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Hartip 2000 Manual
Hartip 2000 Manual
1. Forewords 2
1.1. History 2
1.2. Leeb Hardness Test (definition) 2
2. Features and Applications 3
2.1. Introduction 3
2.2. Specifications 3
2.3. Applications 3
3. Layout and Key-pad Description 4
3.1. Layout of HARTIP 2000 4
3.2. Function of Key 5
3.3. Special Features of Impact Devices 5
4. Symbols and Illustrations 5
4.1. Symbols and Illustrations 5
4.2. Measurement and Conversion Table 6
S. Preparation before Measuring 7
5.1. Requirements for the sample 7
5.2. Requirements for the weight of the sample 7
5.3. Requirement for the surface hardened layer of the sample 8
5.4. Surface of the test sample should not be magnetic. 8
5.5. For test sample of curving surface 8
5.6. Supporting the Samples during Testing 8
5.7. Samples with Curved Surfaces 9
6. Operation 10
6.1. Switch on the tester 10
6.2. Parameter Setup 10
6.3. Operation 14
6.4. Data storing and re-reading 15
6.5. Statics 16
6.6. Print-Out 16
6.7. Calibration 17
6.8. Restore factory settings and check serial no. 18
7. Maintenance and Repair 19
7.1. Maintenance of the Impact Device 19
8. Optional Accessories 20
1
1. Forewords
1.1. History
The Leeb measuring method was first brought into measurement technology in 1978. It
is defined as the quotient of an impact body's rebound velocity over its impact velocity,
multiplied by 1000. Harder materials produce a higher rebound velocity than softer
materials. For a specific group of material (e.g. steel, aluminum. etc.), Leeb hardness
value represents a direct relationship to its hardness properties. For ordinary metal,
conversion curves of hardness HL versus other standard static hardness (HB, HV, HRC,
etc.) are available, enabling you to convert HL into other hardness values.
.,...,000=y,. 1000
A V!
A—V,
Time
8—v,
2
2. Features and Applications
2.1. Introduction
HARTIP 2000 is an innovative portable Leeb hardness tester with our new patent
technology which makes HARTIP 2000 a universal impact direction hardness tester. It
is no need to set up impact direction when taking measurement by any angle. Therefore,
HARTIP 2000 offers a linear accuracy comparing to the angle compensating method.
HARTIP 2000 is also a cost saving hardness tester and has many other features.
2.2. Specifications
Principle Leeb hardness measurement
Accuracy .±0.3% @ HL=800, Repeatability: ±2HL
Display Digital LCD with backlight
Impact device DU (External) /DL, D+15, G, C(External, optional)
Impact direction Universal angle type
Hardness scale HL/HRC/HRB/HB/HV/HS/ab
Measuring range HL170-960/HRC17-69/HRI313-109/HB20-655/HV80-940/
HS32-99.5
Materials 11 common metal materials
Memory 100 data can be stored and re-readable
Statistics Calculated automatically
Recalibration Allowed by user
Indicator Low battery
Communication interface RS232 to micro-printer, Bluetooth (optional) to Bluetooth
micro-printer
Auto power off Auto
Power supply 1.5V AA alkaline battery x 2
Working environment -10°C -+45°C
Dimension (mm) 124x67x30
Net weight (g) 240
Standard Gonforming to ASTM A956
2.3. Applications
Hardness tests on installed machines or steel structures: e.g. on heavy and large
work-piece or on permanently installed system parts.
Rapid testing of multiple measuring areas for examination of hardness variations over
larger regions.
Measuring hardness for produced parts at production line.
Identifying metallic material stored in a warehouse.
Ineffectiveness analysis of permanent parts, pressure -vessel, turbo generator.
3
3. Layout and Key-pad Description
3.1. Layout of HARTIP 2000
Mi LCD Display
•• 16
R M D Key-Pad
Connection
Cable
4
3.2. Function of Key
5
4.2. Measurement and Conversion Table
Ranee for measurement and conversion;
IMPACT DEVICE D HLD: 170-960
HRC HRB HB HV HS ab (N/inm 2 )
Steel & cast steel 20.0-67.9 59.6-99.5 80-647 80-940 32.5-99.5 375-1710
Cold work tool steel 20.5-67.1 80-898 1170-2639
Stainless steel & 19.6-62.4 46.5-101.7 85-655 85-802 740-1725
High-temp.
resistant steel
Cast iron with 93-334
lamellar graphite
(GG)
Cast iron with 131-387
nodular graphite
(GGG)
Cast aluminum 23-85 30-159 80-195
alloys
Copper-zinc alloys 13.5-95.3 40-173
(Brass)
Copper-aluminum / 14-100 60-290
Copper-tin alloys
(Bronze)
Wrought copper 14-100 45-315
alloys
Forging steel 142-651
Rolling steel 140-651
6
5. Preparation before Measuring
5.1. Requirements for the sample
5.1.1. The surface temperature of sample should be less than 120 °C.
5.1.2. The samples must feature a metallic smooth, ground surface, in order to eliminate
erroneous measurements brought about by coarse grinding or lathe scoring. Roughness
of the finished surface should not exceed values shown in following table:
Types of impact devices Max surface roughness of sample Ra
D/D+15/DL 2gm
G 7gm
C 0.4gm
Proper Coupling:
Proper coupling requires a little experience. Insufficiently coupled samples produce large
variations of individual measurements, L-values which are too low and the operation is
characterized by a rattling noise upon impact of the test tip.
7
Example for coupling a test piece with a base plate:
8
When measuring hardness with HARTIP 3000, the following has to be noticed: Despite the low
mass of the impact body and low impact energy, a relatively large impact force within short
duration is generated when the impact body hits the measuring surface.
Types of impact devices 0/0+15/DL G C
Max. impact force 900N 2500N 500N
No particular precautions are necessary for heavy-weight samples with compact shape.
Smaller and lighter samples or workpieces may yield or flex under this force, producing
too-low L-values with excessively large variation. Even with big or heavy workpieces, it is
possible for thin-wall regions or thinner protruding parts to yield upon impact. Depending on
the frequency of the resilient yielding action, the measured L-value may be abnormally low or
high. Under many situation, potential problems can be checked in the following manner:
a) Medium-weight samples and also heavier samples with protruding parts or thin walls
should be placed on a solid support in such a manner that they do not move or flex during the
test impact.
b) Light-weight samples should be rigidly "coupled" with a non-yielding support such as a
heavy base plate. Clamping in a vice is of no value, since the samples become exposed to stress
and because complete rigidity is never attained. As a rule, the measured L-values would be too
small and show excessive variations.
9
6. Operation
6.1. Switch on the tester
Press the key to switch on the tester and press the key t J again to switch off the
tester. When the tester is switched on, the tester will enter into measuring mode.
Press M
Press C
AVER Press C
0 -0- 3 —0- 4 —IP- 5
(Mean Time)
Press C
SOFF
(Storage)
Press C
► SON(Storage On) SOFF(Storage Off) J
Press C
BLUE POFF
POFF Press C P232
► (Bluetooth Print – 4.
(Print Setup) (RS232 Print On) (Pri nt Off)
On, Optional)
Pre s M
10
6.2.1. Probe Setup
M
Press key • to enter the Probe setup menu.
0 PROb a
PRUE),
Press key to confirm the setting or press key 1 M 1 again to change probe.
The material selected is prior to the conversion from HL value to other scales.
M
Press key to enter into the menu until "MATE" displays on LCD.
C
Press to change material from M1-42M3--> —>M11 with each pressing
key
Tr mi rncti- r
M2
marr Mii
iuRiC III ► I I S tillI
Press key to confirm the setting or press key again to change other
parameters.
Hardness scale is based on the material selected. Not every material has same
conversion. For example, for steel, it has conversions to HRC, HRB, HB, HV, HSD; but for
cast iron, othias conversions to HB.
Press key consecutively to enter into the menu until "CONY" displays on LCD.
11
Press key to change hardness scale from HLDHRC—>HB—>HV---)HS-->ab
with each pressing key
Press key to select mean time from 0-33—)445 circularly by each pressing key
C
C
Press key to change the setting between "SOFF" and "SON" alternatively.
Cf1
SOFF ...1U 1NI
s
Press key to confirm the setting or press key again to go to next item of
menu. When select "SON", a "S" appears on LCD which means the function of storage is
activated
12
6.2.6. Printing Setup
Press key consecutively to enter into the menu until "POFF" displays on LCD.
Press key
I to change the setting between "POFF", "bLUE" and "P232"
alternatively.
CO
PUFF bLUE I L.-IL
Press key to confirm the setting or press key l M again to go to first item of
menu. When selecting "PON", an indicator "17- will appears on left side of LCD which
means the communication function is activated for printing.
13
6.3. Operation
6.3.1. Take measurement
Switch on the tester, the instrument will go into measuring mode automatically. If the
parameters are needed to change, please refer to 6.2.
Hold the impact device with left hand while push the loading tube with right hand
toward to the end. Then loose the force and let the loading tube back to original
position.
6.3.3. Release
14
Place the impact device against the object to be measured. Then press the release
button on top of the impact device with finger of right hand. The measuring value will
display on LCD.
Please note: During the measurement, the impact device must be placed vertically
with a little force against the surface of workpiece. Otherwise, it may affect the
accuracy.
M MI
b OF
RS RS
EOF 026
FILD
COI
MI
ALE RS
WI
15
6.5. Statics
With this function, the statics values will be calculated automatically by the tester.
Please refer to 6.2.4 Mean Time to activate this function.
6.5.1. View statics value
After mean time was setup in the tester, the mean time number will display on LCD.
With each measurement, the number will increase one by one until all finished. Then
ress ke consecutively to view value of average maximum, minimum.
FLO
7
/
0C
LI ,...1
Mi 11-D ...
i !.....
/
8 Ml
LI /
_ 8q
M1
The tester is designed to print our measuring values by two ways. One is print-out all
from memory and the other is print-out online while measuring.
6.6.1. Printing stored values
Activate the storage function on the tester, there is a "S" displays on the right side of LCD.
Please refer to 6.2.5 Storage.
Connect the tester to the printer with cable and then power on the printer. For
Bluetooth connection, the printing cable is not necessary. (The printer and cable will
be ordered optionally)
Press key [ R , a "R" displays on LCD which means the tester is in the re-readable
mode, at this time, the last value will display on LCD.
EILD M
•
/ 86
7 Rs
6.25
HLD Mi
• ris-a RS
I ILL
C26
16
Press key to print out all data.
6.6.2. Printing on line
Activate the communication on the tester, there is a "17 " displayed on LCD. Please refer
to 6.2.6 Printing Setup.
Connect the tester to the printer with cable.
Take measurements, all values will be printed out one by one with each measurement
6.7. Calibration
After long time of use, the ball tip on impact body may be worn out which would lead
inaccuracy. In order to compensate such error, the tester is designed to re-calibrate by
user.
Press key in turn to dis la "CAL" on the LCD.
Press and hold Key [---1 for 3 seconds to enter into the mode of calibration.
.
W nrna
ULIU
M1l
.I7 d3
At the mode of calibration, you are asked to take 3 measurements(impact direction:
downwarchle) on standard test block in total. Please follow up the direction indication on
LCD to take measurements.
During the measurements, you can delete the unsatisfied reading by press key
Also, by any time, at this mode, you can abandon the operation by letting the inswument
shut down automatically after 3 minutes of no use.
After taking 3 measurements on test black, press key to display average value. At
this time, the arrow disappears and an indicator "AVE" is displayed on the right bottom
of LCD.
HLD M1
0 'C
/" —1 LI c
a to
If the average value differs from the standard value of test block, you can press and hold
key for 3 seconds, "CALD" will flash once on the screen, and then an indicator
M or C
"ADJ" will display on the right bottom of the LCD, you can press key
to increase or decrease the value on LCD until the value is same as the value of test
block
17
HLD Mi.
'n 7 On
/ LIU
p ADJ
Press key to finish the calibration and turn back to normal measuring mode.
1. Press and hokl button while turning on the tester, "ESC" will display on the
LCD after release
2. Press consecutively, the "ESC" and "FSET" will display on the LCD in turn.
ESC FSET
3. Press P1 key to restore factory settings when "FSET" displays on the LCD, and
then the tester will return to the measuring mode.
1. Press and hold button while turning on the testei, serial no. will display on the
LCD.
2. Release and press the tester will return to the measuring mode.
18
7. Maintenance and Repair
Do your best to avoid shock, heavy dust, damp, strong magnetic field, and oil stain.
19
8. Optional Accessories
Support Rings for Impact Device D
Part designation and dimensions: Suitable for the following test surfaces
D6 19.5x5.5mm plane
cylindrical
Ra6Onun hollow-cylindrical
1110 spherical
hollow-spherical
D6a 4, 13.5x5.5mm plane
cylindrical
Ra3Omm hollow -cylindrical
e0 spherical
hollow-spherical
cylindrical
Z 10-15 20 x 20 x 7.5mm R lOmm-15mm
Z 14.5-30 20x20x6.5mm R 14.5mm-30mm
Z 25-50 20x20x6.5mm R 25mm-50rom
hollow-cylindrical
HZ 11-13 20.18x5mm R llmm-13mm
HZ 12.5-17 20x20x5mm R 12.5mm-17mm
HZ 16.5-30 20x 20x5mm R 16.5mm-30mm
spherical
K 10-15 20x7.7mm R lOmm-13mm
K 14.5-30 20x6.7mm It 14.5mm-30mm
R<10nun not possible
Ra3Omm D6/D6a
hollow-spherical
HK 11-13 17x5mm R 11mm-13mm
HK 12.5-17 4, 18x5mm R 12.5mm-17mm
HK 16.5-30 4, 20x5mm R 16.5mm-30mm
R<11mm not possible
R.P..30mm D6a
UN 4) 52x20x16mm
20
Sino Age Development Technoloay
No.18 Thong Goan Cun East Road M507
Haidian Beijing 100083, P. R. China
TEL: +86 (10) 8260-0228, 5166-3600
FAX: +86 (10) 8260-0229
sadt@sinoage.com.cn
www.sadtcom.cn