Alternator AVK

Contents
1 General Notes and Instructions

Safety precautions
Check list
Maintenance schedule
Customer contact list & Complaint report
2 Drawings
Dimension drawing alternator DG 500-072
Rotor drawing R0740002
3 Circuit Diagram
Circuit diagram Z 2826.024
Z 2778.215
4 Operating Instructions
Three-phase synchronous electrical machines series DSG 29...99
Enclosure to operating instructions
5 Regulator Descriptions
Voltage regulator DECS 100
6 Bearings
Recommendation for lubrication
7 Technical Data
Technical Data
Test report 6727746A002
Current Transformers
Rolls-Royce Marine AS 07/2006

Your order: PO 154997
Your project: Pan United H170
AvK Order no. 6727746A002
General Notes
General Notes
Safety Precautions
Read this advice as well as additional parts can be found in the
the operating instructions documentation.
supplied prior to
commissioning or storage of The documentation, including the
the generator. operating instructions, are part of the
Any works on the generator have to be machine and have to be passed on to the
performed by qualified and trained next user in case the generator is sold or
personnel only. moved.
Any person, working on the generator
has to read and understand these 1.2 Liability and guarantee
operating instructions.
All statements and advice in the operating
instructions are made under consideration
1. General Notes of our present knowledge and experience.
1.1 Important notes for users The technical information

and data, described in this
In the following instructions you will find manual, is the correct state
important information and safety advice for of information at time of
transportation, installation and operation printing. We reserve the right to
for AvK generators of the series DSG and changes due to technical progress
DIG. without changing this operating
instruction. Accordingly, no claims can
AvK generators are designed for different be made from statements and
applications for the use on land as well as descriptions in this manual.
offshore. Series DIG is dimensioned for a
nominal voltage bigger than 1 kV, DSG for
a nominal voltage up to 1 kV. Please refer We will not be liable for any damages or
to the rating plate mounted on the breakdowns due to operating mistakes in
generator for design data and as well as in disregard of these instruction or improper
the data of the respective order. repairs.
Any works on the generator has to be We particularly point out, that spare parts
performed by qualified and trained and additional parts not supplied by AvK,
personnel only. The necessary have to be accepted by AvK. AvK will
qualification can be obtained by training or exclude any liability for damages that
courses through the manufacturer. result from the use of spare and additional
Technicians can obtain a special parts that have not been accepted by AvK.
generator training at AvK Germany. The installation or use of foreign products
may possibly change the constructively
The installation should preferably be given design of the electric machine in a
performed by an AvK service technician or negative way, and may restrict the safety
by a specially trained qualified technician. of persons, machine or other values.
The operating instructions are to be kept Any unauthorized modifications and

close to the generator and have to be changes on the generator are not allowed
available for the personnel at any time. for reasons of safety and will exclude any
liability of AvK for resulting damages. If
Please take notice of the safety transformers supplied by the customer
precautions in chapter 2. Further safety shall be installed in the terminal box, AvK
precautions are mentioned in the has to be consulted first.
respective chapters.
The preceding notes do not extend the
The order related data of the generator as terms of liability and guarantee of the
well as the operating instructions for general delivery terms of AvK.
General Notes
AH/e-04-2003/A page 2
Besides these safety notes all local valid
Manufacturer's Address instructions for safety and accident
prevention have to be followed.
AvK Deutschland GmbH & Co. KG
Bunsenstraße 17 Follow all warnings and
D-85053 Ingolstadt advice and act very carefully
in these cases. Inform all
Phone (+49) (0)841 / 792-0 persons working on the
FAX (+49) (0)841 / 792-250 generator about all work-safety
regulations.
All rights reserved. Reprints
or copies - even extracts -
need the permission of AvK. 2.2 Signs on the generator
2. Safety Precautions At particular dangerous points on the

generator you will find safety notes. To
During transportation, installation, avoid damages to persons or values these
commissioning and maintenance, certain safety notes have to be followed very
works might have to be performed on the strictly.
generator, e.g. on feet support, shaft end,
bearings, terminal box, etc. The working
area and area of danger includes the Achtung!
surroundings of the generator and the Betriebsanleitung
prime mover. Im Klemmenkasten!
During normal operation, the working area Vor Inbetriebnahme unbedingt lesen.
should be limited to the operating and
monitoring devices of the switchboard. Caution!
Operating instructions are inside the
Despite taking into consideration all safety terminal box. These must be read prior to
precautions, the generator may be a commissioning.
source of danger, electrically and
mechanically. To avoid damages to The documents for the generator are in
persons and values, all safety precautions the terminal box
have strictly to be followed.
Beside all safety notes in the operating Transportsicherungen.

instruction the local safety precautions and Vor Inbetriebnahme entfernen
rules for the prevention of accidents have
to be followed. Transport Safety Devices
Remove prior to commissioning.
2.1 Description of symbols and advice During transportation the rotor is secured
against shifting. The transport safety
The following symbols are used in the devices have to be removed before
instructions to highlight particular points commissioning.
and actions:
Maschine nicht betriebsfähig!

Warning! Life in danger!
Machine out of order
Danger! This sign is mounted when the installation

of transformers in the terminal box is
necessary. The transformers have to be
installed prior to commissioning. In this
General Notes
AH/e-04-2003/A page 3
case the installation manual for the Unprotected machine parts
transformers is in the terminal box and in may cause severe injuries.
the enclosed documents.
All safety devices like covers, barriers and

E-Teile im Klemmenkasten protections have to be in place and must
be functioning perfectly at all times.
Spare Parts are inside
It is not permitted to operate
the generator with damaged
Spare parts that are delivered with the safety devices!
generator are in the terminal box. The
spare parts have to be removed.
2.3 Safety at site
ABSTANDSMAß-PROTOKOLL For operating the electrical machine the

AM GLEICHRICHTERTÄGER responsibilities have to be determined
clearly and kept, so that no unclear
Mounting-distance test-report is inside situation regarding safety may occur.
The generator must only be operated
when it is in an excellent state and
For the alignment of single bearing according to the design data. Any change
machines it is important to keep the that reduces the safety has to be reported
mounting distance between rotor and to the responsible person immediately.
stator on the NDE of the generator.
The respective report can be found on the Modifications on the
rectifier carrier at the NDE of the machine are only allowed in
generator. agreement with AvK and
these are to be performed
under supervision of qualified
ACHTUNG! personnel.
Vor Inbetriebnahme Öl einfüllen.
Menge und Qualität laut Beschreibung The way to the operating and monitoring
devices has to be free and must not be
Caution! obstructed by any objects.
Fill in oil prior to commissioning!
Please refer to operating instructions of Prior to commissioning and
the sleeve bearing manufacturer for during maintenance works, all
amount and quality. persons in the danger area
have to be warned. They must
Generators with sleeve bearings need oil be ordered to leave the area.
to be re-filled before commissioning. The
instructions from the sleeve bearing After completion of work, the generator
manufacturer are enclosed. must be checked by qualified personnel to
ensure it is in a safe working state.
2.2 Safety Devices
2.4 Safety precautions for maintenance
Special covers are mounted to protect
against mechanical danger (e.g. rotating Maintenance should normally
parts). Protection against electrical danger only be performed when the
is provided by covers and devices against generator is out of operation
over-voltage and over-current. It is not (except for the re-lubrication
allowed to change or dismount any safety of anti-friction bearings). The prime
devices or to put them out of order. mover has to be disconnected.
General Notes
AH/e-04-2003/A page 4
After completion of the maintenance work, They are only used as mounting device
it must be ensured that all protection and for these add-ons.
safety devices are back in place properly.
• The ring bolts can only be used for the
2.5 Special Dangers transport of the separate machine,
they are not designed to lift the
The operator of the machine complete unit (generator and prime
has to take care, that the mover)
rules for fire protection are
kept and the equivalent • For transporting the machine, the
agents for fire extinction are available following devices are permitted:
near the machine and ready for use.
- Cable and chains,
3. Shipping, Handling, Storage
that comply with the local regulations,
3.1 Safety precautions for transport that have a sufficient carrying capacity,
that are in an excellent working condition
Please comply with the local
valid regulations for It is not permitted to use
shipments. cables that are torn or worn.
Cables and chains may not be
knotted. Cables and chains
Warning! must not touch any sharp edges.
Never move loads over
persons! - Lifting devices: cranes
overhead cranes
• The shipment and the unloading of the
generator must only be performed by • Moving the machine over rough
personnel, who are familiar with the ground e.g. rails, by using a haulage
lifting cranes and corresponding car is not permitted. This may cause
devices. damage to the bearings and the
windings. This is especially important
• The lifting devices have to be designed for the moving of the machine within
for the weight of the generator the factory.
(Chapter 3.4).
3.2 Packaging
• Follow the shipping instructions
(pictographs) on the cover of the The material used for the packing of the
generator. generator is made of ozone-friendly
material – like wood. The packaging
• The generator must only be supported depends on the mode of transport used –
on its feet. The support on any other surface, water or air freight.
part is not permitted. That is why the When the transport time is for a longer
generator is delivered with a period, then the generator will be packed
transportation construction. in a protective covering against dust or
humidity.
• For the lifting of the generator, ring
bolts are mounted on the generator 3.3 Checking for Shipping Damage
housing.
We recommend checking the
Ring bolts, that are mounted generator for shipping
on add-on pieces like e.g. the damages and complete
cooler top, must not be used delivery by the time of
to lift the whole machine! delivery.
General Notes
AH/e-04-2003/A page 5
If there are damages on the goods (open
damages) report these to the haulage
contractor at take-over. In this case, the
receipt should only be given under
reservation with a written statement
regarding the estimated amount of the
damage.
If damages that were not noticeable by the

time of delivery (covered damages), are
detected later, they have to be reported
promptly to AvK, latest 6 days after receipt
of the delivery.
3.4 Unloading the generator
The unloading has to be performed in

compliance with the safety precautions for
transport (see chapter 3.1) and the local
safety precautions and rules for the
prevention of accidents.
Please refer to the freight

papers and the data of the
respective order (Rating
plate) for the weight of the
generator.
The weight of the generator is also
written on the rating plate.
3.5 Storage of the generator
After unloading, the

generator and possible
boxes with loose parts have
to be stored until installation,
following the shipping instructions.
Wrapped parts and assessories must not

be unwrapped if the generator is stored for
a longer period of time.
The machine and packages have to be

stored in a safe place, dust-free and dry
(humidity < 75%). Avoid mechanical
vibrations and damages.
If it is planned to store the

generator for a longer period
of time, please contact AvK
for further information.
General Notes
AH/e-04-2003/A page 6
Bunsenstraße 17
85053 Ingolstadt, Germany
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250
e-mail: infoavkin@newage-avkseg.com
www.newage-avkseg.com

Dreieich branch
Benzstraße 47-49
63303 Dreieich, Germany
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
e-mail: infoavkdr@newage-avkseg.com
AvK Deutschland GmbH & Co. KG / Service Date: 22.07.2002
AvK Checklist to Order No. Page 2
Customer: .............................................................
Order No.: .............................................................
Generator Type: .............................................................
Operation Hours: .............................................................
Bearing design: Roller bearing o
Sleeve bearing o
YES NO
Replacement of oil: o o
YES NO
Bearing inspection performed: o o
I. Electrical Inspection
Pos. 1.1 - 1.19
II. Mechanical Inspection
Pos. 2.1 - 2.20
III. Test Run
Pos. 3.1 - 3.14
IV. Maintenance Result

Environmental Conditions:
a) Location: building o marine o
b) Atmosperic conditions: dry o high humidity o

dust o salt o
c) Ventilation: unrestricted o adequate o

restricted o inadequate o
Operating Conditions:
a) Site duty: single o parallel o idle o
b) Duty cycle: 24 hours o daily o occasionally o standby o
c) Load condition: inductive o non linear o
d) Operation: manned o unmanned o
Generator Conditions:
a) Dirt content: slight dust o light layer dirt o

thick dust o thick compact dirt o
b) Corrosion: none, very little o steel/iron o

copper o severe o (....................)
c) Engine: Type: ....................

Serial No.: ....................
Fuel: ....................

I. Electrical Inspection
performed Complaints
see page 11
o 1.1 Examination of cable entry and cable shoes o

to main terminal box
o 1.2 Examination of strain relief of connecting power cables o
o 1.3 Check of fixation of transformers installed o
o 1.4 Examination of cable entry and cable shoes o

to auxiliary terminal box
o 1.5 Check of strain relief of connection cables o
o 1.6 Insulation test of stator windings o
o a) Stator winding phase U against ground o

Resistance ............. MΩ Voltage ............. V
o b) Stator winding phase V against ground o

o c) Stator winding phase W against ground o

1.7 Insulation test of stator windings
o a) Stator winding phase U against phase V o

o b) Stator winding phase U against phase W o

o c) Stator winding phase W against phase V o

o 1.8 Resistance measurement of stator o

see page 11
o 1.9 Check and re-tightening of all screws and nuts o

in main terminal box by dynamometric key
o 1.10 Cleaning and examination of insulators for cracks o
o 1.11 Re-tightening of contact screws and nuts on o

auxiliary terminal strip
o 1.12 Resistance measurement of auxiliary windings o
o 1.13 Insulation test of auxiliary windings o
o 1.14 Examination of anti-condensation heater o
............. V ............. A
o 1.15 Insulation resistance measurement of rotor winding
o a) Insulation measurement main rotor o

o b) Insulation measurement exciter rotor o

o 1.16 Resistance measurement of rotor o
o 1.17 Inspection of rotating rectifiers o
o 1.18 Inspection of stator end winding with endoscope o
o Inspection of stator end winding without endoscope o
o 1.19 Inspection of rotor winding with endoscope o
o Inspection of rotor winding without endoscope o

II. Mechanical Inspection
see page 11
Sleeve Bearing Design
YES NO
Oil lubrication system installed: o o
o 2.1 Check of oil level in sleeve bearing o
o 2.2 Check for leakage of sleeve bearings o
o 2.3 Inspection of sleeve bearing with endoscope o
o Inspection of sleeve bearing without endoscope o
o 2.4 Check of oil quantity of oil lubrication system o
o 2.5 Check of oil pressure of oil lubrication system: o
.................... mbar
o 2.6 Check of oil temperature of oil lubrication system o
o 2.7 Check of oil pressure inside the bearing housing o
.................... mbar
o 2.8 Check of lubrication ring o
o 2.9 Check for any corrosion on drive side and non-drive side bearing o
o 2.10 Oil viscosity used: according to ISO VG ................. o

see page 11
Roller/Ball Bearing Design
o 2.11 Relubrication of roller/ball bearing according to operating instructions o
o 2.12 Removal of surplus grease o
o 2.13 Removal of old grease from bearing covers o
Additional Mechanical Checks
o 2.14 Inspection of abrasion of earthing brush o
o 2.15 Inspection of base frame for mechanical deviations o
Mounting of alternator / Check of feet fixation
o 2.16 Visual inspection of the drive coupling o
o 2.17 Check of inlet and outlet airducts for dust and dirt o
o 2.18 Check of inlet and outlet airducts for corrosion o
o 2.19 Cooler / leakage monitoring o
o 2.20 Check of drainage stoppers / drainage for condensation o

water

III. Test Run
see page 11
o 3.1 Check whether earthing switch is disconnected o
o 3.2 Check of bearing noise o
o 3.3 SPM bearing analysis: DE: LR .......... HR .......... o
NDE: LR .......... HR .......... o
o 3.4 Check of oil amount in sleeve bearings during operation o
o 3.5 Effectivity of lubrication ring o
o 3.6 Tripping of temperature protector for check o

of alarm and shut down
o 3.7 Vibration test / Vibration values (mm/s) o
DE: .......... Hor. .......... Ver. .......... Axi.
NDE: .......... Hor. .......... Ver. .......... Axi.
Frame: ............. Airduct inlet: ............. Airduct outlet: .............
Output: ............. kW

see page 11
o 3.8 Check of regulator functions at no-load operation o
a) Exciter current at rated voltage and rated speed:
I1-I1': ............. A
b) Exciter current at rated load:
I1-I1': ............. A
c) Supply voltage: UH1-UH2: ............. V
UH1-WH2: ............. V
WH1-WH2: ............. V
d) Under speed protection: H1 LED off ............. Hz
o 3.9 Check of parallel operation o
Check of distribution of load
Statics adjustment .......... %
o 3.10 Check of overcurrent and short circuit protection trip o
o 3.11 Check of differential protective trip o
o 3.12 Check of exciter monitoring system o
XE2 o
TO 109/110.1 o
o 3.13 Check of generator voltage in parallel operation o
grid voltage min.: ............. kV

grid voltage max.: ............. kV

see page 11
o 3.14 Bearing and winding temperature after continuous o

operation
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________
__________________________________________

IV. Maintenance Result
Complaints:
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
___________________________________________________
o The operation of the alternator can be continued without immediate

elimination of the complaints.
o Electrical and mechanical checks were performed without any

complaints.
o The alternator must be stopped immediately due to the complaints.
Date: ________________ ________________________

(Signature Customer)
________________________
(AvK-Service-Technician)

Bunsenstraße 17
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250

Dreieich branch
Benzstraße 47-49
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
AvK Deutschland GmbH und Co. KG Page 1 of 2
Suggested Maintenance Schedule for AvK Order No.:

Customer:
Date:
Pos. A Components Frequency Maintenance Carried out by

1 General alternator check 12 month According to AvK Checklist. AvK
Pos. B Additional components Frequency Maintenance Carried out by

1 Rotor windings 12 month *) The insulation resistance must be checked with a megger AvK
when the alternator has reached ambient temperature.
2 Exciter approx. 25,000 h *) Remove any accumulated dust from the rotating rectifier AvK
and the exciter stator. Check if the electrical connections
are secure.
3 Rectifier assembly approx. 25,000 h *) Remove dirt adhering to the rectifier unit parts. AvK
4 Stator end winding approx. 25,000 h *) Inspect and remove deposits of dust, dirt and grease. Do AvK
not use any abrassive materials or fluids. Use only
electrocleaner.
Caution: In case of heavy winding contamination please

call the AvK Service Department.
5 Protection equipment 12 month *) Check mechanical and electrical connections according AvK
to the supplier´s specification / manual.
6 Space heater 6 month Ensure that the electrical heater is operating to prevent Customer
condensation. Check the power supply as well as the
insulation resistance.
*) Maintenance frequency depends on the operating conditions at site.
Maintenance-e.xls Service / Steller Date: 18.04.2000

AvK Deutschland GmbH und Co. KG Page 2 of 2
Suggested Maintenance Schedule for AvK Order No.:

Customer:
Date:
Pos. B Additional components Frequency Maintenance Carried out by

7 Ball and roller bearings Grease relubrication acc. Check oil or grease for any contamination particles. AvK / Customer
to supplier´s manual
and/or name plate.
6 month SPM bearing analysis. AvK

8 Sleeve bearing: Oil ring 6 month Ensure that the oil ring is rotating freely and picking up Customer
enough oil when the shaft is turning.
9 Sleeve bearing: Oil seals 6 month Check for oil leaks. Customer
25,000 h *) The oil seals must be changed. AvK

10 Sleeve bearing: Complete check 50,000 h The bearing check must be done (according to supplier´s AvK
manual) and the oil seals must be changed.
11 Oil pipes and flanges 6 month Check for oil leaks. Customer
After the first 500 running hours it is recommended to
tighten the screws of the flanges again.
12 Sleeve bearing: Oil level monthly The oil level must be visible in the viewing glass. Customer
(Approx. one third of the diameter.)
13 Bearing earthing brush 3 month Check the earthing brush for abrasion. Customer
14 Dust filter 3 month *) At the appropriate intervals, the filters must be checked Customer
to establish their degree of contamination with dust and
dirt.
15 Cooler 6 month Check the cooler elements and leakage detector. Customer
16 Complete alternator 100,000 h Review with manufacturer for recommendations for full AvK
inspection / overhaul.
*) Maintenance frequency depends on the operating conditions at site.
Maintenance-e.xls Service / Steller Date: 18.04.2000

Customer Complaint Report FM 7.5-14
Kunden- Beanstandungsbericht Page 1 of 1

Distribution List: Customer => AvK Contact person, according to Customer Contact List DA 7.5-1 or
AvK Hompage www.newage-avkseg.com
1.0 General Complaint information

Allgemeine Daten der Beanstandung:
Customer Place of Complained

Kunde
Alternator Einsatzort
Contact Person Customer Customer Fax No.:
Ansprechpartner Kunde Kunden Fax Nr.
Customer Phone No.: Customer Complain No.:

Kunden Beanstandungs - Nr.
Kunden Tel. Nr.
Customer email Type of alternator:

Kunden Email Generator Typ
AvK Order.- Nr.: AvK Serial No.:

AvK Masch. - Nr.:
2.0 Failure description / Fehlerbeschreibung
Defect Part
Defektes Bauteil
3.0 Immediate measure by customer/ Sofortmaßnahme durch den Kunden

Initiated (date) / eingeleitet am:
Successfully completed (date):

erfolgreich abgeschlossen am
4.0 Enclosures / Anlagen

Photos / Fotos others:
sonstiges
Dokumentenname: Revisionsstand:
7_5f14a.doc AvK Deutschland GmbH & Co. KG A vom 09.10.03
Customer Contact List DA 7.5-1
Service and Warranty Claim Handling for AvK Alternators 1 von 2
Technical Service on-site (after warranty):

Products Countries Contact E-mail Phone Fax
All AvK
UK Sarah Nicholls Sarah.nicholls@newage-avkseg.com +44-(0)1780-484 ~767 ~104
Products
All AvK Spain
John Johnson John.johnson@newage-avkseg.com Mobile: +34-(0)629183929
Products Portugal
All AvK France

Rene Moulin Rene.moulin@newage-avkseg.com +33-(0)16074 ~9843 ~9844
Products french speaking North Africa
All AvK Italy

Guiseppe Cinnirella Joseph.cinnirella@newage-avkseg.com +39-(0)2-38000 ~714 ~664
Products
Norway
Sweden
All AvK Denmark
Jan Jakobsen J.Jakobsen@newage.no +47-(0)22-9744~37 ~45
Products Finland
Baltic States
Russia
North America 001-763-528-7301-6
South America
All AvK Direct: 001-763-574 ~5000 ~5082
Mexico Gary O`Malley Gary.b.omalley@newage-avkseg.com
Products Central America TOLL FREE: (1) 800 ~367-2764 ~863-9243
Canada
Australia +61-(0)2-9680 ~2299 ~1545
All AvK
New Zealand Theo Dragonas Theo.dragonas@newage-avkseg.com
Products Mobile: +61-(0)412-886643
South Pacific
All AvK +41 317 408 282
Switzerland Martin Läderach laederach_interplan@bluewin.ch +41 317 408 280
Products Mobile: +41 7920 17561
Dokumentenname:
Revisionsstand:
Customer contact.doc AvK Deutschland GmbH & Co. KG
B vom 30.03.05
Stand: B vom 07.04.05
Customer Contact List DA 7.5-1
Service and Warranty Claim Handling for AvK Alternators 2 von 2
Products Countries Contact E-mail Phone Fax

Singapore Richard Lee, Richard.lee@newage-avkseg.com +65-(0)6794-3737/5 +65-(0)6898-9065
Malaysia
Philippines
All AvK Anthony Tan Anthony.tan@newage-avkseg.com Mobile: +65-(0)979-192-57
Indonesia
Products Thailand Trisno Sumarlin Trisno13@cbn.net.id +62-214601685
Taiwan
Vietnam (Indonesia)
All AvK +86-(0)510-521 ~6212 ~7673
China Jason Xu Jason.xu@newage-avkseg.com
Products Mobile: +86-(0)139-5157-0763
All AvK +81-(0)354-415 ~588 ~590
Japan, Korea Darryl Hanna Darryl.hanna@newage-avkseg.com
Products Mobile: +81-(0)906-386-574
All AvK
India, Nepal R.K. Kapur Avkpower@del3.vsnl.net.in +91-(0)9811196343
Products
Contact for Warranty Claims:

Product Countries Contact E-mail Phone Fax
All AvK +49-(0)841-792 ~163 ~195
Worldwide Norbert Steller n.steller@newage-avkseg.com
Products Mobile: +49-(0)171-221-9453
Issued Approved
am: 30.03.03 30.03.03
von: Norbert Steller Emilia Sandau

Service Manager Assistant Service Manager
Unterschrift:
Norbert Steller Emilia Sandau
Dokumentenname:
Revisionsstand:
Customer contact.doc AvK Deutschland GmbH & Co. KG
B vom 30.03.05
Stand: B vom 07.04.05
Drawings
Circuit Diagrams
Operating Instructions DSG
Operating instructions
Three-phase synchronous alternators, series DSG 29 ... 99
with "COSIMAT C" or "COSIMAT N" voltage regulator
Before installing and starting up this machine, please read these instructions carefully.
Machine No. _____________________________
Circuit diagram No. _______________________

CONTENTS
1. Operating and maintenance instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 Checking for damage incurred during transit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.3 Setting up the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4 Cooling the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

1.4.1 Coolant temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.2 Direction of cooling air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.4.3 Quality of cooling air . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.5 Preparations prior to starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6 Machine drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.6.1 Belt drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6.2 Coupling drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.6.3 Aligning the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.7 Changing direction of rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.8 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.9 Starting up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.9.1 Insulation resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1.9.2 Operating speed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.10 Interference suppression . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.11 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13 Bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.1 Bearing types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.2 Permanently-lubricated bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.3 Regreasable bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.13.4 Assembling the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.13.5 Dismantling the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.13.6 Monitoring the bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.14 Dust filters and monitoring of thermal behavior . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.14.1 Synthetic filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.14.2 Wire mesh filter elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.15 Drying out the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

1.15.1 Drying out with integral ventilation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.15.2 Drying out by short-circuiting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2. Faults, causes and remedies for DSG machines with

"COSIMAT C" and "COSIMAT N" voltage regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9
3. Circuit diagram with voltage regulators "COSIMAT C" and "COSIMAT N" . . . . . . . . 10-11
Note: detailed information on the regulator and circuit diagrams is given in the
description and adjusting instructions for "COSIMAT C" and "COSIMAT N".
4. Spare part drawings and spare part lists DSG 29...99, B20/B14, B16/B5, B16 . . . 12-16
The relevant machine documents for each order must be entered on the title page of the opera-
ting instructions.
1
1. Operating and maintenance instructions
1.1 Checking for damage incurred during transit ● exhaust gas and heated cooling air cannot be drawn in
by the machine.
Immediately after receiving the machine, inspect it for damage
incurred during transit. The transport or delivering company
must be notified of possible complaints immediately, or at the 1.4 Cooling the machine
latest within seven days of delivery (covered by warranty).
1.4.1 Coolant temperature
1.2 Transport The machine is normally built to run at a coolant temperature

of up to 40°C and at an installation height of up to 1000
During transit and storage, the machine must not be supported meters above mean sea level. Coolant temperatures higher
on the terminal box or air entry hood, or exposed to any than stated on the machine’s data plate will result in power
sources of damage. loss.
Store preferably at a constant temperature in a dry, well-ven- At a coolant temperature of 45°C, up to 96 % of the nominal
tilated room where the machine will be protected against power can be drawn off; at 50°C up to 92.5 % is permissible.
sudden impact.
If the machine is ordered to run at coolant temperatures of
If transported over long distances, it is advisable to protect higher than 40°C, this is shown on its rating plate together
the machine against the effects of the weather by sealing it in with the alteration in power rating.
a plastic cover together with a quantity of desiccant (moisture
indicator), so that it remains dust-free and air-tight.
1.4.2 Direction of cooling air
Machines with plain or taper roller bearings and machines in
a stored condition are supplied with additional transit protec- The machine is cooled by an integral fan dependent on
tion. the direction of rotation, mounted on the shaft. It draws
cooling air from the non-drive end and expels it at the drive
On dual-bearing versions with deep-groove ball bearings, the end.
bearings are pre-loaded and are supplied without an addi-
tional transit keeper. If it is intended to use forced cooling on special versions, either
alone or to support the integral fan, the direction of airflow
This transit keeper should never be removed until the machine and rotation must be correct here too (see dimensions sheet
has been set up in its future operating position on site. for data).
Install the transit protection again if the machine is, for

instance, to be shipped on or stored as a separate unit after
Important:
trials.
The distance between the fan inlet or outlet
For transport as a complete machine set, take the necessary
on the machine and any nearby wall must
safety precautions, for instance support the machine set on
not be less than the minimum dimension,
anti-vibration elements or attach transit keepers.
otherwise ventilation will be obstructed.
Minimum distance (guide value):

1.3 Setting up the machine
1 x diameter of machine
The installation site must comply with the machine’s enclosure
rating and be sufficiently large for cooling and maintenance
purposes.
1.4.3 Quality of cooling air
When setting up the machine, make sure that:
To extend the service life of the machine, and in particular its
● the relevant operation and maintenance safety regula- windings and bearings, it is extremely important that neither
tions are observed contaminated nor aggressive cooling air be allowed to enter
it.
● cooling air can enter and exit freely
An air filter can be installed if requested by the customer, or
can be retrofitted provided sufficient space is available.
2
1.5 Preparations for starting up 1.6.2 Coupling drive
Pull the protective lacquer coating off the end of the shaft and The machine rotor is balanced with a half key. The
the flange, or remove it with solvent. Never clean it off with grooved drive elements must therefore be balanced on a
emery cloth. Comply with the relevant regulations on environ- smooth mandrel.
mental protection and safety.
The coupling must be dynamically balanced to an accuracy
There is a threaded hole on the shaft, to which a puller can of ≤ Q 2.5 according to VDI 2060.
be attached for installing and removing discs or couplings.
Hammering is not permitted, as this can damage the bea- The sensitive anti-friction bearings require the couplings, belt
rings. pulleys etc. to be tightened by special devices. If this is not
possible, heat the parts to 80°C. They can then be pushed
If the machine is delivered with transit keepers in position, on easily, provided the bore corresponds to tolerance class
remove them. "H". Ensure that the drive elements are securely located after
tightening. They must be securely clamped against their
If the machine is of single bearing design, its rotor is delivered mechanical stops.
attached to the shaft flange and the housing by a steel hoop
to prevent axial displacement and is located in position If the hub of the drive elements is shorter than the shaft end,
radially between the shaft and fan housing by an angle this difference must be compensated by a spacer bushing to
bracket. The steel hoop must be removed before assembly. prevent imbalance and uneven running.
Make quite sure that the angle bracket and/or any keepers 1.6.3 Aligning the machine
are removed from the gap only after the rotor has been
centered on the drive shaft flange. Failure to do so can result Precise, careful alignment of the machine ensures that it runs
in damage to the exciter machine and the B-bearing. with a minimum of vibration, thus extending the service life of
the machine and in particular of the bearings. Only flexible
couplings of low radial rigidity should be used.
1.6 Machine drive
Even slight errors of alignment can rapidly result
1.6.1 Belt drive in damaged bearings.
If the machine is driven by a belt, the machine must be ordered It is vital that all the feet are fully in contact. Uneven undersur-
specifically with bearings and bearing lubrication to match faces cause stresses in the bearings and must be compensated
the higher loads. Most belt driven machines have roller for by attaching sheet metal strips. Once the machine is
bearings on the input side. aligned correctly, secure it with dowel pins.
The rotor must be ordered with balancing by half key, When aligning a machine of single bearing design which is
and the grooved belt pulley must be dynamically balanced not flanged onto the drive motor, it is important to comply with
on a smooth mandrel. The belt must run smoothly, without the reference dimensions specified on the dimen-
jerking. sion sheet. This will ensure a uniform air gap beneath all
poles and the correct axial position of the rotor.
Desired balancing accuracy: ≤ Q 2.5 according to German
VDI 2060 standard. To prevent damage to the crankshaft or drive motor’s plain
bearings, it is essential to observe the manufacturer’s assembly
When flat-type belts or V-belts which have already been in instructions.
operation for a fairly long time are removed for maintenance
purposes, they must be replaced by new ones (since they will
have become too hard for re-use).
Important:
Belts that are tensioned too tightly can put

the bearings at risk. For this reason, estab-
lish the correct belt tension with the belt
manufacturer or the plant that supplied the
machine, and have checks carried out on site.
3
Possible test method:
Slowly turn the coupling through 360° and

determine maximum deflection of the dial
gauge.
M = dial gauge
Guide values
Shaft center displacement Shaft tilt Coupling gap
1.7 Changing direction of rotation Unused cable sockets in the terminal box must be protected
against dust and moisture, and closed so that they cannot turn.
The machine’s fan is of a directional pattern. Take up slack at all screw contacts and nuts.
Note that the rotary field also changes with a reversal in the If current surges or vibration are to be expected, secure the
direction of rotation. cables with cable clips or racks. If the plant is set up on flexible
mountings, ensure adequate slack in the cables.
If the machine is to be used in parallel operation, the plug
connections for measuring lines U and W on the"COSIMAT C"
and "COSIMAT N" regulator must be changed over. The rotary 1.9 Starting up
field will change at the main terminals.
1.9.1 Insulation resistance
1.8 Electrical connections After a long period out of use or in storage, the machine’s
insulation resistance must be measured.
The machine must be connected up according to the accom-
panying circuit diagram. Installation is permitted by a quali- We recommend that the bearings be regreased before the
fied electrician only. machine is started up.
Comply with the following points: Before starting up, measure the insulation resistance of the
winding between phases (if the star point is separate) and
● VDE safety regulations or those of the local safety autho- between phase and earth. All parts not subjected to the
rities measuring voltage must be earthed.
● Local electricity supplier’s guidelines regarding protective When measuring the insulation resistance, all connections
measures (main connection, measuring connection and protection or
suppression circuit) must be disconnected from the winding.
● Phase sequence or direction of rotation of machine field The suppression elements and measuring leads must be
as stated on rating plate. disconnected during high-voltage insulation tests and tests with
insulation measuring appliances.
When connecting the cable, make sure that no mechanical
forces can act on the machine’s connecting terminals.
4
Do not drop below the following specific insula- Increased vibration may result from insufficiently accurate
tion resistance values (at 25°C) on windings that alignment, poorly fitted foundations or frame, or weak moun-
have been in operation for lengthy periods: tings.
With nominal voltage < 1000 V

Insulation resistance ≥ 0.5 MΩ/kV 1.12 Maintenance
Measurement must be carried out using 500 V direct voltage Before starting work on the machine, make sure that it is
or a crank indicator with a direct voltage output. Due to the switched off and take action to prevent it from being switched
capacitive charge in the winding, the measuring unit indicates on again. All work must be performed by qualified staff only.
the correct insulation resistance value only after several se-
conds have elapsed. If there is moisture or dust in the terminal box, it must be
removed above all from the surface of the insulating parts.
Earth the winding immediately after the measuring voltage has The reason for the accumulation of moisture or dust must then
been switched off. be established and rectified.
If the insulation values are too low, first check the terminal Brushless machines are maintenance-free apart from their
insulation for dirt and moisture. Clean or dry them as the case regreasable bearings and the dust filters, if fitted.
may be, and repeat the measurement. Damp windings can
lead to current leakage, flash-over or breakdown. However, make sure that the air inlets and outlets are not
obstructed during operation.
If insulation resistance on new, cleaned or re-
paired windings is less than that stated below,
Like any other machine, the alternator should be handled with
drying out is needed (see Item 1.15, Drying out
care.
the machine).
On low-voltage machines with a nominal voltage below

1.13 Bearings
<1000 V, insulation resistance should not be less than the
following values:
1.13.1 Type of bearings
4 MΩ at a coil temperature of 25°C
The standard version of the alternator is fitted with deep-
1.5 MΩ at a coil temperature of 80°C
groove ball bearings. The A-side has a fixed bearing, the
B-side a floating bearing.
1.9.2 Operating speed
The machine’s speed must correspond to the value stated on The deep-groove ball bearings are axially pre-loaded in
its rating plate. The machine must run smoothly, both at relation to each other by spring elements; this ensures smooth-
no-load and when under load. If the drive machine runs at er running and reduces the negative effects of external sources
reduced speed, the voltage regulator’s underspeed protection of vibration on the bearings.
cuts in and de-excites the machine.
Irregular running will lead to deviations from the nominal 1.13.2 Permanently lubricated bearings
ratings.
Size 29, 36 and 43 machines are normally fitted with
The machine is voltage-regulated and maintains a voltage deep-groove ball bearings acc. to DIN 625, version 2 Z, on
accurate to ± 1,5% for the "COSIMAT C" and to ± 1% for the both sides. The bearings are filled with highgrade bearing
"COSIMAT N" in any condition between no load and full grease by the bearing manufacturer and sealed on each side
load, even if its speed fluctuates by ± 5%. with two cover plates.
The expected operating life is approx. 25,000 operating

1.10 Interference suppression hours at a machine speed of 1500 rpm. The bearings are
lubricated for life. On machines of a single-bearing design,
The machines comply with radio interference requirement "N" bearing operating life must be expected to be 30% shorter.
as stated in German VDE 0875.
Note that the standard of interference suppression is related 1.13.3 Regreasable bearings
to the quality of earthing.
Size 52, 62, 74, 86 and 99 machines with relubricating
devices normally bear a plate on which the following infor-
1.11 Operation mation is stated:
During operation, current-conducting and rotating parts must ● Relubricating interval in hours of operation
be sealed with the covers provided for this purpose.
5
● Type or specification of anti-friction bearing grease Initial greasing quantity and regreasing quantity at each
lubrication point in grams (guide values only:)
Before regreasing, clean the nipple so that dirt
cannot enter the bearings. Size 52 62 74 86 99
1)
Using a medium-sized manual grease gun (approx. capacity Initial greasing 100 150 350 350 450
500 g), approx. 1 g of grease can be fed in per stroke at
Regreasing 30 40 70 70 80
the tapered lubrication nipple (AM 8 x 1 DIN 71427).
1) Amount of grease required when renewing bearings.
Where possible, apply grease when the machine is running, Type of anti-friction bearing grease
unless this represents a hazard for the operating personnel.
On delivery, the bearings are lubricated with high-grade,
Regreasing interval lithium-soap grease of grade 3 consistency (NLGI-KL anti-fric-
Bearings must be regreased in accordance with the regrea- tion bearings). The grease channels between the lubricating
sing interval stated on the alternator plate, but at least once nipple and bearings are filled with anti-friction bearing grease
a year. before leaving the factory.
Under adverse operating conditions, e.g. a humid Alternatively, the following types of lithium-soap anti-friction
atmosphere, relatively high dirt accumulations, severe vibra- bearing grease can be used:
tional loadings etc., the regreasing interval must be ● Shell Alvania G3
reduced accordingly.
● SKF/Alfalub LGMT 3
Reduction factors f1...f3 for adverse operating ● Esso Unirex N3
and ambient conditions:
● Mobil Mobilgrease 532
- Influence of higher bearing temperature ● Texaco (DEA) EP 3
moderate (up to 75°C) f3=0.7...0.9 These greases are of grade 3 consistency and comply with
high (75...85°C) f3=0.4...0.7 DIN 51 825.
very high (85...120°C) f3=0.1...0.4
Recommendation:
- Influence of dust and humidity on the bearing’s active Always regrease the bearings with the same selected brand
surfaces of grease.
moderate f1=0.7...0.9 1.13.4 Assembling the bearings

high f1=0.4...0.7
Bearings must only be renewed by a qualified
- Influence of sudden impact, vibration and oscillation person working in a dust-free environment, on
a clean surface and using clean tools. The grease
moderate f2=0.7...0.9
and bearings must be kept free of impurities, otherwise they
high f2=0.4...0.7
will wear out faster and possibly even fail. The bearing
very high f2=0.1...0.4
components must be arranged as shown in the illustration (see
spare part drawing). The grease regulating disk should be
If the permitted coolant temperature is excee- rigidly attached to the shaft.
ded by app. 15°C, the relubricating interval
must be halved. When changing bearings, install type-approved bearings
only, and maintain the correct amount of bearing play (usually
Relubricating quantity "C3").
A- and B-side bearings must each be regreased with the Do not remove new bearings from their packs until just before
amount of grease stated. they are installed. Do not wash the bearings, as the anti-cor-
rosion agent applied to them is intended to mix with the similar
After about three regreasing operations, remove expelled agent in the anti-friction bearing grease. Clean the old grease
grease. off the parts of the bearing that are to be re-installed.
After about five regreasing operations, keep applying more When fitting the bearing, heat it to about 80 - 100°C in an
grease until fresh grease is visible at the outlets. Then run the oilbath, oven or by an inductive method. Make absolu-
machine if possible at half speed for one hour and then at the tely sure that it is located centrally and remains
nominal speed. Check the temperature of the bearings and in positive contact with the shaft shoulder.
compare with those temperatures obtained before regrea-
sing.
6
Once they have cooled down, pack the bearings with tions. However, it is often more economical to change the
grease. filter mat.
The inner and outer bearing covers must each be filled with 1.14.2 Wire mesh filter elements
grease to 2/3 of their full capacity.
These are wet filters and are supplied dry. Before starting up,
The initial grease quantity is specified in the table under Item apply a thin film of oil or "Viscinol" to the filter plates. Dirty
1.13.3. wire mesh filters should be cleaned using compressed air or
suitable washing agents (soda or "Purinol") and wetted again
1.13.5 Dismantling the bearings when dry.
During shaft production, the bearing seat and the bearing

stop shoulder on the shaft are subject to particularly stringent 1.15 Drying out the machine
quality control. This is essential to maintain the accuracy of
shape needed to keep the bearings fully operational. If the insulation value between the winding and the core or
between windings is less than that stated in Item 1.9.1, the
When dismantling the bearings and bearing rings, it is machine needs drying.
therefore important to handle the bearings and bearing rings
with particular care, otherwise the bearing seats on the shaft 1.15.1 Drying out with integral ventilation system
could become damaged. Use a puller to remove. Heat the
parts evenly to a temperature of app. 80°C all round. In many cases it can be dried suitably using its own ventilation
system, but it should not be live while this is being carried out.
1.13.6 Monitoring the bearings On the "COSIMAT C", the plugs should be disconnected at
terminals UH1 and WH1. On the "COSIMAT N" voltage
The first indication of damaged bearings is usually a notice- regulator, the connections UH1-UH1’ and WH1-WH1’ must
able change in running behavior, or noise, vibration or be opened. If no improvement in the insulation resistance is
temperature if bearing damage has reached an advanced registered after a running period of app. two hours, the
stage. alternator must be dried out by shorting.
Recommendation: 1.15.2 Drying out by short-circuiting

Monitor the bearings by measuring transmitted noise and
vibration at regular intervals, and compare the readings with a) Short the main terminals U, V and W via a current
those taken on previous occasions. transformer and current meter (for app. 1.2 x nominal
current) while the machine is at a standstill.
1.14 Dust filters and monitoring of thermal be- b) Pull off plugs at terminals I1 and K1 as well as UH1
havior and WH1 on the "COSIMAT C".
To prevent the windings from overheating when the filters are Open bridges I1-I1’ and K1-K1’ as well as UH1-UH1’
dirty, three temperature sensors are installed in the stator and WH1-WH1’ at the "COSIMAT N" voltage regula-
winding. Their trip mechanism must be installed in the switch tor.
cabinet.
c) Use a 12 V or 24 V battery and rheostat to feed in exciter
In addition, probes can be installed to allow the degree of current at terminals I1 and K1 on the "COSIMAT C" or at ter-
contamination at the filters to be measured directly. Their trip minals I1 and K1 on the "COSIMAT N".
mechanism must be installed in the switch cabinet. Cleaning
must be performed at regular intervals even if the machine is Important:
protected against excessive temperatures by integral coil connect the positive pole to I1 and the ne-
temperature monitoring devices. gative pole to K1.
On machines with integral dust filters, please note the follo- d) Run the alternator at its nominal speed and adjust
wing: the short circuit current at the rheostat to app. 1.2 x no-
minal current (see performance data plate).
1.14.1 Synthetic filter elements
Continue to dry the machine until its insulation resistance has
These are dry filters and must be cleaned at regular intervals. risen to a sufficient level. We recommend measuring at
These intervals vary depending on the rate at which dirt approx. 2-hour intervals.
accumulates. Cleaning may be performed using compressed
air, water at temperatures up to 50°C, or cleaning fluid.
Comply with the relevant environmental and safety regula-
7
2. Faults, causes and remedies for DSG alternators
with "COSIMAT C" or "COSIMAT N" voltage regulator
Fault at alternator Cause Remedy

1. Voltage too low. 1.1 Input speed too low. Check whether LED H2 on regulator lights
up. If it does so, then the underspeed pro-
tection has tripped; increase the speed until
the LED goes out.
2. Nominal voltage does not respond to ad- 2.1 Setpoint potentiometer is defective. Check voltage setpoint potentiometer at ter-
justment at R1. minal s/t for signs of interruption. Rectify
the interruption.
2.2 Sensing leads wrongly connected. Examine sensing lead connections U, and
W on "COSIMAT C" or U, V and W on
"COSIMAT N". Check whether the ma-
chine’s nominal voltage lies within the rated
voltage range.
3. Alternator voltage too high, cannot be 3.1 Setpoint potentiometer is defective. Examine the voltage setpoint potentiometer
brought down by adjustment at R1. for a short circuit. Renew the setpoint poten-
tiometer. Check the potentiometer leads for
a short circuit. Rectify the short circuit.
3.2 A sensing lead is broken. Rectify the fault.
4. Severe voltage collapse when under 4.1 Input speed drops under load. Check the regulator of the drive machine.
load.
4.2 One of the fuses on the cooling body Check the fuse on the inside of the cooling
is defective on the "COSIMAT N". body; renew if necessary (10 A super quick-
acting).
4.3 Rotating diodes are defective. Check rotating diodes V1 and over-voltage
conductor V3; renew if necessary.
5. Alternator does not respond to excitation. 5.1 Input speed too low. Less than 50 % of Check the speed regulator of the drive mo-
nominal speed. tor. Check the power transmission to the al-
ternator.
5.2 Remanence voltage of auxiliary exciter Briefly excite the machine by attaching a
is too low (less than 6 % nominal voltage). 4.5 V battery with its positive pole at I1
and negative pole at K1.
5.3 No voltage at auxiliary exciter winding Check whether windings UH1-UH2 and
UH1-UH2 or WH1-WH2. WH1-WH2 are interrupted in the stator of
the auxiliary exciter. Rectify the interruption.
5.4 Fault in regulator circuit. Check whether the external connections on ter-
minals I1, K1 UH1 and WH1 are in place.
On the "COSIMAT N", check the bridges
also.
5.5 Fault at regulator connections. Check input and output connections of regu-
lator.
5.6 Regulator fuse has blown on Check the regulator fuse on the inside of
"COSIMAT N". the cooling body and renew if necessary
(10 A super quick-acting).
5.7 Power stage transistor is defective. On the "COSIMAT N", replace the regula-
tor’s power stage.
On the "COSIMAT C", replace the entire re-
gulator.
8
Fault at alternator Cause Remedy
5.8 Regulator is defective. Replace the regulator
5.9 Rotating rectifier is defective. Check rotating diodes V1 and over-voltage

conductor V3; renew if necessary.
6. Oscillating voltage in separate opera- 6.1 I-share too low. Set switch S1 to a higher number, and
tion. move R1 slightly in a clockwise direction if
necessary.
7. Alternator voltage fluctuates at irregular 7.1 Loose contact in one regulator input Check the leads that connect the regulator.
intervals. lead. Check the connections on the machine’s ter-
minal board. Re-tighten nuts.
7.2 Blockage at mechanical regulator on Check the speed regulator on the drive mo-
drive machine. tor. Rectify the fault.
8. Oscillating reactive output in parallel 8.1 Droop setting is too low. Move R7 slightly in a clockwise direction.
operation.
8.2 I-share too low. Set switch S1 to a higher number.
9. Excessively high reactive current output 9.1 Droop setting is too low. Move R7 slightly in a clockwise direction.
in parallel operation.
9.2 Transformer connections k/l are incor- Open the bridge.
rect, e.g. bridged by switch.
9.3 Are the secondary connections at termi- Swap over the k/l connections, "k" must be
nals k/l correct or not? the white lead.
9.4 Droop transformer not installed in pha- Install droop transformer in phase "V", check
se "V". direction of rotation.
9.5 If "COSIMAT C" is installed separately, Check the sensing lead. There must be a
sensing leads U/W may be wrongly posi- right-handed field on "COSIMAT N".
tioned (U/V/W on "COSIMAT N").
10. Excessively low reactive current output 10.1 Droop setting is too high. Move R7 slightly in an anti-clockwise direc-
in parallel operation. tion.
11. Active load not equally distributed. 11.1 This is affected by the drive machine Check the drive motor (regulator, fuel supp-
only, i.e. determined by the drive machine ly etc.).
regulator. The alternator’s regulator affects
only the reactive output and therefore the
distribution of the reactive load (see 8., 9.
and 10).
Please contact our Service Department if you have any problems. Our experienced specialists
will be glad to help you. If possible, inform us of your findings by telefax, telex or telephone.
Telefax: +49 (0) 61 02/24 83 33 Telex: 417691 vkd Telephone: +49 (0) 61 02/2 48-4 01
9
3. Circuit diagrams
3.1 Circuit diagram for DSG 29 and 36 with "COSIMAT C" voltage regulator (No. Z 2811.001)
U1 V1 W1 E *R1 G1 Hauptmaschine
C1 s main machine
t G2 Erregermaschine
W2 U2 V2 exciter machine
N U 500 G3 Hilfswicklung
U 250 auxiliary winding
W V1 rot.Gleichrichter
R3 rotating rectifiers
l V3 Überspannungsableiter
R4 over-voltage suppressor
k *T6 Statikwandler
COSIMAT C
R1
*T6 I1 droop transformer
S1 U1 Spannungsregler / A.V.R.
Stator G1 G2 R7 R3 >f-Einstellung />f-adjust.
K1 R6 R4 Spannung Sollwert
voltage adjustment
UH1 R1 Anpassung / gain
UH2/VH1 S1 Stabilität / stability
WH1 R7 Statik % / droop %
Rotor G1 V3 V1 G2 R6 I-Messung / I-sensing
WH2 U1
*R1 Sollwerteinsteller
voltage setting rheostat
C1 Entstörkondensatoren
Stator G3 interference capacitors
*E Stillstandsheizung
anti condensation heater
Kaltleiter f.Temp.-Überwachg.
*E H1 PTC for temperat.monitoring
H2 *U4 Temp.-Auslösegerät(extern)
over temp.relay(extern)
T1
Wicklung Linkslauf: Meßleitungen U-W tauschen
winding *U4 *= nur auf Bestellung
counter-clockwise rotation: only upon order
T2 sensing lines exchange U-W
3.2 Circuit diagram for DSG 43 with "COSIMAT C" voltage regulator (No. Z 2811.003)
*R1 G1 Hauptmaschine
U V W N E s main machine
C1 t G2 Erregermaschine
U 500 exciter machine
G3 Hilfswicklung
U 250 auxiliary winding
W V1 rot.Gleichrichter
R3 rotating rectifiers
l R4 V3 Überspannungsableiter
*T6 over-voltage suppressor
k
COSIMAT C
R1 *T6 Statikwandler
I1 S1 droop transformer
U1 Spannungsregler / A.V.R.
Stator G1 G2 R7 R3 >f-Einstellung />f-adjust.
K1 R6 R4 Spannung Sollwert
UH1 voltage adjustment
R1 Anpassung / gain
UH2/VH1 S1 Stabilität / stability
Rotor G1 V3 V1 G2 WH1 R7 Statik % / droop %
WH2 U1 R6 I-Messung / I-sensing
*R1 Sollwerteinsteller
voltage setting rheostat
C1 Entstörkondensatoren
Stator G3 interference capacitors
Kaltleiter f.Temp.-Überwachg.
*E H1 PTC for temperat.monitoring
H2 *U4 Temp.-Auslösegerät(extern)
over temp.relay(extern)
T1
Wicklung *U4 Linkslauf: Meßleitungen U-W tauschen *= nur auf Bestellung
winding counter-clockwise rotation: only upon order
T2 sensing lines exchange U-W
10
3.3 Circuit diagram for DSG 43...99 with "COSIMAT N" voltage regulator (No. Z 2817.001)
R1 G1 Hauptmaschine
U V W N E s U/F main machine
t G2 Erregermaschine
C1 exciter machine
U G3 Hilfswicklung
250-500V
90-250V
U auxiliary winding
V1 rot.Gleichrichter
W rotating rectifiers
V3 Überspannungsableiter
l over-voltage suppressor
T6 T6 Statikwandler
k R3
I1 droop transformer
R4 U1 Spannungsregler / A.V.R.
Stator G1 G2 R2 I1'
R3 >f-Einstellung />f-adjust.
COSIMAT N
K1' R1
R4 Spannung Sollwert
K1 S1 voltage adjustment
F1 R7 R1 Anpassung / gain
S1 Stabilität / stability
Rotor G1 V3 V1 G2 UH1 R6 R7 Statik % / droop %
11 12i 12k UH1' R6 I-Messung / I-sensing
UH2 R1 Sollwerteinsteller
VH1 n voltage setting rheostat
R2 Vorwid.(nur bei Bedarf)
Stator G3 WH1 M/m series resistor(if requd.)
21 22i 22k WH1' N C1 Entstörkondensatoren
WH2 U1 interference capacitors
*E H1 Kaltleiter f.Temp.-Überwachg.
H2 PTC for temperat.monitoring
Schnellentregung: Verbindung UH1-UH1', *U4 Temp.-Auslösegerät(extern)
T1 WH1-WH1'entfernen over temp.relay(extern)
Wicklung quick de-excitation: open connection F1 Schutzschalter
winding *U4 UH1-UH1';WH1-WH1' protective switch
T2 Linkslauf: Meßleitungen U-W tauschen
counter-clockwise rotation: *= nur auf Bestellung
sensing lines exchange U-W only upon order
11
Bunsenstraße 17
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250

Dreieich branch
Benzstraße 47-49
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
Enclosure to Operating Instructions
Advise for Commissioning
Generator with vibration
absorbers on foundation
The relative movements between the gen-set and

By connection of the cables it must be ensured that
the foundation have to be compensated for by a
no forces have an effect on the machine connection
sufficiently long free cable length between the cable
terminals. The same counts for the time during
fixing on the gen-set and the foundation.
assembly.
If shock load or vibrations are to be expected, the

cables should be fixed over the cable clips and the
cable platform.
By elastic mounted gen-sets (see picture above)

sufficient 'free cable length' should be ensured to
compensate the movements of the diesel/gas motor.
In order to ensure that the movements do not have
a negative influence on the connection terminals,
the cable must be fixed with max. 300 mm distance
from the terminal box screw fitting. This cable fixing
has to be connected rigidly to the gen-set in order
to avoid relative movements between the cable
fixing and the terminal box.
AnB / e / 20-10-2003 / B Page 2

Generator with vibration
absorbers on frame base
By connection of the cables it must be ensured that In order to ensure that the movements do not have
no forces have an effect on the machine connection a negative influence on the connection terminals,
terminals. The same counts for the time during the cable must be fixed with max. 300 mm distance
assembly. from the terminal box screw fitting. This cable fixing
has to be connected rigidly to the gen-set in order
If shock load or vibrations are to be expected, the to avoid relative movements between the cable
cables should be fixed over the cable clips and the fixing and the terminal box.
cable platform.
The relative movements between the gen-set and
By elastic mounted gen-sets (see picture above) the foundation have to be compensated for by a
sufficient 'free cable length' should be ensured to sufficiently long free cable length between the cable
compensate the movements of the diesel/gas motor. fixing on the gen-set and the foundation.
AnB / e / 20-10-2003 / B Page 3

Connections
Using the Protection switches Q1, F1, F2

Cable connection acc. to DIN 46200
The purpose of these switches is to protect the
voltage transformers T24 (Q1) and the auxiliary
Elastic parts, such as spring washers, can be used
exciter winding (F1, F2). In case of failure, these
in the electrical connection, however, only on one
switches will lead to a quick de-excitation of the
side of the clamped conductor. If necessary,
machine.
additional washers are to be used. The other side is
for current conduction, why only washers or security
These switches are not to be used for de-exciting
locking plates of copper-zinc-alloys must be used.
the machine during operation or maintenance!
By electrical connection with eyelet rings, the eyelets
have to be protected by washers on both sides
Open star point
against bending.
The voltage transformer T24 has to be disconnected
and the cables sufficiently insulated! De-excite the
De- excitation
machine as described above.
Open the bridges UH1-24 and WH1-14 on the No tests are to be performed with open star point!
terminal strip X2. De-excitation with extern switch The correct connection of the power cables can be
takes place on these terminals, too. checked with appropriate equipment.
AnB / e / 20-10-2003 / B Page 4

Maintenance for earthing brush
All brushes and holders must be checked for free

Optimum maintenance and care for earthing movement. Blocked brushes may lead to damage.
brushes is the base for smallest brush wear. The
maintenance of brushes must take place after Worn out brushes must be renewed in time, so that
certain intervals that depend on the alternators size damages at the contact surface on the shaft can be
as well as load and ambient conditions. avoided. New earthing brushes do not need grind-
in (other than slip rings).
Brushes are subject to wear and tear and must be
cleaned by air (pressure or suction) from time to Using brushes bigger than the original size is only
time. Routine check every 3 months is possible after agreement with the supplier.
recommended by AvK to ensure about operational
behaviour and suitable changing intervals.
AnB / e / 20-10-2003 / B Page 5

Maintenance of Earthing Fault
Monitoring
Optimum maintenance and care of ht e brushes Note:

and slip rings is the base for smallest wear. The
maintenance must take place in certain time The Earthing Fault Monitoring is mounted on the
intervals. The frequency of the maintenances NDE of the machine.
depends on alternator size as well as on load and
ambient conditions. Attention:
Maintenance works must be performed only during

Brushes are subject to wear and tear and must be
standstill of the machine.
cleaned by air (pressure or suction) from time to
time. Routine checks every 3 months is
recommended by AvK in order to estimate the
necessary time intervals during the actual operation
Electrical Machines with two shaft
conditions.
ends
All brushes and holders must be checked for free
Bearing currents by electrical machines with two
movement. Blocked brushes may lead to damage.
shaft ends must be avoided.
Worned out brushes must be replaced in time in
AvK recommends an insulated coupling mounted
order to avoid damages on the slip rings and to
on the NDE.
ensure the perfect function of the Earthing Fault
Monitoring. New brushes need grind-in with the
Another possibility is that all bearings of the NDE
slip rings. The use of larger brushes than originally
aggregate are insulated.
mounted is only possible after agreement with the
supplier.
AnB / e / 20-10-2003 / B Page 6

Anti - condensation heater:
The anti condensation heater is to be connected

according to correct rating and supply voltage.
Please refer to rating plate of the machine.
Control of the anti – condensation heater should be

done that the heater
- is switched on after the machine has stopped,

- is switched off before starting up the machine.
Tubular heater type RHK T + H art. no.

100870 and 100872
Description
2 heaters type RHK dia. 8, 5mm x 500mm long

assembled into two brackets made of stainless steel
as per our drawing no 31522, heaters wired in
parallel by brass brackets, silicon insulated
connection cable 3000mm long.
Number of heater elements is according to required
heating power.
Technical data of the heaters
Heater sheath: Chrome-Nickel-Steel AISI 321
Heater wire: NiCr 8020, Mat. no.: 2.48869
Insulation material:
pure magnesium oxide, highly compacted
Connection:
threaded bolt M4 with silicon insulated cable
Tolerances
Diameter of heaters: 8,5mm ± 0,15mm

Straight length of
heaters: 500 ± 2 %
Wattage per heater: 500 Watt ± 10 %
Total wattage (4 heaters):1000 Watt ± 10 %
Voltage: 230 Volt
Dielectric strength: 1250 V
Final test: per standard
DIN EN 60 335
AnB / e / 20-10-2003 / B Page 7

AnB / e / 20-10-2003 / B Page 8
Bolting torque for fixing screws
If no further indications are made , use the

following bolting torque for connections of fixing
screws and fixing nuts:
screws screws
property class property class
8.8 4.6
M4 3,0 1,1
M5 3,5 2,2
M6 9,0 3,7
M8 18 9,0
M10 45 18
M12 50 31
M16 110 75
M20 250 150
M24 440 255
M30 980 510
M36 1730 890
M42 2700 1450
starting torque in Nm
Values according to VDI 2230 calculated

considering the maximal admissible surface
pressure under the screw head and a frictional co –
efficient µ ges = 0,125
AnB / e / 20-10-2003 / B Page 9

Dust filter made of metal fabric
Description
Design of the filter
The frames and the plates of the filter are fabricated

of:
• Constructional steel with zinc coated mesh wire
• Stainless steel with stainless steel mesh wire
alternatively depending on application
conditions
Type of filter
B1 according to DIN 24185 / part 100

EU2 according to DIN 24185 / part 2
Medium degree of deposition 65 = 80 %
Maintenance
The maintenance intervals depend on the local dust

accumulation. The dust protective filter plates have
to be cleaned with the usual commercial detergents.
Cleaning with high-pressure cleaning devices is
also possible.
Caution:
Do not wet the filter plates with oil!

Observe the instructions for pollution
control.
The following detergents can be used when

cleaning mechanically:
Calgonit / Somat / Topmat 760 (or equivalent)
If only a manual cleaning is possible, use the

following detergents:
Rivonit / RG 1083 (or equivalent)
Regular checks and cleaning of the dust

protective filter system is indispensable for
the safety in operation of the electrical
machines
AnB / e / 20-10-2003 / B Page 10

AnB / e / 20-10-2003 / B Page 11
Bunsenstraße 17
Phone: +49(0)841-792-0
Fax: +49(0)841-792-250

Dreieich branch
Benzstraße 47-49
Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
AnB / e / 20-10-2003 / B Page 12
Regulator Descriptions
INSTRUCTION MANUAL
FOR
DIGITAL EXCITATION CONTROL SYSTEM
DECS-100
Publication: 9287500991
Revision: F 05/05
INTRODUCTION
This instruction manual provides information about the operation and installation of the DECS-100 Digital
Excitation Control System. To accomplish this, the following information is provided:
• General Information and Specifications

• Controls and Indicators
• Functional Description
• Installation
• Maintenance and Troubleshooting
WARNING!
To avoid personal injury or equipment damage, only qualified personnel should
perform the procedures in this manual.
Lethal voltage is present at the rear panel when the unit is energized. Rear panel
connections should be made only when the unit id de-energized.
CAUTION
The Manual mode excitation level must be evaluated prior to enabling this
feature. If the level of excitation current is inappropriate for the generator, severe
damage to the generator may occur.
Improper PID numbers will result in poor system performance or system damage.
When applying operating power for programming purposes, observe the
precautions called out in Section 4, Installation, Preliminary Setup.
When programming the DECS-100 without the generator spinning, the
connections to DECS-100 terminals F+ and F– should be removed.
Before uploading a settings file, remove operating power from the DECS-100,
disconnect the field wiring from terminals F+ and F–, and re-apply operating
power to the DECS-100.
NOTE
Be sure that the relay is hard-wired to earth ground with no smaller than 12 AWG
copper wire attached to the ground terminal on the rear of the unit case. When
the relay is configured in a system with other devices, it is recommended to use a
separate lead to the ground bus from each unit.
DECS-100 Introduction i
First Printing: March 2001
Printed in USA
© 2001–2005 Basler Electric, Highland Illinois 62249 USA
All Rights Reserved
May 2005
CONFIDENTIAL INFORMATION
of Basler Electric, Highland Illinois, USA. It is loaned for confidential use, subject
to return on request, and with the mutual understanding that it will not be used in
any manner detrimental to the interest of Basler Electric.
It is not the intention of this manual to cover all details and variations in equipment, nor does this manual
provide data for every possible contingency regarding installation or operation. The availability and design
of all features and options are subject to modification without notice. Should further information be
required, contact Basler Electric.
BASLER ELECTRIC
ROUTE 143, BOX 269
HIGHLAND IL 62249 USA
http://www.basler.com, info@basler.com
PHONE +1 618.654.2341 FAX +1 618.654.2351
ii Introduction DECS-100
REVISION HISTORY
The following information provides a historical summary of the changes made to the DECS-100 hardware,
firmware, and software. The corresponding revisions made to this instruction manual (9287500991) are
also summarized. Revisions are listed in chronological order.
Hardware
Version and Date Change
E, 01/01 • Initial release
F, 05/01 • Deepened potting shell
G, 10/01 • Began supplying mounting screws
H, 02/02 • SIL-PADS were added between power components and the heat sinks
• Added manufacturing origin to the rear label
J, 07/02 • Revised EEPROM
K, 02/03 • Replaced transistor Q8B1 with an improved part
L, 03/03 • Incremental improvements to firmware and BESTCOMS
M, 01/04 • Improved flash memory retention
N, 05/05 • Redesigned current transformer
• Added front panel Underexcitation Limiting indicator
• Enhanced EMI/RFI immunity
Firmware
1.09.XX, 01/01 • Initial release
1.11.XX, 07/01 • Enabled the protection function during the first 5 seconds of operation
• Modified the OEL setpoint scale factor to be compatible with BESTCOMS
version 1.03.XX
• Added the scale factor for per-unit gain
• Established minimum voltage regulation at 30% of nominal sensing voltage
1.12.XX, 03/02 • Added register to detect CT type
2.13.XX, 05/05 • Added underexcitation limiting
• Added takeover-style excitation limiting
• Added bus voltage matching provisions
BESTCOMS for
®
Windows OS
1.02.XX, 02/01 • Initial Release
1.03.XX, 08/01 • Changed OEL scale from 100 to 1,000 to match the change in firmware
version 1.11.01
• Changed OEL default setting from 1 to 15
• Changed the default for all protection functions to enabled
• Add support for French regional settings
1.04.XX, 04/02 • Made BESTCOMS compatible with older firmware versions
• Added support for all regional settings
• Enabled reading of secondary CT value for units with firmware version
1.12.01 and higher
• Simplified the Analysis screen
• Added feature to calculate and send voltage matching reference for
different generator and bus PT ratios
• Changed minimum Ki setpoint from 0 to 0.01
1.05.XX, 05/05 • Added underexcitation limiting capability
• Added ability to select either summing point or takeover style OEL
• Added provisions for bus voltage matching
DECS-100 Introduction iii

BESTCOMS for
®
Palm OS
1.01.XX, 01/01 • Initial Release
1.02.XX, 08/01 • Added a Check for New Version button to the Contact Basler screen
• Added a date/time stamp to the “Save to File” names
• Added version checking
1.03.XX, 04/02 • Added password protection
• Improved version checking function
NOTE • BESTCOMS for Palm OS is compatible only with firmware versions
1.12.XX and earlier
Manual
Revision and Date Change
—, 03/01 • Initial release
A, 03/01 • In Section 5, BESTCOMS Software for the Windows® Operating System
and Section 6, BESTCOMS Software for the Palm OS® Platform, Step 2 of
Installing BESTCOMS was revised to reflect the addition of an auto-start
utility for the DECS-100 CD-ROM
B, 08/01 • Added Embedded Software subsection to Section 5, BESTCOMS Software
for the Windows® Operating System
• Corrected various minor errors throughout manual
C, 05/02 • Revised the torque specification for the mounting screws supplied with unit
• In Section 5, BESTCOMS Software for the Windows® Operating System
and Section 6, BESTCOMS Software for the Palm® OS Platform, text and
illustrations were revised to accommodate software enhancements
D, 01/03 • Revised Voltage Matching Time Adjustment Range from 0 to 300 seconds
to 1 to 300 seconds throughout manual
• Corrected figure number references in Sections 5 and 6
E, 03/04 • Added Operating Power Considerations During DECS-100 Programming to
Section 4, Installation, Preliminary Setup
• Added caution box regarding application of operating power during DECS-
100 programming to Section 5, BESTCOMS for Windows® OS and
Section 6, BESTCOMS for Palm OS®
• Corrected CT ratio setting range stated in Section 5
F, 05/05 • Added material covering added UEL capability
• Revised all drawings to show new front panel with UEL indicator
• Updated all illustrations of rear panel to show revised CT
• Added discussion of summing point and takeover style OEL limiting
• Revised voltage matching description to cover Maintain and Revert modes
• Corrected the hole drilling diameter shown in Figure 4-2
• Added illustration/description for using the ICRM-7 with the DECS-100
• Removed Section 6, BESTCOMS Software for the Palm® OS Platform and
moved Maintenance and Troubleshooting to Section 6
• Added troubleshooting procedure for a UEL annunciation
iv Introduction DECS-100
CONTENTS
A detailed table of contents is provided at the start of each manual section. The manual sections are
ordered as follows.
Section 1 General Information................................................................................................... 1-1

Section 2 Human-Machine Interface ......................................................................................... 2-1
Section 3 Functional Description............................................................................................... 3-1
Section 4 Installation ................................................................................................................. 4-1
Section 5 BESTCOMS Software ............................................................................................... 5-1
Section 6 Maintenance and Troubleshooting ............................................................................ 6-1
DECS-100 Introduction v
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vi Introduction DECS-100
SECTION 1 • GENERAL INFORMATION
TABLE OF CONTENTS
SECTION 1 • GENERAL INFORMATION................................................................................................. 1-1
INTRODUCTION .................................................................................................................................... 1-1
FEATURES ............................................................................................................................................ 1-1
MODEL AND STYLE NUMBER ............................................................................................................. 1-1
Style Number ...................................................................................................................................... 1-1
SPECIFICATIONS ................................................................................................................................. 1-2
Operating Power................................................................................................................................. 1-2
Generator Voltage Sensing ................................................................................................................ 1-2
Generator Current Sensing................................................................................................................. 1-2
Bus Voltage Sensing (Optional) ......................................................................................................... 1-2
Accessory Input .................................................................................................................................. 1-3
Communication Port ........................................................................................................................... 1-3
Contact Input Circuits ......................................................................................................................... 1-3
Common Alarm Output ....................................................................................................................... 1-3
Field Output ........................................................................................................................................ 1-3
AVR Operating Mode.......................................................................................................................... 1-3
FCR (Manual) Operating Mode .......................................................................................................... 1-4
Var Operating Mode (Optional) .......................................................................................................... 1-4
PF Operating Mode (Optional) ........................................................................................................... 1-4
Parallel Compensation........................................................................................................................ 1-4
Field Overvoltage Protection .............................................................................................................. 1-4
Generator Overvoltage Protection...................................................................................................... 1-4
Overexcitation Limiter ......................................................................................................................... 1-5
Underexcitation Limiter ....................................................................................................................... 1-5
Soft Start Function (AVR Mode Only)................................................................................................. 1-5
Voltage Matching ................................................................................................................................ 1-5
Metering (BESTCOMS) ...................................................................................................................... 1-5
Environment........................................................................................................................................ 1-6
Type Tests .......................................................................................................................................... 1-6
Physical............................................................................................................................................... 1-6
Agency Recognition............................................................................................................................ 1-6
CE Compliance................................................................................................................................... 1-6
Patent.................................................................................................................................................. 1-7
Figures
Figure 1-1. DECS-100 Style Chart.............................................................................................................1-2
Figure 1-2. Typical V/Hz Curves ................................................................................................................1-4
DECS-100 General Information i

ii General Information DECS-100

SECTION 1 • GENERAL INFORMATION
INTRODUCTION
The Basler Digital Excitation Control System (DECS-100) is an electronic, solid-state, microprocessor
based control device. The DECS-100 regulates the output voltage of a brushless, ac generator by
controlling the current into the generator exciter field. Input power to the DECS-100 can be from a multi-
pole, high-frequency, permanent magnet generator (PMG) or from the generator output when used as a
conventional, shunt-excited, excitation system.
The DECS-100 is supplied in an encapsulated package designed for behind-the-panel mounting. The
DECS-100 is held in place by thread-forming screws that thread into its plastic shell. Front panel
indicators (LEDs) annunciate DECS-100 status and system conditions. DECS-100 connections are made
through quarter-inch, quick-connect terminals on the rear panel. A 9-pin DB-9 type connector on the rear
panel provides communication between the DECS-100 and an IBM compatible PC.
FEATURES
DECS-100 units have the following features and capabilities:
• Four control modes: automatic voltage regulation (AVR), manual or field current regulation (FCR),
power factor (PF) regulation, and reactive power (var) regulation.
• Programmable stability settings.
• Soft start and voltage buildup control with an adjustable ramp in AVR control mode.
• Overexcitation limiting (OEL) and underexcitation limiting (UEL) in AVR, Var, and PF control modes.
• Underfrequency (volts/hertz) regulation.
• Three-phase or single-phase generator voltage (rms) sensing/regulation in AVR mode.
• Single-phase bus voltage (rms) sensing.
• Single-phase generator current sensing for metering and regulation purposes.
• Field current and field voltage sensing.
• One analog input for proportional remote control of the setpoint.
• Five contact sensing inputs for system interface.
• One common output relay for alarm indication and trip functions.
• Three protection functions: field overvoltage, generator overvoltage, and loss of sensing.
• Generator paralleling with reactive droop compensation and reactive differential compensation.
• Rear RS-232 communication port for personal computer communication using BESTCOMS
Windows® based software for fast, user-friendly, setup and control.
MODEL AND STYLE NUMBER

The model number, together with the style number, describe the options included in a specific device, and
appear on a label affixed to the rear panel. Upon receipt of a DECS-100, be sure to check the style
number against the requisition and the packing list to ensure that they agree.
Style Number
DECS-100 electrical characteristics and operational features are defined by a combination of letters and
numbers that make up the style number. The DECS-100 style number chart is shown in Figure 1-1.
Style Number Example
For example, a DECS-100 with a style number of A15 would have the following characteristics and
operating features.
A ------- No var or power factor control
1-------- Voltage matching
5-------- 5 ampere current sensing
DECS-100 General Information 1-1

Figure 1-1. DECS-100 Style Chart
SPECIFICATIONS
DECS-100 specifications and qualifications are listed in the following paragraphs.
Operating Power
Refer to Section 4, Installation for special requirements concerning the application of operating power
during DECS-100 programming and the application of station power.
Voltage: 88 to 250 Vac, single-phase or three-phase (L-L)
Frequency: 50 to 400 Hz
Burden: 650 VA
Voltage Buildup: ≥6 Vac
Terminals: 3, 4, 5
Generator Voltage Sensing

Type: 1-Phase/3-Phase, 4 ranges
Burden: <1 VA per phase
Terminals: E1, E2, E3
50 Hertz Sensing
Range 1: 100 Vac (85 to 132 Vac)
Range 2: 200 Vac (190 to 220 Vac)
Range 3: 400 Vac (380 to 440 Vac)
Range 4: N/A
60 Hertz Sensing
Range 2: 240 Vac (170 to 264 Vac)
Range 3: 480 Vac (340 to 528 Vac)
Range 4: 600 Vac (540 to 660 Vac)
Generator Current Sensing

Type: 1-phase (B-phase), 50/60 Hz
Style XX1: 1 Aac maximum continuous
Style XX5: 5 Aac maximum continuous
Burden: <0.1 VA
Terminals: CT1, CT2
Bus Voltage Sensing (Optional)

Type: 1-phase, 4 ranges
Burden: <1 VA per phase
Terminals: B1, B3
50 Hertz Sensing
Range 2: 200 Vac (190 to 220 Vac)
1-2 General Information DECS-100
Range 3: 400 Vac (380 to 440 Vac)
Range 4: N/A
60 Hertz Sensing
Range 2: 240 Vac (170 to 264 Vac)
Range 3: 480 Vac (340 to 528 Vac)
Range 4: 600 Vac (540 to 660 Vac)
Accessory Input
Voltage Range: –3 Vdc to +3 Vdc
Setpoint Range: –30% to +30% shift
Burden: 1 kΩ
Terminals: A, B
Communication Port
Interface: Full duplex RS-232
Connection: Rear panel DB-9 connector
Baud: 4800
Data Bits: 8
Parity: None
Stop Bit: 1
Contact Input Circuits

Type: Dry contacts
Interrogation Voltage: 13 Vdc (supplied by DECS-100)
Terminal Assignments for Standard Functions
Raise: 6U, 7
Lower: 6D, 7
Var/PF Enable: 52J, 52K
Parallel Control: 52L, 52M
Voltage Matching: VM, VMC
Common Alarm Output

Type: Form A
Rated Load: 7 Aac/Adc continuous
Make: 30 Aac/Adc, carry for 0.2 sec
Break: 7 Aac/0.1 Adc
Operating Voltage: 240 Vac/250 Vdc maximum
Terminals: AL1, AL2
Field Output
Continuous Rating: 63 Vdc, 7 Adc
Field Resistance: 5 Ω minimum
Terminals: F+, F–
10 Second Forcing Rating
200 Vac Power Input: 135 Vdc, 15 Adc
110 Vac Power Input: 90 Vdc, 10 Adc (9Ω field)
75 Vdc, 15 Adc (5Ω field)
AVR Operating Mode

Adjustment Range: See Generator Voltage Sensing
Voltage Regulation: ±0.25% over load range at rated power factor and constant generator
frequency.
±0.5% with 3-phase sensing and shunt power at 40% THD of the voltage
waveform (due to a six SCR load).
Temperature Drift: ±0.5% for a 40°C change
V/Hz Characteristic: Slope from 0 to 3PU is adjustable in 0.01PU increments. Transition
(Corner) frequency is adjustable from 40 to 65 Hz. See Figure 1-2 for the
V/Hz curves.
Response Time: Within 1 cycle
Figure 1-2. Typical V/Hz Curves
FCR (Manual) Operating Mode

Adjustment Range: 0 to 7 Adc
Increment: 0.1 Adc
Var Operating Mode (Optional)

Adjustment Range: –100 to 100%
Increment: 0.1%
PF Operating Mode (Optional)

Adjustment Range: 0.6 lag to 0.6 lead
Increment: 0.001
Parallel Compensation
Modes: Reactive Droop and Reactive Differential (cross-current)∗
Droop Adjust Range: 0 to 10%
Increment: 1%
∗ Burden can exceed 1 VA if external resistors are added to the CT circuit.
Field Overvoltage Protection

Pickup Range: 0 to 250 Vdc
Time Delay: 10 s (fixed)
Generator Overvoltage Protection

Pickup
Range: 100 to 120% of system voltage setting
Increment: 1.0%

Alarm Time Delay
Range: 0 to 10 s
Increment: 1s
Overexcitation Limiter
Pickup
Range: 0 to 15 Adc
Increment: 0.001 Adc
Alarm Time Delay
Range: 0 to 10 s
Increment: 1s
Underexcitation Limiter
Pickup
Range: 0 to 100% of rated vars
Increment: 1%
Alarm Time Delay
Range: 0 to 10 s
Increment: 1s
Soft Start Function (AVR Mode Only)

Time Adjust Range: 1 to 7,200 s
Increment: 1s
Voltage Matching
Accuracy: Generator rms voltage is matched with the bus rms voltage to within
±0.5% of the generator voltage.
Time Adjustment
Range: 1 to 300 s
Increment: 0.01 s
Metering (BESTCOMS)
Generator Voltage
Range: 10 V to 79 kV
Accuracy: ±0.5% (at 25°C)
Generator Current
Range: 0.04 to 3,000 Aac for 1 A CT (Not to exceed nominal CT rating)
0.2 to 15,000 Aac for5 A CT (Not to exceed nominal CT rating)
Frequency
Range: 40 to 65 Hz
Accuracy: ±0.2 Hz (at 25°C)
Field Voltage
Range: 0 to 200 Vdc
Field Current
Range: 0 to 20 A
Bus Voltage
Range: 10 V to 79 kV
Auxiliary DC Input
Range: –3 V to +3 V
Power (Apparent, Real, and Reactive)
Range: 0 to 99 MVA, MW, Mvar
Power Factor
Range: –1.0 to –0.6, +0.6 to +1.0
Accuracy: ±0.02 at rated current (25°C), CT input ≥10% nominal rating
Phase Angle
Range: 0 to 360 degrees
Accuracy: ±2.0 degrees (at 25°C), CT input ≥10% nominal rating
Environment
Operating Temperature
DECS-100: –40 to 70°C (–40 to 158°F)
Storage Temperature
DECS-100: –40 to 85°C (–40 to 185°F)
CD-ROM: 0 to 50°C (32 to 122°F)
Type Tests
Shock: Withstands 20 G in three perpendicular planes
Vibration: Withstands 1.2 G at 5 to 26 Hz
Withstands 0.914 mm (0.036 in) double amplitude at 27 to 52 Hz
Withstands 5 G at 53 to 500 Hz
Salt Fog: Qualified per MIL-STD-810E
Physical
Weight
Unit: 1.10 kg (2.42 lb)
Shipping: 1.31 kg (2.88 lb)
Shipping Carton Dimensions (W x H x D)
Single Unit: 299 x 79 x 146 mm (11.75 x 3.125 x 5.75 in)
48 Units: 841 x 653 x 352 mm (33.13 x 25.69 x 13.88 in)
Agency Recognition
cURus recognition per UL Standard 508 and CSA Standard C22.2 No. 14
CE Compliance
Emissions
CISPR11/EN55011, Level A
Electrostatic Discharge (ESD)
IEC 1000-4-2/EN 61000-4-2, Level B
Radiated Susceptibility
IEC 1000-4-3/EN 61000-4-3, Level A
Electrical Fast Transient
IEC 1000-4-4/EN 61000-4-4, Level B
Radio Frequency–Conducted
IEC 1000-4-6/EN 61000-4-6, Level A

Power Frequency–Magnetic
IEC 1000-4-8/EN 61000-4-8, Level A
Dielectric
IEC 255
Surge Immunity
IEC 1000-4-5/EN 61000-4-5, Level B
Voltage Dips, Interruptions, and Variations Immunity
IEC 1000-4-11/EN 61000-4-11, Level C
Patent
U.S. Patent Number 5294879


SECTION 2 • HUMAN-MACHINE INTERFACE
TABLE OF CONTENTS
SECTION 2 • HUMAN-MACHINE INTERFACE........................................................................................ 2-1
INTRODUCTION .................................................................................................................................... 2-1
FRONT PANEL INDICATORS ............................................................................................................... 2-1
Overexcitation Shutdown.................................................................................................................... 2-1
Generator Overvoltage ....................................................................................................................... 2-1
Loss of Generator Sensing ................................................................................................................. 2-1
Overexcitation Limiting ....................................................................................................................... 2-2
Underexcitation Limiting ..................................................................................................................... 2-2
Var/P.F. Mode Active.......................................................................................................................... 2-2
Manual Mode Active ........................................................................................................................... 2-2
Underfrequency Active ....................................................................................................................... 2-2
COMMUNICATION PORT ..................................................................................................................... 2-2
Figures
Figure 2-1. DECS-100 Front Panel Indicators ...........................................................................................2-1
Figure 2-2. DECS-100 Communication Port Location ............................................................................... 2-2
DECS-100 Human-Machine Interface i

ii Human-Machine Interface DECS-100

SECTION 2 • HUMAN-MACHINE INTERFACE
INTRODUCTION
The DECS-100 human-machine interface (HMI) consists of front panel indicators and a rear-panel
communication port.
FRONT PANEL INDICATORS

DECS-100 front panel indicators consist of eight red LEDs. The indicators are shown in Figure 2-1 and
described in the following paragraphs.
Figure 2-1. DECS-100 Front Panel Indicators
Overexcitation Shutdown
This LED lights when the Overexcitation Protection feature is enabled and the field voltage exceeds the
adjustable setpoint for 10 seconds. The DECS-100 will shutdown when an overexcitation condition is
detected. The Overexcitation Shutdown LED will light for 5 seconds when the DECS-100 is powered up
following an overexcitation shutdown.
Generator Overvoltage
This LED lights when generator output voltage exceeds the adjustable setpoint for 0.75 seconds. When a
generator overvoltage condition exists, the DECS-100 output contacts close and the DECS-100 shuts
down (if hardware shutdown is enabled). The Generator Overvoltage LED will light for 5 seconds when
the DECS-100 is powered up following a generator overvoltage shutdown.
Loss of Generator Sensing

This LED lights when a loss of generator sensing voltage is detected. When a loss of sensing condition
occurs, the DECS-100 output contacts close. Depending on the protective action selected, the DECS-100
will either shutdown or transfer to Manual mode. The Loss of Generator Sensing LED will flash for 5
seconds when the DECS-100 is powered up following a loss of generator sensing shutdown.
DECS-100 Human-Machine Interface 2-1

Overexcitation Limiting
This LED lights when the field current exceeds the programmed overexcitation limit. It stays lit until the
overexcitation condition ceases or the overexcitation time delay expires and the DECS-100 shuts down.
The Overexcitation Limiting LED will flash for 5 seconds when the DECS-100 is powered up following an
overexcitation limiting shutdown.
Underexcitation Limiting
This LED lights when the sensed, reactive power (leading vars) decreases below the programmed
underexcitation limit. It stays lit until the underexcitation condition ceases or the underexcitation time
delay expires and the DECS-100 shuts down. The Underexcitation Limiting LED will flash for 5 seconds
when the DECS-100 is powered up following an underexcitation limiting shutdown.
Var/P.F. Mode Active

This LED lights to indicate that the DECS-100 is operating in the optional Var or Power Factor mode of
control. Var/Power Factor control is enabled through BESTCOMS software and when the 52J/K contact
input is open.
Manual Mode Active

This LED lights when the DECS-100 is operating in Manual mode. Manual mode is enabled through
BESTCOMS software.
Underfrequency Active
This LED lights when the generator frequency decreases below the underfrequency setpoint and the
DECS-100 is regulating on the selected volts per hertz curve.
COMMUNICATION PORT
The communication port is located on the rear panel and
consists of a female, RS-232 (DECS-B-9) connector. The
communication port serves as an interface for programming
(setup) of the DECS-100. Figure 2-2 illustrates the location of
the communication port.
Programming requires a standard, nine-pin, serial
communication cable connected between the DECS-100 and
an IBM-compatible PC operating with BESTCOMS software.
BESTCOMS software is a Microsoft Windows®-based
communication software package that is supplied with the
DECS-100. A detailed description of BESTCOMS is provided
in Section 5, BESTCOMS Software.
WARNING!
Lethal voltage is present at the rear panel when the unit is
energized. Rear panel connections should be made only
when the unit is de-energized.
Figure 2-2. DECS-100

Communication Port Location
2-2 Human-Machine Interface DECS-100

SECTION 3 • FUNCTIONAL DESCRIPTION
TABLE OF CONTENTS
SECTION 3 • FUNCTIONAL DESCRIPTION............................................................................................ 3-1
INTRODUCTION .................................................................................................................................... 3-1
DECS-100 FUNCTION BLOCKS ........................................................................................................... 3-1
Analog Input Circuits........................................................................................................................... 3-1
Bus Voltage ..................................................................................................................................... 3-1
Generator Voltage........................................................................................................................... 3-1
B-Phase Line Current...................................................................................................................... 3-2
Accessory Input (Auxiliary Adjust) .................................................................................................. 3-2
Field Voltage ................................................................................................................................... 3-2
Field Current ................................................................................................................................... 3-2
Contact Input Circuits ......................................................................................................................... 3-2
Raise ............................................................................................................................................... 3-2
Lower............................................................................................................................................... 3-2
Var/Power Factor Control (52J/K) Option ....................................................................................... 3-2
Parallel Generator Compensation (52L/M) ..................................................................................... 3-2
Voltage Matching Control Option .................................................................................................... 3-3
RS-232 Communication Port.............................................................................................................. 3-3
Microprocessor ................................................................................................................................... 3-3
Power Input Stage .............................................................................................................................. 3-3
Power Supply...................................................................................................................................... 3-3
Power Amplifier Stage ........................................................................................................................ 3-3
Front Panel Indicators......................................................................................................................... 3-3
Relay Output ....................................................................................................................................... 3-3
DECS-100 OPERATING FEATURES.................................................................................................... 3-3
Operating Modes ................................................................................................................................ 3-3
Automatic Voltage Regulation Mode............................................................................................... 3-3
Manual Mode .................................................................................................................................. 3-4
Var Control Mode (Optional) ........................................................................................................... 3-4
Power Factor Control Mode (Optional) ........................................................................................... 3-4
Reactive Droop Compensation........................................................................................................... 3-4
Underfrequency .................................................................................................................................. 3-4
Protection............................................................................................................................................ 3-5
Generator Overvoltage.................................................................................................................... 3-5
Loss of Sensing Voltage ................................................................................................................. 3-5
Field Overvoltage (Overexcitation Shutdown) ................................................................................ 3-5
Limiters ............................................................................................................................................... 3-6
Overexcitation Limiting.................................................................................................................... 3-6
Underexcitation Limiting.................................................................................................................. 3-6
Soft Start ............................................................................................................................................. 3-6
Voltage Matching (Optional) ............................................................................................................... 3-6
Figures
Figure 3-1. Simplified DECS-100 Block Diagram ......................................................................................3-1
DECS-100 Functional Description i

ii Functional Description DECS-100

SECTION 3 • FUNCTIONAL DESCRIPTION
INTRODUCTION
This section describes how the DECS-100 functions and explains its operating features. To ease
understanding, DECS-100 functions are illustrated in the block diagram of Figure 3-1. A detailed
description of each function block is provided in the paragraphs under the heading of DECS-100 Function
Blocks.
DECS-100 operating features include four operating modes, four protective functions, startup provisions,
reactive droop compensation, underfrequency compensation, and optional voltage matching. A detailed
description of each operating feature is provided in the paragraphs under the heading of DECS-100
Operating Features.
Figure 3-1. Simplified DECS-100 Block Diagram
DECS-100 FUNCTION BLOCKS

The following paragraphs describe each of the function blocks illustrated in Figure 3-1. The function of
each block is explained along with the operation of all function block inputs and outputs.
Analog Input Circuits

Seven analog voltages and current may be sensed and applied to the DECS-100.
Bus Voltage
C-phase and A-phase bus voltages are monitored at terminals B3 and B1 on units that include voltage
matching. Nominal voltages of up to 600 Vac may be sensed at these terminals. Voltage monitored at this
input is scaled and conditioned before being applied to the input of the analog-to-digital converter (ADC).
This bus voltage signal applied to the ADC is used to calculate the rms value of the bus voltage across
phases C and A (Bus VC-A).
Generator Voltage
Generator voltage is monitored at terminals E1 (A-phase), E2 (B-phase), and E3 (C-phase). Nominal
voltages of up to 600 Vac may be sensed at these terminals. Voltage applied to these inputs is scaled
DECS-100 Functional Description 3-1
and conditioned before being applied to the input of the ADC. The voltage signal from phase C and A
(VC-A) of the generator is used by the ADC to calculate the rms value of generator voltage across phases
C and A. Likewise, the voltage signal from phase C and B (VC-B) of the generator is used by the ADC to
calculate the rms value of generator voltage across phases C and B. The rms value of generator phase B
to phase A voltage (VB-A) is calculated by the microprocessor from the phase C to phase A signal (VC-A)and
the phase C to phase B (VC-B) signal.
Additionally, the generator phase C to phase A (VC-A) signal is applied to a filtered, zero-cross detector
circuit. This signal is applied to the microprocessor and is used to calculate generator frequency.
B-Phase Line Current
The phase B line current (IB) signal is developed through a customer supplied current transformer (CT)
and monitored through terminals CT1 and CT2. Depending on the option selected, current up to 1 ampere
(style number xx1) or 5 amperes (style number xx5) rms may be monitored at these terminals. The
current monitored at these terminals is scaled and conditioned by an internal current transformer and
active circuitry for use by the ADC. The signal applied to the ADC is used to calculate the rms value of
phase B line current.
Additionally, the phase angle between phase B line current and phase C to phase A generator voltage is
calculated for use during droop and var/power factor operation.
Accessory Input (Auxiliary Adjust)
This input allows adjustment of the DECS-100 regulation setpoint by the application of a positive or
negative dc voltage across terminals A and B. Positive voltage applied to terminal A with respect to
terminal B will cause the active mode setpoint to increase. Voltage from –3 to +3 Vdc may be applied to
this input. The circuit induces a 1,000-ohm burden on the dc source. The Application of a ±3 Vdc signal
corresponds to a ±30 percent change in setpoint.
Field Voltage
Voltage (VFIELD) across the regulator field output terminals, F+ and F–, is monitored, scaled, and
conditioned before being applied to the ADC. This signal is used to calculate the dc value of field voltage
for use in system protection.
Field Current
Current (IFIELD) through the main power output switch is converted to a proportional voltage level. This
voltage signal is scaled and conditioned before being applied to the input of the ADC. The result is used
to calculate the dc value of field current for use in the Manual mode of operation as well as protection of
the system.
Contact Input Circuits

Five contact input circuits powered from an internal 13 Vdc power supply provide input control from user-
supplied, isolated, dry-type contacts.
Raise
Closing a contact across terminals 6U and 7 causes the active operating setpoint to increase. This
function is active as long as the contact is closed.
Lower
Closing a contact across terminals 6D and 7 causes the active operating setpoint to decrease. This
function is active as long as the contact is closed.
Var/Power Factor Control (52J/K) Option
Closing a contact across terminals 52J and 52K disables var/power factor control. An open contact
enables the DECS-100 to control the generator reactive power in either the var or the power factor mode.
The contact has no effect when this function is not enabled in the software. For more information, see
Parallel Generator Compensation (52L/M) and Voltage Matching Control Option.
Parallel Generator Compensation (52L/M)
Closing a contact across terminals 52L and 52M disables parallel operation. An open contact enables
parallel operation and the DECS-100 operates in reactive droop compensation mode.
3-2 Functional Description DECS-100

If the Var/Power Factor Control option is present and is enabled in the software, the 52J/K input has
priority. Therefore, if the 52J/K and the 52L/M inputs are both open, the system operates in var/power
factor mode. For more information, see Voltage Matching Control Option.
Voltage Matching Control Option
If the Voltage Matching option is enabled in the software, closing a contact across terminals VM and VMC
causes the DECS-100 to operate in the voltage matching mode. An open contact disables voltage
matching. Voltage matching is also disabled when either the 52J/K or 52L/M inputs are open.
RS-232 Communication Port

The communication port provides the interface for user programming (setup) of the DECS-100.
Connection is made to the female RS-232 (DB-9) connector with a user-supplied, standard 9-pin cable.
The communication port is optically isolated and is powered from a transformer-isolated supply.
Microprocessor
The microprocessor is the heart of the DECS-100 and performs measurement, computation, control, and
communication functions by the use of its embedded programming and the nonvolatile settings stored in
its memory.
Power Input Stage

Input power applied to terminals 3, 4, and 5 is rectified and filtered before being applied to the power
amplifier and the power supply. Input power may be single-phase or three-phase in the range of 88 to 250
Vac at a frequency of 50 to 400 hertz.
The input power source should be properly fused for the application.
Power Supply
The internal switch-mode power supply receives power from the power input stage and supplies power at
the required dc voltage levels to the internal circuitry of the DECS-100.
Power Amplifier Stage

The power amplifier receives power from the power input stage and supplies a controlled amount of
power to the exciter field via terminals F+ and F–. The amount of power supplied to the exciter field is
based on gating pulses received from the microprocessor. The power amplifier uses a solid state power
switch to provide the required power to the exciter field. Power amplifier output to the field is rated up to
63 Vdc at 7 Adc continuous and 135 Vdc at 15 Adc for 10 seconds.
Front Panel Indicators

Eight front-panel LED indicators light to indicate various protective functions and operating modes.
Section 2, Human-Machine Interface provides more information about the front panel indicators.
Relay Output
A common alarm output contact is provided through terminals AL1 and AL2. This normally open, form A
contact annunciates alarm or trip conditions. The relay output is non-latching.
DECS-100 OPERATING FEATURES

The following paragraphs describe the characteristics of each DECS-100 operating feature.
Operating Modes
The DECS-100 provides up to four modes of operation selectable through BESTCOMS software.
Automatic voltage regulation mode and Manual mode are standard features. Var and Power Factor
modes are an option.
Automatic Voltage Regulation Mode
In Automatic Voltage Regulation (AVR) mode, the DECS-100 regulates rms generator output voltage.
This is accomplished by sensing generator output voltage and adjusting dc output excitation current to
maintain voltage at the regulation setpoint. The regulation setpoint is adjusted by the Raise and Lower

contact inputs, the Accessory input, or through BESTCOMS software. The regulation point may also be
modified by the Droop function or the Underfrequency function under certain conditions.
Manual Mode
In Manual mode, also known as Field Current Regulation (FCR) mode, the DECS-100 maintains dc
excitation current at a set level. The current-level setpoint is adjustable from 0 to 7 Adc in 0.1 Adc
increments by the Raise and Lower contact inputs, the optional Accessory input, or through BESTCOMS
software.
CAUTION
The Manual mode excitation level must be evaluated prior to enabling this
feature. If the level of excitation current is inappropriate for the generator, severe
damage to the generator may occur.
Var Control Mode (Optional)

In Var Control mode, the DECS-100 maintains generator vars (volt-amperes, reactive) at a set level when
paralleling with an infinite bus. The DECS-100 calculates generator vars by using the sensed generator
output voltage and current quantities. It then adjusts the dc excitation current to maintain vars at the
setpoint. Var control is enabled and disabled through BESTCOMS software. When the software is turned
on, var control is enabled or disabled through the Var/Power Factor Control (52J/K) contact input circuit.
The var setpoint is adjustable from 100 percent absorb to 100 percent generate through the Raise and
Lower contact inputs, the optional Accessory input, or through BESTCOMS software.
Power Factor Control Mode (Optional)
In Power Factor Control mode, the DECS-100 maintains generator power factor at a set level when
paralleling with an infinite bus. The DECS-100 calculates generator power factor using the sensed
generator output voltage and current quantities and then adjusts the dc excitation current to maintain
power factor at the setpoint. Power factor control is enabled or disabled through BESTCOMS software.
When the software is turned on, it is enabled or disabled through the Var/Power Factor Control (52J/K)
contact input circuit. The power factor setpoint is adjustable between 0.6 lag and 0.6 lead through the
Raise and Lower contact inputs, the optional Accessory input, or through BESTCOMS software.
Reactive Droop Compensation

The DECS-100 provides a reactive droop compensation feature to assist in the sharing of reactive load
during parallel generator operation. When this feature is enabled, the DECS-100 calculates the reactive
portion of the generator load using the sensed generator output voltage and current quantities and then
modifies the voltage regulation setpoint accordingly. A unity power factor generator load results in almost
no change in generator output voltage. A lagging power factor generator load (inductive) results in a
reduction of generator output voltage. A leading power factor generator load (capacitive) results in an
increase of generator output voltage. Droop is adjustable up to 10 percent with rated, nominal B-phase
line current (1 ampere or 5 amperes applied through terminals CT1 and CT2) and 0.8 power factor. The
droop feature is enabled and disabled through the Parallel Generator Compensation contact input circuit
(terminals 52L and 52M). Droop is also disabled when operating in var or power factor control modes.
Underfrequency
When generator frequency drops below the selected knee frequency setpoint, the voltage setpoint is
automatically adjusted by the DECS-100 so that generator voltage follows the selected PU (per unit) V/Hz
curve. When operating on the selected PU V/Hz curve, the Underfrequency Active indicator lights on the
front panel and in BESTCOMS. Underfrequency control is disabled below 12 hertz. The knee frequency is
adjustable from 40 to 65 hertz in 0.1 hertz increments and the PU V/Hz curve may be set at a slope of 0
to 3 in 0.01 steps through BESTCOMS software. A slope of 0 effectively disables the underfrequency
function. The DECS-100 has a minimum regulation point of approximately 30 percent of the nominal
setpoint.

Protection
The DECS-100 includes three protective functions: generator overvoltage, loss of sensing voltage, and
field overvoltage. Each protective function has a corresponding front panel indicator that lights when the
function is active. An active protective function is also annunciated through BESTCOMS.
Generator Overvoltage
A generator overvoltage condition can be configured (in BESTCOMS) to close the DECS-100 relay
output, disable the DECS-100, initiate both actions, or initiate neither action. When the sensed generator
voltage increases above the adjustable voltage level setpoint for the duration of the adjustable alarm time
delay, the DECS-100 initiates the selected action.
If the DECS-100 is configured to close the relay output, a generator overvoltage condition will light the
front panel and BESTCOMS Generator Overvoltage indicator and close the relay output at terminals AL1
and AL2.
If the DECS-100 is configured for hardware shutdown, a generator overvoltage condition will disable the
DECS-100 after the alarm time delay expires. When the DECS-100 is powered up following a generator
overvoltage shutdown, the Generator Overvoltage indicator will light for five seconds.
The voltage level setpoint is adjustable from 100 to 120 % of the system voltage setting. The alarm time
delay is adjustable from 0 to 10 seconds.
Loss of Sensing Voltage
The DECS-100 monitors the sensed generator output voltage and takes protective action if a loss of
sensing voltage is detected. A loss of sensing voltage is detected during the following conditions.
• The sensed voltage is less than 50 percent of the rated voltage (one-phase or three-phase sensing).
• A total loss of any phase occurs (three-phase sensing).
• The voltage difference between any phase (line-to-line) and the three-phase average exceeds 20
percent of nominal (three-phase sensing).
A time delay of 0 to 25 seconds is adjustable through BESTCOMS software. This delays the protective
action in order to allow field forcing in applications that do not sense B-phase generator current. The
default time delay setting is 10 seconds.
BESTCOMS software allows the selection of one of two protective actions for a loss of sensing. Either a
complete shutdown or a transfer to Manual mode may be selected.
If shutdown is selected and a loss of sensing occurs, the Loss of Generator Sensing indicator on the front
panel and in BESTCOMS lights, the relay output closes, and the DECS-100 shuts down after the
adjustable time delay expires. When the DECS-100 is powered up following a loss of generator sensing
shutdown, the Loss of Generator Sensing indicator will light for five seconds. However, if the loss of
sensing conditions still exists, the DECS-100 will not shut down due to loss of sensing until the soft-start
time delay and the loss of sensing time delay expires.
If transfer to Manual is selected and a loss of sensing occurs, the relay output closes, and the DECS-100
transfers to the Manual mode of operation after the adjustable time delay expires. The DECS-100 will
remain in this mode of operation until switched via BESTCOMS. Prior to selecting transfer to Manual on
loss of sensing, it is necessary to determine an appropriate Manual (FCR) mode setpoint level to be
transferred to. An inappropriate excitation level could result in severe damage to equipment.
This function is disabled when the frequency decreases below 12 hertz or when a generator short circuit
condition is detected. A generator short-circuit is determined when the B-phase CT current exceeds three
times the per unit value. Loss of sensing shutdown or transfer is not active during the soft-start time.
Field Overvoltage (Overexcitation Shutdown)
A field overvoltage condition can be configured (in BESTCOMS) to close the DECS-100 relay output,
disable the DECS-100, initiate both actions, or initiate neither action. When the field voltage increases
above the adjustable voltage level setpoint for the fixed duration of 10 seconds, the DECS-100 initiates
the selected action.
If the DECS-100 is configured to close the relay output, a field overvoltage condition will light the front
panel and BESTCOMS Overexcitation Shutdown indicator and close the relay output at terminals AL1
and AL2.
If the DECS-100 is configured for hardware shutdown, a field overvoltage condition will disable the DECS-
100 after the 10 second time delay expires. When the DECS-100 is powered up following a field
overvoltage shutdown, the Overexcitation Shutdown indicator will light for five seconds.
The voltage level setpoint is adjustable from 0 to 250 Vdc. The field overvoltage time delay is fixed at 10
seconds.
Limiters
DECS-100 limiters consist of an overexcitation limiter (OEL) triggered by an increase in field current and
an underexcitation limiter (UEL) triggered by excessive leading vars.
Overexcitation Limiting
The DECS-100 provides two types of overexcitation limiting: summing point and takeover.
Summing Point OEL. When the level of field current increases above the adjustable current level setpoint,
the front panel and BESTCOMS Overexcitation Limiting indicators light. If the overexcitation condition
persists for the duration of the user-adjustable alarm time delay, the relay output at terminals AL1 and
AL2 closes.
The advantage of a summing-point type of OEL is that it can provide a smooth transition into and out of
the limit. Its drawback is that it does not control field current directly, but has to work through the normal
voltage regulator, and may be influenced by changes in terminal voltage.
Takeover OEL. When takeover-style overexcitation limiting is used, the level of field current at which
limiting occurs is determined by an adjustable current level setpoint. If the field current increases above
the adjustable current level setpoint, the front panel and BESTCOMS Overexcitation Limiting indicators
light and the field current is limited and forced to follow the inverse time curve.
The advantage of a takeover type of OEL is that it provides direct control of the exciter field current
without relying on the normal voltage regulator’s control action. Its drawback is that it may not provide a
smooth transition into and out of the limit.
If hardware shutdown is enabled, the DECS-100 will be disabled when the time delay expires. When the
DECS-100 is powered up following a shutdown triggered by overexcitation limiting, the Overexcitation
Limiting indicator will light for five seconds.
The current level setpoint is adjustable from 0 to 15 Adc. The alarm time delay is adjustable from 0 to 10
seconds.
Underexcitation Limiting
When the level of leading vars increases above the adjustable var level setpoint, the front panel and
BESTCOMS Underexcitation Limiting indicators light. If the underexcitation condition persists for the
duration of the adjustable alarm time delay, the relay output at terminals AL1 and AL2 closes.
If hardware shutdown is enabled, the DECS-100 will be disabled when the time delay expires. When the
DECS-100 is powered up following a shutdown triggered by underexcitation limiting, the Underexcitation
Limiting indicator will light for five seconds.
The var level setpoint is adjustable from 0 to 100% of the rated vars. The rated var level is determined by
the following equation:
rated var level = V AVG × I B × 3
where IB is the DECS-100 nominal current sensing rating (1 Aac or 5 Aac)
The alarm time delay is adjustable from 0 to 10 seconds.
NOTE
The UEL function is active only during parallel operation when the 52J/K contact
input or 52L/M contact input is open.
Soft Start
The DECS-100 also incorporates an adjustable soft start feature that controls the time for generator
voltage or field current to ramp to the regulation setpoint. The ramp rate is adjustable from 1 to 7,200
seconds in 1 second increments through BESTCOMS. The underfrequency feature is also active during
soft start and takes priority in control of the generator voltage in an effort to minimize voltage overshoot.

Voltage Matching (Optional)
Voltage matching is useful when the PT ratios in an application are not matched exactly. Using
BESTCOMS to enter the generator PT ratio and bus PT ratio will automatically compensate for the offset.
The DECS-100 voltage matching option automatically matches the rms generator output with the rms bus
voltage prior to synchronizing. The DECS-100 compares and matches the generator voltage with the bus
voltage by adjusting the dc excitation current. Voltage matching is enabled when the bus voltage is within
10% of the nominal sensing range selected. As long as the values of generator and bus voltage (applies
to the DECS-100 voltage sensing inputs) are within the acceptable range, voltage matching can be
achieved.
The rate at which the DECS-100 matches the generator input level with the bus input level is controlled by
a voltage matching speed setting. this setting is adjustable from 1 to 300 seconds in 0.01 second
increments.
Voltage matching can be disabled by the state of the DECS-100 contact inputs. In BESTCOMS, the
52J/K contact input, 52L/M contact input, or both contact inputs can be configured to enable and disable
voltage matching. To enable bus voltage matching, select 52J/K. This will allow droop to remain active.
When the utility tie breaker closes, voltage matching will be disabled automatically (via the 52J/K contact
input) and var/power factor control will be enabled.
Two voltage matching modes are available: Maintain and Revert. When Maintain mode is implemented,
the DECS-100 setpoint is maintained at the bus voltage level even when the generator or utility breaker is
open. When Revert mode is implemented, the DECS-100 setpoint reverts to its original level when the
generator or utility breaker opens. Revert is the default voltage matching mode.


SECTION 4 • INSTALLATION
TABLE OF CONTENTS
SECTION 4 • INSTALLATION................................................................................................................... 4-1
INTRODUCTION .................................................................................................................................... 4-1
MOUNTING ............................................................................................................................................ 4-1
CONNECTIONS ..................................................................................................................................... 4-4
DECS-100 Terminations..................................................................................................................... 4-4
Bus Voltage Sensing Inputs (Optional)............................................................................................... 4-5
Generator Voltage Sensing Inputs ..................................................................................................... 4-5
Phase B Line Current Sensing Input .................................................................................................. 4-5
Accessory Input .................................................................................................................................. 4-5
Raise and Lower Contact Inputs ........................................................................................................ 4-5
Var/Power Factor Control Contact Input (Optional)............................................................................ 4-5
Parallel Generator Compensation ...................................................................................................... 4-5
Parallel Control and Var/PF Control Inputs ........................................................................................ 4-6
Voltage Matching (Optional) ............................................................................................................... 4-6
Power Supply Inputs........................................................................................................................... 4-6
Chassis Ground .................................................................................................................................. 4-6
Power (Field) Output........................................................................................................................... 4-6
Relay Output (Alarm) .......................................................................................................................... 4-6
Communication Port ........................................................................................................................... 4-7
DECS-100 Connections for Typical Applications ............................................................................... 4-7
INSTALLATION FOR CE COMPLIANCE ............................................................................................ 4-13
Mounting ........................................................................................................................................... 4-13
Wiring................................................................................................................................................ 4-13
PRELIMINARY SETUP ........................................................................................................................ 4-13
Operating Power Considerations During DECS-100 Programming ................................................. 4-14
ADJUSTMENTS ................................................................................................................................... 4-14
Figures
Figure 4-1. DECS-100 Dimensions ...........................................................................................................4-2
Figure 4-2. Cutout and Drilling Dimensions ...............................................................................................4-3
Figure 4-3. DECS-100 Terminals ..............................................................................................................4-4
Figure 4-4. RS-232 Port Pin Assignments.................................................................................................4-7
Figure 4-5. Personal Computer to DECS-100 Connections ......................................................................4-7
Figure 4-6. Typical Connections for PMG Application with ABC Rotation and Three-Phase Sensing .....4-8
Figure 4-7. Typical Connections for PMG Application with ABC Rotation and Single-Phase Sensing.....4-9
Figure 4-8. Typical Connections for Shunt Application with ABC Rotation and Three-Phase Sensing ..4-10
Figure 4-9. Typical Connections for Shunt Application with ABC Rotation and Single-Phase Sensing..4-11
Figure 4-10. Typical Connections for Station Power Application and Three-Phase Sensing .................4-12
Figure 4-11. Cross-Current (Reactive Differential) Connections .............................................................4-13
Figure 4-12. Operating Power Connections for DECS-100 Programming (Input Voltage >120 Vac) .....4-14
Tables
Table 4-1. Bus Voltage Sensing Terminals ...............................................................................................4-5
Table 4-2. Generator Voltage Sensing Terminals .....................................................................................4-5
Table 4-3. 52L/"M" and 52J/K Control Modes ...........................................................................................4-6
Table 4-4. Communication Port Pin Functions ..........................................................................................4-7
DECS-100 Installation i
ii Installation DECS-100
SECTION 4 • INSTALLATION
INTRODUCTION
DECS-100 Digital Excitation Control Systems are delivered in sturdy cartons to prevent shipping damage.
Upon receipt of a system, check the part number against the requisition and packaging list for agreement.
Inspect for damage, and if there is evidence of such, immediately file a claim with the carrier and notify
the Basler Electric Regional Sales Office, your Sales Representative or a Sales Representative at Basler
Electric, Highland, Illinois.
If the unit is not installed immediately, store it in the original shipping package in a moisture and dust free
environment.
MOUNTING
The DECS-100 is normally located in the generator conduit box. It is designed for behind the panel
mounting and requires a cutout for front panel viewing. Supplied mounting hardware consists of six #12
thread-forming screws that pass through mounting holes in the conduit box and thread into the plastic
shell of the DECS-100. The recommended torque range for the steel mounting screws is 4.07 to 4.52
newton-meters (36 to 40 inch-pounds). The unit must be mounted where the ambient temperature does
not exceed the allowable environmental conditions called out in Section 1, General Information,
Specifications. DECS-100 package dimensions are shown in Figure 4-1. Cutout and drilling dimensions
are shown in Figure 4-2. Drawing dimensions are shown in inches and millimeters (in parenthesis).
DECS-100 Installation 4-1

Figure 4-1. DECS-100 Dimensions
4-2 Installation DECS-100

Figure 4-2. Cutout and Drilling Dimensions
CONNECTIONS
DECS-100 connections are dependent on the application and excitation scheme. Incorrect wiring may
result in damage to the unit. Check the part number to ensure that you have the correct unit before
connecting and applying power.
NOTE
Be sure that the DECS-100 is hard-wired to earth ground with no smaller than 12
AWG copper wire attached to the ground terminal on the rear of the unit case.
When the unit is configured in a system with other devices, connect a separate
lead from the ground bus to each DECS-100 unit.
DECS-100 Terminations
DECS-100 units have two types of interface terminals (Figure 4-3). One type is quarter-inch, quick-
connect terminals and the other is a 9-pin DB9 connector. All terminals are located on the rear of the unit.
The quarter-inch, quick-connect terminal labels are located on the rear of the case. Wires performing
common functions, such as voltage sensing leads, should be grouped together. The 9-pin DB-9 type
connector is used for temporary interface with both IBM compatible PCs and hand-held computers.
Figure 4-3 shows the terminal connections located on the rear panel of the DECS-100. Except as noted
above, connections should be made with minimum wire size of 14 AWG.
Figure 4-3. DECS-100 Terminals

Bus Voltage Sensing Inputs (Optional)
The bus voltage sensing terminals are labeled B1 and B3. These terminals are used only on units that
include the Voltage Matching option. The bus input is not phase sensitive to generator sensing. Table 4-1
lists the terminal assignments for bus voltage sensing.
Table 4-1. Bus Voltage Sensing Terminals
Bus Voltage Phase Terminal
A B1
C B3
Generator Voltage Sensing Inputs

The generator voltage sensing terminals are labeled E1, E2, and E3. The DECS-100 comes equipped for
three-phase sensing as standard. Single-phase sensing is obtained by connecting the C-phase sensing
input to terminals E2 and E3. Table 4-2 lists the terminal assignments for three-phase and single-phase
generator voltage sensing.
Table 4-2. Generator Voltage Sensing Terminals
Generator
Sensing Phase Terminal
A E1
3-Phase B E2
C E3
A E1
1-Phase
C E2, E3
Phase B Line Current Sensing Input

Generator line current is stepped down through a user-supplied current transformer (CT). Secondary
current from that transformer is applied to terminals labeled CT1 and CT2.
Accessory Input
The accessory input voltage terminals are labeled A and B and accept a maximum signal of ±3 Vdc.
Positive voltage applied to terminal A with respect to terminal B causes the active mode setpoint to
increase. For every ±1 Vdc change, a ±10% change in the active mode setpoint is achieved.
Raise and Lower Contact Inputs

Remote setpoint adjustment may be accomplished by connecting a single-pole, double-throw (SPDT),
spring return, center-off switch to the terminals labeled 6U, 7, and 6D. To connect this switch, the center
pole, or common terminal, must be connected to terminal 7. The other two terminals are connected to
terminals 6U and 6D.
This remote adjust switch may be mounted up to 150 feet away from the DECS-100 when using twisted,
shielded cable. Only dry, ungrounded switching contacts should be applied to the Raise and Lower
contact inputs.
Var/Power Factor Control Contact Input (Optional)

A customer-supplied enable/disable contact for this function connects to the terminals labeled 52J and
52K.
Only dry, ungrounded switching contacts should be applied to the Var/Power Factor Control contact input.
Parallel Generator Compensation

A customer-supplied enable/disable contact for this function connects to the terminals labeled 52L and
52M.
Only dry, ungrounded switching contacts should be applied to the Parallel Generator Compensation
contact input.
Parallel Control and Var/PF Control Inputs

User-supplied contacts at terminals 52L and 52M determine whether AVR or Droop mode is active.
Terminals 52L and 52M typically connect to a 52b auxiliary contact of the generator breaker. User-
supplied contacts at terminals 52J and 52K control whether var or power factor correction is active or
disabled. Terminals 52J and 52K typically connect to the auxiliary contacts of the utility tie breaker. Table
4-3 lists the operating modes achieved for the different 52L/M and 52J/K contact states. A closed state
indicates a continuous contact closure and an open state indicates a continuous open-circuit.
Table 4-3. 52L/M and 52J/K Control Modes
DECS-100 Operating Mode 52L/M 52J/K Generator Operating Mode
AVR mode active, no droop, optional Closed Closed Single unit/stand-alone
var/PF mode disabled
Droop mode active, optional var/PF Open Closed Paralleled to the utility grid (droop) or
mode disabled two or more generators islanded
(droop or CCC)
Var/PF mode active Open Open Paralleled to utility grid
Voltage Matching (Optional)

A customer-supplied enable/disable contact for this function connects to the terminals labeled VM and
VMC. Only dry, ungrounded switching contacts should be applied to the Voltage Matching contact input.
Voltage matching is also enabled/disabled by the state of the 52J/K and/or 52L/M contact inputs. In
BESTCOMS, voltage matching can be configured to be disabled when the 52J/K or 52L/M contact input is
open or just the 52J/K contact input is open.
Power Supply Inputs

Power input terminals are labeled 3, 4, and 5. Single-phase or three-phase power may be applied. Single-
phase power may be applied to any two of the three terminals.
The DECS-100 can be powered directly from a variety of sources as long as the DECS-100 input power
specifications are followed (see Section 1, General Information, Specifications).
Examples of DECS-100 operating power sources are:
• Generator (shunt fed)
• Permanent magnet generator (PMG)
• Auxiliary winding
When powering the DECS-100 from a low-impedance power source, special provisions must be made to
avoid damage to the DECS-100. Examples of a low-impedance power source include a station service
source or power outlet. An Inrush Current Reduction Module, ICRM-7, must be connected between the
power source and DECS-100 input power terminals (see Figure 4-10). The ICRM-7 prevents DECS-100
damage by minimizing the level of inrush current. The ICRM-7 can also be used when programming the
DECS-100. However, the Preliminary Setup paragraphs illustrate an alternate method for temporarily
powering the DECS-100 for programming.
More details about the ICRM-7 are available in Basler Electric publication 9387900990.
Chassis Ground
The chassis ground terminal is labeled GND.
Power (Field) Output

The field output terminals for connection to the generator exciter field are labeled F+ and F–.
Relay Output (Alarm)

The common alarm relay output contact may be accessed at the terminals labeled AL1 AND AL2.

Communication Port
The RS-232 port on the rear panel uses a DB-9
female connector. Figure 4-4 Illustrates the pin
assignments of the communication port and
Table 4-4 Identifies the RS-232 connector pin
functions. A standard communication cable
terminated with a DB-9 male connector is used
for PC interface with the DECS-100 as shown in
Figure 4-5. Figure 4-4. RS-232 Port Pin Assignments
Table 4-4. Communication Port Pin Functions

Pin Function Name Direction
1 N/C — N/A
2 Transmit data TXD From DECS-100
3 Receive data RXD To DECS-100
4 N/C — N/A
5 Signal ground GND N/A
6 N/C — N/A
7 N/C — N/A
8 N/C — N/A
9 N/C — N/A
Figure 4-5. Personal Computer to DECS-100 Connections
DECS-100 Connections for Typical Applications

Figures 4-6 through 4-10 illustrate typical applications using the DECS-100. Figure 4-6 shows an
application where DECS-100 operating power is derived from a permanent magnet generator (PMG) and
three-phase voltage sensing is applied to the DECS-100. Figure 4-7 shows another PMG application but
with single-phase voltage sensing. Figure 4-8 shows an application where DECS-100 operating power is
derived from the generator output (shunt application) and three-phase voltage sensing is applied to the
DECS-100. Figure 4-9 shows another shunt application but with single-phase sensing. Figure 4-10 shows
a DECS-100 powered by single-phase station power in a three-phase sensing application.
Figure 4-11 shows a typical connection diagram for two paralleled generators operating in cross-current
compensation (reactive differential) mode. The resistors shown have a value of 0.1 ohms. This is a typical
value that can be used to set the burden. (Ensure that the resistor power rating is adequate for the
installation.)

4-8
DECS-100 WITH VOLTAGE MATCHING
FIELD INPUT SENSING VAR/PF PARALLEL EXTERNAL AUX. VOLTAGE
OUTPUT POWER CTB VOLTAGE GROUND BUS CONTROL CONTROL ADJUST ALARM ADJUST MATCHING
F- F+ 3 4 5 CT1 CT2 E3 E2 E1 GND B1 B3 52J 52K 52L 52M 6D 7 6U AL 1 AL 2 A B VM VMC
4 5
10 10
52b S3
S2 S1
A B C
1 2 10 9 10
7
3
10
NOTES:
6
7 1 Required only for optional Var/PF control. Var/PF is active with
8
10
52b open. Var/PF is inactive with 52b closed.
10
2 Parallel control and droop active with S2 open, inactive with S2
closed.
3
Installation
S1 (SPDT, spring-return to center-off position) adjusts DECS-
PMG
10 52 100 setpoint.
+ 4 Normally-open output contact closes for customer alarm or trip.
A
10 CTB
GEN B 5 Analog input voltage between +/- 3 Vdc provides adjustment of
11 voltage sepoint (optional feature).
C
D2881-09 6 External fuses should be Bussman type KTK-10 or equivalent.
05-10-02
Generator Utility
Side Side 7 Sensing potential transformer is required if line voltage exceeds
660 Vac.
8 3-phase PMG is shown. For 1-phase PMG, omit B-phase
connection.
9 Optional voltage matching control input. Voltage matching is
active with S3 closed, inactive with S3 open.
10 Item not supplied by Basler Electric.
11 When generator rotation is ACB, the connections shown for
Figure 4-6. Typical Connections for PMG Application with ABC Rotation and Three-Phase Sensing
CTB should be reversed.
DECS-100
DECS-100
4 5
10 10
52b S3
S2 S1
A B C
1 2 10 9 10
7
3
10
6 NOTES:
7
10 52b open. Var/PF is inactive with 52b closed.
10
closed.
PMG 3 S1 (SPDT, spring-return to center-off position) adjusts DECS-

10 52 100 setpoint.
Installation
+ 4 Normally-open output contact closes for customer alarm or trip.
A
10 CTB
GEN B 5 Analog input voltage between +/- 3 Vdc provides adjustment of
voltage sepoint (optional feature).
C
D2881-11 6 External fuses should be Bussman type KTK-10 or equivalent.
05-10-02
Generator Utility
Side Side 7 Sensing potential transformer is required if line voltage exceeds
660 Vac.
8 3-phase PMG is shown. For 1-phase PMG, omit B-phase
connection.
Figure 4-7. Typical Connections for PMG Application with ABC Rotation and Single-Phase Sensing
4-9
4-10
4 5
10 10
52b S3
S2 S1
A B C
1 2 10 9 10
7
6 3
10
NOTES:
8
1 Required only for optional Var/PF control. Var/PF is active with
7
11 10 2 Parallel control and droop active with S2 open, inactive with S2
closed.
3 S1 (SPDT, spring-return to center-off position) adjusts DECS-
100 setpoint.
Installation
10 52 4 Normally-open output contact closes for customer alarm or trip.
+
A
10 CTB 5 Analog input voltage between +/- 3 Vdc provides adjustment of
GEN B voltage sepoint (optional feature).
12
C 6 External fuses should be Bussman type KTK-10 or equivalent.
D2881-10
05-10-02
Generator Utility 7 Sensing potential transformer is required if line voltage exceeds
Side Side 660 Vac.
8 3-phase transformer is shown. For 1-phase transformer, omit B-
phase connection.
11 Power potential transformer is required if line voltage exceeds

the specified power input limits.
Figure 4-8. Typical Connections for Shunt Application with ABC Rotation and Three-Phase Sensing
DECS-100
DECS-100
4 5
10 10
52b S3
S2 S1
A B C
1 2 10 9 10
7
6 3
10 NOTES:
8
1 Required only for optional Var/PF control. Var/PF is active with
7
11 10
closed.
100 setpoint.
10 52 4 Normally-open output contact closes for customer alarm or trip.
+
Installation
A
10 CTB 5 Analog input voltage between +/- 3 Vdc provides adjustment of
GEN B voltage sepoint (optional feature).
12
D2659-18
05-10-02
Generator Utility 7 Sensing potential transformer is required if line voltage exceeds
Side Side 660 Vac.
8 3-phase transformer is shown. For 1-phase transformer, omit B-
phase connection.
11 Power potential transformer is required if line voltage exceeds

the specified power input limits.
Figure 4-9. Typical Connections for Shunt Application with ABC Rotation and Single-Phase Sensing
4-11
4-12
4 5
10 10
52b S3
S2 S1
6
ICRM-7 8
1 2 10 9 10
7
12 3
10 NOTES:
52b open. Var/PF is inactive with 52b closed.
10
STATION 2 Parallel control and droop active with S2 open, inactive with S2
POWER closed.
100 setpoint.
Installation
10 52
4 Normally-open output contact closes for customer alarm or trip.
+
A
10 CTB
GEN 5 Analog input voltage between +/- 3 Vdc provides adjustment of
B
11
voltage sepoint (optional feature).
P0028-08
03-01-05
Generator Utility
7 Sensing potential transformer is required if line voltage exceeds
Side Side 660 Vac.
8 1-phase power is shown. For 3-phase power, add missing
connection.
Figure 4-10. Typical Connections for Station Power Application and Three-Phase Sensing
12 Optional accessory for station power applications.
DECS-100
CT
GEN 1
0.1
CTB1
CTB2
DECS-100
CCC LOAD
DECS-100 ENABLE
0.1 CONTACT
CTB1
CTB2
D2880-16
05-19-00
GEN 2
CT
Figure 4-11. Cross-Current (Reactive Differential) Connections
INSTALLATION FOR CE COMPLIANCE

The following paragraphs describe the mounting and wiring requirements for a CE (European
Community) compliant installation.
Mounting
The DECS-100 must be mounted inside a grounded, metal enclosure (conduit box). An access panel
should cover the opening for the front panel display.
Wiring
Wiring connected to the terminals listed below must be shielded. Each shield should be terminated to
ground on the outside of the conduit box.
• Current sensing terminals CT1 and CT2
• Relay output terminals AL1 and AL2
• Var/Power Factor control contact input terminals 52J and 52K
• Parallel generator compensation terminals 52L and 52M
• Raise and lower contact input terminals 6U, 6D, and 7
• Accessory input voltage terminals A and B
• Voltage matching contact input terminals VM and VMC
PRELIMINARY SETUP
Before starting the generator and DECS-100 for the first time, proceed as follows.
WARNING!
Lethal voltage is present at the rear panel when the unit is energized. Rear panel
connections should be made only when the unit is de-energized.
1. Tag and disconnect all wiring to the DECS-100. Be sure to insulate the wire terminals to prevent a
short circuit.
2. Start the prime mover and perform all engine governor adjustments.
3. After all initial governor adjustments have been made, shut down the prime mover.
4. Connect only the DECS-100 power input terminals to an auxiliary power source. Before applying
DECS-100 operating power, observe the precautions noted in Operating Power Considerations
During DECS-100 Programming.
5. Perform all initial DECS-100 settings by connecting a PC operating with BESTCOMS to the rear
communication port of the DECS-100 and save all new settings.
6. Remove power from the DECS-100.
7. Connect the rest of the DECS-100 leads using the tagged identification.
8. Start the prime mover/generator and perform the final adjustments at rated speed and load.
9. After the initial startup, the DECS-100 should not require any further adjustments unless there is a
change in the system.
Operating Power Considerations During DECS-100 Programming

Due to its pulse-width modulated (PWM) power stage, the DECS-100 operating power input has a
substantial amount of capacitance. High inrush current can be experienced upon DECS-100 power-up
when a "solid" power source is used. When powering the DECS-100 for programming with voltage
greater than 120 Vac, high inrush current may damage the unit. Therefore, during programming, DECS-
100 operating power should be within the range of 30 to 120 Vac (50/60 Hz).
CAUTION
When programming the DECS-100 without the generator spinning, the
connections to DECS-100 terminals F+ and F– should be removed.
If it is necessary to perform programming with applied operating power over 120 Vac, a current-limiting
resistor must be connected between the power source and DECS-100 (Figure 4-12). A resistor rated at
20 ohms and 20 watts may be used to limit the inrush current to a safe level. During the duration of the
inrush current (about one cycle), the resistor power rating will be exceeded. Once the inrush has passed,
the resistor power dissipation level will be minimal. If desired, a 10 ohm, 50 watt resistor may be used
instead.
Figure 4-12. Operating Power Connections for DECS-100 Programming (Input Voltage >120 Vac)
These special operating considerations are to be observed only during DECS-100 programming.
Applications where the DECS-100 is powered from the generator output (shunt powered) or a permanent
magnet generator (PMG) are still valid within the constraints given in Section 1, General Information,
Specifications. In applications where station power is used to power the DECS-100, the DECS-100
should be protected by an Inrush Current Reduction Module (ICRM-7). See Power Supply Inputs for more
information.
ADJUSTMENTS
All adjustments are made using external switching, or with BESTCOMS software via the rear panel
communication port. See Sections 5 and 6 for more information regarding setting adjustments with
BESTCOMS software.

SECTION 5 • BESTCOMS SOFTWARE
TABLE OF CONTENTS
SECTION 5 • BESTCOMS SOFTWARE................................................................................................... 5-1
INTRODUCTION .................................................................................................................................... 5-1
INSTALLATION ...................................................................................................................................... 5-1
Installing BESTCOMS ........................................................................................................................ 5-1
Connecting the DECS-100 and PC .................................................................................................... 5-1
STARTING BESTCOMS ........................................................................................................................ 5-1
Establishing Communication .............................................................................................................. 5-2
CHANGING SETTINGS ......................................................................................................................... 5-2
SENDING AND RECEIVING SETTINGS .............................................................................................. 5-3
Sending Settings................................................................................................................................. 5-3
Receiving Settings .............................................................................................................................. 5-3
Saving Settings to DECS-100 Memory .............................................................................................. 5-3
SETTING DEFINITIONS ........................................................................................................................ 5-3
System Configuration ......................................................................................................................... 5-3
System Settings .............................................................................................................................. 5-3
Setting Adjustments............................................................................................................................ 5-4
Setpoint Tab.................................................................................................................................... 5-4
Startup Tab ..................................................................................................................................... 5-5
Control Gain........................................................................................................................................ 5-6
Control Gain Tab............................................................................................................................. 5-6
Analysis............................................................................................................................................... 5-8
AVR Tab.......................................................................................................................................... 5-8
FCR Tab.......................................................................................................................................... 5-9
PF Tab........................................................................................................................................... 5-10
VAR Tab........................................................................................................................................ 5-11
Protection Settings............................................................................................................................ 5-12
Protection Tab............................................................................................................................... 5-12
Limiter Tab .................................................................................................................................... 5-13
Metering, Operation and Alarms....................................................................................................... 5-14
Operation Tab ............................................................................................................................... 5-14
Alarm/Status Tab .......................................................................................................................... 5-17
PID DATA ............................................................................................................................................. 5-18
PID Calculation Based on Input Values............................................................................................ 5-18
Adding to the PID List ....................................................................................................................... 5-19
Removing a PID List Record ............................................................................................................ 5-19
Retrieving Existing Data from the PID List ....................................................................................... 5-19
SETTINGS FILES ................................................................................................................................ 5-19
Printing Settings Files ....................................................................................................................... 5-19
Saving Settings Files ........................................................................................................................ 5-19
Uploading Settings Files ................................................................................................................... 5-20
PASSWORD PROTECTION................................................................................................................ 5-20
Changing the Password.................................................................................................................... 5-20
TERMINATING COMMUNICATION .................................................................................................... 5-21
EMBEDDED FIRMWARE .................................................................................................................... 5-21
Updating the Firmware ..................................................................................................................... 5-21
Figures
Figure 5-1. BESTCOMS Title and Version ................................................................................................5-1
Figure 5-2. Communication Port Menu Selection ......................................................................................5-2
Figure 5-3. Password Dialog Box ..............................................................................................................5-2
Figure 5-4. Communication Initiation Screen.............................................................................................5-2
Figure 5-5. Wait Dialog Box .......................................................................................................................5-2
Figure 5-6. System Configuration Screen..................................................................................................5-4
Figure 5-7. Setting Adjustments Screen, Setpoint Tab .............................................................................5-5
Figure 5-8. Setting Adjustments Screen, Startup Tab ...............................................................................5-6
Figure 5-9. Control Gain Screen ................................................................................................................5-6
DECS-100 BESTCOMS Software i
Figure 5-10. Analysis Screen, AVR Tab ....................................................................................................5-9
Figure 5-11. Analysis Screen, FCR Tab ..................................................................................................5-10
Figure 5-12. Analysis Screen, PF Tab .....................................................................................................5-11
Figure 5-13. Analysis Screen, VAR Tab ..................................................................................................5-12
Figure 5-14. Protection Settings, Protection Tab.....................................................................................5-13
Figure 5-15. Protection Settings Screen, Limiter Tab..............................................................................5-14
Figure 5-16. Metering, Operation, and Alarms Screen, Operation Tab...................................................5-15
Figure 5-17. Metering, Operation, and Alarms Screen, Alarm/Status Tab ..............................................5-17
Figure 5-18. PID Window.........................................................................................................................5-18
Figure 5-19. Settings Upload Dialog Box.................................................................................................5-20
Figure 5-20. Password Dialog Box ..........................................................................................................5-20
Figure 5-21. Software Uploading Advisory Dialog Box............................................................................5-21
Figure 5-22. DECS-100 Embedded Program Loader..............................................................................5-22
Figure 5-23. Retrieved DECS-100 Information........................................................................................5-22
Figure 5-24. Settings File Reminder Dialog Box......................................................................................5-22
Figure 5-25. Open Dialog Box .................................................................................................................5-23
Figure 5-26. File Transfer Progress .........................................................................................................5-23
Figure 5-27. DECS-100 Information After Upload ...................................................................................5-23
Tables
Table 5-1. DECS-100 Stability Range Settings .........................................................................................5-7
Table 5-2. Analysis Screen Tab Combinations..........................................................................................5-8
ii BESTCOMS Software DECS-100

SECTION 5 • BESTCOMS SOFTWARE
INTRODUCTION
BESTCOMS-DECS100 software provides the communication link between the DECS-100 and the user.
All DECS-100 settings are entered through BESTCOMS and all metering values (updated about once
every second) are read through BESTCOMS. Software within BESTCOMS enables the user to establish
proper PID (proportional + integral + derivative) parameters based on a specified generator and/or exciter
time constants. Within BESTCOMS, DECS-100 settings can be saved in a computer file and used later to
configure other units with the same settings.
INSTALLATION
BESTCOMS software for the DECS-100 operates with IBM-compatible personal computers (PCs)
operating with Microsoft® Windows® 98, Me, 2000, and Windows® NT®. The minimum recommended
operating requirements are:
• IBM compatible PC, 486DX2 or faster (100 MHz or higher microprocessor is recommended)
• CD-ROM Drive
• One available serial port
Installing BESTCOMS
BESTCOMS software contains a setup utility that installs the program on your PC. An uninstall utility is
loaded with the program that can be used to remove BESTCOMS from your PC if desired. Use the
following procedure to install BESTCOMS.
1. Insert the CD-ROM into the PC CD-ROM drive.
2. When the DECS-100 Setup and Documentation CD menu appears, click the Install button for the
BESTCOMS PC Program. The setup utility automatically installs BESTCOMS on your PC.
When BESTCOMS is installed, a Basler Electric folder is added to the Windows® program menu. This
folder is accessed by clicking the Start button and pointing to Programs. The Basler Electric folder
contains icons for the BESTCOMS-DECS100 program and a utility to remove BESTCOMS.
Connecting the DECS-100 and PC

Connect a communication cable between the rear RS-232 connector of the DECS-100 and the
appropriate communication port of the PC. Refer to Figure 2-2 for the location of the DECS-100 RS-232
connector and Figure 4-5 for the required connections between the DECS-100 and a PC.
CAUTION
When applying operating power to the DECS-100 for programming purposes,
observe the precautions called out in Section 4, Installation, Preliminary Setup.
STARTING BESTCOMS
BESTCOMS is started by clicking the Windows® Start
button, pointing to Programs, the Basler Electric folder,
and then clicking the BESTCOMS-DECS100 icon. At
startup, a dialog box with the program title and version
number is displayed briefly (Figure 5-1). After this dialog
box is displayed, the System Configuration screen is
displayed.
Figure 5-1. BESTCOMS Title and Version
DECS-100 BESTCOMS Software 5-1

Establishing Communication
Communication between BESTCOMS and the
DECS-100 must be established before viewing
metering values or reading or changing settings.
BESTCOMS screen settings are updated only
after communication is opened or the
communication settings have been changed.
Open the DECS-100 communication port by
clicking on Communications on the menu bar,
hovering the mouse pointer over Open Comm
Figure 5-2. Communication Port Menu Selection
Port, and clicking RS-232 Port. Figure 5-2
illustrates the menu selections for opening the
DECS-100 communication port.
When RS-232 Port is selected, the Password dialog box of Figure 5-3 appears and prompts you to enter
a password. Each DECS-100 is delivered with "decs" as the default password. See the Password
Protection sub-section for information about changing the password.
After the correct password is entered, the Communication Initiation screen of Figure 5-4 is displayed.
Select Comm 1, Comm 2, Comm 3, or Comm 4 as the active communication port on your PC and click
the Initialize button. BESTCOMS initializes communication by obtaining the configuration settings from
the DECS-100.
NOTE
BESTCOMS may display the dialog box of
Figure 5-5 when initializing DECS-100 commu-
nication, obtaining DECS-100 configuration set-
tings, or performing other tasks. It's important to
Figure 5-3. Password Dialog Box wait until the box disappears before trying to
execute communication commands. Issuing
commands while the Wait dialog box is present
may disrupt communication between the DECS-
100 and BESTCOMS.
Figure 5-5. Wait Dialog Box

Figure 5-4. Communication Initiation Screen
CHANGING SETTINGS
Settings are arranged into six groups.
• System Configuration • Analysis
• Setting Adjustments • Protection/Relay
• Control Gain • Metering/Operation
Each setting group has a corresponding toolbar button that can be selected to access that group of
settings. The six setting groups can also be accessed by clicking Screens on the menu bar and then
selecting the desired setting group from the list. Once a setting group is accessed, the individual settings
of the group can be viewed and changed.
A setting is changed by clicking within the setting field and typing the new setting. The range limits of a
setting can be viewed by double-clicking the setting. Once all desired setting changes have been made
on a setting group screen, the settings must be sent to the DECS-100 before viewing other screens.
Otherwise, the settings changes will be lost. Settings changes can be sent to the DECS-100 by clicking
the SendToDECS button. Settings can also be sent to the DECS-100 by clicking Communications on
the menu bar and clicking Send To DECS.
5-2 BESTCOMS Software DECS-100

SENDING AND RECEIVING SETTINGS
When communication is enabled, DECS-100 settings can be sent or received through BESTCOMS.
Sending Settings
Settings changes are sent to the DECS-100 by clicking the SendToDECS button. This causes the
selected setting displayed on the current settings screen to become the DECS-100 setting. Settings can
also be sent to the DECS-100 by clicking Communications on the menu bar and clicking Send To
DECS. Additionally, a setting can be sent by pressing the Enter key after the new value is typed in. The
SendToDECS button must be clicked or the Enter key must be pressed after each setting change to
ensure that all settings are sent to the DECS-100. See Saving Settings to DECS-100 Memory for
information about retaining DECS-100 settings after operating power is removed.
Receiving Settings
DECS-100 settings are retrieved by clicking the GetFromDECS button. This causes the current settings
of the DECS-100 to be displayed on the settings screen. Settings can also be received from the DECS-
100 by clicking Communications on the menu bar and clicking Get From DECS.
Saving Settings to DECS-100 Memory

Settings are saved in nonvolatile memory (EEPROM). In the event of a power loss, these are the settings
that are active at power up. If settings are changed and sent to the DECS-100, but not sent to EEPROM,
the changed settings are lost if DECS-100 operating power is lost. When exiting BESTCOMS or closing
communication, you are asked if you want to save the settings to EEPROM. This question is asked even
if no settings changes were made.
When communication is enabled, setting changes are saved to EEPROM by clicking the EEPROM
button. The opportunity to save settings to EEPROM is also given through a dialog box when exiting
BESTCOMS or closing communication.
SETTING DEFINITIONS
Each of the six setting groups has a corresponding BESTCOMS screen. The settings of each screen are
categorized by one or more tabs. In the following paragraphs, settings are arranged and defined
according to the organization of the BESTCOMS screens and tabs.
System Configuration
The System Configuration screen consists of one tab labeled System Settings. Click the Configure
button to access the System Configuration screen or click Screens on the menu bar and click System
Configuration.
System Settings
System settings are shown in Figure 5-6 and described in the following paragraphs.
Sensing Voltage. This setting is used to configure the DECS-100 for either single-phase or three-phase
sensing voltage.
Limiter Mode. This setting enables and disables the excitation limiters. Overexcitation limiting (OEL) or
underexcitation limiting (UEL) can be enabled independently, both can be enabled, or neither limiter
enabled.
OEL Type. This setting configures the overexcitation limiter as a summing point limiter or takeover-style
limiter.
Generator Frequency. This setting is used to select a nominal system operating frequency of 50 hertz or
60 hertz.
Regulator Sensing Voltage (V). The nominal, ac generator voltage obtained from the generator sensing
transformer is entered in this setting field. Voltages within the ranges of 100 to 140 Vac, 200 to 280 Vac,
or 400 to 560 Vac may be entered in 0.1 Vac increments. A setting of 600 Vac is also possible.
Regulator Sensing Current (A). This setting field reads and displays the nominal output of the current
transformer (CT) that supplies the DECS-100 with B-phase generator line current. This value (1 or 5)
must be manually entered for units with a firmware version lower than 1.12.01.

Figure 5-6. System Configuration Screen
Version Numbers. These two read-only version numbers indicate the BESTCOMS software version and
the DECS-100 embedded software version. Version numbers are displayed only when communication
between the DECS-100 and BESTCOMS is established.
Style Number. The three, read-only style number fields indicate the electrical characteristics and
operational features of the DECS-100. the style number is displayed only when communication between
the DECS-100 and BESTCOMS is established.
Generator PT Ratio. The ratio of the generator sensing transformer is entered in this setting field. This
ratio allows the voltage displayed through BESTCOMS to match the actual generator output voltage. A
ratio of 1 to 150 may be entered in increments of 0.01.
Generator CT Ratio. The ratio of the generator B-phase current transformer is entered in this setting field.
This ratio allows the current displayed by the DECS-100 to match the actual B-phase generator output
current. A ratio of 1 to 3,000 may be entered in increments of 0.1.
Bus PT Ratio. This setting field is used to enter the bus potential sensing transformer ratio. This ratio
allows the bus voltage to be displayed through BESTCOMS. A ratio of 1 to 150 may be entered in 0.01
increments.
Setting Adjustments
The Setting Adjustments screen consists of two tabs: Setpoint and Startup.
Setpoint Tab
The Setpoint tab settings of the Setting Adjustments screen are shown in Figure 5-7. Each setting of the
Setpoint tab is described in the following paragraphs.
Automatic Voltage Regulator (AVR) - AVR Setpoint (V). This setting field is used to enter the desired
generator output terminal voltage. The AVR setpoint value range depends on the regulator sensing
voltage and band setting.
Fine Voltage Adjustment - Band Setting (%). The Band Setting determines the minimum and maximum
adjustment allowed to the AVR Setpoint (as a percentage of the Regulator Sensing Voltage setting (see
Figure 5-8)). Band Setting values are entered as a percentage of the regulator sensing voltage setting
over a range of 0 to 15%in 0.1% increments.
Droop - Setpoint (%). This setting controls the reactive droop compensation feature of the DECS-100.
The setpoint value determines the amount of change permitted in the generator voltage setpoint when the
DECS-100 responds to a reactive load. The setpoint value is adjustable from 0 to 10% in increments of
0.01%. The setpoint is based on a 0.8 power factor load.
Field Current Regulator (FCR) - FCR Setpoint (A). This setting defines the field current setpoint when
operating in Manual mode. The FCR Setpoint field accepts a value of 0 to 7 Adc in 0.01 Adc increments.
Figure 5-7. Setting Adjustments Screen, Setpoint Tab
Reactive Power Control (VAR) - VAR Setpoint (% of rated). The VAR Setpoint determines the level of
generator vars maintained by the DECS-100 when operating in Var Control mode. Values from -100 to
+100 percent in 1.0 percent increments may be entered in the VAR Setpoint field.
Power Factor Control (PF) - PF Setpoint. The PF Setpoint determines the level of generator power factor
maintained by the DECS-100 when operating in Power Factor Control mode. PF Setpoint values are
adjustable from -0.6 to -1 (1) or 0.6 to +1 in 0.001 increments.
Startup Tab
The Startup-tab settings of the Setting Adjustment screen are shown in Figure 5-8. Each setting of the
Startup tab is described in the following paragraphs.
Startup Control - Gen Soft Start Time (sec). This setting defines the time limit for the generator soft-start
voltage ramp time. The soft-start time minimizes generator voltage overshoot and can be set from 1 to
7,200 seconds in 1 second increments.
Underfrequency Setting - Corner Frequency (Hz). The Corner Frequency setting defines the value of
frequency that causes the DECS-100 to adjust the voltage setpoint so that the generator voltage follows
the selected volts per hertz slope. A value of 40 to 65 hertz can be entered in this setting field in 0.01
increments.
Underfrequency Setting - Slope (Volts/Hz). The slope for generator underfrequency protection is selected
with this per-unit setting. A slope setting of 0 to 3.00 can be entered in increments of 0.01.
Voltage Matching - Speed (sec). This setting determines how quickly the generator voltage is adjusted by
the DECS-100 to match the bus voltage. The Speed setting is adjustable from 1 to 300 seconds in 0.01
increments.
Voltage Matching – Disable by Contact. This setting selects the DECS-100 contact input used to disable
voltage matching. Selecting “52JK or 52LM” allows either the 52JK or 52LM contact input to disable
voltage matching. Selecting “52JK” allows only the 52JK contact input to disable voltage matching.
Voltage Matching – Mode. The voltage matching mode can be Maintain or Revert. When Maintain is
selected, the DECS-100 setpoint is maintained at the bus voltage level even after the generator or utility
breaker opens. When Revert is selected, the DECS-100 setpoint reverts to its original level when the
generator or utility breaker opens.

Figure 5-8. Setting Adjustments Screen, Startup Tab
Control Gain
The Control Gain screen consists of one tab labeled Control Gain. Click the Gain button to access the
Control Gain screen or click Screens on the menu bar and click Control Gain.
Control Gain Tab
Control gain settings are shown in Figure 5-9 and are described in the following paragraphs.
Figure 5-9. Control Gain Screen

Stability Range. This setting selects one of 20 preset stability ranges within the DECS-100. A guide for
selecting the stability range is provided in Table 5-1. A setting of 21 enables the entry of custom stability
settings through the BESTCOMS PID window. Information about the PID window is provided later under
the heading of PID Window. When the Stability Range is set at 21, the PID button may be selected to
access the PID window. A Stability Range setting of 1 through 20 disables the PID button and prevents
access to the PID window.
AVR/FCR - Proportional Gain KP. This setting selects the proportional constant (KP) stability parameter.
The DECS-100 supplies a value that is equivalent to KP multiplied by the error between the voltage
setpoint and the actual generator output voltage. KP values of 0 to 1,000 may be entered in increments of
0.01.
Observe the following guidelines when tuning the KP value. If the transient response has too much
overshoot, then KP should be decreased. If the transient response is too slow, then KP should be
increased.
Table 5-1. DECS-100 Stability Range Settings
Generator Time Constants Stability
Size Generator (T’do) Exciter (Texc) Range
SMALL 1.0 0.17 1
1.5 0.25 2
2.0 0.33 3
2.5 0.42 4
3.0 0.50 5
3.5 0.58 6
4.0 0.67 7
4.5 0.75 8
5.0 0.83 9
5.5 0.92 10
6.0 1.00 11
6.5 1.08 12
7.0 1.17 13
7.5 1.25 14
8.0 1.33 15
8.5 1.42 16
9.0 1.50 17
9.5 1.58 18
10.0 1.67 19
LARGE 10.5 1.75 20
AVR/FCR - Integral Gain KI. This setting selects the integral constant (KI) stability parameter. The DECS-
100 supplies a value that is equivalent to KI multiplied by the integral of the error between the voltage
setpoint and the actual generator output voltage. KI values of 0.01 to 1,000 may be entered in increments
of 0.01.
Increasing the value of KI decreases the time required to reach steady state.
AVR/FCR - Derivative Gain KD. This setting selects the derivative constant (KD) stability parameter. The
DECS-100 provides an output value that is equivalent to KD multiplied by the derivative of the error
between the voltage setpoint and the actual generator output voltage. KD values of 0 to 1,000 may be
entered in increments of 0.01.
Increasing the value of KD reduces transient response ringing.
AVR/FCR - AVR<=Loop Gain Kg=>FCR. This setting adjusts the loop-gain level of the PID algorithm.
Loop Gain values of 0 to 1,000 may be entered for AVR and FCR operation in increments of 0.01.
VAR/PF - PF Integral Gain KI. This setting adjusts the integral gain and determines the characteristic of
the DECS-100 dynamic response to a changed PF setting. PF KI values of 0 to 1,000 may be entered in
increments of 0.01.

VAR/PF - Var Integral Gain KI. This setting adjusts the integral gain and determines the characteristic of
the DECS-100 dynamic response to a changed var setting. Var KI values of 0 to 1,000 may be entered in
increments of 0.01.
VAR/PF - VAR<=Loop Gain Kg=>PF. This setting adjusts the loop-gain level of the PI algorithm for var or
power factor control. Loop Gain values of 0 to 1,000 may be entered for var and power factor operation in
increments of 0.01.
OEL/UEL – OEL Integral Gain KI. This setting controls the rate at which the DECS-100 responds during
an overexcitation event. KI values of 0 to 1,000 may be entered in increments of 0.01.
OEL/UEL – OEL Loop Gain Kg. This setting adjusts the coarse loop-gain level of the PID algorithm for the
overexcitation limiting function. Loop Gain values of 0 to 1,000 may be entered in increments of 0.01.
OEL/UEL – UEL Integral Gain KI. This setting controls the rate at which the DECS-100 responds during
an underexcitation event. KI values of 0 to 1,000 may be entered in increments of 0.01.
OEL/UEL – UEL Loop Gain Kg. This setting adjusts the coarse loop-gain level of the PID algorithm for the
underexcitation limiting function. Loop Gain values of 0 to 1,000 may be entered in increments of 0.01.
Analysis
Click the Analysis button or click Screens on the Menu bar and click Analysis to view the Analysis
screen. The Analysis screen consists of four tabs: VAR, PF, AVR, and FCR. Each of the tabs displays
four metered sensing values and has six alarm signal indicators. Metered sensing values include Vrms
(rms voltage), Ifd (dc field current), reactive power (vars), and power factor (PF). Alarm signal indicators
include Overexcitation Limiting, Underexcitation Limiting, Generator Overvoltage, Loss of Generator
Sensing, Underfrequency Active, and Overexcitation Shutdown.
The operating status and control mode of the DECS-100 determine which tabs of the Analysis screen are
enabled and can be accessed by the user. Table 5-2 lists the DECS-100 operating status and control
modes that enable the four tabs of the Analysis screen.
Table 5-2. Analysis Screen Tab Combinations
Control Mode Operating Status Tab Enabled
AVR OFF AVR
AVR PF AVR, PF
AVR VAR AVR, VAR
FCR N/A FCR
Control mode and operating status selections are made at the Operation tab of the BESTCOMS Metering
screen and are discussed later in this section.
AVR Tab
Figure 5-10 illustrates the settings, sensing values, and alarm signal indicators of the AVR tab. The
settings of the AVR tab make it possible to increment and decrement the AVR setpoint of the DECS-
100.The sensing values and alarm signal indicators of the AVR tab are also displayed by the other tabs of
the Analysis screen.
Voltage Step Response - AVR Setpoint (V) (Nominal). This read-only field indicates the AVR setpoint.
(The AVR setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The voltage
displayed in the AVR Setpoint field is selected by clicking the adjacent button. Clicking this button sends
the AVR Setpoint value to the DECS-100 and changes the color of the button from gray to red.
Voltage Step Response - Increment of AVR Setpoint (V). These two fields indicate the increase that
occurs to the AVR setpoint when the corresponding Increment button is clicked. The "% increase" field is
used to set and indicate the percentage that the AVR setpoint is increased when the Increment button is
clicked. The "AVR Setpoint =" field indicates the value of voltage that corresponds to the "% increase"
field. Any setpoint value within range or higher than the setpoint value can be typed into the "AVR
Setpoint ="field, which updates the "% increase" field. The AVR setpoint changes to this value when the
adjacent button is clicked. When clicked, the Increment button changes from gray to red to indicate that
the AVR setpoint has increased to the value in the "AVR Setpoint =" field.

Figure 5-10. Analysis Screen, AVR Tab
Voltage Step Response - Decrement of AVR Setpoint (V). These two fields indicate the change that will
occur to the AVR setpoint when the corresponding Decrement button is clicked. The "% decrease" field is
used to set and indicate the percentage (0 to 10%) that the AVR setpoint is decreased when the
Decrement button is clicked. The "AVR Setpoint =" field indicates the value of voltage that corresponds to
the "% decrease" field. Any setpoint value within range or lower than the setpoint value can be typed into
the "AVR Setpoint =" field, which updates the "% decrease" field. The AVR setpoint changes to this value
when the adjacent button is clicked. When clicked, the Decrement button changes from gray to red to
indicate that the AVR setpoint has decreased to the value in the "AVR Setpoint =" field.
Voltage Step Response - Meter Value. This field and the dial pointer indicate the value of the selected
AVR setpoint. When the AVR setpoint is changed by clicking the increment, decrement, or setpoint
button, the meter value field and dial pointer indicate the new setpoint value. A new AVR setpoint can be
typed directly into the Meter Value field or selected by dragging the dial pointer to the desired value. The
new value is sent to the DECS-100 by clicking the Send button.
Voltage Step Response - Current Setpoint. The active DECS-100 setpoint (adjusted by using any of the
previously mentioned methods) is displayed in this field. To return the AVR setpoint to the nominal
setting, the button adjacent to the "AVR Setpoint (V) (Nominal)" field should be clicked. If the AVR tab is
left to view other tabs or screens without returning the AVR setpoint to nominal, an AVR dialog box
appears. Clicking the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR
setpoint at the current value.
FCR Tab
Figure 5-11 illustrates the settings, sensing values, and alarm signal indicators of the FCR tab. The
settings of the FCR tab make it possible to increment and decrement the FCR setpoint of the DECS-100.
The sensing values and alarm signal indicators of the FCR tab are also displayed by the other tabs of the
Analysis screen.
Field Current Step Response - FCR Setpoint (A). This read-only field indicates the FCR setpoint. (The
FCR setpoint is set by using the Setpoint tab of the Setting Adjustments screen). The current displayed in
the FCR Setpoint field is selected by clicking the adjacent pushbutton. Clicking this button sends the FCR
Setpoint value to the DECS-100 and changes the color of the pushbutton from gray to red.
Field Current Step Response - Increment of FCR Setpoint (A). These two fields indicate the increase that
occurs to the FCR setpoint when the corresponding Increment button is clicked. The "% increase" field is
used to set and indicate the percentage (0 to 10%) that the FCR setpoint is increased when the
Increment button is clicked. The "FCR Setpoint =" field indicates the value of current that corresponds to
the "% increase" field. Any setpoint value within range or higher than the setpoint value can be typed into
the "FCR Setpoint =" field, which updates the "% increase" field. The FCR setpoint changes to this value
when the adjacent button is clicked. When clicked, the Increment button changes from gray to red to
indicate that the FCR setpoint has increased to the value in the "FCR Setpoint =" field.
Figure 5-11. Analysis Screen, FCR Tab

Field Current Step Response - Decrement of FCR Setpoint (A). These two fields indicate the change that
will occur to the FCR setpoint when the corresponding Decrement button is clicked. The "% decrease"
field is used to set and indicate the percentage that the FCR setpoint is decreased when the Decrement
button is clicked. The "FCR Setpoint =" field indicates the value of current that corresponds to the "%
decrease" field. The FCR setpoint changes to this value when the adjacent button is clicked. When
clicked, the Decrement button changes from gray to red to indicate that the FCR setpoint has decreased
to the value in the "FCR Setpoint =" field.
Field Current Step Response - Meter Value. This field and the dial pointer indicate the value of the
selected FCR setpoint. When the AVR setpoint is changed by clicking the increment, decrement, or
setpoint button, the meter value field and dial pointer indicate the new setpoint value. A new FCR setpoint
can be typed directly into the "Meter Value" field or selected by dragging the dial pointer to the desired
value. The new value is sent to the DECS-100 by clicking the Send button.
Field Current Step Response - Current Setpoint. The active DECS-100 setpoint (adjusted by using any of
the previously mentioned methods) is displayed in this field. To return the FCR setpoint to the nominal
setting, the button adjacent to the "FCR Setpoint (A) (Nominal)" field should be clicked. If the FCR tab is
left to view other tabs or screens without returning the FCR setpoint to nominal, an FCR setpoint dialog
box appears. Clicking the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR
setpoint at the current level.
PF Tab
Figure 5-12 illustrates the settings, sensing values, and alarm signal indicators of the PF tab. Each setting
of the PF tab is described in the following paragraphs.
Power Factor Step Response - Power Factor Setpoint (Nominal). This read-only field indicates the PF
setpoint. (The PF setpoint is set by using the Setpoint tab of the Setting Adjustments screen.) The value
displayed in the FCR Setpoint field is selected by clicking the adjacent pushbutton. Clicking this button
sends the PF setpoint value to the DECS-100 and changes the color of the pushbutton from gray to red.
Power Factor Step Response - Increment of PF Setpoint. This field indicates the new PF setpoint that is
established when the corresponding increment button is clicked. Any setpoint value within range or higher
than the existing setpoint value can be typed into the "Increase PF Setpoint =" field. The PF setpoint
changes to this value when the adjacent button is clicked. When clicked, the Increment button changes
from gray to red to indicate that the PF setpoint has increased to the value in the "Increase PF Setpoint ="
field.
Figure 5-12. Analysis Screen, PF Tab

Power Factor Step Response - Decrement of PF Setpoint. This field indicates the new PF setpoint that is
established when the corresponding decrement button is clicked. Any setpoint value within range or lower
than the existing setpoint value can be typed into the "Decrease PF Setpoint =" field. The PF setpoint
changes to this value when the adjacent button is clicked. When clicked, the Decrement button changes
from gray to red to indicate that the PF setpoint has decreased to the value in the "Decrease PF Setpoint
=" field.
Power Factor Step Response - PF Value. This field and the dial pointer indicate the value of the selected
PF setpoint. When the PF setpoint is changed by clicking the increment, decrement, or setpoint button,
the meter value field and dial pointer indicate the new setpoint value. A new PF setpoint can be typed
directly into the "PF Value" field or selected by dragging the dial pointer to the desired value. The new
value is sent to the DECS-100 by clicking the Send button.
Power Factor Step Response - Current Setpoint. The active DECS-100 setpoint (adjusted by using any of
the previously mentioned methods) is displayed in this field. To return the PF setpoint to the nominal
setting, the button adjacent to the PF Setpoint (Nominal) field should be clicked. If the PF tab is left to
view other tabs or screens without returning the PF setpoint to nominal, a PF setpoint dialog box appears.
Clicking the Yes button returns the AVR setpoint to nominal. Clicking No maintains the AVR setpoint at
the current value.
VAR Tab
Figure 5-13 illustrates the settings, sensing values, and alarm signal indicators of the VAR tab. Each
setting of the VAR tab is described in the following paragraphs.
Reactive Power Step Response - VAR Setpoint (%) (Nominal). This read-only field indicates the var
setpoint. (The var setpoint is set by using the Setpoint tab of the Setting Adjustments screen.) The value
displayed in the "VAR Setpoint" field is selected by clicking the adjacent button. Clicking this button sends
the var setpoint value to the DECS-100 and changes the color of the pushbutton from gray to red.
Reactive Power Step Response - Increment of VAR Setpoint (%). This field indicates the increase that
occurs to the FCR setpoint when the corresponding Increment button is clicked. The "Increase VAR
Setpoint =" field is used to set and indicate the percentage that the var setpoint is increased to when the
Increment button is clicked. Any setpoint value (expressed as a percent of nominal) within range or higher
than the existing setpoint value can be typed into the "Increase VAR Setpoint =" field. The var setpoint
changes to the new value when the adjacent button is clicked. Clicking this button sends the var setpoint
value to the DECS-100 and changes the color of the pushbutton from gray to red.
Figure 5-13. Analysis Screen, VAR Tab
Reactive Power Step Response - Decrement of VAR Setpoint (%). This field indicates the decrease that
occurs to the FCR setpoint when the corresponding Decrement button is clicked. The "Decrease VAR
Setpoint =" field is used to set and indicate the percentage that the var setpoint is decreased to when the
Decrement button is clicked. Any setpoint value (expressed as a percent of nominal) within range or lower
than the existing setpoint value can be typed into the "Decrease VAR Setpoint =" field. The var setpoint
changes to the new value when the adjacent button is clicked. Clicking this button sends the var setpoint
value to the DECS-100 and changes the color of the pushbutton from gray to red.
Reactive Power Step Response - Meter Value. These fields and the dial pointer indicate the value of the
selected var setpoint. When the var setpoint is changed by clicking the increment, decrement, or setpoint
button, the meter value fields and dial pointer indicate the setpoint value. A new var setpoint, expressed
as a kvar value or a percentage of nominal, can be typed directly into either Meter Value field or selected
by dragging the dial pointer to the desired value. The new value is sent to the DECS-100 by clicking the
Send button.
Reactive Power Step Response - Current Setpoint (%). The active var setpoint (adjusted by using any of
the previously mentioned methods) is displayed in this field. To return the var setpoint to the nominal
setting, the button adjacent to the "VAR Setpoint (%) (Nominal)" field should be clicked. If the VAR tab is
left to view other tabs or screens without returning the VAR setpoint to nominal, a var setpoint dialog box
appears. Clicking the Yes button returns the var setpoint to nominal. Clicking No maintains the var
setpoint at the current value.
Protection Settings
The Protection Settings screen consists of two tabs: Protection and Limiter. Click the Protection button to
access the Protection Settings screen or click Screens on the menu bar and click Protection Settings.
Protection Tab
Protection settings are shown in Figure 5-14 and are described in the following paragraphs.
Generator Overvoltage - Voltage Level (%). The value of this field is expressed as a percentage of the
nominal generator voltage and determines the level of generator voltage required to initiate a generator
overvoltage condition. An overvoltage percentage value of 100 to 120 percent may be entered in 1
percent increments. A generator overvoltage condition lights the Generator Overvoltage LED on the front
panel.
Generator Overvoltage – Alarm Time Delay (sec). This setting establishes the length of time that a
generator overvoltage condition must exist before the DECS-100 annunciates the condition.

Figure 5-14. Protection Settings, Protection Tab
Generator Overvoltage - Hardware Shutdown. Enabling Hardware Shutdown will cause the DECS-100 to
remove field excitation when the generator overvoltage setting is exceeded. Disabling Hardware
Shutdown prevents the DECS-100 from removing excitation during a generator overvoltage condition.
Generator Overvoltage – Alarm. This setting enables and disables closure of the DECS-100 Alarm output
(terminals AL1 and AL2) during generator overvoltage. Disabling the alarm also disables hardware
shutdown.
Field Overvoltage - Voltage Level (Vdc). The value in this field is adjustable from 0 to 250 Vdc and
determines the field voltage level that will cause the DECS-100 to issue an overexcitation limit alarm.
When the field voltage increases above the value of this field for 10 seconds, the Overexcitation
Shutdown LED on the front panel lights.
Field Overvoltage - Alarm. If the Alarm is enabled and a field overvoltage condition exists for 10 seconds,
the DECS-100 Alarm output (terminals AL1, AL2) will close. Disabling the Alarm prevents the Alarm
output from closing when a field overvoltage condition exists. Disabling the alarm also disables hardware
shutdown.
Field Overvoltage - Hardware Shutdown. When Hardware Shutdown is enabled, the DECS-100 will
remove field excitation when a field overvoltage condition exists for 10 seconds.
Loss of Sensing Voltage - LOS Option. One of two DECS-100 responses can be selected for a loss of
sensing voltage condition. Selecting Shutdown Regulator will cause the DECS-100 to remove field
excitation when loss of sensing voltage occurs. Selecting Transfer To FCR will cause the DECS-100 to
transfer to FCR mode when a loss of sensing voltage occurs.
Loss of Sensing Voltage - Time Delay (sec). The value of this field determines the time delay between
when a loss of sensing voltage is recognized and the DECS-100 responds according to the Hardware
Shutdown and LOS Option options selected. A time delay of 0 to 25 seconds may be entered in 1 second
increments.
Loss of Sensing Voltage - Hardware Shutdown. Enabling Hardware Shutdown will cause the DECS-100
to remove field excitation when a loss of sensing voltage occurs. Disabling Hardware Shutdown prevents
the DECS-100 from removing excitation during a loss of sensing voltage.
Limiter Tab
Limiter tab settings are shown in Figure 5-15 and described in the following paragraphs.
OEL - Current Level (A). The value of current in this field determines the excitation level that will cause
the DECS-100 to issue an overexcitation limit alarm. A current level of 0 to 15 A may be entered in 0.01
increments. When the level of field current increases above the value of this field, the Overexcitation
Shutdown LED on the front panel lights and the OEL time delay starts timing down.
Figure 5-15. Protection Settings Screen, Limiter Tab
OEL - Alarm Time Delay (sec). The value of this field determines the time delay between when the
DECS-100 recognizes an overexcitation condition and the DECS-100 Alarm output (terminals AL1, AL2)
closes. A time delay of 0 to 10 seconds may be entered in 1 second increments.
OEL - Hardware Shutdown. If the hardware shutdown feature is enabled and an overexcitation condition
exists for the duration of the Alarm Time Delay, the DECS-100 will stop excitation when the Alarm output
closes.
UEL – VAR Level (%). This setting, expressed as a percentage of the leading var setpoint, determines the
excitation level that will cause the DECS-100 to issue an underexcitation limit alarm. A setting of 0 to
100% may be entered in 1% increments. When the var level decreases below this setting, the
Underexcitation Limiting LED on the front panel lights and the UEL time delay starts timing down.
UEL – Alarm Time Delay (sec). The value of this field determines the time delay between when the
DECS-100 recognizes an underexcitation condition and the DECS-100 Alarm output (terminals AL1, AL2)
closes. A time delay of 0 to 10 seconds may be entered in 1 second increments.
UEL – Hardware Shutdown. If the hardware shutdown feature is enabled and an underexcitation
condition exists for the duration of the Alarm Time Delay, the DECS-100 will stop excitation when the
Alarm output closes.
Metering, Operation and Alarms

The Metering, Operation and Alarms screen is viewed by clicking the Metering button or by clicking
Screens on the Menu bar and clicking Metering/Operation. Information displayed on the Metering,
Operation and Alarms screen can be frozen by clicking the Metering button while viewing the screen or by
clicking Metering on the Menu bar and clicking Disable Metering. Metering can be resumed by clicking the
Metering button or by clicking Metering on the Menu bar and clicking Enable Metering. The Metering,
Operation and Alarms screen consists of two tabs: Operation and Alarm/Status.
Operation Tab
Operation tab metering values, setpoint values, and control functions are illustrated in Figure 5-16.
Gen Voltage (V). These metering values report the status of the VA-B, VC-B, VC-A, and VAVG generator
voltages. The reported values are the product of the voltage sensed at terminals E1, E2, and E3 and the
generator PT ratio. All metering values are updated once each second. When single-phase sensing is
used (System Configuration screen, Sensing Voltage) and the DECS-100 sensing voltage terminals (E1,
E2, and E3) are connected as shown in Figures 4-7 or 4-9, all of the generator voltage metering values
will be identical.
Figure 5-16. Metering, Operation, and Alarms Screen, Operation Tab
Gen Current (A). This metering value indicates the level of the B-phase generator current. This value is
the product of the current input to CT1 and CT2 and the CT ratio. Generator current is monitored through
DECS-100 terminals CT1 and CT2.
Gen Frequency (Hz). This metering value indicates the frequency of the monitored generator voltage.
Field Voltage (V). This metering value indicates the value of voltage being supplied from the DECS-100
output (terminals F+ and F-) to the generator field.
Field Current (A). This metering value indicates the amount of current flowing from the DECS-100 output
(terminals F+ and F-) to the generator field.
Bus Voltage (V). This metering value indicates the amount of bus voltage present at the utility side of the
tie circuit breaker. The displayed value is the product of the voltage sensed at terminals B1 and B3 and
the bus PT ratio.
Phase Angle (Degree). This metering value indicates the phase angle difference (in degrees) between the
generator voltage and the generator current.
Aux DC Input (V). This metering value indicates the level of dc control voltage applied from a remote
device to DECS-100 terminals A and B. The displayed value correlates to the generator voltage setpoint.
Apparent Power (VA). This value is the calculated product of the metered generator voltage (VAVG), PT
ratio (entered at the System Configuration screen), metered generator current (Ib), CT ratio (entered at
the System Configuration screen), and the square root of 3. See Equation 5-1.
VA = V AVG × I B × 3
Equation 5-1
Real Power (W). This value is the calculated product of the metered generator voltage(VAVG), PT ratio
(entered at the System Configuration screen), metered generator current (Ib) CT ratio (entered at the
System Configuration screen), square root of 3, and the cosine of the metered phase angle. See
Equation 5-2.
W = V AVG × I B × 3 × cos φ
Equation 5-2

Reactive Power (var). This value is the calculated product of the metered generator voltage(VAVG), PT
ratio (entered at the System Configuration screen), metered generator current (Ib) CT ratio (entered at the
System Configuration screen), square root of 3, and the sine of the metered phase angle. See Equation
5-3.
var = V AVG × I B × 3 × sin φ

Equation 5-3
Power Factor. This value is the calculated result of dividing the Real Power (W) value by the Apparent
Power (VA) value. See Equation 5-4.
PF = W ÷ VA
Equation 5-4
Operating Status. The Operating Status controls and indicators include three buttons and three
corresponding indicators. Operating Status buttons are labeled PF, VAR, and OFF. Clicking the PF button
changes the color of the adjacent PF indicator to green and causes the DECS-100 to maintain the
desired power factor regulation point. The power factor regulation point can be set within the range of 0.6
lead to 0.6 lag. Clicking the VAR button changes the color of the adjacent VAR indicator to green and
causes the DECS-100 to maintain the desired var regulation point. The var regulation point can be set
within the range of 100 percent absorb to 100 percent generate. Clicking the OFF button changes the
color of the adjacent OFF indicator to red and disables power factor and var regulation.
Operation of the Operating Status controls is determined by the status of the contacts connected across
the DECS-100 Var/PF Control terminals (52J, 52K). When these contacts are open, the Operating Status
controls are enabled. Closing the contacts at terminals 52J and 52K disables the Operating Status
controls and interrupts regulation of vars or power factor until the contacts are opened again.
Setpoint - Voltage (V). This setting field can be used to enter the desired generator output terminal
voltage. The voltage setpoint can also be entered at the Setting Adjustments screen, Setpoint tab,
Automatic Voltage Regulator (AVR) - AVR Setpoint (V). The background color of this field is green when
operating in AVR mode and power factor and var regulation is disabled.
Setpoint - Current (A). This setting defines the field current setpoint when operating in FCR mode. The
current setpoint can also be entered at the Setting Adjustments screen, Setpoint tab, Field Current
Regulator (FCR) - FCR Setpoint. Current values from 0 to 7 Adc may be entered in increments of 0.01
Adc. The background color of this field is green when operating in FCR mode.
Setpoint - Var (% of nom.). This setting determines the level of generator vars maintained by the DECS-
100 when operating in var mode. The var setpoint can also be entered at the Setting Adjustments screen,
Setpoint tab, Reactive Power Control (VAR) - VAR Setpoint (% of nom.). The background color of this
field is green when the DECS-100 is operating in AVR mode and is regulating the var setpoint.
Setpoint - Power Factor. This setting determines the level of power factor regulation maintained by the
DECS-100. The power factor setpoint can also be entered at the Setting Adjustments screen, Setpoint
tab, Power Factor Control (PF) - PF Setpoint. Power Factor setpoint values are adjustable from -0.6 to -1
(1) or 0.6 to +1 in 0.001 increments. The background color of this field is green when the DECS-100 is
operating in AVR mode and is regulating the power factor setpoint.
Voltage Matching. The Voltage Matching controls and indicators consist of two buttons and two adjacent
indicators. Clicking the ON button changes the color of the adjacent ON indicator to green and enables
voltage matching by the DECS-100. When Voltage Matching is enabled, the DECS-100 automatically
adjusts the field current to match the generator output voltage with the bus voltage prior to synchronizing.
In order for Voltage Matching to be enabled, the following conditions must be met.
• The Parallel Generator Compensation Contacts (terminals 52L and 52M) must be shorted.
• The DECS-100 Voltage Matching input must be shorted (terminals VM and VMC).
• Var/PF control must be disabled by shorting terminals 52J and 52K (open breaker).
• The DECS-100 must be operating in AVR mode.
Clicking the OFF button changes the color of the adjacent OFF indicator to red and disables the voltage
matching function.
Control Mode. Clicking the AVR button changes the color of the adjacent AVR indicator to green and
enables the AVR operating mode. When operating in AVR mode, the DECS-100 regulates the generator
output voltage at the AVR setpoint. Clicking the FCR button changes the color of the adjacent FCR

indicator to green and enables the FCR operating mode. When operating in FCR mode, the DECS-100
maintains the field current at the FCR setpoint. Enabling the FCR mode turns off Voltage Matching.
Fine Adjustment. Raise and Lower buttons control the fine adjustment of the operating setpoint. These
buttons perform the same function as closing the appropriate set of contacts connected to the External
Adjust terminals (6D and 7 to decrease, 6U and 7 to increase) of the DECS-100. For AVR mode, each
click of the Raise button increases the voltage setpoint 0.01 volts; each click of the Lower button
decreases the voltage setpoint 0.01 volts. The minimum and maximum limits for fine adjustment of the
voltage setpoint are controlled by the Regulator Sensing Voltage setting (System Configuration screen)
and the Fine Voltage Adjustment - Band setting (Setting Adjustments screen). Fine adjustment of the
voltage setpoint can be increased/decreased no higher/lower than the Regulator Sensing Voltage setting
plus/minus the Band setting. For example, a Regulator Sensing Voltage setting of 100 volts and a Band
setting of 10 percent allows the Fine Adjustment function to increase the voltage setpoint to a maximum
of 110 volts and decrease the voltage setpoint to a minimum of 90 volts. For Var, PF, or FCR modes, the
Raise and Lower buttons provide fine adjustment over the entire adjustment range.
Alarm/Status Tab
The Alarm/Status tab indicators provide the status of DECS-100 protection functions, control modes, and
contact inputs. Alarm/Status tab indicators are illustrated in Figure 5-17 and are described in the following
paragraphs.
Figure 5-17. Metering, Operation, and Alarms Screen, Alarm/Status Tab

Protection Alarms. Six protection alarm indicators provide the status of DECS-100 protection functions.
Alarm indicators include Overexcitation Shutdown, Overexcitation Limiting, Underexcitation Limiting,
Generator Overvoltage, Loss of Generator Sensing, and Underfrequency. When a DECS-100 protection
function detects an alarm condition, the appropriate indicator changes from black to red.
Control Status. Two Control Status indicators indicate when the VAR/PF and Manual modes are active.
The Manual Mode Active indicator changes from black to red when the FCR control mode is active. The
VAR/PF Mode Active indicator changes from black to red when the DECS-100 is operating in AVR mode
and correction of power factor or vars is selected.
Switch Status. Three Switch Status indicators indicate when the DECS-100 control inputs are open or
closed. The 52JK switch open indicator changes from black to red when the user-supplied contacts at
terminals 52J and 52K are closed. When this control input is open, selection of PF or VAR mode can be
made on the Operation tab of the Metering, Operation, and Alarms screen. The 52LM switch closed
indicator changes from black to red when the user-supplied contacts at terminals 52L and 52M are
closed. When this control input is closed, parallel control and droop is inactive. The VM switch closed

indicator changes from black to red when the user-supplied contacts at terminals VM and VMC are
closed. When this control input is closed, the Voltage Matching function is active.
Metering Signal. The Metering Signal indicator flashes to indicate when metering is active. A number
beside the indicator tracks how many times the metering and status indicators have been updated. When
the Metering button is clicked or Metering on the Menu bar is clicked followed by Disable Metering, the
Metering Signal indicator stops flashing, the metering update counter stops incrementing, and the
metering functions stop being updated.
PID DATA
BESTCOMS enables generator stability to be set through the automatic calculation of PID parameters.
PID stands for Proportional, Integral, Derivative. The word proportional means that the response of the
DECS-100 output is proportional or relative to the amount of change that is observed. Integral means that
the DECS-100 output is proportional to the amount of time that a change is observed. Integral action
eliminates offset. Derivative means that the DECS-100 output is proportional to the required rate of
excitation change. Derivative action avoids excitation overshoot.
BESTCOMS automatically calculates PID values after the user selects the generator frequency,
generator time constant (T'do), and exciter time constant (Texc). With BESTCOMS, the user may
generate new PID numbers, add to a PID list file, and update the AVR gain settings in the Control Gain or
Step Response screens.
The PID window (Figure 5-18) is accessed by clicking the PID button. The PID button can be clicked only
when the Stability Range setting of the Control Gain screen is set at a value of 21. (A setting of 21
enables the entry of custom stability settings through the PID window.) Then, when a field of the Control
Gain screen is changed or selected, the PID button changes from gray to yellow and the button can be
clicked to view the PID window. After the PID numbers are modified, calculated, and updated, the PID
window is closed by clicking the Update Setting Screen button. The modified PID values are then shown
on the Control Gain screen.
Figure 5-18. PID Window
PID Calculation Based on Input Values

The available range for the exciter time constant depends on the value entered for the generator time
constant. (The default value for the exciter time constant is the generator time constant divided by 6.) The
generator time constant value selected must be in the range of 1.00 to 15.00 seconds and in 0.05
increments. When the generator time constant value is 1.00, the available exciter time constant range is
0.03 to 0.50 in 0.01 second increments. When the generator time constant value is 15.00, the available
exciter time constant range is 0.30 to 3.00 in 0.01 second increments.

For example, when T'do is set at 2.0 seconds, Texc is 0.33. After specifying the input values, a set of PID
parameters (output data) is generated automatically. If T'do is set at 5.00 seconds, then Texc is 0.83
seconds. The calculated KP is 155.47, KI is 138.72, KD is 48, and Kg is 1.
PID parameters can be directly removed from, added to, or modified in the PID List Data. PID parameters
may also be saved into a file (pidlist.dat).
Adding to the PID List

CAUTION
Improper PID numbers will result in poor system performance or system damage.
PID parameters can be added to a list and recalled for operation and comparison. To add to the list, type
a name for the generator (or other appropriate information) in the generator information box. Select the
generator time constant. Observe the PID gain parameters in the Field Output Data fields. If these gain
parameters are appropriate, click the Add to PID List button. Check for the new parameters by pulling
down the PID List (click the down arrow). The new gain and time constant parameters should be
displayed.
Removing a PID List Record

PID parameters can also be removed from the list. To remove a list (record), pull down the PID List and
select the record or list so that the gain and time constant parameters are displayed. Click the Remove
Record button and the listed record is deleted.
Retrieving Existing Data from the PID List

To retrieve existing data, pull down the PID List and select the record or list so that the gain and time
constant parameters are displayed and highlighted. Click the Get from a List button and the listed record
input and output data displays in the boxes.
SETTINGS FILES
BESTCOMS software enables you to print a list of DECS-100 settings, save DECS-100 settings to a file,
and open a settings file and upload those settings to a DECS-100. A settings file may also be opened and
edited within any text editing software.
Printing Settings Files

A printout of DECS-100 settings can be useful for record keeping or comparison purposes. DECS-100
settings are printed by clicking the print icon or clicking File on the Menu bar and then clicking Print.
When the print command is given, a dialog box provides the opportunity to add a title, unit information,
and comments to the settings list. Each entry is limited to a maximum of 54 characters. When OK is
clicked, a print dialog box prompts you to select a printer. Once the printer is selected, the report is
printed.
Saving Settings Files

Saving DECS-100 settings to a file for uploading to other DECS-100 units saves setup time when
configuring multiple units to the same configuration. A settings file can also be created in BESTCOMS
without being connected to a DECS-100. The settings of the desired screens can be changed and these
settings can then be saved to a file. Once a settings file is created, it can be edited using any text editing
software, and then saved for uploading.
A settings file is created by clicking the save icon or by clicking File on the Menu bar and then clicking
Save. When the save command is given, a dialog box provides a choice of saving the settings in a
DECS-100 file or text file.
If “DECS File” is selected, a Save As dialog box appears and enables you to save the settings file. The
file is automatically given a .de1 extension.
If “Text File” is selected, a dialog box provides the opportunity to add a title, unit information, and
comments to the settings. Each entry is limited to a maximum of 54 characters. When OK is clicked, a
Save As dialog box appears and enables you to save the settings file. The file is automatically given a .txt
file extension.

Uploading Settings Files
A DECS-100 settings file downloaded from a DECS-100 or created within BESTCOMS can be uploaded
to multiple DECS-100 units. Only a DECS-100 settings file with a .de1 extension can be uploaded to a
DECS-100 unit. Before uploading a file, communication must be initiated with the DECS-100 that is to
receive the settings. Refer to the paragraphs labeled Starting BESTCOMS, Establishing Communication.
CAUTION
Before uploading a settings file, remove operating power from the DECS-100,
disconnect the field wiring from terminals F+ and F–, and re-apply operating
power to the DECS-100.
The upload process is started by clicking the open icon or clicking File on the menu bar and then clicking
Open. A dialog box is then displayed (Figure 5-19) reminding you that the DECS-100 should be off-line
before uploading settings. Clicking Yes loads the settings into DECS-100 memory.
Figure 5-19. Settings Upload Dialog Box
PASSWORD PROTECTION
Password protection guards against unauthorized changing or viewing of DECS-100 settings. A single
password protects all DECS-100 settings. The DECS-100 is delivered with a default password of decs.
Once the password is changed, it should be stored in a secure location. If the user-defined password is
lost or forgotten, BESTCOMS must be reloaded to restore the default password.
Changing the Password
NOTE
A password change can be made only after communication between
BESTCOMS and the DECS-100 is established.
A new password can be programmed by performing the following steps.

1. Click Communications on the menu bar and click
Password Change on the drop-down menu. The Change
Password dialog box of Figure 5-20 appears.
2. Type the current password in the "Enter your access
password" field of the Change Password dialog box and
press the Enter key on your keyboard.
3. Another dialog box will appear with instructions for making
the password change. Click the OK button and type a new
password (8 alphanumeric characters, maximum) in the
"Enter your new password" field.
4. Press the Enter or Tab key on your keyboard to advance the
cursor into the field labeled "Re-enter your new password".
Type the new password again to confirm the changed
password and press the Enter key. When the Enter key is
pressed, the new password is enabled and a dialog box
appears to remind you to keep your password in a secure Figure 5-20. Password Dialog Box
location.

TERMINATING COMMUNICATION
DECS-100 communication is terminated by clicking on Communications on the menu bar, and clicking
Close Comm Port. You are asked if you want to save the settings to EEPROM. This question is asked
even if no changes were made to the DECS-100 settings. When you execute the Close command (with a
Yes or No to save settings to EEPROM), communication with the DECS-100 is terminated. If you choose
to exit BESTCOMS (by clicking File on the menu bar and then Exit) without first closing communication,
you are still given the opportunity to save the settings to EEPROM.
EMBEDDED FIRMWARE
Embedded firmware is the operating program that controls the actions of the DECS-100. The DECS-100
stores firmware in nonvolatile flash memory that can be reprogrammed through the RS-232
communication port. It is not necessary to replace EPROM chips when replacing the firmware with a
newer version.
Updating the Firmware

Future enhancements to DECS-100 functionality may make a firmware update desirable. DECS-100
embedded firmware can be updated by performing the following steps.
CAUTION
If power is lost or communication is interrupted during file transfer, the DECS-100
will not recover and will cease to be operational.
NOTE
Communication must be closed prior to uploading embedded firmware to the
DECS-100. Refer to the Terminating Communication subsection for information
about closing DECS-100 communication.
1. Connect a communication cable between the rear RS-232 connector of the DECS-100 and the
appropriate communication port of your PC.
2. Click DECSLoad on the BESTCOMS menu bar and click Uploading Embedded Software. If this
menu selection is grayed out, you'll need to close DECS-100 communication. Refer to the
Terminating Communication subsection for information about closing DECS-100 communication.
When Uploading Embedded Software is clicked, a dialog box (Figure 5-21) is displayed that advises
you to disconnect the DECS-100 generator and bus connections and save the DECS-100 settings in a file
before proceeding with firmware uploading. Firmware uploading may replace some user-adjusted settings
with factory-default settings.
Figure 5-21. Software Uploading Advisory Dialog Box

3. Click Yes to proceed with software uploading. When Yes is clicked, the Communication Initiation
screen (Figure 5-4) appears. Select the active communication port for your PC and click the Initialize
button. BESTCOMS obtains the configuration settings from the DECS-100 and saves all settings.
When the saving of settings is complete, the DECS-100 Embedded Program Loader of Figure 5-22
appears.

Figure 5-22. DECS-100 Embedded Program Loader
4. Click the Get Device Information button. The DECS-100 Embedded Program Loader retrieves and
displays the DECS-100 model number, style number, serial number, and application program version
number in the left-hand column (Figure 5-23).
Figure 5-23. Retrieved DECS-100 Information

5. Click the Start Transfer Data button to proceed with software uploading. The dialog box of Figure 5-
24 appears and recommends that your DECS-100 settings be saved in a file that can be uploaded to
the DECS-100 after the embedded firmware is updated.
Figure 5-24. Settings File Reminder Dialog Box

Clicking No allows you to exit the upload process so that a DECS-100 settings file can be created. Refer
to the Settings Files subsection for information about creating a settings file.
Clicking Yes continues with the upload process and displays the Open dialog box of Figure 5-25. The
Open dialog box is used to locate and select the appropriate file for uploading to the DECS-100. Only files
with a .S19 extension are displayed in the Open dialog box.

Figure 5-25. Open Dialog Box
6. Select the appropriate file for uploading and click the Open button to start the file transfer. A dialog
box (Figure 5-26) indicating the progress of the file transfer is displayed.
Figure 5-26. File Transfer Progress

Once the transfer is complete, the device information is displayed in the right-hand column of the DECS-
100 Embedded Program Loader (Figure 5-26). The displayed program version number indicates the
version and date of the firmware just loaded.
Figure 5-27. DECS-100 Information After Upload

7. Close the DECS-100 Embedded Program Loader. BESTCOMS loads the default settings, loads the
saved settings, and checks the settings.


SECTION 6 • MAINTENANCE AND TROUBLE-
SHOOTING
TABLE OF CONTENTS
SECTION 6 • MAINTENANCE AND TROUBLE-SHOOTING................................................................... 6-1
PREVENTATIVE MAINTENANCE......................................................................................................... 6-1
TROUBLESHOOTING ........................................................................................................................... 6-1
Generator Voltage Does Not Build ..................................................................................................... 6-1
Low Generator Output Voltage ........................................................................................................... 6-2
High Generator Output Voltage .......................................................................................................... 6-2
Poor Voltage Regulation..................................................................................................................... 6-3
Generator Output Unstable (Hunting)................................................................................................. 6-3
Overexcitation Shutdown Indicator is Annunciating ........................................................................... 6-4
Loss of Generator Sensing Indicator is Annunciating ........................................................................ 6-4
Overexcitation Limiting Indicator is Annunciating ............................................................................... 6-4
Underexcitation Limiting Indicator is Annunciating ............................................................................. 6-4
Underfrequency Active Indicator is Annunciating ............................................................................... 6-5
No Droop ............................................................................................................................................ 6-5
No Voltage Matching .......................................................................................................................... 6-6
DECS-100 Maintenance and Troubleshooting i

ii Maintenance and Troubleshooting DECS-100

SECTION 6 • MAINTENANCE AND TROUBLE-
SHOOTING
PREVENTATIVE MAINTENANCE
The only preventive maintenance required on the DECS-100 is to periodically check that the connections
between the DECS-100 and the system are clean and tight. DECS-100 units are manufactured using
state-of-the-art, surface-mount technology. As such, Basler Electric recommends that no repair
procedures be attempted by anyone other than Basler Electric personnel.
TROUBLESHOOTING
If you do not get the results that you expect from the DECS-100, first check the programmable settings for
the appropriate function. Use the following troubleshooting procedures when difficulties are encountered
in the operation of your excitation system.
Generator Voltage Does Not Build

Step 1. Verify that all wiring is properly connected. Refer to Figures 4-6 through 4-10.
If wiring is improperly connected or loose, reconnect wiring properly.
If wiring connections are correct, proceed to Step 2.
Step 2. Verify that the generator is spinning at rated speed.
If the generator is not up to rated speed, increase generator speed to the rated value.
If the generator is spinning at rated speed, proceed to Step 3.
Step 3. For PMG power, check for correct input power to the DECS-100. Refer to Section 1, General
Information, Specifications for input power requirements.
If voltage is not present, refer to the generator manual for repair procedures (PMG system
only).
If voltage is present, proceed to Step 4.
Step 3a. If the DECS-100 is being shunt powered (non-PMG) mode, verify that the residual voltage
applied to the power input is at least 6 Vac.
If the applied voltage is less than 6 Vac, refer to the generator manual and flash the generator
field.
If the applied voltage is 6 Vac or greater, proceed to Step 4.
Step 4. Verify that no fuses are open.
Replace any open fuses.
If no fuses are open, proceed to Step 4.
Step 5. Verify that the front panel Overexcitation Shutdown indicator is not lit.
If the front panel Overexcitation Shutdown indicator (field voltage) is lit, check the generator
and/or load conditions. Interrupt input power or shut down the generator for a minimum of one
minute.
If the front panel Overexcitation Shutdown indicator is not lit, proceed to Step 6.
Step 6. Verify that the front panel Overexcitation Limiting indicator is not lit.
If the front panel Overexcitation Limiting indicator is lit, check the generator and load conditions.
Also check the field current limit setpoint for the correct level. Interrupt input power or shut
down the generator for a minimum of 1 minute.
If the front panel Overexcitation Limiting indicator is not lit, proceed to Step 7.
Step 7. Verify that the DECS-100 soft start settings are correct. Too long of a soft start setting may give
the appearance of no buildup.
If the soft start settings are incorrect, adjust the settings.
If the soft start settings have no effect, proceed to Step 8.
DECS-100 Maintenance and Troubleshooting 6-1

Step 8. Replace the DECS-100 unit.
If replacing the DECS-100 unit does not correct the malfunction, then the generator is defective.
Consult with the generator manufacturer.
Low Generator Output Voltage

Step 1. Verify that the voltage adjustment is not set too low.
If the voltage adjustment is too low, adjust it to the correct setpoint.
If the voltage adjustment is correct, proceed to Step 2.
Step 2. Verify that the underfrequency knee setpoint is not greater than the generator frequency.
If the underfrequency setpoint is too high, adjust the setpoint below the rated generator
frequency.
If the underfrequency setpoint is correct, proceed to Step 3.
Step 3. Verify that the generator is spinning at rated speed.
If the generator is not up to rated speed, increase the generator speed to the rated level.
If the generator is spinning at rated speed, proceed to Step 4.
Step 4. For PMG power, check for correct input power to the DECS-100. Refer to Section 1, General
Information, Specifications for input power requirements.
If the DECS-100 input voltage is low, refer to the PMG manual for PMG repair (PMG system
only).
If the voltage is at the required level, proceed to Step 5.
Step 4a. If the DECS-100 is being shunt powered (non-PMG), verify that the power potential transformer
(if used) has the correct turns ratio, is sized properly, and is supplying the correct voltage level
to the power input.
If the turns ratio of the power potential transformer is incorrect, is sized too small, or is not
supplying the correct input power, replace the power potential transformer.
If the power potential transformer is correct, proceed to Step 5.
Step 5. Verify that the sensing potential transformer (if used) has the correct turns ratio and is operating
correctly.
If the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer.
If the sensing potential transformer is operating correctly, proceed to Step 6.
Step 6. Verify that the front panel Overexcitation Limiting indicator is not lit.
If the front panel Overexcitation Limiting indicator is lit, check the generator and/or load
conditions. Also check the field-current limit setpoint for the correct level. Interrupt input power
or shut down the generator for a minimum of one minute.
If the front panel Overexcitation Limiting indicator is not lit, proceed to Step 7.
Step 7. Low generator output voltage may occur when operating in droop mode with an inductive load.
If the low voltage condition is not caused by the droop function, proceed to Step 8.
Step 8. Verify that the voltage setpoint is not being modified by application of voltage to the optional
Accessory Input.
If the low voltage condition is not caused by voltage applied to the Accessory Input, proceed to
Step 9.
High Generator Output Voltage

Step 1. Verify that the voltage adjustment is not set too high.
If the voltage adjustment is too high, adjust it to the correct setpoint.
If the voltage adjustment is correct, proceed to Step 2.
6-2 Maintenance and Troubleshooting DECS-100

Step 2. Verify that the sensing potential transformer (if used) has the correct turns ratio.
If the turns ratio of the sensing potential transformer is incorrect, replace the sensing potential
transformer with the correct one.
If the sensing potential transformer is correct, proceed to Step 3.
Step 3. High generator output voltage may occur when operating in droop mode with a capacitive load.
If the high voltage condition is not caused by the droop function, proceed to Step 4.
Step 4. Verify that the voltage setpoint is not being modified by application of voltage to the optional
Accessory Input.
If the high voltage condition is not caused by voltage applied to the Accessory Input, proceed to
Step 5.
Poor Voltage Regulation

Step 1. Verify that the case of the DECS-100 is properly grounded.
If the DECS-100 is not properly grounded, connect a dedicated ground wire to the quarter-inch
fast-on connector labeled GND on the rear of the DECS-100 case.
If the DECS-100 is properly grounded, proceed to Step 2.
Step 2. Check for grounded field leads.
If the field leads are grounded, isolate them from ground.
If the field leads are not grounded, proceed to Step 3.
Step 3. If the DECS-100 is powered from a PMG, check for grounded PMG leads.
If the PMG leads are grounded, isolate them from ground.
If the PMG leads are not grounded, proceed to Step 4.
Step 4. Verify that the generator frequency is not dropping below the DECS-100 underfrequency
setpoint when load is applied to the generator.
If the generator frequency is dropping below the underfrequency setpoint, reduce the setpoint if
possible. Also check the prime mover and generator for proper sizing in relation to the applied
load.
If poor regulation is not related to DECS-100 underfrequency operation, proceed to Step 5.
Step 5. Verify that regulation is not being affected by normal droop operation.
If droop operation is not affecting regulation, proceed to Step 6.
Step 6. Replace the DECS unit.
Generator Output Unstable (Hunting)

Step 1. Verify that the governor for the prime mover is operating properly.
If the governor is not operating properly, troubleshoot using the manufacturer's suggested
procedures.
If the governor is operating properly, proceed to Step 2.
Step 2. Verify that the sensing and input power leads are connected securely.
If the sensing or input power leads are not connected securely, tighten the connections.
If the sensing or input power lead connections are secure, proceed to Step 3.
Step 3. Verify that the DECS-100 Stability Range is set to the proper range.
If the Stability Range setting is incorrect, reset the Stability Range.
If the Stability Range setting is correct, proceed to Step 4.
Step 4. Verify that the Stability Level is properly set.
If the Stability Level is not properly set, reset the Stability Level.

Overexcitation Shutdown Indicator is Annunciating
Step 1. Check for generator overloading.
If the generator is operating with a larger than rated load, shed load.
If the generator is operating with a rated or less than rated load, proceed to Step 2.
Step 2. Verify that the generator exciter field voltage requirements are compatible with the DECS-100.
If the exciter field voltage requirements are not compatible with the DECS-100, contact Basler
Electric Customer Service for recommendations.
If the exciter field voltage requirements are compatible with the DECS-100, proceed to Step 3.
Step 3. Replace the DECS-100.
If replacing the DECS-100 does not correct the malfunction, proceed to Step 4.
Step 4. Refer to the generator manual. Generator is defective.
Loss of Generator Sensing Indicator is Annunciating

Step 1. Verify that the voltage sensing leads are properly connected.
If the sensing leads are not properly connected, correct the connections.
If the sensing lead connections are correct, proceed to Step 2.
Step 2. For single-phase sensing, verify that E2 and E3 are connected.
If E2 and E3 are not connected, connect them both to phase C sensing voltage.
If E2 and E3 are properly connected, proceed to Step 3.
Step 3. Verify that the sensing potential transformer (if used) has the correct turns ratio and is
functioning properly.
If the sensing potential transformer has the wrong turns ratio or is malfunctioning, replace it.
If the sensing potential transformer is correct and functioning properly, proceed to Step 4.
Step 4. Verify that the generator output voltage is present on all phases.
If the generator is missing a phase, refer to the generator manual. Generator is defective.
If generator output voltage is balanced on all phases, proceed to Step 5.
Step 5 Replace the DECS-100.
Overexcitation Limiting Indicator is Annunciating

Step 1. Check for generator overloading.
If the generator is operating with a larger than rated load, shed load.
If the generator is operating with a rated or less than rated load, proceed to Step 2.
Step 2. Verify that the DECS-100 output (field) current limit is not set too low.
If the output current limit setpoint is too low, adjust for the proper setting.
If the output current limit is set properly, proceed to Step 3.
Step 3. Verify that the generator exciter field current requirements are compatible with the DECS-100.
If the generator exciter field current requirements are not compatible with the DECS-100,
contact Basler Electric Customer Service for recommendations.
If the generator exciter field current requirements are compatible with the DECS-100, proceed
to Step 4.
Step 5. Refer to the generator manual. Generator is defective.
Underexcitation Limiting Indicator is Annunciating

Step 1. Verify that the DECS-100 generator voltage setpoint is not being driven to a lower level.
The setpoint can be affected by the Raise/Lower contact inputs or by the Auxiliary input.

Step 2. Verify that the DECS-100 output (field) current limit is not set too low.
Adjust the field current limit as needed.
Step 3. Use the connection diagrams of Section 4, Installation to verify that the sensing voltage and
current connections to the DECS-100 provide the proper phasing.
Correct the sensing voltage and current connections as needed.
Step 4. Verify that the generator exciter field current requirements are compatible with the DECS-100.
If the generator exciter field current requirements are not compatible with the DECS-100,
contact Basler Electric Technical Sales Support for recommendations.
If the generator exciter field current requirements are compatible with the DECS-100, proceed
to Step 5.
Step 6. Refer to the generator manual or contact the generator manufacturer.
Underfrequency Active Indicator is Annunciating

Step 1. Verify that the generator is operating at rated speed.
If the generator is not operating at rated speed, adjust the generator speed.
If the generator is operating at the rated speed, proceed to Step 2.
Step 2. Verify that the underfrequency setpoint is correct.
If the underfrequency setpoint is incorrect, adjust it to the correct value.
No Droop
Step 1. Verify that the DECS-100 52L/M contact input is open.
If the 52L/M contact input is not open, it must be opened to enable the droop function.
If the 52L/M contact input is open, proceed to Step 2.
Step 2. Verify that the DECS-100 52J/K contact input (if present) is closed or the Var/PF function is
disabled via BESTCOMS. Var/PF operation must be disabled for droop operation. If var/PF
operation is disabled, proceed to Step 3.
Step 3. Verify that the DECS-100 droop setting is not adjusted to 0% droop.
If the droop setting is adjusted to 0% droop, increase the setpoint above 0%.
If the droop setting is adjusted to above 0%, proceed to Step 4.
Step 4. Check for an open in the circuit connected to DECS-100 CT1 and CT2.
If there is an open circuit, repair as necessary.
If there is no open circuit, proceed to Step 5.
Step 5. Verify that all connections are correct according to Figures 4-6 through 4-9.
If connections are incorrect, correct the problem.
If connections are correct, proceed to Step 6.
Step 6. Verify that the load being applied to the generator for droop testing is not purely resistive.
If only a resistive load is being applied to the generator, apply an inductive load and retest.
If the load being applied to the generator is inductive, proceed to Step 7.
Step 7. Verify that your DECS-100 is compatible with the current sensing transformer (1 A or 5 A
secondary) being used. For example, a current sensing transformer with a 1 ampere output
rating would produce very little droop if your DECS-100 has a 5 ampere current transformer
input. Refer to Figure 1-1 to check the current transformer input of your DECS-100.
If the current transformer input is incorrect, replace the current sensing transformer or the
DECS-100 for compatibility.
If the current transformer input is correct, proceed to Step 8.
Step 8. If the above steps fail to correct the malfunction, replace the DECS-100 unit.

No Voltage Matching
Step 1. Verify that the Voltage Matching option was purchased and is enabled in the software.
If not enabled, use the BESTCOMS software to turn on voltage matching.
If voltage matching is enabled, proceed to Step 2.
Step 2. Verify that all connections are correct according to Figures 4-6 through 4-9 as required for the
Voltage Matching option of the DECS-100.
If the interconnection is incorrect, reconnect according to the appropriate interconnect diagram.
If the interconnection is correct, proceed to Step 3.
Step 3. Verify that the DECS-100 VM/VMC contact input is closed.
If the VM/VMC contact input is open, it must be closed to enable voltage matching.
If the VM/VMC contact input is closed, proceed to Step 2.
Step 4. Check for correct utility reference voltage on DECS-100 terminals B1 and B3.
If the interconnection is incorrect, reconnect according to the appropriate interconnect diagram.
If the interconnection is correct, check for open system fuses.
Verify that the potential sensing transformer, if used, is connected to DECS-100 terminals B1
and B3.
If potential sensing transformer connections are correct, proceed to Step 5.
Step 5. Verify that the generator output voltage setpoint is within 10 percent of the measured utility bus
voltage.
If the setpoint is too low or too high, adjust the setpoint to the appropriate level.
If the setpoint is correct, proceed to Step 6.
Step 6. If the above steps fail to correct the Voltage Matching malfunction, replace the DECS-100.

Bearings
Empfehlung für Wälzlagerfette Recommendation for lubrication
(anti-friction bearings)
Die im folgenden aufgelisteten Wälzlagerfette The following list of lubricants replaces the rec-
ersetzen die in unserem Betriebsvorschriften für ommendations for lubricants for anti-friction bear-
DSG / DIDBN / DIG – Generatoren aufgeführten ings you find in our manuals for DSG / DIDBN /
Empfehlungen für Wälzlager. DIG – generators.
Zugelassene Schmierfette für AvK – Generatoren: Approved lubricants for AvK generators:
• FAG Arcanol L71V • FAG Arcanol L71V

• BP Energrease LS3 • BP Energrease LS3
• Esso Beacon 3 • Esso Beacon 3
• Esso Unirex N3 • Esso Unirex N3
• Fuchs Renolit GA3 • Fuchs Renolit GA3
• Mobilux 3 und Mobilux EP3 • Mobilux 3 und Mobilux EP3
• Shell Alvania G3 • Shell Alvania G3
Für die Erstbefüllung verwendet AvK das Fett For the first filling during manufacturing, AvK uses
ESSO Unirex N3. ESSO Unirex N3.
Diese Liste erhebt keinen Anspruch auf Vollstän- This list does not submit any claim of complete-
digkeit, denn eine Mischbarkeit von lithiumverseif- ness, because a mixture of lithium-soap based
ten Fetten verschiedener Hersteller ist durchaus grease of different manufacturers is possible and
gegeben und somit können auch andere Quali- therefore other lithium-soap based quality grease
tätsfette der Konsistenz 3 auf Lithiumseifenbasis of grade 3 can be used.
verwendet werden.
Dennoch empfiehlt AvK, die Fette nicht unterein- Nevertheless, AVK recommends to re-grease with
ander zu mischen. the same selected brand.
Das verwendete Fett muss dauerhaft bis zu The type of grease that is used must be appli-
einer Temperatur von 130 °C betrieben werden cable for continuous temperatures up to
können. 130 °C.
AvK Deutschland GmbH & Co. KG AvK Deutschland GmbH & Co. KG
Bunsenstr. 17 Dreieich branch
85053 INGOLSTADT Benzstr. 47-49
GERMANY 63303 Dreieich
www.newage-avkseg.com Phone: +49(0)841-792-0 GERMANY
infoavkin@newage-avkseg.com Fax: +49(0)841-792-250 Phone: +49(0)6103-5039-0
Fax: +49(0)6103-5039-40
Technical Data
Technische Daten / Technical data DSG 74 L2-4
Nenndaten / nominal data
Leistung SN: 1500 kVA cos ϕ: 0,80
Rating p.f.
Spannung UN: 440 V Strom IN: 1968 A
Voltage Current
Frequenz f: 60 /s Drehzahl n: 1800 /min
Frequency Speed
Schutzart IP 23 with air inlet filter
Protection
Die Nenndaten sind bezogen auf Umgebungstemp. / Ambient air temp. 50 °C
The data are related to Kühlwassertemp. / Cooling water inlet temp. n/a
Aufstellhöhe / Altitude at site 1000 m
Isolationsklasse / Insulation class H
Erwärmung / Temperature rise F
Klassifikation / Classification ABS
Reaktanzen und Zeitkonstanten / Reactances and time constants
xd: 2,11 p.u. xq: 0,98 p.u. Td0': 3,99 s
xd': 0,16 p.u. xq': 0,98 p.u. Td': 0,29 s
xd'': 0,08 p.u. xq'': 0,09 p.u. Td'': 0,01 s
x2: 0,08 p.u. x0: 0,03 p.u. Ta: 0,02 s
Wirkungsgrad / Efficiency
1/4*PN 2/4*PN 3/4*PN 4/4*PN
η [%] p.f.=0.8 91,6 94,2 95,5 95,9
η [%] p.f.=0.9 91,7 94,4 95,8 96,2
η [%] p.f.=1.0 91,9 94,6 96,0 96,6
Kurzschlußdaten, Transiente / Short circuit data, transient data
Ik'': 25,9 kA Anfangskurzschlußwechselstrom (3~) / Initial short circuit current ( 3~)
iS: 49,4 kA Stoßkurzschlußstrom (3~) / Max. peak current (3~)
Ik : 5,90 kA Dauerkurzschlußstrom (3~) / Sustained short circuit current (3~)
Kc 0,53 Leerlauf-Kurzschluß-Verhältnis / Short circuit ratio
Mk2: 136 kNm Stoßkurzschlußmoment (2~) / Initial short circuit torque (2~)
dU' -13,6 % Trans. Spngseinbruch b. Nennlaststoß / TVD at rated load step
dSmax. 1430 kVA Max. Laststoß f. dU=15 % / Max. load step at low PF for TVD=15 %
Sonstige Daten / other data
2
Trägheitmoment J: 45 kgm Gewicht m: 4000 kg
Moment of inertia Weight
3
Kühlluftmenge QL: 2,9 m /s Gesamtverluste 51 kW
Cooling air volume Total losses
Kühlwassermenge QW n/a m3/h Strahlungswärme 6,2 kW
Cooling water quantity Radiated heat
Notizen / remarks:
Rolls-Royce Marine AS
AvK offer P-05.31551/N rev. 2 item 4 - 6 - 7 - 8 03.11.2005
Alle Angaben gemäß VDE 0530, IEC 34 - zur Angebotserstellung All data according VDE 0530, IEC 34 - for offers
Order specification for AvK-Alternators FM 7.2-4
- technical -
67 27746 A002 / B002 / C002 / D002
Order specification
Issued by: Sales Department

Created by: Mrs. L. Göttler
Released by: Mr. E. Vogler
Date: 20.12.05
AvK order no. : 67 27746 A002 / B002 / C002 / D002

Customer : Rolls-Royce Marine AS Revision no.
1 Revision no. : 1 dtd. 12.12.05, 2 dtd. 20.12.05
2 Application / Project : A002: Pan United Alternator type: DSG 74 L2-4

Shipyard H170
B002: Pan United
Shipyard H171
C002: Pan United
Shipyard H177
D002: Pan United
Shipyard H178
3 AvK Offer no. : P-05.31459/N Quantity: 2 + 2 + 2 + 2
4 Factory Project no. : ---
5 Customer Order no. : PO 154997 +
154999 + 155500 +
155001
6 Delivery Date : A002: Week Mode of operation: Marine operation acc. SOLAS requirements
21/2006
B002: Week
32/2006
C002: Week
02/2007
D002: Week
16/2007
8 Marine operation:
9 Shipyard : Pan United
10 New building no. : A002: H170, B002: H171, C001: H177, D002: H178
11 Type of vessel : Container
12 Construction acc. to Classification society : ABS American Bureau of Shipping
13 Inspection acc. to Classification society : ABS American Bureau of Shipping
14 Supply type : Bow- / Sternthruster
15 Prime mover : Shaft alternator connected to gearbox (PTO)
17 Rated data Rules, Standards
18 Output [kVA] : 1500 Standard: VDE 0530, EN 60034, ABS
19 Cos Phi : 0,8 R. I. S. degree: N
20 Voltage [kV] : 0,44 Insulation class: H
21 Current [A] : 1968 Temperature rise: F
22 Frequency [Hz] : 60 Ambient temperatur [°C]: 50
23 Speed [min-1] : 1800 Altitude at site [m]: sea level
24 Technical data
25 Circuit diagram : Order phase: Z 2826.024 + Z 2778.215 06.12.2005/wz 1
26 Winding data : WD 1621 06.12.2005/wz 1
27 Efficiency : See project data sheet dated 03.11.2005
28 Rated load cos phi = 0,8 [%] : 95,9
29 Rated load cos phi = 1 [%] : 96,6
30 Efficiency tolerance : Acc. VDE 0530, EN 60034
31 Reactances, time constants : See project data sheet dated 03.11.2005
32 Overspeed : 1,2 x nominal speed for 2 min
33 Operating voltage range : +/- 5 % acc. EN 60034-1, zone A cont. operation
+/-10 % at no-load for synchronisation, short-term operation only
34 Operating frequency range : +/- 2 %, acc. EN 60034-1, zone A
35 Parallel operation : Parallel with other generators for load take-over
36 Overload capability : 10 % for 1 hour every 6 hours or 50 % for 30 sec. (acc. IEC)
37 3-phas. sustained short circuit current : 3 x rated current for max. 5 sec
Revision:
K dated 08.08.2005
Document:
27746-PH.xls AvK Deutschland GmbH & Co. KG Page 1 / 2
Order specification for AvK-Alternators FM 7.2-4
- technical -
67 27746 A002 / B002 / C002 / D002
53 Design details, general
54 Design : B3 / IM1001
55 AvK-project drawing : DG 500-072/R0740002 1
57 Center height : 500 mm
59 Type of prime mover : PTO, elastic coupling
63 Rotation facing alternators drive end : …A102 + B102 + C102 + D102: CW,
…A202 + B202 + C202 + D202: CCW
64 Surface treatment : Standard primer with paint finish colour RAL 6019
65 Dynamic balancing : G2,5 acc. ISO 1940 with half key at shaft end
70 Enclosure, cooling type
71 Enclosure alternator : IP 23 (SOLAS conform)
72 Enclosure terminal box : IP 54
73 Cooling type : IC 01, open circuit
74 Air filter at air inlet : Standard dust filter (stainless steel or plastics)
77 Coolant : Ambient air
98 Bearing arrangement + Lubrication
99 Bearing design : Antifriction bearing, regreasable
100 Calculated lifetime : 30.000 operating hours
116 Terminal box + Accessories, Current transformers
117 Location main terminal box (seen on DE) : …A102 + B102 + C102 + D102: right hand side, 2
…A202 + B202 + C202 + D202: left hand side
119 Cable connection : Cable entry from the top 2
121 Cable gland plate : Non-magnetic panel, undrilled, without cable glands
123 Star point arrangement : 4 terminals, starpoint connected in terminal box
124 Location auxiliary terminal box (seen on DE) : …A102 + B102 + C102 + D102: right hand side,
…A202 + B202 + C202 + D202: left hand side
126 Supplier of current transformers : Supplied by AvK
127 Current transformers, starpoint side : Single core
128 - Primary current [A] : 2000
129 - Secondary current [A] : 1
130 - Class : 5P10
131 - Burden [VA] : 15
132 - Standard test report for CTs : Yes in english language
141 Voltage regulation system
142 Voltage regulator : Basler DECS-100
148 Power supply of voltage regulator : Auxiliary winding
149 Regulator location : Loose for panel mounting
152 Transformer for actual value measuring : CT and VT included and built in alternator
154 Instrumentation
155 Temperature detection stator windings : 2 x 3 PT100
156 Bearing temperature detection : 1 PT100 per bearing
162 Anticondensation heater built-in : Supply voltage 230 V +-10% VAC 1-ph., 1
Power required 350 W
168 Works tests
169 AvK-standard tests : "Repeat Test Volume" acc. AvK Specification SP 8.3-0
170 Special tests : According ABS American Bureau of Shipping
171 Works tests witnessed by client : Will be advised on request
174 Documentation/Dates
175 Dimension drawing : 13.12.05
177 Shaft drawing with moment of inertia : 12.12.05
178 Connection / terminal plan : 20.12.05
179 Drawings also as *.DXF-file : Yes
180 Operating manuals, spares lists : With alternator delivery
181 Inspection sheet : 2 weeks after works test
182 Certificates acc. to Classification society : ABS American Bureau of Shipping, marking "LYSKOPI"
183 Documentation language : English
184 No. of copies : 5-fold per each ship (total 20 copies)
185 CD-Rom : Included
186 Labeling : English
Revision:
K dated 08.08.2005
Document:
27746-PH.xls AvK Deutschland GmbH & Co. KG Page 2 / 2
Client/Kunde : NEWAGE AvK Romania S.A. 2.290400
B. dul Decebal 116 A
Craiova
1100
Rumänien
Ref. : AA06022548 Ref.6727746A002 ELEQ Ref : 06-04-180 Metering
49980 1 Protection
Lighting
ELEQ Set/Satz: 06017357

Position ELEQ Transformer Number/Stromwandler Nummer
Transformer/Stromwandler 1 : 49980-SPEC1 06017357-1
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
ELEQ® helps its customers in mastering electricity by providing products and solutions
ELEQ® delivers worldwide from Germany and the Netherlands
ELEQ® develops, produces and markets under the brandnames FAGET® and KWK® PLEASE VISIT WWW.ELEQ.COM FOR A COMPANY OVERVIEW
Testcertificate/Prüfprotokoll : 06017357-1
Specification ELEQ :49980-SPEC1 DGS 420/80/60
Ratio/Nennübersetz. :2000/1A
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Insulation/Isolation :0.72/3/- kV
Metering
Protection
Lighting
Ratio/Übersetzung VA Error/ Angle/ Error/ Angle/ Error/ Angle/ Error/ Angle/ Error/ Angle/
Fehler Winkel Fehler Winkel Fehler Winkel Fehler Winkel Fehler Winkel
(%) (min) (%) (min) (%) (min) (%) (min) (%) (min)
1.00 Ip
2000/1 (S1-S2) 15.0 +0.44 +0.9
Ratio/Übersetzung 2000/1
Terminals/Anschlüsse S1-S2
Rsec Ohm 10.43
Rct (75°C) Ohm 12.68
Overvoltage interturn test/Windungsprüfung

On full winding/Voller Bereich : 4.5kV at/bei 0.2 x Ip
Tamb : 20°C
Check/Prüfung P Class/Faktor : 5P 10
2000/1A:Uexc = 263V -> Iexc = 5mA (Max. 500mA) OK
Composite Error/Gesamt Fehler: 0.05% OK
Tested and found in accordance with the requirements of / Dieser Checked for/Geprüft:
Stromwandler ist geprüft und für richtig befunden nach den Bestimmungen * Polar.
VDE 0414 / IEC 60044 * Accuracy Class/Genauigkeitsklasse
* Overvoltage Interturn Test/Windungsprüfung
Signed/Unterzeichnung: Dat. : 12-05-2006 * Composite Error/Gesamtmessabweichung
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Metering
Protection
Lighting
1.00 Ip
2000/1 (S1-S2) 15.0 +0.39 +1.3
Rsec Ohm 10.44
Rct (75°C) Ohm 12.69

Tamb : 20°C
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Metering
Protection
Lighting
1.00 Ip
2000/1 (S1-S2) 15.0 +0.45 +0.5
Rsec Ohm 10.47
Rct (75°C) Ohm 12.73

Tamb : 20°C
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Client/Kunde : NEWAGE AvK Romania S.A. 2.290400
B. dul Decebal 116 A
Craiova
1100
Rumänien
Ref. : AA06022548 Ref.6727746A002 ELEQ Ref : 06-04-180 Metering
49980 1 Protection
Lighting
ELEQ Set/Satz: 06017358

Position ELEQ Transformer Number/Stromwandler Nummer
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Metering
Protection
Lighting
1.00 Ip
2000/1 (S1-S2) 15.0 +0.45 +0.3
Rsec Ohm 10.48
Rct (75°C) Ohm 12.74

Tamb : 20°C
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Metering
Protection
Lighting
1.00 Ip
2000/1 (S1-S2) 15.0 +0.42 +1.7
Rsec Ohm 10.44
Rct (75°C) Ohm 12.69

Tamb : 20°C
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________
Burden/bürde :15VA
Class/Klasse :5P 10
Freq. :60 Hz
Ith :100 kA/1 sec.
Metering
Protection
Lighting
1.00 Ip
2000/1 (S1-S2) 15.0 +0.46 +0.5
Rsec Ohm 10.42
Rct (75°C) Ohm 12.67

Tamb : 20°C
D. Wollhöwer
______________________________________________________________________________________________________________________________________________________

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Contents

1 General Notes and Instructions

Rolls-Royce Marine AS 07/2006

1.1 Important notes for users The technical information

The operating instructions are to be kept Any unauthorized modifications and

2. Safety Precautions At particular dangerous points on the

Beside all safety notes in the operating Transportsicherungen.

Maschine nicht betriebsfähig!

Danger! This sign is mounted when the installation

All safety devices like covers, barriers and

ABSTANDSMAß-PROTOKOLL For operating the electrical machine the

If damages that were not noticeable by the

3.4 Unloading the generator

The unloading has to be performed in

Please refer to the freight

3.5 Storage of the generator

After unloading, the

Wrapped parts and assessories must not

The machine and packages have to be

If it is planned to store the

AvK Deutschland GmbH & Co. KG

Order No.: .............................................................

Generator Type: .............................................................

Operation Hours: .............................................................

Bearing design: Roller bearing o

Pos. 1.1 - 1.19

II. Mechanical Inspection

Pos. 2.1 - 2.20

III. Test Run

Pos. 3.1 - 3.14

IV. Maintenance Result

AvK Deutschland GmbH & Co. KG / Service Date: 22.07.2002

a) Location: building o marine o

b) Atmosperic conditions: dry o high humidity o

c) Ventilation: unrestricted o adequate o

a) Site duty: single o parallel o idle o

b) Duty cycle: 24 hours o daily o occasionally o standby o

c) Load condition: inductive o non linear o

d) Operation: manned o unmanned o

a) Dirt content: slight dust o light layer dirt o

b) Corrosion: none, very little o steel/iron o

c) Engine: Type: ....................

AvK Deutschland GmbH & Co. KG / Service Date: 22.07.2002

o 1.1 Examination of cable entry and cable shoes o

o 1.2 Examination of strain relief of connecting power cables o

o 1.3 Check of fixation of transformers installed o

o 1.4 Examination of cable entry and cable shoes o

o 1.5 Check of strain relief of connection cables o

o 1.6 Insulation test of stator windings o

o a) Stator winding phase U against ground o

o b) Stator winding phase V against ground o

o c) Stator winding phase W against ground o

1.7 Insulation test of stator windings

o a) Stator winding phase U against phase V o

o b) Stator winding phase U against phase W o

o c) Stator winding phase W against phase V o

o 1.8 Resistance measurement of stator o

AvK Deutschland GmbH & Co. KG / Service Date: 22.07.2002

o 1.9 Check and re-tightening of all screws and nuts o

o 1.10 Cleaning and examination of insulators for cracks o

o 1.11 Re-tightening of contact screws and nuts on o

o 1.12 Resistance measurement of auxiliary windings o

o 1.13 Insulation test of auxiliary windings o

o 1.14 Examination of anti-condensation heater o

Date: ________