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Experimental Investigation and Thermodynamic Calculation of The Co-Cr-Mo System
Experimental Investigation and Thermodynamic Calculation of The Co-Cr-Mo System
Experimental Investigation and Thermodynamic Calculation of The Co-Cr-Mo System
DOI: 10.1007/s11669-014-0317-7
1547-7037 ASM International
(Submitted September 23, 2013; in revised form March 19, 2014; published online May 28, 2014)
The isothermal section of the Co-Cr-Mo system at 1200 K has been investigated experimentally
using scanning electron microscopy coupled with energy dispersive x-ray spectroscopy and x-ray
diffraction. Six three-phase regions exist in the 1200 K isothermal section. The experimental
results indicated that the maximum solubility of Cr in Co-Mo binary compounds Co3Mo and l
at 1200 K is 5.2 and 23.6 at.%, respectively, and that of Mo in Co-Cr binary compound r
is 39.6 at.%. Based on the literature data of the thermodynamic assessment of Co-Mo, Co-Cr,
Cr-Mo binary systems and experimental results of the ternary system, the thermodynamic
calculation for Co-Cr-Mo system was carried out by means of CALPHAD technique. The
computational results and the experimental data are self-consistent reasonably.
Table 1 The structures and the used model of phases in the Co-Cr-Mo ternary system
Phase Composition Pearson symbol Space group Structure type Prototype Thermodynamic model
Liquid … … … … … (Co,Cr,Mo)
eCo Co hP2 P63/mmc hcp_A3 Mg (Co,Cr,Mo)
aCo Co cF4 Fm-3 m fcc_A1 Cu (Co,Cr,Mo)
r Co7Cr8 tP30 P42/mm D83 r CrFe (Co,Cr,Mo)8(Cr,Mo)4(Co,Cr,Mo)18
Co2Mo3 tP30 P42/mm D83 r CrFe
(Mo) Mo cI2 Im-3 m bcc_A2 W (Co,Cr,Mo)
(Cr) Cr cI2 Im-3 m bcc_A2 W (Co,Cr,Mo)
l Co7Mo6 hR13 R-3 m D85 Fe7W6 (Co,Cr,Mo)7(Cr,Mo)2(Co,Cr,Mo)4
e Co3Mo hP8 P63/mmc D019 Ni3Sn Co3(Cr,Mo)1
R Co49Cr21Mo30 hR53 R3 … R(Co,Cr,Mo) (Co,Cr,Mo)27(Cr,Mo)14(Co,Cr,Mo)12
XXX X X X
GU ¼ yi I yIIj yIII
k
0
Gi:j:k þ xRT yIi ln yIi þ yRT yIIj ln yIIj þ zRT yIII III
k ln yk
i j k i j k
" # " #
XXX X
k XXX X
k
þ yIi1 yIi2 yIIj yIII
k
n
Li1 ;i2 :j:k ðyIi1 yIi2 Þn þ yIi yIIj1 yIIj2 yIII
k
n
Li:j1 ;j2 :k ðyIIj1 yIIj2 Þn ðEq 4Þ
i1 ;i2 j k n i j1 ;j2 k n
XXX X
k
III n
þ ½yIi yIIj yIII y
k1 k2
III n
Li:j:k1 ;k2 ðyIII
k1 yk2 Þ
i j k1 ;k2 n
of the r phase in the Co-Mo and Co-Cr binary systems where 0Gi:j:k is the Gibbs free energy of the / phase when
and four ternary experimental isothermal sections, a large the first sublattice is occupied by the element i (i = Co, Cr
amount of Mo can be dissolved in the r (Co7Cr8) phase or Mo), the second by the element j (j = Co, Cr or Mo), and
and the Cr and Mo occupied in the first site were the third by the element k (k = Co, Cr or Mo); n Li1 ;i2 :j:k is the
deduced. In the present work the r phase is formulated as interaction parameter between element i1 and i2 (i1, i2 = Co,
(Co,Cr,Mo)8 (Cr,Mo)4(Co,Cr,Mo)18. Cr or Mo and i1 „ i2) when the second sublattice is
The l (Co7Mo6) phase is D85 structure with the Fe7W6 occupied by the element j (j = Co, Mo or Cr), and the third
type.[29] In the Co-Mo binary system, the l phase was modeled by the element k (k = Co, Mo or Cr); The parameters
by a three-sublattice model of (Co,Mo)7(Mo)2(Co,Mo)4.[24–26] n
Li:j1 ;j2 :k and n Li:j:k1 ;k2 are described in the same way.
From the experimentally determined single-phase field in the
previous work on the Fe-Cr-Mo system by Andersson and
Lange[30] and Co-Cr-W system by Yang et al.,[31] it is obvious
that molybdenum and tungsten atoms can be replaced by 5. Results and Discussion
chromium atoms by keeping the cobalt or iron content
relatively constant. In this work, the model to the ternary sys-
5.1 Experimental Determination
tem is thus suggested and applied as (Co,Cr,Mo)7(Cr,Mo)2
(Co,Cr,Mo)4. A total of 19 alloys were prepared to determine the
The ternary intermetallic compound R (R = D) has been isothermal section at 1200 K of the Co-Cr-Mo system. The
reported in the Co-Cr-Mo system around the composition of design compositions of the alloys are listed in Table 2. All
Co49Cr21Mo30.[14,16,17] It has been known that the R phase has phases in the alloys, together with the chemical
microstructure of this alloy, the experiment results indicate the Cr in Co-Mo binary compound l phase at 1200 K is about
solubility of Mo in the r (Co7Cr8) phase is 39.6 at.%. The 23.6 at.%.
three-phase microstructure of the alloy A15 is shown in The x-ray diffraction patterns of alloys A1, A3, A4, A6,
Fig. 2f. The EDS analyses suggest the maximum solubility of A14 and A15 are shown in Fig. 3 which clearly indicates
the three-phase equilibrium states described above expect The calculated Cr-Mo binary phase diagram is shown in
alloy A1 and A6. For alloy A1, it is difficult to identify the Fig. 4c.
fcc and hcp structure in effect, because the fcc phase is not Based on the present and previous experimental data, the
possible to maintain the high temperature form due to the thermodynamic parameters of each phase in the Co-Cr-Mo
solid state transformation of fcc to hcp during cooling. For ternary system were evaluated using Thermo-Calc soft-
Alloy A6, as can be seen in Fig. 2d, the amount of the ware.[34] The complete set of thermodynamic parameters
l phase is limited, so the diffraction peaks cannot be found describing all phase equilibria in the ternary Co-Cr-Mo
in the x-ray pattern. system is given in Table 3. A series of phase diagrams,
including isothermal sections, vertical sections, and the
projection of the liquidus surface were calculated, which
were compared with the experimental data, to test the
5.2 Thermodynamic Calculation
rationality of this thermodynamic description.
The phase diagram of the Co-Mo binary system was Figure 5a-d are the calculated isothermal sections at
thermodynamically assessed by Davydov[24,25] and Oikawa 1200, 1373, 1473 and 1573 K, in which the calculated
et al.[26] This system consists of three terminal solid results are compared with the present and the previous
solutions, hcp (cCo), fcc (aCo) and bcc (Mo) and three experimental data. All the phase relationships can be
intermetallic compounds e (Co3Mo), l (Co7Mo6) and reproduced by the calculations. The maximum solubilities
r (Co2Mo3). Recently, Oikawa et al.[26] used the order/ of Cr in binary compound l at 1200, 1373, 1473 and
disorder formalism of Compound Energy Formalism (CEF) 1573 K calculated from the present thermodynamic descrip-
to describe the fcc phase. The benefit from Oikawa’s tion are about 22.3, 20.4, 18.7 and 17.5 at.%, respectively.
approach is that this description can be directly incorpo- Mo can also dissolve in the r (Co7Cr8) phase and form a
rated into a thermodynamic database for c/c’ superalloys continuous solid solution with the Co2Mo3 phase. The
without the need of having to develop parameters for presently calculated results are in reasonable agreement with
describing the c’ (L12 structure) phase. In the present the experimental data. However, it is noteworthy that the r
work, in order to reduce the number of thermodynamic phase is not stable above 1556 K in the Co-Cr binary
modeling parameters during calculating, the results of system. Gupta[19] predicted that the r phase should have
Davydov[25] are applied. The calculated Co-Mo phase three-phase equilibrium with fcc and bcc phases at 1573 K
diagram is shown as Fig. 4a. The Co-Cr phase diagram in the region of the Co-Cr binary system, which is
had been optimized by Kusoffsky and Jansson[27] and confirmed by present calculated results. It is inferred that
Oikawa et al.[28] It showed four phases in Co-Cr system, the addition of Mo raised the stable existing temperature of
i.e., hcp (cCo) fcc (aCo) r (Co7Cr8) and bcc (Cr), the the r phase as discussed above.
present thermodynamic descriptions of the Co-Cr binary Figure 6 presents two vertical sections with the Co-Cr
system was reported by Oikawa et al.[28] as shown in ratios fixed as 80:20 and 68:32 compared with the experi-
Fig. 4b. In comparison with Co-Mo and Co-Cr binary mental data due to Fletcher and Elsea.[13] According to the
systems mentioned above, the Cr-Mo binary system is very present Co-Cr binary system, there is no sigma phase at the
simple, which consists of a liquid (L) and a bcc (Cr, Mo) above proportionable composition. Hence the experimental
solid solution. A thermodynamic analysis of this system data was compared with the calculation as reference. It is
had already been carried out by Frisk.[12] In this study, worthwhile note that the phase boundaries between fcc and
Frisk’s assessed thermodynamic parameters were adopted. hcp are mostly agree with the experiment.
Figure 7 presents the calculated liquidus projection, in at the composition of 14 at.% Cr and 24 at.% Mo, the
which we compare the results of calculation with the calculated results are reasonable. The second one is
experimental data obtained by Metcalfe.[15] In the similar peritectic reaction L + r + l M R which occurs at 1454 C
composition range, there are two four-phase reactions. at the composition surrounding 19 at.% Cr and 31 at.%
One is the ternary eutectic reaction L M fcc + l + R Mo, but the temperature of the second reaction is higher
occurring at 1324 C at the composition of 15 at.% Cr than the experimental data of the Metcalfe,[15] the
and 21 at.% Mo. Compared with the experimental results obtaining of the accurate reaction temperature needs
of the Metcalfe[15] where the reaction occurs at 1325 C further experiment.
In J/(mol of atom); temperature (T) in Kelvin. The Gibbs energies for the pure elements are from the SGTE compilation.[35] The thermodynamic parameters in
the Co-Mo, Co-Cr and Cr-Mo systems are taken from Ref 12,25,28, respectively. The ternary parameters not listed in the table are assumed to be zero
Fig. 7 The liquidus projection of the Co-Cr-Mo system; the calculation (a) and the experiment data (b) as reported by Metcalfe.[15]