V1. 21.6.

2016
Project: GE Power / Narva

ACOUSTIC CLEANERS

INSTRUCTIONS – Nirafon PLC

1. General information
The operation of the acoustic cleaners is controlled by simply opening and closing solenoid valves which
are included in the system, one cleaner, one valve. Compressed air passes through the valve to the
sound generator which makes the cleaner to sound.

Typically the cleaner operates in sequences (T1+T2) of couple of seconds followed by a pause (T3) for
several minutes. This cleaning cycle is intended to be on always when boiler or process is running.

The operation sequence is controlled by PLC located in the vicinity of the economizer cleaners. Control
is based on Siemens S7-400 series redundant PLC with a Modbus / optic fiber connection to the DCS.
For local control and monitoring there is also a password protected touch screen HMI mounted to the
PLC cabinet door.

2. Cleaning operation
The graph below shows the typical cleaning cycle of a cleaner or a group of cleaners. The parameters
shown on the table are made accessible for the operators for cleaning optimization purposes.

Parameter Typical value Typical adjusting range

Sound pulse T1 4 seconds 1 – 10 seconds

Pause T2 2 seconds 1 – 10 seconds
Number of pulses C1 5 pieces 1 – 10 pieces
Pause T3 10 minutes 0 – 60 minutes

1
 V1. 21.6.2016
Project: GE Power / Narva

3. HMI – operation

Main page / login. To access the system you have to obtain the user name and the password to login.

Main Page. Electrically the economizer cleaners are divided in 12 groups, each consisting of 8 cleaners.
Cleaners cover 6 levels of eco 1, level 1 beeing the lowest. Two groups form each level.

You can start and stop the cleaning sequence in this page also. The sequence is fixed, starting from
the Group 1 and ending to the Group 12. Currently operating group is indicated with dark dots.

Note: the cleaning formation can be manipulated by wiring the groups together. The cleaning can be
intensified locally by operating 2 to 4 groups at the same time.

2
 V1. 21.6.2016
Project: GE Power / Narva

From “SETUP” you can monitor operation parameters and change the pause between cleaning cycles
(T3, graph on the 1st page).

From “GROUP PARAMETERS” you can check and change the parameters for each group separately.

4. DCS parameters

All parameters that are accessible from the HMI are also made available for remote operation from
control room through the DCS.

Please see the attached list of the communication.

3
 Solenoid Valve
Coil: 230 VAC 15W
One subgroup
S consist of 8 cleaners S

Terminal Box 6 2 x 4 formation

Cleaner Level 6 S opposite walls S
12
SUBGROUP 12
S 92 cleaners S

in total
SUBGROUP 11
11
S
(4 could not be S

installed)
!
GROUP 3
Terminal Box 5
Cleaner Level 5
10
SUBGROUP 10 BA
L L CK
T WA WA
L
F L
SUBGROUP 9 LE
9 Sub. 12

Sub. 11
Terminal Box 4
Cleaner Level 4
Sub. 10
PLC CABINET 8 GROUP 3
SUBGROUP 8
Sub. 9
12
11 SUBGROUP 7
10 7
9
Sub. 8
8
7
6 GROUP 3 Sub. 7
5 Terminal Box 3
4 Cleaner Level 3
3
6
2
SUBGROUP 6 Sub. 6
1 GROUP 2

Sub. 5
SUBGROUP 5
5

Sub. 4
SUPLY

DCS

Terminal Box 2 Sub.3

Cleaner Level 2
4
SUBGROUP 4
Sub. 2
GROUP 1
!
SUBGROUP 3 Sub. 1
3

GROUP 1
Terminal Box 1 FR
Cleaner Level 1 ON A LL
TW TW
2 ! AL H
SUBGROUP 2 L RIG

SUBGROUP 1
1

NIRAFON OY
Moisionkatu 6
15100 LAHTI
FINLAND
ACOUSTIC CLEANING SYSTEMS
LIST OF DRAWINGS
TH1 EASY
Alstom Boiler France
Narva

NIRAFON OY

WORK NO 5784
NIRAFON NO OT20139

Page Drawing no

Layout 1-1/1 578410

Part list 1-3/3 578420

Circuit diagram 1-20/20 578430

Cable connections 1-12/12 578440

Appendix:

MJV-SÄHKÖ OY
P.O.Box 188
15101 LAHTI
Tel. +358-3-876 760
Fax. +358-3-876 7611
Email MJV-Sahko@MJV-Sahko.fi
Firm : NIRAFON OY Dwg.no : 578420 Nirafon no : OT20139
Machine : TH1 PLC-R Proj.no : 5784

PART LIST

ITEM APPARATUS MANUFACTURE TYPE QTY COMMENT

KESKUS
RITTAL AE 1280.500 1 800x1200x300
CONTROL CABINET

E04 SUODATIN + TUULETIN RITTAL SK 3238.100 + SK 3238.200 1

FILTER + FAN

KIINNIKE RITTAL SZ 2508.010

WALL MOUNTING

PÄÄKYTKIN
Q00 ABB OT16 FT3 + OHBS2RJ 1
+ VÄÄNNIN
MAIN SWITCH
+ HANDLE

G10 TASAJÄNNITELÄHDE CHINFA DRAN120-24A 1 5A

D.C. SOURCE

X4 PISTORASIA ABB M1173 1

SOCKET OUTLET

F10, F1, F2, F4 JOHDONSUOJA-AUTOMAATTI SCHNEIDER ELECTRIC A9F04106 4

CIRCUIT BREAKER

F20, F21, F22, F23, F24, F25 JOHDONSUOJA-AUTOMAATTI SCHNEIDER ELECTRIC A9F04102 6
CIRCUIT BREAKER

F10.1 SULAKERIVILIITIN PHOENIX CONTACT UK6-FS I/C 1

FUSE TERMINAL BLOCK

F10.1 AUTOSULAKE 1 5A
FUSE

MJV-Sähkö Oy 1 (3)
578420.docx
Firm : NIRAFON OY Dwg.no : 578420 Nirafon no : OT20139
Machine : TH1 PLC-R Proj.no : 5784

PART LIST

ITEM APPARATUS MANUFACTURE TYPE QTY COMMENT

K000-K013, K020, K220, K1 RELE + KANTA OMRON G2R-1-SND-24VDC + P2RF-05E 15

RELAY + SOCKET

POHJA LEVY SIEMENS 6ES7400-2JA00-0AA0 1

INSTALL RAIL

A01.PWR, A02.PWR TASAJÄNNITELÄHDE SIEMENS 6ES7407-0KA02-0AA0 2

POWER SUPPLY

A01.CPU, A02.CPU LOGIIKKA SIEMENS 6ES7412-5HK06-0AB0 2

LOGIC

A01.1, A02.1 INPUT MODULE SIEMENS 6ES7421-1BL01-0AA0 2

A01.2, A02.2 OUTPUT MODULE SIEMENS 6ES7422-1BL00-0AA0 2

A01.1, A01.2, A01.2, A02.2 FRONT CONNECTOR SIEMENS 6ES7492-1AL00-0AA0 4

A01.CPU, A02.CPU RAM MEMORY CARD SIEMENS 6ES7952-1AK00-0AA0 2

A01.PWR, A02.PWR BUFFER BATTERY SIEMENS 6ES7971-0BA00 4

A01.CPU, A02.CPU FIBER OPTIC CABLE SIEMENS 6ES7960-1AA04-5AA0 2

A01.CPU, A02.CPU SYNC. MODULE SIEMENS 6ES7960-1AA06-0XA0 4

A01.3, A02,3 COMMUNICATION SIEMENS 6GK7443-1EX30-0XE0 2

HMI PANEELI SIEMENS 6AV2124-0GC01-0AX0 1

PANEL

ETH SWITCH / FIBER SIEMENS 6GK5004-1BD00-1AB2 1

MJV-Sähkö Oy 2 (3)
578420.docx
Firm : NIRAFON OY Dwg.no : 578420 Nirafon no : OT20139
Machine : TH1 PLC-R Proj.no : 5784

PART LIST

ITEM APPARATUS MANUFACTURE TYPE QTY COMMENT

S000 KYTKIN SCHNEIDER ELECTRIC XB4 BD31 1 OFF – ON

SWITCH

H004 MERKKILAMPPU SCHNEIDER ELECTRIC XB4-BVB3 1 24VDC GREEN

SIGNAL LAMP

X10.1 DIODI RIVILIITIN WEIDMULLER WDK 2,5 D 16

DIODE TERMINAL BLOCK

TB11, TB12, TB13, TB14, TB15, TB16 RIVILIITINKOTELO RITTAL KL1515 6

TERMINAL BOX

MJV-Sähkö Oy 3 (3)
578420.docx
 31.12.2015 Sivu 1/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

CONTROL
+CONTROL ROOM ROOM 1 CR1W1 3G0,75 1 X10 17
CONTROL
+CONTROL ROOM ROOM 2 CR1W1 2 X1 18
+CONTROL ROOM CR1W1 gnye
+CC1 X1 1 TB11W1 5G0.75 1 bk X11 1
+CC1 X1 N TB11W1 2 bk X11 N
+CC1 X1 2 TB11W1 3 bk X11.1 1
+CC1 TB11W1 4 bk
+CC1 X1 PE TB11W1 gnye gnye X11 PE
+TB11 X11 1 Y0.01W1 3G0,75 1 Y0.01 1 VALVE GROUP 1
+TB11 X11 N Y0.01W1 2 Y0.01 2
+TB11 Y0.01W1 gnye
+TB11 X11 2 Y0.02W1 3G0,75 1 Y0.02 1 VALVE GROUP 1
+TB11 X11 N Y0.02W1 2 Y0.02 2
+TB11 Y0.02W1 gnye
+TB11 X11 3 Y0.03W1 3G0,75 1 Y0.03 1 VALVE GROUP 1
+TB11 X11 N Y0.03W1 2 Y0.03 2
+TB11 Y0.03W1 gnye
+TB11 X11 4 Y0.04W1 3G0,75 1 Y0.04 1 VALVE GROUP 1
+TB11 X11 N Y0.04W1 2 Y0.04 2
+TB11 Y0.04W1 gnye
+TB11 X11 5 Y0.05W1 3G0,75 1 Y0.05 1 VALVE GROUP 1
+TB11 X11 N Y0.05W1 2 Y0.05 2
+TB11 Y0.05W1 gnye
+TB11 X11 6 Y0.06W1 3G0,75 1 Y0.06 1 VALVE GROUP 1
+TB11 X11 N Y0.06W1 2 Y0.06 2
+TB11 Y0.06W1 gnye
+TB11 X11 7 Y0.07W1 3G0,75 1 Y0.07 1 VALVE GROUP 1
+TB11 X11 N Y0.07W1 2 Y0.07 2
+TB11 Y0.07W1 gnye
+TB11 X11 8 Y0.08W1 3G0,75 1 Y0.08 1 VALVE GROUP 1
+TB11 X11 N Y0.08W1 2 Y0.08 2
+TB11 Y0.08W1 gnye
 31.12.2015 Sivu 2/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB11 X11.1 1 Y0.09W1 3G0,75 1 Y0.09 1 VALVE GROUP 2
+TB11 X11.1 N Y0.09W1 2 Y0.09 2
+TB11 Y0.09W1 gnye
+TB11 X11.1 2 Y0.10W1 3G0,75 1 Y0.10 1 VALVE GROUP 2
+TB11 X11.1 N Y0.10W1 2 Y0.10 2
+TB11 Y0.10W1 gnye
+TB11 X11.1 3 Y0.11W1 3G0,75 1 Y0.11 1 VALVE GROUP 2
+TB11 X11.1 N Y0.11W1 2 Y0.11 2
+TB11 Y0.11W1 gnye
+TB11 X11.1 4 Y0.12W1 3G0,75 1 Y0.12 1 VALVE GROUP 2
+TB11 X11.1 N Y0.12W1 2 Y0.12 2
+TB11 Y0.12W1 gnye
+TB11 X11.1 5 Y0.13W1 3G0,75 1 Y0.13 1 VALVE GROUP 2
+TB11 X11.1 N Y0.13W1 2 Y0.13 2
+TB11 Y0.13W1 gnye
+TB11 X11.1 6 Y0.14W1 3G0,75 1 Y0.14 1 VALVE GROUP 2
+TB11 X11.1 N Y0.14W1 2 Y0.14 2
+TB11 Y0.14W1 gnye
+TB11 X11.1 7 Y0.15W1 3G0,75 1 Y0.15 1 VALVE GROUP 2
+TB11 X11.1 N Y0.15W1 2 Y0.15 2
+TB11 Y0.15W1 gnye
+TB11 X11.1 8 Y0.16W1 3G0,75 1 Y0.16 1 VALVE GROUP 2
+TB11 X11.1 N Y0.16W1 2 Y0.16 2
+TB11 Y0.16W1 gnye
 31.12.2015 Sivu 3/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+CC1 X1 3 TB12W1 5G0.75 1 bk X12 1
+CC1 X1 N TB12W1 2 bk X12 N
+CC1 X1 4 TB12W1 3 bk X12.1 1
+CC1 TB12W1 4 bk
+CC1 X1 PE TB12W1 gnye gnye X12 PE
+TB12 X12 1 Y1.01W1 3G0,75 1 Y1.01 1 VALVE GROUP 3
+TB12 X12 N Y1.01W1 2 Y1.01 2
+TB12 Y1.01W1 gnye
+TB12 X12 2 Y1.02W1 3G0,75 1 Y1.02 1 VALVE GROUP 3
+TB12 X12 N Y1.02W1 2 Y1.02 2
+TB12 Y1.02W1 gnye
+TB12 X12 3 Y1.03W1 3G0,75 1 Y1.03 1 VALVE GROUP 3
+TB12 X12 N Y1.03W1 2 Y1.03 2
+TB12 Y1.03W1 gnye
+TB12 X12 4 Y1.04W1 3G0,75 1 Y1.04 1 VALVE GROUP 3
+TB12 X12 N Y1.04W1 2 Y1.04 2
+TB12 Y1.04W1 gnye
+TB12 X12 5 Y1.05W1 3G0,75 1 Y1.05 1 VALVE GROUP 3
+TB12 X12 N Y1.05W1 2 Y1.05 2
+TB12 Y1.05W1 gnye
+TB12 X12 6 Y1.06W1 3G0,75 1 Y1.06 1 VALVE GROUP 3
+TB12 X12 N Y1.06W1 2 Y1.06 2
+TB12 Y1.06W1 gnye
+TB12 X12 7 Y1.07W1 3G0,75 1 Y1.07 1 VALVE GROUP 3
+TB12 X12 N Y1.07W1 2 Y1.07 2
+TB12 Y1.07W1 gnye
+TB12 X12 8 Y1.08W1 3G0,75 1 Y1.08 1 VALVE GROUP 3
+TB12 X12 N Y1.08W1 2 Y1.08 2
+TB12 Y1.08W1 gnye
 31.12.2015 Sivu 4/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB12 X12.1 1 Y1.09W1 3G0,75 1 Y1.09 1 VALVE GROUP 4
+TB12 X12.1 N Y1.09W1 2 Y1.09 2
+TB12 Y1.09W1 gnye
+TB12 X12.1 2 Y1.10W1 3G0,75 1 Y1.10 1 VALVE GROUP 4
+TB12 X12.1 N Y1.10W1 2 Y1.10 2
+TB12 Y1.10W1 gnye
+TB12 X12.1 3 Y1.11W1 3G0,75 1 Y1.11 1 VALVE GROUP 4
+TB12 X12.1 N Y1.11W1 2 Y1.11 2
+TB12 Y1.11W1 gnye
+TB12 X12.1 4 Y1.12W1 3G0,75 1 Y1.12 1 VALVE GROUP 4
+TB12 X12.1 N Y1.12W1 2 Y1.12 2
+TB12 Y1.12W1 gnye
+TB12 X12.1 5 Y1.13W1 3G0,75 1 Y1.13 1 VALVE GROUP 4
+TB12 X12.1 N Y1.13W1 2 Y1.13 2
+TB12 Y1.13W1 gnye
+TB12 X12.1 6 Y1.14W1 3G0,75 1 Y1.14 1 VALVE GROUP 4
+TB12 X12.1 N Y1.14W1 2 Y1.14 2
+TB12 Y1.14W1 gnye
+TB12 X12.1 7 Y1.15W1 3G0,75 1 Y1.15 1 VALVE GROUP 4
+TB12 X12.1 N Y1.15W1 2 Y1.15 2
+TB12 Y1.15W1 gnye
+TB12 X12.1 8 Y1.16W1 3G0,75 1 Y1.16 1 VALVE GROUP 4
+TB12 X12.1 N Y1.16W1 2 Y1.16 2
+TB12 Y1.16W1 gnye
 31.12.2015 Sivu 5/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+CC1 X1 5 TB13W1 5G0.75 1 bk X13 1
+CC1 X1 N TB13W1 2 bk X13 N
+CC1 X1 6 TB13W1 3 bk X13.1 1
+CC1 TB13W1 4 bk
+CC1 X1 PE TB13W1 gnye gnye X13 PE
+TB13 X13 1 Y2.01W1 3G0,75 1 Y2.01 1 VALVE GROUP 5
+TB13 X13 N Y2.01W1 2 Y2.01 2
+TB13 Y2.01W1 gnye
+TB13 X13 2 Y2.02W1 3G0,75 1 Y2.02 1 VALVE GROUP 5
+TB13 X13 N Y2.02W1 2 Y2.02 2
+TB13 Y2.02W1 gnye
+TB13 X13 3 Y2.03W1 3G0,75 1 Y2.03 1 VALVE GROUP 5
+TB13 X13 N Y2.03W1 2 Y2.03 2
+TB13 Y2.03W1 gnye
+TB13 X13 4 Y2.04W1 3G0,75 1 Y2.04 1 VALVE GROUP 5
+TB13 X13 N Y2.04W1 2 Y2.04 2
+TB13 Y2.04W1 gnye
+TB13 X13 5 Y2.05W1 3G0,75 1 Y2.05 1 VALVE GROUP 5
+TB13 X13 N Y2.05W1 2 Y2.05 2
+TB13 Y2.05W1 gnye
+TB13 X13 6 Y2.06W1 3G0,75 1 Y2.06 1 VALVE GROUP 5
+TB13 X13 N Y2.06W1 2 Y2.06 2
+TB13 Y2.06W1 gnye
+TB13 X13 7 Y2.07W1 3G0,75 1 Y2.07 1 VALVE GROUP 5
+TB13 X13 N Y2.07W1 2 Y2.07 2
+TB13 Y2.07W1 gnye
+TB13 X13 8 Y2.08W1 3G0,75 1 Y2.08 1 VALVE GROUP 5
+TB13 X13 N Y2.08W1 2 Y2.08 2
+TB13 Y2.08W1 gnye
 31.12.2015 Sivu 6/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB13 X13.1 1 Y2.09W1 3G0,75 1 Y2.09 1 VALVE GROUP 6
+TB13 X13.1 N Y2.09W1 2 Y2.09 2
+TB13 Y2.09W1 gnye
+TB13 X13.1 2 Y2.10W1 3G0,75 1 Y2.10 1 VALVE GROUP 6
+TB13 X13.1 N Y2.10W1 2 Y2.10 2
+TB13 Y2.10W1 gnye
+TB13 X13.1 3 Y2.11W1 3G0,75 1 Y2.11 1 VALVE GROUP 6
+TB13 X13.1 N Y2.11W1 2 Y2.11 2
+TB13 Y2.11W1 gnye
+TB13 X13.1 4 Y2.12W1 3G0,75 1 Y2.12 1 VALVE GROUP 6
+TB13 X13.1 N Y2.12W1 2 Y2.12 2
+TB13 Y2.12W1 gnye
+TB13 X13.1 5 Y2.13W1 3G0,75 1 Y2.13 1 VALVE GROUP 6
+TB13 X13.1 N Y2.13W1 2 Y2.13 2
+TB13 Y2.13W1 gnye
+TB13 X13.1 6 Y2.14W1 3G0,75 1 Y2.14 1 VALVE GROUP 6
+TB13 X13.1 N Y2.14W1 2 Y2.14 2
+TB13 Y2.14W1 gnye
+TB13 X13.1 7 Y2.15W1 3G0,75 1 Y2.15 1 VALVE GROUP 6
+TB13 X13.1 N Y2.15W1 2 Y2.15 2
+TB13 Y2.15W1 gnye
+TB13 X13.1 8 Y2.16W1 3G0,75 1 Y2.16 1 VALVE GROUP 6
+TB13 X13.1 N Y2.16W1 2 Y2.16 2
+TB13 Y2.16W1 gnye
 31.12.2015 Sivu 7/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+CC1 X1 7 TB14W1 5G0.75 1 bk X14 1
+CC1 X1 N TB14W1 2 bk X14 N
+CC1 X1 8 TB14W1 3 bk X14.1 1
+CC1 TB14W1 4 bk
+CC1 X1 PE TB14W1 gnye gnye X14 PE
+TB14 X14 1 Y3.01W1 3G0,75 1 Y3.01 1 VALVE GROUP 7
+TB14 X14 N Y3.01W1 2 Y3.01 2
+TB14 Y3.01W1 gnye
+TB14 X14 2 Y3.02W1 3G0,75 1 Y3.02 1 VALVE GROUP 7
+TB14 X14 N Y3.02W1 2 Y3.02 2
+TB14 Y3.02W1 gnye
+TB14 X14 3 Y3.03W1 3G0,75 1 Y3.03 1 VALVE GROUP 7
+TB14 X14 N Y3.03W1 2 Y3.03 2
+TB14 Y3.03W1 gnye
+TB14 X14 4 Y3.04W1 3G0,75 1 Y3.04 1 VALVE GROUP 7
+TB14 X14 N Y3.04W1 2 Y3.04 2
+TB14 Y3.04W1 gnye
+TB14 X14 5 Y3.05W1 3G0,75 1 Y3.05 1 VALVE GROUP 7
+TB14 X14 N Y3.05W1 2 Y3.05 2
+TB14 Y3.05W1 gnye
+TB14 X14 6 Y3.06W1 3G0,75 1 Y3.06 1 VALVE GROUP 7
+TB14 X14 N Y3.06W1 2 Y3.06 2
+TB14 Y3.06W1 gnye
+TB14 X14 7 Y3.07W1 3G0,75 1 Y3.07 1 VALVE GROUP 7
+TB14 X14 N Y3.07W1 2 Y3.07 2
+TB14 Y3.07W1 gnye
+TB14 X14 8 Y3.08W1 3G0,75 1 Y3.08 1 VALVE GROUP 7
+TB14 X14 N Y3.08W1 2 Y3.08 2
+TB14 Y3.08W1 gnye
 31.12.2015 Sivu 8/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB14 X14.1 1 Y3.09W1 3G0,75 1 Y3.09 1 VALVE GROUP 8
+TB14 X14.1 N Y3.09W1 2 Y3.09 2
+TB14 Y3.09W1 gnye
+TB14 X14.1 2 Y3.10W1 3G0,75 1 Y3.10 1 VALVE GROUP 8
+TB14 X14.1 N Y3.10W1 2 Y3.10 2
+TB14 Y3.10W1 gnye
+TB14 X14.1 3 Y3.11W1 3G0,75 1 Y3.11 1 VALVE GROUP 8
+TB14 X14.1 N Y3.11W1 2 Y3.11 2
+TB14 Y3.11W1 gnye
+TB14 X14.1 4 Y3.12W1 3G0,75 1 Y3.12 1 VALVE GROUP 8
+TB14 X14.1 N Y3.12W1 2 Y3.12 2
+TB14 Y3.12W1 gnye
+TB14 X14.1 5 Y3.13W1 3G0,75 1 Y3.13 1 VALVE GROUP 8
+TB14 X14.1 N Y3.13W1 2 Y3.13 2
+TB14 Y3.13W1 gnye
+TB14 X14.1 6 Y3.14W1 3G0,75 1 Y3.14 1 VALVE GROUP 8
+TB14 X14.1 N Y3.14W1 2 Y3.14 2
+TB14 Y3.14W1 gnye
+TB14 X14.1 7 Y3.15W1 3G0,75 1 Y3.15 1 VALVE GROUP 8
+TB14 X14.1 N Y3.15W1 2 Y3.15 2
+TB14 Y3.15W1 gnye
+TB14 X14.1 8 Y3.16W1 3G0,75 1 Y3.16 1 VALVE GROUP 8
+TB14 X14.1 N Y3.16W1 2 Y3.16 2
+TB14 Y3.16W1 gnye
 31.12.2015 Sivu 9/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+CC1 X1 9 TB15W1 5G0.75 1 bk X15 1
+CC1 X1 N TB15W1 2 bk X15 N
+CC1 X1 10 TB15W1 3 bk X15.1 1
+CC1 TB15W1 4 bk
+CC1 X1 PE TB15W1 gnye gnye X15 PE
+TB15 X15 1 Y4.01W1 3G0,75 1 Y4.01 1 VALVE GROUP 9
+TB15 X15 N Y4.01W1 2 Y4.01 2
+TB15 Y4.01W1 gnye
+TB15 X15 2 Y4.02W1 3G0,75 1 Y4.02 1 VALVE GROUP 9
+TB15 X15 N Y4.02W1 2 Y4.02 2
+TB15 Y4.02W1 gnye
+TB15 X15 3 Y4.03W1 3G0,75 1 Y4.03 1 VALVE GROUP 9
+TB15 X15 N Y4.03W1 2 Y4.03 2
+TB15 Y4.03W1 gnye
+TB15 X15 4 Y4.04W1 3G0,75 1 Y4.04 1 VALVE GROUP 9
+TB15 X15 N Y4.04W1 2 Y4.04 2
+TB15 Y4.04W1 gnye
+TB15 X15 5 Y4.05W1 3G0,75 1 Y4.05 1 VALVE GROUP 9
+TB15 X15 N Y4.05W1 2 Y4.05 2
+TB15 Y4.05W1 gnye
+TB15 X15 6 Y4.06W1 3G0,75 1 Y4.06 1 VALVE GROUP 9
+TB15 X15 N Y4.06W1 2 Y4.06 2
+TB15 Y4.06W1 gnye
+TB15 X15 7 Y4.07W1 3G0,75 1 Y4.07 1 VALVE GROUP 9
+TB15 X15 N Y4.07W1 2 Y4.07 2
+TB15 Y4.07W1 gnye
+TB15 X15 8 Y4.08W1 3G0,75 1 Y4.08 1 VALVE GROUP 9
+TB15 X15 N Y4.08W1 2 Y4.08 2
+TB15 Y4.08W1 gnye
 31.12.2015 Sivu 10/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB15 X15.1 1 Y4.09W1 3G0,75 1 Y4.09 1 VALVE GROUP 10
+TB15 X15.1 N Y4.09W1 2 Y4.09 2
+TB15 Y4.09W1 gnye
+TB15 X15.1 2 Y4.10W1 3G0,75 1 Y4.10 1 VALVE GROUP 10
+TB15 X15.1 N Y4.10W1 2 Y4.10 2
+TB15 Y4.10W1 gnye
+TB15 X15.1 3 Y4.11W1 3G0,75 1 Y4.11 1 VALVE GROUP 10
+TB15 X15.1 N Y4.11W1 2 Y4.11 2
+TB15 Y4.11W1 gnye
+TB15 X15.1 4 Y4.12W1 3G0,75 1 Y4.12 1 VALVE GROUP 10
+TB15 X15.1 N Y4.12W1 2 Y4.12 2
+TB15 Y4.12W1 gnye
+TB15 X15.1 5 Y4.13W1 3G0,75 1 Y4.13 1 VALVE GROUP 10
+TB15 X15.1 N Y4.13W1 2 Y4.13 2
+TB15 Y4.13W1 gnye
+TB15 X15.1 6 Y4.14W1 3G0,75 1 Y4.14 1 VALVE GROUP 10
+TB15 X15.1 N Y4.14W1 2 Y4.14 2
+TB15 Y4.14W1 gnye
+TB15 X15.1 7 Y4.15W1 3G0,75 1 Y4.15 1 VALVE GROUP 10
+TB15 X15.1 N Y4.15W1 2 Y4.15 2
+TB15 Y4.15W1 gnye
+TB15 X15.1 8 Y4.16W1 3G0,75 1 Y4.16 1 VALVE GROUP 10
+TB15 X15.1 N Y4.16W1 2 Y4.16 2
+TB15 Y4.16W1 gnye
 31.12.2015 Sivu 11/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+CC1 X1 11 TB16W1 5G0.75 1 bk X16 1
+CC1 X1 N TB16W1 2 bk X16 N
+CC1 X1 12 TB16W1 3 bk X16.1 1
+CC1 TB16W1 4 bk
+CC1 X1 PE TB16W1 gnye gnye X16 PE
+TB16 X16 1 Y5.01W1 3G0,75 1 Y5.01 1 VALVE GROUP 11
+TB16 X16 N Y5.01W1 2 Y5.01 2
+TB16 Y5.01W1 gnye
+TB16 X16 2 Y5.02W1 3G0,75 1 Y5.02 1 VALVE GROUP 11
+TB16 X16 N Y5.02W1 2 Y5.02 2
+TB16 Y5.02W1 gnye
+TB16 X16 3 Y5.03W1 3G0,75 1 Y5.03 1 VALVE GROUP 11
+TB16 X16 N Y5.03W1 2 Y5.03 2
+TB16 Y5.03W1 gnye
+TB16 X16 4 Y5.04W1 3G0,75 1 Y5.04 1 VALVE GROUP 11
+TB16 X16 N Y5.04W1 2 Y5.04 2
+TB16 Y5.04W1 gnye
+TB16 X16 5 Y5.05W1 3G0,75 1 Y5.05 1 VALVE GROUP 11
+TB16 X16 N Y5.05W1 2 Y5.05 2
+TB16 Y5.05W1 gnye
+TB16 X16 6 Y5.06W1 3G0,75 1 Y5.06 1 VALVE GROUP 11
+TB16 X16 N Y5.06W1 2 Y5.06 2
+TB16 Y5.06W1 gnye
+TB16 X16 7 Y5.07W1 3G0,75 1 Y5.07 1 VALVE GROUP 11
+TB16 X16 N Y5.07W1 2 Y5.07 2
+TB16 Y5.07W1 gnye
+TB16 X16 8 Y5.08W1 3G0,75 1 Y5.08 1 VALVE GROUP 11
+TB16 X16 N Y5.08W1 2 Y5.08 2
+TB16 Y5.08W1 gnye
 31.12.2015 Sivu 12/12

Cable connections
Firm: Alstom Boiler France Proj. no.: 5784 Customer no.: OT20139
Machine: TH1 PLC-R Drawing no.: 578440

Location ID Conn. Cable Type Wire Color ID Conn. To location

+TB16 X16.1 1 Y5.09W1 3G0,75 1 Y5.09 1 VALVE GROUP 12
+TB16 X16.1 N Y5.09W1 2 Y5.09 2
+TB16 Y5.09W1 gnye
+TB16 X16.1 2 Y5.10W1 3G0,75 1 Y5.10 1 VALVE GROUP 12
+TB16 X16.1 N Y5.10W1 2 Y5.10 2
+TB16 Y5.10W1 gnye
+TB16 X16.1 3 Y5.11W1 3G0,75 1 Y5.11 1 VALVE GROUP 12
+TB16 X16.1 N Y5.11W1 2 Y5.11 2
+TB16 Y5.11W1 gnye
+TB16 X16.1 4 Y5.12W1 3G0,75 1 Y5.12 1 VALVE GROUP 12
+TB16 X16.1 N Y5.12W1 2 Y5.12 2
+TB16 Y5.12W1 gnye
+TB16 X16.1 5 Y5.13W1 3G0,75 1 Y5.13 1 VALVE GROUP 12
+TB16 X16.1 N Y5.13W1 2 Y5.13 2
+TB16 Y5.13W1 gnye
+TB16 X16.1 6 Y5.14W1 3G0,75 1 Y5.14 1 VALVE GROUP 12
+TB16 X16.1 N Y5.14W1 2 Y5.14 2
+TB16 Y5.14W1 gnye
+TB16 X16.1 7 Y5.15W1 3G0,75 1 Y5.15 1 VALVE GROUP 12
+TB16 X16.1 N Y5.15W1 2 Y5.15 2
+TB16 Y5.15W1 gnye
+TB16 X16.1 8 Y5.16W1 3G0,75 1 Y5.16 1 VALVE GROUP 12
+TB16 X16.1 N Y5.16W1 2 Y5.16 2
+TB16 Y5.16W1 gnye
 Nirafon PLC:
System Local Sootblowing system
Cabinet 10HCA40GH001
Type: Modbus Server
Slave Address 1
IP address Primary 194.1.2.21
IP address Secondary 194.1.2.21
Subnet 255.255.255.0
Port 502
Auxiliary Port 503

- Recommended data to connect highlighted -

Address - PLC Data type Value Direction Address - Modbus Description

00001 Coils Read/Write 00001-09999
30.0 Group_0_ON -> 00002 Group 0 is running
30.1 Group_1_ON -> 00003 Group 1 is running
30.2 Group_2_ON -> 00004 Group 2 is running
30.3 Group_3_ON -> 00005 Group 3 is running
30.4 Group_4_ON -> 00006 Group 4 is running
30.5 Group_5_ON -> 00007 Group 5 is running
30.6 Group_6_ON -> 00008 Group 6 is running
30.7 Group_7_ON -> 00009 Group 7 is running
31.0 Group_8_ON -> 00010 Group 8 is running
31.1 Group_9_ON -> 00011 Group 9 is running
31.2 Group_10_ON -> 00012 Group 10 is running
31.3 Group_11_ON -> 00013 Group 11 is running
31.4 Group_12_ON -> 00014 Group 12 is running
Enabled / Disabled -> 00015
Run/Stop <-> 00016 Cleaning Run / Stop bit from
modbus
10001 Discrete inputs -read only 10001-19999

30001 input registers -read only 30001 - 39999

40001 Holdin registers - read/write 40001 - 49999

0.0 goup_0_off_pulse_time S5TIME S5T#0MS <-> 1700 1 40002 Pulse off time
2.0 goup_0_on_pulse_time S5TIME S5T#0MS <-> 2 40003 Pulse on time
4.0 group_0_pulses INT 1 <-> 3 40004 Amount of pulses
6.0 goup_1_off_pulse_time S5TIME S5T#0MS <-> 4 40005 Pulse off time
8.0 goup_1_on_pulse_time S5TIME S5T#0MS <-> 5 40006 Pulse on time
10.0 group_1_pulses INT 1 <-> 6 40007 Amount of pulses
12.0 goup_2_off_pulse_time S5TIME S5T#0MS <-> 7 40008 Pulse off time
14.0 goup_2_on_pulse_time S5TIME S5T#0MS <-> 8 40009 Pulse on time
16.0 group_2_pulses INT 1 <-> 9 40010 Amount of pulses
18.0 goup_3_off_pulse_time S5TIME S5T#0MS <-> 10 40011 Pulse off time
20.0 goup_3_on_pulse_time S5TIME S5T#0MS <-> 11 40012 Pulse on time
22.0 group_3_pulses INT 1 <-> 12 40013 Amount of pulses
24.0 goup_4_off_pulse_time S5TIME S5T#0MS <-> 13 40014 Pulse off time
26.0 goup_4_on_pulse_time S5TIME S5T#0MS <-> 14 40015 Pulse on time
28.0 group_4_pulses INT 1 <-> 15 40016 Amount of pulses
30.0 goup_5_off_pulse_time S5TIME S5T#0MS <-> 16 40017 Pulse off time
32.0 goup_5_on_pulse_time S5TIME S5T#0MS <-> 17 40018 Pulse on time
34.0 group_5_pulses INT 1 <-> 18 40019 Amount of pulses
36.0 goup_6_off_pulse_time S5TIME S5T#0MS <-> 19 40020 Pulse off time
38.0 goup_6_on_pulse_time S5TIME S5T#0MS <-> 20 40021 Pulse on time
40.0 group_6_pulses INT 1 <-> 21 40022 Amount of pulses
42.0 goup_7_off_pulse_time S5TIME S5T#0MS <-> 22 40023 Pulse off time
44.0 goup_7_on_pulse_time S5TIME S5T#0MS <-> 23 40024 Pulse on time
46.0 group_7_pulses INT 1 <-> 24 40025 Amount of pulses
48.0 goup_8_off_pulse_time S5TIME S5T#0MS <-> 25 40026 Pulse off time
50.0 goup_8_on_pulse_time S5TIME S5T#0MS <-> 26 40027 Pulse on time
52.0 group_8_pulses INT 1 <-> 27 40028 Amount of pulses
54.0 goup_9_off_pulse_time S5TIME S5T#0MS <-> 28 40029 Pulse off time
56.0 goup_9_on_pulse_time S5TIME S5T#0MS <-> 29 40030 Pulse on time
58.0 group_9_pulses INT 1 <-> 30 40031 Amount of pulses
60.0 goup_10_off_pulse_time S5TIME S5T#0MS <-> 31 40032 Pulse off time
62.0 goup_10_on_pulse_time S5TIME S5T#0MS <-> 32 40033 Pulse on time
64.0 group_10_pulses INT 1 <-> 33 40034 Amount of pulses
66.0 goup_11_off_pulse_time S5TIME S5T#0MS <-> 34 40035 Pulse off time
68.0 goup_11_on_pulse_time S5TIME S5T#0MS <-> 35 40036 Pulse on time
70.0 group_11_pulses INT 1 <-> 36 40037 Amount of pulses
72.0 goup_12_off_pulse_time S5TIME S5T#0MS <-> 37 40038 Pulse off time
74.0 goup_12_on_pulse_time S5TIME S5T#0MS <-> 38 40039 Pulse on time
76.0 group_12_pulses INT 1 <-> 39 40040 Amount of pulses
78.0

0.0 pls_off_time_from_op TIME T#2S 40 40041

4.0 pls_on_time_from_op TIME T#1S 41 40042
8.0 pause_time_from_op TIME T#10S 42 40043
12.0 pls_counting INT 0 43 40044
14.0 pls_numbers_from_op INT 5 44 40045
16.0 valve_group_number INT 0 45 40046
18.0 group_number_from_op INT 5 <-> 46 40047 Amount of active groups
20.0 counters_help INT 1 47 40048
22.0 pause_time_sek INT 0 <-> 48 40049 Pause time (sek)
24.0 pause_time_min INT 10 <-> 49 40050 Pause time (min)
26.0 pause_time_1 INT 0 50 40051
28.0 pause_time_2 INT 0 51 40052
30.0 pause_time_counter INT 0 52 40053
32.0 pulse_off_sek INT 2 53 40054
34.0 pulse_off_counter INT 0 54 40055
36.0 pulse_on_sek INT 4 55 40056
38.0 pulse_on_counter INT 0 56 40057
40.0 pulse_off_ms INT 0 57 40058
42.0 pulse_on_ms INT 0 58 40059
44.0 pulse_off_sek_to_op INT 0 59 40060
46.0 pulse_on_sek_to_op INT 0 60 40061
48.0

0.0 T1_Pulse_off_time S5TIME S5T#1S 61 40061

2.0 T1_Pulse_off_time_run WORD W#16#0 62 40063
4.0 T2_Pulse_on_time S5TIME S5T#1S 63 40065
6.0 T2_Pulse_on_time_run WORD W#16#0 64 40067
8.0 T3_Pause_time S5TIME S5T#10S 65 40069
10.0 T3_Pause_time_run WORD W#16#0 66 40071