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Low-Voltage Elec Power Conductors and Cables
Low-Voltage Elec Power Conductors and Cables
260519
Contents
PART 1 GENERAL
1.2 SUMMARY
1.2.1 This Section includes wires, cables, and connectors for power, lighting
signal, control and related systems rated 600 volts and less. For special
wiring for individual systems, refer to respective section of these
specifications.
Types of electrical wire, cable, and connectors specified in this section
include the following:
1.2.2 Related Sections: The following sections contain requirements that relate
to this section:
a) Division 26 Section "Common Work results for Electrical System"
b) Division 26 Section “race ways“ for connectors for Terminating
Cables in boxes and other electrical enclosures.
c) Division 28 “Fire Alarm System: for fire alarm cables”
d) Division 26 Section "Cable Trays” .
1.3.1 Product Data: Submit manufacturer’s data on electrical wires, cables and
connectors.
1.3.2 Field Test Reports: Indicating and interpreting test results relative to
compliance with performance requirements of testing standards.
1.3.3 Technical Data: Submit data for approval including, but not limited to,
the following:
a) Constructional details, standards to which cables comply, current
carrying capacities, derating factors for grouping and temperature.
b) Manufacturer’s catalogue cuts.
c) Dimensional and electrical characteristics.
d) Samples of each cable and wire, if requested by the Engineer, other
accessories
1.3.4 Certificate of Origin: for each lot of cable supplies, provide a certificate
of origin issued by manufacturer stating origin, date of manufacture,
composition, standards to which it complies and test certificates.
1.3.5 Shop and Construction Drawings: Submit drawings for approval including,
but not limited to, the following:
a) Exact routing layouts, sections and profiles of bus ducts, trays, feeder,
sub feeder cables and branch circuits, with indication of any
equipment to show and verify coordination between various trades.
b) Details, of supports and fixing for buses, trays and cables.
c) Details of connections to transformers, switchboards panel boards
etc.
d) Details of terminations, splices and tapings where permitted, glands
and bushings at enclosures.
e) Number and size of conductors in conduit for all branch circuits in
accordance with final conduit routing.
1.3.6 Cable sizing calculation: The contractor shall be responsible for
determining the correct size of each cable. Cable sizes shall be
determined on the basis of actual load of selected equipment and/or
voltage drop and/or earth loop impedance, together within allowance
for grouping with other cables and the method of installation whichever is
relevant, after taking into account the type of cable, the ambient
conditions, the method of installation and the disposition of each cable
relative to other cables. The calculation to be submitted to the Engineer
for his approval , any material shall be delivered to the site unless this
calculation has been approved.
1.3.7 Samples: Submit 25 cm length cables of each type and size of wires and
Cables, Manufacturer Name, insulation class and reference No. should
be indicated on the Submitted Sample.
1.4.2 Standards: Wires and cables are to comply with IEC, BS, local codes or
other equally approved standards and are to bear the mark of
identification of the Standards to which they are manufactured. Wires
and cables not having this identification will be rejected.
Conform to applicable codes and regulations regarding toxicity of
combustion products of insulating materials.
PART 2 PRODUCTS
2.1 MANUFACTURERS
2.2.3 LV Wires: All wiring shall comply with IEC 60502 and all conductors shall be
copper LSF insulated (450/750 volt.).
2.2.4 LV Cables: All cables shall comply with IEC 60502 and all conductors shall
be copper LSF. or XLPE insulated and LSF. sheathed (0.6/1 K.v), armored
or non-armored as indicating in cable schedules
The use and type of flexible cables or cords shall suit the applications. Cables
shall be butyl, silicone, LSF or impregnated glass fiber insulated as required for the
particular application. The cables shall be suitably sized, with a rating not less
than the protective device of the particular circuit, unless exempted by the
Governing Standards and, shall not be less than 2.5 mm² with a voltage rating of
450/750 volts. Flexible cables and cores shall be used for portable appliances
and certain items of special equipment such as air conditioning terminal units.
The cables shall have the correct number of cores necessary for the particular
application and a strain cord shall be included where necessary to obviate any
excess weight being carried on the conductors. The grounding conductors shall
be of sufficient length to ensure that undue stress is not placed upon it. No
flexible cable, other than that enclosed in conduits, shall be in excess of two
meters in length.
Flexible cables for use with heating appliances or luminaries shall be heat
resistant of silicone butyl or equal also used to connect between the junction box
above luminaries and terminal bloc inside luminaries
Multicore LSF Insulated Control Cables: 0.6/1 kV rating, solid 1.5mm2, 2.5 mm2 or
stranded 4 mm2 plain circular copper conductors, with heat resistive LSF/D to IEC
227(LSF type to BS 6747), rated for 70 deg. C, of 7, 12, 19, 24, 30 or 37 cores are to
be laid up together and filled with non-hygroscopic material, LSF over sheathed,
to form compact and circular cable for use in switchgear, control gear and
generally for control of power and lighting systems. Armored cable is to have
extruded LSF bedding which may be an integral part of the filling, galvanized
steel wire armoring, and over sheath of LSF type ST2 to IEC 502, color black. Core
identification is to be white printed numbers 1,2,3 etc. over black insulation.
Control and Signal Cables, enclosed in conduit and raceways with power
cables, are to be insulated for same voltage grade. Cables used for controlling
equipment related to the life safety are to be of the fire resistance type.
Except in the case where it is terminated in full view onto a clearly labeled
switch, starter, distribution board or similar piece of apparatus, or onto a motor or
other item of equipment the function of which is evident, each and every cable
end shall be provided with an approved means of identification. In particular,
this requirement shall apply to all cables terminating on the back, or in the base,
of cubicle type or similar switchboard or control panel and in any other case
where the function of the cable is not immediately obvious.
The means of identification shall give the cable size, number of cores, and
function together with the cable reference number if one has been allocated.
PART 3 EXECUTION
3.1 INSPECTION
Pull conductors simultaneously where more than one is being installed in same
raceway.
Use pulling compound or lubricant, where necessary; compound used must not
deteriorate conductor or insulation.
Use pulling means, including fish tape, cable, rope and basket weave
wire/cable grips which will not damage cables or raceway.
Complete conduit or raceway installation (joints made up tightly and the entire
run secured in place) before pulling wire and cable.
Support wires and cables at the upper end of all risers and at intermediate
points.
Seal, between the wire and conduit with a no hardening compound approved
for the purpose, cable and wire entering a building from underground where
cable exits the conduit.
Install cable spacers where required. Provide conduit fittings for spacing of
cables at terminations, consisting of galvanized or cadmium plates, steel or
malleable iron threaded conduit and fittings and inserts of non-metallic insulating
material with openings adequate to accommodate cables being spaced.
Leave all wires with sufficient slack at terminal ends and lighting fixtures for
convenient connections and servicing. Stow loose ends neatly in outlet box.
Provide splices and taps in accessible boxes, panel boards fittings, gutters,
terminal panels, etc., only. Provide materials compatible with the conductors,
insulations and protective jackets on the cables and wires.
Tie all circuit and control wiring in cabinets, panels, pull boxes, and junction
boxes.
Prepare cables and wires, by cutting and stripping covering armor, jacket, and
insulation properly to ensure uniform and neat appearance where cables and
wires are terminated. Exercise care to avoid cutting through tapes which will
remain on conductors. Also avoid "ringing" copper conductors while skinning
wire. Cut armored jackets with tools made specifically for that purpose.
3.3.1 General: Pull cable into position by hand, where possible using an
adequate number of operative roller guides suitably positioned along
cable length, obtain approval of pulling cables by winch or similar
appliance, when pulling by winch or the like, fit a suitable tension gauge
into the haulage line between winch and cable. Pulling tension shall not
exceed the limit recommended by the cable manufacturer ,do not allow
cable to twist or rotate about its longitudinal axis ,lay 3 phase groups of
single core cables in trefoil formation. If this is not possible obtain
instructions , install cables to allow any one cable to be subsequently
removed without disturbing the remainder, underground cable horizontal
separation shall be a minimum of 150 mm , damaged cables shall be
removed, unless the Engineer agrees to a repair.
3.3.4 Direct Buried Cables: LV and HV cables shall be laid at depths of 600 mm
and 1000 mm, respectively, measured from the final finished ground level
after all earthworks have been completed. a 200 mm layer of dune sand
shall be provided on the bottom of the cable trench for the cables to lie
on. The cables shall be covered by a further 200 mm layer of sand before
the trench is backfilled, cables shall be protected by precast concrete
tiles, as shown on the drawings, laid above the top layer of sand , LSF
warning tape shall be provided above the cables or concrete tiles, after
partial backfilling and approximately 300 mm below finished ground
level. All backfilling shall be with dune sand free from stones on other
hard particles, Concrete cable markers shall be provided at:
Final sub-circuit work originating from light and power panel boards shall be
arranged as shown on the Drawings.
Unless otherwise specifically indicated on the Drawings, all final sub-circuit wiring
shall be single – core conductors LSF insulated inside conduit or trunking.
At least 150 mm of free conductor shall be left at each outlet, switch point and
pull box for the making up of joints, or the connection of fixtures or devices,
except where conductors are intended to loop without joints through lamp
holders, receptacles and similar device boxes.
Cables installed in conduits, trunking shall be so grouped that the cables of all
phases and the neutral, are drawn into the same conduit. The lead and return
conductors shall always be drawn into the same conduit. Not less than three
single core cables shall be enclosed in any one conduit or trunking
compartment.
The grouping of cables fed from different distribution units shall not be permitted.
Also the grouping of cables of different service systems shall not be permitted.
Where cables are installed in trunking, they shall be grouped in their respective
circuits or services and taped or bound by means of nylon cable straps at one-
meter intervals for purpose of identification.
END OF SECTION