Acoustical Properties of Lyocell, Hemp, and Flax Composites

You might also like

Download as pdf or txt
Download as pdf or txt
You are on page 1of 6

Article

Journal of Reinforced Plastics


and Composites

Acoustical properties of Lyocell, 29(20) 3149–3154


! The Author(s) 2010
Reprints and permissions:
hemp, and flax composites sagepub.co.uk/journalsPermissions.nav
DOI: 10.1177/0731684410367533
jrp.sagepub.com

Christoph Buksnowitz1, Ramesh Adusumalli2, Andreas Pahler3,


Herbert Sixta2,4 and Wolfgang Gindl1,2

Abstract
This study characterizes the acoustical behavior of natural fiber composites. Regenerated cellulose fibers (Lyocell),
hemp fibers, and flax fibers were embedded in an epoxy-matrix. These unidirectional composites were tested
for their logarithmic damping decrement, the resonance frequency, the ultrasound velocity, the dynamic and static
modulus of elasticity, and bending strength and density. Glass-epoxy composites served as a reference. All tested
cellulosic fibers showed a significantly higher damping at lower densities. The ultrasound velocity was in the range of
the reference for Lyocell– and hemp–fiber composites. Taking the low density into account, the dynamic and static
modulus of elasticity of the samples were relatively high compared to the glass reference. The specific acoustical
properties of these natural fiber composites point at high value applications, e.g., devices that require high damping of
the body structures.

Keywords
natural fibers, Lyocell, acoustical properties, dynamic modulus of elasticity, logarithmic damping decrement, ultrasound
velocity

Introduction However, natural fibers also have a number of disad-


Fiber-reinforced plastics (FRP) were developed in the vantages with respect to their uses in composites.8,12–14
1950s to improve the stiffness of monolithic plastics and The most important disadvantage is the considerable
to serve as lightweight, non-corrosive substitutes for variation in their mechanical properties.
metals with a high specific strength and modulus.1–3 The micromechanics of natural and regenerated cel-
These ‘advanced’ plastic composites are used in the lulose fibers as well as their composites have not been
aerospace industry and to manufacture automotive fully studied by now, but some studies contribute to
parts, building materials, and recently in special sport- that field.15–17 The mechanisms of adhesion between
ing equipment and entertainment devices. In 95% of
the cases glass fibers are used as reinforcing agents in
FRPs.3,4 Due to the difficulties in the recycling and re-
use of these glass fiber composites5 and motivated by 1
Department of Material Sciences and Process Engineering, Institute of
European regulations on composite waste management Wood Science and Technology, University of Natural Resources and
Applied Life Sciences, Vienna, Austria.
such as ‘End-of-life vehicles regulation (ELV)’ and 2
Kompetenzzentrum Holz GmbH, Linz, Austria.
‘European Composite Recycling Concept’, new com- 3
Holzforschung TU München, Munich, Germany.
posites called biocomposites appeared in the late 4
Helsinki University of Technology, Espoo, Finland.
1980s in which glass fibers were replaced by renewable
natural fibers.4,6 Corresponding author:
The advantages of natural fibers such as flax, hemp, Christoph Buksnowitz, Department of Material Sciences and Process
Engineering, Institute of Wood Science and Technology, University of
ramie, and others are low density, low cost, ease of Natural Resources and Applied Life Sciences, Vienna, Peter Jordan
processing, enhanced energy recovery, ‘CO2 neutrality,’ Strasse 82, A-1190 Vienna, Austria
and biodegradability.7–11 Email: christoph.buksnowitz@boku.ac.at

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016
3150 Journal of Reinforced Plastics and Composites 29(20)

cellulose fibers and polymer matrices have also not been de-airing and to compact the roving. The composites
reported in detail yet.18,19 With the aim of assessing were pressed at 80 C and 18 bar pressure for 2 h. Final
their suitability for polymer reinforcement these fibers composite dimensions were 300  20  2 mm3 with 67%
were subjected to single fiber tensile testing14 to deter- fiber content by weight. A total of 53 samples were
mine strength, stiffness, and elongation. In addition the investigated (Lyocell n ¼ 32, hemp n ¼ 4, flax n ¼ 6,
fibre–matrix adhesion and the mechanical behavior of a glass n ¼ 11).
cellulose fiber–epoxy composite system were
investigated.20
This study characterizes the unidirectional epoxy Methods
composites with different kinds of fibers (Lyocell,
hemp, flax, glass) in terms of vibrational behavior
Density
(damping, resonance frequency, sound velocity) as The density of the composite materials was determined
well as mechanical properties (modulus of elasticity, gravimetrically.
strength).
The aim of this study was to characterize the acous-
tical behavior of cellulose fiber composites in order to
Mechanical testing
derive possible fields of application. Three-point bending tests according to the DIN 53 186
standard21 were performed on a universal testing
machine (Zwick/Roell Z100). Stress was measured
Materials with a resolution of 0.167 N, whereas strain was mea-
sured using a macro sensor with a resolution of 1.5 mm.
Fibers
Strength (MOR) and modulus of elasticity (MOE) were
Four different kinds of fibers were used as reinforcing determined for each sample. The MOE was addition-
agents in the composites. Lyocell filament fibers ally calculated from the sound velocity measurements
(Lenzing AG, Austria), 10.5 mm in diameter represented applying Equation (1) and from the resonance fre-
the regenerated cellulosic fibers. Hemp fibers 10–40 mm quency of the first mode using Equation (2):22
in diameter (Hanf-Faser-Fabrik, Uckermark, Ger-
many), and flax rovings (Holstein Flachs GmbH, Miels- E ¼ v2   ðN=mm2 Þ, ð1Þ
dorf, Germany) stood for the group of renewable
natural cellulose fibers within this project. E-Glass where v is the sound velocity (m/s), E, the modulus of
(14 mm) served as a reference fiber. elasticity (N/mm2), and q, the density (g/cm3).

Edyn ¼ ð42  L4  f2n  Þ=ðm4n  k2 Þ, ð2Þ


Matrix
A two-component epoxy matrix (resin LF, hardener where Edyn is the dynamic Young’s modulus (N/m2), L,
LF1 1101001) with a pot life of 40 min was used in the freely oscillating length (m), fn, the resonance fre-
combination with an active diluent (EPD BD), which quency of mode n (Hz), q, the density (kg/m3), mn,
was obtained from R&G Faserverbundwerkstoffe the constant, determined by certain end conditions
GmbH, Waldenbuch, Germany. and the mode of vibration. For example, first mode,
one free end one fixed end mn ¼ 1.875 (–), k2 ¼ b 2/12
where b (m) is the depth of the rod in the plane of
Composites bending (m2).
Unidirectional composites (UD) were produced using a
special steel mold allowing for a straight and parallel
alignment as well as an even distribution of fibers Acoustics
within the composite before pressing. Priming wax
and film release agent PVA were applied on the steel
Sound velocity
molds. The fiber bundle rovings were placed in the The sound velocity was measured at 54 kHz in the lon-
mold and the ends were fixed to align the fibers straight. gitudinal direction. The transit time was determined by
The epoxy resin and the hardener were mixed in a ratio means of an ultrasonic tester (PUNDIT – C.N.S.
of 100 : 40. To decrease the resin viscosity, 5% (volume) Electronics Ltd., London, UK) with a resolution of
diluent was added and the whole mixture was preheated 0.1 ms. The transmitter was attached with a con-
to 50 C. Fiber rovings were slowly impregnated with stant pressure on all samples. No contact medium
the resin. Parallel metal disk rollers were used for was used to transmit sound waves from the

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016
Buksnowitz et al. 3151

transmitter to the specimens. The sound velocity was remaining free end was deflected to a defined position.
calculated according to Equation (3): After the release of the flexed end a laser device (M7L/2
sensor, MEL Mikroelektronik GmbH) picked up the
v ¼ l  t1 , ð3Þ amplitude of the damped vibration over time.25 The
logged amplitude–time signal was used to calculate
where v is the sound velocity (m/s), l, the specimen the logarithmic decrement by applying Equation (4):
length, path length (m), and t, the transit time of ultra-
1
sound (s).  ¼ lnðXq  Xqþ1 Þ, ð4Þ

where  is the logarithmic decrement (–), Xq, the


Logarithmic decrement (damping) amplitude q, and Xq+1, the amplitude q + 1 (directly
The logarithmic decrement (related closely to the loss following Xq).
tangent) was determined according to DIN EN ISO The logarithmic decrement was averaged over 15
6721-1 and DIN EN ISO 6721-3.23,24 The specimens oscillations starting at a certain amplitude to avoid
(UD) were clamped at one end (Figure 1). The the noise in the initial phase of vibration. Note that
the relationship between the logarithmic decrement
and the loss tangent is  ¼ 2p tan /2.26
Clamping mechanism
Resonance frequency
The resonance frequency (first bending mode) was
derived from Fourier transformation of the ampli-
tude–time signal. The resonance frequency was com-
puted by a standard computer program (Diadem)
using the signal from the test set-up described for der-
ivation of logarithmic decrement.

Results and discussion


Support Laser Mean values and standard deviation of the density and
modulus of rupture are shown in Table 1 for all tested
composite types. The acoustical properties and the
modulus of elasticity are illustrated in Figures 2–5.
Sample
The density of the natural fiber composites
(mean: hemp 1.24 g/cm3, flax 1.10 g/cm3; standard

Table 1. Mean values and standard deviations of density


(g/cm3m) and modulus of rupture (MPa) of the Lyocell–, hemp–,
flax–, and glass–epoxy composites

Arithmetic Standard
Parameter mean deviation
Deflection bedstop
Density (g/cm3)
Lyocell 1.27 0.023
Hemp 1.24 0.009
Flax 1.10 0.028
Ground plate
Glass 1.69 0.096
Modulus of rupture bending (MPa)
Lyocell 197.6 15.03
Hemp 221.8 21.75
Flax 144.5 17.20
Figure 1. Experimental setup for the measurement of the
Glass 835.2 149.48
logarithmic damping decrement and the resonance frequencies.

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016
3152 Journal of Reinforced Plastics and Composites 29(20)

5000 19

Resonance frequency (first mode) (Hz)


18
Ultra sound velocity (m/s)

4500
17

16
4000

15

3500 14

13
Lyocell Hemp Flax Glass
Fiber type Lyocell Hemp Flax Glass
Fiber type
Figure 2. Ultrasound velocity (m/s) for Lyocell–, hemp–, flax–
and glass–epoxy composites measured at 54 kHz.
Figure 4. Resonance frequency (first mode) (Hz) of the
Lyocell–, hemp–, flax–, and glass–epoxy composites.

0.12
Logarithmic damping decrement (–)

40 MOE type
MOE static 3-point bending
0.10 MOE dyn. soundvelocity
MOE dyn. res. frequency
35
Modulus of elasticity (MOE) (GPa)

0.08
30

0.06
25

0.04 20

0.02 15

Lyocell Hemp Flax Glass 10


Fiber type
Lyocell Hemp Flax Glass
Figure 3. Logarithmic damping decrement (–) of the Lyocell–, Fiber type
hemp–, flax–, and glass–epoxy composites.
Figure 5. Modulus of elasticity (GPa) of the Lyocell–, hemp–,
deviation: hemp 0.009 g/cm3, flax 0.028 g/cm3) as well flax–, and glass–epoxy composites determined by the three-point
bending test, sound velocity, and resonance frequency.
as the density of the Lyocell composites (mean:
1.27 g/cm3; standard deviation: 0.023 g/cm3) was signif-
icantly lower than the density of the glass–epoxy com- difference between Lyocell, hemp, and flax to the refer-
posites (mean: 1.69 g/cm3; standard deviation: ence glass–epoxy composite is less distinct for the
0.096 g/cm3). This density offset can also partly explain MOE. The dynamic MOE shows higher values than
the four times higher modulus of rupture for the glass– the ones determined by the three-point bending tests
epoxy-composites. The deficiencies in mechanical per- and resonance frequency. This pattern can be observed
formance can be partly ascribed to the fact, that the through all tested kinds of composites (Figure 5).
high mechanical properties often quoted for these mate- Ultrasound velocity is around 4500 m/s for Lyocell,
rials are not representative for longer fiber bundles used hemp and glass composites (mean: Lyocell 4218 m/s,
in the manufacturing of composite materials.27 The hemp 4663 m/s, glass 4481 m/s; standard

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016
Buksnowitz et al. 3153

deviation: Lyocell 130 m/s, hemp 336 m/s, glass 101 m/ 4. Mohanty AK, Misra M and Drzal LT. Natural fibres,
s), whereas flax shows significantly lower values (mean: biopolymers and biocomposites. Boca Raton, FL: CRC
3674 m/s; standard deviation 200 m/s). The resonance Press–Taylor & Francis Group, 2005.
frequency of flax shows little variation (mean: 5. Baillie C. Green composites: Polymer composites and the
environment. Cambridge, UK: Woodhead Publishing Ltd
14.78 Hz; standard deviation: 0.98 Hz). The values for
and Boca Raton, FL, USA: CRC Press LLC, 2004.
the tested hemp–epoxy composite specimens show a 6. Marsh G. Next step for automotive materials. Mater
stronger variation (mean: 16.58 Hz; standard deviation: Today 2003; 6: 36–43.
1.94 Hz) (Figure 4). 7. Lampke T. Beitrag zur Charakterisierung naturfaserver-
A material property that clearly distinguishes regen- stärkter Verbundwerkstoffe mit hochpolymerer
erated and natural fibers from glass as a reinforcement Matrix, PhD Thesis, Technical University Chemnitz,
fiber in composites is the logarithmic damping decre- Germany, 2001.
ment (mean: Lyocell 0.0708, hemp 0.0558, flax 0.0595; 8. Kessler RW, Becker U, Kohler R and Goth B. Steam
standard deviation: Lyocell 0.0109, hemp 0.0032, flax explosion of flax - a superior technique for upgrading
0.0048), which is significantly lower in glass–epoxy fibre value. Biomass Bioenerg 1998; 14: 237–249.
composites (mean: 0.0317; standard deviation: 0.0070) 9. Nickel J and Riedel U. Activities in biocomposites. Mater
Today 2003; 6: 44–48.
(Figure 3).
10. Bledzki AK and Gassan J. Composites reinforced with
cellulose-based fibres. Prog Polym Sci 1999; 24: 221–274.
Conclusion 11. Hanselka H and Herrmann AX. Technischer Leitfaden
zur Anwendung von Ökologisch vorteilhaften Faserver-
High damping capacities of regenerated cellulose fiber bundwerkstoffen aus nachwachsenden Rohstoffen - am
or natural fiber reinforced composites at a good stiff- Beispiel eines Kastenträgers als Prototyp für hochbelast-
ness to density ratio point to high value applications of bare Baugruppen. Herzogenrath: Shaker Verlag, 1999.
these materials. The logarithmic damping decrement is 12. Bos HL, Van Den Oever MJA and Peters OCJJ. Tensile
exceptionally high for the Lyocell–epoxy composite and compressive properties of flax fibres for natural fibre
system, which leads to specific properties in comparison reinforced composites. J Mater Sci 2002; 37: 1683–1692.
to glass–epoxy composites. The natural fiber compos- 13. Lützkendorf R, Mieck KP, Reußmann T, Nechwatal A
and Eilers M. Lyocellfasern – ihr Entwicklungsstand
ites tested in this study not only show common trends
unter dem Aspekt des Einsatzes in Composites. In: 3rd
for damping, bending strength, and density, but also International Wood and Natural Fibre Composite
show significant differences in parameters such as ultra- Symposium, Kassel, Germany, 2000.
sound velocity. Flax had relatively low ultrasound 14. Gindl W and Keckes J. Strain hardening in regenerated
velocities, while hemp exceeded the level of the glass cellulose fibres. Compos Sci Technol 2006; 66: 2049–2053.
reference composites. 15. Charlet K, Baley C, Morvan C, Jernot JP, Gomina M
Besides all kinds of environmental aspects these prop- and Bréard J. Characteristics of Hermès flax fibres as a
erties can be favorable for applications such as bodies of function of their location in the stem and properties of
devices requiring a high damping of vibrations or damp- the derived unidirectional composites. Compos Part A:
ing structures in leisure-time or professional gear. Appl Sci Manuf 2007; 38: 1912–1921.
Regenerated fibers such as Lyocell inherit the additional 16. Van de Weyenberg I, Chi Truong T, Vangrimde B and
Verpoest I. Improving the properties of UD flax fibre
advantage of low variation in material properties, which
reinforced composites by applying an alkaline fibre treat-
makes them more competitive to glass fiber in the man- ment. Compos Part A: Appl Sci Manuf 2006; 37:
ufacture of composite materials. In any case natural 1368–1376.
fiber composites can contribute to the reduction of 17. Ganster J, Fink HP and Pinnow M. High-tenacity man-
glass FRP with poor recyclability.28 made cellulose fibre reinforced thermoplastics – Injection
moulding compounds with polypropylene and alternative
Acknowledgment matrices. Compos Part A: Appl Sci Manuf 2006; 37:
1796–1804.
Many thanks go to Hedda K. Weber and Thomas Roeder
18. Karlsson JO, Blachot JF, Peguy A and Gatenholm P.
(Lenzing AG) for providing the fiber material.
Improvement of adhesion between polyethylene and
regenerated cellulose fibres by surface fibrillation.
References Polymer Compos 1996; 17: 300–304.
1. Chawla KK. Composite materials, 2nd edn. New York: 19. Seavey KC and Glasser WG. Continuous cellulose fibre-
Springer, 1998. reinforced cellulose ester composites. Part-2: Fibre sur-
2. Netravali AN and Chabba S. Composites get greener. face modification and consolidation conditions.
Mater Today 2003; 6: 22–29. Cellulose 2001; 8: 161–169.
3. Kelly A, Zweben C and Talreja R. Comprehensive compos- 20. Adusumalli RB. Characterisation of regenerated cellulose
ite materials. Vol. 2. Polymer matrix composites. Oxford: fibres and their composites. PhD Thesis, University of
Elsevier, 2000. Natural Resources and Applied life Sciences Vienna,

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016
3154 Journal of Reinforced Plastics and Composites 29(20)

Department of Material Sciences and Process 25. Buksnowitz C, Teischinger A, Müller U, Pahler A and
Engineering, 2008. Evans R. Resonance wood (Picea abies (L.) Karst.) –
21. DIN 52 186. Testing of wood; bending test. 1978. Evaluation and prediction of violin makers’ quality-grad-
22. Hearmon RFS. Vibrational testing of wood. Forest Prod ing. J Acoust Soc Am 2007; 121: 2384–2395.
J 1966; 16: 29–40. 26. Macdonald JR. Energy dissipation and attenuation under
23. DIN 6721-1. Plastics – Determination of dynamic high loss conditions. Br J Appl Phys 1966; 17: 1347–1354.
mechanical properties – Part 1: General principles (ISO 27. Wallenberger FT and Weston NE. Natural fibers, plastics
6721-1:2001). 2003. and composites. New York: Springer, 2004.
24. DIN 6721-3. Plastics – Determination of the dynamic 28. Malkapuram R, Kumar V and Negi YS. Recent develop-
mechanical properties – Part 3: Flexural vibration, ment in natural fiber reinforced polypropylene composites.
Resonance curve (ISO 621-3: 1994). 1996. J Reinf Plast Compos 2009; 28: 1169–1189.

Downloaded from jrp.sagepub.com at Technical University of Munich University Library on November 3, 2016

You might also like