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Poultry Litter Biochar: An Approach


towards Poultry Litter Management –
A Review
Amita Shakya
International Journal of Current Microbiology and Applied Sciences

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Int.J.Curr.Microbiol.App.Sci (2017) 6(10): 2657-2668

International Journal of Current Microbiology and Applied Sciences


ISSN: 2319-7706 Volume 6 Number 10 (2017) pp. 2657-2668
Journal homepage: http://www.ijcmas.com

Review Article https://doi.org/10.20546/ijcmas.2017.610.314

Poultry Litter Biochar: An Approach towards Poultry


Litter Management – A Review

Amita Shakya and Tripti Agarwal*

Department of Agriculture and Environmental Science, National Institute of Food Technology


Entrepreneurship and Management, Kundli, Sonepat 131 028, Haryana, India
*Corresponding author

ABSTRACT

Keywords Poultry litter is an abundantly available waste biomass, which is used for direct
land applications since a long time. Direct use of poultry litter on agricultural
Poultry litter, lands causes many environmental concerns like, nutrient runoff, eutrophication,
Biochar, Waste flaw odor, greenhouse gas emission due to decaying and microbial contamination.
management, Soil
amendment. To reduce the environmental concerns, thermochemical conversion of poultry
litter into biochar can be an economically sustainable approach. Poultry litter
Article Info converted into biochar with pyrolysis process also produces additional value
Accepted: products, syngas and bio-oil. Use of poultry litter biochar can improve the soil
23 September 2017 fertility, water holding capacity and nutrient retention power. Poultry litter biochar
Available Online: also has capacity for remediation of organic and inorganic contaminants from soil
10 October 2017 and water.

Introduction

Biochar is a solid material obtained from the biochar including forestry, crop waste, food
carbonization of biomass and may be added to industry residual biomass and animal
soils with the intention to improve soil manures(Aditya Parmar, 2014). Temperature,
functions and to reduce greenhouse gas residence time, rate of temperature increase,
(GHG) emissions from the decomposition of pre‐ and post‐ processing of feedstock and
biomass. Biochar is produced from biochar, are the specific production
intentionally heating a biomass feedstock via parameters which affect the quality of the
pyrolysis or gasification, typically in an biochar, and can impact the nutrient
oxygen limited environment, with the goal of availability to crops, the physical and
creating a stable, carbon‐ rich product chemical properties of the biochar, and the
resistant to degradation in soils (IBI, 2012). amount of stable carbon sequestered (Sun et
al., 2014). The choice of raw material
The characteristics of biochar, depends on significantly impacts the end product and its
how it is produced, and the raw material that uses. More than 50% of the organic matter’s
is used (Kloss et al., 2012). Various residual carbon may be restored in a stable form as
and waste products can be converted into biochar, but it highly depends on the

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production parameters. When the biochar is parameters of concern are N, P, and certain
used as a soil amendment, a significant metals (Cu and Zn in particular), as well as
proportion of the recalcitrant biochar carbon pathogenic microorganisms that may be
can resist degradation for hundreds to even contained in poultry waste (Williams et al.,
thousands of years, thus creating stable 1999). Thermochemical conversion of poultry
carbon pools (IBI, 2012). Biochar generally litter into biochar (a more stable form) can be
increases nutrient availability, soil organic an approach to lower the burden of
matter, water retention, microbial activity and environmental contamination associated with
crop yield in soil while it decreases poultry litter.
greenhouse gas emissions, need of fertilizers,
nutrient leaching and erosion (Mohan et al., Poultry litter
2014). In addition, during the production
process of biochar bio-oil and process heat is Poultry Litter is a mixture of poultry excreta,
created which have many alternative uses. feathers, spilled feed and material used as
bedding to absorb liquid fractions of excreta,
The waste generated in agriculture, food which typically include wood chips, sawdust,
industries and forestry either processed or wheat straw, peanut hulls, and rice hulls, in
unprocessed are the main sources of feedstock poultry operations at large scales. Poultry
for biochar production. Wood chips and litter includes litter from meat chickens
pellets, tree cuttings, bagasse, distiller grains, (broilers), egg laying chickens (layers) which
press cakes from oil and juice industry, rice are kept under barn conditions, turkeys, ducks
husk and crop residues are the main(Aditya and quails. According to a published report
Parmar, 2014). At present many other nearly 6.25 million tonnes of poultry manure
potential biomass sources other than is produced in India annually (Prabhu, 2009)
lignocellulosic matter such as sewage sludge, (Table 2).
dairy manure, poultry litter, human and
animal waste such as excrements, bones, Composition of poultry litter
feathers are extensively studied and
recognized as potential raw material for low According to analysis conducted by Weiping
cost adsorbent preparation. Song (2012), poultery litter contains
magnesium (Mg), calcium (Ca), sulpher (S),
Poultry litter is one of the most potential and nitrogen (N), phosphorus (P), iron (Fe),
ample available biomass which can be manganese (Mn), potassium (K) (Song and
exploited as raw material for biochar Guo, 2012). All these are the elements which
production. Direct use of poultry litter with or are necessary for plant growth. Thought the
as compost in soil is a long time practice but nutrient content may vary considerably
several studies (Crippen et al., 2016; depending upon the conditions such as feed,
Uchimiya et al., 2010a), shows the concerns bedding material, handling conditions etc.
of mineral runoff and other environmental
threats associated with direct use of poultry Poultry litter management
litter. Environmental contamination may
happen when poultry wastes are applied in In India, poultry production has been rising at
excess for crop utilization potential in land, or the rate of 8 percent per annum, with an
is done under poor management conditions annual turnover of US$ 7 500 million (Rajesh
which causes nutrient loss from Mehta). This massive poultry farming
environmental factors such as soil erosion or produces tons of wastage in terms of litter/
surface runoff during rainfall, and other manure which has been used for composting,
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pelletizing, and converting to electricity, dust, straw or other organic materials—as


steam and biogas over the years. The most well as feathers, feed spillage and mortalities
common use of the poultry litter is land (IBI, 2012).
application (Dunkley, 2011). It is also used as
fish feed and livestock feed (M. Mohamed Poultry litter biochar production
Amanullah, 2010). Poultry litter has been techniques
used as either the sole fertilizer or in
combination with traditional inorganic Poultry litter biochar can be produced by
fertilizers. Due to the concerns over N and P thermal conversion techniques, which include
losses to surface waters after the land slow pyrolysis, fast pyrolysis, hydrothermal
application of poultry litter, there’s a need for carbonization, torrefication and gasification.
regulation of poultry operations. Pyrolysis of the animal manure waste is the
most frequently used technique to obtain the
Challenges in poultry litter management higher char yield. Pyrolysis process is highly
dependent on heating rate, pressure, residence
Despite of having several ways for using time, peak temperature, heat transfer rate,
poultry litter, still it has some limiting factors vapor-solid interactions (Judy A Libra, 2011).
which include handing, loss of nutrients,
GHG emission during land application and Pyrolysis is the thermochemical decomposition
long term storage, surface water of biomass in the oxygen free environment and
contamination, emission of ammonia, nitrate is complex process, which can be categorized
emission, runoff of dissolved phosphate, in three main stages (Demirbas, 2004)
immobilization, nutrient loss during long term
storage due to volatilization and microbial Dehydration: Biomass = water + dry organic
contamination. Since poultry litter contain mass
manure also, which has high moisture content
due to which it cannot be applied to crops Initial charring: Dry organic mass = tarry
directly due to caustic effect on foliage (M. vapors + primary char
Mohamed Amanullah, 2010). Kithome et al.,
(1999), also reported that storage and direct Final Charring: Primary char = tarry vapors +
land application of untreated poultry litter has secondary char
many disadvantages like, odors, fly breeding
and pathogen growth (Kithome, 1999). There The tarry vapor is a mixture of heavier
is an immediate need for the additional hydrocarbons, water vapors and non-
strategies to effectively deal with this waste condensable gases including CO2, CO, H2,
product. Converting the waste biomass into CH4, C2H2 and C3H6 (Mingxin Guo, 2012).
biochar can be a way better solution and it
will help in carbon sequestration too. Poultry Pyrolysis process is of two types slow and fast
litter biochar offers a number of unique and can be performed into muffle furnace, bed
benefits in terms of field applications as well reactors, kiln furnace, tube furnace with N2
as in environmental pollution remediation. flow to create oxygen free environment. Fast
pyrolysis is characterized by high heating rates
Poultry litter biochar and short vapor residence times, and a
moderate (in pyrolysis terms) temperature of
Poultry Litter (PL) biochar is made from around 500°C is usually used (Brownsort,
chicken manure and the bedding used in 2009).
poultry operations like wood shavings, saw
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Table.1 Thermochemical process, resident time and primary product (Mohan et al., 2014)
Thermochemical Temp. Heating Rate Pressure Residence Desired
process range Time Product
Slow Pyrolysis 350-800 Slow (<10°C/min) Atmospheric Hours- Biochar
seconds
Torrefaction 200-300 Slow (<10°C/min) Atmospheric Minutes- Stabilized
hours- Friable
biomass
Fast pyrolysis 400-600 Very fast Vacuum- seconds Biooil
(~1000°C/s) atmospheric
Gasification 700-1500 Moderate to very Atmospheric- Seconds- Syngas
fast elevated minutes
Hydrothermal 175-250 slow - Hours Hydrochar
carbonization

Slow pyrolysis is characterized by slower A study by Das et.al, (2008) highlighted PL


heating rates, long solid and vapor residence biochar with an ash content of 26% versus ash
times and usually a lower temperature than content of approx 2% from pine chip derived
fast pyrolysis, typically 400°C. Char is the biochar (Das et al., 2008). Isabel M. Lima et
target product often, but always there will be al., (2015), studied wood chips biochar and
liquid and gas product formation occur, chicken litter biochar for heavy metal
although these are not always recovered adsorption and reported higher ash content in
(Brownsort, 2009). chicken litter (11.6%) and chicken litter
derived biochar (13.5 and 40.1%) then wood
Characteristics of poultry litter biochar chips raw (3.08%) and derived biochar (2.6
and 5.6%) at different pyrolysis temperatures
Soil with high cation exchange capacity will (Lima et al., 2015). Higher ash content is
be able to retain cationic nutrient in the root particularly useful for low pH soils as a
zone and prevent the nutrient from deep liming agent.
leaching and it is evidenced that soil
amendment with PL biochar have improved Apparently, poultry litter biochar contain
soil nutrient retention (Mingxin Guo, 2012). lower carbon content then plant material
Cely et al., (2015) studied different kind of derived biochars, and this is confirmed by
manure derived biochars and reported that Das et al., (2008) and Isabel M. Lima et al.,
chicken manure pyrolyzed at 300°C having (2015).
the high cation exchange capacity and
elevated stability, and potentially this type of Poultry litter biochar have higher electrical
biochar can be used in nutrient poor soils to conductivity than biochars derived from
increase the crop yields (Celya, 2015). wood, corn stover, grasses and tree leaves
(Mingxin Guo, 2012). Study conducted by
Similar results were also reported by Gaskin J.M. Novak et al., (2009), showed that pH of
et al., (2008), which showed a significantly poultry litter biochar was higher than the pH
higher CEC in low temperature (400°C) of peanut hulls, pecan shells, switch grass and
poultry litter biochar than in peanut hull and related it with the presence of Ca and Mg in
pine chip biochars at the same temperature the poultry manure, probably due to the
(Gaskin, 2008). concentration of these nutrients through the
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pyrolytic process (Jeffrey M. Novak et al., As poultry litter biochar is a rich source of
2009). macro and micro nutrients which are
necessary for the plant growth, it will reduce
Poultry litter biochars have higher nutrient the cost and usage of synthetic fertilizers for
contents, and being a recalcitrant material crop production and is much lighter, which
then raw poultry litter, it is safer for land make it easier to transport than the raw litter
applications. Gaskin et.al. (2008) reported (Revell et al., 2012).
that the amount of Nitrogen (N) conserved
after pyrolysis is lower for poultry litter Use of poultry litter biochar reduces the
versus other feed stocks, and they concluded nutrient runoff if applied directly to soil.
that high initial nutrient content of poultry Steiner et al., (2010), claimed that when
litter biochar ensures the resultant amount is mixed with compost prior to field application
still significantly higher overall (Gaskin, poultry litter biochar, can help retain nutrients
2008). Similar results were reported by in the soil which might otherwise be lost
Mingxin Guo et.al. (2012), they found (Steiner et al., 2010).
incensement of nutrient content in pyrolytic
PL biochar then raw poultry litter except The excess heat generated from PL biochar
nitrogen (N) and found N loss higher at production process (pyrolysis or gasification)
higher pyrolytic temperature. Further they may reduce the heating fuel requirements and
suggested that animal manure biochar it may be used directly onsite in different
production should be at lower temperature to production and processing facilities (IBI,
conserve the nitrogen (Mingxin Guo, 2012). 2012). It will be an approach for combine heat
and power (CHP).
Poultry litter biochar: Benefits
Ro et al., (2010) used a commercial pilot-
It will reduce the cost to dispose of poultry scale pyrolysis reactor system to produce
litter, especially in the areas of highly combustible gas and biochar from different
concentrated poultry operations, where manures and found that approximately 50%
nutrient overload is causing environmental of the feedstock energy was retained in
hazards (Phil Covell, 2011). biochar and 25% in produced gases. He
By the production of biochar from poultry further suggested copyrolysis of wet animal
litter the storage of the material can be easy wastes with the addition of dried and energy
and decaying of the biomass can be prevented dense feedstock such as waste plastic pellets,
and it reduces the liability related to pollution to produce valuable biochar and extra power
from poultry litter for a relatively longer simultaneously (Ro, 2010). Potential for
period. Converting poultry litter into biochar added income from selling biochar to a local
can significantly reduce in coop odour. market or a distributer.
Poultry litter contain phosphate and nitrogen
(ammonium ions), which may cause Uses of poultry litter biochar
eutrophication but converting PL into PL
biochar reduce the risk. As a soil amendment

Poultry litter biochar is recalcitrant material Soil amendment with biochar derived from
and can therefore resides as a significant different agricultural waste is a long time
proportion of the soil carbon fraction aided by practice. Ogawa et al., (1994), described that
its potential for a prolonged life within the early Japanese farmers using unique manure
soil (Revell, 2011). called ‘haigoe’ prepared by adding human
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waste to rice husk biochar and leaving it for Increased sorption capacity of the soil was
some time before planting crops. The reported by Paz-Ferreiro et al., (2012) after
discovery of Terra Preta (in Portuguese amendment with biochar and mineral
meaning ―dark earth) soils in the central components into the soil (Paz-Ferreiro et al.,
Amazon Basin implicates that biochar may be 2012).
an ideal soil amendment for fertility
improvement (Neves, 2001). Biochar may Ameloot et al., (2013b) showed that the type
retain NH4–N. Steiner et al., (2008) reported of biochar alone has a significant effect on
increased recovery of 15N-labeled N fertilizer soil enzymatic activity, they proved that
on charcoal-amended soil in comparison to poultry litter biochar produced at 400°C and
soil without charcoal (Steiner, 2008). amended to soil caused a significant increase
in the activity of dehydrogenases enzyme,
Higher soil enzymatic activity is a positive
whereas the same biochar obtained at 500°C
indicator of higher soil fertility and good
reduced the activity of these enzymes over
quality, changes in enzymatic activity
two times compared to the control (Ameloot,
indicates about the changes taking place in the
2013b.).
soil environment (Ouyang, 2014). In general,
a positive effect of biochar amendment is
Mierzwa-Hersztek et al., (2016), observed a
observed in most studies which focuse on soil
positive correlation between the poultry litter
biological properties, including enzymatic
biochar dose and activity of the soil enzymes,
activity (Mierzwa-Hersztek et al., 2016).
with an increase of 3% and 32% in the
activity of dehydrogenase and ureases in the
Chan et al., (2008), produced two biochars
soil amended with a higher dose of PL
from poultry litter under different conditions
biochar. They reported a dose of 2.25 or 5 t
and tested them in a pot trial for assessing the
DM ha-1 of poultry litter biochar to soil,
yield of radish (Raphanus sativus var. Long
reduced the soil acidity and increased the
Scarlet). They applied four ratios of biochar,
content of nitrogen and organic carbon when
with and without nitrogen application and
compared to the control (Mierzwa-Hersztek et
found detectable increases in dry matter yield
al., 2016).
of radish in biochars without N fertilizer even
at lower application rate of biochar. The yield
Poultry litter biochar have many valuable
increase (%), compared with the unamended
effects on soil properties, including
control rose from 42% at 10 t/ha to 96% at 50
improvement in the water holding capacity
t/ha of biochar application (Chan, 2008).
(WHC), cation exchange capacity (CEC),
Similar findings were also reported by many
bulk density (BD), and nutrient status and
other investigators.
these properties should be considered during
formation an appropriate rate of application
Coomer et al., (2012) studied poultry litter
(Revell et al., 2012).
biochar effect on early season cotton growth
and indicated that the higher level PL biochar Use of Poultry litter biochar in poultry
with fertilizer showed significant increases in farming: A new insight
plant height, dry weight and leaf, area over
controls, and reported highest level of biochar Gerlach and Schmidt (2014), pointed out the
(3,000 kg biochar/ha) with additional urea use of biochar as feed additive and as litter
fertilizer (50 lb. N/acre) provided the best amendment. With a very high water holding
growth response (Coomer, 2012). capacity biochar can absorb up to 5 times its
own weight of water and can adsorbs very
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efficiently both organic molecules such as Greenhouse plotting experiments carried out
amino acids, fatty acids, proteins and urea and by Mingxin Guo et al., (2012) showed that
also mineral compounds such as ammonium, chemical fertilizer and poultry litter biochar
ammonia and nitrate (Gerlach, 2014). amendment soil plants had stimulated plant
growth (Mingxin Guo, 2012).
Biochar can locks the moisture and organic
and inorganic nitrogen compounds in, if used For environmental management
in litter, which decreases the risk of footpad
diseases. High adsorption capacity of biochar From a long time carbonaceous material have
makes it possible to reduce the use of lime in been used as sorbents for organic and
the litter, thereby reducing the pH of the litter inorganic contaminants in soil and water
and manure, which in turn reduces ammonia (Ahmad et al., 2012). Anthropogenic
emissions (Gerlach, 2014). activities, such as smelting, mining, use of
pesticides, fertilizers, sludge, dyes, antibiotics
If poultry litter is converted to biochar onsite are responsible for the input of heavy metals
it will be useful for the above mentioned areas and organic contaminants into the soil and
and reduce the burden of transportation and water at a higher level, biochar has the ability
environment harm. to absorb organic contaminants, immobilized
heavy metals and nutrient from soil (Mingxin
As a plant nutritional value additive Guo, 2012). Biochars have a non-carbonized
fraction which may interact with soil
Low temperature poultry litter biochar is rich contaminants and oxygen containing
in plant macro and micro nutrients like Mg, carboxylic, hydroxyl and phenolic surface
Ca, Fe, K, P, N, S, and due to its relatively functional groups in biochar could effectively
higher cation exchange capacity biochar is bind soil contaminants (Ahmad et al., 2014;
anticipated to retain more nutrients in soil and Uchimiya et al., 2010c).
decrease nutrient leaching (Mingxin Guo,
2012). There are studies which proves soil Cao et al., (2009) investigated the sorption
fertility improvement after addition of capacities of dairy manures biochar produced
biochar. at low temperatures (200°C and 350°C) and
found that the biochar was six times more
Study by A. Inal et al., (2015), evaluated the effective in removing lead (Pb) from
effect of processed poultry manure and wastewater than a commercial activated
poultry litter biochar at different carbon (Cao and 2009).
concentrations on soil chemical properties of
a calcareous soil and growth of bean Uchimiya et al., (2011) investigated alkaline
(Phaseolus vulgaris) and maize (Zea mays) soils amended with broiler litter-derived
plants. They reported increase of plant growth biochars and steam-activated carbons for the
and plant nutrients like N, P, Mn, Zn, Cu retention of Pb (II), Cd (II), and Ni (II).
concentrations in soil and also reported the Majority of Pb (II) was retained, more than
increased concentration of exchangeable half of added Cd (II) and Ni (II) remained
cations (K, Ca, Mg) in soil (Inal, 2015). These soluble, in soil without biochar and a
results revealed that poultry manure biochar proportional decrease in soluble Cd (II) and
can be used effectively for agricultural Ni (II) concentrations was observed with
purpose. increase in the dose of broiler litter biochar
from 5 to 20%, which proves enhanced

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immobilization of heavy metals with the also reported due to activation process (Lima
addition of broiler litter biochar in soil et al., 2010).
(Uchimiya et al., 2010b). Comis (2010)
reported that PL biochar binds certain toxic To promote utilization of poultry litter as a
chemicals such as copper, cadmium and zinc source material for manufacturing low-cost
from water [(Comis, 2010 activated carbon (AC), Guo and Song (2011),
(November/December)]. prepared activated carbon from pelletized
broiler litter and used it in wastewater
Experiments done by Guo et al., (2010), treatment for benzene. Although the sorption
revealed rapid and significantly higher capacity of obtained biochar was found lower
adsorption affinity of poultry litter-based than that of top-class commercial AC for
activated carbon than commercial activated benzene, but their findings suggested poultry
carbons derived from bituminous coal and litter as a cost-effective feedstock for low-cost
coconut shell for heavy metals and also AC production which can be used for pre-
reported that releases of nutrients and metal treatment of wastewater contaminated by
ions from litter-derived carbon did not pose organic pollutants and heavy metals (Guo,
secondary water contamination risks (Guo, 2011).
2010).
Lima et.al. (2005) compared poultry manure-
Isabel M. Lima et al., (2015) used three based carbons with two commercial carbons
different activation protocols (acid, base and and three traditional precursors, coal, coconut
steam) for pine wood and chicken litter and wood carbons for Ni, Zn, Cd and Cu
biochars to obtain higher surface area to adsorption from solutions containing
increase Cu ion adsorption and reported individual ions or the four metal ions present
changes in various chemical properties due to together and reported outperformance for
biochar activation, which led to significant poultry manure based biochar.
changes in surface functionality resulting
increased copper ion adsorption (Lima et al., The activation strategy, longer activation
2015). times and higher water flow rates, are the
influencing factors to determine the ability of
Tests done by the USDA Agricultural carbon to absorbe the metal, in the presence
Research Service (ARS) and Western of a single metal solution (Lima, 2005).
Kentucky University demonstrated that a
combination of PL biochar and poultry litter Granular activated carbon was made from
were effective in reducing ammonia broiler litter and cake, which was further
emissions by more than 90%—highlighting examined for Copper remediation and
that biochar could be used to reduce ammonia comparative studies with commercial carbons
emissions in livestock production facilities revealed the broiler cake-based carbon as
(Lovanh, 2010). These results show that the having the highest copper ion efficiency
biochars have potential to minimize nutrient (Lima & Marshall, 2005).
leaching in agricultural fields.
Other applications of poultry litter biochar
Cu2+,Cd2+ and Zn2+ adsorption by broiler litter
bio-chars (activated) made from fast pyrolysis As a value-added strategy for recycling the
was reported 95%, 83%, and 90%, organic waste, poultry litter can be utilized as
respectively and increase in surface area was a precursor material to synthesize activated

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How to cite this article:

Amita Shakya and Tripti Agarwal. 2017. Poultry Litter Biochar: An Approach towards Poultry
Litter Management – A Review. Int.J.Curr.Microbiol.App.Sci. 6 (10): 2657-2668.
doi: https://doi.org/10.20546/ijcmas.2017.610.314

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