separating waste mixture
are in their standard state at that temperature (Cooper et al., into different components such as paper, plastic, and garbage.
1999). The determination of HHV is crucial for (1) the design
of industrial processes for its energy extraction and (2) setting To validate the results obtained by using the calorific bomb, it
the price that consumers need to pay for that energy (Ferrnandez- has been decided to use empirical models based on elemental
Lorente and Carrasco-Garcia, 2008). and proximate analysis as this covers wide range of use including
The objectives of this research are (1) measuring the HHV for solids, liquids, and gases (Channiwala and Parikh, 2002; Yin,
each waste using the calorific bomb, (2) conducting elemental 2011). For this purpose an elemental analysis and a proximate
analysis for each waste, (3) verifying the measurements results analysis were conducted at the laboratories of the Institute of
by using five empirical models for the calculating of HHV, (4) Power Engineering of Technische Universität Dresden, where C,
calculating the absolute error for each model, and (5) analysis of H, S, and N were measured and the O was defined as the missing
the results and drawing conclusions. mass such that the sum of all components totaled 100% in the
testing protocols (100 ¼ Ash + C + H + O + N + S + Cl).
The elemental analyzer was used to measure C, H, and N
Materials and Methods components in each waste where the samples are burned at
Materials Collection and Preparation 900 C and the resulting flue gases are measured. The S content
was measured by a near-infrared detection system (NIR-
The solid samples of wastewater sludge, oil refinery sludge, detection system) after increasing the temperature of the result-
chicken farm waste, sheep farm waste, oil husk, and waste tires ing flue gas to 1400 C.
were collected from different sources of generation in Jordan and Ash content and chlorine were measured at the laboratories of
wastewater sludge dried at 105 C for 48 hr. The other three liquid the Institute of Waste Management and Contaminated Site
samples, used oil, used cooking oil, and olive oil residue, were Treatment of the Technische Universität Dresden.
collected and stored in 500-mL containers. Samples were brought Table 1 summarizes the measured elements, with each on’es
from Jordan to Germany to the Institute of Waste Management main product, impact, and the method of determination used.
and Contaminated Site Treatment of the Technische Universität Five models were used to verify the measured values obtained
Dresden, in order to conduct this research. by using the calorific bomb, these are listed in Table 2. The
method of Cooper et al., which was based originally on Dulong
Measurements of HHV method developed to measure the HHV for coal, was used to
evaluate the HHV of MSW (Cooper et al., 1999).
The values of HHV and ash content were measured at the The Institute of Gas Technology (IGT) method was cho-
laboratories of the Institute of Waste Management and sen for this research, as it combines the elemental analysis
Contaminated Site Treatment, using a calorific bomb, using the with ash content (Fassinou et al., 2011). It has been reported
European Standards (EN 15400). The HHV was measured three that this method was efficient in measuring the HHV
904 Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908

Table 1. Elemental analysis, main products, impacts, and methods of determination

Combustion
Element product Impact Methods of determination
Carbon (C) CO2 The higher the C content, the higher the HHV ASTM E777, EN 15407
Hydrogen H 2O The higher the HþC/O, the higher the HHV ASTM E777, EN 15407
(H)
Nitrogen NOx Air contaminant: the higher the N, the higher the formation ASTM E778-8, EN 15407
(N) of NOx
Sulphur (S) SOx Air contaminentthe higher the S, the higher the formation ASM D4239–1 1, EN 15408
of SOx
Chlorine HC1 Corrosive: the higher the Cl, the higher the formation of ASM D776-87, EN 15408
(Cl) HCl
Ash Ash Non-combustible part; not preferable for combustion ASM E830-87, EN 15403
Oxygen CO2, H2O, The higher the HþC/O, the higher the HHV, SOx and NOx Calculated as missing mass to
NOx, SOx, total 100

Table 2. Used models of calculation the higher heating value (HHV)

Author Calculating model Ref.


Cooper et al. HHV ¼ 105(33,827 C þ 144,267 H - 18,033 O þ 9,420 S) [7]
IGT HHV ¼ 0.341 C þ 1.3221 Hþ 0.1232 S - 0.1198 (Oþ N) - 0.0153 Ash [16]
Channiwala &Parikh HHV ¼ 0.3491 C þ 1.1783 Hþ 0.1005 S - 0.1034 O - 0.0151 N- 0.0211 Ash [13]
Boie & Vondracek HHV ¼ 2.326*105( 15,122 C þ 50,000 H þ 4,500 Sþ 2,700 N -7,771 O) [17]
Vondracek HHV ¼ 4.1868* 103(85 C þ 27 H þ 25 S - 27 O) [18]

Table 3. Results of elemental analysis of the studied samples

Samples Ash% C% H% O% N% S% Cl%


Wastewater sludge 19.21 43.39 06.41 22.56 07.41 01.01 00.76
Waste tires 06.18 80.78 07.26 03.74 00.53 01.51 00.25
Olive oil husk 00.87 51.04 06.84 40.30 00.88 00.07 00.15
Oil refinery sludge 28.80 26.26 04.31 12.79 03.99 23.85 01.37
Sheep farm waste 18.14 41.63 05.62 31.55 02.63 00.43 00.50
Chicken farm waste 17.11 38.87 05.64 35.26 02.90 00.22 00.33
Olive oil residue (liquid) 02.26 02.37 10.64 84.68 00.03 00.02 00.20
Used oil (liquid) 00.94 84.40 12.72 01.05 00.08 00.81 00.32
Used cooking oil (liquid) 00.00 76.60 11.60 11.76 00.01 00.03 00.14

(Vargas-Moreno et al., 2012). The other three methods, Results and Discussion
Channiwala, Boie, and Vondracek, were chosen as they
were developed to measure the HHV of biofuels that are The results of the elemental analysis, conducted at the labora-
already included in the RDF (Fassinou et al., 2011; Vargas- tories of the Institute of Power Engineering of the Technische
Moreno et al., 2012). Universität Dresden, are shown in Table 3.
To produce homogeneous units, the factor of 4.1868 103 It has been reported that although chlorine can be used as a
was used to change the unit from kcal/kg to MJ/kg in the limiting factor for quality assurance of substitute fuels, its lim-
equation of Vondracek and another factor of 2.326 105 was ited concentrations and the tradition, used by plant operators, to
added to the equation of Boie and Vondracek to change the unit consider it as not influential when it is <1% are reasons to
from Btu/lb to MJ/kg. exclude it from calculation (Rotter et al., 2004). This is why in
Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908 905

Table 3 Cl% was not used in our calculations of determining the calculate the HHV and on the other hand to measure the agree-
O% due to its very low values (less than 1%), except for oil ment between the measured and calculated values. The next two
refinery sludge where it is 1.37%. formulas were used to calculate the AE and AAE, respectively
The values of C%, the most influential element in the HHV, (Fassinou et al., 2011):
varied from low values of less than 3% for the olive oil residue in  
a liquid phase to more than 80% for waste tires and used oil. The  HHVcalculated HHVmeasured 
AE ¼     100% (1)
ash content varied from 0% for used cooking oil to more than HHVcalculated 
28% for oil refinery sludge. The high percentage of ash content
n  
was reported to be an unfavorable factor for the combustion, and
it affects negatively the HHV. The hydrogen values varied from 1 X  ðHHVcalculated HHVmeasured Þ 
AAE ¼    100% (2)
4.31% for oil refinery sludge to less than 12.72% for used oil. n n¼1  HHVcalculated
Nitrogen percentages were relatively low, except 7.41% for was-
tewater sludge and 3.99% for oil refinery sludge. Sulfur percen- The agreement with the calculated values using the five
tages were very low except for oil refinery sludge, where sulfur suggested models was analysed, and the average absolute
reached 23.8%. The chlorine values all were low and less than 1% errors were 15.69% for Cooper et al., 7.42% for IGT,
except for oil refinery sludge, where chlorine was 1.37%. 7.40% for Channiwala and Parikh, 11.78% for Boie and
The HHV was measured three times for each waste sample Vondracek, and 11.94% for Vondracek, as seen in Table 6.
and the average was taken as the measured value. Then, as The results showed that there is a correlation between C%
mentioned previously, five empirical models were used to verify and agreement of the measured and calculated values of HHV
the measured values by calculate the HHV. The results of mea- using different empirical models; it seems that when C% is
sured and calculated values are summarized in Table 4 and the lower, the disagreement between the measured value and the
uncertainty of the measured values as well as the level of con- calculated one becomes higher, which means that the error
fidence are shown in Table 5. The wastes of highest HHV were decreases with the increase of C%. However, this relation is
used oil (lubrication oil) (45.36 MJ/kg), used cooking oil (40.45 not linear, and this could be explained by the fact that we
MJ/kg), and waste tires (36.83 MJ/kg). This may be attributed to
the highest carbon content in these wastes, with values of 84.4,
76.6, and 80.78%, respectively. It is important to realize that
although the carbon content of waste tires is higher than the Table 5. Uncertainty of measurements and level of confidence for the studied
wastes
carbon content of used cooking oil, the HHV is lower, and this
can be attributed to the higher ash content in waste tires, which Level of
was measured as 6.18%, while it was around 0% in used cooking Samples HHV(kj/kg) confidence %
oil. The total consumption of lubricating oil in Jordan is about
50,000 tons per year (Falah and Hussien, 2011). According to Wastewater sludge 17970  95 99.47
the Department of Statistics in Jordan, the amount of waste tires Waste tires 36830  300 99.19
produced in Jordan in 2008 was about 2.5 million tires and Olive oil husk 21430  111 99.48
expected to reach 4 millions in 2013. Oil refinery sludge 12120  102 99.16
The waste with lowest HHV was the olive oil residue (5.36 Sheep farm waste 15980  66 99.59
MJ/kg), with carbon content was only 2.37%. Chicken farm waste 13810  10 99.93
The comparison of the HHV of the studied samples, arranged Olive oil residue (liquid) 5020  202 95.98
from lower to higher is shown in Figure 1. Used oil (liquid) 45360  566 98.75
The absolute error (AE) and the average absolute error (AAE) Used cooking oil (liquid) 40450  1354 96.65
were used on one hand to compare different methods existing to

Table 4. Measured and calculated values of the HHVs of the studied samples

Measured Calculated HHV (Mj/Kg)


Samples HHV (MJ/kg) Cooper et al. IGT Channiwala & Parikh Boie & Vondracek Vondracek
Wastewater Sludge 17.97 19.96 19.55 19.96 20.79 20.25
Waste tires 36.83 37.26 36.77 36.38 36.63 36.69
Olive oil husk 21.43 19.87 21.55 21.69 21.50 21.35
Oil refinery sludge 12.12 15.05 15.18 14.66 15.58 15.28
Sheep farm waste 15.98 16.55 17.34 17.52 17.89 17.65
Chicken farm waste 13.81 14.95 15.94 16.19 16.53 16.25
Olive oil residue (liquid) 05.02 00.85 04.70 04.56 03.82 03.30
Used oil (liquid) 45.36 46.79 45.61 44.40 44.45 44.38
Used cooking oil (liquid) 40.45 40.53 40.10 39.20 39.13 39.05
906 Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908

Figure 1. Measured higher heating value (HHV) of the studied wastes arranged from lower to higher.

Table 6. Absolute and average absolute errors calculations for different models of calculations

Absolute Error (AE%)

Samples Cooper et al. IGT Channiwala & Parikh Boie & Vondracek Vondracek
Wastewater sludge 11.05 8.76 11.05 15.68 12.67
Waste tires 1.17 0.14 1.23 0.54 0.39
Olive oil husk 7.25 0.56 1.22 0.34 0.36
Oil refinery sludge 24.13 25.56 20.91 28.53 25.99
Sheep farm waste 3.55 8.52 9.63 11.97 10.46
Chicken farm waste 8.26 15.40 17.23 19.67 17.66
Olive oil residue (liquid) 82.42 6.50 0.17 24.06 34.29
Used oil (liquid) 3.15 0.54 2.11 2.00 2.16
Used cooking oil (liquid) 0.19 0.86 3.10 3.26 3.47
Average AE (AAE) 15.69 7.42 7.40 11.78 11.94

have different other element percentages that influence the However, there was an exception or different trend for the olive
behavior of the combustion process. oil residue, whose C% was 2.37 and ash% 2.26. It is important to
It has been realized that although the AE of some wastes is mention that this C% of 2.37 was by far lower than any other C%
quite high, the AAE was reduced considerably due to the very of the rest of the studied samples, and this might suggest that the
low values of other wastes, as seen in Table 5. models are not suitable for very low values of C%.
The correlation between C% and the absolute error of the The figures showed that there is a correlation between C%
used models for calculation was analyzed and the general and ash%, while the correlation is negative for C%, it was
trend of results showed that there was a negative correlation, positive for the ash%.
which means that the values of the absolute error are getting
lower when the C% is higher. Figure 2 illustrates the corre-
lation of each used model of calculation and the AE; Conclusion
although the correlation varies from one model to another,
at certain values of C% > 30, all models are correlated  The potential use of RDF as a supplementary fuel in a non-
negatively with C% in a semiregular trend. petroleum-producer country like Jordan is high and could be
The correlation of ash% with the AE of calculations using the significant. The major RDF analyzed in this study had differ-
five different models was also analyzed. It has been realized that ent HHV; while waste tires, used oil, and used cooking oil had
the general trend was of positive correlation; when the ash% values between 35 and 45 MJ/kg, olive husk and wastewater
increases, the AE also increases. This was illustrated in Figure 3. sludge had an intermediate values of 21.4 and 17.98 MJ/kg,
Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908 907

Figure 2. Correlation between C% and absolute error (AE).

Figure 3. Correlation between ash% and absolute error (AE).

respectively. However, the rest of studied wastes had values in  Results showed that the elemental analysis is important to
the range of 5–15 MJ/kg. predict and validate the energy potential as well as to assess
 However, many factors should be taken into consideration to the environmental impacts.
make a decision for using these wastes as supplementary  The analysis of correlations of AE resulting from applying the
fuels: (1) total amounts generated per year, (2) the moisture five models of calculation with both C% and ash% showed
content, (3) waste state: gas, liquid, or solid, (4) collection that there was a negative correlation with C% and positive
system and transportation, and (5) final user industry. with ash%.
908 Alsheyab et al. / Journal of the Air & Waste Management Association 63 (2013) 902–908

Final report, Refuse derived fuel. 2003. Current Practice and Perspectives. July.
 Error analysis showed that models for calculating the HHVare
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Acknowledgment future energy system. Energy 36:1612–22. doi:10.1016/j.energy.
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The authors are grateful to Deutsche Forschungsgemeins-
Parikh, J., Channiwala, S.A. and G.K. Ghosal. 2005. A correlation for calculating
chaft (DFG), Germany, for funding the research visit of HHV from proximate analysis of solid fuels. Fuel 84:487–94. doi:10.1016/j.
Dr. Mohammad Alsheyab to the Technische Universität fuel.2004.10.010
Dresden (DFG reference number KU 3067/1-1). The authors Rotter, V.S., T. Kost, J. Winkler, and B. Bilitewski. 2004. Material flow analysis of
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