GENERAL SAFETY GUIDANCE ON HIGH-VOLTAGE OF

ELECTRIC VEHICLES
Before maintenance:
 Turn OFF the ignition switch and remove the key.
 Switch OFF the battery module switch or de-energize the system.
 Wait for 5 minutes before performing any maintenance procedures on the system.
This allows any storage capacitors to be discharged.

High-voltage battery power switch

During maintenance:
 Always wear insulating gloves.
 Always use insulated tools when performing service procedures to the highvoltage
system. This precaution will prevent accidental short-circuits.
Interruptions:
When maintenance procedures have to be interrupted while some high-voltage
components are uncovered or disassembled, make sure that:
 The ignition is turned off and the key is removed.
 The battery module switch is switched off.
 No untrained persons have access to that area and prevent any unintended
touching of the components.
After maintenance:
 Before switching on or re-energizing the battery module after repairs have been
completed, make sure that:
 All terminals have been tightened to the specified torque.
  No high-voltage wires or terminals have been damaged or shorted to the body.
 The insulation resistance between each high-voltage terminal of the part you
disassembled and the vehicle’s body has been checked.

High-voltage cables are always Orange

Working on electric and hybrid vehicles is not dangerous IF the previous guidelines and
manufacturers’ procedures are followed. Before starting work, check the latest
information – DON’T take chances.
Dying from an electrical shock is not funny.
Crash safety: Electric vehicles are tested to the same high standards as other vehicles
currently on UK roads. In February 2011 the first pure-electric car was assessed and
passed the renowned Euro NCAP test.
Safety First
Electric vehicles are tested to the same high standards as other vehicles.
Pedestrian safety: The quietness of EVs is a benefit but can pose a threat to sightand
hearing-impaired people, particularly at low speeds. Having seen a vehicle, pedestrians
are capable of reacting to avoid an accident at vehicle speeds up to 15 mph. However,
research found that tyre noise will alert pedestrians to a vehicle’s presence at speeds
greater than 12.4 mph.