User's Manual of Fiber Laser Chiller

Honour Production of Hanli

 HL-1000/1500/2000/3000/4000/6000/8000/12000/15000 Series

 SCH-1000/1500/2000 Series

User's Manual of Fiber Laser Chiller

WUHAN HANLI REFRIGERATION TECHNOLOGY CO., LTD.
Address: NO.168, Tongjiang 1st Road, Hannan District, Wuhan, China.
WUHAN HANLI REFRIGERATION TECHNOLOGY CO., LTD.
Add: NO.168, Tongjiang 1st Road, Hannan District, Wuhan, China.
Post Code: 430090 Email: hanli@hanli-wh.com
Tel: + 86-15871786637, + 86-13554229733
WeChat service platform for Hanli Chiller
National Service Hotline: 400-855-6775 www.hanlizl.com

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 User's Manual of Fiber Laser Chiller

Table of Contents

Preface......................................................................................................................................3
Warning notices........................................................................................................................4
1 Overview...............................................................................................................................7
2 Conditions of use...................................................................................................................7
2.1 Environmental requirements...........................................................................................7
2.2 Medium requirements.....................................................................................................8
3 Model description..................................................................................................................9
4 Performance parameters.........................................................................................................9
5 Appearance and part name...................................................................................................10
6 Installation...........................................................................................................................10
6.1 Installation conditions and requirements.......................................................................10
6.2 Waterway connection....................................................................................................12
6.3 Circuit connection.........................................................................................................12
6.4 Add water and exhaust..................................................................................................13
6.4.1 Water......................................................................................................................13
6.4.2 Exhaust and drainage.............................................................................................13
6.5 Warm Tips...................................................................................................................15
7 Product use...........................................................................................................................14
7.1 Inspection before commissioning..................................................................................14
7.2 Introduction to controller panel.....................................................................................14
7.2.1 Introduction to the integrated controller panel........................................................14
7.2.2 Introduction of split controller panel......................................................................15
7.3 Boot display..................................................................................................................15
7.4 Temperature display......................................................................................................16
7.4.1 Integrated controller temperature display...............................................................16
7.4.2 Temperature display of split controller...................................................................16
7.5 Parameter setting...........................................................................................................16
7.5.1 Integrated controller parameter setting...................................................................16
7.5.2 Split controller parameter setting...........................................................................16
8 Maintenance.........................................................................................................................17
8.1 Dustproof in summer.....................................................................................................17
8.2 Anti-freeze in winter.....................................................................................................17
8.3 Routine maintenance.....................................................................................................18
9 Fault analysis and troubleshooting.......................................................................................19
10 Circuit diagram..................................................................................................................21
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11 Transportation and storage.................................................................................................24

11.1 Transport requirements...............................................................................................24
11.2 Storage requirements...................................................................................................24
12 Other instructions...............................................................................................................25
12.1 Service support............................................................................................................25
12.1.1 Warranty scope.....................................................................................................25
12.1.2 Circumstances beyond the scope of warranty.......................................................25
12.2 Other matters...............................................................................................................25

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 User's Manual of Fiber Laser Chiller

Preface
Thank you for your trust and choosing to use our company's Fiber Laser Chiller. In order to
enable you to better understand and use our products and make them play the best effect, and
provide you with perfect after-sales service, please read this manual carefully before using it.
And in the use of products in the process of any doubts can also refer to this manual.
This manual is prepared for the owner and user of the chiller. It includes the product's
performance parameters, Appearance and part name, working principle, routine maintenance,
fault analysis and troubleshooting, etc. This manual is used for installation, operation,
commissioning and maintenance.
This manual is not a quality guarantee. Corrections to printing, modifications to product
information, and improvements to products are subject to final interpretation by the company
without prior notice, and updates will be included in the reprint instructions. If you have any
questions about the use of the product or suggestions for improvement, please contact our
service personnel.

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 User's Manual of Fiber Laser Chiller

Warning notices
In order to ensure your personal safety and avoid property damage, you must pay
attention to the warning notices in the company's manual. The warning is based on the
risk level from highest to lowest and is listed below, but not limited to the following.
General knowledge of electricity use and safety regulations should also be followed.

Dangerous Be sure to take safety measures, otherwise it will lead to death or serious
personal injury.

Prompt project Reminder Operation specification

Please be operated by technical Handling, installation of piping, electrical, operation,

personnel with professional maintenance, maintenance and other operations, must be
knowledge Must be carried out by personnel with professional knowledge.
implemented

Contact with live parts can result in serious personal injury

High risk
or death.

Any part of the body and heat resistant articles must be kept
away from this height
High temperature scald
Warm area, otherwise it will cause personal injury or
property loss.
A) The power supply mode must be selected in accordance
with the relevant contents of the nameplate or the manual;
B) The cable must use standard cable, and the wire diameter
Electrical connections shall be selected according to the standard;
Must be C) Grounding must be installed and the connection must be
implemented reliable, otherwise it will cause the danger of electric shock
or fire.

Maintenance
It must be cut off for 3 minutes before it can work.
Must be
implemented

When the equipment has reached its service life and needs to
Scrap be scrapped, it must be disposed of with industrial garbage.
Must be Please ask professional guidance for scrapping.
implemented

It is forbidden to use the equipment beyond the specification

in order to avoid major accidents such as equipment damage,
Do not use beyond specification injury, fire and electric shock.
Prohibited

Cannot be used in an explosive Do not install in a dangerous place where there is

environment combustible gas.

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 User's Manual of Fiber Laser Chiller

Prohibited

There are live parts in the machine, it is forbidden from

Equipment is prohibited from operating without a hood, otherwise it will lead a danger of
operating without a hood electric shock.
Prohibited

Do not let the equipment drench or soak, otherwise there

Waterproof
may be short circuit and electric shock hazard.
Prohibited

Be sure to take safety measures, otherwise it may lead to death

Warning or serious personal injury.

Prompt item Warning signs Operational specifications

Transport, installation When the equipment is transported and installed, the
equipment must be fixed firmly, otherwise there is a
risk of overturning and falling.

Must be
implemented
Electrical protection Power cable access terminal must match the leakage
and overload protection device according to the rated
current indicated on the equipment nameplate.

Must be
implemented
Discontinue operation When the equipment is abnormal, as long as the cause is
immediately when abnormal not clear, it is forbidden to start, otherwise there will be
occurs damage, electric shock, fire, injury risk.

Must be
implemented
Do not extend fingers and The equipment is equipped with rotating parts. When
foreign objects into the gap of the equipment is running, it is forbidden to put fingers
the equipment or foreign bodies into the gap of the equipment,
otherwise it will cause personal injury.
Prohibited
Refrigerant leakage a) When refrigerant leakage occurs, please be sure to
get some air and ventilation. Otherwise a large amount
of refrigerant filled with closed space, will produce
Must be anesthesia to the human body and cause asphyxiation
implemented risk;
b) Avoid contact with the skin, otherwise it will
frostbite.

Notice Please take safety measures, otherwise it may lead to minor personal injury and property loss.

Prompt item Warning signs Operational specifications

Prohibition of liquid transport The equipment is forbidden to carry liquid to prevent internal
pipeline leakage.

Prohibited

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Handling a) Equipment should be fixed before handling to prevent

equipment movement caused by vibration and external force.
If there is excessive vibration and external forces, the internal
Must be equipment is at risk of damage;
implemented b) Keep the tilt angle ≤45°, otherwise the refrigeration
system will fail.
Operating environment a) Prohibit the use of high temperature, humidity, strong
electromagnetic interference and other special environments;
b) Equipment must be installed in places without direct
sunlight and away from fire sources.
Prohibited
Installation a) Equipment must be installed horizontally, otherwise the
refrigeration system will fail;
b) Items are prohibited within 1.5 meters around the suction
Must be port and 2.0 meters around the outlet. If suction and exhaust
implemented are obstructed, the cooling capacity of the equipment cannot
be used.
Before trial operation a) Need to ensure that the equipment side water supply pipe
is not obstructed;
b)Need to check the water pipe and pump, confirm that there
Must be is a proper amount of water into the pump, and the exhaust is
implemented through the pump exhaust valve, otherwise it will cause
damage to the pump;
c) Confirm the condition of the equipment is normal and
safe, otherwise there may be injury and breakage.
Equipment no stampede Please don't step on the equipment or sit on it, otherwise it
will cause the injury accident of falling.

Prohibited
Regular cleaning of air filters Clean the air filter at least once a week. If the air filter is
obstructed, the refrigeration capacity will be reduced, the
power consumption will increase, and even the alarm will not
Must be work properly.
implemented
Keep surface clean a) Use non-corrosive cleaning agents for metals and plastics;
b) After cleaning, please take good care of the cleaning agent
to prevent liquid leakage anywhere in the equipment;
Must be
implemented c) Containers that store detergents should be completely
sealed to avoid danger.
Wear protective gloves for a) The sharp edge of the condenser fin is dangerous to cut the
maintenance, repair and cleaning skin;
b) Internal compressor and refrigerant pipe temperature is
Must be very high, direct contact with the skin has the risk of
implemented scalding.
Anti-freezing If the ambient temperature is lower than 0℃ and the
shutdown is long, the liquid should be discharged. Moreover,
use compressed air to clean the water in the system,
Must be otherwise there is a risk of frostbite components and pipes.
implemented

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 User's Manual of Fiber Laser Chiller

1 Overview
This product is designed and manufactured for laser cutting, laser welding, laser engraving,
laser marking, laser printing and other equipment using laser processing. It can provide two
cooling cooling media for the above application scenarios, one is low temperature coolant,
which is used to cool the fiber laser, and the other is normal temperature coolant which is
used to cool the fiber laser cutting head.

Fan

Condenser Water tank

Throttling device
Laser

Evaporator
Compressor Normal
temperature Cutting
heating head

Water pump

FIG. 1 Composition and working principle of the chiller system

The chiller is composed by the compressor, condenser, condenser, the throttling device,
evaporator, water tank and water pump and so on. Its working principle is that the compressor
compresses the superheated steam absorbed from the evaporator into high temperature and
high pressure gas, condenses and heats the condenser to form high pressure liquid, then
reduces the pressure by the throttling device to form a low temperature and low pressure
supercooled liquid. The low temperature and low pressure supercooled liquid vaporizes and
absorbs heat through the evaporator to form superheated steam, and then returns to the
compressor to enter the next cycle to realize the refrigeration function. Evaporator
vaporization absorbs heat from the cooling medium, the temperature of the cooling medium
will decrease, the low temperature coolant will be pressed out by the water pump in two, one
is to cool the laser. The other is to cool the laser cutting head through the heating device
heating into normal temperature coolant.

2 Conditions of use
2.1 Environmental requirements
 Ambient temperature: 0 ~ 45℃;
 Relative humidity: ≤90%;
 Altitude: ≤3000m;
 The relationship between the temperature of the cooling medium and the ambient
temperature is shown in Figure 2.

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Medium temperature

Normal operating range

Ambient temperature℃
(a) Operating range of Pure Softened Water

Medium temperature
Normal operating range

Ambient temperature℃
(b) Operating range of anti-freeze water

Note: The above operating range is obtained in the laboratory according to the standard
product test, for reference only. The operating range of each specific type of product may be
slightly different. Please contact the manufacturer for details.

2.2 Medium requirements

The cooling medium must be softened water, such as pure water, distilled water, high pure
water, etc., the volume ratio ≤30% ethylene glycol, or the volume ratio ≤20% ethanol, and the
preservatives and bacteria removers approved by the manufacturer are allowed to be added.
It is strictly prohibited to use antifreeze with the volume ratio of > 30%, oil and oil-based
liquids, inflammable and explosive liquids, liquids with solid particles, especially liquids
corrosive to aluminum and stainless steel.

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 User's Manual of Fiber Laser Chiller

3 Model description

Multiple Water Supply Quantity (Single route omitted)

Number of temperature (single omitted)
G- Water filter (waterless filter omitted)
Q- Stainless steel coil evaporator
Matching laser power
Type of industrial chillers of Hanli, HL represents cutter, SCH
represents hand-held welding machine

For example, HL-3000-QG2 /2 represents a laser cutting machine with a matching laser
power of 3000W, which adopts a stainless steel coil evaporator, waterways are equipped with
water filters, and double temperature and two channels of water supply.
For example, SCH-1500 represents a handheld welding chiller with a matching laser power of
1500W, which is equipped with a water filter by default, and double temperature and two
channels of water supply.
Note: This Model description is our company's standard product code description, does not
list all models, please confirm with our company before ordering of specific models. If there
is change, without notice.

4 Performance parameters
Rate of Water
Equipment Power Power Fluorine Lift Equipment size
No. Coolants flow Weight(kg) volume
model supply (kW) injection(kg) (m) (mm)
(m3/h) (L)

HL-1000- 220V
1 QG2/2 50Hz 1.7 R410A 0.36 38.5 2 58 590 * 500 * 860 13

HL-1500- 220V
2 QG2/2 50Hz 2.3 R410A 0.50 47.5 2 66 630 * 510 * 920 13

HL-2000- 220V
3 QG2/2 50Hz 2.4 R410A 0.65 47.5 2 76 650 * 530 * 980 20

HL-3000- 220V
4 QG2/2 50Hz 3.1 R410A 1.00 48.5 4 93 790 * 560 * 1050 40

HL-4000- 220V
5 QG2/2 50Hz 5.0 R410A 1.20 58.5 4 105 850 * 630 * 1225 45

HL-6000- 380V
6 QG2/2 50Hz 8.4 R410A 1.90 58.5 4 130 820 * 700 * 1410 60

HL-8000- 380V
7 QG2/2 50Hz 11.0 R410A 2.30 68.0 8 200 860 * 720 * 1480 80

HL-12000- 380V 1100 x 810 x

8 QG2/2 50Hz 14.0 R410A 2.70 68.0 8 220 1880 150
HL-15000- 380V 1500 x 800 x
QG2/2

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 User's Manual of Fiber Laser Chiller

9 50Hz 15.0 R410A 1.8 x 2 68.0 8 310 1630 180

220V
10 SCH-1500 50Hz 1.7 R410A 0.38 38.5 2 50 800 * 490 * 430 16

Note: The above table is part of the standard product performance parameters, for reference
only. If there is change, without notice.

5 Appearance and part name

Fan
Add water

Water pressure
Controller meter
Low temperature effluent

Low temperature backwater

Air leakage
protection Normal temperature effluent

Normal temperature backwater

Power cord outlet

Air suction
(including filter) Sewage

Casters Level display

Note: the appearance and part name above are only one of the models. The appearance and
part name of different models may vary slightly.

6 Installation
6.1 Installation conditions and requirements
 Open the package and check whether the equipment is in good condition and the
attachment list is complete.
 It must be installed horizontally and cannot be tilted, as shown in FIG. 3. Anchor bolts
shall be used to fix casters-free equipment, and universal wheels shall be locked for
equipment with caster.
 No shielding shall be allowed in the air inlet within the range of 1.5m and the air outlet
within the range of 2.0m, so as not to affect the heat dissipation of the equipment, as
shown in Figure 4.
 Products shall not be installed in corrosive, inflammable gas, heavy dust, oil mist, metal
and other conductive dust, high temperature and humidity, strong magnetic field, direct
sunlight and other harsh environments, as shown in Figure 5.

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False
True

FIG. 3 Requirements for equipment installation form

FIG. 4 Equipment installation space requirements

Direct sunlight

FIG. 5 Environmental requirements for equipment installation

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6.2 Waterway connection

 Determine the piping layout direction according to the equipment import and export
label, in case the equipment cannot run normally.
 The pipeline should be cleaned during internal construction to strictly avoid impurities.
Once impurities enter the system, it is easy to reduce the cooling capacity and may cause
faults of the water pump or refrigeration system.
 Pipe connection: The connection method between the chiller and the laser is shown in
FIG. 6. The inner diameter of the distribution pipe shall not be less than the diameter of
the inlet and outlet of the chiller.
 Pipe resistance: The connection pipe between equipment should be the shortest distance,
avoid right Angle and bending, the total pressure drop ≤ 0.05mpa.
 If metal lines are used, insulation measures should be taken to prevent energy loss.
 Pipeline pressure must reach more than 1.5 times of water pump supply pressure.

Switch
Length of one side≤5m

Low temperature backwater Laser

Chiller Length of one side≤20m

High temperature Cutting head
backwater （ External
Light Road ）
Switch
Note ：
Water pipe color: for chillers, blue is effluent, red is backwater

Fig.6 Connection diagram of chiller and laser

6.3 Circuit connection

1. Please refer to the wiring label of the chiller when wiring.
2. Recommended reference standard for power cord diameter selection.
Rated current/A ≤5 ≤10 ≤15 ≤25 ≤35 ≤50

Power line diameter (copper 1.0 1.5 2.5 4.0 6.0 10.0
wire)/mm2
 This data is provided in accordance with IEC 60204-1, for reference only.
 The power cord must use standard cable.
 Rated power refer to chiller nameplate.
3. The main circuit of power supply must be installed with appropriate leakage and overload
protection devices, and ensure the chiller is well grounded.
4. The allowable fluctuation of power supply voltage is less than ±10% and frequency
fluctuation is less than ±1Hz, and it should be far away from the electromagnetic interference
source.
5. Connection of signal terminals: output passive dry node signals for traffic alarm and
overtemperature alarm.
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 User's Manual of Fiber Laser Chiller

6.4 Add water and exhaust

6.4.1 Water
Add softened water through the water inlet of the equipment to the standard liquid level area
(green area), as shown in Figure 7.

High water level

Normal water level

Low water level

Figure 7 Liquid level identification

6.4.2 Exhaust and drainage

After the first addition of water and replacement of new water, exhaust the air in the pump to
start the use, otherwise it will damage the equipment. Exhaust method: slowly loosen the air-
exhaust screw plug of the pump (do not screw off), discharge air until water flows out, and
then tighten the air-exhaust screw plug (see Figure 8, in which only the exhaust positions of
vertical pump and horizontal pump are shown. According to customer requirements and
specific type, the pump will be different, exhaust location will also be different, and details
can be seen in the pump external indicator). Note: When the liquid in the equipment needs to
be drained in winter, loosen the water-exhaust screw plug below to drain the liquid.

Air-exhaust screw plug

Air-exhaust screw plug

Water-exhaust screw plug

Water-exhaust screw plug

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FIG. 8 Water pump exhaust and drainage

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After the power pump is running for a period, continue to replenish water to the liquid level
standard area.

7 Product use
7.1 Inspection before commissioning
 Check whether the inlet and outlet water ball valve is open and whether the blowdown
valve is closed;
 Check whether the waterway connection is correct or loose, be sure there is no bubble
leakage;
 Check whether the level of the water tank is in the standard area;
 Check whether the power form is consistent with the product nameplate. The 380V
power cord is three-phase five-wire system, and the 220V power cord is single-phase
three-wire system.
 Check whether the equipment is grounded;
 Check that electrical wiring between devices is connected correctly.

7.2 Introduction to controller panel

At present, Fiber Laser Chiller of Hanli has two kinds of controllers, most models adopt
integrated digital tube controller, as shown in Figure 9. A few models adopt dual 8 display
split digital tube controller (composed of IO motherboard and display panel), as shown in
Figure 10, such as handheld welding chiller SCH-1500.

7.2.1 Introduction to the integrated controller panel

Present temperature /℃

Set temperature/℃

FIG. 9 Integrated controller panel

Digital tube Use

Present temperature (PV) Displays "Actual measured water temperature, alarm code".
Setting temperature (SV) Display "Setting temperature".

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 User's Manual of Fiber Laser Chiller

Indicator light Use

Compressor Light up: Turn on the compressor; Flicker: There is a need for refrigeration but the
press has not yet been turned on Off:
Compressor shut down.
Pump Light up: pump open; Off: Pump shut off.
Heat Light up: Heat on; Extinguish: Heat off.
Switch to low temperature water interface indicating heating of low temperature
water and switch to normal temperature water interface indicating heating of normal
temperature water
Valve Doesn’t work
Remote Light up: Remote switch on; Off: Remote switch off.
Run Light up: unit operation; Flashing the unit is in antifreeze mode Kill: The unit
stops.
Alarm Flicker: Faulty; Out: Fault-free
The keys Use
On/Off Press < On/Off > for 3 seconds to start or shut down.
Set key (Set) Under fault-free state, press <Set> key to enter/exit the setting temperature.
Up/down key（▲ ▼） During parameter setting, modify parameter values.

7.2.2 Introduction of split controller panel

Figure 10 Split controller panel

Digital tube Use

Display window Display measuring temperature (low temperature water L.xx.x/normal-temperature water
H.xx.x) ,setting temperature display (low temperature water S.xx.x/normal-temperature water
difference d.xx.x) ,alarm code (Exx), parameter code (Fxx).
Indicator light Use
Run Light up: unit operation; Kill: The unit stops.
Alarm Flicker: Faulty; Out: Fault-free
The keys Use
Upper key (▲) Set parameters and fault reset
Next key (▼) Switch display
Note: at present, only hand-held welding SCH-1500 uses split controller.

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7.3 Boot display

After the integrated controller device is powered on, PV and SV regions display the software
version information, and enter the temperature display state about 7 seconds later.
After the split controller device is powered on, the display window displays the software
version information (Fxx/ v100 /A00), and enters the temperature display state about 7
seconds later.

7.4 Temperature display

7.4.1 Integrated controller temperature display
PV zone displays "Present temperature", while SV zone displays "Setting temperature".
Low temperature water interface: PV zone and SV zone digital tube represent the present
temperature of low temperature water and setting temperature of low temperature water.
Normal temperature water interface: PV displays real time value, SV displays H{followed by
F01 temperature difference in normal temperature water}, such as H3.0. Press <Down> to
switch between normal temperature water and low temperature water interface, press <Up> or
30 s without operation automatically switch back to the low temperature water interface.

7.4.2 Temperature display of split controller

By default, the display window displays the temperature of the low temperature water
measurement (L.xx.x).
When the temperature is displayed, press the <▼> key to carry out the display switching of
the normal temperature water measurement temperature(H.xx.x), the low temperature water
setting temperature (S.xx.x), the normal temperature water setting temperature difference
(d.xx.x).30 s no switching operation automatically returns to the low temperature water
interface.
[Note] : L./H./S./ D. is the temperature code, and xx.x is the temperature value.

7.5 Parameter setting

7.5.1 Integrated controller parameter setting
Under fault-free state, press <Set> key and SV setting temperature flashes to display. At this
time, press <Up> or <Down> key to modify the low temperature water setting temperature.
(Set the temperature of low-temperature water at the interface of low-temperature water and
F01 difference of normal temperature water at the interface of normal-temperature water, and
the main interface cannot be modified), press <Set> to save the setting value and exit the
setting state after setting. (If no keystroke operation in 5s in the setting process, the system
will automatically save the set value and exit the setting state).
Setting temperature of normal temperature water = [setting temperature of low temperature
water] + [F01 temperature difference of normal temperature water]. To change the setting
temperature of normal temperature water, modify [F01 temperature difference of normal
temperature water].
Press <Up>+<Down> button 5s to enter the factory setting state. The factory setting
parameters are generally not adjusted. If you need to adjust them, please ask the chiller
manufacturer for approval.

7.5.2 Split controller parameter setting

Under fault-free state, press<▲>+< ▼> button at the same time to enter the interface of
setting temperature for low temperature water, set temperature xx.x of flashing, at this time,
you can change the setting temperature by pressing <▲> or <▼> button.
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If no keystroke operation in 5s, the system will automatically save the set value and exit the
set state.
Setting temperature of normal temperature water = [setting temperature of low temperature
water] + [F01 temperature difference of normal temperature water], To change the setting
temperature of normal temperature water, modify [F01 temperature difference of normal
temperature water].
At the temperature display interface, press <▼ >+< ▼> button 5s to enter the manufacturer's
parameter setting state. There is no adjustment in the factory setting parameters generally, if
you need to adjust, please ask the chiller manufacturer for approval.
In the process of selecting the manufacturer's parameters, select the parameters according to
the <▼>, press the <▲> to enter the parameter setting, and exit the manufacturer's parameter
setting after 15s without keystroke operation (display window display parameter item).
When setting parameter is set, the parameter value can be modified by <▲> or <▲>, no key
operation for 5 seconds or press the <▲><▲> key to return the parameter item selection and
save (display window flicker display parameter value).

8 Maintenance
The machine must be stopped and the power must be cut off for 3 minutes before equipment
maintenance, otherwise there will be electric shock risk. When the ambient temperature is
lower than 2℃, the internal water must be drained when the machine stops for a long time.

8.1 Dustproof in summer

In summer, please clean the condenser and dust screen of the equipment in about 15 days, as
shown in Figure 11.

Compressed Dust screen Wash and dry

air blowing

FIG. 11 Dust removal process of dustproof net

8.2 Anti-freeze in winter

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 User's Manual of Fiber Laser Chiller

The air gun is then

inserted into the outlet
to inflate and drain

Remove the screw at the

Firstly, open the
Remove the pump lower end of the pump
drain valve and
drain the water exhaust screw

FIG. 12 Anti-freeze maintenance in winter

When the equipment is transported or not in use for a long time, the water in the water tank
shall be drained through the sewage valve, and the drain screw under the pump shall be
unscrewed to plug and drain away the remaining water in the pump, as shown in Figure 12.
If the ambient temperature at night is less than 2 ℃, it is recommended that the customer do
not stop or add anti-freeze. The volume ratio of ethylene glycol is selected according to Table
1, and the freezing point is equal to the ambient temperature of the equipment minus about
5℃. If the average temperature is higher than 5 ℃, replace the water containing anti-freeze
by softened water.

Table 1 Correlation between different volume ratios of ethylene glycol and freezing point
Volume / % Freezing point Volume / % Freezing point Volume / % Freezing point
/℃ /℃ /℃
1.8 0.6 26.0 13.0 51.9 41.0

3.6 1.3 28.0 15.0 53.9 44.0

5.4 2.0 29.9 17.0 56.0 48.0

7.2 2.7 31.9 18.0 78.9 47.0

9.1 3.5 33.8 20.0 81.0 43.0

10.9 4.4 35.8 22.0 83.1 40.0

12.8 5.3 37.8 24.0 85.2 36.0

14.6 6.3 39.8 26.0 87.3 33.0

16.5 7.3 41.8 28.0 89.4 29.0

18.4 8.0 43.8 31.0 91.5 26.0

20.3 9.0 45.8 33.0 93.6 23.0

22.2 11.0 47.8 36.0 95.8 19.0

24.1 12.0 49.8 38.0 100 13.0

8.3 Routine maintenance

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 User's Manual of Fiber Laser Chiller

The working scene of the Fiber Laser Chiller is very bad. In order to ensure the good
performance of the equipment and extend its service life, the equipment needs to be
maintained once a week. The maintenance work includes but is not limited to the following
aspects.
 Check the condenser and air duct for foreign matter blockage, and check whether the air
inlet and outlet around the equipment is unobstructed;
 Clean the condenser, clean the dust screen;
 Check whether there are foreign bodies in the cooling medium, whether there are
microorganism breeding, etc. Generally, replace the cooling medium within 15 to 20
days, but the cold medium must be pure water, distilled water or high pure water.
 Check whether the water connection is loose and the water pump is leaking;
 Check the water tank and clean the dirt deposited inside the tank;
 Regular cleaning filters in the waterway of equipment within 7~10 days generally. The
company commonly used two filters as shown in figure 13. The Y filter is placed in the
water pump or equipment outlet, built-in stainless steel filter placed in the water tank;
 Test insulation resistance, insulation resistance ≥5 MΩ;
 Check grounding resistance ≤4Ω;
 Test the capacitance of compressor and fan. The capacitance should be replaced if the
attenuation of capacitance is more than 10%.

Filter Steel filter

Filter element

Mounting
thread

Screw cap

Y Filter Built-in stainless steel filter

Figure 13. Two filters commonly used in our company

9 Fault analysis and troubleshooting

When the machine detects a fault, the display area alternately displays the temperature and the
fault code "Exx". If there are multiple faults, you can press <Up> or <Down> to switch to see
different faults. Press <Up> or <Down> to display the fault code fixedly. After 5s, the
temperature and fault code can be displayed alternately again. The failure codes and
instructions are shown in the following table:
Fault
Fault name Failure analysis Action Elimination method
code
A: Low temperature water probe A: Check if the probe wire is
Low temperature
short circuit/broken wire B: Low No more pumps, no loose
water probe
E01 malfunction temperature water probe is more output
damaged B: Replace the probe

A: Insufficient water flow A: Test the water supply line

B: clean the surrounding
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 User's Manual of Fiber Laser Chiller

Low temperature Only stop low sundries

B: Poor ventilation
E02 water high temperature water C: clean the dust on the
temperature warning C: Too much dust heating condenser
A: clean the surrounding
A: Poor ventilation sundries
B: refrigerant leakage B: Check the leakage point
Stop the compressor,
Compressor C: Condensing fan not in C: Check the fan
do not stop the
pressure fault operation
pump D: clean up the dust
E03
D: too much dust in filter
E: check whether the pressure
E: pressure switch damaged switch and connection are
loose
A: Power is out of phase/out of A: Check the power supply
phase
B: Switch any two phase lines
Alarm of phase B: Wrong phase sequence
E04 Stop the machine C: Check the power supply
sequence C: Three-phase unbalance circuit
D: The phase sequence protector D: Replace the phase sequence
is damaged protector
A: Clear the pipe line
B： check inlet and outlet
A: The cold water pipe is
piping
The low temperature blocked B: The inlet and outlet Keep pumping, the
is connected backwards C: Check the suction pipe and
E05 water rest of the output
tighten it
Traffic warning C: The suction pipe is leaking stops
solid
D: The flow switch is damaged
D: check flow switch and
replace
Stop heating low A: Replenish water (up to the
Water level switch A: There is not enough liquid in temperature water liquid level standard
E06
alarm the water tank and normal
temperature water Area)

A: Clean up the dust

A: Condenser dirt plugging
B: Check the leakage point
Compressor B: leakage fluorine
E07 C: Clean the surrounding
overload C: inlet and outlet plugging sundries
Stop the compressor
D: Ring temperature is too high D: Place the equipment in a
well-ventilated place
Low temperature
alarm of low Stop the compressor,
A: The water temperature of the
E08 temperature water do not stop the A: Check relay adhesions
equipment is too low
pump

A: Temperature water probe A: Probe terminal and

Keep pumping, the connection
Temperature water short circuit/broken wire
rest of the output
E09 probe malfunction B: Temperature water probe is stops
Line
damaged B: Replace the probe
A: Check whether there is
backwater at normal
temperature and whether the
High temperature A: Insufficient water flow Only stop heating waterway is blocked.
E10 alarm of normal
B: Poor ventilation normal temperature
temperature water B: Clean the surrounding
sundries
E11 Low temperature A: The water temperature of the Stop the compressor, A: Check relay adhesions
alarm of normal equipment is too low do not stop the
temperature water pump

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 User's Manual of Fiber Laser Chiller

A: The water pipe is blocked at

A:Check whether there is
normal temperature
backwater at the cutting head
Traffic warning of
B: The inlet and outlet is
normal temperature
connected backwards Stop heating normal B: Check the inlet and outlet
E12 water
temperature water pipelines
C: There are leaks in the water
C: Check the pipe connection
pipes at normal temperature
D： Change Flow Switch
D: The flow switch is damaged

[Remarks] : If the fault needs manual reset, the integrated controller can reset the fault by pressing
<Set> key after the fault is eliminated, and the split controller can reset the fault by pressing <▲> for 3
seconds, and the fault will start automatically after the fault is eliminated.

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 Normal temperature
Low temperature
User's Manual of Fiber Laser Chiller

Flow overtemperature output signal

probe
probe

Alarm NO Switch count common end

Alarm NC
Normal temperature flow
switch

FIG. 14 Circuit diagram of 220V equipment

Alarm public end
Normal temperature heating tube Low temperature flow switch
Low temperature heating tube Water level switch

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Compressor fan
10 Circuit diagram

Pump
 User's Manual of Fiber Laser Chiller

1 2 3
Phase sequence Low Normal temperature
Compressor fan Pump temperature
protector pump heating tube
heating tube
Normal Flow
Pump Compressor fan Low temperature overtemperature
heating tube temperature output signal

end
Alarm public

Alarm NC
heating tube

Alarm NO
Low temperature probe

5 High pressure
Low pressure
Water level switch

6
Low temperature flow switch

Normal temperature flow switch

Switch count common end

Phase sequence switch
Compressor fault switch

FIG. 15 Circuit diagram of 380V equipment

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 User's Manual of Fiber Laser Chiller

water heating
Normal temperature
water heating
Low temperature

Alarm pubic end

Compressor

Alarm NC

Alarm NO
Public end

Over-temperature switch

Compressor fault

Water flow

Remote switch
Contact display panel

Low temperature water Normal temperature water

FIG. 16 Circuit diagram of split controller

11 Transportation and storage

11.1 Transport requirements
1. When transporting or handling, do not bump up and down or tilt excessively (no more than 45°)
to avoid collision, impact and overturning.
2. When moving the equipment, please use the correct tools, such as forklift or crane. Do not
move the equipment by hand.
3. Before moving the equipment, please remove the power cord and clean the internal cooling
fluid of the system. Do not move or transport the equipment with liquid.
4. When using the forklift to move the equipment, ensure that the equipment is in a stable state
and the height is less than 200mm from the ground, and ensure that the equipment casters are
avoided.
5. When the crane is used to move the equipment, the equipment can be moved only with the
stable holding of steel wire rope.

11.2 Storage requirements

When the equipment is out of use for a long time, please drain the cooling fluid in the equipment,

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 User's Manual of Fiber Laser Chiller

drain the water pump, filter and remaining cooling fluid in the pipeline with compressed air, wipe
off moisture and oil stains, wrap the equipment with winding film to prevent dust and water, and
place it in a cool, ventilated place without direct sunlight and dust accumulation. Lock the
universal wheel if there is a casters.
Storage environment, temperature: 0 ~ 60℃, relative humidity: ≤90%.

12 Other instructions
12.1 Service support
12.1.1 Warranty scope
 Within 24 months from the date of purchase, the company shall provide free maintenance
and replacement of parts for failures or quality problems caused by apparent design defects or
manufacturing defects.
 When the warranty expires, the maintenance will be paid for the whole life.

12.1.2 Circumstances beyond the scope of warranty

 Failure to install, use and maintain or use external conditions such as power supply that do
not meet the requirements.
 Damage not caused by improper transportation and storage of the company.
 Damage caused by modification of our products or other human factors.
 Damage caused by force majeure. Such as: natural disaster, war and so on.
 Damage caused by installation on vehicles or ships or use abroad.
 Damage caused by equipment failure.

12.2 Other matters

 The power supply shall be installed according to the national wiring standards and
specifications (voltage, frequency and differential pressure shall meet the requirements).
 If the power cord is damaged, it must be replaced by a professional in the manufacturer's
maintenance department or similar department to avoid danger.
 The power must be turned off for 3 minutes before maintenance can be carried out.

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