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COMPONENT MAINTENANCE MANUAL
with
ILLUSTRATED PARTS LIST
BRAKE ASSEMBLY
PART NUMBER
5003096, 5003096-1, 5003096-3, 5003096-4,
5003096-5, 5003096-6 and 5003096-7
0B9R9
Attached to this transmittal letter is Revision No. 9 of AP-455 (basic issue dated 01
August 1975).
REVISION NO. 9 CONTAINS ALL PAGES OF THE MANUAL. Pages which have been added or
revised are outlined below, together with the Highlights of the revision.
The purpose of Revision No. 9 is to add temporary revision and to do a general update to the
manual. All changes are highlighted in the Description of Change that follows.
Please retain all previous HIGHLIGHTS pages inserting them into this manual for future reference.
Highlights
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HIGHLIGHTS
REVISION NO. 8 CONTAINS ALL PAGES OF THE MANUAL. Pages which have been added or
revised are outlined below, together with the Highlights of the revision.
Please retain all previous HIGHLIGHTS pages inserting them into this manual for future reference.
The purpose of Revision No. 8 is is to incorporate Temporary Revision 32--8 and 32--9 and update the
manual in accordance with procedures used at Aircraft Braking Systems Corporation.
Service Bulletin List, Revised to indicate current revisions of Service Bulletins consid-
List of Effective Pages, Revised to reflect added, revised, and/or deleted pages.
pages 1 and 2
Introduction, Revised to latest Introduction and current field office address list.
pages 1 through 4
Highlights
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BRAKE ASSEMBLY 5003096
All section as required Added Acetone, Specification ASTM D329 as a replacement for
Methyl Isobutyl Ketone. Updated CAUTIONS and WARNINGS.
Changed BARS to BAR. Added equivalent for MIL--C--5541.
Changed MIL--H--5606 to MIL--PRF--5606.
Restructured and rewrote some test for clarity.
Made small editorial changes that did not change content.
page 6 Added 150B, 150C, 151, 152, 153, 153A, 210B and 210C to Key
for Figure 1.
Revised paragraphs C. and D.
page 102 Added specification SAE AMS 2518 for antiseize compound.
page 109 Added Rockwell B test to Figure 104. Added * and footnote.
page 403 Added 150A grip and tube subassembly to paragraph 2.F.
Highlights
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BRAKE ASSEMBLY 5003096
page 505 Added 210B and 210C insulators to paragraph 10. and revised
text. Paragraph 12. moved to page 506 because of the new text
added to paragraph 10.
page 509 Added self--adjusting swage tube and adjuster swage information.
paragraph 15.
pages 601 and 602 Updated Repair Materials list with current addresses
pages 605 and 606 Added 120A, 180A, and 200A to Figure 602.
page 618 Added disk insulators 210B and 210C to paragraph 12. and revised
the text in the paragraph.
pages 626 thru 631 Added Service Bulletin information on replacing grip and tube
subassemblies with swage tube subassemblies.
pages 632 thru 634 Added Service Bulletin information on inspect brake subassembly
and replace rotating disk if wear is observed.
Highlights
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BRAKE ASSEMBLY 5003096
pages 634 thru 636 Added Service Bulletin information on rotor modification for Brake
Assemblies 5003096--5 and --7.
Repair No. 2 Added new repair No. 2 for repairing damaged expander plugs.
pages 601 thru 603
pages 701 thru 708 Changed hydraulic pressure fluid specification to MIL--PRF--5606.
Added Pliobond 20 as alternate to Pliobond 5001.
Added additional disk insulators 210A and 210C.
Added swage tube information.
page 707 Added if used to CAUTION for grip and tube subassembly.
Added swage tube subassembly information in paragraph 4.J.
page 1002 Moved Cage codes to front of section and updated CAGE codes.
Highlights
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RECORD OF REVISIONS
Record of Revisions
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SERVICE BULLETIN/SERVICE LETTER LIST
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LIST OF EFFECTIVE PAGES
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LIST OF EFFECTIVE PAGES (CONTINUED)
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TABLE OF CONTENTS
SUBJECT PAGE
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
1. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
2. Disassembly Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 301
CLEANING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
1. Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
3. Rotating Disk. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 501
4. Stationary Disk Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
5. Backing Plate Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 502
6. Pressure Plate Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
7. Brake Housing Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 503
8. Piston . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
9. Brake Bolts and and Self-Locking Nuts . . . . . . . . . . . . . . . . . . . . . 506
10. Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
11. Return Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
Table of Contents
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TABLE OF CONTENTS (CONTINUED)
SUBJECT PAGE
CHECK (CONT.)
REPAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
1. Repair Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
2. General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
3. Straightening Procedures for Pressure Plate, Backing Plate and Disks 602
4. Replacing Wear Pads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 603
5. Repair of Rotating Disk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 605
6. Repair of Stationary Disk Subassembly. . . . . . . . . . . . . . . . . . . . . . 605
7. Repair of Torque Tube . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
8. Repair of Backing Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
9. Repair of Pressure Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 614
10. Repair of Housing Subassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
Table of Contents
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BRAKE ASSEMBLY 5003096
TABLE OF CONTENTS (CONTINUED)
SUBJECT PAGE
Table of Contents
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
INTRODUCTION
This manual is written according to Air Transport Association Specification No. 100 for the overhaul
and/or maintenance of the Meggitt Aircraft Braking Systems (MABS) (MABS® is the registered
trademark of Meggitt-USA) assembly(ies) included. THIS MANUAL IS APPLICABLE ONLY FOR
THE OVERHAUL OF THE INCLUDED MABS PRODUCT(S) WITH ONLY MABS PRODUCED OR
APPROVED PARTS AND APPROVED PROCEDURES. THE USE OF UNAPPROVED PARTS OR
THE OMISSION OR ALTERATION OF APPROVED PROCEDURES NEGATES THE VALIDITY OF
THIS MANUAL.
The person or facility that uses unapproved procedures or omits recommended procedures to do
an overhaul or maintenance to MABS products may not rely on this manual, must do so at their own
risk and must assume product liability. All torque values and specific limits apply only to MABS
approved parts/products and must be obeyed. Any alternative procedures, limits, or materials (if
consented to in writing by MABS) must not decrease the performance of the assembly.
The Illustrated Parts List of this manual lists and illustrates only the approved parts required to do
maintenance to the assemblies in this manual. The use of unapproved parts in these assemblies
may change the product's performance capability and will nullify the product warranty. The person
or facility that puts unapproved parts in the assemblies may not utilize this manual, must do so at
their own risk and must assume product liability.
All dimensions and other values are in English units followed by the SI (International System) units
in parentheses. Illustration dimensions are in inches with millimeter conversions in parentheses
unless specified. Dimensions of standard tools or parts are in English units where there are no
equivalent metric tools or parts. Illustrations are for reference only and are not to scale.
Meggitt Aircraft Braking Systems represents that the information contained in this manual is valid
only for use with MABS approved parts and procedures and was current at the time of publication
and verified by comparison to engineering documentation.
If this manual and the aircraft maintenance manual do not agree on the aircraft interface
connections, use the aircraft maintenance manual. This manual may give component functions that
may or may not be used when installed on the aircraft.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
NOTICE
The cost for this manual includes printing and shipping costs only and does not
include purchase of the data or design. It does not give the purchaser any rights or
patent to print or make parts from this data.
SAFETY SUMMARY
Obey all manufacturer's Warnings and Cautions for all materials specified in this
manual. In this manual, Warnings and Cautions come before the procedure to which
they apply. Failure to obey a Warning may cause personal injury. Failure to obey a
Caution may cause damage to equipment or components. Wear protective clothing
approved for the materials and tools being used.
CONFORMANCE NOTICE
This assembly for commercial transport usage has a "TSO" marking which identifies
it as having been fully laboratory tested and qualifies to the applicable Federal
Aviation Administration (FAA) regulations.
The conditions and tests required for TSO approval of this article are minimum
performance standards. It is the responsibility of those installing this article on or
within a specific type or class of aircraft to determine that the aircraft installation
Although this commercial transport category assembly may have been tested and
qualified to the specification requirements of the applicable airframe manufacturer
and certified on the applicable aircraft, it is the responsibility of the installer to
determine that the assembly maintained in accordance with this manual is approved
for installation.
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BRAKE ASSEMBLY 5003096
The use of parts manufactured by sources other than MABS and not approved by
MABS in any assembly that has the MABS name and TSO marking will relieve
MABS of any warranty obligation relating to the assembly upon which the
unapproved part has been installed and will relieve MABS of all product liability
responsibility for that assembly or any other assemblies on the aircraft and the
aircraft it may be used on.
The FAA regulations subject Meggitt Aircraft Braking Systems, the airframe
manufacturer and the operator, to constant surveillance to assure that proper quality
assurance, material and processing controls are maintained in order to provide
replacement parts that are the same quality as the parts originally certified in this
assembly.
ON-CONDITION MAINTENANCE
Each operator must schedule maintenance based on the condition of his equipment.
Meggitt Aircraft Braking Systems recommends that on-condition maintenance be
performed.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
1. General
B. The tri-metallic brake assembly is a hydraulically operated unit. The brake assembly can
be used interchangeably for either right-or-left hand installation.
C. Each main landing gear strut uses two brake assemblies, or a total of four brakes per
aircraft. The two brakes on each strut are bolted together, one on each side of the strut.
Two longer bolts extend through both brakes, only one long bolt is provided with each
brake.
2. Description
B. Each brake assembly consists of a housing subassembly, torque tube, pressure plate
subassembly, backing plate subassembly, two rotating disks, one stationary disk
subassembly, five pistons, insulator disks, four return mechanisms, hydraulic fittings,
preformed packings, packing retainer bolts, washers and self-locking nuts.
C. The brake housing is made from forged aluminum alloy. The hydraulic system permits
simultaneous brake actuation to the five pistons incorporated in the housing through fluid
passages interconnecting the piston cavities. Each housing has one inlet and bleeder
port. A torque leg at the top of the housing prevents rotating of the brake on the axle
during braking.
D. The housing contains five pistons. Each piston is sealed against fluid leakage by a
preformed packing and a backup ring, installed into the grooves of the housing piston
cavities. The piston cavities are interconnected by drilled passages to provide
E. Four return mechanisms installed in the housing provide brake release and automatic
adjustment of the brake to compensate for wear of the friction surfaces. Each return
mechanism consists of a return spring housing, spring, spring guide and retaining ring,
return pin, grip and tube or swage and tube subassembly and self-locking nut.
3. Operation
A. Two rotating disks, driven by radial tangs engaging keyway slots in the wheel, rotate on
either side of a stationary disk keyed to the torque tube. The stationary disk, pressure
plate and backing plate provide rubbing surfaces for the rotating disks. The backing plate
and torque tube are bolted to the housing.
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BRAKE ASSEMBLY 5003096
100 90
170A OR 100 190
170B
90
190A
170
50
30
20 1
FOR 5003096-1 OR
5003096-3 ASSEMBLY
100
170B
90A
190A
130
330 10
40
220 60
210 OR
210A
80 OR
FOR 5003096-4 AND 240 180 110 OR
324332-001-01.CGM
80A
5003096-6 ASSEMBLY 110B
230 200 OR 120 OR
200A 120A
NOTE:
1 BRAKE BOLT (20) INSTALLED FROM BACKING PLATE SUBASSEMBLY (50) SIDE
Figure 1
Brake Assemblies 5003096, -1, -3, -4 and -6 (Sheet 1 of 4)
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BRAKE ASSEMBLY 5003096
152 OR 152A
153
151
260 160
140
250
280 270 160
150 150B
290
Figure 1
Brake Assemblies 5003096, -1, -3, -4 and -6 (Sheet 2 of 4)
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BRAKE ASSEMBLY 5003096
90B OR 90C
100A
190B
50
330B
1 20A
10
130B
30
10
40A
220
70
210B OR
210C 180
60
240 OR 240A
230
170C 80
200 OR
200A
110A
340 120
400
320
290
310
324332-001-03.CGM
NOTE:
1 BRAKE BOLT (20A) INSTALLED FROM BRAKE HOUSING SUBASSEMBLY (330B) SIDE
Figure 1
Brake Assemblies 5003096-5 and 5003096-7 (Sheet 3 of 4)
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BRAKE ASSEMBLY 5003096
280 270
160A
140
260
250
150A
152 OR 152A
153A
151
324332-001-04.CGM
150C
Figure 1
Brake Assemblies 5003096-5 and 5003096-7 (Sheet 4 of 4)
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
Table 601
Key To Figure 1
-1. RF 153A. SPACER TUBE
10. SELF-LOCKING NUT 160. RETURN PIN
20. BRAKE BOLT (LONG) 160A. RETURN PIN
20A. BRAKE BOLT (LONG) 170. PRESSURE PLATE SUBASSEMBLY
30. COUNTERSUNK WASHER 170A. PRESSURE PLATE SUBASSEMBLY
40. BRAKE BOLT 170B. PRESSURE PLATE SUBASSEMBLY
40A. BRAKE BOLT 170C. PRESSURE PLATE SUBASSEMBLY
50. BACKING PLATE SUBASSEMBLY 180. RIVET
60. RIVET -180A. RIVET
70. RIVET 190. WEAR PIN
80. WEAR PAD 190A. WEAR PIN
80A. WEAR PAD 190B. WEAR PIN
90. ROTATING DISK 200. WEAR PIN
90A. ROTATING DISK 200A. WEAR PIN
90B. ROTATING DISK 210. DISK INSULATOR
90C. ROTATING DISK 210A. DISK INSULATOR
100. STATIONARY DISK SUBASSEMBLY 210B. DISK INSULATOR
100A. STATIONARY DISK SUBASSEMBLY 210C. DISK INSULATOR
110. RIVET 220. PISTON
-110A. RIVET 230. PACKING RETAINER
110B. RIVET 240. PREFORMED PACKING
120. WEAR PAD 240A. PREFORMED PACKING
120A. WEAR PAD 250. RETAINING RING
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BRAKE ASSEMBLY 5003096
B. The brake assembly is actuated by hydraulic pressure. When brakes are applied,
pressure enters the housing and acts equally on each piston. Piston movement presses
the pressure plate and the alternate rotating and stationary disks against the back plate
to produce the braking action. Upon release of the pressure, brake return springs return
the pressure plate and pistons to the off position.
When the brake return springs return the pressure plate to the released position, the
built-in clearance between the pressure plate and disks remains at a preset constant for
brakes using swage and tube subassemblies. As the brakes wear, the piston will
advance the swage through the swage tube subassembly.
The swage tube subassembly is held in place by the self-locking nut, the brake return pin
and the spacer tube. The action of the swage pulling through the swage tube
subassembly supplies the self-adjusting feature
D. Minimum operating clearance for the brake assembly is zero. Brake wear can be
determined by measuring the distance from the brake housing to the pressure plate as
shown in Figure 102. If the dimension from housing to the pressure plate adjacent to the
top pistons is 0.330 inch (8,38 mm) or greater for Brake Assemblies 5003096, -1, -3, -4
and -6 or 0.464 inch (11,79 mm) or greater for Brake Assemblies 5003096-5 and -7, the
brake should be removed for maintenance. The brake must be pressurized with 100 psig
(6,9 bar) when taking the wear measurement.
4. Leading Particulars
A. Brake Assembly 5003096-1 differs from the 5003096 assembly in the pressure plate
subassembly.
(1) The 5003096-1 pressure plate has a different pressure plate contour and wear
pads.
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BRAKE ASSEMBLY 5003096
B. Brake Assembly 5003096-3 is the same as Brake Assembly 5003096-1 except the
5003096-3 assembly has a different pressure plate contour.
(1) The pressure plate was modified to eliminate interference with torque link when
brakes are applied for added strut clearance.
C. Brake Assembly 5003096-4 is the same as the 5003096-3 assembly except the
5003096-4 assembly has chamfered rotating disk tangs.
D. Brake Assembly 5003096-6 is the same as the 5003096-4 assembly except for the
torque tube difference.
(1) The 5006905 torque tube is steel and the 9550634 torque tube is ductile iron. The
steel torque tube is an upgrade which will provide increased durability and fatigue
life.
E. Brake Assembly 5003096-5 is entirely different than all the other assemblies except for
backing plate, pistons, springs, spring guides, spring housings and bleeder. Brake
Assembly 5003096-5 does not have a milled out area on the large Wear Pad 5005119 for
strut clearance; therefore, it can only be used on the Lear 55 long axle aircraft (starting
with aircraft tail number 101, 107 and subsequent.
F. Brake Assembly 5003096-7 is the same as the 5003096-5 assembly except for the
difference in the materials used in the rotating disk. Rotating Disk 5006888-1 is also
approved as an alternate for Rotating Disk 5006888 used in Brake Assembly 5003096-5.
6. Brake Modifications
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
2. Test Setup
HYDRAULIC
TEST STAND
324332-101-01.CGM
0 TO 3000 PSIG
BRAKE ASSEMBLY
(0 TO 206,8 BAR)
HYDRAULIC FLUID
MIL-PRF-5606 INLET
Figure 101
Test Setup Block Diagram
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(1) Connect end fittings of a flexible hose to the bleeder plug (290) and submerge free
end of hose in a clean container partially filled with hydraulic fluid.
(2) While bleeding, hold brake housing perpendicular to the work surface with bleeder
and inlet parts at the highest position, simulating the installed position on the
aircraft.
D. Cycle brake two or three times between 0 and 500 psig (0 and 34,5 bar) pressure. Check
to see that all pistons extend and retract evenly and smoothly, and pressure plate
subassembly moves easily without binding. Apply 90 psig (6,2 bar) pressure and check
that rotating disks are clamped.
E. Apply 1500 psig (103,4 bar) pressure and hold for five minutes. Check for fluid leaks
around inlet, bleeder plug (290), bleeder adapters (310) and pistons (220). No leakage is
permissible around inlet, bleeder or bleeder adapters. Leakage around pistons must not
be more than one drop per minute.
F. Decrease the pressure to 30 psig (2,1 bar) and check for brake release. The brake
should have a minimum clearance of 0.010 inch (0,25 mm) under torque slot and
0.030 inch (0,76 mm) at 180° from torque slot, and the rotating disks should be free to
move.
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G. With 100 psig (6,9 bar) pressure applied, check brake assembly for wear. Check the
dimension from the housing subassembIy and pressure plate adjacent to the top pistons
as shown in Figure 102.
(1) For Brake Assemblies 5003096, 5003096-1, -3, -4 and -6; if this dimension is
0.330 inch (8,38 mm) or greater, the disk stack must be removed.
(2) For Brake Assemblies 5003096-5 and -7; if this dimension is 0.464 inch (11,79 mm)
or greater, the disk stack must be removed.
H. Decrease the pressure to 5 to 7 psig (0,35 to 0,48 bar) and hold for five minutes. Check
for fluid leaks around inlet, bleeder, bleeder adapter, and around pistons. No leakage is
permitted.
J. If leakage occurred around inlet, bleeder plug, bleeder adapter, check torque on bleeder
plug (290) and bleeder adapter (310). Refer to FITS AND CLEARANCES for correct
torque values. If leakage continues after torque check, replace preformed packings and
retest housing subassembly.
Figure 102
Brake Wear Measurement
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K. If leakage limits around piston were exceeded, or if pistons (220) did not extend and
retract evenly and smoothly during test, disconnect pressure source and remove housing
subassembly per DISASSEMBLY.
Remove leaking pistons (220) and check outside diameter of pistons and inside diameter
of piston cavity per CHECK. Check for, and remove, obstructions in fluid passages in
housing subassembly (330 or 330B).
Install new preformed packings (240) and packing retainers (230) and re-assemble brake
assembly as per ASSEMBLY AND STORAGE. Retest for leaks.
L. If the pressure plate subassembly did not move smoothly during brake cycling and if
rotating disks or stationary disk subassembly did not move freely on torque tube, remove
torque tube and disk stack per DlSASSEMBLY.
Do a check that subassembIies are flat within 0.015 inch (0,381 mm) and that stationary
disk fits freely on torque tube keys.
Do a check of the torque tube for damage to keys (refer to FITS AND CLEARANCES for
limits). If torque tube is damaged, or if disks do not move freely on keys, replace
defective subassemblies and reassemble brake per ASSEMBLY AND STORAGE.
M. Brakes bled and tested can be stored full of hydraulic fluid to minimize brake bleeding on
aircraft.
NOTE: Following bench testing, remove two short brake bolts (40 or 40A) from the top
two housing bolt holes and install one long bolt (20 or 20A) in each housing.
4. Fault Isolation
A. The following instructions provide a method for flushing brake assemblies after overhaul
to obtain a brake fluid cleanliness level acceptable for use on the aircraft. Flushing can be
done at the option of the operator.
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ACTUATE
BRAKE LEAKS
BRAKE
Figure 103
Fault Isolation Chart
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(2) Flushing procedure for brakes not equipped with flush (drain) plugs:
(a) Connect the hydraulic systems of the brake assembly to a hydraulic system
containing hydraulic fluid with a cleanliness level of 10 percent of the above
requirements and a capability of furnishing a minimum pressure of 100 psig
(6,9 bar).
(b) While flushing, hold the brake assembly perpendicular to the work table with
the bleeder ports at the lowest position and using the bleeder and inlet ports
furthest apart.
(c) Apply 100 psig (6,9 bar) pressure to the brake assembly and preflush the
brakes for 20 seconds. Then cycle the brake two or three times by closing and
opening the drain valves. (This will consume approximately 10 to 12 quarts
(9,46 to 11,36 liters) of fluid).
(e) Turn fluid flow off, open inlet ports, and allow brake to drip drain.
(f) Open supply line and flush brake for three minutes.
(g) Close supply line and drip drain brake assembly.
6. Sampling Procedure (Optional)
A. Use wide-mouth fluid sample bottles with screw tops, and a capacity of 100 milliliters.
(1) Wash thoroughly in a solution of detergent and hot water, and rinse twice in hot
distilled water.
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(3) Rinse the sample bottles with isopropyl alcohol to remove residual rinse water.
(5) Because of the danger of contaminating the bottle with particles from the screw cap,
place a small square of Saran or Mylar film, which has been thoroughly rinsed with
filtered solvent, over the mouth of the sample bottle before replacing the cap.
(1) DO NOT touch the rim of the bottle with the flushing hose.
(2) Put Saran or Mylar film over bottle opening and cap.
NOTE: Take a contamination sample from one brake in each group of ten.
A. General
(1) Components of the brake assembly that are suspected of having been overheated,
after a rejected takeoff or equivalent high energy input, must be checked for
hardness in accordance with Table 101.
(2) Two types of Hardness Test are available, Impression (Rockwell or Brinell), and
Conductivity (Eddy Current). Both types of testing are acceptable and can be used.
If a conductivity test indicates a housing is soft, this can be confirmed with an
Impression Test.
(a) Take all hardness readings in an area free from paint. If one of the four
readings is not similar to the other three, use the three similar readings.
(b) The maximum range of the housing hardness readings is: 2 RB or 4 Brinell
(% IACS does not apply).
(c) Only one hardness reading can be less than the minimum (if more than one is
less than minimum, the housing is too soft).
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(1) Do a hardness test on the brake housing subassembly at the locations identified in
Table 101.
(2) If the average of the readings is less than the acceptable minimum readings shown
in Table 101, the brake housing subassembly is soft and must be replaced.
(4) Refinish the areas where the paint has been removed as told in the REPAIR
section.
(1) Conductivity readings must be taken in the same location as specified for the Brinell
Test (See Table 101).
NOTE: To get correct readings, the surface finish (paint and anodize layer) in the
test area must not be loose and must be in good condition.
(a) Follow the procedures given in the instruction manual by the manufacturer of
the test instrument.
(c) Take several readings in the same area of the brake housing subassembly and
on the conductivity standard until the same reading is read again.
(d) Do not permit the conductivity standard to touch metal objects (pens, table,
etc.)
(e) Carefully hold the probe on the surface and do not move or slide the probe.
(3) Do a conductivity test using a calibrated eddy current instrument (with the
appropriate probe) on the areas specified above. Obtain readings at six equally
spaced areas (120 degrees apart).
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(4) If a reading over IACS 41.3% is obtained, the brake housing subassembly is
considered soft. The soft reading must be verified by the Brinell of Rockwell
impression test. If the soft readings are confirmed, the brake housing subassembly
must be replaced.
Table 101
Hardness Tests
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DISASSEMBLY
1. General
A. Refer to IPL Figure 1.
NOTE: See TESTING AND FAULT ISOLATION for operational test and fault isolation
procedures to establish condition of brake and determine extent of
disassembly required.
CAUTION: BE CAREFUL WITH ALL PARTS AND KEEP ALL PARTS CLEAN.
DO ALL MAINTENANCE IN A CLEAN ENVIRONMENT. PARTICLES OF
DUST OR LINT MAY CAUSE PROBLEMS WITH BRAKE OPERATION.
IF THE BRAKE ASSEMBLY IS NOT ASSEMBLED WITHIN 24 HOURS, THE
PROTECTION OF ALL PARTS AGAINST CORROSION AND DAMAGE IS
MANDATORY.
(2) The use of power wrenches for disassembly of a ferrous parts or parts threaded
directly into ferrous tapped holes, such as brake fasteners, is acceptable.
B. If brakes are removed for a reason other than wear and the brake stack is to be
continued or returned to service, the brake assembly and adjusters must be retained as a
unit and the brake stack must be retained as a unit. This will ensure the disks will be
re-assembled in the correct location and orientation (up/down) which will maintain the
wear measurement of the brake before it was disassembled.
B. Put brake assembly on a clean, flat work surface with backing plate up.
CAUTION: REPLACE THE BOLT AND/OR NUT IF IT IS TIGHTENED TO MORE THAN
110 PERCENT OF THE FINAL TORQUE VALUE.
TOO MUCH TORQUE WILL DAMAGE THE BOLT.
C. Remove two brakes from each aircraft strut by removing two self-locking nuts (10), long
brake bolts (20 or 20A) and washers (30).
D. Remove three self-locking nuts (10), bolts (40 or 40A) and washers (30) to release the
disk stack from brake housing subassembly.
NOTE: The use of power wrenches for disassembly of fasteners can decrease the
service life of bolts and nuts.
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E. Remove the backing plate subassembly (50), rotating disks (90, 90A, 90B or 90C),
stationary disk subassembly (100 or 100A) and torque tube (130, 130A or 130B) from
housing subassembly.
NOTE: Do not remove wear pads from stationary disk subassembly and backing plate
subassembly. Instructions for replacing wear pads are in REPAIR.
F. Remove self-locking nuts (140) from brake return pins (160 or 160A) to release return
mechanism, grip and tube subassemblies (150 or 150A) or swage tube subassemblies
(150B or 150C), return pins, and pressure plate subassembly (170, 170A, 170B or
170C).
NOTE: The reusable adjuster swage (151) can be removed by using a steel pin and
an arbor press to drive the swage back out of the tube (do not continue swage
through tube for removal). Adjusting swage tubes are not reusable and require
replacement.
NOTE: Do not remove wear pads from pressure plate subassembly unless necessary.
Instructions for replacing wear pads are given in REPAIR.
G. Carefully remove insulators (210, 210A, 210B or 210C) and pistons (220) from housing
subassembly.
H. Remove packing retainers (230) and preformed packings (240 or 240A) from piston
cavities of housing subassembly.
(4) Slowly relieve pressure on spring guide and separate spring guide (260), spring
(270) and return spring housing (280).
J. Remove bleeder plug (290), bleeder adapter (310) and preformed packing (320) from
housing subassembly (330 or 330B) bleeder port.
K. Remove protective plug (340) and preformed packing (320) from housing subassembly
(330 or 330B) inlet port.
L. Do not remove adhesive backed identification plates (350, 360, 380, 390, 400, 410 or
420) unless replacement is necessary or if paint has to be removed.
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CLEANING
1. Cleaning Materials
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2. Cleaning Procedures
B. Clean rotating disks (90, 90A, 90B or 90C), stationary disks (100 or 100A), backing plate
(50), and pressure plate (170, 170A, 170B, or 170C) with compressed air. Use a soft wire
brush where necessary.
C. Clean all other metal parts by immersing in dry-cleaning solution per Specification
MIL-PRF-680 or ASTM D329. Use a soft bristle brush to remove hardened grease, dust
and dirt.
D. Dry all metal parts thoroughly after cleaning, using filtered and dried compressed air.
NOTE: Make sure that foreign materials have been removed from all cavities,
threaded holes, pockets and other areas where entrapment might occur.
E. Preformed packings (240 or 240A and 320) should be replaced at each overhaul. If
packings must be reused, clean preformed packings with isopropyl alcohol, Specification
TT-l-735. Dry with a clean, soft cloth.
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F. Clean insulator recess of piston and surface of insulator of all film, dirt or remnants of old
cement with naphtha or lead-free gasoline.
G. Clean grip and tube subassembly (150 or 150A) tubes or adjuster swage (151) by
rubbing with a soft bristle brush or rubbing with a cloth dipped in acetone ASTM D329, or
equivalent, to remove contaminants and build-up of brass on tubes.
After cleaning, dip grip and tube subassembly (150 or 150A) or adjuster swage (151) into
Rust Veto 4214 and cycle only the grips several times. Do not cycle adjuster swage in
new tube.
NOTE: Grip-tubes and adjuster swages must not be cleaned by tumbling, polishing
compounds, or with wire brushes. This type cleaning polishes or grinds away
the finish requirement that is necessary to give consistent optimum results with
respect to load.
H. Use the procedures below to clean steel and aluminum parts to remove grease, dust or
dirt.
NOTE: Use Blue Gold Industrial Cleaner in the detergent cleaning unit with
agitating platform.
NOTE: Use Blue Gold Spray Wash in the cleaning spray wash cabinet. The Blue
Gold Spray Wash contains an anti-foaming additive. Use a dilution rate of
2% (2 parts Blue Gold spray wash to 100 parts water).
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(2) Select the cleaning time to produce clean parts without causing signs of corrosive or
discoloring effects on the metals.
NOTE: Aluminum parts cannot be in the cleaning agent for more than one (1)
hour.
NOTE: The cleaning process should not damage the paint and protective
coating.
(3) As soon as the parts are removed from the cleaning process, rinse the parts with
fresh hot water to remove the cleaning agent residue.
(4) Thoroughly dry the parts with low pressure 15 psig (1.03 bar) filter air, or with dry
nitrogen to eliminate all traces of moisture. The parts can be put in a low humidity,
warm oven for several minutes to make sure they are dried completely.
NOTE: Make sure the unwanted materials and solvents are removed from all
holes. Make sure the unwanted materials and solvents are removed from
the holes that have threads. Make sure the unwanted materials and
solvents are removed from the pockets.
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(2) Clean the part to be stripped according to the Cleaning Procedures paragraph.
(3) Seal all holes that have threads and piston cavities as necessary.
(4) Use the dry-stripping procedure to remove the paint as shown in Figure 401 and as
follows:
(a) The media (dry-stripping abrasives) is effective only when used with the
appropriate equipment. Depending on operator requirements, check with
these (or other suitable) manufacturers for advice and application information
concerning their particular equipment.
(b) Refer to Cleaning Materials paragraph for the applicable dry-stripping abrasive
and equipment.
WARNING: DO NOT TOUCH THE HOT WATER WHEN THE BRAKE HOUSING IS
FLUSHED. HOT WATER CAN CAUSE BURNS.
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POLYEXTRA® POLYPLUS®
HARDNESS 3.0 ± .25 3.5 ± 0.25
(Mohs Scale)
NOTES:
Figure 401
Recommended Dry-Stripping Variables
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(7) Make an inspection of the brake housing and repair the brake housing, if necessary,
after the paint is removed as told in the CHECK and REPAIR sections.
(8) After the brake housing is repaired, apply chemical film solution, Specification
MIL-DTL-5541 or SAE AMS 2473, and paint to the brake housing as told in the
REPAIR section.
NOTE: To get correct values, the paint must be removed from parts before the dye
penetrant inspection or the magnetic particle inspection is done. If the paint is
not loose and is in good condition, the removal of paint before an eddy current
inspection is not necessary.
(3) Seal all holes that have threads and piston cavities as necessary.
(4) Use a paint brush to apply paint removal agent (ShipShape® Resin Cleaner or
(6) Clean the brake housing, two times, with water that has a temperature between
160° to 180° F (71,1° to 82,2° C).
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(8) Make an inspection of the brake housing and repair the brake housing, if necessary,
after the paint is removed as told in the CHECK and REPAIR sections.
(9) After the brake housing is repaired, apply chemical film solution, Specification
MIL-DTL-5541 or SAE AMS 2473, and paint to the brake housing as told in the
REPAIR section.
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THIS PAGE
KEPT
BLANK
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CHECK
1. Reference
REFERENCE NAME
AP-763 Meggitt Aircraft Braking Systems
Nondestructive Testing Manual with Publications Department - D648
Procedures for Ultrasonic Inspection (32-42-04), 1204 Massillon Road
Eddy Current Inspection (32-42-05) and Akron, OH 44306-4186
Magnetic Particle Inspection (32-42-06) Ph: 330-796-8081
Penetrant Inspection (32-42-07) Fax:330-796-9805
2. General
B. Visually examine all of the parts for cracks, wear, structural damage, corrosion and
damaged threads. Replace all parts that have cracks, structural damage, thread damage
or are worn more than the limits given. Repair small scratches and corrosion.
C. Components of the brake assembly that are suspected of having been overheated after
going through a high-energy stop must be checked for hardness in accordance with the
instructions in TESTING AND FAULT ISOLATION.
NOTE: If brakes are removed for a reason other than wear and the brake stack is to
be continued or returned to service, the brake assembly and adjusters must be
retained as a unit and the brake stack must be retained as a unit. This will
ensure the disks will be re-assembled in the correct location and orientation
(up/down) which will maintain the wear measurement of the brake before it
was disassembled.
A. Check rotating disk subassembly for cracks and check disk relief slot terminal holes for
cracks and corrosion. Replace cracked disks. Remove corrosion, rust pits and minor
damage as specified in REPAIR.
B. Check disks for wear. Replace disk when minimum thickness across the unchipped mix
reaches 0.300 inch (7,62 mm) on rotating disks (90 or 90A) and 0.375 inch (9,53 mm) on
rotating disk (90B or 90C), or if mix is entirely worn off one side in any segment.
NOTE: Up to 25 percent of the mix can be lost through chipping, provided the chipping
is scattered.
C. Check disks for dishing. Disk can be dished a maximum of 0.030 inch (0,76 mm) when
used with other dished disks. Repair excessively dished disks as given in REPAIR.
D. Replace disks that are out-of-round 0.125 inch (3,18 mm) or more.
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E. Check disks for shrinkage. Replace disks that have shrunk to an outside diameter of
9.120 inches (231,65 mm) or less.
F. Check disk tangs for battering. Replace disks with tangs worn smaller than 0.615 inch
(15,62 mm) in width.
A. Visually inspect the disk subassembly for corrosion and cracks. Replace cracked disks.
Remove corrosion and rust pits and minor damage as specified in REPAIR.
NOTE: If the wear pads must be removed in accordance with the following
instructions, inspect the subassembly core plate with the magnetic particle
method.
B. Check disk thickness. Replace wear pads when total thickness measured at a point
midway between wear pad rivets is less than 0.431 inch (10,95 mm) on stationary disk
subassembly (100) and 0.460 inch (11,68 mm) on stationary disk subassembly (100A).
C. Check disks for dishing. Disks can be dished a maximum of 0.030 inch (0,76 mm) when
used with other dished disks. Repair excessively dished disks by procedures specified in
REPAIR.
D. Check the inside diameter of the disks for size. Replace disk if the measurement is more
than 4.68 inches (118,9 mm) or less than 4.25 inches (107,9 mm).
E. Check disks for condition of rivets and wear of segments. Whenever one or more rivets is
sheared or when the dimension shown in Figure 501 is less than 1.43 inches (36,32 mm)
on three or more segments per side, replace all segments as indicated in REPAIR.
NOTE: Wear pads have a tendency to curl away from the base plate and wear to
sharp edges as shown in Figure 501. Slight curling is not a reason for
F. Check width of keyslots. Replace base plates with keyslots less than 0.802 inch
(20,28 mm) or greater than 0.832 inch (21,13 mm).
A. Visually inspect the backing plate subassembly for cracks. Replace cracked backing
plate subassemblies.
NOTE: If the wear pads must be removed in accordance with the following
instructions, inspect the subassembly core plate with the magnetic particle
method.
B. Check backing plate subassembly thickness. If worn to less than 0.486 inch (12,34 mm),
replace segments as indicated in REPAIR.
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C. Check backing plate for rivet condition and wear of segments. Whenever one or more
rivets is sheared, or when the wear pads measure less than 1.43 inches (36,32 mm)
(See Figure 501) on three or more segments, replace all segments as indicated in
REPAIR.
NOTE: Wear pads have a tendency to curl away from the base plate and wear to
sharp edges, as shown in Figure 501.
D. Check backing plate for dishing. Backing plate can be dished a maximum of 0.040 inch
(1,016 mm) (unbolted). Repair excessively dished backing plate as specified in REPAIR.
A. Visually inspect the pressure plate for cracks. Replace cracked pressure plate.
NOTE: If the wear pads must be removed in accordance with the following
instructions, inspect the subassembly core plate with the magnetic particle
method.
C. Check pressure plate subassembly for rivet condition and wear of segments. Whenever
one or more rivets is sheared, or when the wear pads measure less than 1.43 inches
(36,32 mm) (See Figure 501) on two or more small wear pads, or less than 2.92 inches
(74,17 mm) (See Figure 502) on the large wear pads, replace all pads as indicated in
REPAIR.
NOTE: Wear pads have a tendency to curl away from the base plate and wear to
sharp edges, as shown in Figure 501 and Figure 502. Slight curling is not a
D. Check pressure plate subassembly for flatness. If the pressure plate is more than
0.030 inch (0,76 mm) out-of-flat, straighten as specified in REPAIR.
E. Check width of keyslots. Replace pressure plates with keyslots less than 0.802 inch
(20,28 mm) or greater than 0.832 inch (21,13 mm).
A. Check for cracks, using Zyglo or dye-penetrant method. Use material tabulated in Check
Materials. Remove cracked housings from service.
B. Check spring cavities and mating surfaces for corrosion, wear and other damage. See
REPAIR.
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CENTER LINE
BETWEEN RIVETS
1.43 1.43
(36,32) (36,32)
CURLING
324332-501-01.CGM
A SECTION A-A
Figure 501
Wear Limits (Small Wear Pads)
C. Check piston cavities for scoring and wear. To correct, follow procedure specified in
REPAIR. Replace housing if any cylinder cavity exceeds 1.132 inches (28,75 mm) in
diameter.
D. Check threads in bleeder and pressure ports for fit, damage or cross threading. If repair
is required, See Repair No. 1 - Bleeder Hole Repair in Brake Housing.
A. Check pistons for wear. Measure diameter of pistons at three places around
circumference. Replace pistons if diameter measures 1.120 inches (28,45 mm) or less at
one point.
B. Check pistons for burrs, scratches or nicks. Replace any pistons that are damaged more
than 0.003 inch (0,08 mm) deep on seal contacting surfaces. Repair pistons that are
damaged less than 0.003 inch (0,08 mm) deep as described in REPAIR.
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CL
2.92
(74,17)
WEAR PAD
(190 OR 190B)
CENTER OF PAD
324332-502-01.CGM
CURLING
CENTER OF PAD
Figure 502
Wear Limits (Large Wear Pads)
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
9. Brake Bolts (20 or 20A) and (40 or 40A) and Self-Locking Nuts (10 and 140)
A. Check all bolts and nuts for stripped threads. Replace all bolts and nuts that have
stripped or damaged threads.
(1) Replace any self-locking nut (10) that can be installed on bolt, past its locking
device, with less than 7 pound-inches (0,80 N-m) torque.
(2) Check self-locking nuts (140) for self-locking feature. Replace nuts after 10
applications or at any time the nut can be turned on the return pins (160 or 160A)
with the fingers.
C. Magnetic-particle check bolts for cracks, especially under bolt head and in threads
adjacent to shank. Replace cracked bolts.
NOTE: For bolts, magnetic particle inspection in the longitudinal direction only is
sufficient to identify fatigue cracks.
NOTE: Discard the removed disk insulator (210 and 210A) as specified for
asbestos containing items by local regulations.
B. Check disk insulators for thickness. Replace insulator (210 or 210B) if minimum
thickness is less than 0.240 inch (6,1 mm) and insulator (210A or 210C) if minimum
C. If no replacement disk insulators (210) are available, replace with disk insulator (210B).
D. If no replacement disk insulators (210A) are available, replace with disk insulator (210C).
B. Check pins particularly under pin head and in threads. Replace cracked pins.
C. Check for stripped or damaged threads and straightness. Replace all parts that are bent
or have stripped or damaged threads.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
A. Check torque tube for damage or cracks using the magnetic-particle method. Replace
cracked torque tubes.
C. Replace torque tube if any key thickness is less than 0.720 inch (18,29 mm) or
0.015 inch (0,38 mm) maximum wear per key face. See Figure 504.
A. Check grip and tube subassemblies for bending, damage or corrosion of the tubes.
Replace bent, corroded or damaged tubes with new grip and tube subassemblies.
B. Check grip and tube subassemblies (150 or 150A) for grip strength (See Figure 505).
NOTE: The purpose of the following procedure is to check that the force required to
move the grip on the tube does not fall below 150 pounds (667,233 N) at any
point while moving grip in either direction over the length of the tube to within
0.11 inch (2,79 mm) of tube end. An equivalent procedure is acceptable.
(1) Secure grip and tube arbor press Adapter 3-7305-1A in Dake arbor press, or
equivalent.
(3) Assemble setting block, using Body 3-7340-1, Gib 3-7340-2, and two 3-7340-3
(4) Position stop Block 2-9690-11 in setting block with the 0.25 inch (6,35 mm) depth of
stop block directly beneath adjustable stop of arbor press adapter.
(6) Bring head of arbor press adapter down on setting block and fully compress head.
Set indicator to zero reading.
(7) While adapter is fully compressed, turn adjustable stop down until stop just contacts
top block. Tighten adjustment locking nut.
(8) Move stop block so that 0.498 inch (12,65 mm) depth is directly beneath the
adjustable stop.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
324332-503-01.CGM
SURFACE
PLATE
NOTE:
DEPRESSED AREA SHOWN FOR TORQUE TUBE (130) IS ALSO APPLICABLE TO
TORQUE TUBES (130A AND 130B).
Figure 503
Torque Tube Damage Limit
WEAR
324332-504-01.CGM
0.015 (0,38)
MAX. WEAR
Figure 504
Key Wear Limit
Page 508
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
324332-505-01.CGM
SUBASSEMBLY
Figure 505
Checking Grip and Tube Subassemblies
(10) Bring arbor press down until head contacts grip and tube subassembly. Increase
pressure and move grip to one end of grip and tube subassembly.
NOTE: If grip slips before indicator reaches zero reading, replace grip and tube
subassembly.
(13) Increase pressure until tube slides in grip. Continue applying pressure until the
adjustable stop contacts the stop block.
NOTE: The grip must not jump and the indicator reading must not drop below
zero while the grip is moving over the entire length of the tube. If either of
these conditions occur, replace the grip and tube subassembly.
(14) Reverse grip and tube subassembly position in setting block and repeat steps (12)
and (13).
(15) Repeat steps (9) through (14) for each grip and tube subassembly.
Page 509
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
(1) For resetting grip and tube subassembly (150), move stop block so that 0.548 inch
(13,92 mm) height is directly beneath the adjustable stop. For resetting grip and
tube subassembly (150A), move stop block so that 0.518 inch (13,16 mm) height is
directly beneath the adjustable stop.
(3) Bring head of the arbor press adapter down against tube. Continue pressing tube
until adjustable stop has contacted stop block, preventing further press movement.
At this point, grip has been reset to 0.11 inch (2,79 mm) from end of tube on grip
and tube subassembly (150) and the resetting will be 0.08 inch (2,03 mm) on grip
and tube subassembly (150A).
(4) Repeat steps (1) and (3) for each of the remaining grip and tube subassemblies.
NOTE: When facilities specified for testing as described in paragraphs (1) thru
(3) are not available, reset grips as indicated in Figure 506.
15. Self-Adjusting Swage Tube (152 or 152A) and Adjuster Swage (151)
NOTE: The square swages, which are made from case hardened steel, can be reused
with no loss of performance. However, in actual service, environmental
conditions may affect swage life, and it is thus necessary to establish a wear
limit acceptance criteria.
(1) Visually check for damage. Examine the swage corners for cracks, gouges, scoring,
excessive pitting and excessive wear. Replace a damaged adjuster swage.
(2) Measure the dimension across the adjuster swage corners. Replace a swage that is
(a) As an aid, the dimensional check can use a go/no-go gauge to check for wear
on the swage corners.
NOTE: This test, along with the visual check, is required for swage
reusability
B. Self-adjusting swage tube (152 or 152A) is not reusable and must be replaced at each
stack change or overhaul.
Page 510
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
0.500 (12,7)
TOOL-9523467 4.00
(TUBE ONLY) (101,6)
PRESS DOWN UNTIL
GRIP IS IN CONTACT
WITH PLATE
GRIP TUBE
GRIP
0.11 0.08
STEEL PLATE (2,79) (2,03)
APPROX.
2.00 (50,8) SQ.
0.265 (6,73) 2 3
DRILLED HOLE
IN PLATE
Figure 506
Grip Resetting Tool for Grip and Tube Subassemblies 9535045 and 5001423 (Sheet 1 of 2)
Page 511
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
0.500 (12,7)
TOOL-9523467 4.00
(TUBE ONLY) (101,6)
PRESS DOWN UNTIL
GRIP IS IN CONTACT
WITH PLATE
GRIP TUBE
GRIP
0.11 0.08
STEEL PLATE (2,79) (2,03)
APPROX.
2.00 (50,8) SQ.
0.265 (6,73) 2 3
DRILLED HOLE
IN PLATE
Figure 506
Grip Resetting Tool for Grip and Tube Subassemblies 9535045 and 5001423 (Sheet 2 of 2)
Page 512
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
324332-507-01.CGM
0.420 (10,67)
MINIMUM
Figure 507
Adjuster Swage Wear Limit
17. Preformed Packing (240 or 240A and 320) and Packing Retainers (230)
A. Check retaining rings for structural damage or corrosion. Replace all damaged or
distorted retaining rings.
A. Check spring guide for damage and cracks. Clean up superficial damage and displaced
metal. Replace if excessively damaged or cracked.
A. Check return spring housing. Clean superficial damage on spring housing inner surface
and displaced metal on spring housing flange surface abutting brake housing. Replace
spring housings damaged or unserviceable.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
A. Check bleeder adapter and plug for stripped threads or other damage. Replace damaged
parts.
A. A hardness test can be made on brake components in accordance with TESTING AND
FAULT ISOLATION if brakes are suspected of having been overheated after going
through a rejected takeoff or high energy input.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
REPAIR
1. Repair Materials
Page 601
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
2. General
A. Refer to IPL Figure 1.
B. Repair of the brake is limited to the replacement of damaged parts and to the specific
repairs listed in this section. Replace all cracked parts. No repair of cracked, severely
corroded or badly damaged parts should be attempted.
(4) Put dished base plate on lower register with dished area up.
Page 602
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
B. Draw Flattening - If the backing plate, stationary disk or the pressure plate are
excessively dished, they can be straightened as follows:
(1) Remove wear pads from base plates in accordance with Replacing Wear Pads.
(2) Stack base plates back-to-back; hold together with two, one-inch boiler plates and
long bolts through center of stack and boiler plates.
(3) Place in an oven and heat slowly to a temperature of 1075° F to 1150° F (579° C to
621° C); hold temperature for one hour
(6) Remove from oven and air-cool to room temperature; then remove bolts and
separate parts.
4. Replacing Wear Pads (80, 80A, 120, 120A, 190, 190A, 190B, 200 and 200A)
A. Replace wear pads on backing plate subassembly (50), stationary disk subassembly
(100 or 100A) and pressure plate subassembly (170, 170A, 170B or 170C) as follows:
NOTE: Replace all wear pads on a disk, backing plate or pressure plate whenever 25
percent of more of the wear pads require replacing.
D. Repair stationary, pressure and backing plate base plates as given in Repair of
Stationary Disk, Repair of Pressure Plate and Repair of Backing Plate as required.
E. Straighten base plates as given in Straightening Base Plates and Disks. Base plates
must be flat within 0.010 inch (0,25 mm) as required.
F. Grit blast base plate to remove rust, paint, scale or brake residue.
G. Visually check faces of base plate for burrs and raised metal which can impair seating of
new wear pads. Remove excess weld, burrs or raised metal by localized grinding or by
surface grinding the entire base plate. Refer to Repair of Stationary Disk, Repair of
Pressure Plate and Repair of Backing Plate.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
J. Rivet wear pads to base plates as follows, using rivet tools listed in SPECIAL TOOLS,
FIXTURES AND EQUIPMENT:
NOTE: These wear-padded assemblies are designed to maintain the rivet heads
flush or below pad surface. If rivet heads protrude above wear pad
surface, grind as shown in Figure 601 to provide flush rivets.
(3) Subassemblies must be flat within 0.010 inch (0,25 mm). Thickness of
subassemblies to be as shown in Figure 602.
K. Surface treat repadded disk, applying rust inhibitor in accordance with Storage
Instructions if disks are to be stored.
Page 604
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
TOTAL RIVET
HEAD AREA
324332-601-01.CGM
Figure 601
Grinding Rivet Heads
B. Remove rust pits, corrosion or nicks to 0.020 inch (0,508 mm) deep from relief slot
terminal holes.
C. Remove rust pits, corrosion or nicks to 0.020 inch (0,51 mm) deep from relief slot
terminal holes.
D. The surface finish must not be more than 125 Ra as indicated in Figure 604, when
measured on lines which are in the same plane as the center of terminal hole. The
surface finish must not be more than 63 Ra as indicated on a circle concentric to the
center of hole.
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
RIVET
(110 OR 110B) RIVET (110A) RIVET (60)
STATIONARY STATIONARY
DISK 9536254 DISK
5006893 BACKING PLATE
9536256
324332-602-01.CGM
NOTES:
1. SURFACE MUST BE FLAT WITHIN 0.010 (0,25) AFTER RIVETING.
2. RIVET HEADS MUST BE FLUSH WITH OR BELOW WEAR PAD SURFACE.
Figure 602
Acceptable Limits for Newly Repadded Subassemblies (Sheet 1 of 2)
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
9543995
BACKING
PLATE 5005118 5006891
BACKING BACKING
PLATE PLATE
WEAR PAD
(200 OR 200A)
WEAR PAD WEAR PAD
(200 OR 200A) (200)
RIVET (180)
PRESSURE PLATE
PRESSURE PLATE SUBASSEMBLY PRESSURE PLATE
SUBASSEMBLY (170) (170A OR 170B) SUBASSEMBLY (170C)
324332-602-02.CGM
NOTES:
1. SURFACE MUST BE FLAT WITHIN 0.010 (0,25) AFTER RIVETING.
2. RIVET HEADS MUST BE FLUSH WITH OR BELOW WEAR PAD SURFACE.
Figure 602
Acceptable Limits for Newly Repadded Subassemblies (Sheet 2 of 2)
Page 607
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
A
1
90°
ORIGIN ARC
2
90° CRITICAL
A
SECTION A-A
NOTES:
Figure 603
Rotating Disk Terminal Hole Surface Finish Requirements
Page 608
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BRAKE ASSEMBLY 5003096
A 2
150°
SECTION A-A A
NOTES:
1 63 RA FINISH ON A CIRCLE CONCENTRIC TO THE CENTER OF THE
TERMINAL HOLE
324332-604-01.CGM
2 125 RA FINISH WHEN MEASURED ON LINES IN THE SAME PLANE AS
THE CENTER OF THE TERMINAL HOLE
3. NO SPIRAL TOOL MARKS. FLAT SPOTS AND IRREGULAR APPEARANCE
ARE ACCEPTABLE PROVIDED THE IRREGULARITIES ARE SMOOTHLY
BLENDED IN THE CRITICAL AREA
Figure 604
Stationary Disk Terminal Hole Surface Finish Requirements
(3) Weld damaged rivet holes closed. Accepted methods of welding are listed in order
of preference in Figure 601.
(4) Post heat to 700° F to 800° F (371° C to 427° C) and cool slowly.
(5) Drill new rivet holes the same size as original rivet holes. Use new wear pad as
template to locate new holes, in accordance with Figure 605.
F. Straighten base plate as given in Straightening Base Plate and Disks. Base plates must
be flat with 0.010 inch (0,25 mm).
G. Grit blast backing plate to remove rust, paint, scale or brake residue.
Page 609
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
Table 601
Welding Data List
Method Material
(Order of Preference) (Order of Preference)
AMS6458E
Gas Tungsten Arc Weld (G.T.A.W.) AMS6457
Oxweld No. 32 Rod
AMS6458E
Gas Metal Arc Weld G.M.A.W.) ANS6457
Oxweld No. 32 Rod
H. Visually check the face of backing plate for burrs and raised metal which would impair
seating of new wear pads. Remove an excess weld, burrs or raised metal by localized
grinding or by surface grinding pad seating area. Surface grinding can be done as
follows:
(a) Using a grinder with a magnetic chuck, float the base plate on shims until
original surface is level.
(b) Grind raised areas or high spots until parallel to and almost even with,
surrounding surfaces.
(c) Turn plate over and repeat on opposite side without use of shims.
(e) Minimum thickness of base plate for stationary disk subassembly (100) after
grinding to be 0.200 inch (5,08 mm) and minimum thickness of base plate for
stationary disk subassembly (100A) after grinding to be 0.230 inch (5,84 mm).
I. Apply rust inhibitor on machined surfaces as given in Storage Instructions, if disks are to
be stored.
A. Remove burrs, corrosion and scratches from torque tube with a file or hand grinder. No
repair permitted in axle bore.
Page 610
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
Ø 0.312 +0.006/-0.001
A
Ø 0.266 +0.006/-0.001 (7,925 +0,152/-0,025)
(6,756 +0,152/-0,025) THRU HOLE
THRU HOLE
0.200 (5,08)
MIN.
Ø 6.140
(155,96)
Ø 8.046
(204,37)
A
SECTION A-A
STATIONARY
DISK 9536254
Ø 0.312 +0.006/-0.001
A
0.266 +0.006/-0.001 (7,925 +0,152/-0,025)
(6,756 +0,152/-0,025) THRU HOLE
THRU HOLE
0.230 (5,84)
MIN.
A
STATIONARY SECTION A-A
DISK 9536893
Figure 605
Stationary Disk Repair Limits
Page 611
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
A. Remove wear pads (80 or 80A) in accordance with Replacing Wear Pads.
C. Remove rust pits, corrosion or nicks to 0.020 inch (0,51 mm) deep from relief slot
terminal holes.
D. The surface finish must not be more than 125 Ra as indicated in Figure 604, when
measured on lines which are in the same plane as the center of terminal hole. The
surface finish must not be more than 63 Ra as indicated on a circle concentric to the
center of hole.
NOTE: Backing plate rivet hole repairs can be made on one or all holes providing the
following procedure is followed:
(1) On backing plate, holes located on 6.140 inch (155,96 mm) B/C diameter must not
exceed a diameter of 0.281 inch (7,14 mm); and holes located on 8.046 inch
(204,37 mm) B/C diameter must not exceed a diameter of 0.328 inch (8,33 mm) as
shown in Figure 606. These are the maximum diameters of damaged holes before
they can be repaired.
(2) Weld damaged rivet holes closed. Accepted methods of welding are listed in order
of preference in Table 601.
CAUTION: BACKING PLATE MUST NOT EXCEED 800° F (427° C) DURING WELD
REPAIR OF RIVET HOLES.
(3) Preheat backing plate to 500° F to 600° F (260° C to 316° C).
(5) Weld in a criss cross pattern to avoid heat buildup. Do not weld adjacent holes
consecutively.
(7) Postheat to 700° F to 800° F (371° to 427° C) and slow cool to room temperature.
Use of an insulating blanket will slow the cooling process and decrease the
possibility of excessive distortion.
(8) Drill new rivet holes the same size as original rivet holes. Use a new wear pad as a
template to locate new holes in accordance with Figure 606.
F. Straighten backing plate as given in Straightening Base Plate and Disks. Base plates
must be flat within 0.010 inch (0,25 mm).
G. Grit blast backing plate to remove rust, paint, scale or brake residue.
Page 612
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
Ø 0.312 +0.006/-0.001
(7,925 +0,152/-0,025)
THRU Ø 0.62 (15,74) C'BORE
WITH 0.03 (0,76) COR RAD
TO DIM. SHOWN
Ø 0.266 +0.006/-0.001
(6,756 +0,152/-0,025)
THRU Ø 0.62 (15,74) C'BORE 0.049 +0.005/-0,010
WITH 0.03 (0,76) COR RAD A
(1,24 +0,13/-0,25)
TO DIM. SHOWN
0.281 ± 0.005
(7,14 ± 0,13)
Ø 6.140
(155,96)
9536256
BACKING PLATE
SECTION A-A
324332-606-01.CGM
Figure 606
Backing Plate Repair Limits
Page 613
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BRAKE ASSEMBLY 5003096
H. Visually check face of backing plate for burrs and raised metal which would impair
seating of new wear pads. Remove excess weld, burrs or raised metal by localized
grinding or by surface grinding pad seating area. Surface grinding can be done as
follows:
(1) Grind wear pad seating surfaces flat within 0.010 inch (0,25 mm).
(2) Minimum permissible thickness of wear pad seating surface of backing plate is
0.365 inch (9,27 mm).
I. Apply rust inhibitor on machined surfaces as given in Storage Instructions if backing plate
is to be stored.
A. Remove wear pads (190, 190A, 190B, 200 or 200A) as given in Replacing Wear Pads.
(3) Weld rivet holes closed. Accepted methods of welding are listed in order of
preference in Table 601.
(4) Post heat to 400° F to 600° F (204° C to 316° C) and cool slowly.
(5) Drill new rivet holes the same size as original rivet holes. Use a new wear pad as a
template to locate new holes in accordance with Figure 607.
D. Straighten base plate in accordance with Straightening Base Plate and Disks. Base
plates must be flat with 0.010 inch (0,25 mm).
E. Grit blast base plate to remove rust, paint, scale or brake residue.
Page 614
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Ø 0.62 (15,74) COUNTERBORE WITH
0.03 (0,76) COR RAD TO DIM. SHOWN
Ø 0.281 +0.006/-0.001 (17,137 +0,152/-0,025)
THRU 4 HOLES SPACED AS SHOWN
0.094 ± 0.005
A
(2,388 ± 0,127)
45°
3.760
1.007
(95,504)
(25,58)
3.329 (84,56)
Ø 8.046
RAD
(204,37)
Ø 6.140
(155,96) 0.203 (5,16)
MIN.
Figure 607
DIAMETERS OF HOLES
BRAKE ASSEMBLY 5003096
32-43-32
Ø 0.266 +0.006/-0.001 5005118
Ø 0.312 +0.006/-0.001 A (6,756 +0,152/-0,025) PRESSURE PLATE
(7,925 +0,152/-0,025) THRU Ø 0.62 (15,74)
THRU Ø 0.62 (15,74) C'BORE WITH 0.03 (0,76)
C'BORE WITH 0.03 (0,76) COR RAD TO DIM. SHOWN SECTION A-A
COR RAD TO DIM. SHOWN
324332-607-01.CGM
Aug 12/13
Page 615
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Ø 0.62 (15,74) COUNTERBORE WITH
0.03 (0,76) COR RAD TO DIM. SHOWN
Ø 0.281 +0.006/-0.001 (17,137 +0,152/-0,025)
THRU 4 HOLES SPACED AS SHOWN
0.094 ± 0.005
A (2,388 ± 0,127)
45°
3.760
1.007
(95,504)
(25,58)
3.329 (84,56)
Ø 8.046
RAD
(204,37)
Ø 6.140
(155,96)
0.231 (5,87)
Figure 607
MIN.
DIAMETERS OF HOLES
ARE SHOWN IN THE
BRAKE ASSEMBLY 5003096
REPAIRED CONDITION
COMPONENT MAINTENANCE MANUAL
0.094 ± 0.005
32-43-32
Ø 0.266 +0.006/-0.001 (2,388 ± 0,127)
Ø 0.312 +0.006/-0.001 A (6,756 +0,152/-0,025)
(7,925 +0,152/-0,025) 5006891
THRU Ø 0.62 (15,74)
THRU Ø 0.62 (15,74) PRESSURE PLATE
C'BORE WITH 0.03 (0,76)
C'BORE WITH 0.03 (0,76) COR RAD TO DIM. SHOWN
COR RAD TO DIM. SHOWN SECTION A-A
324332-607-02.CGM
Aug 12/13
Page 616
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Ø 0.62 (15,74) COUNTERBORE WITH
0.03 (0,76) COR RAD TO DIM. SHOWN
Ø 0.281 +0.006/-0.001 (17,137 +0,152/-0,025)
THRU 4 HOLES SPACED AS SHOWN
A
0.094 ± 0.005
(2,388 ± 0,127)
45°
Ø 6.140
(155,96)
Figure 607
0.203 (5,16)
MIN.
DIAMETERS OF HOLES
BRAKE ASSEMBLY 5003096
32-43-32
0.094 ± 0.005
Ø 0.266 +0.006/-0.001 (2,388 ± 0,127)
Ø 0.312 +0.006/-0.001 A (6,756 +0,152/-0,025) 9543995
(7,925 +0,152/-0,025) THRU Ø 0.62 (15,74) PRESSURE PLATE
THRU Ø 0.62 (15,74) C'BORE WITH 0.03 (0,76)
C'BORE WITH 0.03 (0,76) COR RAD TO DIM. SHOWN SECTION A-A
COR RAD TO DIM. SHOWN
324332-607-03.CGM
Aug 12/13
Page 617
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
F. Visually check face of base plate for burrs and raised metal which would impair seating of
new wear pads. Remove excess weld, burrs or raised metal by localized grinding or by
surface grinding entire base plate. Surface grinding can be accomplished as follows:
(2) Minimum permissible thickness of pressure plate base plate after grinding is
0.203 inch (5,16 mm) measured between rivet holes for pressure plate
subassemblies (170, 170A or 170B) and 0.231 inch (5,87 mm) minimum thickness
for pressure plate subassembly (170C).
G. Apply rust inhibitor on machined surfaces as given in the storage instructions, if pressure
plate is to be stored.
B. Remove scratches, nicks, abrasions and corrosion pits on the outside surfaces of
housing subassembly as given in repair limits except bolt bosses. Blend out damage that
might be come a source of corrosion or stress cracks. Maintain a surface finish in
C. Thoroughly clean surface. Surface treat and paint reworked areas of housing as given in
Surface Treatment and Paint.
A. Blend out and polish scratches, nicks and burrs on seal contacting surfaces of piston to
0.003 inch (0,08 mm) deep. Blend repair areas into surrounding surfaces to avoid local
indentations. Replace pistons that are damaged deeper than 0.003 inch (0,08 mm) or if
diameter measures 1.120 inches (28,45 mm) or less.
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BRAKE ASSEMBLY 5003096
35
3
2
NOTES:
GENERAL: REPAIRS ARE LIMITED IN EACH MARKED AREA TO THE SHOWN AREAS. THE
MATERIAL REMOVED BY BLENDING IS LIMITED TO THE MINIMUM REQUIRED
FOR REMOVING CORROSION OR SURFACE DAMAGE. EXCEPT WHERE
RESTRICTED BY LENGTH OR LOCALE, WHEN DAMAGE DEPTH IS LESS THAN
0.015 INCH (0,38 MM) DEEP, ALL BLEND TYPE REPAIRS MUST BE BLENDED WITH
A DEPTH TO WIDTH RATIO OF 1 TO 100 IN SURFACE WIDTH. WHERE NOT
Figure 608
Brake Housing Repair Limits
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COMPONENT MAINTENANCE MANUAL
BRAKE ASSEMBLY 5003096
B. Surface treat damaged or reworked areas with chemical film solution, Specification
MIL-DTL-5541 or SAE AMS 2473.
A. Remove surface blisters and small nicks from disk insulators with a file or by touching
lightly to an emery wheel.
(1) Replace disk insulator (210B) if less than 0.240 inch (6,1 mm) thick.
(2) Replace disk insulator (210C) if less than 0.307 inch (7,79 mm) thick.
NOTE: For an update on recommended primer and paint materials and processes,
refer to AP-842, Standard Practices Manual with Procedures (32-46-35), which
can be downloaded, free of charge, from our website
<www.meggitt-mabs.com>.
C. Surface Treatment
(1) Thoroughly clean surface to be surface treated and painted. Clean with hot water or
acetone, Specification ASTM D329 and dry thoroughly with compressed air.
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BRAKE ASSEMBLY 5003096
2 2
NOTES:
324332-609-01.CGM
Figure 609
Painting Diagram for Housing Subassembly
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(2) Prepare area to be painted (scratches, nicks, chipped paint, etc) by sanding lightly
to feather out all edges of adjacent finish, using 300-360 grit, wet-or-dry, aluminum
oxide cloth. Wet sanding is preferred. Avoid removing more primer than is
absolutely necessary from damaged area.
NOTE: Remove the gloss in the area to be touched up, with an abrasive
material; the defective area smoothed and edges feathered. The area
must then be cleaned removing all loose and foreign material.
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(a) Spray one mist coat to a dry film thickness of approximately 0.0002 to
0.0006 inch (0,005 to 0,015 mm).
(c) Spray a full cross coat to a dry film thickness of approximately 0.0004 to
0.0025 inch (0,010 to 0,064 mm).
(d) When the surface is dry enough (tacky), spray another coat in the bead seat
area.
NOTE: Due to abrasion in the tire bead contacting surfaces, it is
recommended that tire bead contacting surfaces have a minimum of
0.0015 inch (0,038 mm) thickness of paint.
(e) Air dry 45 minutes before handling. Paint will reach full cure in 24 hours after
paint application at room temperature or 30 minutes at 200° F.
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(2) Grind or machine pressure plate in accordance with Figure 610. Wear pad need not
be removed for this rework.
(3) Apply rust inhibitor on machined surface as given in the Storage Instructions.
(6) Re-identify Brake Assembly 5003096-1 to 5003096-3 by grinding off last digit and
restamping last digit with 0.09 inch (2,29 mm) character. Replace decal 5006251
with 5006499.
(7) Surface treat and paint bare metal surfaces on housing as given in Surface
Treatment and Paint.
1.29 (32,77)
CL ORIGINAL PLATE CONTOUR
Ø 9.19 (233,4)
4.595 (116,7) RAD
4.00
(101,6)
TYPICAL
324332-610-01.CGM
RAD
2 PLACES
Figure 610
Modification of Pressure Plate Subassembly 5005117
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C. Replace rotating disks (90) with (90A) and re-assemble brake as given in ASSEMBLY
AND STORAGE.
E. Metal stamp “-4” after assembly number in 0.12 inch (3,05 mm) characters to read
“5003096-4”.
F. Surface treat and paint bare metal surfaces on housing as given in Surface Treatment
and Paint.
C. Replace rotating disks (90) with (90A) and reassemble brake as given in ASSEMBLY
AND STORAGE.
E. Grind off “-1” from assembly number 5003096-1 and restamp with “-4” in 0.12 inch
(3,05 mm) characters to read “5003096-4”.
F. Surface treat and paint bare metal surfaces on housing as given in Surface Treatment
B. Replace rotating disks (90) with (90A) and reassemble brake as given in ASSEMBLY
AND STORAGE.
D. Grind off “-3” from the assembly number 5003096-3 and restamp “-4” in 0.12 inch
(3,05 mm) characters to read “5003096-4”.
E. Surface treat and paint bare metal surfaces on housing as given in Surface Treatment
and Paint.
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B. Replace torque tube (130) with (130A) and reassemble brake as given in ASSEMBLY
AND STORAGE.
D. Grind off “-4” from assembly number 5003096-4 and restamp “-6” in 0.12 inch (3,05 mm)
characters to read “5003096-6”.
E. Surface treat and paint bare metal surfaces on housing as given in Surface Treatment
and Paint.
B. Replace rotating disk (90B) with (90C) and reassemble brake in accordance with
ASSEMBLY AND STORAGE section.
D. Grind off “-5” from assembly number 5003096-5 and restamp “-7” in 0.12 inch (3,05 mm)
characters to read “5003096-7”.
E. Surface treat and paint bare metal surface on housing in accordance with Surface
Treatment and Paint.
20. Replace Grip and Tube Subassemblies (150 and 150A) with Swage Tube Subassemblies
(150B and 150C) (Service Bulletin Lear 25-32-11, Lear 35-32-9, Lear 36-32-5,
A. Disassemble the Grip and Tube Adjustor as follows (See Figure 611):
(1) Remove four nuts (140) from the four Return Pins (160) (used on Brake Assemblies
5003096-1, -3, -4, -6) or nuts (140) from Return Pins (160A) (used on Brake
Assemblies 5003096-5, -7).
(2) Remove the Grip and Tube Subassembly (150) (used on Brake Assemblies
50036096-1, -3, -4, -6) or Grip and Tube Subassembly (150A) (used on Brake
Assemblies 5003096-5, -7) in four places.
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BRAKE ASSEMBLY 5003096
NUT (140)
324332-611-01.CGM
Figure 611
Grip and Tube Automatic Adjustor
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B. Assemble the Swage and Tube Subassemblies (150B and 150C) as follows:
(1) The adjuster swage can be installed into the adjusting tube using a arbor press, vice
or similar device. The correct procedure for such installation is as follows:
(a) Place the adjuster swage on one end of the adjuster tube with dye-color
showing per Figure 613 and in an arbor press or vice.
(b) Press the Adjustor Swage (151) into Adjustor Tube (152) until the top of the
swage is flush with the top of the adjuster for Swage and Tube Subassembly
(150C) or 0.18 inches below flush for Swage and Tube Subassembly (150B).
NOTE: This operation requires the adjuster swage and tube be
perpendicular and square to each other before the installation
begins (See Figure 612).
C. Install the square swage adjuster for Brake Assemblies 5003096, -1, -3, -4, -6 (See
Figure 613) as follows:
(1) For installation of the square swage adjuster, install the Spacer Tube (153) over
Return Pin (160).
(2) Install four of the Swage Tube Subassemblies (150B) on the Spacer Tube (153) and
Return Pin (160) with the swage adjuster nearest the threaded end of the return pin.
(3) Reinstall four (140) nuts previously removed and tighten to a torque value of
30 lb-in (3,39 N-m).
D. Install the square swage adjuster for Brake Assemblies 5003096-5 and -7 (See
Figure 614).
(1) For installation of the square swage adjuster, install the Spacer Tube (153A) over
Return Pin (160A).
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BRAKE ASSEMBLY 5003096
ARBOR PRESS
DYE-COLOR
SHOWING
ADAPTER
Figure 612
Swage and Tube Adjustor Assembly Setup
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BRAKE ASSEMBLY 5003096
Figure 613
Square Swage Adjustor for Brake Assemblies 5003096, -1, -3, -4, -6
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Figure 614
Square Swage Adjustor for Brake Assemblies 5003096 -5, -7
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(2) Install four of the Swage Tube Subassemblies (150C) on the Spacer Tube (153A)
and Return Pin (160A) with the swage adjuster nearest the threaded end of the
return pin.
NOTE: Use (140) nuts only. Substitute nuts can interfere with the inside diameter
of the swage tube and prevent the swage the swage and tube from
functioning properly.
(1) The reusable Adjustor Swage (151) can be removed by using a steel pin and an
arbor press driving the swage back out of the tube.
(2) Adjusting swage tubes are not reusable and require replacement.
21. Inspect Brake Assembly 5003096-7 and replace Rotating Disk 5006888-1 if uneven wear is
observed (Service Bulletin Lear 60-32-3)
A. With the brakes applied, check brake assembly for wear. Check the brake wear
dimension from the housing subassembIy and pressure plate adjacent to the top pistons
as shown in Figure 615.
B. If this dimension is 0.359 inch (9,12 mm) or more, inspect the brake assembly on the
aircraft as follows:
(1) Looking down on the brake stack from overhead, look for abnormal wear of the
friction mix on the rotating disk. Pay special attention to the faces of the rotating
disks towards the stationary disk. See Figure 616.
NOTE: Rotating disks with abnormal wear typically appear to have all or most of
the friction mix worn away from the faces contacting the stationary disk.
(a) If the friction mix appears to be worn to the disk core proceed as follows:
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BRAKE ASSEMBLY 5003096
(b) If the friction mix does not appear to be worn to the disk core, continue to
inspect the brake assemblies at an interval not less than every 25 flight cycles.
1 If the friction mix does not appear to be worn to the disk core at each
inspection, continue to keep the brake in service until the dimension from
the housing subassembIy and pressure plate adjacent to the top pistons
is 0.464 inch (11,79 mm), the normal full wear dimension.
Replace or overhaul the disk stack when this dimension is 0.464 inch
(11,79 mm).
2 If the friction mix does not appear to be worn to the disk core at each
inspection, continue to keep the brake in service until the dimension from
the housing subassembIy and pressure plate adjacent to the top pistons
is 0.464 inch (11,79 mm), the normal full wear dimension.
Replace or overhaul the disk stack when this dimension is 0.464 inch
(11,79 mm).
a Inspect the disk stack.
b Replace the rotating disk(s).
c Inspect and replace stationary disks as required.
22. Rotor Modification for Brake Assemblies 5003096-5 and 5003096-7 (Service Bulletin Lear
60-32-6)
A. Inspect the rotating disks on Brake Assemblies 5003096-5 and 5003096-7. On the rotor
closest to the tire, there should be a chamfer on each tang that engages with the wheel's
outrigger. (See Figure 616).
B. If both rotating disks have chamfered tangs, continue to use the brake assembly.
C. If the rotating disk closest to the brake housing does not have chamfered tangs, but the
rotating disk closest to the tire does have chamfered tangs, continue to use the brake
assembly.
D. If the rotating disk closest to the brake housing does have chamfered tangs, but the
rotating disk closest to the tire does not have chamfered tangs, do as follows:
(2) Switch the rotors within the brake assembly, so the rotor with chamfered tangs is
closest to the tire (or the back plate)
(3) Reassemble and functionally test the brake assembly in accordance with TEST
section.
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324332-615-01.CGM
Figure 615
Brake Wear Measurement
E. If neither of the rotating disks have chamfered tangs, remove the brake assembly and do
(1) If it is possible to have the chamfers on the tangs ground or machined locally, do as
follows:
(a) On the OD of the rotors, mark a “1” on the rotor closest to the pressure plate,
and mark a “2” on the rotor closest to the back plate. On rotor “2” also mark
“BP” on the side of one of the tangs closest to the back plate. These markings
are for ease of reassembly.
(c) For rotor “2” only, grind or machine a 0.08 ± 0.02 inch (2.0 ± 0.5 mm) X 45°
± 0.5° chamfer on the side of the tang marked “BP”. Do this for all seven (7)
tangs, on the specified side only.
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BRAKE ASSEMBLY 5003096
ROTATING DISKS
STATIONARY DISK
WEAR PADS
AREA WHERE
ROTATING DISK
FRICTION MIX
APPEARS TO
BE WORN TO
DISK CORE
NORMAL WEAR
CONDITION
ABNORMAL WEAR CONDITION SHOWN
Figure 616
Rotating Disk Wear Check
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(d) Reassemble the brake in accordance with ASSEMBLY section putting the
rotors back in the assembly at the same locations from which they were
removed.
NOTE: Make sure the chamfered tangs on rotor “2” are closest to the tire
(or the back plate).
(e) Reassemble and functionally test the brake assembly as given in the TEST
section.
(2) If it is not possible to locally have the chamfers on the tangs ground or machined, do
as follows:
(a) Remove the four swage tube subassemblies and both rotors from the brake
assembly.
(b) Return the parts to the source from which they were purchased, and obtain
replacement parts.
(c) Assemble the brake with the replacement parts and functionally test as given
in the TEST section.
ACCEPTABLE ACCEPTABLE
ROTOR TANG CHAMFERS ROTOR TANG CHAMFERS
Figure 617
Acceptable Rotor Tang Chamfers
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1. General
B. This repair is used for the repair of damaged bleeder threads in housing subassembly
(330 or 330B).
C. This repair provides for machining of bleeder threads for installation of Bleeder Valve
Adapter Bushing 9535617 (311) and Preformed Packing MS28775-014 (321).
(1) Counterbore, countersink, tap drill, and thread damaged bleeder hole oversize as
shown in Figure 601.
(2) Remove all burrs and sharp edges from hole especially on the surfaces that will
contact the preformed packing.
(5) Metal stamp “5R84-024-8” in 0.12 (3,05 mm) characters in area adjacent to brake
housing part number.
REPAIR
Repair No. 1
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B. Assemble and install oversize adapter bushing (311) as follows: (See Figure 601).
(2) Install lubricated preformed packing (321) on bleeder valve adapter bushing (311).
(3) Wet contacting surfaces of all other parts that contact hydraulic fluid with hydraulic
assembly fluid, Specification MIL-PRF-5606 immediately prior to installing parts.
(4) Install bleeder valve adapter bushing (311) with preformed packing (321) in
reworked brake housing (330 or 330B) and tighten to a torque value of
20 pound-feet (27 N-m).
REPAIR
Repair No. 1
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BRAKE ASSEMBLY 5003096
T
B
2
32
3
120° REF.
A
5
45° REF.
D
324332-RP01-601-01.CGM
C
0.020 (0,51)
RADIUS
MAXIMUM
MACHINING DETAIL
Figure 601
Housing Bleeder Thread Repair
Table 601
Housing Bleeder Thread Repair
SEQUENTIAL OPERATION DIAMETER/SIZE DEPTH REMARKS
SPOTFACE CLEAN-UP 0.000-0.005
0.000-0.010
REPAIR
Repair No. 1
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REPAIR
Repair No. 1
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BRAKE ASSEMBLY 5003096
1. General
A. Use this procedure to replace Expander Plugs HK050CK11-111 (430) or Expander Plugs
SK550-050 (430A) in brake housing subassembly (330, 330B or 330C) that leak or have
damage.
B. This repair gives instructions to remove expander plugs (430 or 430A), repair the
expander plug hole and install oversized Pin Plug 2500010A (440A).
(1) Use a punch that is less than the diameter of the expander plug mandrel end to
push the mandrel out of the expander plug sleeve.
(2) Drill the expander plug sleeve with a #29 (0.136 inch or 3,54 mm) diameter drill and
tap with an 8-32 UNC thread.
(3) Use an extraction tool with threads to pull the expander sleeve out of the brake
housing (330, 330B or 330C).
(4) Remove the expander plug mandrel from the hole. Make sure all chips are removed
from the hole.
(1) Machine and ream the hole to the dimensions shown in Table 601 and Figure 601 in
this section.
REPAIR
Repair No. 2
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(1) Insert the plug portion of pin plug set into the reamed hole until it is firmly seated on
the shoulder of the hole. The open end of the plug to face outward.
(3) Use Tool CUT A2500203A to press or drive the pin portion of the pin plug set until
the top of the pin is between 0.005 inch (0,13 mm) above flush to 0.002 inch
(0,08 mm) below flush to the top of the plug.
Table 601
Repair Dimensions for Plug Installation
(1) Metal stamp “R2-1” in 0.09 inch (2,3 mm) characters adjacent to the brake housing
subassembly number.
REPAIR
Repair No. 2
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B C
0.0003 (0,008)
324332-RP02-601-01.CGM
0.003 (0,08)
MAXIMUM
Figure 601
Machining Details
REPAIR
Repair No. 2
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REPAIR
Repair No. 2
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BRAKE ASSEMBLY 5003096
1. Assembly Materials
2. General
D. The use of power wrenches for the brake assembly is governed by the following:
(1) Do not use power wrenches for assembly of threaded parts made of nonferrous
material or parts threaded directly into nonferrous tapped holes.
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(2) When power wrenches, other than automatic wrenching systems, are used to
assemble bolts and nuts, fastener tightness must not be more than 50 percent of
final torque value. Tightening to final torque value must be done using manual
torque wrenches.
NOTE: For Brake Assemblies 5003096-5 and -7, assemble as given in paragraph 4.
CAUTION: ASSEMBLE THE BRAKE WITH CARE. ENSURE PROPER PARTS ARE
USED FOR EACH BRAKE ASSEMBLY.
B. Place brake housing subassembly (330) on a clean flat surface with piston cavities up.
NOTE: Piston installation can be facilitated by turning the piston slightly during
installation.
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D. Install one disk insulator (210B) in each piston recess with the impressed part numbers
toward piston as follows:
(1) Apply a coat of Pliobond 5001 (alternate Pliobond 20) cement approximately
0.010 inch (0,25 mm) thick and one inch (25,4 mm) in diameter to center of piston
recess and to center of insulator.
(2) Air dry cement for three to five minutes and install insulator into recess of pistons.
(3) Alternatively, if the piston and insulator will be installed in the brake in the next three
days, a small amount of bearing grease applied to the center of the insulator can be
used to hold the insulator in the piston.
(2) Install lubricated preformed packing (320) on protective plug (340) and install in inlet
port of housing subassembly.
(3) Install bleeder adapter in bleeder port of housing subassembly and tighten to a
torque value of 120 pound-inches (13,6 N-m).
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(3) Depress spring guide (260) using an arbor press, and install retaining ring (250) in
groove of return spring housing (280).
(2) Grasp the assembled unit firmly and turn the unit over. Place the unit with the wear
pads down on the working surface.
J. Install each of the four assembled return mechanisms over the return pin (160) and into
the brake housing subassembly (330).
CAUTION: IF USED, GRIP AND TUBE SUBASSEMBLY MUST BE RESET TO 0.11 INCH
POSITION FROM TUBE END BEFORE INSTALLATION IN BRAKE.
INSTALL GRIP AND TUBE SUBASSEMBLY WITH THE SHORT END
(0.11 INCH) OF THE TUBE FACING THE PRESSURE PLATE.
K. If used, install each of the four grip and tube subassemblies (150) on return pin (160),
install each of the four self-locking nuts (140), and tighten to a torque value of
25 pound-inches (2,83 N-m). Refer to REPAIR, paragraphs 20.B and C, if installing
NOTE: All disks should have approximately the same amount of wear; if dished,
dishing must be oriented in the same direction.
When building up the disk stack, use Illustrated Parts List to determine part
numbers of disks to be used in each position.
(1) Position brake housing/pressure plate subassembly with wear pad up.
(2) Put torque tube (130 or 130A) over pressure plate (170, 170A or 170B) with the axle
flange away from the pressure plate and the solid key facing the open section of the
brake housing subassembly (330). Slide torque tube into pressure plate and align
with bolt holes in housing.
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(3) Put the stationary disk subassembly (100) between the two rotating disks (90 or
90A) and slide the entire stack on the torque tube (130 or 130A).
(4) Put the backing plate subassembly (50) on the torque tube with the backing plate
wear pads facing the rotating disk (90 or 90A). Align bolt holes with open torque
tube keys.
(1) Lubricate bolt threads and bearing surface of bolts (20 and 40), countersunk
washers (30), and self-locking nuts (10) with anti-seize compound, Specification
MIL-PRF-83483.
(a) When power wrenches other than automatic wrenching systems are used to
assemble bolts and nuts, fastener tightness must not be more than 50 percent
of final torque value. Tightening to final torque value must be done using
manual torque wrenches.
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(4) When installing the two brake assemblies on each strut, insert two bolts (20) with
washers (30) in the two remaining bolt holes in the backing plate subassembly (50)
and secure with self-locking nuts (10).
NOTE: One long brake bolt (20) is furnished with each of the brake assemblies
and is used to fasten the brakes to the strut during installation.
N. Install instruction data plate (350, 360, 370, 380, 390 and 410) as follows (Refer to
IPL Figure 1)
(2) Remove paper backing from adhesive surface being careful not to touch the
adhesive.
(3) Apply plate to the correct location, press firmly with roller (minimum five pounds
(2,268 kg) pressure applied to roller) to ensure good contact to both surfaces. Be
sure that edges of plate are rolled down firmly.
(4) A setup or curing time of approximately 48 hours is required to permanently set the
adhesive. Plate should not be disturbed during this time.
CAUTION: ASSEMBLE THE BRAKE WITH CARE. ENSURE PROPER PARTS ARE
USED FOR EACH BRAKE ASSEMBLY.
B. Place brake housing subassembly (330B) on a clean flat surface with piston cavities up.
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NOTE: Piston installation can be facilitated by turning the piston slightly during
installation.
D. Install one disk insulator (210C) in each piston recess with the impressed part numbers
toward piston as follows:
(1) Apply a coat of Pliobond 5001 (alternate Pliobond 20) cement approximately
0.010 inch (0,25 mm) thick and one inch (25,4 mm) in diameter to center of piston
recess and to center of insulator.
(1) Lubricate preformed packing (320) with a light coat of hydraulic fluid, Specification
MIL-PRF-5606.
(2) Install lubricated preformed packing (320) on protective plug (340) and install in inlet
port of housing subassembly.
(1) Lubricate preformed packing (320) with a light coat of hydraulic fluid, Specification
MlL-PRF-5606.
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(3) Install bleeder adapter in bleeder port of housing subassembly and tighten to a
torque value of 120 pound-inches (13,6 N-m).
(3) Depress spring guide (260) using an arbor press and install retaining ring (250) in
groove of return spring housing (280).
(2) Grasp the assembled unit firmly and turn the unit over. Place the unit with the wear
pads down on the working surface.
J. Install each of the four assembled return mechanisms over return pin (160A) and into the
brake housing subassembly (330B).
K. If used, install each of the four grip and tube subassemblies (150A) on return pin (160A),
install each of the four self-locking nuts (140), and tighten to a torque value of
25 pound-inches (2,83 N-m). Refer to REPAIR, paragraphs 20.B. and D., if installing
swage and tube subassemblies.
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NOTE: All disks should have approximately the same amount of wear; if dished,
dishing should be oriented in the same direction.
When building up disk stack, use Illustrated Parts List to determine part
numbers of disks to be used in each position.
(1) Position brake housing/pressure plate subassembly with wear pad up.
(2) Position torque tube (130B) over pressure plate (170C) with the axle flange away
from the pressure plate and the solid key facing the open section of the brake
housing subassembly (330B). Slide torque tube into pressure plate and align with
bolt holes in housing.
(3) Place the stationary disk subassembly (100A) between the two rotating disks (90B
or 90C) and slide the entire stack on the torque tube (130B).
(4) Position the backing plate subassembly (50) on the torque tube with the backing
plate wear pads facing the rotating disk (90B or 90C). Align bolt holes with open
torque tube keys.
(1) Lubricate bolt threads and bearing surface of bolts (20A and 40A), countersunk
washers (30), and self-locking nuts (10) with anti-seize compound, Specification
MIL-PRF-83483.
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(a) When power wrenches other than automatic wrenching systems are used to
assemble bolts and nuts, fastener tightness must not be more than 50 percent
of final torque value. Tightening to final torque value must be done using
manual torque wrenches.
(4) When installing the two brake assemblies on each strut, insert two bolts (20A) with
washers (30) in the two remaining bolt holes in the brake housing subassembly
(330B) and secure with self-locking nuts (10).
NOTE: One long brake bolt (20A) is furnished with each of the brake assemblies
and is used to fasten the two brakes to each strut during installation.
N. Install instruction data plate (400 or 420) as follows (Refer to Figure 1):
(2) Remove paper backing from adhesive surface being careful not to touch the
adhesive.
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(3) Apply plate to proper location, press firmly with roller (minimum five pounds
(2,268 kg) pressure applied to roller) to ensure proper contact to both surfaces. Be
sure that edges of plate are rolled down firmly.
(4) A setup or curing time of approximately 48 hours is required to permanently set the
adhesive. Plate should not be disturbed during this time.
5. Storage Instructions
A. Brake Assembly
(2) The brake assembly should be stored in a clean, dry storeroom. The desirable store
room temperature range is from 50° F to 70° F (10° C to 21° C). If this temperature
range cannot be maintained, temperatures as high as +125° F (+52° C) and as low
as -20° F (-29° C) can be tolerated for short periods. Total time above 100° F
(38° C) must not be more than three months.
B. Subassemblies
(1) Surface treat torque tube, pressure plates, backing plates and stationary disks that
are to be stored for an indefinite period as follows:
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C. Protective Coating
(1) Surface treat newly ground disks that are not immediately put into service as
follows:
(a) Degrease disk in a vapor degreaser to remove all oil and grinding material.
(b) Immerse disks in Houghton's Rust Veto 4214 or equivalent. Use in the
as-received condition without dilution. Let disks drip and air dry for five
minutes. Clean compressed air can be used to speed drying.
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Table 801
Torque Values
Item No.
Nomenclature Torque Value
(Refer to IPL Figure 1)
10 Brake Bolt Nut 120 pound-inches (13,56 N-m) Lubtork)*
140 Return Pin Nut 25 pound-inches (2,83 N-m)
310 Bleeder Adapter 120 pound-inches (13,56 N-m)
*Lubetork: At each installation, lubricate bolt threads and bearing surfaces of nuts, bolt heads and
washers with anti-seize compound conforming to Specification MIL-PRF-83483. Use
full strength. Do not dilute.
Table 802
Spring Values
Item No.
Nomenclature Compressed Length Load
(Refer to IPL Figure 1)
0.635 inch 67 lb (298 N)
270 Return Spring
(16,13 mm) (minimum)
Table 803
Out-of-Flatness (Dishing) Tolerance
Item No Maximum
Nomenclature
(Refer to IPL Figure 1) Out-of-Flatness
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Table 804
Wear and Shrinkage Tolerance (Replacement Dimension)
Item No.
Nomenclature Wear Dimension
Back Plate
50 0.486 inch (12,34 mm) thick
Subassembly
Pressure Plate 0.321 inch (8,15 mm) thick for 170, 170A or 170B
Subassembly 0.349 inch (8,86 mm) thick for 170C
Inside diameter less than 4.25 inches (107,9 mm)
170, 170A, 170B or and greater than 4.68 inches (118,9 mm)
170C
Minimum keyslot width 0.802 inch (20,37 mm)
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NOTE:
For information concerning Special Tools and Equipment contact your local MABS
Technical Support Engineer in Akron, Ohio US or Coventry, England UK. To locate your dedicated
Technical Support Engineer, go to www.meggitt-mabs.com and click on the Technical support link.
For equipment required for testing, refer to TESTING AND FAULT ISOLATION.
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2.00 (50,8)
A A
B B 0.375
(9,53)
0.125
0.75 (3,18) 0.1875
SECTION B-B
LOWER REGISTER
5.00 (127,0)
8.50 (215,9)
324332-901-01.CGM
Figure 901
Fixture for Straightening Disks, Pressure Plate and Backing Plate
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Ø 0.440 +0.005/-0.000
(11,176 +0,127/-0,000)
ETCH TOOL #1-25309
1.25 (31,75)
2.00 (50,8)
324332-902-01.CGM
1. MATERIAL - AISI TYPE S5 HARDEN TO ROCKWELL C-50-55 AND GRIND FOR
USE ON COMPRESSION RIVETER
2. TO BE USED FOR FLATHEAD RIVETS ONLY STYLE GY18A OR GYR8A 0.250 (6,35)
Figure 902
Special Tools for Use with Compression Riveter (Sheet 1 of 3)
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62
0.563 (14,30) SPHER R
-A-
Ø 0.310 +0.001/-0.000
0.058 (1,473) (7,874 +0,025/-0,000)
REF.
A 0.005 (0,13) TIR
1.25 (31,75)
2.00 (50,8)
Figure 902
Special Tools for Use with Compression Riveter (Sheet 2 of 3)
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0.114 ± 0.003
SEE NOTE 4 (2,896 ± 0,0762)
0.250 ± 0.005 1.875 (47,625)
(6,35 ± 0,127) RAD
0.750 (19,05)
Ø 0.310 +0.001 -0.000
0.313 (7,950) (7,874 +0,0254 -0,000)
(10,312 ± 0,762)
30°
Ø 0.406 ± 0.003
A
0.145 ± 0.003
(3,683 ± 0,0762)
Ø 0.500 ETCH TOOL NO. 1-25311
(12,70)
SEE VIEW B
34° NOTES:
1. MATERIAL-AISI TYPE S5
Figure 902
Special Tools for Use with Compression Riveter (Sheet 3 of 3)
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NOTES:
SWAGING PEEN, FLATHEAD ANVIL, ROUNDHEAD DRIVER AND TOOL HOLDER SHOWN
ARE FOR USE WITH TAUMEL SPIN RIVETER, PART NUMBER BK 1000 OR BK 1500 WITH
RIVETER HEAD T-21
Figure 903
Special Tools for Use with Taumel Riveter
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SWAGING PEEN
1-26120
(RN-211)
SWAGING PEEN
1-26126
(RN 311)
324332-904-01.CGM
NOTE:
SWAGING PEEN AND FLATHEAD ANVIL SHOWN ARE FOR USE WITH BRACKER
RIVETER, PART NUMBER RN211 OR RN311
Figure 904
Special Tools for Use with Bracker Riveter
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1. Introduction
A. General
(1) The Illustrated Parts List (IPL) section contains a figure(s) and a list(s) of parts of the
assembly(ies) in this manual.
B. Parts List
(1) The figure is an exploded view of assembly(ies) included in the parts list.
(2) The components in the parts list are shown in the sequence of disassembly.
(3) The attaching parts are after the part which they attach.
(4) Alternate, optional or repair parts are given after the primary part.
(5) The figure and the Item column contain the figure and the item number for each
part.
(6) The item numbers in the parts list agree with the item numbers in the figure.
(7) The Part Number column gives the part number that is compliant with the ATA
Specification 2000.
(8) When the part number is not compliant with Specification 2000, it is in the
Nomenclature column in parentheses.
(9) Use the part number in its initial format in the Nomenclature column to make sure
you order the correct part.
(10) The Airline Stock Number column is for the operator to write airline part numbers.
(12) Details, dimensions and specifications that identify the part are given after the noun
name.
(13) The names of the parts are indented to show the relation of the parts to their
subassemblies and the top assembly.
(14) Data in parentheses can identify optional, alternate, and repair parts. The data can
give other data to identify and order the part (the data includes the initial part
number.
(15) Commercial and Government Entities (CAGE) codes identify the suppliers of
vendor parts. The letter “V” is put before the five-digit CAGE code.
(16) The Effect Code column shows the parts used for each top assembly.
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(18) This letter is in the Effect Code column of each part used in that top assembly.
(19) A part number identified by an effectivity code shows that the coded part is used
with other parts. The effectivity code is a single, upper case alpha designation.
Identify the other parts with the same alpha designation.
(20) A part with a code is used with all other non-coded parts (Effect Code column will be
blank).
(21) The Units Per Assembly column gives the number of parts contained in each
assembly or subassembly.
(22) An RF in this column is an indication that the item is listed for REFERENCE ONLY.
(23) An AR in this column is an indication that the item quantity is AS REQUIRED and
could vary if alternate build options are used.
(1) Parts can be interchanged only as permitted by the terms that follow. These terms
are given when necessary in the DESCRIPTION column of the parts list.
TERM DEFINITION
Alternate for This part is equal to the primary part in form, fit and
function.
This part can be used in place of the primary part at the
option of the operator.
Superseded By This part is no longer available.
This part can be used until stock is depleted.
Supersedes This part replaces a part that was superseded or deleted.
This part is interchangeable with the part it supersedes.
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3. Parts List
70
60 120
10
120
80 OR
80A 110A
50
10
90C
180 100A
190B
90C
170C
170C
160A
130B
210C
220
230 290
240A
320 310
330B 30
324332-1001-01.CGM
40A 153A
180 30
150C
20A
140
IPL Figure 1
Brake Assemblies 5003096-5 and 5003096-7
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