R300 Parts Manual

R230/R300
Kohler® CH23 & CH750
Parts
Manual
Issue 19 053-1170
1
R230/R300
ISSUE NO. 19PL-03/23
For Replacement Copy Order P/N 053-1170
This product and its use may be covered by one or more patents at http://patents.charlesmachine.works .
This manual contains information concerning the following models:

R230
R300
Copyright 2007, 2008, 2009, 2011, 2013, 2014, 2016, 2017, 2018, 2020, 2021,
2022, 2023 by The Charles Machine Works, Inc.
, Ditch Witch, CMW, AutoCrowd, Jet Trac, Roto Witch, Subsite, Fluid Miser, Power
Pipe, Super Witch, Pierce Arrow, Zahn, The Underground, and The Underground Authority Worldwide are
registered trademarks of The Charles Machine Works, Inc.
2
3
FOREWORD_________________________________________
This manual contains illustrated parts lists to help you select quality Ditch Witch®
replacement parts for your Ditch Witch equipment. Using other replacement parts
will lessen the productivity of your equipment.
• Descriptions and specifications in this book were current at publication.

However, the Charles Machine Works, Inc. reserves the right to improve
equipment, so this manual might not reflect the most current improvements.
• Part numbers enclosed in a box or marked as “obsolete” in the remarks column

are no longer available from The Charles Machine Works, Inc. Your local Ditch
Witch dealer may be able to locate the part for you.
• Footnotes provide more information to help you identify parts shown in the
manual.
• Assembly instructions referenced in footnotes are available through your local

Ditch Witch dealer.
• Instructions on recommended equipment use and maintenance are in the

Operator’s Manual that was shipped with your equipment.
Keep the following in mind when ordering Ditch Witch replacement parts:
♦ Specify parts you need by part number and description, not by illustration
reference numbers.
♦ Have equipment model and serial number on hand to help ensure you get the
right parts for your machine whether it’s old or new.
Thank you for buying and using Ditch Witch equipment and replacement parts.
Ver. 05 ID0128552
4
WARRANTY ______________________________
POLICY 1: DITCH WITCH® EQUIPMENT AND REPLACEMENT PARTS DW WARRANTY Policy
LIMITED WARRANTY POLICY July 2019
Subject to the limitation and exclusions herein, free replacement parts will be provided at any authorized Ditch Witch
dealership for any Ditch Witch equipment or parts manufactured by the Ditch Witch factory that fail due to a defect in
material or workmanship within one (1) year of first commercial use. Free labor will be provided at any authorized
Ditch Witch dealership for installation of parts under this warranty during the first year following “initial commercial”
use of the serial numbered Ditch Witch equipment on which it is installed. The customer is responsible for transporting
their equipment to an authorized Ditch Witch dealership for all warranty work.
EXCLUSIONS FROM PRODUCT WARRANTY
• All incidental or consequential damages.
• All defects, damages, or injuries caused by misuse (including, but not limited to, rollover), abuse,
improper installation, alteration, neglect, or uses other than those for which products were intended.
• All defects, damages, or injuries caused by improper training, operation, or servicing of products in a
manner inconsistent with manufacturer’s recommendations.
• All engines and engine accessories (these are covered by original manufacturer’s warranty).
• Tires, belts, and other parts which are subject to another manufacturer’s warranty. (Such warranty will
be available to purchaser.)
• ALL IMPLIED WARRANTIES NOT EXPRESSLY STATED HEREIN, INCLUDING ANY WARRANTY OF FITNESS FOR
A PARTICULAR PURPOSE AND MERCHANTABILITY.
IF THE PRODUCTS ARE PURCHASED FOR COMMERCIAL PURPOSES, AS DEFINED BY THE UNIFORM COMMERCIAL CODE,
THEN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FACE HEREOF AND THERE ARE NO IMPLIED
WARRANTIES OF ANY KIND WHICH EXTEND TO A COMMERCIAL BUYER. ALL OTHER PROVISIONS OF THIS LIMITED
WARRANTY APPLY INCLUDING THE DUTIES IMPOSED.
Ditch Witch products have been tested to deliver acceptable performance in most conditions. This does not imply they
will deliver acceptable performance in all conditions. Therefore, to assure suitability, products should be operated
under anticipated working conditions prior to purchase.
Defects will be determined by an inspection within thirty (30) days of the date of failure of the product or part by Ditch
Witch Product Support (DWPS) or its authorized dealer. DWPS will provide the location of its inspection facilities or it’s
nearest authorized dealer upon inquiry. DWPS reserves the right to supply remanufactured replacement parts under
this warranty as it deems appropriate.
Extended warranties are available upon request from your local Ditch Witch dealer or the Ditch Witch factory.
Some states do not allow exclusion or limitation of incidental or consequential damages, so the above limitation or
exclusion may not apply. Further, some states do not allow exclusion of or limitation of how long an implied warranty
lasts, so the above limitation may not apply. This limited warranty gives product owner specific legal rights and the
product owner may also have other rights which vary from state to state.
For information regarding this limited warranty, contact the DWPS, P.O. Box 66, Perry, OK 73077-0066, or contact your
local dealer.
Ver. 07 ID0134872
5
CONTENTS______________________
Decals Cylinder – 2.5” x 1.0” x 4” ........................... 114
Decal Location - R230/R300 ......................... 10 Cylinder Hydraulics ................................. 116
Decal Location - R300 ................................... 8 Divider/Combiner Manifold ...................... 90
Divider/Combiner – Service Parts .............. 102
Engine Components Drive Hydaulics ......................................... 88
Air Filter/Oil Indicator – R230 ..................... 18 Pump – Service Parts.......................... 110, 112
Air Filter/Oil Indicator – R300 ..................... 22 Pump/Valve Hydraulics ........................... 100
Engine & Muffler – R230 ............................ 16 Steering Cylinder ...................................... 92
Engine & Muffler – R300 ............................ 20 Tank .......................................................... 94
Engine & Muffler, R300 – Stage V ............... 14 Valve Hydraulics ....................................... 98
Hydraulic Pump Mounting ........................ 26
Silencer ..................................................... 24 Electrical
See Technical Supplement For Further
Power Train Electrical Information
Brake Hub & Motors ................................. 30
Tires & Wheels .................................... 32, 34 1 D4
4-Wheel Hydraulics................................. 124
Frame Components Frame Attachment .................................. 122
Articulation Joint ....................................... 38
Brake ......................................................... 40 Accessories
Battery Installation – Electric Start Only ........ 72 Cast Roller Kit ......................................... 150
Console ..................................................... 80 Cold Start ................................................ 136
Controls..................................................... 66 Dual Reel Carrier ..................................... 138
Fenders/Covers ............................. 70, 74, 76 Dual Wheel Kit ........................................ 140
Foot Control .............................................. 42 Dual Wheel Stops ................................... 142
Frame Tower Mounting ...................... 50, 52 EC Kit ...................................................... 132
Fuel Tank ............................................. 62, 64 GPS Kit – CLM3000 ................................... 134
Grille ......................................................... 78 Hour Meter Kit ........................................ 130
Hydraulic Cooler Mounting ....................... 58 Rear Tie Down ........................................ 146
Manifold Assembly.................................... 44 Remote Throttle ..................................... 128
Manual Compartment............................... 60 Wheel Weight ......................................... 144
Operators Cushion & Cooler Screen.......... 82 Wheel Track Assembly ............................ 148
Operators Platform ............................. 46, 48 Wheel Track Rotation Stops ................... 152
Pump Neutral Control ............................... 68
Rear Panel ................................................. 84 Miscellaneous
Valve & Filter Mounting ...................... 54, 56 Torque Information ................................ 156
Filters ...................................................... 162
Hydraulics Optional Kits ........................................... 162
Control Valve (1-S) – Service Parts ............... 106 Related Publications ............................... 162
Control Valve (3-S) – Service Parts ............... 108 Replacement O-Ring Chart ..................... 161
Conversion Manifold – Service Parts .......... 104 Warranty Registration ............................ 164
Cooler........................................................ 96
ID0195920
6
7
DECALS
ID0135069
8
DECAL LOCATION
R300
3
17
4
25
26
16
6
1 18
15
2 24
19 26
11
21 3
12
20
22
10
23
8
13
9
14
7
01 ID0721267
9
DECAL LOCATION
R300
REF PART
NO. NUMBER QTY DESCRIPTION REMARKS
270-8585 DECAL KIT - R300
1 274-318 1 TIE DOWN LOCATION
2 270-1996 1 PARKING BRAKE
3 274-442 2 LIFT LOCATION
4 700-063 1 HYDRAULIC OIL CAP
5 270-8474 1 ZAHN GRAY RT LOGOTYPE
6 270-8476 1 R300 GRAY RT MODEL ID
7 275-371 1 STEERING FRAME LOCK
8 270-8440 1 DW LOGO 4.14” by 5.0”
9 701-355 1 CAUTION HOT PARTS ISO
10 270-6773 1 PATENT
11 270-1986 1 CONTROL PANEL
12 270-7791 1 UNLEADED GASOLINE ONLY ISO
13 270-8475 1 ZAHN GRAY LFT LOGOTYPE
14 270-8477 1 R300 GRAY LT MODEL ID
15 270-6911 1 WARNING ONE CALL NOTIFICATION ISO
16 700-143 1 WARNING READ OPERATORS MANUAL ISO
17 270-2040 1 OPERATORS MANUAL
18 270-6968 1 NOTICE HYDRAULIC OIL LEVEL ISO
19 270-1269 1 IGNITION
20 270-2337 1 ZAHN TOP CONTROL PATCH
21 270-2338 1 ZAHN BOTTOM CONTROL PATCH
22 270-5974 1 DANGER SHUT ENGINE OFF ISO
23 701-419 1 WARNING NO FLAME ISO
24 270-7792 1 OPERATOR MANUAL REPLACEMENT ISO
25 270-7121 1 R300 SERVICE / LUBE CHART ISO
26 270-8178 1 RED HI VIS 1.5” REFLECTORS
01 ID0721267
10
DECAL LOCATION
R230 / R300
3
17
4
25
26
16
6
24
18
1
27
19
2
28 26
11
21 3
12
20
22
10
15 23
8
13
9
14
7
20 ID0195077
11
DECAL LOCATION
R230 / R300
REF PART
270-1998 DECAL KIT - R230
270-7147 DECAL KIT - R300
1 274-318 1 TIE DOWN LOCATION
2 270-1996 1 PARKING BRAKE
3 274-442 4 LIFT LOCATION
4 700-063 1 HYDRAULIC OIL CAP
5 270-2000 1 RT LOGOTYPE
6 270-1988 1 R230 RT MODEL ID USED IN DECAL KIT 270-1998
270-1991 1 R300 RT MODEL ID USED IN DECAL KIT 270-1999
7 275-371 1 STEERING FRAME LOCK
8 274-854 1 LOGO PLACARD
9 701-355 1 CAUTION HOT PARTS ISO
10 270-6773 1 PATENT
11 270-1986 1 CONTROL PANEL
12 270-7791 1 UNLEADED GASOLINE ONLY ISO
13 270-2001 1 LT LOGOTYPE
14 270-1987 1 R230 LT MODEL ID USED IN DECAL KIT 270-1998
270-1989 1 R300 LT MODEL ID USED IN DECAL KIT 270-1999
15 274-291 1 SOUND POWER 10 SEE FOOTNOTE 1
16 700-143 1 WARNING READ OPERATORS MANUAL ISO
17 270-2040 1 OPERATORS MANUAL
18 270-1023 1 HYDRAULIC OIL LEVEL
19 270-1269 1 IGNITION
20 270-2337 1 ZAHN TOP CONTROL PATCH
21 270-2338 1 ZAHN BOTTOM CONTROL PATCH
22 270-5974 1 DANGER SHUT ENGINE OFF ISO
23 701-419 1 WARNING NO FLAME ISO
24 270-7792 1 OPERATOR MANUAL REPLACEMENT ISO
25 270-7121 1 R300 SERVICE / LUBE CHART ISO
26 270-8178 1 RED HI VIS 1.5” REFLECTORS
27 270-6911 1 WARNING ONE CALL ISO
28 270-8213 1 811 LOGO
FOOTNOTES:
1. NOT PART OF KIT.
20 ID0195077
12
NOTES:
ID0134963
13
ENGINE
COMPONENTS
ID0134845
14
ENGINE & MUFFLER, R300

STAGE V 19
18
6
15
9
14
4
17 11
13
16
1
10 21
2
8
12
20
7
01 ID0592058
15

STAGE V
REF PART
1 105-095 1 WASHER (1/4")
2 105-1517 19 BULK HOSE (1/4") LOW PERM
3 105-229 4 BOLT (1/2-NC X 2")
4 105-688 1 SCREW (M6-1.00 X 35MM)
5 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX)
6 105-814 4 FLG LOCKNUT (3/8-NC)
7 105-833 4 FLG LOCKNUT (1/2-NC)
8 105-883 4 FLG LK BOLT (3/8-NC X 2")
9 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
10 106-385 1 FLG LOCKNUT (M6-1.00)
11 106-743 4 WASHER (.531", HARDENED)
12 110-249 4 WORM CLAMP (1/4" TO 5/8")
13 110-332 1 BOLT-ON CLAMP (1-5/8")
14 150-1983 1 DRAIN HOSE (06JM-06JFX90L-16"-1000)
15 154-017 1 CONNECTOR (06N-06J)
16 154-054 1 CAP (06J)
17 194-669 0 FUEL FILTER (04H-04H, IN-LINE)
18 195-2028 1 MUFFLER
19 195-2896 1 ENGINE - KOHLER CH750 27 HP - STAGEV
20 300-3469 1 REAR FRAME
21 300-3479 1 KOHLER ENGINE SUBPLATE
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0592058
16
ENGINE & MUFFLER

R230
10
11
1
9
10
12 11
9
3
13
SEE
FOOTNOTE 3
FOOTNOTE 1
5
5 4
6
6
4
2
8
7 7
08 ID0179908
17
ENGINE & MUFFLER

R230
REF PART
1 195-1142 1 ENGINE (23.0 HP KOHLER, ELECT) SEE FOOTNOTE 3
3 195-2028 1 MUFFLER SEE FOOTNOTE 2
4 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8)
5 105-229 4 BOLT (1/2-NC X 2")
6 106-743 4 WASHER (.531", HARDENED)
7 105-833 4 FLG LOCKNUT (1/2-NC)
8 105-883 4 FLG LK BOLT (3/8-NC X 2")
9 105-834 4 FLG LOCKNUT (3/8-NC)
10 150-1983 1 DRAIN HOSE (06JM-06JFX90L-16"-1000) USE 1 @ 12"
11 154-054 1 CAP (06J)
12 154-017 1 CONNECTOR (06N-06J)
13 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX)
APPLY 567 LOCTITE, TORQUE TO 10 FT-LBS
SEE FOOTNOTE 1
NOT SHOWN:
SERVICE PARTS:
157-630 OIL FILTER
194-669 FUEL FILTER
165-835 EXHAUST GASKET
195-1239 SPARK PLUG (RFI)
195-1240 STARTER (KOHLER)
195-1241 FUEL PUMP (MECHANICAL)
195-1242 MECH. FUEL PUMP FITTING (STR)
195-1243 MECH. FULE PUMP FITTING (90°)
215-1281 REGULATOR/RECTIFIER
215-020 KEY
215-1404 KEY SWITCH (INCL. KEY)
FOOTNOTES:
1. THIS BOLT USED TO GROUND ALL ELECTRICAL HARNESSES.
2. OPTIONAL, SPARK ARRESTER (194-863) FOR MUFFLER.
3. PUMP ADAPTER PLATE SHOWN COMES WITH ENGINE AND IS ATTACHED WITH HARDWARE SUPPLIED WITH ENGINE.
DO NOT REMOVE PUMP ADAPTER PLATE FROM ENGINE. DOING SO WILL CAUSE MISALIGNMENT BETWEEN PUMP AND ENGINE.
NOTE:
08 ID0179908
18
AIR FILTER/OIL INDICATOR

R230
8
7 11
2
9 3
14 4 12
13
1
12
12
10
03 ID0179989
19

R230
REF PART
1 194-093 1 AIR FILTER PARTS ASS'Y INCLUDES REF NO.'S 2 & 3, SEE NOT SHOWN
2 194-038 1 FILTER ELEMENT, PRIMARY
3 194-039 1 FILTER ELEMENT - SECONDARY
4 194-036 1 MOUNTING CLAMP (5.750")
5 300-3513 1 AIR FILTER MOUNT
6 105-873 2 FLG LK BOLT (5/16-NC X 1")
7 105-823 2 FLG LK BOLT (5/16-NC X 3/4")
8 105-841 2 CLIP NUT (5/16-NC)
9 105-003 2 FLG LOCKNUT (5/16-NC)
10 195-1132 1 AIR INTAKE HOSE
11 195-1160 1 AIR FILTER INLET HOSE
12 110-134 3 WORM CLAMP (2.062" TO 2.750")
13 195-1276 1 OIL LEVEL INDICATOR USE LOCTITE 242 TO SEAL STEM INTO ENGINE.
14 107-366 1 SCREW (M6-1.00 X 30MM, 8.8) TORQUE TO 88 IN-LBS, SERVICE PART ONLY, SUPPLIED WITH ENGINE.
NOT SHOWN:
195-1366 - AIR FILTER END CAP SERVICE PART
FOOTNOTES:
NOTE:
03 ID0179989
20
13
3
9
12
16
4
5
17
15 6
19
18 20
10
21
2 11
16
17
8
14
7
16 ID0171834
21
REF PART
1 195-1603 1 ENGINE (KOHLER CH750 30 HP, EL) CMWR300XAE0001721. FOOTNOTES 3,4&5, & NOT SHOWN SERV. PARTS
3 195-2028 1 MUFFLER
4 106-162 2 FLG SCREW (M8-1.25 X 20MM, GD8) SEE FOOTNOTE 2
5 105-229 4 BOLT (1/2-NC X 2")
6 106-743 4 WASHER (.531", HARDENED)
7 105-833 4 FLG LOCKNUT (1/2-NC)
8 105-883 4 FLG LK BOLT (3/8-NC X 2")
9 105-834 4 FLG LOCKNUT (3/8-NC)
10 150-1983 1 DRAIN HOSE (06JM-06JFX90L-16"-1000)
11 154-054 1 CAP (06J)
12 154-017 1 CONNECTOR (06N-06J) APPLY 567 LOCTITE, TORQUE TO 10 FT-LBS
13 105-798 1 FLG SCREW (M8-1.25 X 25MM, BX) SEE FOOTNOTE 1
14 300-3469 1 REAR FRAME
15 194-669 FUEL FILTER (04H-04H, IN-LINE)
16 105-1517 19 BULK HOSE (1/4") LOW PERM USE 1 @ 18" & USE 1 @ 21"
17 110-249 4 WORM CLAMP (1/4" TO 5/8")
18 110-332 1 BOLT-ON CLAMP (1-5/8")
19 105-688 1 SCREW (M6-1.00 X 35MM)
20 105-095 1 WASHER (1/4")
21 106-385 1 FLG LOCKNUT (M6-1.00)
NOT SHOWN:
SERVICE PARTS:
157-630 OIL FILTER
217-823 SWITCH, OIL PRESSURE
165-835 EXHAUST GASKET
195-1239 SPARK PLUG (RFI)
195-1240 STARTER (KOHLER)
195-2151 FUEL PUMP (MECHANICAL) USED ON ENGINE 195-1603
195-1242 MECH. FUEL PUMP FITTING (STR)
195-1243 MECH. FULE PUMP FITTING (90°)
215-1281 REGULATOR/RECTIFIER
215-020 KEY
215-1404 KEY SWITCH (INCL. KEY) - (194-1141 - KOHLER ENGINE) SEE FOOTNOTE 4
215-2162 KEY SWITCH (INCL. KEY) - (194-1603 - KOHLER ENGINE) SEE FOOTNOTE 4
194-038 FILTER ELEMENT - PRIMARY
194-039 FILTER ELEMENT - SECONDARY
195-1241 FUEL PUMP (MECHANICAL) USED ON ENGINE 195-1141
FOOTNOTES:
1. THIS BOLT USED TO GROUND ALL ELECTRICAL HARNESSES.
2. OPTIONAL, SPARK ARRESTER (194-863) FOR MUFFLER.
3. PUMP ADAPTER PLATE SHOWN COMES WITH ENGINE AND IS ATTACHED WITH HARDWARE SUPPLIED WITH ENGINE.
DO NOT REMOVE PUMP ADAPTER PLATE FROM ENGINE. DOING SO WILL CAUSE MISALIGNMENT BETWEEN PUMP AND ENGINE.
4. 195-1603 BEGINS WITH S/N: CMWR300XAE0001721
195-1141 ENDS WITH S/N: CMWR300XVE0001720
5. USE UPTIME R300 KOHLER KIT 190-1765, INCLUDES: 157-630, 194-669, 194-038, 194-039, 195-1239 & 149-939.
NOTE:
THE HP RATING METHOD HAS CHANGED THE SPEC FROM 30HP TO 27HP. IT IS THE SAME ENGINE.
16 ID0171834
22

R300
8
7
11
2
3
9
4 12
14 1
13
12
10
12
03 ID0171833
23

R300
REF PART
1 194-093 1 AIR FILTER PARTS ASS'Y INCLUDES REF NO.'S 2 & 3, SEE NOT SHOWN
2 194-038 1 FILTER ELEMENT, PRIMARY
3 194-039 1 FILTER ELEMENT - SECONDARY
4 194-036 1 MOUNTING CLAMP (5.750")
5 300-3513 1 AIR FILTER MOUNT
6 105-873 2 FLG LK BOLT (5/16-NC X 1")
7 105-823 2 FLG LK BOLT (5/16-NC X 3/4")
8 105-841 2 CLIP NUT (5/16-NC)
9 105-003 2 FLG LOCKNUT (5/16-NC)
10 195-1164 1 AIR INTAKE HOSE
11 195-1160 1 AIR FILTER INLET HOSE
12 110-134 3 WORM CLAMP (2.062" TO 2.750")
13 195-1276 1 OIL LEVEL INDICATOR USE LOCTITE 242 TO SEAL STEM INTO ENGINE.
14 107-366 1 SCREW (M6-1.00 X 30MM, 8.8) TORQUE TO 88 IN-LBS, SERVICE PART ONLY, SUPPLIED WITH ENGINE.
NOTE:
NOT SHOWN:
195-1366 - AIR FILTER END CAP SERVICE PART
FOOTNOTES:
03 ID0171833
24
SILENCER
5
2
5
02 ID0270532
25
SILENCER
REF PART
1 301-2449 1 SILENCER
2 301-2447 1 SUPPORT
3 110-134 1 WORM CLAMP (2.062" TO 2.750")
4 105-804 1 FLG SCREW (#10-16 X 1/2")
5 501-153 2 FLG LK BOLT (3/8-NC X 5/8")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0270532
26
HYDRAULIC PUMP MOUNTING

R230 / R300
5 CHARGE
9
6
ATT.
VALVE STEERING
VALVE
11 8
3
12
LUBE
1
7 4
4
DIFF. LOCK 2
RETURN
13
TANK 10
SUPPLY
05 ID0171836
27
HYDRAULIC PUMP MOUNTING

R230 / R300
REF PART
1 150-1380 1 GROUND DRIVE PUMP SEE FOOTNOTE 1
2 150-1537 1 HYDRAULIC PUMP
3 300-3870 1 CALIPER MOUNT USES HARDWARE FROM ENGINE
4 154-234 2 CONNECTOR (08O-12S)
5 154-227 1 CONNECTOR (06O-08S90)
6 154-222 1 CONNECTOR (06O-08S)
7 105-827 2 FLG LK BOLT (3/8-NC X 1-1/4")
8 150-1650 2 CONNECTOR (06O-04SF-10S90)
9 159-154 2 QDC ADAPTER (02-04S)
10 155-146 1 S/O COUPLER (12S-16H90)
11 157-099 1 O-RING (042 D70)
12 105-158 4 CAM WASHER (3/8")
13 106-004 2 BOLT (3/8-NC X 1-3/8", GR 8)
NOT SHOWN:
FOOTNOTES:
1. USE 256-666 GEAR COMPOUND TO LUBRICATE SPLINE WHEN SERVICING.
NOTE:
1. REFER TO VALVE PAGE (ID0172508).
2. REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT
05 ID0171836
28
NOTES:
ID0134963
29
POWER TRAIN
ID0135064
30
BRAKE HUB & MOTORS
6 10
8 1
9 5
3
4 11
7
7
11 2
9 4 3
5
10
6
8 1
09 ID0171430
31
BRAKE HUB & MOTORS
REF PART
1 300-4341 2 HUB (MACHINED) SEE FOOTNOTE 3
2 301-1290 2 BRAKE ROTOR
3 105-3045 10 SPACER (.625 X .385 X 1.00)
4 105-286 10 BOLT (3/8-NC X 1-3/4")
5 105-1192 10 LUG BOLT (7/16-NF X 2 1/4") SEE FOOTNOTE 3
6 105-054 10 LUG NUT (7/16-NF)
7 105-833 8 FLG LOCKNUT (1/2-NC)
8 105-082 8 BOLT (1/2-NC X 2-1/2")
9 155-572 2 HYD MTR (GEROLER) 20.6 CID INCLUDES SHAFT NUT. SEE FOOTNOTE 1, 2 & 4
10 105-1646 1 NUT (1-20 NEF, GD8) SERVICE PART, SEE FOOTNOTE 2
11 105-072 10 LOCK WASHER (3/8")
NOT SHOWN:
260-1061 HUB PULLER SERVICE PART
FOOTNOTES:
1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER
TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN HUB AND THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY
BEFORE ASSEMBLING. NOTE : DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEELTO REMOVE CONTAMINATES
FROM HUB BORE OR ON MOTOR SHAFT.
2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EQUIVALENT BEFORE REINSTALLING. TORQUE TO 325-375 FT-LBS
3. REF#'S 1 & 5 ARE INCLUDED IN 650-1103 HUB ASSEMBLY.
4. USE SEAL REPAIR KIT 500-510.
NOTE:
09 ID0171430
32
TIRES & WHEELS - GRAY 8

R230 / R300
BEGINS WITH S/N: ****** 12 14
8
12 14
15
13 11
13 15
13 11
11
ALTERNATE TIRE & WHEEL ORIENTATION
6 15
10 9
12 9
15
8
7
9
13
8 6 11
9
14 10
12
4
5
1
3
2
01 ID0724506
33
TIRES & WHEELS

R230 / R300
BEGINS WITH S/N: ******
REF PART
1 205-477 1 TIRE (18 X 9.5 X 8 B/L, 2PLY TL)
2 205-1478 1 18×8.50-8 4PR GRASS MASTER TURF
3 205-1000 1 WHEEL (8.00 X 5.38", W/5) GRAY
4 205-164 1 VALVE STEM (.453", SNAP-IN)
5 205-165 1 VALVE CAP (.305"-32)
6 300-4306 4 WHEEL SPACER ONLY REQUIRED WHEN USING 20 X 10-8 TIRE ASSEMBLY.
7 105-054 AR LUG NUT (7/16-NF) REQUIRES 5 PER HUB
8 205-1454 2 T/W(18X9.5X8) LEFT, GRAY
9 205-1453 4 T/W (18X8.50-8, B4TL), TURF, GRAY
10 205-1456 2 UR FILL (20X10-8, BL) LEFT, GRAY SEE FOOTNOTE 1
11 205-1457 2 UR FILL (20X10-8, BL) RIGHT, GRAY SEE FOOTNOTE 1
12 205-1458 2 UR FILL (18X9.5X5-8) LEFT, GRAY SEE FOOTNOTE 1
13 205-1459 2 UR FILL (18X9.5X5-8) RIGHT, GRAY SEE FOOTNOTE 1
14 205-1461 1 WHEEL (8.00 X 6.937, W/5), GRAY
15 205-1455 2 T/W(18X9.5X8) RIGHT, GRAY
NOT SHOWN:
FOOTNOTES:
1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES.
THESE MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY.
NOTE:
* CONFIGURATIONS SHOWN ARE FOR 4X4 UNITS. OTHER CONFIGURATIONS MAY REQUIRE ADDITIONAL OR FEWER TIRE ASSEMBLYS.
* REVERSAL OF TREAD DIRECTION WILL ENHANCE PERFORMANCE ON CERTAIN FRONTENDS.
* NOTE PROPER ORINTATION OF TIRE & WHEEL ASSY PRIOR TO ORDERING REPLACEMENT PARTS.
01 ID0724506
34
TIRES & WHEELS 9

R230 / R300
ENDS WITH S/N: ****** 12 14
9
12 14
8
13 11
14 8
13 11
12
ALTERNATE TIRE & WHEEL ORIENTATION
6 8
11 10
13 10
8
9
7
10
14
9 6 12
10 11
15
13
4
5
1
3
2
08 ID0194297
35
TIRES & WHEELS

R230 / R300
ENDS WITH S/N: ******
REF PART
1 205-477 1 TIRE (18 X 9.5 X 8 B/L, 2PLY TL)
2 205-144 1 TIRE (18 X 8.50-8, B4TL, NHS) REPLACED BY P/N 205-1478
3 205-227 1 WHEEL (8 X 5.375 WD, W15) REPLACED BY P/N 205-1000
4 205-164 1 VALVE STEM (.453", SNAP-IN)
5 205-165 1 VALVE CAP (.305"-32)
6 300-4306 4 WHEEL SPACER ONLY REQUIRED WHEN USING 20 X 10-8 TIRE ASSEMBLY.
7 105-054 AR LUG NUT (7/16-NF) REQUIRES 5 PER HUB
8 205-479 2 TIRE & WHEEL (RIGHT) REPLACED BY P/N 205-1455
9 205-480 2 TIRE & WHEEL (LEFT) REPLACED BY P/N 205-1454
10 205-861 4 TIRE & WHEEL (18 X 8.5 X 8, TURF TAMER) REPLACED BY P/N 205-1453
11 205-1154 2 URETHANE FILL 20 X 10-8 BL LEFT REPLACED BY P/N 205-1456, SEE FOOTNOTE 1
12 205-1155 2 URETHANE FILL 20 X 10-8 BL RIGHT REPLACED BY P/N 205-1457, SEE FOOTNOTE 1
13 205-1157 2 POLYURETHANE FILL 18 X 9.5-8 BL LEFT REPLACED BY P/N 205-1458, SEE FOOTNOTE 1
14 205-1156 2 POLYURETHANE FILL 18 X 9.5-8 BL RIGHT REPLACED BY P/N 205-1459, SEE FOOTNOTE 1
15 205-476 1 WHEEL (8.00 X 6.937, W.5) REPLACED BY P/N 205-1461
NOT SHOWN:
FOOTNOTES:
1. THERE ARE NO SERVICE PARTS AVAILABLE FOR URETHANE FILLED TIRE ASSEMBLIES.
THESE MUST BE PURCHASED AS DIRECTIONAL ASSEMBLIES ONLY.
NOTE:
* CONFIGURATIONS SHOWN ARE FOR 4X4 UNITS. OTHER CONFIGURATIONS MAY REQUIRE ADDITIONAL OR FEWER TIRE ASSEMBLYS.
* REVERSAL OF TREAD DIRECTION WILL ENHANCE PERFORMANCE ON CERTAIN FRONTENDS.
* NOTE PROPER ORINTATION OF TIRE & WHEEL ASSY PRIOR TO ORDERING REPLACEMENT PARTS.
08 ID0194297
36
NOTES:
ID0134963
37
FRAME
COMPONENTS
ID0135068
38
ARTICULATION JOINT
SEAL DIRECTION
7
6
2
3
PIN STORAGE POSITION
PIN LOCK POSITION
3
4
2
8
02 ID0172197
39
ARTICULATION JOINT
REF PART
1 300-4074 1 ARTICULATION JOINT (MACHINING)
2 157-539 2 WIPER SEAL (1.500") NOTE SEAL DIRECTION WHEN INSTALLING
3 125-538 2 COMPOSITION BUSHING (1.5")
4 300-4329 1 TAPERED PIN (1.500 X 8.25, SPECIAL)
5 181-1000 1 TAPERED INSERT (1.625")
6 105-969 1 FLG BOLT (5/8-NC X 1-1/2",GD8) USE LOCKTITE 242 OR EQUIVALENT
7 105-1263 1 PIN (.625 X 2.5) ARTICULATION JOINT LOCK PIN
8 125-572 1 THRUST WASHER (1.50")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0172197
40
BRAKE
4
5 6
9 10
8
11 3
7 2
4 7
5 8
1 DI
6 8 AU REC
XIL TIO
8 IAR N O
YV F
IEW
8 5
3
8
4 4
6 6
5
01 ID0170521
41
BRAKE
REF PART
1 300-3506 1 BRAKE LEVER
2 110-022 1 KNOB (1/2-NC, BLACK)
3 300-3507 1 BRAKE CAM
4 300-3511 2 PIN (1.0 X 6.6)
5 300-3512 2 BRAKE LINK
6 117-053 2 COMPRESSION SPRING
7 105-047 4 LOCKNUT (3/8-NC)
8 105-510 4 ROLL PIN (1/4" X 1-1/2")
9 105-031 2 BOLT (3/8-NC X 1")
10 105-150 2 BOLT (3/8-NC X 1-3/4")
11 125-402 1 BRONZE BUSHING
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0170521
42
FOOT CONTROL
5
3
5 2
4
3
2
1
4
01 ID0170522
43
FOOT CONTROL
REF PART
1 300-3509 1 FOOT CONTROL
2 110-411 2 BOLT-ON CLAMP (3/4", SET)
3 322-289 2 BACKUP (BOLT-ON)
4 105-284 8 WASHER (3/16")
5 105-198 4 BOLT (1/4-NC X 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0170522
44
MANIFOLD ASSEMBLY
R230 / R300
2 5
1 4
3
2
01 ID0185766
45
MANIFOLD ASSEMBLY
R230 / R300
REF PART
1 150-1863 1 CONVERSION MANIFOLD
2 105-003 4 FLG LOCKNUT (5/16-NC)
3 105-1186 2 BOLT (5/16-NC X 4")
4 150-1187 1 DIVIDER/COMBINER MANIFOLD
5 105-129 2 BOLT (5/16-NC X 3-1/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0185766
46
OPERATORS PLATFORM
ENDS WITH S/N CMWR300XVA0001047
3
9
12
10
4
11
12
9
9
6
12 7
11
10
3 1
5 12
9 10
11
11
8
7
11
8
11 8 4
05 ID0171935
47
OPERATORS PLATFORM
REF PART
1 375-1011 1 OPERATORS PLATFORM
2 105-1132 1 COMPRESSION SPRING GBR-8 63D
3 105-827 1 FLG LK BOLT (3/8-NC X 1-1/4")
4 105-814 1 FLG LOCKNUT (3/8-NC)
5 300-4213 1 PLATFORM MOUNT LEFT
6 300-4214 1 PLATFORM MOUNT RIGHT
7 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
8 105-065 4 LOCKNUT (1/2-NC)
9 105-858 2 BOLT (1/2-NC X 1-1/4")
10 105-1199 2 JAM LOCKNUT (1/2 - NC)
11 106-743 6 WASHER (.531", HARDENED)
12 181-635 2 SPACER
NOT SHOWN:
FOOTNOTES:
NOTE:
05 ID0171935
48
OPERATOR'S PLATFORM
BEGINS WITH S/N CMWR300XAA0001051
1
13
10
4 11
7 12
5
13 6
10
7
6
8
3 7 8 9
04 ID0255133
49
OPERATOR'S PLATFORM
REF PART
1 105-1132 1 COMPRESSION SPRING GBR-8 63D
2 303-4347 1 OPERATORS PLATFORM
3 301-0002 1 PLATFORM MOUNT LEFT
4 301-0003 1 PLATFORM MOUNT RIGHT
5 105-1199 2 JAM LOCKNUT (1/2 - NC)
6 106-499 4 FLG BOLT (1/2-NC X 1-1/2",GD8)
7 106-743 6 WASHER (.531", HARDENED)
8 105-065 4 LOCKNUT (1/2-NC)
9 105-098 1 BOLT (3/8-NC X 3")
10 105-814 1 FLG LOCKNUT (3/8-NC)
11 105-858 2 BOLT (1/2-NC X 1-1/4")
12 181-635 2 SPACER
13 301-0001 1 SPACER
NOT SHOWN:
FOOTNOTES:
NOTE:
04 ID0255133
50
FRAME TOWER MOUNTING

BEGINS WITH S/N: CMWR300XCE0001577
2
10
17
12 13
11
3 9
18
4
1 7
6
8
5 3
12
14
9 7
11
13
19
14
20 15
21
16
04 ID0326746
51

BEGINS WITH S/N: CMWR300XCE0001577
REF PART
1 301-7100 1 WIDE LEFT FRAME TOWER SEE FOOTNOTE 1
2 300-3529 1 RIGHT FRAME TOWER
3 105-065 4 LOCKNUT (1/2-NC)
4 300-4631 1 INNER FENDER RIGHT
5 300-4632 1 INNER FENDER LEFT
6 105-047 4 LOCKNUT (3/8-NC)
7 106-743 4 WASHER (.531", HARDENED)
8 105-1200 2 BOLT (1/2-NC X 1-1/2", GD 8) TORQUE TO 85 FT. LBS.
9 105-858 2 BOLT (1/2-NC X 1-1/4") TORQUE TO 85 FT. LBS.
10 362-1170 1 THERMAL BARRIER
11 105-052 2 BOLT (3/8-NC X 1-1/4")
12 107-594 4 WASHER (.406", HARDENED)
13 107-595 2 BOLT (3/8-NC X 1", GD8)
14 105-841 3 CLIP NUT (5/16-NC) SEE FOOTNOTE 1
15 301-7103 1 POCKET SEE FOOTNOTE 1
16 105-823 2 FLG LK BOLT (5/16-NC X 3/4") SEE FOOTNOTE 1
17 118-388 72 3MIL FLEXIBLE SILVER TAPE USE 8 @ 9"
18 362-1800 1 INSULATION SEE FOOTNOTE 1
19 362-1801 1 POCKET INSULATION SEE FOOTNOTE 1
20 301-8168 1 BOTTOM COVER
21 106-053 1 WING BOLT (5/16-NC X 3/4")
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: CMWR300XCE0001577. IF REPLACING PREVIOUS LEFT FRAME TOWER 300-3525 USE ITEMS 1, 14-16, AND 18-19, AS WELL AS COVER
301-8168 FROM PARTS PAGE ID0326656.
NOTE:
04 ID0326746
52
12
13
14
10 5
2 9
11
8 6 10
8
3
7
11
12
9 6
6
10
7 11
14
5 10 4
01 ID0172788
53
REF PART
1 300-3529 1 RIGHT FRAME TOWER
2 300-3525 1 LEFT FRAME TOWER
5 105-052 2 BOLT (3/8-NC X 1-1/4")
6 105-047 4 LOCKNUT (3/8-NC)
7 105-858 2 BOLT (1/2-NC X 1-1/4") TORQUE TO 85 FT. LBS.
8 105-065 4 LOCKNUT (1/2-NC)
9 105-1200 2 BOLT (1/2-NC X 1-1/2", GD 8) TORQUE TO 85 FT. LBS.
10 107-594 4 WASHER (.406", HARDENED)
11 106-743 4 WASHER (.531", HARDENED)
12 362-1170 2 THERMAL BARRIER
13 118-388 72 3MIL FLEXIBLE SILVER TAPE USE 8 @ 9"
14 107-595 2 BOLT (3/8-NC X 1", GD8)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0172788
54
VALVE AND FILTER MOUNTING

BEGINS WITH S/N: CMWR300XAE0001721
12
9
5
3
1
8 4
13 10
7 15
2
14
11
02 ID0349819
55
VALVE AND FILTER MOUNTING

BEGINS WITH S/N: CMWR300XAE0001721
REF PART
1 105-003 9 FLG LOCKNUT (5/16-NC)
2 105-873 4 FLG LK BOLT (5/16-NC X 1")
3 300-3503 1 VALVE MOUNT
4 150-4195 1 HYD CONTROL VALVE (1-SPOOL)
5 300-3504 1 FILTER MOUNT
6 150-1375 1 HYDRAULIC VALVE (3-SPOOL)
7 105-190 2 BOLT (5/16-NC X 2-3/4")
8 105-178 3 BOLT (5/16-NC X 2-1/2", GD8)
9 300-4292 1 ATTACHMENT LOCK MOUNT
10 150-3111 1 FILTER HEAD, 50 PSI BYPASS
11 149-939 1 FILTER ELEMENT
12 105-823 4 FLG LK BOLT (5/16-NC X 3/4")
13 300-8616 1 TRAY
14 116-881 30 BULK HOSE (3/8", SOLD PER FT)
15 110-217 1 WORM CLAMP (7/16" TO 1")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0349819
56
VALVE/FILTER MOUNTING
R230 / R300
9
4
3 7
5
6 1
7
8
2
10
13
12 6
11
04 ID0172508
57
VALVE/FILTER MOUNTING
R230 / R300
REF PART
1 150-1375 1 HYDRAULIC VALVE (3-SPOOL)
2 150-1252 1 HYD CONTROL VALVE (1-SPOOL)
3 300-4292 1 ATTACHMENT LOCK MOUNT
4 300-3504 1 FILTER MOUNT
5 300-3503 1 VALVE MOUNT
6 105-873 4 FLG LK BOLT (5/16-NC X 1")
7 105-003 9 FLG LOCKNUT (5/16-NC)
8 105-178 3 BOLT (5/16-NC X 2-1/2", GD8)
9 105-823 4 FLG LK BOLT (5/16-NC X 3/4")
12 105-190 2 BOLT (5/16-NC X 2-3/4") SEE FOOTNOTE 1
13 300-8616 1 TRAY SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. R230 BEGINS WITH S/N: CMWXKA0000352
R300 BEGINS WITH S/N: CMWXTA0000988
NOTE:
04 ID0172508
58
HYDRAULIC COOLER MOUNTING
1
2 3
3
7 7
6
TO FILTER
5
2
7
TO TANK 2
2
02 ID0172791
59
HYDRAULIC COOLER MOUNTING
REF PART
1 300-3781 1 COOLER MOUNT
2 105-841 4 CLIP NUT (5/16-NC)
3 105-873 2 FLG LK BOLT (5/16-NC X 1")
4 105-873 2 FLG LK BOLT (5/16-NC X 1")
7 111-011 4 WORM CLAMP (1" TO 1-3/4")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0172791
60
MANUAL COMPARTMENT
5
1 3 2 4
01 ID0188412
61
MANUAL COMPARTMENT
REF PART
1 362-1227 1 MANUAL COMPARTMENT
2 300-4185 1 MANUAL MOUNT
3 110-367 2 WORM CLAMP (3-1/4" TO 4-1/8"") ORIENTATION MUST BE AS SHOWN.
4 105-873 2 FLG LK BOLT (5/16-NC X 1")
5 105-003 2 FLG LOCKNUT (5/16-NC)
NOT SHOWN:
260-1051 15/16" COMBINATION WRENCH USED WITH R230 & R300 ONLY
FOOTNOTES:
NOTE:
01 ID0188412
62
FUEL TANK
BEGINS WITH S/N: CMWR300XLE0001736
CONNECT TO ENGINE
VENT HOSE
24
19 20
8
18 16
9 17
11
10
23
7
1
6
22
3
21
15
3
4
5 2
2
14
03 ID0352829
63
FUEL TANK
BEGINS WITH S/N: CMWR300XLE0001736
REF PART
1 301-7100 1 WIDE LEFT FRAME TOWER
2 501-325 3 FLG LK BOLT (5/16-NC X 5/8") TORQUE TO 27 FT-LBS
3 107-248 7 FLG LK BOLT (5/16-NCX3/4",NLK) TORQUE TO 13 FT-LBS
4 115-153 1 PLUG (04N, SQ) SEE FOOTNOTE 2
5 105-117 1 WASHER (5/16")
6 156-064 1 S/O SHUT-OFF (02N-03H90) SEE FOOTNOTE 2
7 362-1855 1 FUEL TANK SEE FOOTNOTE 1 FOR REPLACEMENT FITTINGS; SEE FOOTNOTE 3
8 362-2263 1 FUEL CAP (RATCHET 3.50") w/CV
9 105-174 1 BOLT (1/4-NC X 1/2")
10 105-079 1 LOCK WASHER (1/4)
11 301-4049 1 RETAINER
15 110-333 1 BOLT-ON CLAMP (1")
16 105-1516 13 BULK HOSE (3/16") LOW PERM USE ONE AT 12.5"
17 310-343 2 SPRING CLAMP
18 118-343 2 SPRING CLAMP (.580 TO .660)
19 105-1517 2 BULK HOSE (1/4") LOW PERM USE ONE AT 1 5/8"
20 362-1857 1 S/O COUPLER (03H-04H)
21 105-1517 1 BULK HOSE (1/4") LOW PERM
22 110-249 2 WORM CLAMP (1/4" TO 5/8")
23 362-1856 1 SLOSH/ROLL OVER VALVE
24 364-730 1 FUEL GAUGE SEE FOOTNOTE 3
NOT SHOWN:
FOOTNOTES:
1. REPLACEABLE BULKHEAD FITTINGS
500-1584 BULKHEAD FITTING (02NPT-F) 1/4 NPT
2. APPLY LOCTITE AND USE BACKUP WRENCH ON BULKHEADS WHEN TIGHTENING FITTINGS.
3. USE OF FUEL GAUGE 364-730 BEGINS WITH S/N DWPR300XJJ0002630. IF REPLACING FUEL TANK 362-1855 ON UNITS BEFORE THIS S/N, THE FUEL
GAUGE WILL BE NEEDED IN ADDITION TO THE NEW TANK.
NOTE:
03 ID0352829
64
FUEL TANK
ENDS WITH S/N:
3 6
SEE FOOT
NOTE 1 4
6
5
6
7
5 5
08 ID0171933
65
FUEL TANK
ENDS WITH S/N:
REF PART
1 362-1159 1 FUEL TANK SEE NOTE 1 REGARDING OBSOLETE TANK. SEE FOOTNOTE 1 FOR FITTINGS.
2 364-698 1 FUEL CAP
3 156-064 1 S/O SHUT-OFF (02N-03H90) SEE FOOTNOTE 2
4 115-153 1 PLUG (04N, SQ) SEE FOOTNOTE 2
5 107-248 6 FLG LK BOLT (5/16-NCX3/4",NLK) TORQUE TO 13 FT-LB
6 501-325 4 FLG LK BOLT (5/16-NC X 5/8") TORQUE TO 27 FT-LB
7 105-117 1 WASHER (5/16") R150 REQUIRES 5 WASHERS
NOT SHOWN:
FOOTNOTES:
1. REPLACEABLE BULKHEAD FITTINGS:
2. APPLY 567 LOCTITE AND USE BACKUP WRENCH ON BULKHEADS WHEN TIGHTENING FITTINGS.
NOTE:
FUEL TANK 362-1159 IS OBSOLETE AND HAS BEEN REPLACED BY 362-1870. THIS REPLACEMENT WILL NOT FIT THE R150 AND THERE IS NO
REPLACEMENT FOR THE R150.
08 ID0171933
66
CONTROLS
R230 / R300
11 12
33
13
10
14 KOHLER
9
13
3 HONDA
DETAIL A
3
15
31
1 13
2 17 16
17
4 8 18
22 A 19
32
HIGH SPEED 5 21
(OPTION) 23
29 30
SLOW SPEED B
(STANDARD) 28
20
21
DETAIL B 27
1 24
8 6
6 7
34
7 25
4 5
FOOT CONTROL
29 26
CORRECT ORDER FOR BRAKE ENGAGED
CONNECTING CONTROL LINK
BRAKE DISENGAGED
03 ID0173278
67
CONTROLS
R230 / R300
REF PART
1 300-3788 1 CONTROL LINK
2 105-806 1 SCREW (M8-1.25 X 25MM) SEE FOOTNOTE 1
3 106-078 2 NUT (M8-1.25) SEE FOOTNOTE 1
4 105-834 1 FLG LOCKNUT (3/8-NC)
5 106-743 1 WASHER (.531", HARDENED)
6 105-071 1 WASHER (1/2")
7 107-360 1 SHLD BLT (1/2" X 5/8"", 3/8-NC)
8 115-809 1 CRUMBER SPRING
9 362-1247 1 LEVER RELEASE LONG
10 365-478 1 LEVER (5.88")
11 362-1135 1 KNOB
12 362-1132 1 KNOB
13 107-669 3 JAM NUT (M12-1.75)
14 300-3505 1 LEVER
15 362-1133 1 KNOB
16 300-3762 1 CONTROL LEVER
17 125-811 2 BEARING BUSHING
18 105-117 1 WASHER (5/16")
19 107-519 1 SCREW (M8-1.25 X 12MM)
20 105-213 1 NUT (5/16-NF)
21 107-110 2 LOCKNUT (5/16-NF, NYL INSERT)
22 110-508 1 BALL JOINT (5/16-NF), LH SEE DETAIL A FOR ORIENTATION.
23 300-3769 1 ROD (5/16 X 22.5)
24 110-507 1 BALL JOINT 5/16 (RH)
25 110-067 1 CLEVIS (1/4-NF)
26 105-2200 1 SPRING CLIP PIN (.062" X 1.125")
27 105-1189 1 CLEVIS MALE THREAD (1/4 NF)
28 105-512 1 COTTER PIN (.094 X .750)
29 110-082 2 CLEVIS PIN (1/4 X 11/16)
30 160-1097 1 CALIPER DISC BRAKE
31 115-780 1 KLIP RING (.625")
32 105-803 1 NUT (5/16-NF, LH)
33 105-1241 1 PUSH NUT (3/8" I.D.)
34 105-2145 1 LANYARD LOOP/EYE
NOT SHOWN:
FOOTNOTES:
1. AFTER INSERTING SCREW (REF #2), TIGHTEN NUT (REF #3) UP AGAINST BOTTOM OF VALVE.
NOTE:
03 ID0173278
68
PUMP NEUTRAL CONTROL

R230 / R300
SEE FOOTNOTE 1
4
3
7
11 9
1
10
6
5
13
12
2 3 7
11
4
13
10
6 5 9
1 12
8
03 ID0187564
69
PUMP NEUTRAL CONTROL

R230 / R300
REF PART
1 300-3868 1 PUMP SWASH CENTERING BOSS
2 300-3865 1 PUMP CENTERING PLT
3 106-004 2 BOLT (3/8-NC X 1-3/8", GD8) SEE FOOTNOTE 1
4 105-158 4 CAM WASHER (3/8")
5 105-286 1 BOLT (3/8-NC X 1-3/4")
6 105-072 1 LOCK WASHER (3/8")
7 300-4481 1 CONTROL ARM SEE FOOTNOTE 2
8 105-848 1 BOLT (3/8-NC X 3/4", GD8) SEE FOOTNOTE 3
9 302-8294 1 PUMP CENTERING BOTTOM ARM SEE FOOTNOTE 4
10 302-8293 1 PUMP CENTERING TOP ARM SEE FOOTNOTE 4
11 110-056 2 MACH BUSHING (1-1/4", 18GA)
12 117-263 1 COMPRESSION SPRING SEE FOOTNOTE 4
13 115-481 1 EXTERNAL SNAP RING (1.25")
NOT SHOWN:
FOOTNOTES:
1. BOLTS SECURING SIDE COVER OF PUMP MUST FIRST BE REMOVED AND REPLACED WITH BOLTS AND CAM WASHERS TO INSTALL
PUMP CENTERING PLATE (300-3865). ONLY REMOVE THESE TWO BOLTS.
2. REF ITEMS 7-13 CAN BE PRE-ASSEMBLED.
3. APPLY 242 LOCTITE
4. CONTROL ARMS 300-3863 AND 300-3864 HAVE BEEN MADE OBSOLETE AND SUPERSEDED BY CONTROL ARMS, 302-8293 AND 302-8294.
HOWEVER IF REPLACING CONTROL ARMS 300-3863 OR 300-3864, OR SPRING 117-1017, USE KIT 190-3115. KIT 190-3115 INCLUDES CONTROL ARMS
302-8293 AND 302-8294, AND SPRING 117-263.
NOTE:
03 ID0187564
70
FENDERS/COVERS
R230 / R300
BEGINS WITH S/N CMWR230XK80000198, BEGINS WITH S/N CMWR300XT80000368
7
6
5
8
4 11
13
12
15 9
3
14
6 4
2
12 17
5
11 16
10
02 ID0326656
71
FENDERS/COVERS
R230 / R300
BEGINS WITH S/N CMWR230XK80000198, BEGINS WITH S/N CMWR300XT80000368
REF PART
1 362-1141 1 LEFT FENDER
2 301-8168 1 BOTTOM COVER SEE FOOTNOTE 1
4 105-047 4 LOCKNUT (3/8-NC)
5 105-052 2 BOLT (3/8-NC X 1-1/4")
6 107-594 4 WASHER (.406", HARDENED)
7 107-595 2 BOLT (3/8-NC X 1", GD8)
9 362-1140 1 RIGHT FENDER
11 105-003 2 FLG LOCKNUT (5/16-NC)
12 105-873 2 FLG LK BOLT (5/16-NC X 1")
13 105-117 2 WASHER (5/16")
14 300-3935 2 SUPPORT
15 105-841 1 CLIP NUT (5/16-NC)
16 106-053 1 WING BOLT (5/16-NC X 3/4")
17 501-325 4 FLG LK BOLT (5/16-NC X 5/8")
NOT SHOWN:
FOOTNOTES:
1. BEGINS WITH S/N: CMWR300XCE0001577. USE INSTEAD OF 300-4164 WHEN UNIT IS EQUIPPED WITH LEFT FRAME TOWER 301-7100 (SEE PARTS PAGE
ID0326746). INSERTS FROM BOTTOM OF INNER LEFT FENDER, 300-4632.
NOTE:
1. REFER TO PAGE "FUEL TANK MOUNTING", "HYD. TANK MOUNTING" & "FRAME TOWER MOUNTING" FOR MORE INFORMATION ON HARDWARE.
02 ID0326656
72
BATTERY INSTALLATION
ELECTRIC START ONLY
TO STARTER
6
7
5 1
9
3
2
8
4
GRD TO MOTOR
03 ID0175843
73
BATTERY INSTALLATION
ELECTRIC START ONLY
REF PART
1 105-832 2 FLG LOCKNUT (1/4-NC)
2 105-820 2 FLG LK BOLT (1/4-NC X 3/4")
3 215-1198 1 POSTIVE BATT. CABLE (6 GA. X 12', RED)
4 215-1199 1 BAT CABLE (6GA X 22", BLACK)
5 300-4262 1 BATTERY HOLD DOWN
6 195-339 2 WING NUT (1/4-NC)
7 105-095 2 WASHER (1/4")
8 300-4334 1 J-HOOK (PLATED)
9 140-2076 1 BATTERY [230 CCA, WET]
NOT SHOWN:
FOOTNOTES:
NOTE:
03 ID0175843
74
FENDERS / COVERS
R230 / R300
BEGINS WITH S/N CMWR230XK80000198
BEGINS WITH S/N CMWR300XT80000368
FOOTNOTE 1
8 9
4
9 2
4 5
5
3
1
10
01 ID0202179
75
FENDERS / COVERS
R230 / R300
BEGINS WITH S/N CMWR230XK80000198
BEGINS WITH S/N CMWR300XT80000368
REF PART
4 105-003 2 FLG LOCKNUT (5/16-NC)
5 105-873 2 FLG LK BOLT (5/16-NC X 1")
6 300-4164 1 COVER SEE FOOTNOTE 1
7 106-053 1 WING BOLT (5/16-NC X 3/4")
8 105-841 1 CLIP NUT (5/16-NC)
9 105-117 2 WASHER (5/16")
10 300-3935 2 SUPPORT
NOT SHOWN:
FOOTNOTES:
1. JOGGLE BEND AT BACK EDGE OF (COVER 300-4164) FITS AGAINST THE BACK EDGE OF THE INNER FENDER BEFORE TIGHTENING WING BOLT (106-053).
NOTE:
01 ID0202179
76
FENDERS / COVERS
R230 / R300
ENDS WITH S/N CMWR230XK80000197
ENDS WITH S/N CMWR300XT80000367
FOOTNOTE 1
8 9
4
10
3
9 2
4
5
1 5
02 ID0179910
77
FENDERS / COVERS
R230 / R300
ENDS WITH S/N CMWR230XK80000197
ENDS WITH S/N CMWR300XT80000367
REF PART
4 105-003 2 FLG LOCKNUT (5/16-NC)
5 105-873 2 FLG LK BOLT (5/16-NC X 1")
6 300-4164 1 COVER SEE FOOTNOTE 1
7 106-053 1 WING BOLT (5/16-NC X 3/4")
8 105-841 1 CLIP NUT (5/16-NC)
9 105-117 2 WASHER (5/16")
10 300-6729 2 TERRY BRACE
NOT SHOWN:
FOOTNOTES:
1. JOGGLE BEND AT BACK EDGE OF (COVER 300-4164) FITS AGAINST THE BACK EDGE OF THE INNER FENDER BEFORE TIGHTENING WING BOLT (106-053).
NOTE:
02 ID0179910
78
GRILLE
9
6
3
8
5
02 ID0172789
79
GRILLE
REF PART
1 300-4157 1 GRILL
2 105-873 6 FLG LK BOLT (5/16-NC X 1")
3 105-841 6 CLIP NUT (5/16-NC)
5 211-282 2 ATC FUSE COVER SERVICE PARTS / COMES WITH HARNESS
6 105-1218 2 POP RIVET (5/32 X .525, BLACK)
7 105-820 2 FLG LK BOLT (1/4-NC X 3/4")
8 105-832 2 FLG LOCKNUT (1/4-NC)
9 214-301 1 ACCESSORY SOCKET SEE FOOTNOTE 1 - NOT AVAILABLE ON R150
NOT SHOWN:
FOOTNOTES:
1. ACCESSORY SOCKET 214-301 INCLUDES: (2-WAY) MALE CONNECTOR 214-103, PACKARD MALE TERMINAL 214-104, ACCESSORY SOCKET 214-253
AND WEATHER-PAC SEAL (2.80mm) 157-645.
NOTE:
02 ID0172789
80
CONSOLE
11
1
18
9
4
10
11 13 16
12
15 5
7 17
6
5 3
15
8
14
14
9
18
11
2 10
10
11
04 ID0172790
81
CONSOLE
REF PART
1 362-1171 1 FRONT HANDLE BAR ASSEMBLY
2 362-1136 1 REAR HANDLE BAR ASSEMBLY
3 362-1137 1 CONSOLE (ORANGE ABS PLASTIC) SEE NOT SHOWN FOR OPTIONS.
4 217-762 1 ROCKER SWITCH (SPDT)
5 105-1233 4 SMOOTH FLG LK BOLT (5/16-NC X 1.0") TORQUE TO 108 IN-LBS
6 362-1167 1 GREEN PUSH-IN FASTENER
7 362-1166 1 YELLOW PUSH-IN FASTENER
8 362-1165 1 WHITE PUSH-IN FASTENER
9 362-1148 2 BOOT
10 105-834 8 FLG LOCKNUT (3/8-NC)
11 105-835 8 CARRIAGE BOLT (3/8-NC X 3/4")
12 362-823 1 COVER USED ON R230 & R300
13 217-854 1 SWITCH USED ON R150 & R150E
14 105-841 4 CLIP NUT (5/16-NC)
15 106-389 2 WASHER (M8)
16 110-854 1 SWITCH ACTUATOR GUARD
17 105-117 2 WASHER (5/16")
18 362-1269 4 U-CLIP
NOT SHOWN:
362-1174 BLACK CONSOLE (SPECIAL PAINT)
FOOTNOTES:
NOTE:
04 ID0172790
82
OPERATORS CUSHION & COOLER SCREEN

R230 / R300
5
2 1
2
5 4
01 ID0189098
83
OPERATORS CUSHION & COOLER SCREEN

R230 / R300
REF PART
1 362-1142 1 CUSHION
2 362-1151 2 CLAMPING KNOB
3 300-4657 1 COOLER GRILL
4 105-1219 2 PUSH NUT (1/4)
5 105-117 2 WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0189098
84
REAR PANEL
R230 & R300
7
5
4
1
4 2
3
6 9 8 TABS FIT INTO SLOTS

IN BRACKET (300-4866)
REF. #6
2 5
02 ID0180149
85
REAR PANEL
R230 & R300
REF PART
1 362-1143 1 REAR PANEL
2 300-5969 2 BRACKET
3 362-1163 2 LATCH FOR LOCKING LATCHES SEE EC KIT PAGE ID0195045
4 362-1164 2 LATCH CAM ATTACH WITH SCREW PROVIDED WITH LATCH (362-1163)
5 501-325 4 FLG LK BOLT (5/16-NC X 5/8")
6 300-4866 1 BRACKET
7 105-003 3 FLG LOCKNUT (5/16-NC)
8 105-873 3 FLG LK BOLT (5/16-NC X 1")
9 105-117 3 WASHER (5/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0180149
86
NOTES:
ID0134963
87
HYDRAULICS
ID0135071
88
DRIVE HYDRAULICS
R230 / R300
12
14 12
13
9
10 5
7
2
6 15 10
16
7
1 3
11
8
9
02 ID0170532
89
DRIVE HYDRAULICS
R230 / R300
REF PART
2 150-1863 1 CONVERSION MANIFOLD
3 150-1402 1 HYDRAULIC LINE (-06)
4 150-1403 1 HYDRAULIC LINE (-06)
5 150-1885 1 HYDRAULIC LINE (-06)
6 150-1884 1 HYDRAULIC LINE (-06)
7 154-221 2 CONNECTOR (06S-06O)
8 150-2019 2 CONNECTOR (06O-08S90, VITON O-RING) SEE FOOTNOTE 1
9 154-421 4 CONNECTOR (06O-10S90)
10 150-2020 2 CONNECTOR (08S-08O90, VITON O-RING) SEE FOOTNOTE 1
11 150-2021 1 QDC ADAPTER (02-04S, VITON O-RING) SEE FOOTNOTE 1
12 154-234 2 CONNECTOR (08O-12S)
13 150-1915 1 HOSE (08OFX-11"-3000)
14 150-1914 1 HOSE (08OFX45-8.5"-3000)
16 159-156 1 QDC ADAPTER (02-040F)
NOT SHOWN:
FOOTNOTES:
1. FITTINGS HAVE VITON O-RINGS. REFER TO PARTS PAGE ID0194243 FOR SERVICE PARTS.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF O-RINGS.
02 ID0170532
90
DIVIDER/COMBINER MANIFOLD
01 ID0194243
91
DIVIDER/COMBINER MANIFOLD
REF PART
1 150-2019 2 CONNECTOR (06O-08S90, VITON O-RING) SEE FOOTNOTE 1
3 150-2021 1 QDC ADAPTER (02-04S, VITON O-RING) SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. FOR REPLACEMENT VITON ORINGS:
-04 SAE 155-0001
-08 SAE 155-0002
-04 ORFS 155-0003
-06 ORFS 155-0004
-08 ORFS 155-0005
NOTE:
01 ID0194243
92
STEERING CYLINDER
11
4
2
3
12
1
6
10 7
9
6 8
02 ID0172889
93
STEERING CYLINDER
REF PART
1 150-1883 1 CYL (2.5 X 1.00 X 4.0)
4 300-3608 1 TAB PIN(1.25 X 2.85)
5 105-823 1 FLG LK BOLT (5/16-NC X 3/4")
6 154-226 2 CONNECTOR (04O-06S90)
7 105-223 1 WASHER (3/8")
8 107-244 1 FLG LK BOLT (3/8-NC X 1")
9 153-365 1 HOSE (04OFX90S-34"-3000)
10 515-010 1 HOSE (04OFX90-32"-3000)
11 110-333 1 BOLT-ON CLAMP (1") USE HARDWARE FROM FUEL TANK ASSEMBLY
12 115-777 1 ABRASION SLEEVE (1.59" X 15"")
NOT SHOWN:
FOOTNOTES:
NOTE:
REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT
02 ID0172889
94
HYDRAULIC TANK
13 11 11
12
15
14
1 15
9
3
SEE FOOTNOTE 1
2 4
5
2
7 8
2
10
2
04 ID0171934
95
HYDRAULIC TANK
REF PART
1 362-1158 1 HYDRAULIC RESERVOIR
2 501-325 8 FLG LK BOLT (5/16-NC X 5/8") SEE FOOTNOTE 2
3 154-227 1 CONNECTOR (06O-08S90)
4 150-1542 1 CHECK VALVE (-08M, 65PSI) SEE FOOTNOTE 1
5 150-1595 1 S/O COUPLER (16S-12H-06O-04SF)
6 159-154 1 QDC ADAPTER (02-04S)
7 500-302 1 PLUG (-12 S)
8 155-197 1 REDUCER (12S-16H45)
9 121-040 1 SIGHT GLASS
10 105-117 1 WASHER (5/16") R150 REQUIRES 3 WASHERS
11 105-1247 6 FLG BOLT (#10-24 X .5")
12 150-1063 1 FILLER NECK W/ SCREEN INCL. REF NO.'S 13, 14 & 15
13 150-1958 1 CAP AND BASE (MATCH PAIR)
14 150-1062 1 FILLER NECK
15 153-607 2 FLANGE GASKET
FOOTNOTES:
1. BEFORE INSTALLATION OF CHECK VALVE (150-1542) REMOVED O-RING FROM ORFS, MALE END.
2. THE 501-325 BOLTS THAT ARE INSTALLED IN THE SIDE OF THE TANK (@ 5X) NEED 27 FT-LBS OF TORQUE, AND THE 501-325 BOLTS INSTALLED ON
THE BOTTOM OF THE TANK (@ 3X) NEED 13 FT-LBS OF TORQUE AND LOCTITE 242.
NOTE:
1. REFER TO "PUMP HYDRAULICS" PAGE ID0175841 FOR DESTINATION OF THESE CONNECTORS.
2. REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT
04 ID0171934
96
HYDRAULIC COOLER
3
2
4
7 3
TO HYD. TANK 4
1
TO FILTER OUTLET
4
03 ID0156614
97
HYDRAULIC COOLER
REF PART
1 195-1051 1 OIL COOLER W/FAN INCLUDES REF NO.'S 8 & 9, SEE FOOTNOTE 1
2 300-3781 1 COOLER MOUNT
3 105-823 6 FLG LK BOLT (5/16-NC X 3/4")
4 105-003 6 FLG LOCKNUT (5/16-NC)
7 111-011 4 WORM CLAMP (1" TO 1-3/4")
8 155-196 1 S/O COUPLER (12S-12H45)
9 155-174 1 S/O COUPLER (12S-12H90)
NOT SHOWN:
FOOTNOTES:
1. INCLUDES SERVICE PART 500-1156 (FAN ONLY).
2. APPLY 567 LOCTITE TO NPT PLUG ON COOLER IF REMOVED (NOT SHOWN).
NOTE:
REFER TO O-RING CHART 800-301 IN THE BACK OF THE BOOK FOR O-RING REPLACEMENT
03 ID0156614
98
VALVE HYDRAULICS
R230 / R300
14 5
3
6
12
18 5
1
19 7 4
8
9 1
17 1 13
10
9
8
22 10 16
20
21 11
15
05 ID0172510
99
VALVE HYDRAULICS
R230 / R300
REF PART
1 154-227 4 CONNECTOR (06O-08S90)
2 154-322 1 CONNECTOR (08O-10S90)
3 150-2028 1 S/O COUPLER (12S-12H)
4 154-236 1 CONNECTOR (08O-12S90)
5 154-466 2 CONNECTOR (08S-08S)
6 150-1866 1 QDC ADAPTER (08-08SF)
7 150-1865 1 QDC BODY (08-08SF) SEE FOOTNOTE 1
8 155-153 4 CONNECTOR (06S-06S)
9 150-1867 2 QDC BODY (06-06SF) SEE FOOTNOTE 1
10 150-1868 2 QDC ADAPTER (06-06SF)
13 154-226 1 CONNECTOR (04O-06S90)
14 515-255 1 HOSE (08OFX-18"-3000)
15 150-1652 1 HYDRAULIC LINE (-06)
16 154-387 1 CONNECTOR (04O-06S90, ORF)
17 150-3044 1 QDC COVER (1/4F, PVC, GREEN)
18 150-3047 1 QDC COVER (3/8M, PVC, YELLOW)
19 150-3048 1 QDC COVER (3/8F, PVC, YELLOW)
20 150-3046 1 QDC COVER (1/4F, PVC, BLACK)
21 150-3045 1 QDC COVER (1/4M, PVC, BLACK)
22 150-3043 1 QDC COVER (1/4M, PVC, GREEN)
NOT SHOWN:
FOOTNOTES:
1. ORIENT ALIGNMENT BALLS AT 6 O'CLOCK AND 12 O'CLOCK POSITIONS.
NOTE:
05 ID0172510
100
PUMP/VALVE HYDRAULICS
R230 / R300
5
5
1
REFER TO
NOTE #1 3
4
2
12
7
6 CHARGE
5
7 9
10 TANK
8
11
04 ID0173542
101
PUMP/VALVE HYDRAULICS
R230 / R300
REF PART
1 153-768 1 HOSE (06OFX90S-18"-3000)
2 150-1684 1 HOSE (06OFX-11"-3000)
3 515-586 1 HOSE (06OFX90-21"-3000)
4 150-1598 1 HOSE (06OFX90S-23"-4000)
5 154-227 3 CONNECTOR (06O-08S90)
6 116-460 9 BULK HOSE (1", SOLD PER FT) USE 1 @ 9"
7 111-011 2 WORM CLAMP (1" TO 1-3/4")
8 150-1650 2 CONNECTOR (06O-04SF-10S90)
9 159-154 2 QDC ADAPTER (02-04S)
10 154-222 1 CONNECTOR (06O-08S)
11 155-146 1 S/O COUPLER (12S-16H90)
12 110-031 1 CABLE TIE (1/2") 20" LG SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. USE CABLE TIE TO HOLD HOSES SO THAT THEY DO NOT COME IN CONTACT WITH MUFFLER OR FRONT GRILL.
NOTE:
1. REFER TO "HYDRAULIC TANK" PAGE ID0171934 FOR CONNECTOR INFORMATION.
04 ID0173542
102
DIVIDER / COMBINER MANIFOLD

SERVICE PARTS
3
2
01 ID0179484
103
DIVIDER / COMBINER MANIFOLD

SERVICE PARTS
REF PART
150-1187 - SOLENOID VALVE INCLUDES 1-3.
1. 500-1162 - SOLENOID VALVE
2. 500-1330 - SOLENOID COIL, 12VDC W/ ZENER DIODE
3. 500-1161 - FLOW CONTROL CARTRIDGE
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0179484
104
CONVERSION MANIFOLD
SERVICE PARTS
2
1
01 ID0185100
105
CONVERSION MANIFOLD
SERVICE PARTS
REF PART
150-1863 CONVERSION MANIFOLD 2-WD MACHINES RECEIVE REF. NO.'S 1 THRU 3.
1. 155-130 2 PLUG (06S) 4-WD MACHINES RECEIVE REF. NO. 4. DISCARD 1 THRU 3.
2. 154-381 1 PLUG (08S)
3. 500-294 1 PLUG (10S)
4. 150-1911 1 DIRECTIONAL VALVE
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0185100
106
HYDRAULIC CONTROL VALVE (1-SPOOL)

SERVICE PARTS
4
3
06 ID0183877
107

SERVICE PARTS
REF PART
150-4195 HYD CONTROL VALVE (1-SPOOL) SEAL KIT 500-1163
1. 500-1165 SPRING RETURN KIT (SD4)
2. 500-1438 VALVE BODY
3. 500-2550 SPOOL (1CPS[XS]/SD4)
4. 499-143 VALVE LEVER
5. 500-2711 RELIEF VALVE KIT
NOT SHOWN:
FOOTNOTES:
NOTE:
06 ID0183877
108

SERVICE PARTS
6 13
1
12
14 11
10
8
2 9
3 7
4
5
20
21
26 15
17
16 18 27
24
19
20 22
21 23
17
(OLD STYLE KIT) 19
22
23
06 ID0183829
109

SERVICE PARTS
REF PART
150-1375 HYDRAULIC CONTROL VALVE (3-SPOOL) SAME SERVICE PARTS FOR 159-946 CONTROL VALVE
1. 500-1437 RING (5PY)
2. 500-1436 VALVE BODY
3. 500-1435 PLUG (SD5 THD)
4. 500-2711 RELIEF VALVE KIT
5. 500-1168 SPOOL (1CSVR/SD5)
6. 499-331 VALVE SPRING KIT
7. 499-143 VALVE LEVER
8. 157-218 O-RING (D70)
9. 500-1049 FLOAT SPOOL
10. 500-1048 NO 1 SPOOL
11. 500-736 PLUG (SD5 THD)
12. 500-1170 LP SLEEVE (SD5-SAE8)
13. 500-1167 8D3ME SPRING RETURN KIT W/ EXT
14. 500-1169 8CR4.5 SPRING RETURN KIT
15. 499-006 1 JOYSTICK LEVER ASSEMBLY INCLUDES REF NO.'S 17 & 19-27 AND NEW STYLE FULCRUM.
16. 157-744 SEAL, JOYSTICK OBSOLETE
17. 499-139 2 ARTICULATED JOINT USE LOCTITE 243 OR EQUIVALENT.
18. 499-166 1 FULCRUM (JOYSTICK) OBSOLETE
19. 499-133 1 ROD END PIN
20. 499-138 1 ROD END
21. 499-134 1 ARTICULATION HOLDER
22. 499-135 1 RUBBER BELLOW
23. 499-137 1 BELLOW CLAMP
24. 106-078 3 NUT (M8-1.25)
25. 107-427 4 SCREW (M5X14MM)
26. 107-534 3 A6 GALVANIZED WASHER
27. 107-322 3 SCREW (M6-1.00X25MM,SOC,12.9) USE LOCTITE 243 OR EQUIVALENT.
NOT SHOWN:
190-734 SEAL KIT
FOOTNOTES:
NOTE:
06 ID0183829
110
HYDRAULIC PUMP
SERVICE PARTS
1
1
1 1
1
1
1
1 1
3 1
1
2
1
01 ID0180288
111
HYDRAULIC PUMP
SERVICE PARTS
REF PART
150-1380 HYDRAULIC PUMP INCLUDES REF NO.'S 1, 2 & 3
1. 500-1379 1 SEAL KIT (70160 SERIES PUMP)
2. 500-1380 1 RELIEF VALVE (3500)
3. 500-1378 1 BYPASS VALVE
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0180288
112
HYDRAULIC PUMP
SERVICE PARTS
1
1
1 1
1
1
1
2
1
1 1
1
1
1
01 ID0178093
113
HYDRAULIC PUMP
SERVICE PARTS
REF PART
150-1537 HYDRAULIC PUMP INCLUDES REF. NO.'S 1 AND 2.
1. 500-1159 1 SEAL KIT
2. 500-1160 1 RELIEF CARTRIDGE
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0178093
114
HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0")
11
13 12
3
5
10
9
01 ID0194142
115
HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0")
REF PART
1 150-283 1 CYLINDER BARREL (2.5 X 4.0)
2 150-1880 1 CYLINDER ROD (1.00 X 4.0)
3 150-1881 1 CYLINDER PISTON (2.5" X 1.00")
4 106-096 1 FLG BOLT (1/2-NC X 1-3/4",GD8) SEE FOOTNOTE 2
5 150-1882 1 CYLINDER HEAD (2.5" X 1.00")
6 157-537 1 WIPER SEAL (1.000") SEE FOOTNOTE1
7 157-540 1 U-SEAL (1.000") SEE FOOTNOTE 1
8 150-779 1 LOCK RING (2.5")
9 157-021 1 BACKUP RING (228 D90) SEE FOOTNOTE 1
10 500-031 1 O-RING (228 D90) SEE FOOTNOTE 1
11 125-775 1 WEAR RING SEE FOOTNOTE 1
12 157-019 1 O-RING (139 D90) SEE FOOTNOTE 1
13 157-535 1 BACKUP RING (139 D90) SEE FOOTNOTE 1
NOT SHOWN:
259-100 U-SEAL INSTALLER (1"-1.499")
259-235 1.00 ROD WIPER TOOL
259-242 WIPER SEAL INSTALLER (2.5")
259-243 PISTON INSTALLER (2.5")
259-188 CYL HEAD SPANNER - TWO PIN
FOOTNOTES:
1- SEAL REPAIR KIT P/N 190-1237
2- APPLY LOCTITE 277 OR EQUIVALENT, TORQUE TO 90-100 FT/LBS
NOTE:
01 ID0194142
116
CYLINDER HYDRAULICS 20 22
15 21
17
14
16
6 15
17 18
8 17
7 19
8
9 23
10 3 11 24
12 25
13 26
1 31
27
2 3 28
32 29
4 30
33 17
5 36
27
48
35
50 31
54
49
52
53 38
39
47 34 37
51 36 37
40
36
45 46
40 44 41
43
42
41
01 ID0325401
117
CYLINDER HYDRAULICS
REF PART
1 150-3048 1 QDC COVER (3/8F, PVC, YELLOW)
2 150-1865 1 QDC BODY (08-08SF)
3 154-233 2 CONNECTOR (08S-08O)
4 153-300 1 HOSE (08OFX90M-44"-3000)
5 105-1203 2 CABLE TIE, YELLOW (3/16" W X 15" LONG)
6 150-3044 1 QDC COVER (1/4F, PVC, GREEN)
7 150-3047 1 QDC COVER (3/8M, PVC, YELLOW)
8 150-1867 2 QDC BODY (06-06SF)
9 150-1866 1 QDC ADAPTER (08-08SF)
10 154-220 1 CONNECTOR (04O-06S)
11 515-310 1 HOSE (04OFX45-22"-5000)
12 105-1202 2 CABLE TIE, GREEN (3/16" W X 15" LONG)
13 153-300 1 HOSE (08OFX90M-44"-3000)
14 150-3043 1 QDC COVER (1/4M, PVC, GREEN)
15 150-1868 2 QDC ADAPTER (06-06SF)
16 150-3046 1 QDC COVER (1/4F, PVC, BLACK)
17 154-250 4 CONNECTOR (04O-06S45)
18 154-693 1 HOSE (04OFX-44"-3000)
19 515-459 1 HOSE (04OFX90S-26"-3000-AR)
20 150-3045 1 QDC COVER (1/4M, PVC, BLACK)
21 157-442 1 HOSE (04OFX45-50"-3000)
22 105-1204 2 CABLE TIE, WHITE (3/16" W X 15" LONG)
24 117-337 1 ABRASION SLEEVE (1.25" X 25")
25 154-728 1 HOSE (04OFX90S-36"-3000)
26 154-316 1 RUN TEE (04S-04O-04O)
27 155-156 2 ADAPTER BUSHING (08S-04SF)
28 158-842 1 RELIEF VALVE 2000 PSI
29 106-076 2 WASHER (1/4")
30 105-224 2 BOLT (1/4-NC X 2-1/2")
32 105-085 2 LOCKNUT (1/4"-NC)
33 154-293 1 BRANCH TEE (04S-04O-04O)
34 150-2147 1 CONNECTOR
35 515-310 1 HOSE (04OFX45-22"-5000)
37 154-226 2 CONNECTOR (04O-06S90)
39 110-030 2 CABLE TIE (1/16" TO 4")
40 154-236 2 CONNECTOR (08O-12S90)
41 115-466 4 EXTERNAL SNAP RING (1.500")
42 159-351 1 QDC BODY (08-12SF)
43 159-870 1 DUST CAP
44 154-256 2 UNION (08O-08OFX90)
45 159-350 1 QDC ADAPTER (08-12SF)
46 159-871 1 DUST CAP
47 150-3931 1 HYD VALVE 12V DC 2W2P NC IN AL BODY 3000 SEE NOTE 2 FOR SERVICE PARTS
48 154-342 1 CONNECTOR (06S-06O90)
49 154-221 1 CONNECTOR (06S-06O)
50 150-1234 1 HARDLINE (-06)
51 105-832 2 FLG LOCKNUT (1/4-NC)
52 105-106 2 BOLT (1/4-NC X 2")
53 301-6192 1 VALVE MOUNT PLATE
54 110-169 1 WORM CLAMP(2.812" TO 3.750"")
NOTE:
1. REFER TO "CYLINDER HARDWARE" ID0204490 (REF #3) FOR CLAMP INFO.
2. VALVE BODY 500-2328, SOLENOID 500-691, SOLENOID AND SPOOL 500-
01 ID0325401
118
NOTES:
ID0134963
119
ELECTRICAL
SEE TECHNICAL SUPPLEMENT FOR FURTHER
ELECTRICAL INFORMATION
ID0134878
120
NOTES:
ID0134963
121
1 D4
ID0195552
122
FRAME ATTACHMENT
7
13
14
2
10
3 12
4
6
1 5
11
6
13
5
06 ID0173969
123
FRAME ATTACHMENT
REF PART
190-1240 1D4 SHIP KIT INCL REF NO.'S 2 THRU 7
1 300-3559 1 ATC FRONT FRAME QUICK
2 105-993 2 FLG BOLT (5/8-NC X 4")
3 300-4245 2 SLEEVE (PLATED)
4 300-3492 2 PIN(1.0 X 3.0)
5 105-337 4 FLANGE BOLT (5/8-NC X 2")
6 105-357 2 LOCKNUT (5/8-NC)
7 105-054 10 LUG NUT (7/16-NF)
10 105-082 8 BOLT (1/2-NC X 2-1/2")
11 105-833 8 FLG LOCKNUT (1/2-NC)
12 155-572 2 HYD MTR (GEROLER) 20.6 CID INCLUDES SHAFT NUT. SEE FOOTNOTE 1 & 2. USE SEAL REPAIR KIT 500-510
13 105-1646 2 NUT (1-20 NEF, GD8) SERVICE PART. SEE FOOTNOTE 2
14 650-1103 2 HUB SEE FOOTNOTE 3
NOT SHOWN:
260-1061 HUB PULLER SERVICE PART
274-442 LIFT LOCATION DECAL INCL IN SHIP KIT 190-1240. SEE PARTS PAGE IDO195077 FOR LOCATION
FOOTNOTES:
1. REMOVE ALL PAINT, RUST, GREASE AND OIL FROM TAPERED BORE IN HUB AND ON THE TAPERED MOTOR SHAFT. USE A CLEAN WHITE RAG OR PAPER
TOWEL WITH ALCOHOL TO WIPE CLEAN THE TAPERED BORE IN HUB AND THE TAPERED MOTOR SHAFT. ALLOW HUB AND MOTOR SHAFT TO DRY
BEFORE ASSEMBLING. NOTE : DO NOT USE ABRASIVE MATERIAL, SUCH AS SANDPAPER OR ABRASION WHEELTO REMOVE CONTAMINATES
FROM HUB BORE OR ON MOTOR SHAFT.
2. IF REUSING EXISTING NUT, CLEAN THREADS AND APPLY 242 LOCTITE OR EQUIVALENT BEFORE REINSTALLING. TORQUE TO 325-375 FT-LBS
3. 300-4341 HUB (MACHINED) AND 105-1192 LUG BOLT (7/16"-NF X 2-1/4") X5 MAKE UP REF#14 AND ARE AVAILABLE AS INDIVIDUAL ITEMS.
NOTE:
06 ID0173969
124
4-WHEEL HYDRAULICS
13 ARTICULATION JOINT PIN

14
5
10
15 11
6
9 8
7 3
2
6 12
11
4
3
1
CONVERSION MANIFOLD
15
13
14
1
DETAIL A
01 ID0172486
125
4-WHEEL HYDRAULICS
REF PART
190-1240 1D4 SHIP KIT INCL REF NO.'S 10 THRU 15
1 150-1311 1 HOSE (060FX90S-25"-4000-AR)
2 154-421 4 CONNECTOR (06O-10S90)
3 154-228 3 UNION (06O-06OFX90)
4 157-331 1 UN RUN TEE (06OFX-06O-08O)
5 150-1310 1 HOSE (06OFX45-27"-4000-AR) SEE FOOTNOTE 2
6 154-330 2 PLUG (06O) SEE FOOTNOTE 1
7 150-1912 1 HOSE (08OFX-26"-3000) SEE FOOTNOTE 2
8 154-331 1 PLUG (08O) SEE FOOTNOTE 1
9 150-1913 1 HOSE (06OFX-28"-4000-AR) SEE FOOTNOTE 2
10 150-1911 1 DIRECTIONAL VALVE SEE FOOTNOTE 1
13 154-224 1 CONNECTOR (06S-06O45)
14 154-233 1 CONNECTOR (08S-08O)
15 154-221 1 CONNECTOR (06S-06O)
NOT SHOWN:
FOOTNOTES:
1. BEFORE ASSEMBLY REMOVE AND DISCARD ALL PLUGS FROM THE HOSES AND MANIFOLD THEN REPLACE WITH THE FITTINGS INCLUDED IN
SHIPKIT 190-1240, ORIENTED AS SHOWN IN DETAIL "A".
2. ROUTE HOSES AS SHOWN AROUND ARTICULATION JOINT PIN.
NOTE:
REFER TO O-RING CHART (800-301) IN BACK OF BOOK FOR REPLACEMENT OF SAE AND ORS O-RINGS.
01 ID0172486
126
NOTES:
ID0134963
127
ACCESSORIES
128
REMOTE THROTTLE
R230/R300
3
6
4 5
3
1
4
01 ID0189593
129
REMOTE THROTTLE
R230/R300
REF PART
190-1213 KOHLER THROTTLE KIT INCLUDES REF. NO.'S 1-6
1 195-1214 1 CABLE THROTTLE(27.5"HD)
2 111-064 1 KNOB (1/4-NC, ORANGE)
3 106-168 2 FLG LK BOLT (1/4-NC X 3/4")
4 105-832 2 FLG LOCKNUT (1/4-NC)
5 195-1266 1 BOLT DOWN CLAMP
6 105-1221 1 FLG SCREW (M5-.80 X 16MM, THD FRM)
7 110-248 1 CABLE TIE (1/16" TO 11/4") SEE FOOTNOTE 1
8 116-881 2 BULK HOSE (3/8", SOLD PER FT) USE 1 @ 2" LONG, SEE FOOTNOTE 1
NOT SHOWN:
FOOTNOTES:
1. SLICE RUBBER HOSE LENGTH WAYS AND WRAP AROUND HYDRAULIC LINE, WHERE IT COMES IN CONTACT WITH THE THROTTLE CABLE.
USE CABLE TIE TO SECURE THROTTLE CABLE TO COVERD HYDRAULIC LINE.
NOTE:
01 ID0189593
130
HOUR METER KIT
3 4
4
3
ASSEMBLED VIEW
03 ID0173661
131
HOUR METER KIT
REF PART
190-1173 HOUR METER KIT INCL REF NO.'S 1 THRU 4
1 215-2594 1 HOUR METER REFER TO FOOTNOTE 1
2 300-3789 1 HOUR METER MOUNT
3 105-819 2 FLG LK BOLT (1/4-NC X 1")
4 105-832 2 FLG LOCKNUT (1/4-NC)
NOT SHOWN:
FOOTNOTES:
1. ELECTRICAL CONNECTORS: ORG/GRN=POSITIVE & BLACK=NEGATIVE
NOTE:
03 ID0173661
132
EC KIT
R230/R300
4
9 5
8
7
6
9
03 ID0195045
133
EC KIT
R230/R300
REF PART
190-1277 EC KIT INCLUDES REF NO.'S 2-9
1 364-698 1 FUEL CAP
2 362-1175 1 FUEL CAP COVER
3 362-1176 1 FUEL CAP COVER BASE
4 362-1162 2 LOCKING HOOK CAM LATCH SEE FOOTNOTE 1 & 2
5 217-874 1 BATTERY DISCONNECT
6 105-197 1 BOLT (1/4-NC X 1")
7 105-095 1 WASHER (1/4")
8 105-865 1 BOLT (1/4-NC X 3/4", GD8) REINSTALL NEGATIVE BATTERY CABLE TO THIS BOLT.
9 105-832 2 FLG LOCKNUT (1/4-NC)
NOT SHOWN:
FOOTNOTES:
1. USE EXISTING HARDWARE WHEN SWITCHING TO LOCKING CAM LATCH.
2. KEY (PAIR) 110-596.
NOTE:
03 ID0195045
134
CLM3000 GPS KIT

R300
4
1
6
5
2
02 ID0716319
135
CLM3000 GPS KIT

R300
REF PART
190-2693 CLM3000 GPS KIT
1 220-6781 1 FMS - GPS 3657 W/DATA PLAN
2 215-3312 1 GPS HARNESS - CANLINK 3000 SERIES
3 222-7232 1 4G + GNSS ANTENNA
4 107-414 2 SCREW (M4-0.70 X 30MM,BUT SOC)
5 106-956 2 M4-.70 MM NYLON INSERT NUT
6 106-013 2 WASHER (3/16")
NOT SHOWN:
FOOTNOTES:
NOTE:
190-2693 CLM3000 GPS KIT - THIS KIT INCLUDES PARTS THAT MAY NOT BE REQUIRED FOR EVERY UNIT. DISCARD UNUSED PARTS
02 ID0716319
136
COLD START
18
13
6
7
8 1
18
16 17
13
10
11
3
20
19 9
2
14 12
15
02 ID0257827
137
COLD START
REF PART
190-1562 COLD START KIT R230/300 INCLUDES REF NO.'S 1-12
1 154-344 1 UN RUN TEE (06OFX-06O-06O)
2 154-342 1 CONNECTOR (06S-06O90)
3 150-2675 1 HYD DIRECTIONAL VALVE, MAN. 2-WAY-2POS
4 154-343 1 UNION (06S-06OFX90)
5 150-3132 1 S/O BR TEE (12S-16H-06O)
6 301-0585 1 VALVE MOUNT BRACKET
7 105-095 4 WASHER (1/4")
8 105-085 2 LOCKNUT (1/4"-NC)
9 105-622 2 BOLT (1/4-NC X 6")
10 150-3171 1 HYDRAULIC LINE (-06) USED WITH CASAPPA PUMP 150-1537
11 150-7535 1 HYDRAULIC LINE (-06) USED WITH PARKER PUMP 150-6059
12 155-194 1 REDUCER (20S-12SF) USED WITH PARKER PUMP 150-6059
13 150-1650 2 CONNECTOR (06O-04SF-10S90)
14 116-460 1 BULK HOSE (1", SOLD PER FT)
15 111-011 1 WORM CLAMP (1" TO 1-3/4")
16 515-586 1 HOSE (06OFX90-21"-3000)
17 150-1598 1 HOSE (06OFX90S-23"-4000)
18 159-154 2 QDC ADAPTER (02-04S)
19 150-1380 1 GROUND DRIVE PUMP
20 150-6059 1 TANDEM HYDRAULIC PUMP
NOT SHOWN:
FOOTNOTES:
NOTE:
02 ID0257827
138
DUAL REEL CARRIER

R300
8 5
15
12
14
6
16
7
13
11
2 3 9 10
03 ID0409071
139
DUAL REEL CARRIER

R300
REF PART
1 300-3537 1 SMALL LIFT BASE
2 375-1015 2 CAST WEIGHT
3 302-3154 1 MOUNT WELDMENT
4 302-3155 1 MOUNT WELDMENT
5 302-3153 2 SHAFT WELDMENT
6 105-1428 2 LYNCH PIN (1/4 X 1-9/16)
7 106-637 2 WASHER (1-1/32")
8 178-264 2 CLIP PIN
9 105-355 4 WASHER (3/4")
10 105-906 2 BOLT (3/4-NC X 8-1/2")
11 105-322 2 BOLT (3/4-NC X 5-1/2")
12 302-3168 1 CROSS BRACE
13 105-833 2 FLG LOCKNUT (1/2-NC)
14 105-076 2 BOLT (1/2-NC X 3")
15 302-3157 1 RISER WELDMENT
16 302-3156 1 RISER WELDMENT
NOT SHOWN:
318-251
106-211
105-065
105-058
FOOTNOTES:
NOTE:
03 ID0409071
140
DUAL WHEEL KIT
6
7
1 1 7
SEE FOOTNOTE 1
5 3
4 2
05 ID0178735
141
DUAL WHEEL KIT
REF PART
190-1210 - DUAL WHEEL KIT INCL. REF. NO'S. 1 THRU 7
1 205-1050 2 INSIDE HUB
2 105-1212 2 BOLT (5/8-NC X 13.00") GD8
3 105-385 1 LOCK WASHER (5/8")
4 105-054 8 LUG NUT (7/16-NF)
5 105-171 8 LUG BOLT
6 205-1045 2 OUTSIDE HUB
7 205-1107 2 SPACER RING
NOT SHOWN:
FOOTNOTES:
1. USE EXISTING HARDWARE TO MOUNT DUAL WHEEL KIT TO MACHINE.
NOTE:
05 ID0178735
142
DUAL WHEEL STOPS
5
5
SEE FOOTNOTE 1
SEE FOOTNOTE 2
1
2
4
4 5
5
01 ID0189481
143
DUAL WHEEL STOPS
REF PART
190-1256 4 WHEEL DUAL STOP KIT INCLUDES REF NO.'S 1-5
1 300-4282 1 LEFT STOP SEE FOOTNOTE 1 & 2
2 300-4283 1 RIGHT STOP SEE FOOTNOTE 1 & 2
3 106-210 2 BOLT (1/2-NC X 3")
4 105-065 2 LOCKNUT (1/2-NC)
5 106-397 4 WASHER (M12, HARDENED)
NOT SHOWN:
FOOTNOTES:
1. USE THIS HOLE FOR 20" DUAL WHEEL OPTION.
2. USE THIS HOLE FOR 18" DUAL WHEEL OPTION.
NOTE:
01 ID0189481
144
WHEEL WEIGHT
2 3
SEE FOOTNOTE 2
3
1
02 ID0185095
145
WHEEL WEIGHT
REF PART
190-1258 WHEEL WEIGHT KIT INCL. REF #'S 1-3
1 205-1050 2 INSIDE HUB SEE FOOTNOTE 1
2 375-1017 2 WHEEL WEIGHT
3 106-012 2 FLANGE BOLT (5/8-NC X 3")
NOT SHOWN:
FOOTNOTES:
1. ORIENTATION OF P/N 205-1050 REQUIRED FOR PROPER ALIGNMENT OF WEIGHT CUTOUT WITH VALVE STEM.
2. USE EXISTING HARDWARE TO MOUT TO MACHINE.
NOTE:
02 ID0185095
146
REAR TIE DOWN

7
8
9
10
01 ID0188623
147
REAR TIE DOWN
REF PART
323-0002 - REAR TIE DOWN INCLUDES REF. NO'S 1-10
1 300-5056 1 REAR TIE DOWN
2 105-357 2 LOCKNUT (5/8-NC)
3 300-5055 1 MOUNT PLATE
4 118-193 1 A-336 LOK-A-LOY CONNECTING LINK
5 110-033 1 HAIR CLIP PIN (1/8" X 1/2")
6 313-759 2 LANYARD
7 118-194 1 DOUBLE CLEVIS LINK
8 180-544 1 REAR STAND PIN
9 118-1006 1 CHAIN (3/8" )
10 105-376 2 BOLT (5/8-NC X 3", GD8)
NOT SHOWN:
FOOTNOTES:
NOTE:
01 ID0188623
148
WHEEL TRACK ASSEMBLY

BEGINS WITH DATE CODE 0710
5
2
8
11
7
6
21
17 1
18
19
12
9
10
13
4 20
14
16 15
04 ID0250793
149
WHEEL TRACK ASSEMBLY

BEGINS WITH DATE CODE 0710
REF PART
301-0560 - TRACK ASSEMBLY INCLUDES ITEMS 1-21, SEE FOOTNOTE 9
1 125-1047 1 BEARING HUB
2 140-1175 1 13T SPROCKET
3 301-0006 1 AXLE FRAME WELDMENT SEE FOOTNOTE 7
4 105-1301 4 INTERNAL SNAP RING (2.188)
5 362-1410 1 RUBBER TRACK 200MM,21P,72MM
6 300-8945 1 HUB ASSEMBLY SEE FOOTNOTE 7
7 105-1394 1 INTERNAL SEAL,1.875 ID 2.875 O.D .315THK
8 115-005 1 ZERK (1/4-NF, 90)
9 300-8961 1 GREASE CAP
10 115-452 1 EXTERNAL SNAP RING N5000-300
11 106-383 2 FLG LK SCREW (M10-1.50 X 30MM)
12 106-031 2 LOCKNUT (M12-1.75, NLK)
13 106-659 2 SCREW (M12-1.75 X 55MM, 8.8)
14 105-1303 4 WASHER (.406 X 1.312 X .120)
15 105-825 4 FLG LK BOLT (3/8-NC X 3/4) USE LOCKTITE 242 OR EQUIVALENT
16 300-7979 4 WHEEL CAP
17 105-382 1 TANG WASHER (1-5/16")
18 105-381 1 THRUST LOCKWASHER (1-5/16") SEE FOOTNOTE 1 & 2
19 105-380 1 THRUST LOCKNUT (1-5/16" NEF) USE WHITTET-HIGGINS SOCKET BAS-065 OR EQUIVALENT TO REMOVE
20 170-1057 4 TRACK ROLLER 7" SEE FOOTNOTE 3
21 125-1046 1 BEARING ASSEMBLY
NOT SHOWN:
190-1593 ZAHN 4 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 6

190-1594 ZAHN 2 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 6
190-1595 RT10/RT12 WHEEL TRACK (EARLY) SEE FOOTNOTE 1, 5 AND 7
190-1596 ZAHN 4 WHEEL TRACK SEE FOOTNOTE 1 AND 5
190-1597 ZAHN 2 WHEEL TRACK SEE FOOTNOTE 1 AND 5
190-1598 PEDESTRIAN TRENCHER WHEEL TRACK SEE FOOTNOTE 1 AND 5
FOOTNOTES:
1. KIT TO UPGRADE RUBBER TIRE MACHINE TO TRACKS.
2. TORQUE TO 200 FT-LBS THEN TIGHTEN UNTIL TAB ALIGNS WITH SLOT.
3. APPLY ANTI-SIEZE TO WASHER AND NUT FACE BEFORE TORQUING NUT.
4. MATCHED BEARING AND SPACER SET. DO NOT REPLACE INDIVIDUAL BEARING, OR RE-USE OLD SPACER & SNAPRINGS WITH NEW BEARINGS.
5. KITS INCLUDE MULTIPLE TRACK ASSEMBLIES, ARTICULATION STOPS (FOR ZAHN UNITS,) AND TRACK ROTATION STOPS.
6. KIT INCLUDES NEW BRAKE ROTORS AND OPERATOR'S PLATFORM MOUNTS.
7. KIT INCLUDES NEW BRAKE ROTOR
8. DATE CODE STAMPED ON THIS PART.
9. TRACK ASSEMBLY 301-0560 IS NON-SELLABLE. IF NEEDING TO REPLACE ONE OF TRACK ASSEMBLY, 301-0560, ORDER KIT 190-1644.
NOTE:
04 ID0250793
150
CAST ROLLER KIT 9

12 11 10
7
5
B
8 2 1
SECTION VIEW 4 A
7
4
10
9
11
12 8
1
6 2
5 3
DETAIL A
DETAIL B
APPLY LOCTITE 638 OR EQUIVALENT TO INNER

SEAL RING SURFACE AND SEALSURFACE ON SHAFT.
02 ALLOW TIME TO SET UP BEFORE INSTALLATION OF ROLLER ASM. ID0746554
151
CAST ROLLER KIT
REF PART
1 105-1303 1 WASHER (.406 X 1.312 X .120)
2 105-825 1 FLG LK BOLT (3/8-NC X 3/4)
3 300-7979 1 WHEEL CAP
4 303-4321 1 SHIM
5 105-1301 1 INTERNAL SNAP RING (2.188)
6 157-154 1 O-RING (032 D70)
7 303-4320 1 SEAL RING SEE FOOTNOTE 2
8 300-10568 1 7" CST IRN ROLLER IMP SEAL BEARINGS SHOULD BE INSTALLED
9 105-1749 1 OIL SEAL (1.500 X 2.328 X .631) W SHIELD
10 118-459 1 INTERNAL SNAP RING
11 125-10009 1 BEARING 6006-2RS1
12 125-10008 1 BEARING 6205-2RS1
NOT SHOWN:
PART
NUMBER QTY DESCRIPTION REMARKS
190-10104 AR 1X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 1X CAST ROLLER - SINGLE CAST ROLLER ASM
190-10105 AR 4X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 4X CAST ROLLERS - FOR ZAHN, AND C SERIES SHORT TRACK ASM'S
190-10106 AR 6X CAST ROLLER KIT CONTAINS COMPONENTS #1-12 FOR 6X CAST ROLLERS - FOR VP30 AND C SERIES LONG TRACK ASM'S
FOOTNOTES:
1. QTY'S ARE PER ROLLER ASSEMBLY.
2. USE lOCTITE 638 OR EQUIVALENT. CLEAN EXTERNAL SEAL SURFACE. ALLOW LOCTITE TO SET UP PROPERLY BEFORE ROLLER INSTALLATION.
NOTE:
THE CAST ROLLERS KIT IS AN UPGRADE TO 170-1057 ROLLERS. THE CAST ROLLER IS CONFIGURED WITH AND IMPROVED SEAL. THE SEAL RING IS
NEEDED TO MODIFY THE SHAFT FOR PROPER FITMENT. AFTER THE SEAL RING HAS BEEN INSTALLED THE SHAFT IS NO LONGER SUFFICIENT FOR
USE WITH THE 170-1057 POLYMER ROLLER ASSEMBLY. CAST ROLLERS AND POLYMER ROLLERS ARE NOT INTERCHANGEABLE.
02 ID0746554
152
WHEEL TRACK ROTATION STOPS
4 1
02 ID0250825
153
WHEEL TRACK ROTATION STOPS
REF PART
1 105-067 8 BOLT (1/2-NC X 2-3/4") REPLACE EXISTING MOTOR MOUNT BOLTS
2 300-6317 1 ROTATION STOP - RIGHT REAR SEE FOOTNOTE 1
3 300-6318 1 ROTATION STOP - LEFT REAR SEE FOOTNOTE 1
4 300-6319 2 ROTATION STOP USED ON FRONT OF ZAHN 4WD
NOT SHOWN:
FOOTNOTES:
1. INSTALL WITH FLAT SIDE AGAINST MOTOR, AND SHARP CORNER POINTING TOWARD THE FRONT OF THE MACHINE
NOTE:
WHEEL TRACK ROTATION STOPS ARE INCLUDED IN THE WHEEL TRACK INSTALLATION KITS. SEE WHEEL TRACK PARTS PAGE FOR KIT INFORMATION.
02 ID0250825
154
NOTES:
ID0134963
155
MISCELLANEOUS
ID0135063
156
Torque Information
Tightening Guidelines
Values given on the following pages are a guide. Do not use these values if a different torque value or
tightening procedure is given for specific application. Check tightness of fasteners periodically.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical
property class fasteners.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are
used, tighten only to torque value of original fastener.
Make sure fastener threads are clean and that the threads are properly started. This will prevent them from
cross threading or galling when tightened.
Lubed means cleaned, dry bolts lubricated with a standard, medium-viscosity machine oil. Lubricate all
contact areas of the bolts and washers. Lubricating the bolts is the suggested torque method.
V01 ID0493104
157
SAE Bolt Torque

Torque estimates based on clamp load (75% of proof strength) as specified in SAE J429 and ASME 574.
Diameter SAE Grade 5 SAE Grade 8 Socket Head Cap Screw

and
Thread
Pitch
Dry Lubed Dry Lubed Dry Lubed
1/4-20 101 in•lb 76 in•lb 143 in•lb 107 in•lb 168 in•lb 120 in•lb
11.4 N•m 8.6 N•m 16.2 N•m 12.1 N•m 19 N•m 13.6 N•m
13.1 N•m 9.8 N•m 16.6 N•m 13.9 N•m 21.7 N•m 16.3 N•m
23.6 N•m 17.7 N•m 33.3 N•m 25 N•m 39.3 N•m 29.8 N•m
26.1 N•m 19.7 N•m 36.9 N•m 27.7 N•m 43.4 N•m 32.5 N•m
3/8-16 372 in•lb 276 in•lb 44 ft•lb 33 ft•lb 51 ft•lb 38 ft•lb

42 N•m 31.2 N•m 59.7 N•m 44.7 N•m 69.1 N•m 51.5 N•m
3/8-24 420 in•lb 312 in•lb 49 ft•lb 37 ft•lb 58 ft•lb 43 ft•lb

47.5 N•m 35.3 N•m 66.4 N•m 50.2 N•m 78.6 N•m 58.3 N•m
7/16-14 49 ft•lb 37 ft•lb 70 ft•lb 52 ft•lb 81 ft•lb 61 ft•lb

66.4 N•m 50.2 N•m 94.9 N•m 70.5 N•m 109.8 N•m 82.7 N•m
7/16-20 55 ft•lb 41 ft•lb 78 ft•lb 58 N•m 91 ft•lb 68 ft•lb

74.6 N•m 55.6 N•m 105.8 N•m 78.6 N•m 123.4 N•m 92.2 N•m

101.7 N•m 77.3 N•m 143.7 N•m 108.5 N•m 168.1 N•m 126.1 N•m
115.2 N•m 86.8 N•m 162.7 N•m 122 N•m 189.8 N•m 142.4 N•m
203.4 N•m 153.2 N•m 287.4 N•m 215.6 N•m 322.7 N•m 242.7 N•m
230.5 N•m 172.2 N•m 325.4 N•m 224 N•m 366.1 N•m 273.9 N•m
362 N•m 271.2 N•m 509.8 N•m 382.3 N•m 573.5 N•m 429.8 N•m
402.7 N•m 302.3 N•m 569.4 N•m 427.1 N•m 640 N•m 480 N•m
581.6 N•m 436.6 N•m 821.6 N•m 616.9 N•m 924.7 N•m 692.8 N•m
642.7 N•m 481.3 N•m 907 N•m 680.6 N•m 1019.6 N•m 791.8 N•m
1-8 644 ft•lb 483 ft•lb 909 ft•lb 681 ft•lb 1022 ft•lb 767 ft•lb
873.1 N•m 654.9 N•m 1232.4 N•m 923.3 N•m 1385.6 N•m 1039.9 N•m
1-12 722 ft•lb 542 ft•lb 1020 ft•lb 765 ft•lb 1147 ft•lb 860 ft•lb
978.9 N•m 734.9 N•m 1382.9 N•m 1037.2 N•m 1551.1 N•m 1166 N•m
V01 ID0493104
158
Metric Bolt Torque

Torque estimates based on clamp load (75% of proof strength) as specified in ISO 898-1.
Size and Class 8.8 Class 10.9 12.9 Socket Head Cap
Thread Screw
Pitch
12.9
Dry Lubed Dry Lubed Dry Lubed
M5 X 0.80 54 in•lb 41 in•lb 78 in•lb 59 in•lb 91 in•lb 68 in•lb

6.1 N•m 4.6 N•m 8.8 N•m 6.7 N•m 10.3 N•m 7.7 N•m
10.4 N•m 7.8 N•m 15 N•m 11.2 N•m 17.6 N•m 13.1 N•m
17.6 N•m 13.1 N•m 25.1 N•m 18.9 N•m 29.4 N•m 22 N•m
25.4 N•m 19.1 N•m 37.6 N•m 31.3 N•m 42.6 N•m 32.1 N•m
M10 X 1.50 37 ft•lb 28 ft•lb 53 ft•lb 40 ft•lb 62 ft•lb 47 ft•lb

50.2 N•m 38 N•m 71.9 N•m 54.2 N•m 84.1 N•m 63.7 N•m

88.1 N•m 66.4 N•m 126.1 N•m 93.6 N•m 146.4 N•m 109.8 N•m
141 N•m 105.8 N•m 200.7 N•m 150.5 N•m 234.6 N•m 176.3 N•m
218.3 N•m 164.1 N•m 311.8 N•m 233.2 N•m 364.7 N•m 273.9 N•m
301 N•m 226.4 N•m 431.2 N•m 322.7 N•m 504.4 N•m 378.3 N•m
425.7 N•m 318.6 N•m 608.8 N•m 456.9 N•m 711.8 N•m 534.2 N•m
580.3 N•m 435.2 N•m 831.1 N•m 623.7 N•m 970.8 N•m 728.1 N•m
736.2 N•m 551.8 N•m 1052.1 N•m 789.1 N•m 1231.1 N•m 923.3 N•m
1079.2 N•m 809.4 N•m 1544.3 N•m 1157.9 N•m 1804.6 N•m 1353.1 N•m
1462.9 N•m 1096.9 N•m 2092 N•m 1570 N•m 2445.9 N•m 1834.4 N•m
1990.3 N•m 1492.8 N•m 2848.6 N•m 2136.8 N•m 3328.5 N•m 2497.4 N•m
2557.1 N•m 1918.5 N•m 3659.4 N•m 2744.2 N•m 4276.3 N•m 3207.9 N•m
V01 ID0493104
159
Prevailing Torque Locknut Torque

Torque relationships for electrodeposited zinc and lubricated all-metal prevailing torque locknuts.
Torque minimum and maximum estimates based on clamp load (75% of proof strength) for appropriate
grade of bolt.
Locknut Grade B Hex Grade C Hex Grade F Hex Flange Grade G Hex Flange
US Metric US Metric US Metric US Metric
1/4-20 7-10 ft•lb 9-13 N•m 8-12 ft•lb 11-16 N•m 6-8 ft•lb 8-11 N•m 9-11 ft•lb 12-15 N•m
7/8-9 185-250 ft•lb 251-339 N•m 394-515 ft•lb 534-698 N•m
7/8-14 200-270 ft•lb 271-366 N•m 435-568 ft•lb 589-770 N•m
1-8 275-375 ft•lb 373-508 N•m 591-772 ft•lb 801-1046 N•m Grades B and F: SAE J429
Grade 5 bolts
1-12 290-395 ft•lb 393-535 N•m 663-867 ft•lb 899-1175 N•m
1 1/8-7 294-404 ft•lb 398-547 N•m 837-1095 ft•lb 1135-1484 N•m Grades C and G: SAE J429
Grade 8 bolts
1 1/8-12 412-549 ft•lb 558-744 N•m 939-1227 ft•lb 1273-1663 N•m
1 1/4-7 375-513 ft•lb 508-695 N•m 1181-1545 ft•lb 1601-2094 N•m
1 1/4-12 412-549 ft•lb 558-744 N•m 1308-1710 ft•lb 1773-2318 N•m
V01 ID0493104
160
Torque Values for Other Types of Fasteners

Find the torque for the same size and grade/class of hex nut and multiply that value by the conversion
factor listed below to determine recommended torque values for other types of fasteners.
Type Factor Example
hex top deformed locknuts .75 3/8”, grade 5: 31 ft•lb X .75 = 23.25 ft•lb
smooth flange nuts and bolts 1.5 M10, class 8.8: 52 N•m X 1.5 = 78 N•m
serrated flange nuts and bolts 2.0 1/2”, grade 8: 145 N•m X 2.0 = 290 N•m
Lug Nut Torque

Size Type Torque (ft•lb) Torque (N•m)
7/16-NF cone 75-85 102-115
1/2-NF cone 90-100 120-135
5/8-NF flange 275-325 373-440
Do not use these values if a different torque value or tightening procedure is given for specific application.
Torque values listed are for general use only. Check tightness of fasteners periodically.
Torque values are for non-lubricated threads.
Hydraulic Cylinder Bolt Torque

Bolt Size Bolt PN Cylinder Repair Kit PN Torque
1/2” 106-096 190-165 90-100 ft•lb 120-135 N•m
5/8” 106-097 190-166 & 190-169 180-200 ft•lb 245-270 N•m
3/4” 106-098 190-167 & 190-170 290-325 ft•lb 395-440 N•m
7/8” 106-122 190-172 & 190-174 410-460 ft•lb 550-625 N•m
1” 106-145 190-175 & 190-189 630-700 ft•lb 855-950 N•m
1-1/8” 106-146 190-177 770-850 ft•lb 1045-1170 N•m
IMPORTANT: Do not reuse cylinder piston bolts when rebuilding a hydraulic cylinder. Each cylinder
repair kit contains a new bolt. Use it. Lubricate lightly and tighten to value shown on chart.
V01 ID0493104
161
Replacement O-Rings
Fitting SAE (Port Seal) ORFS (Face Seal) Code 61, Code 62
4-Bolt Flange
Size Dash Thread O-Ring Thread O-Ring Dash O-Ring
(Inch) Size Size Dash Size P/N Size Dash Size P/N Size P/N
1/16 1 NA NA NA NA NA NA NA NA
1/8 2 5/16 - 24 -902 NA NA NA NA NA NA
3/16 3 3/8 - 24 -903 NA NA NA NA NA NA
1/4 4 7/16 - 20 -904 155-760 9/16 - 18 -011 157-037 NA NA
5/16 5 1/2 - 20 -905 NA 5/8 - 18 NA NA NA NA
3/8 6 9/16 - 18 -906 155-705 11/16 - 16 -012 157-038 NA NA
1/2 8 3/4 -16 -908 155-706 13/16 - 16 -014 157-039 -210 155-759 #
5/8 10 7/8 - 14 -910 155-707 1 - 14 -016 157-040 NA NA
3/4 12 1-1/16 - 12 -912 155-709 1-3/16 - 12 -018 157-017 -214 155-723
7/8 14 1-3/16 - 12 -914 155-747 1-5/16 - 12 -020 157-042 NA NA
1 16 1-5/16 - 12 -916 155-748 1-7/16 - 12 -021 155-714 -219 157-029
1-1/4 20 1-5/8 - 12 -920 155-702 1-11/16 - 12 -025 157-129 -222 157-078
1-1/2 24 1-7/8 - 12 -924 157-001 2 -12 -029 157-130 -225 157-128
2 32 2-1/2 - 12 -932 NA 2-1/2 - 12 -135 NA -228 500-031
2-1/2 40 3 - 12 NA NA NA NA NA -232 157-015 #
3 48 3-1/2 - 12 NA NA NA NA NA -237 157-006 #
All part numbers listed above are D90 except for # which are D70.
Thread size indicates the diameter of the threaded area in fractions of an inch and number of threads per
inch.
NA = not a current Ditch Witch® part numbered o-ring, or dash size does not occur in current Ditch Witch
applications.
SAE = straight thread fitting that seals by compressing a hard o-ring between a shoulder on the male part
and an angular surface at the mouth of the female port.
ORFS = o-ring seal; a fitting that seals by compressing a hard, captive o-ring between two flat parallel
faces, one grooved for the o-ring and the other plain to act as the sealing surface.
V01 ID0493104
162
R230/R300
Related Publications
Component Ass’y P/N
Model:
R230/R300 ........... Parts Manual ................................................................ ............. 053-1170
R230/R300 ........... Operators Manual ......................................................... ............. 053-1173
R230/R300 ........... Repair Guide (Service Manual) .................................... .................. N/A
R230/R300 ........... Special Tools Guide ..................................................... ............. 052- 901
R230/R300 ........... ZAHN Front End’s ......................................................... ............. 053-1169
R150/R230/R300 ... Tech Supplement ........................................................... ............. 053-1168
Engine:
Kohler ................... Parts Manual……. 195-1141, 195-1142, 195-1603.……www.kohlerplus.com
Kohler ................... Operators Manual ................................................ ……………. ..... 053-2444
Kohler ................... Service (Shop) Manual ................... …………………. (053-1172) 053-2445
Filters
Engine:
Air Filter Parts Ass’y - ................................................................................................. 194-093
Element Set(primary) ................................................................................... 194-038
Element (secondary) ..................................................................................... 194-039
Fuel Filter .................................................................................................................... 194-669
Oil Filter ....................................................................................................................... 157-630
Hydraulic:
Oil Filter Element ........................................................................................................ 149-939
Optional Kits
O-ring Repair Kit - FLG, ORS & SAE (15 different O-rings) ......................................... 190-051
O-ring Repair Kit - Field Service (46 different O-rings) ................................................. 190-052
VER.03 ID0194421
163
ID0040564
164
ID0135281

R300 Parts Manual

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R300 Parts Manual

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R230/R300

Kohler® CH23 & CH750

This manual contains information concerning the following models:

• Descriptions and specifications in this book were current at publication.

• Part numbers enclosed in a box or marked as “obsolete” in the remarks column

• Assembly instructions referenced in footnotes are available through your local

• Instructions on recommended equipment use and maintenance are in the

EXCLUSIONS FROM PRODUCT WARRANTY

• All incidental or consequential damages.

ENGINE & MUFFLER, R300

ENGINE & MUFFLER, R300

ENGINE & MUFFLER

ENGINE & MUFFLER

AIR FILTER/OIL INDICATOR

AIR FILTER/OIL INDICATOR

ENGINE & MUFFLER, R300

ENGINE & MUFFLER, R300

AIR FILTER/OIL INDICATOR

AIR FILTER/OIL INDICATOR

195-1366 - AIR FILTER END CAP SERVICE PART

HYDRAULIC PUMP MOUNTING

HYDRAULIC PUMP MOUNTING

BRAKE HUB & MOTORS

BRAKE HUB & MOTORS

TIRES & WHEELS - GRAY 8

TIRES & WHEELS

TIRES & WHEELS 9

TIRES & WHEELS

PIN STORAGE POSITION

PIN LOCK POSITION

FRAME TOWER MOUNTING

FRAME TOWER MOUNTING

FRAME TOWER MOUNTING

FRAME TOWER MOUNTING

VALVE AND FILTER MOUNTING

VALVE AND FILTER MOUNTING

HYDRAULIC COOLER MOUNTING

HYDRAULIC COOLER MOUNTING

PUMP NEUTRAL CONTROL

PUMP NEUTRAL CONTROL

OPERATORS CUSHION & COOLER SCREEN

OPERATORS CUSHION & COOLER SCREEN

6 9 8 TABS FIT INTO SLOTS

DIVIDER / COMBINER MANIFOLD

DIVIDER / COMBINER MANIFOLD

HYDRAULIC CONTROL VALVE (1-SPOOL)

HYDRAULIC CONTROL VALVE (1-SPOOL)

HYDRAULIC CONTROL VALVE (3-SPOOL)

HYDRAULIC CONTROL VALVE (3-SPOOL)

190-734 SEAL KIT

HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0")

HYDRAULIC CYLINDER (2.5" X 1.0" X 4.0")

13 ARTICULATION JOINT PIN

HOUR METER KIT

HOUR METER KIT

CLM3000 GPS KIT

CLM3000 GPS KIT

DUAL REEL CARRIER

DUAL REEL CARRIER

DUAL WHEEL KIT

DUAL WHEEL KIT

DUAL WHEEL STOPS

DUAL WHEEL STOPS

REAR TIE DOWN