Bell 772G Grader

PARTS MANUAL
772G GRADER
DOCUMENT PART NUMBER 870241
FIRST ISSUE: MAY 2010
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay
870241 - 772G GRADER - MAY 2010 1 Rev A

IMPORTANT
Due to BELL EQUIPMENT’s policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (issue date of manual). Any changes after this date will only be
included in the next update of this manual.
The illustrations in this manual are pictorial and not necessarily true representations of components.
Photographs and graphics may show optional equipment.
870241 - 772G GRADER - MAY 2010 2 Rev A

LOCATION OF OPERATION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported
with a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT
Co. Every effort has been made to ensure that the information in this manual was correct at the time of
publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product at
any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the
event of any specification, warning, or representation contained in this manual being inadequate, inaccurate,
or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of
general safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on you BELL product or this manual. The address of your nearest BELL
EQUIPMENT branch or dealer is as follows:-
For the latest Bell operations listing please visit: www.bellequipment.com.
The following address list was correct as at 2 March 2010.
LOCATION OF OPERATIONS
RICHARDS BAY - HEAD OFFICE:

Bell Equipment Group
Physical Address: Carbonode Cell, Alton,Richards Bay,3900
Tel: +27 (0)35 907 9111
Fax: +27 (0)35 797 4336
E-mail: sales@bellequipment.com
ASIA PACIFIC:
SINGAPORE
Bell Equipment (SEA) PTE Ltd
Physical Address: 10 Anson Road, #22-02A International Plaza, Singapore, 079903
Contact: Mohd Johari Ahmead (Dealer Development Sales Manager)
Mobile: +65 966 36404
Tel : +65 622 08 004 or +65 622 62 362
Fax :+65 622 03 004E-mail: bellequipment@singnet.com.sg (Johari) or wendycmw@singnet.com.sg
870241 - 772G GRADER - MAY 2010 3 Rev A

EUROPE :
FRANCE
Bell France SARL
Physical Address: Route d’ Argenton-Sur-Creuse, 23800 Dun Le Palestel, France
Contact: Claude Boulet (Director) Vincent Valadas (Technical Director)
Mobile: +33 60719 5407
Tel : +33 55589 2356
Fax :+33 55589 2324
E-mail: claudeb@fr.bellequipment.com
GERMANY
BELL EQUIPMENT (ALSFELD) GMBH
Physical Address: Willi-Brandt Strasse 4-6, D-36304, Alsfeld, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 6631 911 300
Fax: +49 6631 911 313
E-mail: andrek@de.bellequipment.com
German Assembly Plant (Eisenach)

Physical Address: Industriestrasse 8, 99819 Grossenlupnitz/OT, Horselberg, Germany
Contact: Andre Krings (Managing Director)
Mobile: +49 176 220 024 416
Tel: +49 369 207 3101
Fax: +49 369 207 3150
Email: andrek@de.bellequipment.com
SPAIN
Bell Equipment Spain
Physical Address: C/Iplacea Nº 10, Nave 2.2 P.I. Alcala Park, 28803 Alcalá de Henares, Madrid, Spain
Contact: Jesus Vivero
Mobile: +34-64 99 33 089
Tel: +34 91 879 60 19
Fax: +34 91 879 60 49
E-mail: lauriannec@fr.bellequipment.com
SWITZERLAND
Bell Switzerland (Bell Handling Systems and Bellinter Holdings)
Physical Address: Rue de Vevey 178, 1630 Bulle, SWITZERLAND
Contact: Jean-Christophe Cerouter or Pascal Gross
Tel: +41 26 913 00 11/2
Fax: +41 26 913 00 19
E-mail: beqch@bluewin.ch or pascal.beqch@bluewin.ch
870241 - 772G GRADER - MAY 2010 4 Rev A

UNITED KINGDOM
Bell Equipment U.K. LIMITED
Physical Address: Unit 6C, Graycar Business Park, Barton Turns, Barton-Under-Needwood, Burton-on-Trent,
DE13 8EN, UNITED KINGDOM
Contact: Neville Paynter
Tel: +44 1283 714259 (Direct)
Tel: +44 1283 714251 (Parts Direct)
Fax: +44 1283 712687
E-mail: cameronc@bellequipment.co.uk or general@bellequipment.co.uk
MIDDLE EAST :
KINGDOM OF BAHRAIN
Physical Address: Building 1110, Road 4225, Block 342, Juffair, Manama, Kingdom of Bahrain
CONTACT: KEVIN ROCK (BUSINESS DEVELOPMENT MANAGER)
Mobile: +973 3688 3233
TEL: +973 173 64958
FAX: +973 177 25435
E-MAIL: KEVINROCK@BELLEQUIPMENT.ME.UK
SOUTHERN AFRICA:
CAPE REGION:
CAPE TOWN
Bell Equipment Sales SA Limited
PHISYCAL ADRESS: 28 AVIATION ROAD, PHASE 4, AIRPORT CITY, CAPE TOWN, 7475
Contact: John Collins (General Manager)
Mobile: +27 (0)82 495 9338
Tel: +27 (0)21 380 9000
Fax: +27 (0)21 380 9057
E-mail: maureenb@bell.co.za johnc@bell.co.za
EAST LONDON
PHYSICAL ADDRESS: 811 EAST COAST RESORT ROAD, MEISIES HALT, GONUBIE, EAST LONDON, 5200
Contact: Kassie van de Heever
Mobile: +27 (0)82 827 8050
Tel: +27 (0)43 732 1415 (Parts) or +27 (0)43 732 1473 (Admin &Technical Queries)
Fax: +27 (0)43 732 1435
E-mail: kassiev@bell.co.za
870241 - 772G GRADER - MAY 2010 5 Rev A

GEORGE
PHYSICAL ADDRESS: PIONEER AVENUA INDUSTRIA PACALTSDROP, GEORGE, 6534
Contact: Ryan Britain
Mobile: +27 (0)82 334 2170
Tel: +27 (0)44 878 0930/1
Fax: +27 (0)44 878 0932
E-mail: karino@bell.co.za
PORT ELIZABETH
PHYSICAL ADDRESS: 349 KEMPSTON ROAD, KORSTEN, PORT ELIZABETH, 6056
Contact: Gert Nelson
Mobile: +27 (0)82 657 1190
Tel: +27 (0)41 451 3202/4/6
Fax: +27 (0)41 451 3208
E-mail: lynneo@bell.co.za
NAMIBIA / WINDHOEK
IA Bell Equipment Sales SA Limited
PHYSICAL ADDRESS: 37 LAZARETT STREET, AUSSPANN PLATZ, WINDHOEK, NAMIBIA
Contact: Johan van Wyk
Mobile: 081-250 2949
Tel: 264 61 226 021/2/3
Fax: 264 61 228 330
CENTRAL REGION:
JOHANNESBURG (GAUTENG)
Bell Equipment International Operations (Isando Industrial Park)
PHYSICAL ADDRESS: GRIFFITHS ROAD, JET PARK, 1459
Tel: +27 (0)11 966 4949
Fax: +27 (0)11 966 4980
E-mail: sharona@bell.co.za
Bell Equipment Sales SA Limited (Gauteng)

Physical Address: Griffiths Road, Jet Park, 1459
Contact: Dirk Truter (Sales & Operations Manager)
Mobile: +27 (0)82 806 3889
Tel: +27 (0)11 928 9700
Fax: +27 (0)11 928 9730 or (Sales) +27 (0)11 397 6274
E-mail: susanm@bell.co.za
870241 - 772G GRADER - MAY 2010 6 Rev A

MIDDELBURG (MPUMALANGA)
PHYSICAL ADDRESS: 9 TSWELOPELE STREET, INDUSTRIAL AREA, MIDDELBURG, 1050
Contact: Aubrey Potgieter
Modile: +27 (0)83 629 1931
Tel: +27 (0)13 246 8900
Fax: +27 (0)13 246 1229
E-mail: rinas@bell.co.za
RUSTENBURG (NORTH WEST PROVINCE

PHYSICAL ADDRESS: 16 VANADIUM STREET, BORDER INDUSTRIAL, RUSTENBURG, 0300
Contact: Nico Thompson (Branch Manager)
Mobile: +27 (0)82 773 5422
Tel: +27 (0)14 538 1003/4
Fax: +27 (0)14 538 1005
E-mail: gitteb@bell.co.za
TZANEEN (LIMPOPO)
PHYSICAL ADDRESS: 1 MANGAAN STREET TZANEEN
Contact: Freddie Barnard (Branch Manager)
Mobile: +27 (0)82 335 9102
Tel: +27 (0)15 307 1129
Fax: +27 (0)15 307 3095
E-mail: freddieb@bell.co.za
COASTAL REGION:
DURBAN
Bell Equipment Group (Chairman’s Office)
PHYSICAL ADDRESS: 75 COLUMBINE PLACE, RING ROAD INDUSTRIAL PARK, DURBAN NORTH, 4000, DURBAN,
4000
Contact: Howard Buttery (Chairman)
Tel: +27 (0)31 569 1100
Fax: +27 (0)31 569 1108
E-mail: howardb@bell.co.za
EMPANGENI
Physical Address: No.1 Irvine Bell Drive, Old Mill Industrial, Empangeni, 3880
Contact: Mike Campbell (Branch Manager)
Mobile: +27 (0)82 784 1477
Tel: +27 (0)35 707 2500
Fax: +27(0)35 792 6516
E-mail: michaelc@bell.co.za
870241 - 772G GRADER - MAY 2010 7 Rev A

NELSPRUIT (MPUMALANGA)
PHYSICAL ADDRESS: 3 CHRISTIE CRESCENT, VINTONIA 2, NELSPRUIT,1200
Contact: Leon van der Linde (Acting Branch Manager)
Mobile: +27(0)82 413 2469
Tel: +27 (0)13 755 2110/6
Fax: +27 (0)13 755 2117
E-mail: corries@bell.co.za
PIETERMARITZBURG
PHYSICAL ADDRESS: 7 VAN ECK PLACE, MKONDENI, SCOTTSVILLE, 3201, PIETERMARITZBURG, 3209
Contact: Les Lothain (Regional Manager)
Mobile: +27 (0)82 774 9937
Tel: +27 (0)33 386 9319
Fax: +27 (0)33 386 1837
E-mail: michellet@bell.co.za
PIET RETIEF (MPUMALUNGA)

PHYSICAL ADDRESS: 136A KOTZE STREET, PIET RETIEF, 2380
Contact: Butcha Balate
Mobile: +27 (0)82 774 0495
Tel: +27 (0)17 826 1523
Fax: +27 (0)17 826 1580
E-mail: eugeniob@bell.co.za
SWAZILAND
PHYSICAL ADDRESS: TAMBANKULU STREET, PLOT 686, MATSAPHA, SWAZILAND
Contact: Charlie Boucher
Mobile: 00 268 7602 3795
Tel: +268 51 874 96/7
Fax: +268 51 874 98
E-mail: nicolienb@bell.co.za
870241 - 772G GRADER - MAY 2010 8 Rev A

NORTHERN CAPE REGION:
BLOEMFONTEIN
PHYSICAL ADDRESS: 17 DENNIS POOLEY STREET, BLOEMFONTEIN, 9300
Contact: Peter Wille (Branch Manager)
Mobile: +27 (0)82 854 2265
Tel: +27 (0)51 4327 855
Fax: +27 (0)51 4323 740
E-mail: yvetteo@bell.co.za or peterw@bell.co.za
KIMBERLEY
PHYSICAL ADDESS: 12 HENDRICK VAN ECK STREET, Kimdustria, 8300
Contact: Aubrey Potgieter (General Manager)
Mobile: +27 (0)83 629 1931
Tel: +27 (0)53 841 0710/11/12/13
Fax: +27 (0)53 841 1940
E-mail: aubreyp@bell.co.za
KURUMAN (NORTHERN CAPE)

PHYSICAL ADDRESS: MARIETTE CRESCENT, INDUSTRIAL AREA, KURUMAN, 8460
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)53 712 3072 / 3134
Fax: +27 (0)53 712 3036
E-mail: lorenzoj@bell.co.za
WOLMARANSSTAD
Physical Address: 80 Kruger Street, Wolmaransstad, 2630
Contact: Bernard Niemand (Branch Manager)
Mobile: +27 (0)82 572 7881
Tel: +27 (0)18 596 2319
Fax: +27 (0)18 596 2855
E-mail: bernardn@bell.co.za
870241 - 772G GRADER - MAY 2010 9 Rev A

OTHER AFRICA:
MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Ltd (Maputo)
PHYSICAL ADDRESS: AVENIDA SAMORA MACHEL NR.238, MATOLA, 00258 21, MAPUTO, MOZAMBIQUE
Contact: Mario Ferreira
Mobile: +00258 82 301 8940
Tel: +00258 21 722 022/21
Fax: +00258 21 724 559
E-mail: mariof@mz.bellequipment.com
Bell Equipment Ltd (Beira)

Physical Address: Talhao 297, Estrada nacional nr.6, Zona Indutrial da Manga, Beira, 00258 23, Sofala, Mozambique
Contact: Mario Ferreira or Johnny Fourie
Mobile: +00258 84 502 3921
Tel: +00258 23 302 145/6/7
Fax: +00258 23 302 149
E-mail: johnnyf.bell@tdm.co.mz
ZAMBIA
Bell Equipment Ltd - (Kitwe)
PHYSICAL ADDRESS: KALULUSHI BUSINESS PARK, KALULUSHI, KITWE, ZAMBIA
Contact: Shaunn McCann (Sales Manager)
Mobile: +260 97 770 677
Tel : +260 2 731 557/8
Fax : +260 2 731 555
E-mail: shaunnmc@zm.bellequipment.com
Bell Equipment Ltd - (Lusaka)

Physical Address: Plant No. 110/186 Lusanshya Road, Lusaka, Zambia
Contact: Keith Russell
Mobile: +260 (97) 7771 302
Tel : +260 (211) 237 120
Fax : +260 (211) 237 121
E-mail: keithr@zm.bellequipment.com
870241 - 772G GRADER - MAY 2010 10 Rev A

ZIMBABWE
Bell PTA (PVT) Ltd (Harare)
PHYSICAL ADDRESS: 16 ERITH ROAD, WILLOWVALE, HARARE, ZIMBABWE
Contact: Charl du Toit
Mobile: +263-91 260 169
Tel: +263 4 661 061/090/125/181/418
Fax: +263 4 621 026
E-mail: charl@bellzim.co.zw
Bell Equipment (Gweru)

Physical Address: 33 J Tongogara Avenue, Gweru, Zimbabwe
Contact: Jannie Van Wyk
Mobile: +263 91 310 722
Tel: +263 54 223 85 / 91
Fax: +263 54 223 85 (ask for fax)
Bell Equipment (Triangle)

Physical Address: Strand 44, Triangle, Zimbabwe
Contact: Urombo Kaunzonze
Mobile: +263 912 542 708 or +263 912 706 376
Tel: +263 33 6552
Fax: +263 33 6552 (ask for fax)
E-mail: belltriangle@africaonline.co.zw
DEALER
Keep a record of your dealer information here:
870241 - 772G GRADER - MAY 2010 11 Rev A

USERS COMMENTS
IMPORTANT
Due to BELL’s policy of continuous product improvement, the information contained in this manual was
correct up to the time of printing (Issue date of manual). Any changes after this date will be distributed with
associated bulletins. Illustrations in this manual are pictorial representations of the component and are not
drawn to scale.
USERS COMMENT FORM

Should you, as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know. Please complete a facsimile of this form and hand it in to your
nearest BELL Product Support Representative or post it directly to your nearest BELL Branch. Addresses
are given at the beginning of this manual.
YOUR COMMENTS, SUGGESTIONS, OR QUERIES:
MACHINE MODEL:
SERIAL NUMBER:
VIN:
DOCUMENT PART NUMBER AND ISSUE:
PAGE NUMBER:
DOES THE MANUAL MEET YOUR NEEDS ? YES NO
DID YOU FIND THE INFORMATION ACCURATE ? YES NO
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
Thank you for your cooperation.
870241 - 772G GRADER - MAY 2010 12 Rev A

CONTENT OVERVIEW
GENERAL INFORMATION
GROUP 0100 - WHEELS TYRES AND TRACKS
GROUP 0200 - AXLES, DIFFS & SUSPENSION
GROUP 0300 - TRANSMISSION
GROUP 0400 - ENGINE
GROUP 0500 - ENGINE AUXILIARY SYSTEM
GROUP 0900 - STEERING SYSTEM
GROUP 1000 - SERVICE BRAKES
GROUP 1300 - MISCELLANEOUS VEHICLE
GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS
GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE
GROUP 1800 - OPERATOR’S STATION
GROUP 1900 - SHEET METAL AND STYLING
GROUP 2000 - SAFETY CONVENIENCE AND MISCELLANEOUS
GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM
GROUP 3400 - GRADING DEVICE
GROUP 4200 - GROUND CONDITIONING TOOL
870241 - 772G GRADER - MAY 2010 13 Rev A

TABLE OF CONTENTS
870241 - 772G GRADER - MAY 2010 14 Rev A

TABLE OF CONTENTS
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
LIST OF ABBREVIATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ORDERING OF PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
BULLETINS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
MACHINE SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
SERVICE KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
PAGE LAYOUT - LEFT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
PAGE LAYOUT - RIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
GROUP 0100
WHEELS & TYRES & TRACKS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
WHEELS (17 IN. X 25 IN.) - 0111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
GROUP 0200
AXLES AND SUSPENSION SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
TANDEM HOUSING - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
TANDEM DRIVE AND PLANETARY - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
FINAL DRIVE AND TANDEM PIVOT - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
SERVICE BRAKES - 0201. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
AXLE AND DRIVE CHAIN - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
DIFFERENTIAL FITTINGS - 0201 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
DRIVESHAFT - 0225 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
FRONT AXLE AND MOUNTING PIN - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
WHEEL LEAN BAR - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
FRONT AXLE TIE ROD - 240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
RIGHT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240 . . . . . . . . . . . . . . . . . . . . . . 70
RIGHT HFWD HUB - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
RIGHT HFWD HUB - 0240 (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
RIGHT HFWD YOKE - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
870241 - 772G GRADER - MAY 2010 15 Rev A

TABLE OF CONTENTS
LEFT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240. . . . . . . . . . . . . . . . . . . . . . . 78
LEFT HFWD HUB - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
LEFT HFWD HUB - 0240 (CONTINUED) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
LEFT HFWD YOKE - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
HFWD MOTOR SOLENOID & SERVO PISTON - 0240 . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
HFWD MOTOR SWASH PLATE, BEARINGS, SPEED SENSOR - 0240 . . . . . . . . . . . . . . . . . . 88
DIFFERENTIAL LOCK PUMP, HYD FITTINGS & MOUNTING - 0261 . . . . . . . . . . . . . . . . . . . 90
HFWD PUMP AND MOUNTING - 0261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
HFWD PUMP CYLINDER BLOCK, SWASH PLATE & PISTONS - 0261 . . . . . . . . . . . . . . . . . . 94
HFWD PUMP HOUSING AND EP CONTROL - 0261 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
HFWD PUMP END COVER & HFWD MOTOR FLUSHING PUMP - 0261 . . . . . . . . . . . . . . . . . 98
HFWD CHARGE VALVE - 0262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
HFWD ENGAGEMENT MANIF FITTINGS & TEMP SENSOR - 0262 . . . . . . . . . . . . . . . . . . . 102
HFWD ENGAGEMENT MANIFOLD - 0262 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
DIFF LOCK HYDRAULIC LINES - 0263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
DIFF LOCK FILTER - 0263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
HFWD PUMP HYDRAULIC LINES - 0263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
HFWD HOSES (HFWD PUMP TO BULKHEAD) - 0263 . . . . . . . . . . . . . . . . . . . . . . . . . . 112
HFWD HOSES (BULKHEAD TO HFWD MOTORS) - 0263 . . . . . . . . . . . . . . . . . . . . . . . . 116
SPIRAL BEVEL ASSEMBLY 4.364 - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
INPUT YOKE 7C - 0200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
AXLE HOUSING AND SHAFT - 0200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
INPUT HOUSING WITH PARK BRAKE COVER - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . 126
BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
DIFFERENTIAL CASE - 1400 SERIES AXLE - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
DIFFERENTIAL - LOW PRESSURE (SN XXXX -) - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . 132
DIFFERENTIAL LOCK W/ VALVE - 0200. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
MULTIPLE DISK BRAKE DIFF CASE - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
VALVE ASSEMBLY - 0200 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
870241 - 772G GRADER - MAY 2010 16 Rev A

TABLE OF CONTENTS
GROUP 0300
TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 0315 . . . . . . . . . . . . . . . . . 144
TRANSMISSION CONTROL UNIT - 315 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
TORSIONAL ISOLATOR - 0325 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
TRANSMISSION - 0341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
TRANSMISSION MOUNTING PARTS AND DIPSTICK - 0342. . . . . . . . . . . . . . . . . . . . . . . 152
TRANSMISSION LINES AND FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
TRANSMISSION DIAGNOSTIC FITTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
TRANSMISSION FILTER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
INPUT GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
FIRST STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
TRANSMISSION SECOND STAGE ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . 164
THIRD STAGE SHIFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
FOURTH STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
FIFTH STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
SIXTH STAGE SHAFT ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
TRANSMISSION OUTPUT GROUP - 0350. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
WET BRAKE GROUP - 0380 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
MAIN CASE GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
MAIN CASE GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
VALVE CONTROL GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
VALVE ASSEMBLY - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
YOKE GROUP 7C - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
TRANSMISSION CHARGE PUMP GROUP - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
TRANSMISSION HOSE FITTING - 0350 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
TRANSMISSION FRONT HOUSING - 0364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
TRANSMISSION REAR HOUSING - 0364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
24V SOLENOID VALVE - 0364 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
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GROUP 0400
ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
1102 ROCKER ARM COVER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 200
1346 CRANKSHAFT PULLEY - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
1412 FLYWHEEL HOUSING - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
1520 FLYWHEEL - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
1601 FUEL INJECTION PUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208
1707 AIR INTAKE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
1909 OIL PAN - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
2001 WATER PUMP - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
2107 THERMOSTAT COVER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
2201 THERMOSTAT - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
2310 FAN DRIVE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
2697 ENGINE HEATER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
2699 NO ENGINE HEATER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 226
2814 EXHAUST MANIFOLD - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
2901 VENTILATING SYSTEM - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
3005 STARTING MOTOR - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232
3008 STARTER MOTOR - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 234
3508 FUEL FILTER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 236
3508 FUEL FILTER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237
3508 FUEL FILTER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
3903 T/STAT HOUSING / BYPASS TUBE TO WATER PUMP - 0400 . . . . . . . . . . . . . . . . . . . 240
4018 ENGINE OIL DIPSTICK - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242
4397 STARTING AID - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
4606 CYLINDER BLOCK - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
4701 CRANKSHAFT / BEARINGS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
4801 CONNECTING RODS AND PISTONS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
4901 ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400. . . . . . . . . . . . . . . . . . . . . . . 252
5001 OIL PUMP - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
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5101 CYLINDER HEAD WITH VALVES - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
5299 AUXILIARY DRIVE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
5708 WATER PUMP INLET - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
5929 OIL FILTER, OIL COOLER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
5912 OIL COOLER, CONTINUED - 0400. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
BELT TENSIONER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
6401 EXHAUST ELBOW - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
6540 TURBOCHARGER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
7701 TIMING GEAR COVER - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
AIR COMPRESSOR MOUNTING (PLUG) - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
8499 WIRING HARNESS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
8997 NO EXHAUST GAS RECIRCULATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
9807 LIFT STRAPS - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 280
9901 REPLACEMENT ENGINE - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
9901 CYLINDER HEAD - 0400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 284
GROUP 0500
ENGINE AUXILIARY SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287
DIFFERENTIAL COOLER HOSES - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
HYDRAULIC OIL COOLER HOSES - 0510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
TRANSMISSION COOLER HOSES - 0510. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510 . . . . . . . . . . . . . . . . . . . . . . . . . 294
COOLING SYSTEM HOSES & FITTINGS (626426 -) - 0510 . . . . . . . . . . . . . . . . . . . . . . . 298
FAN, FAN DOOR AND FAN GUARD - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
FAN DRIVE PUMP - 0512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
HYDRAULIC FAN DRIVE MOTOR - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
FAN DRIVE HYDRAULIC HOSES - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512. . . . . . . . . . . . . . . . . . . . . . . . . . 310
REVERSE FAN DRIVE SOLENOID VALVE - 0512 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515 . . . . . . . . . . . . . . . . . . . 314
ENGINE SPEED DECELERATOR PEDAL - 0515 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
AIR CLEANER (6090HDW01 / 6090HDW04) - 0521 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
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ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021 . . . . . . . . . . . . . . . . . 320
MUFFLER (6090HDW01 / 6090HDW04) - 0531 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 322
ENGINE MOUNTING BRACKETS & ISOLATORS - 0540 . . . . . . . . . . . . . . . . . . . . . . . . . 324
FUEL HOSES AND FITTINGS (6090HDW01 / 6090HDW04) - 0563 . . . . . . . . . . . . . . . . . . . 326
ADDITIONAL FUEL & WATER SEPARATOR - 0563 . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
ADDITIONAL FUEL & WATER SEPARATOR KIT - 0563 . . . . . . . . . . . . . . . . . . . . . . . . . 330
FUEL TANK - 0564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 332
FAST FILL FUEL SYSTEM - 0564 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
ENGINE CONTROL UNIT (6090HDW04) - 0675 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
INCHING PEDAL - 0715 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
GROUP 0900
STEERING SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 341
SECONDARY STEERING (FIELD KIT) - 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
SECONDARY STEERING - 0930 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 344
STEERING SYSTEM (STANDARD) - 0962. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
MAIN MANIFOLD VALVE - 0962 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963. . . . . . . . . . . . . . . . . . . . 350
REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . . . 352
STEERING HOSES (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . . . . . . . . . 354
WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963 . . . . . . . . . . . . . . . . . . 356
FRONT STEERING CYLINDER PINS - 0965. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
FRONT STEERING CYLINDER - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 360
ARTICULATION CYLINDER PINS - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
ARTICULATION CYLINDER - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 364
WHEEL LEAN CYLINDER PINS - 0965 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
WHEEL LEAN CYLINDER - 0965. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 368
GROUP 1000
SERVICE BRAKES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 371
SERVICE BRAKE PEDAL AND VALVE - 1062 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 372
SERVICE BRAKE ACCUMULATOR AND HOSES - 1063 . . . . . . . . . . . . . . . . . . . . . . . . . 374
SERVICE BRAKE ACCUMULATOR - 1064 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 376
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PARK BRAKE HYDRAULIC HOSES - 1100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 378
GROUP 1300
MISCELLANEOUS VEHICLE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 381
TRADEMARKS AND LABELS - 1322. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 382
CAB DECALS AND LABELS - 1322 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 384
ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369 . . . . . . . . . . . . . . . . . . . . . . 386
FRAME HINGE CENTRAL LUBRICATION LINES & FITTINGS - 1370 . . . . . . . . . . . . . . . . . . 388
REAR HITCH - 1511 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 390
GROUP 1600
VEHICLE ELECTRICAL SYSTEMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 393
BATTERIES & BATTERY CABLES (1000 CCA) - 1671 . . . . . . . . . . . . . . . . . . . . . . . . . . 394
ALTERNATOR (100 AMP) (6090HDW01 / 6090HDW04) - 1672. . . . . . . . . . . . . . . . . . . . . . 396
15 AMP POWER CONVERTER (24V TO 12V) - 1672 . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
25 AMP POWER CONVERTER (24V TO 12V) - 1672 . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
FRONT DRIVING AND SIGNAL LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 402
TAIL LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 404
REAR, MID-FRAME & UNDER FRAME CAB WORK LIGHTS - 1673 . . . . . . . . . . . . . . . . . . . 406
FRONT AND REAR CAB LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 408
CAB SIDE WORK LIGHTS - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 410
ENGINE COMPARTMENT WORK LIGHTS - 1673. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 412
BEACON LIGHT BRACKETS - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 414
INTERIOR LIGHT - 1673 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 416
MAIN WIRING HARNESSES - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 418
CAB INTERIOR WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 420
CAB ROOF WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 422
CAB TILT CONSOLE WIRING HARNESS (STD CONTROLS) - 1674. . . . . . . . . . . . . . . . . . . 424
BLADE IMPACT VALVE WIRING HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 426
FRONT PLATFORM HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 428
FRONT PLATFORM HARNESS, CONTINUED - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . 430
REAR PLATFORM HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 432
MIDSTRUCTURE HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434
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WHEEL LEAN SENSOR HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 436
FRONT LIGHT HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 438
ENGINE FRAME HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 440
ENGINE FRAME HARNESS, CONTINUED - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 442
ENGINE FRAME HARNESS, CONTINUED - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 443
TRANSMISSION WIRING HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444
CAB INTERIOR WIRING HARNESS CONNECTORS - 1674 . . . . . . . . . . . . . . . . . . . . . . . 446
CAB INTERIOR WIRING HARNESS CONNECTORS, CONT - 1674 . . . . . . . . . . . . . . . . . . . 459
FLEX LOAD CONTROLLER POWER CABLE - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . 460
RADIO WIRING TO INSIDE CAB - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 462
RIGHT ARMREST HARNESS - 1674. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464
LEFT ARMREST HARNESS - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 466
SEALED SWITCH MODULE (STD CONTROLS) - 1674 . . . . . . . . . . . . . . . . . . . . . . . . . . 468
FLEX LOAD CONTROLLER (W/O AUTOSHIFT) - 1675 . . . . . . . . . . . . . . . . . . . . . . . . . . 470
CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675 . . . . . . . . . . . . . . . . . 472
FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676 . . . . . . . . . . . . . . . . . . . . 474
REAR STEERING SENSOR (STANDARD CONTROLS) - 1676. . . . . . . . . . . . . . . . . . . . . . 476
DRAFT FRAME SENSORS - 1676 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 478
GROUP 1700
FRAME, CHASSIS OR SUPPORTING STRUCTURE . . . . . . . . . . . . . . . . . . . . . . . . . . . 481
MAIN FRAME - 1741 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 482
ENGINE FRAME - 1741. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484
FUEL TANK BOTTOM GUARD - 1746 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 486
GRILL HOUSING - 1747 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 488
PUSH BLOCK - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 490
REAR COUNTERWEIGHT - 1749 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 492
GROUP 1800
OPERATOR'S STATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 495
LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811 . . . . . . . . . . . . . . . . . 496
CAB ISOLATORS - 1811 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 498
CAB TRIM PANELS AND HEADLINER (LOW PROFILE) - 1812 . . . . . . . . . . . . . . . . . . . . . 500
870241 - 772G GRADER - MAY 2010 22 Rev A

TABLE OF CONTENTS
CAB FLOORMAT (STANDARD CONTROLS) - 1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . 504
CAB REAR INTERIOR PANELS - 1812 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 506
CAB ROOF - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 508
CAB DOORS (LOW PROFILE CAB) - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 510
OPENING WINDOWS (LOW PROFILE CAB) - 1813 . . . . . . . . . . . . . . . . . . . . . . . . . . . 514
FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814 . . . . . . . . . . . . . . . . . . . . . . . 516
REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814 . . . . . . . . . . . . . . . . . . . . . . . . 518
LOWER FRONT WINDSHIELD WIPER - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 520
LOWER WIPER DISABLE SENSOR - 1814 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 522
CAB STATIONARY FRONT CONSOLE - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
CAB SIDE CONSOLE (STANDARD CONTROLS) - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . 526
FRONT CONSOLE (STANDARD CONTROLS) - 1816. . . . . . . . . . . . . . . . . . . . . . . . . . . 528
STANDARD CONTROL LINKAGES - 1816. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816 . . . . . . . . . . . . . . . . . . . . . . . . . 534
HFWD CONTROLLER AND SWITCHES (STD CONTROLS) - 1816 . . . . . . . . . . . . . . . . . . . 536
SEAT (STANDARD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538
AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821 . . . . . . . . . . . . . . . . . . . . . 540
CAB STEPS - 1822 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
CAB HEATER HOSES (W/O COOLANT HEATER) - 1831. . . . . . . . . . . . . . . . . . . . . . . . . 546
HEATER AND AIR CONDITIONING DUCTING - 1831. . . . . . . . . . . . . . . . . . . . . . . . . . . 548
HEATER AND A/C FILTER, FILTER HOUSING AND COVER - 1831 . . . . . . . . . . . . . . . . . . . 552
HVAC POWERED PRECLEANER - 1831 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 556
HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831 . . . . . . . . . . . . . . . . . . 558
HVAC MODULE COMPONENTS - 1832 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562
AIR CONDITIONING HOSES (6090HDW01 / 6090HDW04) - 1832 . . . . . . . . . . . . . . . . . . . . 564
A/C COMPRESSOR, PULLEY AND SERVICE KITS - 1832 . . . . . . . . . . . . . . . . . . . . . . . . 568
870241 - 772G GRADER - MAY 2010 23 Rev A

TABLE OF CONTENTS
GROUP 1900
SHEET METAL AND STYLING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 571
HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911 . . . . . . . . . . . . . . . . . . 572
SERVICE DOORS - 1912 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 574
FRONT FRAME COVERS AND SHIELDS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 576
MAIN FRAME FRONT SIDE COVERS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
CONTROL VALVE COVERS (STD CONTROLS) - 1913. . . . . . . . . . . . . . . . . . . . . . . . . . 580
SOUND ABSORPTION (ENGINE) - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
TRANSMISSION VALVE GUARDS - 1913 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 584
GROUP 2000
SAFETY, CONVENIENCE AND MISCELLANEOUS . . . . . . . . . . . . . . . . . . . . . . . . . . . 587
INTERIOR REAR VIEW MIRROR - 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
EXTERIOR MIRROR - 2002 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
HORN - 2004 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 592
REVERSE ALARM - 2004. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 594
FRONT WINDOW SUN VISOR - 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 596
REAR WINDOW SUN VISOR - 2007 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 598
GROUP 2100
VEHICLE MAIN HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 601
MAIN HYDRAULIC PUMP - 2161. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 602
MAIN CONTROL VALVE MOUNTING BRACKETS - 2162. . . . . . . . . . . . . . . . . . . . . . . . . 606
RIGHT 4 FUNCTION CONTROL VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 608
LEFT 4 FUNCTION CONTROL VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 610
LEFT 5 FUNCTION CONTROL VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 612
RIGHT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162 . . . . . . . . . . . . . . . . . . . . 614
LEFT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162 . . . . . . . . . . . . . . . . . . . . . 616
REAR STEERING VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 618
WHEEL LEAN VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 620
CIRCLE SIDE SHIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 622
BLADE SIDE SHIFT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 624
CIRCLE ROTATE VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626
BLADE TILT VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 628
870241 - 772G GRADER - MAY 2010 24 Rev A

TABLE OF CONTENTS
RIGHT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162 . . . . . . . . . . . . . . . . . . 630
LEFT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162. . . . . . . . . . . . . . . . . . . 632
SCARIFIER VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 634
RIPPER VALVE SECTION - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636
LEFT AUX VALVE SECTION W/ FLOAT (STD CONTROLS) - 2162 . . . . . . . . . . . . . . . . . . . 638
LEFT 5 FUNCTION CONTROL VALVE KIT - 2162. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 640
ONE HAND BLADE LIFT CONTROL LEVER & VALVE KIT - 2162 . . . . . . . . . . . . . . . . . . . . 642
MAIN HYD MANIFOLD VALVE (W/O SECONDARY STEERING) - 2162 . . . . . . . . . . . . . . . . . 644
OIL COOLER BYPASS VALVE - 2162 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 646
MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163 . . . . . . . . . . . . . . . . . . . . 648
HYDRAULIC LOAD SENSE HOSES (STANDARD CONTROLS) - 2163 . . . . . . . . . . . . . . . . . 652
MAIN HYDRAULIC FILTER - 2164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 654
HYDRAULIC RESERVOIR - 2164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 656
GROUP 3400
GRADING DEVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 659
14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401 . . . . . . . . . . . . . . . . . . . . 660
MOLDBOARD OVERLAYS (8" CUTTING EDGE) - 3401 . . . . . . . . . . . . . . . . . . . . . . . . . 662
MOLDBOARD OVERLAYS (8" CUTTING EDGE) - 3401 . . . . . . . . . . . . . . . . . . . . . . . . . 663
RIGHT MOLDBOARD EXTENSION - 3401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 664
LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401 . . . . . . . . . . . . . . . . . 666
INTEGRATED GRADE CONTROL MAST MOUNTS - 3400. . . . . . . . . . . . . . . . . . . . . . . . 668
DRAFT FRAME - 3400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 670
SADDLE FRAME - 3442 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 672
SADDLE FRAME, CONTINUED - 3442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 674
SADDLE FRAME, CONTINUED - 3442. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 675
BLADE TILT FRAME - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 676
CIRCLE FRAME - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678
EXTENDED LIFE CIRCLE INSERTS - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680
STANDARD BLADE INSERTS - 3443 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 682
CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450. . . . . . . . . . . . . . . . . . . . . . . . . 684
ROTARY MANIFOLD (STANDARD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . . . . . . . 688
870241 - 772G GRADER - MAY 2010 25 Rev A

TABLE OF CONTENTS
BLADE IMPACT SYSTEM (STD CONTROLS) (FIELD KIT) - 3460 . . . . . . . . . . . . . . . . . . . . 690
BLADE IMPACT VALVE - 3460 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 692
BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . . . . . 694
BLADE LIFT CYLINDER HYD HOSES (STD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . . 696
BLADE TILT & SIDE SHIFT HYD HOSES (STD CONTROLS) - 3460 . . . . . . . . . . . . . . . . . . . 698
CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463 . . . . . . . . . . . . . . . . . . 700
CIRCLE SIDE SHIFT CYLINDER HOSES (STD CONTROLS) - 3463 . . . . . . . . . . . . . . . . . . . 702
BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463 . . . . . . . . . . . . . . . . . . 704
BLADE IMPACT SYSTEM ACCUMULATOR - 3463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 706
SADDLE LOCK PIN HOSES - 3463 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 708
BLADE LIFT CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 710
BLADE SLIDE CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 712
BLADE TILT CYLINDER - 3465. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 714
CIRCLE SIDE SHIFT CYLINDER - 3465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 716
SADDLE LOCK PIN - 3465 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 718
CIRCLE ROTATE MOTOR - 3467 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 720
GROUP 4200
GROUND CONDITIONING TOOL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 723
REAR RIPPER / SCARIFIER (FACTORY) - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 724
REAR RIPPER / SCARIFIER (FIELD KIT) - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 726
REAR SCARIFIER SHANKS AND TEETH - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 728
FRONT MOUNTED DOZER BLADE - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 730
FRONT MOUNTED DOZER BLADE - 4243 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 731
FRONT DOZER BLADE HOSES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 732
FRONT DOZER BLADE HOSES (FIELD KIT) - 4263 . . . . . . . . . . . . . . . . . . . . . . . . . . . 734
RIPPER PLUMBING - 4263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 736
RIPPER PLUMBING (FIELD KIT) - 4263 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 738
FRONT AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263 . . . . . . . . . . . . . . . . . . 740
REAR AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263 . . . . . . . . . . . . . . . . . . . 742
FRONT ATTACHMENT CYLINDER - 4265. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 744
REAR RIPPER / SCARIFIER CYLINDER - 4265 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 746
870241 - 772G GRADER - MAY 2010 26 Rev A

GENERAL INFORMATION
870241 - 772G GRADER - MAY 2010 27 Rev A

This page is intentionally left blank
870241 - 772G GRADER - MAY 2010 28 Rev A

LIST OF ABBREVIATION
A Ampere IN³ Cubic Inch

A/C Air Conditioner INCD Including
AH Ampere Hours INCL Includes
AMP Ampere ID Internal/Inside Diameter
APPL This Application Only KG Kilogram
approx Approximately KM/H Kilometer Per Hour
AR As Required KPA Kilopascal
ASSY Assembly kW Kilowatt
AUX Auxiliary LGTH Length
BRKS Brackets LHS Left hand Side
CA Convenience Assembly LT Long Track
CCW Counter Clockwise LUBE Lubrication
CTD Control Traction Differential LED Light Emitting Diode
CTL Cut to Length LB Pound
CW Clockwise MTG Mounting
CYL Cylinder MFWD Mechanical Front Wheel Drive
DB Decibels M Meter
DBH Diameter at Breast Height MA Milliampere
DC Direct Current M³ Cubic Meter
DEG OR ° Degree MIN Minimum
DIA Diameter MM Millimeter
DIFF Differential MM³ Cubic Millimeter
EGS Electronic Gear Shifting MPA Megapascal
EXT Extension N Newton
ENG Engine NA Not Applicable
FMC Front Mount Cab NLA No Longer Available
FTIB Foot Pound NSEP Not Supplied Separately
FWD Forward NSI Non Stock Item
FRT Front OS Oversize
FNR Forward, Neutral, Reverse OD Outside Diameter
GAL/MIN Gallon Per Minute ORD Also Order
GR Grade P/N Part Number
HFWD Hydraulic Front Wheel Drive PRESS Pressure
HZ Hertz PTO Power Take Off
HT High Tensile Q/A Quick Attach
HP Horse Power QTY Quantity
HEX Hexagonal REV Revision
HYD Hydraulic RHS Right Hand Side
HSG Housing RSG Recommended Service Guide
870241 - 772G GRADER - MAY 2010 29 Rev A

ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
1. The model, B-PIN and VIN number of your BELL product.
2. The part number.
3. The section, page and item where the part appears in the parts manual.
4. The quantity required.
5. Your order number.
6. The delivery address.
7. The method of delivery.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
870241 - 772G GRADER - MAY 2010 30 Rev A

BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts
Bulletins into this manual as follows:
I. Ensure the manual number (87xxxxx) reflected in the bulletin is the same as the 87xxxxx
number on the front page of this manual.
ii. Carry out the instructions as detailed in the bulletin.
iii. Record the required information below.
iv. File the bulletins in numerical order in a suitable 3 or 4 ring binder.
TECHNICAL DOCUMENTATION BULLETIN RECORD
INSERTED BY
BULLETIN NO. DATE RECEIVED SIGNATURE
NAME
870241 - 772G GRADER - MAY 2010 31 Rev A

BULLETIN
INSERT BY
BULLETIN NO. DATE RECEIVED SIGNATURE
NAME
870241 - 772G GRADER - MAY 2010 32 Rev A

SERIAL NUMBER PLATES
SERIAL NUMBER LOCATION
EACH 772G MOTOR GRADER MAY HAVE FIVE SERIAL NUMBER PLATES: ONE FOR THE PRODUCT
IDENTIFICATION NUMBER, ONE FOR THE ENGINE, ONE FOR THE TRANSMISSION, ONE FOR THE
HYDRAULIC PUMP AND ONE FOR THE DIFFERENTIAL.
THE PRODUCT IDENTIFICATION NUMBER PLATE IS LOCATED BELOW THE OPERATOR’S

PLATFORM ON THE LEFT-HAND SIDE OF THE MAIN FRAME. THIS IS THE SERIAL NUMBER USED IN
THIS CATALOG UNLESS OTHERWISE NOTED IN THE SERIAL NUMBER COLUMN.
THE ENGINE SERIAL NUMBER PLATE IS LOCATED ON THE LEFT-HAND SIDE OF THE CYLINDER
BLOCK ABOVE THE STARTING MOTOR.
THE TRANSMISSION SERIAL NUMBER PLATE IS LOCATED ON THE LOWER LEFT OF THE
TRANSMISSION HOUSING.
THE HYDRAULIC PUMP SERIAL NUMBER PLATE IS LOCATED ON THE BOTTOM OF THE PUMP.
THE DIFFERENTIAL SERIAL NUMBER PLATE IS LOCATED ON THE COVER, RIGHT LOWER, BELOW
THE DRIVE SHAFT INPUT.
NOTE: IN THE TRANSMISSION SECTION, TRANSMISSION SERIAL NUMBER INFORMATION IS

PROVIDED AS FOLLOWS: (1) WHEN ASTERISKS (******) ARE LISTED IN PLACE OF A SERIAL
NUMBER, A SERIAL NUMBER CHANGE WAS MADE AND "IT" CAN BE FOUND IN THE REMARKS
COLUMN IN THE PUBLICATION. (2) WHEN X’S (XXXXXX) ARE LISTED IN PLACE OF A SERIAL
NUMBER, A SERIAL NUMBER CHANGE WAS NOT AVAILABLE AT TIME OF PUBLICATION. LEFT SIDE
AND RIGHT SIDE, FRONT AND REAR OF THE MOTOR GRADER ARE VIEWED BY FACING IN THE
DIRECTION OF MOTOR GRADER FORWARD TRAVEL. WHENEVER SERIAL NUMBERS ARE
REQUIRED ON ALL WARRANTY CLAIMS OR CORRESPONDENCE PERTAINING TO THIS PRODUCT,
IT IS EXTREMELY IMPORTANT THAT ALL CHARACTERS BE FURNISHED. THIS POINT CANNOT BE
OVEREMPHASIZED.
870241 - 772G GRADER - MAY 2010 33 Rev A

PRODUCT IDENTIFICATION NUMBER
1. DESIGNATES GRADER MANUFACTURER DW - JOHN DEERE DAVENPORT WORKS

2. DESIGNATES GRADER MODEL 772G
3. DESIGNATES GRADER CONFIGURATION X
4. DESIGNATES GRADER SERIAL NUMBER 123456
5. DESIGNATES UNIT TYPE MOTOR GRADER
870241 - 772G GRADER - MAY 2010 34 Rev A

ENGINE SERIAL NUMBER PLATE
FIRST LINE (ENGINE SERIAL NUMBER) DEFINES

RG - JOHN DEERE WATERLOO ENGINE WORKS MANUFACTURER
6 NUMBER OF CYLINDERS
090 (9.0 LITERS) TOTAL DISPLACEMENT
H - TURBO CHARGED DIESEL WITH AIR-TO-AIR INTERCOOLER TYPE OF ASPIRATION
XXXXXX (SIX DIGITS) ENGINE SERIAL NUMBER
SECOND LINE (ENGINE MODEL NUMBER) DEFINES

6090HDW01 772G TIER 3 MOTOR GRADER
6090HDW04 772G STAGE II MOTOR GRADER
6 NUMBER OF CYLINDERS
090 (9.0 LITERS) TOTAL DISPLACEMENT
H - TURBO CHARGED DIESEL WITH AIR-TO-AIR INTERCOOLER TYPE OF ASPIRATION
DW - JOHN DEERE DAVENPORT WORKS USER FACTORY
XX (TWO DIGITS) SPECIFIC APPLICATION
870241 - 772G GRADER - MAY 2010 35 Rev A

SERIAL NUMBER LISTING INFORMATION
SERIAL NUMBER INFORMATION IS LISTED TO SHOW ON WHICH MACHINES EACH PART CAN BE
USED; FOR EXAMPLE:
- THE PART CAN BE USED ON ALL MACHINES.

000000- THE PART CAN BE USED ON ALL MACHINES BEGINNING WITH THE SERIAL NUMBER
LISTED.
-000000 THE PART CAN BE USED ON ALL MACHINES UP TO AND INCLUDING THE SERIAL NUMBER
LISTED.
000000-000000 THE PART CAN BE USED ON ALL MACHINES BETWEEN AND INCLUDING THE SERIAL
NUMBERS LISTED.
WHEN XXXXXX’S ARE LISTED IN PLACE OF A SERIAL NUMBER, A SERIAL NUMBER CHANGE WAS
MADE BUT THE EXACT SERIAL NUMBER WAS NOT AVAILABLE WHEN THE CATALOG WAS
PRODUCED.
DIRECTION ARROW
ARROWS ARE USED WITH ILLUSTRATIONS TO INDICATE THE FRONT OF THE UNIT. "RIGHT-HAND"
AND "LEFTHAND" SIDES ARE DETERMINED BY FACING IN THE DIRECTION OF MACHINE FORWARD
TRAVEL.
BOX-ENCLOSED ILLUSTRATIONS
A KEY NUMBER, SHOWN IN THE PARTS LIST, IS ASSIGNED TO A BOX ENCLOSING ALL PARTS
SOLD AS A SERVICE ASSEMBLY.
COMPLETE GOODS LISTINGS
COMPLETE GOODS ARE LISTED IN BOLD FACE TYPE. ORDER SEPARATELY. DO NOT INCLUDE ON
REPLACEMENT PARTS ORDER.
SI UNITS OF MEASURE
METRIC DIMENSIONS ARE GIVEN, WHERE APPLICABLE, THROUGHOUT THIS PARTS CATALOG.
REMARKS AND ABBREVIATIONS
REMARKS AND ABBREVIATIONS MAY APPEAR THROUGHOUT THE PARTS CATALOG. REFER TO
THE FOLLOWING CHARTS FOR TRANSLATIONS TO LANGUAGES OTHER THAN ENGLISH.
870241 - 772G GRADER - MAY 2010 36 Rev A

MACHINE SPECIFICATIONS
A—Height-to-Top of Cab F—Wheelbase Scarifier

B—Height-to-Top of Exhaust G—Overall Length
C—Height-to-Top of Blade Lift H—Overall Length with Scarifier and Ripper
D—Tandem Axle Spacing I—Overall Length with Cylinders
E—Blade base
NOTE: Specifications and design subject to change without notice. Wherever applicable, specifications are
in accordance with SAE standards. Except where otherwise noted, these specifications are based on a
machine with 14-24, 12-PR G2 tyres, 3.66 m x 610 mm x 22 mm (12 ft x 24 in x .88 in) moldboard with 152 mm
x 16 mm (6 in x 5/8 in) cutting edges, and standard equipment. Weights include lubricants, coolants, full fuel tank
and 79 kg (175 lb) operator.
Item Measurement Specification
A—Height-to-Top of Standard Cab Distance 3.18 m

10 ft 5.0 in.
A—Height-to-Top of Full-Height Cab Distance 3.40 m

11 ft 2 in.
B—Height-to-Top of Exhaust Distance 3.13 m

10 ft 3 in.
C—Height-to-Top of Blade Lift Distance 3.05 m

Cylinders 10 ft 0 in.
870241 - 772G GRADER - MAY 2010 37 Rev A

D—Tandem Axle Spacing Distance 1.54 m

5 ft 1 in.
E—Blade base Length 2.57 m

8 ft 5 in.
F—Wheelbase Length 6.16 m

20 ft 3 in.
G—Machine Overall Length 8.88 m

29 ft 2 in.
H—Machine with Scarifier Overall Length 9.69 m

31 ft 9 in.
I—Machine with Scarifier and Ripper Overall Length 10.59 m

34 ft 9 in.
NOTE: Too much weight may wear power train parts faster than normal and could affect the warranty. Check
your warranty.
772G SAE Operating Weights with Standard Equipment
Front Weight 4890 kg

10 780 lb
Rear Weight 11 857 kg

26 140 lb
Total Weight 16 747 kg

36 920 lb
870241 - 772G GRADER - MAY 2010 38 Rev A

772G Typical Operating Weights with Front Push Block and Ripper
Front1 Weight 6177 kg

13 618 lb
Rear1 Weight 13 427 kg

29 602 lb
Total1 Weight 19 604 kg

43 220 lb
Maximum Operating Weight Weight 21 772 kg

48 000 lb
NOTE: Too much weight may wear power train parts faster than normal and could affect the
warranty. Check your warranty.
1
Maximum front axle weight and maximum rear axle weight are not permissible on the same machine as
maximum total machine weight will be exceeded. Check with tire manufacturer for recommended maximums
for tire specifications.
772G —9.0L Tier 2/Stage II Engine
Gear 1 (6WD On) Net Engine Power 145 kW

194 hp

198 hp
Gears 3—4 (6WD On) Net Engine Power 164 kW

220 hp

234 hp

240 hp

245 hp
Gear 8 Net Engine Power 175 kW

235 hp
772G Forward Travel Speeds with No Tyre Slip @ 2180 rpm with 14.0-R24 Tyres:
Shift Lever Position 1 Speed 3.9 km/h

2.4 mph

3.4 mph
870241 - 772G GRADER - MAY 2010 39 Rev A


4.8 mph

6.8 mph

10.1 mph

14.3 mph

19.9 mph

28.1 mph
Drain and Refill Capacities
Fuel Tank Capacity 416.4 L

110 gal
Cooling System Capacity 48.5 L

12.8 gal
Engine Oil, including filter Capacity 26.9 L

7.1 gal
Transmission, including filter Capacity 28.4 L

7.5 gal
Axle Housing Capacity 36.0 L

9.5 gal
Hydraulic Reservoir Capacity 53 L

14 gal
Tandem Housings Capacity (each) 75.7 L

20.0 gal
Circle Gearbox Capacity 5.7 L

1.5 gal
6WD Hubs Capacity (each) 7.0 L

7.5 qt
870241 - 772G GRADER - MAY 2010 40 Rev A

SERVICE KITS
REQUIRED PARTS FOR 772G

PART DESCRIPTION PART NO 100HR 250HR 500HR 1000HR 2000HR 4000HR
SERVICE KIT NO 361834 361835 361836 361837
FILTER, HYD DIFF-LOCK AT335492 X X X X
FILTER, TRANSMISSION AT335492 X X X X
FILTER, ENGINE OIL RE521420 X X X X
FILTER, AIR OUTER AT175223 X
KIT, FUEL FILTER,

RE525523 X
PRIMARY & SECONDARY
ELEMENT, UDF TR5 FUEL

227553 X
FILTER
FILTER AT101565 X
FILTER, MAIN HYDRAULIC AT367840 X
ELEMENT, AIR
218381 X
SECONDARY
SEAL R526607 X
870241 - 772G GRADER - MAY 2010 41 Rev A

PAGE LAYOUT - LEFT
ORDERING CODE (ONLY APPLICABLE TO

FUNCTIONAL GROUP
ENGINE SECTION), HEADING AND
PRODUCT FUNCTIONAL GROUP SERIAL BREAKS
CODING (UP TO AND/OR FROM)
GROUP 0400 - ENGINE

1144 ROCKER ARM COVER - 0400 (SN -590067)
RE527023PCDC01
REV A
42
PAGE NUMBER ILLUSTRATION ID

& Revision Level
(CHAPTER - PAGE)
PAGE UPDATE REVISION LEVEL
PARTS MANUAL NUMBER; Pages updated in book will have a higher
RELEVANT MACHINE; revision level eg. REV B
ISSUE DATE
TD0007270
870241 - 772G GRADER - MAY 2010 42 Rev A

PAGE LAYOUT - RIGHT
ORDERING CODE (ONLY APPLICABLE TO

ENGINE SECTION), HEADING AND
PRODUCT FUNCTIONAL GROUP FUNCTIONAL GROUP
CODING
GROUP 0400 - ENGINE
1144 ROCKER ARM COVER - 0400 (SN -590067)
ANY SPECIAL INFORMATION RELATED TO A PART

OR KIT. CAN ALSO INCLUDE SERIAL BREAKS, e.g.
-500778: UP TO MACHINE SERIAL NUMBER 500778
500779-: FROM MACHINE SERIAL NUMBER 500779
873043 - L1204E - JAN 2009 A
43
PARTS MANUAL NUMBER; PAGE UPDATE REVISION LEVEL

PAGE NUMBER Pages updated in book will have a higher
RELEVANT MACHINE; revision level eg. REV B
ISSUE DATE
TD0007271
870241 - 772G GRADER - MAY 2010 43 Rev A

870241 - 772G GRADER - MAY 2010 44 Rev A

GROUP 0100
WHEELS & TYRES & TRACKS
870241 - 772G GRADER - MAY 2010 45 Rev A

GROUP 0100 - WHEELS & TYRES & TRACKS
WHEELS (17 IN. X 25 IN.) - 0111
870241 - 772G GRADER - MAY 2010 46 Rev A

WHEELS (17 IN. X 25 IN.) - 0111
ITEM PART NUMBER QTY DESCRIPTION REMARKS

1 19H2158 28 CAP SCREW
2 AT182580 1 RIM (FOR 550/65R25 TYRE) (REAR)
3 T27193 1 WHEEL RING
5 T59933 2 O-RING
6 AT25226 2 TYRE VALVE SYSTEM
7 1 (INCLUDES T212452 & T212453) (FRONT)

AT310377 RIM
(FOR 550/65R25 TYRE)
11 T151797 28 WASHER
870241 - 772G GRADER - MAY 2010 47 Rev A

870241 - 772G GRADER - MAY 2010 48 Rev A

GROUP 0200
AXLES AND SUSPENSION SYSTEMS
870241 - 772G GRADER - MAY 2010 49 Rev A

GROUP 0200 - AXLES AND SUSPENSION SYSTEMS
TANDEM HOUSING - 0201
870241 - 772G GRADER - MAY 2010 50 Rev A

TANDEM HOUSING - 0201

1 19M7788 8 SCREW
2 AT345242 1 HOUSING (CA)
3 H150941 34 CAP SCREW
4 T158338 1 COVER
5 T158340 1 GASKET
6 T158509 3 COVER
7 T158511 4 GASKET
8 T233898 2 GASKET
9 T233899 2 PLATE
10 T251312 1 COVER
11 T78662 2 DRAIN PLUG
12 U17409 2 O-RING
13 T56112 2 ELBOW FITTING
14 U14273 2 BREATHER
15 T246935 4 PLATFORM
870241 - 772G GRADER - MAY 2010 51 Rev A

TANDEM DRIVE AND PLANETARY - 0201
870241 - 772G GRADER - MAY 2010 52 Rev A

TANDEM DRIVE AND PLANETARY - 0201

1 R77664 3 SHAFT
2 R112079 6 THRUST WASHER
3 R108997 3 PINION
4 R63575 144 NEEDLE ROLLER
5 R71929 3 WASHER
6 R72430 1 SNAP RING
7 R131113 1 PLANET PINION CARRIER
8 R94546 1 SPACER
9 R81162 1 BOLT
10 R94545 1 LOCK PLATE
11 F3171R 3 O-RING
12 R131114 1 PINION SHAFT
13 R165474 1 GEAR
14 R54380 2 DOWEL PIN
16 R52389 1 SHIM
870241 - 772G GRADER - MAY 2010 53 Rev A

FINAL DRIVE AND TANDEM PIVOT - 0201
870241 - 772G GRADER - MAY 2010 54 Rev A

FINAL DRIVE AND TANDEM PIVOT - 0201

1 T157952 3 SNAP RING
2 T157945 1 DRIVE SPROCKET
3 JD8989 2 BEARING CONE
4 JD8272 2 BEARING CUP
5 19M7417 16 CAP SCREW
6 T241241 8 ROD
7 T157944 1 RETAINER
8 T158335 AR SHIM (0.07 MM)
9 T158334 AR SHIM (0.2 MM)
10 T215516 6 THRUST WASHER
11 T157943 1 PIVOT (TANDEM)
12 T71306 1 ORIFICE
13 JD7781 1 LUBRICATION FITTING
14 R135543 22 WASHER
15 19M7488 22 CAP SCREW
16 T215515 2 WEAR RING
17 T157942 1 DRIVE SHAFT (TANDEM)
18 14M7398 8 NUT
19 T206434 2 O-RING
20 T229191 1 HOUSING (FINAL DRIVE AXLE)
21 19M8190 12 CAP SCREW
22 R135543 12 WASHER
23 U17409 1 O-RING
25 AR75527 1 SEAL
26 T41677 1 O-RING
28 24M7294 4 WASHER
30 24M7242 3 WASHER
870241 - 772G GRADER - MAY 2010 55 Rev A

SERVICE BRAKES - 0201
870241 - 772G GRADER - MAY 2010 56 Rev A

SERVICE BRAKES - 0201

1 R131225 1 PLATE
3 40M7042 2 SNAP RING
5 RE65008 5 BRAKE DISK
6 R150895 6 PLATE (SEPARATOR)
870241 - 772G GRADER - MAY 2010 57 Rev A

AXLE AND DRIVE CHAIN - 0201
870241 - 772G GRADER - MAY 2010 58 Rev A

AXLE AND DRIVE CHAIN - 0201

1 11M7085 1 COTTER PIN
2 CE19711 1 NUT
3 T158599 1 SPACER
4 T158248 1 CHAIN SPROCKET
5 R48437 1 SHIM (0.202 MM)
10 AT362293 1 SEAL
11 CE19992 1 HALF AXLE (ALSO ORDER CE19711)
14 AT334299 4 LINK (CONNECTING)
15 AT44583 AR CHAIN LINK (ROLLER)
16 AT334298 1 ROLLER CHAIN
17 T159985 1 PLATE (USE ON FRONT AXLE ONLY)
18 T159984 1 OIL CUP (USE ON REAR AXLE ONLY)
19 T158249 1 HOUSING
20 T158339 1 O-RING
21 R135543 16 WASHER
22 19M7489 16 CAP SCREW
23 KV26460 4 MAGNET
870241 - 772G GRADER - MAY 2010 59 Rev A

DIFFERENTIAL FITTINGS - 0201
870241 - 772G GRADER - MAY 2010 60 Rev A

DIFFERENTIAL FITTINGS - 0201

1 AH125760 1 HYD QUICK-CONNECT COUPLER
2 R132115 1 ELBOW FITTING
3 R26448 1 O-RING
4 R77175 1 COVER
870241 - 772G GRADER - MAY 2010 61 Rev A

DRIVESHAFT - 0225
870241 - 772G GRADER - MAY 2010 62 Rev A

DRIVESHAFT - 0225

2 AT199661 1 UNIVERSAL DRIVESHAFT
3 AT199084 2 CROSS AND BEARING ASSEMBLY
4 T191021 1 YOKE
870241 - 772G GRADER - MAY 2010 63 Rev A

FRONT AXLE AND MOUNTING PIN - 0240
870241 - 772G GRADER - MAY 2010 64 Rev A

FRONT AXLE AND MOUNTING PIN - 0240

2 AT194405 2 HYDRAULIC HOSE
3 AT367506 1 PIN
4 AT345539 1 AXLE
6 AT101224 2 BUSHING
7 T205219 2 BUSHING
9 E12379 2 NUT
12 T176064 1 BUSHING
13 T252675 4 ADAPTER FITTING
14 T253341 2 WASHER
15 T253342 3 WASHER
870241 - 772G GRADER - MAY 2010 65 Rev A

WHEEL LEAN BAR - 0240
870241 - 772G GRADER - MAY 2010 66 Rev A

WHEEL LEAN BAR - 0240

1 T187561 2 PIN
3 AT195880 1 LINK (LEAN BAR)
4 T187566 2 BUSHING
870241 - 772G GRADER - MAY 2010 67 Rev A

FRONT AXLE TIE ROD - 240
870241 - 772G GRADER - MAY 2010 68 Rev A

FRONT AXLE TIE ROD - 240

2 24M7359 2 WASHER
3 AT345656 1 TIE ROD ASSEMBLY
4 AT336461 1 TURNBUCKLE
5 AT191299 1 CLAMP (RH)
6 AT191739 1 CLAMP TIE (LH)
7 AT349128 1 ROD END (RH)
8 14H875 2 NUT
9 AT349129 1 TIE ROD END (LH)
870241 - 772G GRADER - MAY 2010 69 Rev A

RIGHT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240
870241 - 772G GRADER - MAY 2010 70 Rev A

RIGHT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240

1 14M7299 4 FLANGE NUT
2 19H3750 8 SCREW
4 19M7784 2 SCREW
5 19M7789 3 SCREW
6 19M7791 4 BOLT
7 19M7865 1 SCREW
8 38H1314 1 ELBOW FITTING
9 R26448 1 O-RING
10 T77613 1 O-RING
11 38H1163 1 ADAPTER FITTING
12 T77858 3 O-RING
13 U12547 1 O-RING
14 AT191506 1 LINE
15 AT191724 1 LINE
16 AT191725 1 LINE
17 AT366610 1 OIL LINE
18 AT194472 1 HYDRAULIC MOTOR
19 AT198517 1 PIN FASTENER
20 AT367519 1 ISOLATOR
23 AT169864 1 TIE ROD END
24 14H875 1 NUT
25 (CA) (Components On Separate

AT333558 1 HUB
Pages)
27 T185370 1 GUARD
28 T185959 2 CLAMP
29 T185960 1 CLAMP
31 T188856 2 SCREW
32 T188857 4 SCREW
33 T59014 2 O-RING
34 T77857 1 O-RING
870241 - 772G GRADER - MAY 2010 71 Rev A

RIGHT HFWD HUB - 0240
870241 - 772G GRADER - MAY 2010 72 Rev A

RIGHT HFWD HUB - 0240

2 19M7791 12 BOLT
3 19M7807 30 SCREW
4 19M7844 14 SCREW
5 19M8335 3 SCREW
7 19M8554 3 SCREW
8 24M7028 3 WASHER
9 34M5564 1 SPRING PIN
11 38H1415 1 FITTING
14 AT187114 2 BEARING CONE
15 AT187115 3 BRAKE DISK
16 AT187117 3 TAPERED ROLLER BEARING
17 AT187119 1 NEEDLE BEARING
18 AT193864 1 HOUSING
20 DE18970 3 BEARING
22 R26448 1 O-RING
23 R28782 1 O-RING
24 T166916 3 PLATE
25 T166917 12 SPRING
26 T166919 1 PLATE
27 T166920 1 RING GEAR
29 T166922 1 PLANET PINION
31 T166924 3 SHAFT
33 T166926 1 PLANET PINION CARRIER
37 T166930 3 SHAFT
Continue on next page...
870241 - 772G GRADER - MAY 2010 73 Rev A

RIGHT HFWD HUB - 0240 (CONTINUED)
870241 - 772G GRADER - MAY 2010 74 Rev A

RIGHT HFWD HUB - 0240 (CONTINUED)

40 T166933 1 PACKING
41 T166934 2 BEARING RACE
42 T183810 3 SHIM
43 T183811 2 SHIM
44 T183812 1 SHIM
47 T186657 1 STRUCTURAL TUBING
48 T186658 2 O-RING
49 T186659 2 SEALING TRIM
50 T186956 1 COVER
51 T186988 1 PISTON
52 T186989 1 PLATE
53 T188351 1 RING
54 T188352 1 RING
55 T224516 1 SPINDLE
57 U17409 2 O-RING
58 DE19507 1 WHEEL SEAL O-RING
60 (CA) (Additional Components

AT333558 1 HUB
On Separate Pages)
870241 - 772G GRADER - MAY 2010 75 Rev A

RIGHT HFWD YOKE - 0240
870241 - 772G GRADER - MAY 2010 76 Rev A

RIGHT HFWD YOKE - 0240

1 19M7775 2 SCREW
2 19M7791 8 BOLT
4 AT333590 1 YOKE (CA)
6 T41953 2 BUSHING
7 AT333680 1 SENSOR (Steering Angle)
8 CE17368 1 SHAFT KEY
9 CE19646 1 NEEDLE ROLLER
10 CE19663 1 SEAL
11 CE19678 2 CAP SCREW
12 JD7783 1 LUBRICATION FITTING (SUB FOR JD7771,THIS APPL)
14 T183817 1 KINGPIN
15 T183818 3 SHIM (0.1mm)
16 T183819 2 SHIM (0.15mm)
17 T183820 2 SHIM (0.5mm)
19 T224469 1 PIN
20 T224470 1 ROD
21 T224471 1 WASHER
30 1 (CA) (Additional Components On

AT333558 HUB
Separate Pages)
870241 - 772G GRADER - MAY 2010 77 Rev A

LEFT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240
870241 - 772G GRADER - MAY 2010 78 Rev A

LEFT HFWD FRONT HUB AND MOTOR (COMPLETE) - 0240

2 19H3750 8 SCREW
4 19M7784 3 SCREW
5 19M7789 3 SCREW
6 19M7791 4 BOLT
7 19M7865 1 SCREW
9 R26448 1 O-RING
10 T77613 1 O-RING
12 T77858 4 O-RING
13 U12547 1 O-RING
14 AT191505 1 LINE
15 AT191728 1 LINE
16 AT191729 1 LINE
17 AT191730 1 LINE
23 AT169864 1 TIE ROD END
24 14H875 1 NUT
25 1 (CA) (Components On Separate

AT348628 HUB
Pages)
27 T185132 1 CLAMP
28 T185370 1 GUARD
29 T185959 2 CLAMP
30 T185960 1 CLAMP
32 T188856 2 SCREW
33 T188857 4 SCREW
34 T59014 2 O-RING
35 T77857 1 O-RING
870241 - 772G GRADER - MAY 2010 79 Rev A

LEFT HFWD HUB - 0240
870241 - 772G GRADER - MAY 2010 80 Rev A

LEFT HFWD HUB - 0240

2 19M7791 12 BOLT
3 19M7807 30 SCREW
4 19M7844 14 SCREW
5 19M8335 3 SCREW
7 19M8554 3 SCREW
8 24M7028 3 WASHER
14 AT187115 3 BRAKE DISK
16 AT187119 1 NEEDLE BEARING
19 DE18970 3 BEARING
20 F37030250 1 O-RING
22 R26448 1 O-RING
23 R28782 1 O-RING
24 T166916 3 PLATE
25 T166917 12 SPRING
26 T166919 1 PLATE
27 T166920 1 RING GEAR
30 T166923 3 PLANETPINION
31 T166924 3 SHAFT
37 T166930 3 SHAFT
870241 - 772G GRADER - MAY 2010 81 Rev A

LEFT HFWD HUB - 0240 (CONTINUED)
870241 - 772G GRADER - MAY 2010 82 Rev A

LEFT HFWD HUB - 0240 (CONTINUED)

41 T166934 2 BEARING RACE
42 T183810 3 SHIM
43 T183811 2 SHIM
44 T183812 1 SHIM
48 T186657 1 STRUCTURAL TUBING
49 T186658 2 O-RING
50 T186659 2 SEALING TRIM
51 T186956 1 COVER
52 T186988 1 PISTON
53 T186989 1 PLATE
54 T188351 1 RING
55 T188352 1 RING
57 U17409 2 O-RING
58 DE19507 1 WHEEL SEAL O-RING
(CA)
60 AT348628 1 HUB (Additional Components On Separate
Pages)
870241 - 772G GRADER - MAY 2010 83 Rev A

LEFT HFWD YOKE - 0240
870241 - 772G GRADER - MAY 2010 84 Rev A

LEFT HFWD YOKE - 0240

1 19M7791 8 BOLT
2 19M7792 1 SCREW
4 AT348629 1 YOKE (CA)
6 T41953 2 BUSHING
7 CE17368 1 SHAFT KEY
8 JD7783 1 LUBRICATION FITTING (SUB FOR JD7771, THIS APPLICATION)
12 T183818 AR SHIM (0.1mm)
13 T183819 AR SHIM (0.15mm)
14 T183820 AR SHIM (0.5mm)
16 T184460 1 PLATE
20 1 (CA) (Additional Components On Separate

AT348628 HUB
Pages)
870241 - 772G GRADER - MAY 2010 85 Rev A

HFWD MOTOR SOLENOID & SERVO PISTON - 0240
870241 - 772G GRADER - MAY 2010 86 Rev A

HFWD MOTOR SOLENOID & SERVO PISTON - 0240

1 T162854 1 RING
2 T155757 1 O-RING
3 AN208022 1 PISTON
4 T54967 4 FITTING PLUG
5 M74600 6 O-RING
6 AT180814 2 PLUG
7 T214109 2 SCREW
8 T158241 1 O-RING
9 T155988 5 O-RING
10 N306882 1 GASKET
11 M74877 2 PLUG
12 M45387 2 O-RING
13 AT196462 1 SEAT ASSEMBLY
14 T176405 1 SPOOL
15 AT184869 4 PLUG
16 T165535 4 O-RING
18 T214110 4 SCREW
19 AT319117 1 SEAL KIT
20 T214145 1 HYDRAULIC CYLINDER CAP
21 AT195921 1 SOLENOID VALVE
22 AT195922 1 HYD ACTUATED CONTROL VALVE
23 AT333809 1 SOLENOID VALVE COIL
24 T181306 1 NUT
870241 - 772G GRADER - MAY 2010 87 Rev A

HFWD MOTOR SWASH PLATE, BEARINGS, SPEED SENSOR - 0240
870241 - 772G GRADER - MAY 2010 88 Rev A

HFWD MOTOR SWASH PLATE, BEARINGS, SPEED SENSOR - 0240

1 N306880 1 VALVE
2 R726R 2 DOWEL PIN
3 AT214801 2 PLUG
4 T59014 2 O-RING
5 F37030250 1 O-RING
7 N306881 1 PLATE
8 AT173174 1 SEAL
9 T187896 1 O-RING
10 N306885 2 SNAP RING
11 N306886 1 SNAP RING
12 N306887 1 GASKET
13 AT195723 1 SEAL
14 AN208024 1 SHAFT
15 AT319115 1 PISTON RING KIT
16 AT194596 1 GROUND SPEED SENSOR
17 M74600 1 O-RING
18 T214111 1 SCREW
870241 - 772G GRADER - MAY 2010 89 Rev A

DIFFERENTIAL LOCK PUMP, HYD FITTINGS & MOUNTING - 0261
870241 - 772G GRADER - MAY 2010 90 Rev A

DIFFERENTIAL LOCK PUMP, HYD FITTINGS & MOUNTING - 0261

1 19M7576 2 SCREW
2 24M7239 2 WASHER
3 AT191095 1 PUMP
4 T160541 1 O-RING
5 YZ103042 1 SLEEVE
870241 - 772G GRADER - MAY 2010 91 Rev A

HFWD PUMP AND MOUNTING - 0261
870241 - 772G GRADER - MAY 2010 92 Rev A

HFWD PUMP AND MOUNTING - 0261

3 19M7789 4 SCREW
4 19M7791 4 BOLT
7 24M7099 1 WASHER
8 24M7240 3 WASHER
10 AT337816 1 HYDRAULIC PUMP
AT365259 1 BOLT KIT (Connects Front And Rear Pumps)
11 AT344244 1 PUMP
12 AT344245 1 PUMP
13 AT347736 1 PRESSURE SWITCH
14 R28782 1 O-RING
15 AT362560 1 BRACKET
17 F37030250 1 O-RING
18 T227066 1 BRACKET
19 T29342 4 WASHER
870241 - 772G GRADER - MAY 2010 93 Rev A

HFWD PUMP CYLINDER BLOCK, SWASH PLATE & PISTONS - 0261
870241 - 772G GRADER - MAY 2010 94 Rev A

HFWD PUMP CYLINDER BLOCK, SWASH PLATE & PISTONS - 0261

12 AT195063 1 KIT (Swash / Rotating Group)
14 T187714 1 PLATE
26 AT195062 1 PISTON (Servo)
44 AT195057 2 BEARING
45 T162211 2 PIN
46 T187726 2 LINK
47 T187721 1 LINK (Slide Block)
53 T162212 2 SPRING
54 T162213 2 WASHER
56 T162215 3 DOWEL PIN
870241 - 772G GRADER - MAY 2010 95 Rev A

HFWD PUMP HOUSING AND EP CONTROL - 0261
870241 - 772G GRADER - MAY 2010 96 Rev A

HFWD PUMP HOUSING AND EP CONTROL - 0261

1 T187734 1 HOUSING (Rear Pump)
T190814 1 HOUSING (Front Pump)
2 T187719 1 DRIVE SHAFT (Front Pump)
T187736 1 DRIVE SHAFT (Rear Pump)
3 T187733 1 TUBE
4 T187741 1 CAP SCREW
6 AT195066 1 CONTROL (Ep Control - 24 Volt)
7 T187729 1 GASKET
8 AT198322 1 SOLENOID VALVE COIL
9 T187745 1 O-RING
10 T187744 1 NUT
11 T187731 1 LINK
12 T187711 1 ORIFICE
13 1 (Pump Overhaul Seal Kit - Front Pump

AT317889 KIT
Only)
27 T187772 2 O-RING
28 T187722 2 RING
29 T187720 1 COVER
30 T187728 1 COVER
31 T187769 8 BOLT
32 T187771 AR O-RING (SUB FOR T187774, THIS APPLICATION)
40 T187713 1 BEARING CUP
48 AT195065 1 PRESSURE RELIEF VALVE
61 AT195068 1 PLUG
62 T162216 1 PLUG
66 AT180965 3 PLUG
67 AT180966 1 PLUG
86 T187739 1 SEAL
87 AT317918 1 SEAL KIT (Front Pump Shaft Seal Kit)
88 T187712 1 SNAP RING (Front Pump Only)
90 1 (Pump Overhaul Seal Kit - Rear Pump

AT195133 KIT
Only)
96 AT195125 1 KIT (Ep Seal Kit)
870241 - 772G GRADER - MAY 2010 97 Rev A

HFWD PUMP END COVER & HFWD MOTOR FLUSHING PUMP - 0261
870241 - 772G GRADER - MAY 2010 98 Rev A

HFWD PUMP END COVER & HFWD MOTOR FLUSHING PUMP - 0261

3 T187738 1 COVER (Front Pump)
T187737 1 COVER (Rear Pump)
4 T187767 8 BOLT
5 T187724 1 GASKET
6 (HFWD Charge Pump Hardware Kit,

AT195073 1 KIT
Includes 4 Socket Head Cap Screws)
13 T187735 1 PLATE
21 AT195074 1 KIT (HFWD Motor Flushing Pump Repair Kit)
22 T162157 1 PLATE
23 T162155 1 SNAP RING (Retaining Ring)
24 T162152 1 O-RING
25 AT180935 1 SEAL KIT (Includes Four Seals)
26 N126638 1 PIN
27 T187716 1 ROTATOR
28 T187717 1 RING (Front Pump)
T187716 1 ROTATOR (Rear Pump)
29 T187727 1 SHAFT
30 AT180936 1 COVER
41 AT195075 1 KIT (HFWD Pump Driveshaft Shim Kit)
55 T187715 2 PIN
56 T162215 3 DOWEL PIN
57 T187730 4 SEAL
59 T187740 2 RING
60 T187725 1 RING
63 AT344249 2 PRESSURE RELIEF FITTING
64 AT195069 1 PLUG (Front Pump)
66 AT180965 2 PLUG
67 AT180966 2 PLUG
76 AT344247 2 PRESSURE RELIEF VALVE (Pressure Override Valve)
79 AT195064 2 PRESSURE RELIEF FITTING
95 AT317889 1 KIT (Pump Overhaul Seal Kit - Front Pump Only)
AT195124 1 KIT (Cover Seal Kit - Rear Pump)
870241 - 772G GRADER - MAY 2010 99 Rev A

HFWD CHARGE VALVE - 0262
870241 - 772G GRADER - MAY 2010 100 Rev A

HFWD CHARGE VALVE - 0262

3 T187664 1 HOUSING
AT194983 1 SHIM (Not Illustrated)
AZ42092 1 O-RING KIT (Not Illustrated)
870241 - 772G GRADER - MAY 2010 101 Rev A

HFWD ENGAGEMENT MANIF FITTINGS & TEMP SENSOR - 0262
870241 - 772G GRADER - MAY 2010 102 Rev A

HFWD ENGAGEMENT MANIF FITTINGS & TEMP SENSOR - 0262

2 24M7239 4 WASHER
3 AT356682 2 TRANSDUCER (Forward Pressure)
4 R26287 2 O-RING
5 AT342533 1 FLOW CONTROL HYD VALVE (Components On Separate Page)
6 AT183823 1 SENSOR (Temperature)
7 R26375 1 O-RING
870241 - 772G GRADER - MAY 2010 103 Rev A

HFWD ENGAGEMENT MANIFOLD - 0262
870241 - 772G GRADER - MAY 2010 104 Rev A

HFWD ENGAGEMENT MANIFOLD - 0262

1 AT194990 2 SOLENOID HYDRAULIC VALVE
AT194989 4 SOLENOID VALVE COIL
2 AT320198 5 FITTING PLUG
7 R26286 5 O-RING
8 R30903 8 O-RING
9 TCA15025 1 BOLTKIT
10 U12547 1 O-RING
15 AT342533 1 FLOW CONTROL HYD VALVE
AT194983 2 SHIM (Not Shown)
AZ42092 2 O-RING KIT (Not Shown)
870241 - 772G GRADER - MAY 2010 105 Rev A

DIFF LOCK HYDRAULIC LINES - 0263
870241 - 772G GRADER - MAY 2010 106 Rev A

DIFF LOCK HYDRAULIC LINES - 0263

1 19M7835 1 SCREW
3 24M7239 1 WASHER
4 24M7241 2 WASHER
6 R26375 3 O-RING
7 T77857 9 O-RING
8 38H1031 1 TEE FITTING
10 T77858 2 O-RING
11 U12547 4 O-RING
15 R26906 1 O-RING
19 AT101565 1 AIR FILTER
23 ................ 1 BULK HOSE (MAKE FROM TY22503) (CTL 2.8ft.)
24 AT337794 1 HYDRAULIC HOSE - FABRICATE
25 AT351895 1 HOSE SUPPORT
26 AT357294 1 STRAP
27 E69975 1 CLAMP
28 T78716 1 NUT
870241 - 772G GRADER - MAY 2010 107 Rev A

DIFF LOCK FILTER - 0263
870241 - 772G GRADER - MAY 2010 108 Rev A

DIFF LOCK FILTER - 0263

1 19M7784 4 SCREW
2 AT306111 1 FITTING
3 R26448 1 O-RING
4 AT335492 1 HYDRAULIC FILTER
5 AT341088 1 FILTER HEAD
P46051 1 O-RING (Not Illustrated)
6 AT307045 1 PRESSURE SWITCH (Differential Filter Restriction Switch)
870241 - 772G GRADER - MAY 2010 109 Rev A

HFWD PUMP HYDRAULIC LINES - 0263
870241 - 772G GRADER - MAY 2010 110 Rev A

HFWD PUMP HYDRAULIC LINES - 0263

2 T77858 2 O-RING
3 U12547 5 O-RING
5 T77857 4 O-RING
7 R26375 2 O-RING
9 R29936 1 O-RING
12 62H1014 1 ADAPTER FITTING (ALSO ORDER U12547) ITEM 3
13 62H1075 1 ADAPTER FITTING (ALSO ORDER U12547) ITEM 3
17 AT337763 1 LINE
18 38H1356 2 TUBE NUT
19 AT338429 1 OIL LINE (ALSO ORDER (2) 38H1354) ITEM 20
20 38H1354 2 TUBE NUT
870241 - 772G GRADER - MAY 2010 111 Rev A

HFWD HOSES (HFWD PUMP TO BULKHEAD) - 0263
870241 - 772G GRADER - MAY 2010 112 Rev A

HFWD HOSES (HFWD PUMP TO BULKHEAD) - 0263

1 14M7396 1 LOCK NUT
2 19M7801 1 SCREW
3 24H1520 2 WASHER
10 T77858 8 O-RING
11 U12547 5 O-RING
12 R26375 1 O-RING
13 T77857 5 O-RING
14 R29936 1 O-RING
15 T76938 2 O-RING
16 AN275962 2 HOSE CLAMP
18 19H2563 16 CAP SCREW
19 24M7240 16 WASHER
20 H122182 8 FLANGE FITTING
21 T78313 1 O-RING
22 AT302098 2 TUBE
30 AT357514 1 OIL TUBE
31 AT43223 1 ELBOW FITTING
32 H112567 1 PLATE
33 H135155 2 CLAMP
34 R109553 1 HOSE
35 T78715 2 NUT
870241 - 772G GRADER - MAY 2010 113 Rev A

HFWD HOSES (HFWD PUMP TO BULKHEAD) - 0263 (CONTINUED)
870241 - 772G GRADER - MAY 2010 114 Rev A

HFWD HOSES (HFWD PUMP TO BULKHEAD) - 0263 (CONTINUED)

870241 - 772G GRADER - MAY 2010 115 Rev A

HFWD HOSES (BULKHEAD TO HFWD MOTORS) - 0263
870241 - 772G GRADER - MAY 2010 116 Rev A

HFWD HOSES (BULKHEAD TO HFWD MOTORS) - 0263

2 24M7241 4 WASHER
11 R26448 6 O-RING
12 T77613 12 O-RING
13 T77858 10 O-RING
14 U12547 11 O-RING
15 T76938 1 O-RING
16 R26375 1 O-RING
17 T77857 1 O-RING
28 AT363502 1 HOSE GUARD
29 AT363503 1 HOSE GUARD
30 R77175 4 COVER
31 RE60701 4 DIAGNOSTIC COUPLING
32 T174275 4 LOCK WASHER
34 XHG-150 2 HOSE SPRING GUARD
35 T78707 4 NUT
36 T78715 1 NUT
37 T188182 1 HOSE GUARD
870241 - 772G GRADER - MAY 2010 117 Rev A

HFWD HOSES (BULKHEAD TO HFWD MOTORS) - 0263 (CONT)
870241 - 772G GRADER - MAY 2010 118 Rev A

HFWD HOSES (BULKHEAD TO HFWD MOTORS) - 0263 (CONT)

870241 - 772G GRADER - MAY 2010 119 Rev A

SPIRAL BEVEL ASSEMBLY 4.364 - 0200
870241 - 772G GRADER - MAY 2010 120 Rev A

SPIRAL BEVEL ASSEMBLY 4.364 - 0200

1 YZ120662 1 RING GEAR AND PINION
870241 - 772G GRADER - MAY 2010 121 Rev A

INPUT YOKE 7C - 0200
870241 - 772G GRADER - MAY 2010 122 Rev A

INPUT YOKE 7C - 0200

1 R100500 1 SEAL
2 R107600 1 UNIVERSAL JOINT YOKE
870241 - 772G GRADER - MAY 2010 123 Rev A

AXLE HOUSING AND SHAFT - 0200
870241 - 772G GRADER - MAY 2010 124 Rev A

AXLE HOUSING AND SHAFT - 0200

870241 - 772G GRADER - MAY 2010 125 Rev A

INPUT HOUSING WITH PARK BRAKE COVER - 0200
870241 - 772G GRADER - MAY 2010 126 Rev A

INPUT HOUSING WITH PARK BRAKE COVER - 0200

1 A4540R 1 O-RING
4 RE33887 1 SEAL
5 RE58664 2 FITTING
R27175 2 DRAIN PLUG
F3171R 2 O-RING
6 R126117 1 COVER
7 R135543 15 WASHER
8 R26448 2 O-RING
9 R27218 2 FITTING PLUG
10 R35365 2 SHIM
11 R35366 2 SHIM
12 R35367 1 SHIM
13 YZ120167 1 WASHER
14 R48776 1 NUT
15 R51196 1 SHIM
16 R51197 1 SHIM
17 R51198 1 SHIM
18 R51199 1 SHIM
19 R56308 1 WASHER
21 19M7409 15 CAP SCREW
22 RE49486 1 TAPERED ROLLER BEARING (SUB FOR R115216)
23 RE49486 1 TAPERED ROLLER BEARING (SUB FOR R115217)
870241 - 772G GRADER - MAY 2010 127 Rev A

BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0200
870241 - 772G GRADER - MAY 2010 128 Rev A

BRAKE ASSEMBLY WITHOUT FINAL DRIVE - 0200

1 YZ120455 2 PLUG
2 R106789 2 PIPE BUSHING
3 R129458 2 PISTON
4 R131477 2 SEAL
5 R131478 2 SEAL
6 R21612 2 BLEED VALVE
7 R26448 2 O-RING
8 R28782 2 O-RING
9 R51031 2 FITTING
870241 - 772G GRADER - MAY 2010 129 Rev A

DIFFERENTIAL CASE - 1400 SERIES AXLE - 0200
870241 - 772G GRADER - MAY 2010 130 Rev A

DIFFERENTIAL CASE - 1400 SERIES AXLE - 0200

1 R26375 1 O-RING
2 R39112 1 FITTING
3 RE62981 1 PRESSURE RELIEF VALVE
4 R112210 1 ADAPTER FITTING
5 U17409 1 O-RING
6 R132574 1 STRUCTURAL TUBING
7 15H666 1 PIPE PLUG
8 U17409 1 O-RING
9 R26448 2 O-RING
10 R106789 2 PIPE BUSHING
11 YZ120455 2 PLUG
12 R21612 2 BLEED VALVE
13 F3171R 1 O-RING
14 R116801 1 PIPE PLUG
15 R27175 1 DRAIN PLUG
16 F3171R 1 O-RING
17 R116801 1 PIPE PLUG
18 F3171R 1 O-RING
21 F3171R 1 O-RING
22 R375R 2 O-RING
23 R129464 1 CASE (- XXXX)
YZ120522 1 CASE (XXXX -)
870241 - 772G GRADER - MAY 2010 131 Rev A

DIFFERENTIAL - LOW PRESSURE (SN XXXX -) - 0200
870241 - 772G GRADER - MAY 2010 132 Rev A

DIFFERENTIAL - LOW PRESSURE (SN XXXX -) - 0200

1 YZ120690 1 HOUSING (MARKED YZ120503)
2 34H348 1 SPRING PIN
3 R60038 2 PACKING
5 YZ121133 1 BEVEL GEAR (SUB FOR R59289)
6 YZ121134 1 BEVEL GEAR (SUB FOR YZ120386)
7 R70111 2 PINION SHAFT
8 YZ120471 4 RING (SUB FOR R70114)
10 R134726 1 PINION
11 R70115 104 NEEDLE ROLLER
14 YZ120691 1 HOUSING (212960 - XXXX) (MARKED YZ120390)
1 (XXXXX -) (ALSO ORDER 34M7224)

YZ120913 HOUSING
(MARKED YZ120859)
15 400R 2 BALL
16 R95116 1 PISTON
17 19H3718 12 CAP SCREW
18 R85226 12 WASHER
19 R34857 1 CLUTCH PLATE
20 R34858 5 CLUTCH PLATE
22 YZ120692 1 COVER (212960 - XXXX) (SUB YZ120912)
YZ120913 1 HOUSING (XXXX -) (MARKED YZ120858)
24 YZ120398 3 COMPRESSION SPRING
26 24H1111 8 WASHER
27 R34513 2 RING
30 R116214 12 SCREW
YZ120389 1 BEARING HOUSING W/O BEARING
32 YZ120507 1 BEARING HOUSING W/O BEARING
JD8210 1 BEARING CUP
870241 - 772G GRADER - MAY 2010 133 Rev A

DIFFERENTIAL - LOW PRESSURE (SN XXXX -) - 0200 (CONTINUED)
870241 - 772G GRADER - MAY 2010 134 Rev A

DIFFERENTIAL - LOW PRESSURE (SN XXXX -) - 0200 (CONTINUED)

32 R81353 1 BEARING HOUSING W/O BEARING
33 R132574 1 STRUCTURAL TUBING
35 U17409 1 O-RING
36 15H563 1 PIPE PLUG (SUB R116373)
15H666 1 PIPE PLUG
37 R130036 1 DEFLECTOR
38 T106596 2 SCREW
39 H871R 2 BALL (ALSO ORDER 34H171)
40 1 (212960 - XXXX)
34M7059 SPRING PIN
(USE WITH YZ120391 AND YZ120390)
1 (XXXX -)
34M7224 SPRING PIN
(USE WITH YZ120858 AND YZ120859)
41 R46323 2 SHIM
42 R46324 4 SHIM
43 R46325 4 SHIM
44 R120194 12 CAP SCREW
45 14M7295 2 NUT
870241 - 772G GRADER - MAY 2010 135 Rev A

DIFFERENTIAL LOCK W/ VALVE - 0200
870241 - 772G GRADER - MAY 2010 136 Rev A

DIFFERENTIAL LOCK W/ VALVE - 0200

1 YZ120442 1 VALVE
3 F3171R 1 O-RING
4 F37010020 1 O-RING
5 24M7028 4 WASHER
8 R26448 1 O-RING
9 YZ120826 1 OILLINE
10 F37020153 1 O-RING
11 F37010010 1 O-RING
12 R26287 1 O-RING
13 19M7887 2 SCREW
14 AT303799 1 VALVE
AT224873 1 SEAL KIT
16 R29936 1 O-RING
870241 - 772G GRADER - MAY 2010 137 Rev A

MULTIPLE DISK BRAKE DIFF CASE - 0200
870241 - 772G GRADER - MAY 2010 138 Rev A

MULTIPLE DISK BRAKE DIFF CASE - 0200

1 RE58664 4 FITTING
R27175 4 DRAIN PLUG
F3171R 4 O-RING
2 YZ120522 1 CASE
4 R375R 2 O-RING
870241 - 772G GRADER - MAY 2010 139 Rev A

VALVE ASSEMBLY - 0200
870241 - 772G GRADER - MAY 2010 140 Rev A


1 19M7887 2 SCREW
2 F85108 1 FITTING PLUG
3 F85112 1 DRAIN PLUG
4 YZ250263 1 PRESSURE RELIEF VALVE
870241 - 772G GRADER - MAY 2010 141 Rev A

870241 - 772G GRADER - MAY 2010 142 Rev A

GROUP 0300
TRANSMISSION
870241 - 772G GRADER - MAY 2010 143 Rev A

TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 0315
870241 - 772G GRADER - MAY 2010 144 Rev A

TRANSMISSION GEAR SELECTOR (STANDARD CONTROLS) - 0315

2 19M7784 4 SCREW
3 19M7866 3 SCREW
4 19M7868 2 SCREW
5 21M7310 4 SCREW
6 24M7298 2 WASHER
8 AT360391 1 SHIFTER
9 19M7775 9 SCREW
10 19M7796 3 SCREW
11 21M7399 6 SCREW
12 24M7238 2 WASHER
14 AT174935 1 MODULE
15 AT353911 1 SWITCH (SUB FOR AT184684)
16 AT360390 1 CRADLE
17 AT360392 1 FRAME
18 AT360393 1 PLATE
19 AT360394 1 GEARSHIFT LEVER
22 T16464 1 LOCK NUT
24 T250917 1 SHAFT
27 24H1821 4 WASHER
28 T140922 1 COMPRESSION SPRING
29 T162876 1 KNOB
30 T164264 1 LOCKING COLLAR
31 T196079 2 NUT
32 T231568 1 PLATE
870241 - 772G GRADER - MAY 2010 145 Rev A

TRANSMISSION CONTROL UNIT - 315
870241 - 772G GRADER - MAY 2010 146 Rev A

TRANSMISSION CONTROL UNIT - 315

1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 19M8484 4 SCREW
4 YZ105856 1 TRANSMISSION CONTROLLER
6 AT362128 1 BRACKET (Rear Cover Support)
7 T184135 1 BUMPER
8 T196079 2 NUT
870241 - 772G GRADER - MAY 2010 147 Rev A

TORSIONAL ISOLATOR - 0325
870241 - 772G GRADER - MAY 2010 148 Rev A

TORSIONAL ISOLATOR - 0325

2 AT328374 1 ABSORBER
3 T185424 12 WASHER
870241 - 772G GRADER - MAY 2010 149 Rev A

TRANSMISSION - 0341
870241 - 772G GRADER - MAY 2010 150 Rev A

TRANSMISSION - 0341

1 19M7775 2 SCREW
2 YZ106512 1 SENSOR
3 YZ19237 1 TRANSMISSION (CA) (COMPONENTS ON SEPARATE PAGES)
PG200716 1 TRANSMISSION REMAN REMAN
870241 - 772G GRADER - MAY 2010 151 Rev A

TRANSMISSION MOUNTING PARTS AND DIPSTICK - 0342
870241 - 772G GRADER - MAY 2010 152 Rev A

TRANSMISSION MOUNTING PARTS AND DIPSTICK - 0342

1 19M7881 2 SCREW
5 24M7238 2 WASHER
6 24M7239 1 WASHER
7 AA31281 1 CLAMP
8 AH77714 1 CLIP
9 TY22464 2 CLAMP
10 ........ 1 BULK HOSE (MAKE FROM T168383)
11 P50631 1 O-RING
12 YZ104048 1 STRUCTURAL TUBING
13 YZ105042 1 DIPSTICK
870241 - 772G GRADER - MAY 2010 153 Rev A

TRANSMISSION LINES AND FITTINGS
870241 - 772G GRADER - MAY 2010 154 Rev A

TRANSMISSION LINES AND FITTINGS

2 T77858 6 O-RING
3 U12547 3 O-RING
5 R29936 3 O-RING
6 38H1215 1 ADAPTOR FITTING
870241 - 772G GRADER - MAY 2010 155 Rev A

TRANSMISSION DIAGNOSTIC FITTINGS
870241 - 772G GRADER - MAY 2010 156 Rev A

TRANSMISSION DIAGNOSTIC FITTINGS

2 R28782 10 O-RING
3 T77814 10 O-RING
4 R77175 10 COVER
870241 - 772G GRADER - MAY 2010 157 Rev A

TRANSMISSION FILTER
870241 - 772G GRADER - MAY 2010 158 Rev A

TRANSMISSION FILTER

1 19M7784 4 SCREW
3 R26448 1 O-RING
4 AT305048 1 FILTER HEAD
AT307045 1 PRESSURE SWITCH
P46051 1 O-RING
5 RE60700 1 HYDRAULIC FILTER
870241 - 772G GRADER - MAY 2010 159 Rev A

INPUT GROUP - 0350
870241 - 772G GRADER - MAY 2010 160 Rev A

INPUT GROUP - 0350

1 YZ104151 1 HUB
2 F37030229 1 O-RING
870241 - 772G GRADER - MAY 2010 161 Rev A

FIRST STAGE SHAFT ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 162 Rev A

FIRST STAGE SHAFT ASSEMBLY - 0350

1 YZ106677 1 SHAFT
2 YZ103188 1 BEARING CONE
4 YZ250161 1 SEAL
870241 - 772G GRADER - MAY 2010 163 Rev A

TRANSMISSION SECOND STAGE ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 164 Rev A

TRANSMISSION SECOND STAGE ASSEMBLY - 0350

1 YZ105508 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
6 4003725 12 DISK SPRING
7 4009711 2 RETAINER
8 F81743 2 SNAP RING
9 YZ106211 20 PLATE
10 YZ105493 18 CLUTCH PLATE
11 YZ105454 2 SLEEVE
12 YZ105465 2 SNAP RING
13 YZ106565 1 GEAR
14 YZ103113 1 GEAR
15 YZ105415 2 BALL BEARING
19 YZ250161 3 SEAL
20 F37030244G 2 O-RING
870241 - 772G GRADER - MAY 2010 165 Rev A

THIRD STAGE SHIFT ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 166 Rev A

THIRD STAGE SHIFT ASSEMBLY - 0350

1 YZ105509 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
9 YZ106211 20 PLATE
11 YZ105454 2 SLEEVE
13 YZ106565 1 GEAR
14 YZ103112 1 GEAR
19 YZ250161 3 SEAL
20 F37030244G 2 O-RING
870241 - 772G GRADER - MAY 2010 167 Rev A

FOURTH STAGE SHAFT ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 168 Rev A

FOURTH STAGE SHAFT ASSEMBLY - 0350

1 YZ106664 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
9 YZ106212 20 PLATE
11 YZ150217 2 RETAINER
13 YZ106734 1 GEAR
14 YZ103100 1 GEAR
15 YZ106492 1 SPHERICAL ROLLER BEARING
19 YZ250161 3 SEAL
870241 - 772G GRADER - MAY 2010 169 Rev A

FIFTH STAGE SHAFT ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 170 Rev A

FIFTH STAGE SHAFT ASSEMBLY - 0350

1 YZ105463 1 SHAFT
2 YZ150119 2 SEAL
3 F37020144 2 O-RING
4 YZ105689 2 PISTON
5 4008521 2 WASHER
9 YZ106212 20 PLATE
11 YZ150217 2 RETAINER
13 YZ103102 1 GEAR
14 YZ106562 1 GEAR
19 YZ250161 3 SEAL
870241 - 772G GRADER - MAY 2010 171 Rev A

SIXTH STAGE SHAFT ASSEMBLY - 0350
870241 - 772G GRADER - MAY 2010 172 Rev A

SIXTH STAGE SHAFT ASSEMBLY - 0350

1 YZ106679 1 PINION SHAFT
870241 - 772G GRADER - MAY 2010 173 Rev A

TRANSMISSION OUTPUT GROUP - 0350
870241 - 772G GRADER - MAY 2010 174 Rev A

TRANSMISSION OUTPUT GROUP - 0350

1 YZ106447 1 SHAFT
870241 - 772G GRADER - MAY 2010 175 Rev A

WET BRAKE GROUP - 0380
870241 - 772G GRADER - MAY 2010 176 Rev A

WET BRAKE GROUP - 0380

1 YZ104052 1 COVER
2 YZ103067 1 HOUSING
3 YZ106498 1 PISTON
4 YZ103115 1 DISK
5 F37030275 1 O-RING
6 YZ101349 1 SEAL
7 YZ101350 1 SEAL
11 YZ105386 1 SPLINED COUPLING
12 19M8061 10 CAP SCREW
13 R66405 1 PLUG
15 4005234 1 SPACER
870241 - 772G GRADER - MAY 2010 177 Rev A

MAIN CASE GROUP - 0350
870241 - 772G GRADER - MAY 2010 178 Rev A


6 YZ102234 1 TUBE
7 YZ104125 1 SCREEN
8 P50631 1 O-RING
9 YZ106475 1 OIL LINE
11 RE519144 2 SENSOR
12 F2310039 1 PLUG
13 F310063 2 SCREW
15 F37030239 1 O-RING
16 YZ104736 1 SHIM KIT
R26375 1 O-RING
19 YZ104280 1 BEARING CUP
20 R66405 1 PLUG
21 F37030222 1 O-RING
23 F23303 1 PLUG
24 YZ501988 1 SOLENOID VALVE
YZ501919 1 KIT
25 YZ501855 1 VALVE
YZ501921 1 KIT
26 YZ106505 1 OIL TUBE
R26448 1 O-RING
T77613 1 O-RING
29 F2310022 1 PLUG
30 F23048 1 PLUG
870241 - 772G GRADER - MAY 2010 179 Rev A

870241 - 772G GRADER - MAY 2010 180 Rev A


5 YZ102234 1 TUBE
6 YZ104125 1 SCREEN
7 P50631 1 O-RING
8 YZ106475 1 OIL LINE
11 F2310039 1 PLUG
12 F310063 2 SCREW
14 F37030239 1 O-RING
15 YZ104736 1 SHIM KIT
R26375 1 O-RING
18 YZ104280 1 BEARING CUP
19 R66405 1 PLUG
20 F37030222 1 O-RING
22 F23303 1 PLUG
23 YZ501988 1 SOLENOID VALVE
YZ501919 1 KIT
24 YZ501855 1 VALVE
YZ501921 1 KIT
R26448 1 O-RING
T77613 1 O-RING
28 F2310022 1 PLUG
29 YZ105724 1 COVER
30 F37030250 1 O-RING
870241 - 772G GRADER - MAY 2010 181 Rev A

VALVE CONTROL GROUP - 0350
870241 - 772G GRADER - MAY 2010 182 Rev A

VALVE CONTROL GROUP - 0350

1 YZ104179 1 GASKET
2 YZ104180 1 GASKET
3 YZ104959 1 PLATE
870241 - 772G GRADER - MAY 2010 183 Rev A

870241 - 772G GRADER - MAY 2010 184 Rev A


2 YZ250249 1 REGULATOR
YZ502366 1 SEAL
3 YZ106316 1 PRESSURE RELIEF VALVE
4 YZ501931SA 8 VALVE KIT
5 U44115 1 FITTING PLUG
F37060906 2 O-RING
7 RE38310 1 SENSOR
8 R26286 1 O-RING
9 R66407 1 PLUG
10 R66408 2 PLUG
11 R28782 1 O-RING
12 YZ106424 1 PLUG
870241 - 772G GRADER - MAY 2010 185 Rev A

YOKE GROUP 7C - 0350
870241 - 772G GRADER - MAY 2010 186 Rev A

YOKE GROUP 7C - 0350

1 YZ106979 1 YOKE (INCLUDES YZ106444 & YZ101905)
2 YZ106948 1 SEAL
3 YZ101905 1 CAP
4 YZ105893 1 SEAL
870241 - 772G GRADER - MAY 2010 187 Rev A

TRANSMISSION CHARGE PUMP GROUP - 0350
870241 - 772G GRADER - MAY 2010 188 Rev A

TRANSMISSION CHARGE PUMP GROUP - 0350

1 YZ106839 1 OIL PUMP (SUB YZ106838)
2 F37030250 1 O-RING
3 R66407 1 PLUG
4 YZ106581 3 SCREW
5 F23048 1 PLUG
870241 - 772G GRADER - MAY 2010 189 Rev A

TRANSMISSION HOSE FITTING - 0350
870241 - 772G GRADER - MAY 2010 190 Rev A

TRANSMISSION HOSE FITTING - 0350

1 YZ105581 1 HYDRAULIC HOSE
2 YZ105343 1 ELBOW FITTING
R28782 1 O-RING
T77814 1 O-RING
4 YZ105419 1 CLAMP
870241 - 772G GRADER - MAY 2010 191 Rev A

TRANSMISSION FRONT HOUSING - 0364
870241 - 772G GRADER - MAY 2010 192 Rev A

TRANSMISSION FRONT HOUSING - 0364

1 YZ101474 2 Shaft
2 YZ103148 2 Ball Bearing
3 F40111 1 Ball Bearing
4 YZ105096 1 Spur Gear
5 YZ105097 1 Gear
6 YZ103146 2 Bearing Cup
7 P50631 2 O-Ring
8 F85120 1 Fitting Plug
F37060920 1 O-Ring
9 F3310305 1 Hose Fitting
10 19M2900 1 Cap Screw
11 F2710616 2 Dowel Pin
12 F2310018 1 Plug
13 F37030219 2 O-Ring
14 YZ100100 1 Ball Bearing
15 YZ105538 1 Screen
16 24M1604 2 Washer
18 YZ105539 1 Magnet
19 YZ106443 1 Trough
870241 - 772G GRADER - MAY 2010 193 Rev A

TRANSMISSION REAR HOUSING - 0364
870241 - 772G GRADER - MAY 2010 194 Rev A

TRANSMISSION REAR HOUSING - 0364

1 4008023 4 Sleeve
4 F85112 1 Drain Plug
5 F7400011D 5 Ball
6 YZ250262 1 Pressure Relief Valve
7 YZ101353 1 Aperture
9 YZ106981 1 Housing
870241 - 772G GRADER - MAY 2010 195 Rev A

24V SOLENOID VALVE - 0364
870241 - 772G GRADER - MAY 2010 196 Rev A

24V SOLENOID VALVE - 0364

1 R28776 1 O-Ring
2 R33259 1 O-Ring
3 R26906 1 O-Ring
4 YZ502360 1 Solenoid Valve
5 YZ501919 2 Kit (USE WITH YZ502227)
6 YZ501929 1 Seal Kit
7 YZ105886 1 Solenoid Valve
8 YZ501919 1 Kit (USE WITH YZ502170)
870241 - 772G GRADER - MAY 2010 197 Rev A

870241 - 772G GRADER - MAY 2010 198 Rev A

GROUP 0400
ENGINE
870241 - 772G GRADER - MAY 2010 199 Rev A

GROUP 0400 - ENGINE
1102 ROCKER ARM COVER - 0400
870241 - 772G GRADER - MAY 2010 200 Rev A

GROUP 0400 - ENGINE
1102 ROCKER ARM COVER - 0400

1 RE536705 1 COVER (SUB FOR RE529972)
RE529972 1 COVER
2 R523317 1 BREATHER
3 19M7796 1 SCREW
4 19M7775 2 SCREW
5 R526607 1 SEAL (USE WITH RE536705)
R527884 1 GASKET (SUB FOR R518263)
6 19M8291 15 SCREW
7 T122075 1 O-RING
8 RE529871 1 ELBOW FITTING (SUB FOR RE527976)
870241 - 772G GRADER - MAY 2010 201 Rev A

GROUP 0400 - ENGINE
1346 CRANKSHAFT PULLEY - 0400
870241 - 772G GRADER - MAY 2010 202 Rev A

GROUP 0400 - ENGINE
1346 CRANKSHAFT PULLEY - 0400

2 R26333 1 WASHER
4 RE57604 1 TORSIONAL DAMPER
5 RE522932 1 TORSIONAL DAMPER
6 R523306 1 KEY
870241 - 772G GRADER - MAY 2010 203 Rev A

GROUP 0400 - ENGINE
1412 FLYWHEEL HOUSING - 0400
870241 - 772G GRADER - MAY 2010 204 Rev A

GROUP 0400 - ENGINE
1412 FLYWHEEL HOUSING - 0400

3 24M7353 6 Washer
4 RE57836 1 Pipe Plug
5 R520219 1 Housing
6 R39112 1 Fitting
7 R47150 1 O-Ring
8 R518995 1 Gasket
9 AR61533 1 Plug
10 R27149 1 O-Ring
11 (INCLUDES A4365R) ITEM 12

AR61589 1 Plug
(WITH PACKING)
12 A4365R 1 O-Ring
13 19M7805 4 Screw
14 H79910 2 Dowel Pin
15 19M8306 2 Screw
16 R522160 8 Screw
17 RE530121 1 Seal
18 19M8446 6 Screw
19 R530233 1 Housing
20 R522768 1 Gasket
870241 - 772G GRADER - MAY 2010 205 Rev A

GROUP 0400 - ENGINE
1520 FLYWHEEL - 0400
870241 - 772G GRADER - MAY 2010 206 Rev A

GROUP 0400 - ENGINE
1520 FLYWHEEL - 0400

1 AR68167 1 FLYWHEEL (SUB FOR RE505428)
2 R28811 1 RING GEAR
3 R521465 6 SCREW
870241 - 772G GRADER - MAY 2010 207 Rev A

GROUP 0400 - ENGINE
1601 FUEL INJECTION PUMP - 0400
870241 - 772G GRADER - MAY 2010 208 Rev A

GROUP 0400 - ENGINE
1601 FUEL INJECTION PUMP - 0400

1 R91360 1 Nut
2 R518254 1 Gear
3 R521040 1 O-Ring
4 RE524399 1 Adapter Fitting
5 51M7039 1 O-Ring
6 T77613 1 O-Ring
7 RE534156 1 Fuel Injection Pump
SE501922 1 Fuel Injection Pump Reman
8 RE516336 1 Fuel Temperature Sensor
9 R524234 1 O-Ring
10 RE534733 1 Control Valve (ORDER RE532171)
11 RE524528 1 Kit
12 RE520030 1 Fuel Line
13 24M7095 1 Washer
14 R504781 1 Cap Screw
15 19M7868 2 Screw
16 RE522616 1 Fitting
17 51M7095 1 O-Ring
18 38H5002 1 Adapter Fitting
19 R63548 1 O-Ring
20 19M7815 4 Screw
21 RE521599 1 Rail
22 RE515636 6 Restrictor
23 RE524529 1 Pressure Relief Valve
24 RE523811 1 Sensor
26 RE520032 1 Line
27 RE525518 1 Fuel Line (LINE 6)
30 RE525519 3 Clamp
31 RE527756 1 Screw With Washer
32 RE524730 3 Cap Screw
870241 - 772G GRADER - MAY 2010 209 Rev A

GROUP 0400 - ENGINE
1601 FUEL INJECTION PUMP, CONTINUED - 0400
870241 - 772G GRADER - MAY 2010 210 Rev A

GROUP 0400 - ENGINE
1601 FUEL INJECTION PUMP, CONTINUED - 0400

36 R520441 1 Elec.Connector Accessory
37 RE522672 1 Wiring Harness (ORDER RE535070)
RE535070 1 Wiring Harness
38 R526154 1 Sealing Ring
39 RE528096 6 Screw Wit hWasher
40 R522417 6 Clamp (SUB FOR R518345)
41 R63548 6 O-Ring
43 R505452 6 O-Ring
44 R131051 6 Washer
45 R518871 6 Tube Nut
46 RE528407 1 Injection Nozzle
SE501947 1 Injection Nozzle Reman (SUB FOR RE528407)
870241 - 772G GRADER - MAY 2010 211 Rev A

GROUP 0400 - ENGINE
1707 AIR INTAKE - 0400
870241 - 772G GRADER - MAY 2010 212 Rev A

GROUP 0400 - ENGINE
1707 AIR INTAKE - 0400

1 RE536485 1 Intake Manifold
2 15H685 1 Pipe Plug
4 19M7873 7 Screw
5 R520424 7 Sealing Washer
6 R527684 7 Screw
7 R518260 1 Gasket
870241 - 772G GRADER - MAY 2010 213 Rev A

GROUP 0400 - ENGINE
1909 OIL PAN - 0400
870241 - 772G GRADER - MAY 2010 214 Rev A

GROUP 0400 - ENGINE
1909 OIL PAN - 0400

1 R100569 1 Gasket
2 RE520585 1 Oil Pump Intake
4 R523503 1 Gasket
5 19M7805 8 Screw
6 19M8306 20 Screw
7 19M7958 2 Screw
8 RE525915 1 Oil Pan
9 R27474 2 Drain Plug
10 R47151 2 O-Ring
12 RE63439 1 Gasket
13 R519285 1 Cover
14 19M7785 3 Screw
15 RE509097 1 Drain Valve
870241 - 772G GRADER - MAY 2010 215 Rev A

GROUP 0400 - ENGINE
2001 WATER PUMP - 0400
870241 - 772G GRADER - MAY 2010 216 Rev A

GROUP 0400 - ENGINE
2001 WATER PUMP - 0400

1 RE530194 1 WATER PUMP (SUB FOR RE523828)
SE501228 1 WATER PUMP REMAN
3 RE509463 1 KIT
870241 - 772G GRADER - MAY 2010 217 Rev A

GROUP 0400 - ENGINE
2107 THERMOSTAT COVER - 0400
870241 - 772G GRADER - MAY 2010 218 Rev A

GROUP 0400 - ENGINE
2107 THERMOSTAT COVER - 0400

1 R522011 1 HOUSING
2 19M8320 3 SCREW
870241 - 772G GRADER - MAY 2010 219 Rev A

GROUP 0400 - ENGINE
2201 THERMOSTAT - 0400
870241 - 772G GRADER - MAY 2010 220 Rev A

GROUP 0400 - ENGINE
2201 THERMOSTAT - 0400
1 (SUB FOR RE528652 OR RE535274 THIS

RE540550 2 THERMOSTAT
APPLICATION))
870241 - 772G GRADER - MAY 2010 221 Rev A

GROUP 0400 - ENGINE
2310 FAN DRIVE - 0400
870241 - 772G GRADER - MAY 2010 222 Rev A

GROUP 0400 - ENGINE
2310 FAN DRIVE - 0400

1 R131001 1 SHAFT
2 AT211041 1 PULLEY
3 R502079 1 SLEEVE
4 19M8292 1 SCREW
870241 - 772G GRADER - MAY 2010 223 Rev A

GROUP 0400 - ENGINE
2697 ENGINE HEATER - 0400
870241 - 772G GRADER - MAY 2010 224 Rev A

GROUP 0400 - ENGINE
2697 ENGINE HEATER - 0400

1 T217789 1 LABEL
4 51M7043 1 O-RING
5 R123616 1 PLUG
6 U13639 1 O-RING
870241 - 772G GRADER - MAY 2010 225 Rev A

GROUP 0400 - ENGINE
2699 NO ENGINE HEATER - 0400
870241 - 772G GRADER - MAY 2010 226 Rev A

GROUP 0400 - ENGINE
2699 NO ENGINE HEATER - 0400

2 U13639 1 O-RING
870241 - 772G GRADER - MAY 2010 227 Rev A

GROUP 0400 - ENGINE
2814 EXHAUST MANIFOLD - 0400
870241 - 772G GRADER - MAY 2010 228 Rev A

GROUP 0400 - ENGINE
2814 EXHAUST MANIFOLD - 0400

1 R521323 11 Screw
2 R520632 11 Spacer
3 R519361 6 Gasket
4 R522574 6 Sleeve
5 R518852 1 Exhaus tManifold
6 R135482 2 Ring
7 R525081 1 Exhaus tManifold
870241 - 772G GRADER - MAY 2010 229 Rev A

GROUP 0400 - ENGINE
2901 VENTILATING SYSTEM - 0400
870241 - 772G GRADER - MAY 2010 230 Rev A

GROUP 0400 - ENGINE
2901 VENTILATING SYSTEM - 0400

1 R522948 1 HOSE
2 RE528750 1 CLAMP
870241 - 772G GRADER - MAY 2010 231 Rev A

GROUP 0400 - ENGINE
3005 STARTING MOTOR - 0400
870241 - 772G GRADER - MAY 2010 232 Rev A

GROUP 0400 - ENGINE
3005 STARTING MOTOR - 0400

1 R53108 1 GASKET
2 (MARKED RE504245)
RE506103 1 STARTER MOTOR KIT
(INCLUDES T146102 AND R53108)
SE501866 1 STARTER MOTOR REMAN (REMANUFACTURED)
3 R135510 1 O-RING
4 R135509 1 SEAL
5 RE70682 1 CLUTCH
6 RE70756 1 STARTER MOTOR KIT (INCLUDES T146102) ITEM 12
7 RE70678 1 SWITCH
8 RE71256 1 SCREW WITH WASHER
9 R516315 1 STUD
10 RE505399 1 WIRING LEAD
11 RE12362 1 ELECTRICAL CONNECTOR ASSY
12 T146102 1 LABEL
13 19M7835 2 SCREW
14 42M7036 1 STUD
870241 - 772G GRADER - MAY 2010 233 Rev A

GROUP 0400 - ENGINE
3008 STARTER MOTOR - 0400
870241 - 772G GRADER - MAY 2010 234 Rev A

GROUP 0400 - ENGINE
3008 STARTER MOTOR - 0400

1 14M7296 1 Flange Nut
2 42M7036 1 Stud
3 19M7835 2 Screw
4 R528715 1 Cover
5 T146102 1 Label
6 RE539701 1 Solenoid
7 RE71256 1 Screw With Washer
8 R136052 1 Stud
9 R53108 1 Gasket
10 RE539695 1 Starter Motor Kit
870241 - 772G GRADER - MAY 2010 235 Rev A

GROUP 0400 - ENGINE
3508 FUEL FILTER - 0400
870241 - 772G GRADER - MAY 2010 236 Rev A

GROUP 0400 - ENGINE

1 51M7041 1 O-Ring
2 38H1415 2 Fitting
3 T77613 2 O-Ring
4 38H5067 1 Tee Fitting
7 RE532429 1 Elbow Fitting (INCLUDES 51M7095 & R63548) ITEMS 8 & 9
8 51M7095 4 O-Ring
9 R63548 6 O-Ring
13 RE528865 1 Filter
14 ............... 1 Filter Element (ORDER RE525523) ITEM 35 (NSEP)
16 R501388 1 Packing
17 T122803 1 Fitting Plug
18 51M7096 4 O-Ring
20 RE528864 1 Bleed Valve
22 38H5154 1 Elbow Fitting
23 RE539765 1 Fuel Filter
24 RE503590 1 Moisture Sensor
25 RE523785 1 Bowl
26 ............... 1 Filter Element (ORDER RE525523) ITEM 35 (NSEP)
27 R522921 2 O-Ring
29 RE539764 1 Fuel Pump
30 RE523784 1 Seal Kit
31 19M7813 2 Screw
32 42M7089 2 Stud
33 R520102 1 Bracket
34 19M7804 2 Screw
(SUB FOR RE520906 AND RE523236)
35 RE525523 1 Filter Element (INCLUDES RE520906, R522921, RE523236,
RE523787, R501388)
870241 - 772G GRADER - MAY 2010 237 Rev A

GROUP 0400 - ENGINE
870241 - 772G GRADER - MAY 2010 238 Rev A

GROUP 0400 - ENGINE

1 51M7041 1 O-Ring
2 38H1415 2 Fitting
3 T77613 2 O-Ring
4 38H5067 1 Tee Fitting
7 RE532429 1 Elbow Fitting (INCLUDES 51M7095 & R63548)
8 51M7095 4 O-Ring
9 R63548 6 O-Ring
13 RE528865 1 Filter
14 ............... 1 Filter Element (ORDER RE525523) (NSEP)
16 R501388 1 Packing
17 T122803 1 Fitting Plug
18 51M7096 4 O-Ring
20 RE528864 1 Bleed Valve
23 RE539765 1 Fuel Filter
24 RE503590 1 Moisture Sensor
25 RE523785 1 Bowl
26 ............... 1 Filter Element (ORDER RE525523) (NSEP)
27 R522921 2 O-Ring
29 RE539764 1 Fuel Pump
30 RE523784 1 Seal Kit
31 19M7813 2 Screw
32 42M7089 2 Stud
34 19M7804 2 Screw
(SUB FOR RE520906 AND RE523236) (INCLUDES
35 RE525523 1 Filter Element RE520906, R522921, RE523236, RE523787 &
R501388)
870241 - 772G GRADER - MAY 2010 239 Rev A

GROUP 0400 - ENGINE
3903 T/STAT HOUSING / BYPASS TUBE TO WATER PUMP - 0400
870241 - 772G GRADER - MAY 2010 240 Rev A

GROUP 0400 - ENGINE
3903 T/STAT HOUSING / BYPASS TUBE TO WATER PUMP - 0400

1 RE523818 1 Housing
2 19M7785 3 Screw
3 19M7812 1 Screw
4 51M7041 1 O-Ring
5 RE48419 1 Sensor
6 RE508648 1 Tube
7 R504810 2 O-Ring
8 R527592 1 Gasket
9 15H690 1 PipePlug (THREADS W/ PRE-APPLIED SEALANT)
10 N102039 1 Plug
870241 - 772G GRADER - MAY 2010 241 Rev A

GROUP 0400 - ENGINE
4018 ENGINE OIL DIPSTICK - 0400
870241 - 772G GRADER - MAY 2010 242 Rev A

GROUP 0400 - ENGINE
4018 ENGINE OIL DIPSTICK - 0400

1 RE531616 1 DIPSTICK
2 RE526432 1 DIPSTICK TUBE
3 R107623 1 SPACER
4 T35390 1 PLUG
5 RE535517 1 FILLER CAP
6 R126352 1 TUBE
7 R521258 1 HOUSING
8 RE63439 1 GASKET
9 19M7836 3 SCREW
870241 - 772G GRADER - MAY 2010 243 Rev A

GROUP 0400 - ENGINE
4397 STARTING AID - 0400
870241 - 772G GRADER - MAY 2010 244 Rev A

GROUP 0400 - ENGINE
4397 STARTING AID - 0400

1 RE522823 1 Temperature Sensor
3 19M7801 4 Screw
4 R520247 1 Air Intake
5 R519414 1 Gasket
870241 - 772G GRADER - MAY 2010 245 Rev A

GROUP 0400 - ENGINE
4606 CYLINDER BLOCK - 0400
870241 - 772G GRADER - MAY 2010 246 Rev A

GROUP 0400 - ENGINE
4606 CYLINDER BLOCK - 0400

1 .............. 6 CYLINDER LINER (ORDER RE531072) (NSEP)
2 AR98850 6 O-RING KIT
3 R54326 6 O-RING
4 AT13740 1 DRAIN VALVE
5 R43409 1 PLUG
6 RE522991 6 ORIFICE
7 RE535576 12 CAM FOLLOWER (SUB FOR RE519889)
8 .............. 1 CYLINDER BLOCK (MARKED R502997) (ORDER RE531095) (NSEP)
9 RE71255 5 PIPE PLUG
11 RE167207 1 PRESSURE SENSOR
13 51M7044 1 O-RING
14 R120954 1 BEARING CAP (THRUST BEARING CAP)
15 R82007 1 PLUG
16 R120953 6 BEARING CAP (MAIN BEARING CAP)
17 R519287 14 CAP SCREW
18 R527877 6 BUSHING
19 R522884 1 CAMSHAFT
20 26H91 1 SHAFT KEY
21 R504811 1 WASHER
22 R518255 1 GEAR
23 R518212 1 GEAR
870241 - 772G GRADER - MAY 2010 247 Rev A

GROUP 0400 - ENGINE
4701 CRANKSHAFT / BEARINGS - 0400
870241 - 772G GRADER - MAY 2010 248 Rev A

GROUP 0400 - ENGINE
4701 CRANKSHAFT / BEARINGS - 0400

1 RE534315 1 Crankshaft (MARKED R525976) (ALSO ORDER RE529775)
2 R120752 1 Key
3 R104587 1 Gear
4 34M7089 1 Spring Pin
5 R41934 1 Dowel Pin
6 AT107510 1 Plug
7 RE529319 6 Bearing (KIT R519427 AND R519428)
8 RE529320 1 Thrust Bearing (KIT R519429 AND R519430)
870241 - 772G GRADER - MAY 2010 249 Rev A

GROUP 0400 - ENGINE
4801 CONNECTING RODS AND PISTONS - 0400
870241 - 772G GRADER - MAY 2010 250 Rev A

GROUP 0400 - ENGINE
4801 CONNECTING RODS AND PISTONS - 0400

1 RE531072 6 PISTON-LINER KIT
2 .............. 1 CYLINDER LINER (ORDER RE531072) (NSEP)
3 AR98850 1 O-RING KIT (PKG 3)
4 RE531077 1 PISTON RING KIT (PKG 3)
5 (MARKED RE529264) (ORDER RE531072)

.............. 1 PISTON
(NSEP)
7 RE535554 6 CONNECTING ROD (SUB FOR RE517436)
SE501759 6 CONNECTING ROD REMAN
8 R501035 2 CAP SCREW
9 R74008 1 BUSHING
10 R517073 6 PISTON PIN
11 RE529318 6 BEARING
870241 - 772G GRADER - MAY 2010 251 Rev A

GROUP 0400 - ENGINE
4901 ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400
870241 - 772G GRADER - MAY 2010 252 Rev A

GROUP 0400 - ENGINE
4901 ROCKER ARM / SHAFT / TAPPET / PUSH ROD - 0400

2 R521316 4 WASHER
3 R35022 2 WASHER
5 R517522 5 SPRING
6 RE519802 6 ROCKER ARM
7 R526781 12 GUIDE
8 R518087 6 PEDESTAL
9 RE519803 6 ROCKER ARM
10 RE519810 1 ROCKER ARM SHAFT
11 30M7024 2 PLUG
12 R85027 12 PUSH ROD
870241 - 772G GRADER - MAY 2010 253 Rev A

GROUP 0400 - ENGINE
5001 OIL PUMP - 0400
870241 - 772G GRADER - MAY 2010 254 Rev A

GROUP 0400 - ENGINE
5001 OIL PUMP - 0400

1 R500642 2 Bushing
2 19M9766 4 Screw
3 RE533975 1 OilPump
SE501270 1 Oil Pump Reman (JOHN DEERE REMAN)
4 14H826 1 Nut
5 T21242 1 Washer
6 R526290 1 Gear
7 R71732 1 O-Ring
9 24M7239 2 Washer
870241 - 772G GRADER - MAY 2010 255 Rev A

GROUP 0400 - ENGINE
5101 CYLINDER HEAD WITH VALVES - 0400
870241 - 772G GRADER - MAY 2010 256 Rev A

GROUP 0400 - ENGINE
5101 CYLINDER HEAD WITH VALVES - 0400
1 (INCLUDES R525541, R42340 &

RE530370 1 CYLINDER HEAD
R121322)
2 R527285 24 VALVE SEAT INSERT (SUB FOR R522049)
3 R520224 12 EXHAUST VALVE
4 R520223 12 INTAKE VALVE
5 R525541 1 ENGINE CYLINDER HEAD GASKET
6 R42340 2 BUSHING
7 30M7029 3 PLUG
8 T13519 1 PLUG
9 R527286 24 GUIDE
10 RE517435 6 SLEEVE
11 RE529187 24 SEAL
12 R504235 24 SPRING
13 R518233 24 RETAINER
14 R520798 48 RETAINER
15 R121322 26 SCREW
870241 - 772G GRADER - MAY 2010 257 Rev A

GROUP 0400 - ENGINE
5299 AUXILIARY DRIVE - 0400
870241 - 772G GRADER - MAY 2010 258 Rev A

GROUP 0400 - ENGINE
5299 AUXILIARY DRIVE - 0400

2 R522412 1 O-RING
870241 - 772G GRADER - MAY 2010 259 Rev A

GROUP 0400 - ENGINE
5708 WATER PUMP INLET - 0400
870241 - 772G GRADER - MAY 2010 260 Rev A

GROUP 0400 - ENGINE
5708 WATER PUMP INLET - 0400

1 R134414 3 SCREW
2 R504604 1 SCREW
3 19M7786 2 SCREW
4 RE523340 1 WATER PUMP CONNECTION
5 R39503 1 FITTING
7 AT13740 1 DRAIN VALVE
9 R518239 1 COVER
11 R119383 1 GASKET
870241 - 772G GRADER - MAY 2010 261 Rev A

GROUP 0400 - ENGINE
5929 OIL FILTER, OIL COOLER - 0400
870241 - 772G GRADER - MAY 2010 262 Rev A

GROUP 0400 - ENGINE
5929 OIL FILTER, OIL COOLER - 0400

1 19M8319 1 Screw
2 T78974 1 Clamp
3 RE534452 1 OilLine
4 28H1527 1 Spacer
6 T13814 2 Clamp
7 RE525963 1 Bracket
8 RE529920 1 Bracket
9 T217790 1 Label
10 AT306133 1 Fitting
12 R63548 1 O-Ring
14 51M7095 1 O-Ring
15 RE71255 1 Pipe Plug
16 U17409 2 O-Ring
17 R117073 1 Fitting Plug
18 R98064 1 Spring
19 R500055 1 Valve
20 R526836 1 Base
22 R518382 1 Adapter Fitting
23 RE521420 1 Oil Filter
24 R43660 1 Packing
25 19H3445 2 Cap Screw
26 R119847 1 Gasket
27 R71732 1 O-Ring
28 R518376 1 Oil Tube
29 R524512 1 Oil Tube
31 24M7240 2 Washer
33 R71732 2 O-Ring
34 R504669 2 Seal
35 R129821 1 Fitting Plug
36 R500330 1 Compression Spring
37 R124186 1 Pressure Relief Valve
870241 - 772G GRADER - MAY 2010 263 Rev A

GROUP 0400 - ENGINE
5912 OIL COOLER, CONTINUED - 0400
870241 - 772G GRADER - MAY 2010 264 Rev A

GROUP 0400 - ENGINE
5912 OIL COOLER, CONTINUED - 0400

38 R520912 1 Housing
40 R47153 4 O-Ring
41 R520869 2 Tube
42 RE524105 1 Gasket
43 AR55394 1 Oil Cooler
44 R504669 2 Seal
45 R518353 1 Adapter Fitting
46 19M7785 2 Screw
47 R505146 4 O-Ring
48 RE515781 2 Oil Tube
49 R504289 1 Cover
50 R526807 1 Seal
51 R504670 1 Retainer
52 R98064 1 Spring
53 R500055 1 Valve
54 19M7802 1 Screw
55 19M7897 7 Screw
870241 - 772G GRADER - MAY 2010 265 Rev A

GROUP 0400 - ENGINE
6298 BELT TENSIONER - 0400
870241 - 772G GRADER - MAY 2010 266 Rev A

GROUP 0400 - ENGINE
6298 BELT TENSIONER - 0400

1 19M7810 1 Screw
2 RE68715 1 Belt Tensioner
3 RE505264 1 Pulley
4 R114837 1 Dust Shield
5 R98250 1 Bolt
6 19M7867 1 Screw
7 19M7913 5 Screw
8 R520266 1 Cover
9 R502011 1 Gasket
870241 - 772G GRADER - MAY 2010 267 Rev A

GROUP 0400 - ENGINE
6401 EXHAUST ELBOW - 0400
870241 - 772G GRADER - MAY 2010 268 Rev A

GROUP 0400 - ENGINE
6401 EXHAUST ELBOW - 0400

1 RE40048 1 CLAMP
4 RE526481 1 PIPE ELBOW (INCLUDES 15H685) ITEM 5
870241 - 772G GRADER - MAY 2010 269 Rev A

GROUP 0400 - ENGINE
6540 TURBOCHARGER - 0400
870241 - 772G GRADER - MAY 2010 270 Rev A

GROUP 0400 - ENGINE
6540 TURBOCHARGER - 0400

2 R63548 1 O-Ring
3 M87733 1 Adapter Fitting
4 RE538930 1 Turbocharger (MARKED RE532866)
6 R521158 1 Gasket
7 RE526518 1 Line
8 RE46684 1 Fitting Plug
9 51M7041 1 O-Ring
10 R524513 2 Hose Clamp
11 R521379 1 Hose
15 19M8063 2 Screw
16 R89879 1 Gasket
870241 - 772G GRADER - MAY 2010 271 Rev A

GROUP 0400 - ENGINE
7701 TIMING GEAR COVER - 0400
870241 - 772G GRADER - MAY 2010 272 Rev A

GROUP 0400 - ENGINE
7701 TIMING GEAR COVER - 0400

1 19M7786 1 SCREW
2 21M7473 3 SCREW
3 19M8291 3 SCREW
4 RE517370 1 FITTING
5 51M7044 1 O-RING
6 R518319 1 COVER
7 R98527 1 FILTER
8 R504811 1 WASHER
9 R119384 1 GASKET
10 F1743R 2 DOWEL PIN
11 RE529775 1 SEAL (USE WITH RE534315)
870241 - 772G GRADER - MAY 2010 273 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR MOUNTING (PLUG) - 0400
870241 - 772G GRADER - MAY 2010 274 Rev A

GROUP 0400 - ENGINE
AIR COMPRESSOR MOUNTING (PLUG) - 0400

870241 - 772G GRADER - MAY 2010 275 Rev A

GROUP 0400 - ENGINE
8499 WIRING HARNESS - 0400
870241 - 772G GRADER - MAY 2010 276 Rev A

GROUP 0400 - ENGINE
8499 WIRING HARNESS - 0400

2 R522799 1 Bracket
3 R522797 1 Bracket
4 R522014 1 Bracket
5 R522798 4 Bracket
6 R521288 1 Bracket
870241 - 772G GRADER - MAY 2010 277 Rev A

GROUP 0400 - ENGINE
8997 NO EXHAUST GAS RECIRCULATION
870241 - 772G GRADER - MAY 2010 278 Rev A

GROUP 0400 - ENGINE
8997 NO EXHAUST GAS RECIRCULATION

1 R43409 1 PLUG
870241 - 772G GRADER - MAY 2010 279 Rev A

GROUP 0400 - ENGINE
9807 LIFT STRAPS - 0400
870241 - 772G GRADER - MAY 2010 280 Rev A

GROUP 0400 - ENGINE
9807 LIFT STRAPS - 0400

1 R520755 1 STRAP
2 19M8832 2 SCREW
3 R504016 1 STRAP
870241 - 772G GRADER - MAY 2010 281 Rev A

GROUP 0400 - ENGINE
9901 REPLACEMENT ENGINE - 0400
870241 - 772G GRADER - MAY 2010 282 Rev A

GROUP 0400 - ENGINE
9901 REPLACEMENT ENGINE - 0400

1 RG37954 1 DIESEL ENGINE (SUB FOR RE532889)
870241 - 772G GRADER - MAY 2010 283 Rev A

GROUP 0400 - ENGINE
9901 CYLINDER HEAD - 0400
870241 - 772G GRADER - MAY 2010 284 Rev A

GROUP 0400 - ENGINE
9901 CYLINDER HEAD - 0400

1 RE530370 1 Cylinder Head
4 R504235 24 Spring
5 RE529187 24 Seal
6 RE517435 6 Sleeve
7 R527286 24 Guide
8 30M7029 3 Plug
9 T13519 1 Plug
10 R42340 2 Bushing
11 R527285 24 Valve Seat Insert
12 R520223 12 Intake Valve
13 R520224 12 Exhaust Valve
14 R525541 1 Engine Cylinder Head Gasket
15 R121322 26 Screw
870241 - 772G GRADER - MAY 2010 285 Rev A

GROUP 0400 - ENGINE
870241 - 772G GRADER - MAY 2010 286 Rev A

GROUP 0500
ENGINE AUXILIARY SYSTEM
870241 - 772G GRADER - MAY 2010 287 Rev A

DIFFERENTIAL COOLER HOSES - 0510
870241 - 772G GRADER - MAY 2010 288 Rev A

DIFFERENTIAL COOLER HOSES - 0510

1 19M7783 1 SCREW
3 R26375 4 O-RING
4 T77857 5 O-RING
7 R29936 1 O-RING
12 AT337829 1 LINE
13 AT338500 1 HYDRAULIC HOSE -FABRICATE
14 N189220 1 TIE BAND
15 T102934 1 CLAMP
16 T238922 1 ADAPTER
17 T78716 1 NUT
870241 - 772G GRADER - MAY 2010 289 Rev A

HYDRAULIC OIL COOLER HOSES - 0510
870241 - 772G GRADER - MAY 2010 290 Rev A

HYDRAULIC OIL COOLER HOSES - 0510

2 T77858 5 O-RING
3 U12547 4 O-RING
11 T78707 1 NUT
870241 - 772G GRADER - MAY 2010 291 Rev A

TRANSMISSION COOLER HOSES - 0510
870241 - 772G GRADER - MAY 2010 292 Rev A

TRANSMISSION COOLER HOSES - 0510

2 19M7784 1 SCREW
3 24M7296 2 WASHER
5 T77858 3 O-RING
6 U12547 2 O-RING
8 R29936 1 O-RING
13 T230016 1 HOSE SUPPORT
14 T251169 1 PLATE
15 T78715 2 NUT
870241 - 772G GRADER - MAY 2010 293 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510
(626426-)
870241 - 772G GRADER - MAY 2010 294 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510
(626426-)

3 19M7783 14 SCREW
4 19M7835 2 SCREW
5 19M7866 2 SCREW
6 24H1718 4 WASHER
7 24M7024 2 WASHER
8 24M7296 17 WASHER
10 AT199908 1 FUEL COOLER
11 03M7197 12 BOLT
12 03M7221 2 BOLT
16 14M7528 2 LOCK NUT
17 19M7775 2 SCREW
18 19M7784 16 SCREW
19 19M7820 2 SCREW
20 19M8406 4 SCREW
21 24M7404 2 WASHER
24 AT336096 1 CHANNEL
25 AT336097 1 HEAT EXCHANGER
27 N100859 8 WASHER
28 T229658 1 HOSE FITTING
31 AT365067 1 INTERCOOLER
32 N276750 3 WASHER
33 AT314925 1 OIL COOLER
34 AT314926 1 OIL COOLER
35 AT314928 1 VAPOR CONDENSER
36 AT336117 1 PLATE
870241 - 772G GRADER - MAY 2010 295 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510 (Continued)
(626426-)
870241 - 772G GRADER - MAY 2010 296 Rev A

COOLING SYSTEM (6090HDW01 / 6090HDW04) - 0510 (Continued)
(626426-)

37 AT338717 2 Strap
38 AT359887 1 Bracket
40 AT363573 2 Bushing
41 AT363574 2 Isolator Kit
42 AT365393 2 Gas Operated Cylinder
43 MT2485 2 Plug
44 T227197 1 Isolator
45 T227198 1 Deflector
47 ............... 2 Isolator (ORDER T227216) ITEM 48 (CTL)
52 T235943 1 Frame
53 T251394 1 Cable
54 AT342108 1 Shroud
55 H146457 4 Nut
57 T225892 2 Angle
59 ............... 1 Isolator (ORDER T227451) ITEM 58 (CTL)
60 24M7455 8 Washer
62 T259827 2 Deflector (SUB FOR T254061)
63 U42208 4 Isolator
870241 - 772G GRADER - MAY 2010 297 Rev A

COOLING SYSTEM HOSES & FITTINGS (626426 -) - 0510
870241 - 772G GRADER - MAY 2010 298 Rev A

COOLING SYSTEM HOSES & FITTINGS (626426 -) - 0510

4 19M7775 1 Screw
5 19M7785 1 Screw
6 19M7786 2 Screw
7 19M7798 1 Screw
8 19M7804 2 Screw
9 19M7811 2 Screw
10 19M7835 6 Screw
11 19M7866 3 Screw
12 19M7867 1 Screw
15 19M7979 1 Screw
16 19M7807 2 Screw
17 24M7139 1 Washer
18 24M7238 5 Washer
19 24M7296 1 Washer
20 28H3383 2 Bushing
21 28H3390 1 Spacer
22 28H3450 1 Spacer
23 28H3461 1 Spacer
24 AH170895 8 Clamp
25 AR21836 5 Clamp
26 AR21839 2 Clamp
27 TY22539 1 Hose Clamp
28 AT301456 4 Clamp
30 R26448 1 O-Ring
31 AT310335 1 Filler Cap
32 AT326151 1 Tank
34 1 Bulk Hose (MAKE FROM TY22324) (CTL 2.75ft.)
35 AT335579 1 Tube (Charge Air Cooler)
38 AT335686 1 Hose (Charge Air Cooler)
870241 - 772G GRADER - MAY 2010 299 Rev A

COOLING SYSTEM HOSES & FITTINGS (626426 -) - 0510 (Cont)
870241 - 772G GRADER - MAY 2010 300 Rev A

COOLING SYSTEM HOSES & FITTINGS (626426 -) - 0510 (Cont)

39 AT335797 1 Tube (Engine Coolant)
40 ................ 1 BulkHose (MAKE FROM TY22328) (CTL 2.00ft.)
42 AT359297 4 Clamp
43 AT371017 1 Tube (Engine Coolant)
44 N306191 1 HoseFitting
45 R26906 2 O-Ring
46 R27474 1 DrainPlug
47 R38454 1 Grommet
48 R500494 2 Hose
50 RE509097 1 DrainValve
51 T143534 2 Spacer
53 T160183 1 RadiatorHose
54 T160608 4 Clamp
55 T160609 4 Clamp
56 T162575 1 Clamp
57 T185826 1 Clamp
58 T210630 1 Hose (Charge Air Cooler)
59 T210636 1 Hose (Engine Coolant)
60 T210963 1 Tube (Charge Air Cooler)
61 T213722 1 Plate
63 T217789 1 Label
65 T222360 1 HoseFitting
67 T76252 5 Clamp
68 T259693 1 HoseFitting
69 U12547 1 O-Ring
70 ................ 1 BulkHose (MAKE FROM T260246) (CTL 10ft.)
71 T74412 1 Clamp
870241 - 772G GRADER - MAY 2010 301 Rev A

FAN, FAN DOOR AND FAN GUARD - 0512
870241 - 772G GRADER - MAY 2010 302 Rev A

FAN, FAN DOOR AND FAN GUARD - 0512

1 14M7274 4 NUT
2 14H1041 1 NUT
4 19M7785 8 SCREW
5 19M7786 12 SCREW
6 19M7835 2 SCREW
7 19M7866 6 SCREW
9 24H1111 4 WASHER
10 24H1330 1 WASHER
11 24M7296 26 WASHER
12 AT208006 1 FAN
13 AT334407 1 SHROUD
14 AT335245 1 SHIELD
15 AT378802 1 DOOR (SUB FOR AT363161)
16 AT363166 1 GRILLE
17 AT369363 1 ROD
18 H173411 14 NUT
19 J16931 1 PIN
20 M43940 2 SNAP RING
21 M88385 2 THRUST WASHER
22 24M7090 1 WASHER
23 R281148 2 BOLT
24 T162238 1 GROMMET
25 T254997 1 SUPPORT
28 T226425 1 PLATE
29 T226561 1 PLATE
30 T254979 1 SPACER
32 T250777 1 GRILLE
33 T260544 1 PLATE (SUB FOR T252217)
34 T253652 2 PIN
870241 - 772G GRADER - MAY 2010 303 Rev A

FAN DRIVE PUMP - 0512
870241 - 772G GRADER - MAY 2010 304 Rev A

FAN DRIVE PUMP - 0512

1 19H2929 2 SCREW
2 24M7346 2 WASHER
AT317388 1 SEAL KIT
4 U42702 1 O-RING
870241 - 772G GRADER - MAY 2010 305 Rev A

HYDRAULIC FAN DRIVE MOTOR - 0512
870241 - 772G GRADER - MAY 2010 306 Rev A

HYDRAULIC FAN DRIVE MOTOR - 0512

1 14M7275 2 NUT
2 19M7790 2 SCREW
3 24M7240 2 WASHER
26H103 1 SHAFT KEY
AT366958 1 SEAL KIT
5 T173591 3 ISOLATOR
870241 - 772G GRADER - MAY 2010 307 Rev A

FAN DRIVE HYDRAULIC HOSES - 0512
870241 - 772G GRADER - MAY 2010 308 Rev A

FAN DRIVE HYDRAULIC HOSES - 0512

4 19M7786 1 SCREW
5 19M7806 1 SCREW
6 24M7361 2 WASHER
7 24M7239 3 WASHER
8 24M7396 2 WASHER
10 R26448 1 O-RING
11 T77613 3 O-RING
13 R26906 6 O-RING
14 T77932 3 O-RING
16 T77858 5 O-RING
17 U12547 5 O-RING
20 R26375 1 O-RING
22 T77857 1 O-RING
24 R29936 1 O-RING
870241 - 772G GRADER - MAY 2010 309 Rev A

FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512
870241 - 772G GRADER - MAY 2010 310 Rev A

FAN DRIVE HYDRAULIC HOSES, CONTINUED - 0512

40 H77698 1 TIE BAND
42 RE25110 1 CLAMP
43 T70659 1 CLAMP
44 T78716 2 NUT
45 T81029 1 NUT
46 W34896 1 CLAMP
870241 - 772G GRADER - MAY 2010 311 Rev A

REVERSE FAN DRIVE SOLENOID VALVE - 0512
870241 - 772G GRADER - MAY 2010 312 Rev A

REVERSE FAN DRIVE SOLENOID VALVE - 0512

2 19M7812 2 SCREW
3 24M7296 2 WASHER
4 AT322982 1 TRANSDUCER (Fan Pressure Sensor)
5 R28782 1 O-RING
7 AT224570 4 CHECK VALVE
AT224862 1 SEAL KIT
AT224706 1 SEAL KIT (Reversible Fan Solenoid)
T225291 1 NUT
9 AT226109 1 SOLENOID HYDRAULIC VALVE
AT226110 1 SEAL KIT
10 AT366515 1 PRESSURE RELIEF VALVE (Fan Speed Solenoid)
AN207423 1 SEAL KIT
T225294 1 NUT
AT224864 1 SEAL KIT
870241 - 772G GRADER - MAY 2010 313 Rev A

ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515
870241 - 772G GRADER - MAY 2010 314 Rev A

ENGINE SPEED CONTROL PEDAL AND SWITCHES (STD) - 0515

1 19M7863 3 SCREW
2 AT302731 1 SWITCH
3 AT332120 1 ACCELERATOR
4 AT335712 1 TOGGLE/ROCKER SWITCH
5 T196077 3 NUT
870241 - 772G GRADER - MAY 2010 315 Rev A

ENGINE SPEED DECELERATOR PEDAL - 0515
870241 - 772G GRADER - MAY 2010 316 Rev A

ENGINE SPEED DECELERATOR PEDAL - 0515

1 19M8092 3 SCREW
2 AT314814 1 PEDAL
3 T196077 3 NUT
870241 - 772G GRADER - MAY 2010 317 Rev A

AIR CLEANER (6090HDW01 / 6090HDW04) - 0521
870241 - 772G GRADER - MAY 2010 318 Rev A

AIR CLEANER (6090HDW01 / 6090HDW04) - 0521

1 19M7784 2 SCREW
2 19M7786 1 SCREW
3 19M7807 2 SCREW
4 24M7296 3 WASHER
5 AT336496 1 AIR CLEANER
6 AR44361 1 FITTING
7 AT136715 2 CLAMP
8 AT175223 1 FILTER ELEMENT
9 AT175224 1 FILTER ELEMENT
10 AT178542 1 AIR RESTRICTION SENSOR
11 F436210 1 COVER
12 T161929 1 O-RING
14 AT53439 1 HOSE CLAMP
15 RE19429 1 CLAMP
16 T229810 1 SUCTION HOSE
870241 - 772G GRADER - MAY 2010 319 Rev A

ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021
870241 - 772G GRADER - MAY 2010 320 Rev A

ROTARY EJECTOR PRE-CLEANER (6090HDW01-6090HDW04)-5021

1 19M7785 4 SCREW
2 AT184015 1 PRECLEANER
3 AT53440 1 CLAMP
4 AT340099 1 AIR INTAKE STACK
5 T231185 1 GASKET
870241 - 772G GRADER - MAY 2010 321 Rev A

MUFFLER (6090HDW01 / 6090HDW04) - 0531
870241 - 772G GRADER - MAY 2010 322 Rev A

MUFFLER (6090HDW01 / 6090HDW04) - 0531

1 AT339275 1 MUFFLER
2 RE20223 1 CLAMP
870241 - 772G GRADER - MAY 2010 323 Rev A

ENGINE MOUNTING BRACKETS & ISOLATORS - 0540
870241 - 772G GRADER - MAY 2010 324 Rev A

ENGINE MOUNTING BRACKETS & ISOLATORS - 0540

6 24M7240 8 WASHER
7 24M7241 9 WASHER
8 AT223527 4 ISOLATOR (SUB FOR AT107738, THIS APPLICATION)
11 AT335625 2 SUPPORT
13 T158949 4 WASHER
14 T179952 4 WASHER
870241 - 772G GRADER - MAY 2010 325 Rev A

FUEL HOSES AND FITTINGS (6090HDW01 / 6090HDW04) - 0563
870241 - 772G GRADER - MAY 2010 326 Rev A

FUEL HOSES AND FITTINGS (6090HDW01 / 6090HDW04) - 0563

3 19M7784 3 SCREW
4 19M7806 1 SCREW
5 24M7239 1 WASHER
6 AH96317 4 CLIP
7 AT223493 1 FUEL FILTER
8 ............... 1 HOSE (MAKE FROM TY22503)
9 ............... 1 HOSE (MAKE FROM TY22504)
10 AT345971 1 HOSE FITTING
11 AT345972 1 HOSE FITTING
12 ............... 1 HOSE (MAKE FROM TY22504)
13 ............... 1 HOSE (MAKE FROM TY22503)
14 X3J782-6-6 1 ELBOW FITTING
15 ............... 1 HOSE (MAKE FROM T79477)
16 N205415 1 CLAMP
17 R133839 4 CLAMP
18 R184863 4 HOSE CLAMP
19 RE523322 1 ADAPTER FITTING
20 T24359 1 SPACER
25 T253535 1 ADJUSTING STRAP
26 T32854 2 CLAMP
870241 - 772G GRADER - MAY 2010 327 Rev A

ADDITIONAL FUEL & WATER SEPARATOR - 0563
870241 - 772G GRADER - MAY 2010 328 Rev A

ADDITIONAL FUEL & WATER SEPARATOR - 0563

3 19M7784 7 Screw
4 19M7786 2 Screw
5 19M7806 1 Screw
6 24M7239 1 Washer
8 51M7042 2 O-Ring
9 T77613 2 O-Ring
10 AH96317 4 Clip
11 AT223493 1 Fuel Filter
12 ............... 1 Hose (MAKE FROM TY22503) (CTL 12.20ft.)
14 AT345971 1 Hose Fitting
15 AT345972 1 Hose Fitting
17 (INCLUDES AT365869, AT366927, AT366928 AND

AT370487 1 Filter
57M7304)
AT365869 1 Fuel Filter (Element)
AT370480 1 Sediment Bowl
AT366928 1 Chemical Sensor (Water In Fuel)
18 ............... 2 Hose (MAKE FROM T79477) (CTL 2.00ft.)
19 ............... 1 Hose (MAKE FROM TY22504) (CTL)
20 ............... 1 Hose (MAKE FROM TY22504) (CTL)
21 N205415 1 Clamp
22 R133839 4 Clamp
24 R505357 2 Elbow Fitting
26 RE502954 1 Elbow Fitting
28 T24359 1 Spacer
29 T246159 1 Hose Guard
33 T253535 1 Adjusting Strap
34 T255468 1 Bracket
35 T32854 2 Clamp
870241 - 772G GRADER - MAY 2010 329 Rev A

ADDITIONAL FUEL & WATER SEPARATOR KIT - 0563
870241 - 772G GRADER - MAY 2010 330 Rev A

ADDITIONAL FUEL & WATER SEPARATOR KIT - 0563

2 19M7784 4 Screw
3 19M7786 2 Screw
5 51M7042 2 O-Ring
6 T77613 2 O-Ring
7 ............. 1 Hose (MAKE FROM T79477) (CTL 2.00ft.)
8 ............. 2 Hose (MAKE FROM T168383) (CTL 1.96ft.)
9 (INCLUDES AT365869, AT366928 AND AT370480)

AT370487 1 Filter
(COMPLETE ASSEMBLY)
AT365869 1 Fuel Filter (Element Only)
AT366928 1 Chemical Sensor (Water In Fuel)
AT370480 1 Sediment Bowl
11 R505357 2 Elbow Fitting
13 T255468 1 Bracket
15 AT371007 1 Filter Kit (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 331 Rev A

FUEL TANK - 0564
870241 - 772G GRADER - MAY 2010 332 Rev A

FUEL TANK - 0564

3 19M7866 1 SCREW
4 AT317471 1 FUEL TANK
5 19M7784 24 SCREW
6 AR21839 3 CLAMP
7 H26723 1 DRAIN PLUG
8 R114023 1 GROMMET
9 R193666 1 FITTING
10 R194311 1 COMPRESSION SPRING
11 R237815 1 VENT
12 RE194040 1 FITTING
13 T212430 2 GASKET
14 T236498 1 PIPE BUSHING
15 AT321041 1 FUEL SENDER
16 R81596 1 GASKET
17 AT346094 1 CAP
18 AT364054 1 ADAPTER FITTING
19 H172014 1 GASKET
20 RE52504 1 BREATHER
21 T13254 2 CLAMP
22 T164203 1 SCREW
23 ............... 1 BULK HOSE (MAKE FROM T79477)
24 T75276 1 CLAMP
870241 - 772G GRADER - MAY 2010 333 Rev A

FAST FILL FUEL SYSTEM - 0564
870241 - 772G GRADER - MAY 2010 334 Rev A

FAST FILL FUEL SYSTEM - 0564

3 19M7786 3 SCREW
4 19M7835 1 SCREW
5 19M7867 2 SCREW
6 24M7298 2 WASHER
8 R26286 2 O-RING
9 T77613 2 O-RING
12 T76938 1 O-RING
13 AR21839 2 CLAMP
14 AT316520 1 VALVE
15 AT318277 1 PLATE
16 AT369169 1 ADAPTER FITTING
17 AT336110 1 HOSE
18 AT339552 1 COVER
19 AT341423 1 VALVE
20 AT341422 1 CAP
21 AT342609 1 GUARD
23 AT347525 1 VALVE
24 R43750 1 O-RING
26 H165237 1 SPACER
27 T102934 1 CLAMP
28 T212430 2 GASKET
30 T225008 1 BREATHER
31 T247566 1 HOSE
32 AT367522 1 FIELD INSTALLATION KIT (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 335 Rev A

ENGINE CONTROL UNIT (6090HDW04) - 0675
870241 - 772G GRADER - MAY 2010 336 Rev A

ENGINE CONTROL UNIT (6090HDW01) - 0675

1 19M7801 2 SCREW
2 RE531808 1 ELECTRONIC CONTROL UNIT
870241 - 772G GRADER - MAY 2010 337 Rev A

INCHING PEDAL - 0715
870241 - 772G GRADER - MAY 2010 338 Rev A

INCHING PEDAL - 0715

1 19M7865 3 SCREW
2 AT307200 1 PEDAL
870241 - 772G GRADER - MAY 2010 339 Rev A

870241 - 772G GRADER - MAY 2010 340 Rev A

GROUP 0900
STEERING SYSTEM
870241 - 772G GRADER - MAY 2010 341 Rev A

SECONDARY STEERING (FIELD KIT) - 0930
870241 - 772G GRADER - MAY 2010 342 Rev A

SECONDARY STEERING (FIELD KIT) - 0930

2 19M7786 2 SCREW
4 24M7296 3 WASHER
5 AT186653 2 CLAMP
6 AT322982 1 TRANSDUCER (Pump Pressure Sensor)
7 R28782 1 O-RING
8 AT343839 1 MANIFOLD (Components On Separate Page)
10 R26375 2 O-RING
11 T77857 2 O-RING
14 AT365350 1 WIRING HARNESS
16 AT368028 1 HYDRAULIC ACCUMULATOR (INCLUDES AT196760)
AT196760 1 KIT (Accumulator Gas Valve)
17 R36235 1 GROMMET
18 T225374 1 LABEL (Accumulator Warning)
870241 - 772G GRADER - MAY 2010 343 Rev A

SECONDARY STEERING - 0930
870241 - 772G GRADER - MAY 2010 344 Rev A

SECONDARY STEERING - 0930

2 19M7786 2 SCREW
4 24M7296 3 WASHER
5 AT186653 2 CLAMP
6 AT322982 1 TRANSDUCER (Pump Pressure Sensor)
7 R28782 1 O-RING
9 AT368028 1 ACCUMULATOR KIT (INCLUDES AT196760)
870241 - 772G GRADER - MAY 2010 345 Rev A

STEERING SYSTEM (STANDARD) - 0962
870241 - 772G GRADER - MAY 2010 346 Rev A

STEERING SYSTEM (STANDARD) - 0962

1 19M7785 4 SCREW
2 M142218 1 STEERING WHEEL
3 M142219 1 COVER
4 AT303489 1 CONTROL VALVE
5 AT322881 1 STEERING COLUMN
6 T213896 1 NUT
870241 - 772G GRADER - MAY 2010 347 Rev A

MAIN MANIFOLD VALVE - 0962
AT343841_TX1069150
870241 - 772G GRADER - MAY 2010 348 Rev A

MAIN MANIFOLD VALVE - 0962

1 AT343842 1 Manifold
3 19M8675 2 Screw
4 R27528 2 Clamp
5 24M7238 2 Washer
6 14M7273 2 Nut
7 19M7784 2 Screw
8 19M7866 3 Screw
9 AT349523 1 Hyd / PilotControl Valve
F433299 1 SealKit
10 AT371178 1 Hyd / PilotControl Valve
F433299 1 SealKit
870241 - 772G GRADER - MAY 2010 349 Rev A

FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963
870241 - 772G GRADER - MAY 2010 350 Rev A

FRONT STEERING PLUMBING (STANDARD CONTROLS) - 0963

1 19M7784 1 SCREW
3 R26375 1 O-RING
4 T77857 4 O-RING
7 R26448 6 O-RING
8 T77613 6 O-RING
15 T74416 1 CLAMP
870241 - 772G GRADER - MAY 2010 351 Rev A

REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963
870241 - 772G GRADER - MAY 2010 352 Rev A

REAR STEERING PLUMBING (STANDARD CONTROLS) - 0963

2 R26375 8 O-RING
3 T77857 4 O-RING
6 T77613 4 O-RING
10 C16054 2 CLAMP
12 T105773 2 GUIDE
870241 - 772G GRADER - MAY 2010 353 Rev A

STEERING HOSES (STANDARD CONTROLS) - 0963
870241 - 772G GRADER - MAY 2010 354 Rev A

STEERING HOSES (STANDARD CONTROLS) - 0963

2 R26375 4 O-RING
3 T77857 1 O-RING
5 R28782 1 O-RING
6 T77613 4 O-RING
11 T78716 1 NUT
12 T81029 4 NUT
AT316249 1 SEAL KIT
870241 - 772G GRADER - MAY 2010 355 Rev A

WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963
870241 - 772G GRADER - MAY 2010 356 Rev A

WHEEL LEAN CYLINDER HOSES (STANDARD CONTROLS) - 0963

2 R26375 4 O-RING
3 T77613 4 O-RING
870241 - 772G GRADER - MAY 2010 357 Rev A

FRONT STEERING CYLINDER PINS - 0965
870241 - 772G GRADER - MAY 2010 358 Rev A

FRONT STEERING CYLINDER PINS - 0965

3 AH229006 2 HYDRAULIC CYLINDER (Components On Separate Page)
5 T184629 4 SPACER
6 T204711 2 PIN FASTENER
870241 - 772G GRADER - MAY 2010 359 Rev A

FRONT STEERING CYLINDER - 0965
870241 - 772G GRADER - MAY 2010 360 Rev A

FRONT STEERING CYLINDER - 0965

1 AH140072 1 PISTON
2 AH147976 1 SEAL
3 H155666 1 O-RING
4 H155667 1 SEALING RING
5 AH150452 1 SEAL
6 H154514 1 SEAL
7 H155964 1 O-RING
8 H156058 1 WEAR RING
9 H164204 1 SNAP RING
11 H171332 1 HYD CYLINDER ROD GUIDE
12 M44162 1 O-RING
13 R78393 1 BACK-UP RING
14 R92208 1 PACKING
15 R30200 1 O-RING
18 H170535 1 NUT
30 AH229006 1 HYDRAULIC CYLINDER
31 AH161589 1 HYDRAULIC CYLINDER KIT
870241 - 772G GRADER - MAY 2010 361 Rev A

ARTICULATION CYLINDER PINS - 0965
870241 - 772G GRADER - MAY 2010 362 Rev A

ARTICULATION CYLINDER PINS - 0965

4 AT345033 2 PIN
5 T176064 2 BUSHING
6 T233681 2 PIN
7 U44915 2 LOCK NUT
870241 - 772G GRADER - MAY 2010 363 Rev A

ARTICULATION CYLINDER - 0965
870241 - 772G GRADER - MAY 2010 364 Rev A

ARTICULATION CYLINDER - 0965

1 RE20343 1 SEAL
2 ............... 1 SEAL
3 ............... 2 SEALING RING
4 ............... 1 SEAL
5 R81775 1 WEAR RING
6 AH146557 1 SEAL
7 AH146561 1 SEAL
8 H154335 1 SEAL
9 H154337 1 SEAL
10 F950R 1 O-RING
11 H152203 1 SEAL
16 H210686 1 O-RING
18 AH230415 1 ROD KIT
19 H170539 1 NUT
20 H232246 1 BUSHING
21 T225566 2 SEAL
22 H174616 1 PISTON
30 AH230581 1 CYLINDER KIT
31 AH210484 1 SEAL KIT
32 AH212101 1 CYLINDER KIT
870241 - 772G GRADER - MAY 2010 365 Rev A

WHEEL LEAN CYLINDER PINS - 0965
870241 - 772G GRADER - MAY 2010 366 Rev A

WHEEL LEAN CYLINDER PINS - 0965

4 AH229593 1 HYDRAULIC CYLINDER (Components On Separate Page)
5 AT345981 1 PIN
6 T176064 1 BUSHING
870241 - 772G GRADER - MAY 2010 367 Rev A

WHEEL LEAN CYLINDER - 0965
870241 - 772G GRADER - MAY 2010 368 Rev A

WHEEL LEAN CYLINDER - 0965

1 AH205062 1 PISTON
2 AH146557 1 SEAL
3 AH146561 1 SEAL
4 H154335 1 SEAL
5 H154337 1 BACK-UP RING
6 F950R 1 O-RING
7 H152203 1 SEAL
12 H210686 1 O-RING
14 H168248 1 WASHER
15 H168249 1 WASHER
17 AH236359 1 ROD
18 H170539 1 NUT
21 T225564 2 SEAL
22 T225565 2 SEAL
870241 - 772G GRADER - MAY 2010 369 Rev A

870241 - 772G GRADER - MAY 2010 370 Rev A

GROUP 1000
SERVICE BRAKES
870241 - 772G GRADER - MAY 2010 371 Rev A

SERVICE BRAKE PEDAL AND VALVE - 1062
870241 - 772G GRADER - MAY 2010 372 Rev A

SERVICE BRAKE PEDAL AND VALVE - 1062

1 19M7657 2 SCREW
2 19M7863 3 SCREW
3 24M7313 2 WASHER
5 T77613 4 O-RING
6 AT150024 1 SWITCH (Brake Accumulator Pressure Switch)
8 AT329753 1 MANUAL HYDRAULIC VALVE
AT150112 1 SEAL KIT (Service Brake Valve Seal Kit)
11 AT314827 1 SWITCH (Brake Light)
12 AT317654 1 PEDAL
13 AT317655 1 PUSH ROD
14 T157212 2 CLIP
15 T157258 1 PIN
16 T174634 1 BOOT
17 AT304479 1 PACKAGE OF PARTS
18 R53317 2 LOCK NUT
19 T157211 1 PIN
20 T157220 1 CLAMP
23 AT304480 1 KIT
24 T157212 2 CLIP
25 T157223 2 BEARING
26 T157257 1 PIN
27 T175236 1 ROLLER
28 R26287 1 O-RING
29 R26375 1 O-RING
30 R26448 1 O-RING
31 R28782 1 O-RING
32 T172927 2 GASKET
33 T176108 1 SPRING
34 T196077 3 NUT
870241 - 772G GRADER - MAY 2010 373 Rev A

SERVICE BRAKE ACCUMULATOR AND HOSES - 1063
870241 - 772G GRADER - MAY 2010 374 Rev A

SERVICE BRAKE ACCUMULATOR AND HOSES - 1063

1 19M7835 2 SCREW
2 42M7115 1 WELD STUD
4 R26448 4 O-RING
5 T77613 9 O-RING
8 TY22464 2 CLAMP
9 AR90369 1 ELBOW FITTING
TY22504 1 HYDRAULIC HOSE (MAKE FROM TY22504) (CTL, 12.5 FT)
17 M142955 1 LOCK NUT
18 N189220 2 TIE BAND
19 T32854 2 CLAMP
21 T77857 1 O-RING
870241 - 772G GRADER - MAY 2010 375 Rev A

SERVICE BRAKE ACCUMULATOR - 1064
870241 - 772G GRADER - MAY 2010 376 Rev A

SERVICE BRAKE ACCUMULATOR - 1064

1 19M7786 2 SCREW
2 AT306749 1 HYDRAULIC ACCUMULATOR
4 R26448 1 O-RING
5 T77613 1 O-RING
6 T126204 2 CLAMP
7 T225384 1 SAFETY SIGN (Warning - Accumulator)
870241 - 772G GRADER - MAY 2010 377 Rev A

PARK BRAKE HYDRAULIC HOSES - 1100
870241 - 772G GRADER - MAY 2010 378 Rev A

PARK BRAKE HYDRAULIC HOSES - 1100

2 R26448 1 O-RING
3 T77613 1 O-RING
5 T77857 2 O-RING
9 R77175 1 COVER
10 T78716 2 NUT
870241 - 772G GRADER - MAY 2010 379 Rev A

870241 - 772G GRADER - MAY 2010 380 Rev A

GROUP 1300
MISCELLANEOUS VEHICLE
870241 - 772G GRADER - MAY 2010 381 Rev A

TRADEMARKS AND LABELS - 1322
870241 - 772G GRADER - MAY 2010 382 Rev A

TRADEMARKS AND LABELS - 1322

3 JD5920 2 REFLECTOR (Red)
4 JD5921 6 REFLECTOR (Yellow)
5 T146605 1 LABEL (Air Cleaner)
6 T153680 4 LABEL (Tie Down)
7 T162050 1 LABEL (Brake Cover)
8 T163658 1 LABEL (Transmission Oil Level Gauge)
11 T206289 1 SAFETY SIGN (Park Brake Release)
12 T210871 1 SAFETY SIGN (Articulation Lock)
13 T210933 2 SAFETY SIGN (Warning - Articulation)
14 T217791 1 LABEL (Transmission Oil)
15 T217792 1 LABEL (Hydraulic Oil)
16 T218003 1 LABEL (Axle / Gearbox Oil)
17 T218154 1 LABEL (Cleanout Cover)
18 T238560 2 LABEL (772G)
21 T238583 1 LABEL (Hydraulic Oil Level)
22 T238584 1 LABEL (Circuit Breaker)
23 T246985 1 LABEL (Transmission Filter)
24 T246986 1 LABEL (Hydraulic Filter)
25 T246988 1 LABEL (Differential Filter)
CORRECT DECALS TO FOLLOW WITH NEXT UPDATE.
870241 - 772G GRADER - MAY 2010 383 Rev A

CAB DECALS AND LABELS - 1322
870241 - 772G GRADER - MAY 2010 384 Rev A

CAB DECALS AND LABELS - 1322

1 AT195302 1 KEY (Key Switch)
2 T146097 1 LABEL (Warning - Seat Belt)
3 T160152 1 LABEL (Caution - Shutdown)
4 T205367 1 LABEL (Transmission Shifter)
5 T237757 1 LABEL (ROPS)
6 T237760 1 LABEL (Start and Stop Procedure)
7 T259760 1 LABEL (Fuse Panel)
8 (Sealed Switch Module (SSM) Icon

T256143 1 LABEL
Description)
870241 - 772G GRADER - MAY 2010 385 Rev A

ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369
870241 - 772G GRADER - MAY 2010 386 Rev A

ENGINE OIL DRAIN LINE (6090HDW01 / 6090HDW04) - 1369

1 19M7807 1 SCREW
2 28H1600 1 SPACER
3 ........ 1 BULK HOSE (MAKE FROM TY22328) (CTL, 3.42 FT)
4 N306191 1 HOSE FITTING
5 T184924 1 HOSE CLAMP
6 T140924 1 CLAMP
7 TY22539 1 HOSE CLAMP
870241 - 772G GRADER - MAY 2010 387 Rev A

FRAME HINGE CENTRAL LUBRICATION LINES & FITTINGS - 1370
870241 - 772G GRADER - MAY 2010 388 Rev A

FRAME HINGE CENTRAL LUBRICATION LINES & FITTINGS - 1370

3 E12379 2 NUT
4 H80936 2 ELBOW FITTING
870241 - 772G GRADER - MAY 2010 389 Rev A

REAR HITCH - 1511
870241 - 772G GRADER - MAY 2010 390 Rev A

REAR HITCH - 1511

2 24M7242 6 WASHER
3 AR83396 1 QUICK LOCK PIN
7 AT343823 1 HITCH
10 AT339398 1 HITCH KIT (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 391 Rev A

870241 - 772G GRADER - MAY 2010 392 Rev A

GROUP 1600
VEHICLE ELECTRICAL SYSTEMS
870241 - 772G GRADER - MAY 2010 393 Rev A

BATTERIES & BATTERY CABLES (1000 CCA) - 1671
(6090HDW01 / 6090HDW04)
870241 - 772G GRADER - MAY 2010 394 Rev A

BATTERIES & BATTERY CABLES (1000 CCA) - 1671
(6090HDW01 / 6090HDW04)

1 14M7273 1 NUT
3 19M7784 3 SCREW
4 19M7785 2 SCREW
5 24M7240 1 WASHER
6 24M7296 1 WASHER
7 AT323194 1 BATTERY CABLE (Battery To Battery)
8 14H785 4 NUT
9 T107117 4 COVER
10 AT323197 1 BATTERY CABLE (Battery To Disconnect)
11 AT41188 1 SWITCH (Battery Disconnect Switch)
(1000 Cold Cranking Amps at 0°F (-18°C),
12 TY21754 2 DRY CHARGED BATTERY 320 Minute Reserve Capacity at 25 Amps)
(SUB FOR F120914)
13 N189220 1 TIE BAND
14 R36545 2 GROUND CABLE
15 T102934 1 CLAMP
16 T120536 1 CLAMP
17 T141123 1 BOLT
18 E64052 1 NUT (SUB FOR T174530, THIS APPLICATION)
20 T42199 1 LABEL
21 AT323078 1 CABLE (Disconnect to Ground)
22 AT323077 1 BATTERY CABLE (Battery To Starter)
23 T134104 1 COVER
870241 - 772G GRADER - MAY 2010 395 Rev A

ALTERNATOR (100 AMP) (6090HDW01 / 6090HDW04) - 1672
870241 - 772G GRADER - MAY 2010 396 Rev A

ALTERNATOR (100 AMP) (6090HDW01 / 6090HDW04) - 1672

1 12M7032 1 LOCK WASHER
6 19M7784 1 SCREW
7 19M7786 2 SCREW
8 19M7822 1 SCREW
9 19M7835 1 SCREW
10 24M7239 1 WASHER
11 AT300167 1 ALTERNATOR
T201538 1 PULLEY
SE501838 1 ALTERNATOR REMAN (SUB FOR AT300167) (REMAN)
12 R135600 1 V-BELT
13 T201537 1 CAP
15 T252524 1 STRAP
870241 - 772G GRADER - MAY 2010 397 Rev A

15 AMP POWER CONVERTER (24V TO 12V) - 1672
870241 - 772G GRADER - MAY 2010 398 Rev A


1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 21M7250 4 SCREW (SUB FOR 19M9224, THIS APPLICATION)
4 24M7138 4 WASHER
5 AT224894 1 CONVERTER
7 T184135 1 BUMPER
8 T196079 2 NUT
870241 - 772G GRADER - MAY 2010 399 Rev A

870241 - 772G GRADER - MAY 2010 400 Rev A


1 19M7768 1 SCREW
2 19M7897 2 SCREW
3 21M7250 4 SCREW (SUB FOR 19M9224, THIS APPLICATION)
4 24M7138 4 WASHER
5 AT302797 1 CONVERTER
7 T184135 1 BUMPER
8 T196079 2 NUT
870241 - 772G GRADER - MAY 2010 401 Rev A

FRONT DRIVING AND SIGNAL LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 402 Rev A

FRONT DRIVING AND SIGNAL LIGHTS - 1673

1 14M7274 4 NUT
2 14M7275 4 NUT
5 24M7239 4 WASHER
6 24M7240 8 WASHER
7 AT307090 2 LAMP
R78054 1 ELECTRICAL CONNECTOR ASSY
R78061 3 ELEC CONNECTOR TERMINAL
R78063 3 ELEC CONNECTOR SEAL
10 AT324486 4 FLOODLAMP
19M8011 1 CAP SCREW (Mounting Bracket Screws)
AT135758 1 BULB
T80394 4 SCREW (Light Cover)
57M7533 1 ELEC CONNECTOR HOUSING
870241 - 772G GRADER - MAY 2010 403 Rev A

TAIL LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 404 Rev A

TAIL LIGHTS - 1673

1 14M7274 2 NUT
2 19M7784 1 SCREW
3 24M7239 2 WASHER
4 57M8736 1 ELEC CONNECTOR ACCESSORY
6 57M8542 4 ELEC CONNECTOR HOUSING (Tail Lights)
57M8571 3 ELEC CONNECTOR TERMINAL (Tail Lights)
57M9911 3 ELEC CONNECTOR CABLE SEAL
7 57M8542 4 ELEC CONNECTOR HOUSING
57M8571 2 ELEC CONNECTOR TERMINAL (Turn Signal)
57M9911 2 ELEC CONNECTOR CABLE SEAL
57M7743 1 ELEC CONNECTOR CAVITY PLUG
8 57M8021 2 ELECTRICAL CONNECTOR ASSY (Rear Work Lights)
.............. 2 ELEC CONNECTOR TERMINAL
57M8022 1 ELECCONNECT LOCKING DEVICE
9 57M8015 1 ELECTRICAL CONNECTOR ASSY (Platform Harness)
10 57M7533 2 ELEC CONNECTOR HOUSING (Cap)
11 R44302 7 TIE BAND
12 AT343900 1 WIRING HARNESS (Fan Door Wiring Harness)
13 .............. 2 ELEC CONNECTOR TERMINAL (Reverse Alarm)
14 57M8014 1 ELEC CONNECTOR HOUSING (Tail Light Wiring Harness)
15 .............. 1 ELEC CONNECTOR HOUSING (Main Harness)
R78069 1 ELEC CONNECTOR CAVITY PLUG
16 T246237 2 TAIL LAMP
18 T246236 2 TURN SIGNAL LAMP
19 T78787 1 CLAMP
20 T78974 1 CLAMP
21 RE12363 1 ELECTRICAL CONNECTOR ASSY (License Plate Harness)
R78060 2 ELEC CONNECTOR TERMINAL
R78059 2 ELEC CONNECTOR SEAL
22 R78053 1 ELECTRICAL CONNECTOR ASSY (Cap)
870241 - 772G GRADER - MAY 2010 405 Rev A

REAR, MID-FRAME & UNDER FRAME CAB WORK LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 406 Rev A

REAR, MID-FRAME & UNDER FRAME CAB WORK LIGHTS - 1673

1 14M7274 8 NUT
5 19M7783 2 SCREW
6 19M7784 4 SCREW
7 24M7239 8 WASHER
8 57M8736 4 ELEC CONNECTOR ACCESSORY
AT135758 1 BULB
57M7621 1 ELEC CONNECT LOCKING DEVICE
870241 - 772G GRADER - MAY 2010 407 Rev A

FRONT AND REAR CAB LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 408 Rev A

FRONT AND REAR CAB LIGHTS - 1673

\

3 24M7296 6 WASHER
AT135758 1 BULB
N282069 2 ELEC CONNECTOR TERMINAL
AT135758 1 BULB
T80394 4 SCREW (Light Cover)
7 T185769 10 SCREW
8 T187394 10 ANCHOR
870241 - 772G GRADER - MAY 2010 409 Rev A

CAB SIDE WORK LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 410 Rev A

CAB SIDE WORK LIGHTS - 1673

3 24M7296 4 WASHER
AT135758 1 BULB
57M7533 1 ELEC. CONNECTOR HOUSING
N282069 2 ELEC. CONNECTOR TERMINAL
57M7621 1 ELEC.CONNECT LOCKING DEVICE
5 H140461 2 BUSHING
6 R44302 2 TIE BAND
870241 - 772G GRADER - MAY 2010 411 Rev A

ENGINE COMPARTMENT WORK LIGHTS - 1673
870241 - 772G GRADER - MAY 2010 412 Rev A

ENGINE COMPARTMENT WORK LIGHTS - 1673

3 19M7784 1 SCREW
4 19M7784 1 SCREW
5 AH158310 1 TOGGLE/ROCKER SWITCH
N282069 2 ELEC CONNECTOR TERMINAL
8 RE12363 1 ELECTRICAL CONNECTOR ASSY (Work Light Switch)
9 57M8021 2 ELECTRICAL CONNECTOR ASSY (Work Light)
10 57M8023 1 ELEC CONNECTOR HOUSING (Main Wiring Harness)
12 T153611 1 LABEL
870241 - 772G GRADER - MAY 2010 413 Rev A

BEACON LIGHT BRACKETS - 1673
870241 - 772G GRADER - MAY 2010 414 Rev A

BEACON LIGHT BRACKETS - 1673

2 19M7806 3 SCREW
3 24M7296 3 WASHER
5 03M7184 1 BOLT
7 19M7868 3 SCREW
8 24M7298 4 WASHER
9 AT227063 1 LEVER
10 R52921 3 WASHER
11 T131169 3 WASHER
14 T185769 3 SCREW
15 T187394 3 ANCHOR
20 AT318620 1 BRACKET (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 415 Rev A

INTERIOR LIGHT - 1673
870241 - 772G GRADER - MAY 2010 416 Rev A

INTERIOR LIGHT - 1673

1 37M7218 2 SCREW
2 T212073 1 PLATE
3 TT206940 1 LAMP
TT207136 1 BULB
870241 - 772G GRADER - MAY 2010 417 Rev A

MAIN WIRING HARNESSES - 1674
870241 - 772G GRADER - MAY 2010 418 Rev A

MAIN WIRING HARNESSES - 1674

2 19M7783 6 SCREW
3 19M7784 1 SCREW
4 19M7785 2 SCREW
5 19M7786 2 SCREW
6 19M7805 1 SCREW
7 19M7835 6 SCREW
8 19M7865 2 SCREW
9 19M7866 1 SCREW
10 19M7867 2 SCREW
11 19M7868 2 SCREW
12 57M8736 1 ELEC. CONNECTOR ACCESSORY
14 AH77869 1 CLIP
15 AT325676 1 WIRING HARNESS (Rear Platform Harness)
16 AT342805 1 WIRING HARNESS (Midstructure Harness)
17 AT344337 1 WIRING HARNESS (Front Platform Harness)
18 AT347793 1 WIRING HARNESS (Wheel Lean Sensor Harness)
19 AT365343 2 WIRING HARNESS (Front Light Harness)
20 N189220 4 TIE BAND
21 R44302 38 TIE BAND
22 T102934 2 CLAMP
24 T149597 1 CLAMP
25 T162675 4 CLAMP
26 T209889 1 COVER
27 T75276 6 CLAMP
28 T76252 2 CLAMP
29 T78974 7 CLAMP
870241 - 772G GRADER - MAY 2010 419 Rev A

CAB INTERIOR WIRING HARNESS - 1674
870241 - 772G GRADER - MAY 2010 420 Rev A

CAB INTERIOR WIRING HARNESS - 1674

2 19M7775 4 SCREW
3 19M7863 1 SCREW
4 19M7865 7 SCREW
5 19M7866 1 SCREW
6 19M7867 2 SCREW
7 19M7868 2 SCREW
8 24M7139 4 WASHER
9 57M8035 2 NUT
10 57M9690 1 ELEC. CONNECTOR TERMINAL
11 AH77714 2 CLIP
12 AT317063 2 RELAY
13 T200363 2 ANGLE
14 AT367892 1 CAB WIRING HARNESS (CAB INTERIOR WIRING HARNESSES)
17 (FLEX LOAD CONTROLLER POWER

AT350214 1 WIRING HARNESS
CABLE)
18 AT363999 1 RADIO SPEAKER WRG HARNESS
19 GY20126 2 SOCKET OUTLET
21 N198631 2 CLAMP
23 R80979 4 SCREW
24 T185769 1 SCREW
25 T187394 1 ANCHOR
26 T196077 1 NUT
27 T196079 6 NUT
28 ............... 1 ISOLATOR (MAKE FROM T59938) (CTL 3.9 FT)
29 T209627 5 CLAMP
30 T227257 1 COVER
31 T239804 1 LABEL
32 T239805 1 LABEL
33 T239806 1 LABEL
34 (MAKE FROM T58056)

............... 1 ISOLATOR
(CTL 512 MM)
870241 - 772G GRADER - MAY 2010 421 Rev A

CAB ROOF WIRING HARNESS - 1674
870241 - 772G GRADER - MAY 2010 422 Rev A

CAB ROOF WIRING HARNESS - 1674

1 57M8035 1 NUT
2 AT363997 1 CAB WIRING HARNESS
3 57M8021 13 ELECTRICAL CONNECTOR ASSY
.............. 2 ELEC. CONNECTOR TERMINAL
R78069 5 ELEC. CONNECTOR CAVITY PLUG
5 57M8023 13 ELEC. CONNECTOR HOUSING
7 T185769 22 SCREW
8 T187394 22 ANCHOR
870241 - 772G GRADER - MAY 2010 423 Rev A

CAB TILT CONSOLE WIRING HARNESS (STD CONTROLS) - 1674
870241 - 772G GRADER - MAY 2010 424 Rev A

CAB TILT CONSOLE WIRING HARNESS (STD CONTROLS) - 1674

1 R78053 1 ELECTRICAL CONNECTOR ASSY (Warning Buzzer)
57M7251 2 ELEC. CONNECTOR TERMINAL
R78059 2 ELEC. CONNECTOR SEAL
2 T210282 1 ELEC. CONNECTOR HOUSING (Blade Impact Switch)
57M7880 1 CONNECTOR TERMINAL
3 T210282 1 ELEC. CONNECTOR HOUSING (Turn Signal Switch)
4 T210282 1 ELEC. CONNECTOR HOUSING (Driving Light High / Low Beam Switch)
5 57M7633 1 ELECTRICAL CONNECTOR ASSY (Cab Interior Wiring Harness)
6 R77480 1 ELECTRICAL CONNECTOR ASSY (Horn)
7 .............. 1 ELEC. CONNECTOR TERMINAL (Diff Lock Switch)
8 .............. 1 CONNECTOR TERMINAL (Diff Lock Switch)
9 R44302 1 TIE BAND
870241 - 772G GRADER - MAY 2010 425 Rev A

BLADE IMPACT VALVE WIRING HARNESS - 1674
870241 - 772G GRADER - MAY 2010 426 Rev A

BLADE IMPACT VALVE WIRING HARNESS - 1674

............. 2 ELEC. CONNECTOR TERMINAL
R104846 4 ELEC. CONNECTOR TERMINAL
57M9883 4 ELEC. CONNECTOR CABLE SEAL
4 R44302 2 TIE BAND
870241 - 772G GRADER - MAY 2010 427 Rev A

FRONT PLATFORM HARNESS - 1674
870241 - 772G GRADER - MAY 2010 428 Rev A

FRONT PLATFORM HARNESS - 1674

1 ................ 1 ELEC. CONNECTOR TERMINAL (Ground)
2 R78054 1 ELECTRICAL CONNECTOR ASSY (Brake Accumulator Pressure Switch)
3 R78053 1 ELECTRICAL CONNECTOR ASSY
R78061 2 ELEC. CONNECTOR TERMINAL (Brake Light Switch)
4 RE12363 1 ELECTRICAL CONNECTOR ASSY (Saddle Lock Pin Switch)
5 RE12364 1 ELECTRICAL CONNECTOR ASSY (Articulation Sensor)
6 57M7254 1 ELECTRICAL CONNECTOR ASSY (Saddle Lock Pin Solenoid)
7 57M7254 2 ELECTRICAL CONNECTOR ASSY (Lower Wiper Disable Sensor)
8 57M7289 1 ELEC.CONNECT LOCKING DEVICE (Lower Wiper Disable Sensor)
57M7256 2 ELECTRICAL CONNECTOR ASSY
9 57M9451 2 ELEC. CONNECTOR TERMINAL ELEC. (Horn)
10 57M8023 1 CONNECTOR HOUSING (Blade Impact Valve Wiring Harness)
11 57M8020 1 ELEC. CONNECTOR TERMINAL (Cap)
12 57M8021 2 ELECTRICAL CONNECTOR ASSY (Under Cab Work Lights)
870241 - 772G GRADER - MAY 2010 429 Rev A

FRONT PLATFORM HARNESS, CONTINUED - 1674
870241 - 772G GRADER - MAY 2010 430 Rev A

FRONT PLATFORM HARNESS, CONTINUED - 1674

R78065 3 ELEC. CONNECTOR TERMINAL ELEC.
R78065 5 ELEC. CONNECTOR TERMINAL ELEC.
R78069 1 CONNECTOR CAVITY PLUG
870241 - 772G GRADER - MAY 2010 431 Rev A

REAR PLATFORM HARNESS - 1674
870241 - 772G GRADER - MAY 2010 432 Rev A

REAR PLATFORM HARNESS - 1674

1 57M7850 1 ELEC. CONNECTOR HOUSING (Cylinder Shaft Speed Sensor)
2 ............... 1 ELEC. CONNECTOR TERMINAL (Ground)
3 ............... 1 ELEC. CONNECTOR TERMINAL (Battery Disconnect)
4 ............... 2 ELEC. CONNECTOR TERMINAL (Fuel Level Sensor)
5 ............... 2 ELEC. CONNECTOR TERMINAL (Circuit Breaker)
6 ............... 1 ELEC. CONNECTOR HOUSING (Cab Interior Wiring Harnesses)
Z78008 16 ELEC. CONNECTOR SEAL
7 57M7633 1 ELECTRICAL CONNECTOR ASSY (Fan Door Wiring Harness)
8 57M7680 1 ELEC. CONNECTOR TERMINAL (HFWD Front Harness)
9 57M8014 1 CONNECTOR HOUSING (Cap)
10 57M8021 1 ELECTRICAL CONNECTOR ASSY (Differential Lock Solenoid)
R78065 5 ELEC. CONNECTOR TERMINAL (Rear Camera Harness)
12 ............... 1 CONNECTOR HOUSING ELEC. (Midstructure Harness)
R78065 8 CONNECTOR TERMINAL
13 ............... 1 ELEC. CONNECTOR HOUSING ELEC. (Midstructure Harness)
14 57M7667 1 ELECTRICAL CONNECTOR ASSY (Transmission Harness)
870241 - 772G GRADER - MAY 2010 433 Rev A

MIDSTRUCTURE HARNESS - 1674
870241 - 772G GRADER - MAY 2010 434 Rev A

MIDSTRUCTURE HARNESS - 1674

1 R78053 1 ELECTRICAL CONNECTOR ASSY (Cap)
2 R78052 1 ELECTRICAL CONNECTOR ASSY (Transmission Filter Restriction Switch)
3 R78052 1 ELECTRICAL CONNECTOR ASSY (Hydraulic Filter Restriction Switch)
4 R78052 1 ELECTRICAL CONNECTOR ASSY (Differential Filter Restriction Switch)
5 RE12363 1 ELECTRICAL CONNECTOR ASSY (Cold Start Disconnect Valve)
6 57M7254 1 ELECTRICAL CONNECTOR ASSY (Fan Speed Solenoid)
7 57M7289 1 ELEC.CONNECT LOCKING DEVICE (Fan Pressure Sensor)
57M7796 1 CONNECTOR HOUSING ELEC.
8 57M7850 1 ELEC. CONNECTOR HOUSING (Sensor, Hydraulic Oil Temperature)
57M7829 2 CONNECTOR TERMINAL ELEC.
9 ............... 1 CONNECTOR HOUSING (Rear Platform Harness)
10 ............... 1 ELEC. CONNECTOR HOUSING (Rear Platform Harness)
11 57M8021 1 ELECTRICAL CONNECTOR ASSY (Engine Compartment Light Harness)
12 57M8021 1 ELECTRICAL CONNECTOR ASSY (Reversible Fan Solenoid)
13 ............... 1 ELEC. CONNECTOR HOUSING
14 AT103399 1 DIODE
870241 - 772G GRADER - MAY 2010 435 Rev A

WHEEL LEAN SENSOR HARNESS - 1674
870241 - 772G GRADER - MAY 2010 436 Rev A

WHEEL LEAN SENSOR HARNESS - 1674

1 RE12364 1 ELECTRICAL CONNECTOR ASSY
............... 3 ELEC. CONNECTOR SEAL
2 57M8020 1 ELEC. CONNECTOR TERMINAL
870241 - 772G GRADER - MAY 2010 437 Rev A

FRONT LIGHT HARNESS - 1674
870241 - 772G GRADER - MAY 2010 438 Rev A

FRONT LIGHT HARNESS - 1674

1 57M8021 2 ELECTRICAL CONNECTOR ASSY (Front Driving Lights)
2 RE12364 1 ELECTRICAL CONNECTOR ASSY (Turn Signal)
3 57M8014 1 ELEC. CONNECTOR HOUSING (Front Platform Harness)
870241 - 772G GRADER - MAY 2010 439 Rev A

ENGINE FRAME HARNESS - 1674
870241 - 772G GRADER - MAY 2010 440 Rev A

ENGINE FRAME HARNESS - 1674

1 .............. 2 ELEC. CONNECTOR TERMINAL (Starter Realy)
2 .............. 1 ELEC. CONNECTOR TERMINAL (Ground)
3 .............. 1 ELEC. CONNECTOR TERMINAL (Circuit Breaker)
4 .............. 1 ELEC. CONNECTOR TERMINAL (Ground)
5 57M9952 1 ELEC. CONNECTOR TERMINAL (Ground)
6 57M8487 1 ELECTRICAL CONNECTOR CAP
7 R104929 1 ELECTRICAL CONNECTOR ASSY (Fuse)
57M7120 1 FUSE
8 57M7293 1 ELECTRICAL CONNECTOR ASSY (Cap)
9 57M7294 1 ELECTRICAL CONNECTOR ASSY (Starter Solenoid)
10 57M7294 1 ELECTRICAL CONNECTOR ASSY (Starter Solenoid)
R78062 1 CONNECTOR SEAL
12 57M7309 1 ELEC. CONNECTOR HOUSING (Cap)
13 57M9454 2 ELEC. CONNECTOR TERMINAL (Glow Plug, Engine Air Heater)
14 57M9454 2 ELEC. CONNECTOR TERMINAL (Starter Relay)
15 57M8527 1 ELEC. CONNECTOR HOUSING (Engine Control Unit, Brown)
57M8605 23 CONNECTOR SEAL
16 .............. 1 ELEC. CONNECTOR HOUSING (Engine Wiring Harness)
17 57M8131 1 ELECTRONIC TERMINATOR (Can Terminator)
18 57M8018 1 ELECTRICAL CONNECTOR ASSY (Can Terminator)
870241 - 772G GRADER - MAY 2010 441 Rev A

ENGINE FRAME HARNESS, CONTINUED - 1674
870241 - 772G GRADER - MAY 2010 442 Rev A

ENGINE FRAME HARNESS, CONTINUED - 1674

19 57M7543 1 ELECTRICAL CONNECTOR ASSY (Cab Interior Wiring Harnesses)
20 (Starter Relay, Starter Motor, Glow Plug,

AT103399 1 DIODE
Engine Air Heater)
870241 - 772G GRADER - MAY 2010 443 Rev A

TRANSMISSION WIRING HARNESS - 1674
870241 - 772G GRADER - MAY 2010 444 Rev A

TRANSMISSION WIRING HARNESS - 1674

1 57M7666 1 ELEC. CONNECTOR TERMINAL (Transmission)
2 57M7850 8 ELEC. CONNECTOR HOUSING (Transmission Solenoid)
3 R78053 1 ELECTRICAL CONNECTOR ASSY (Park Brake Pressure Switch)
4 ............. 1 ELEC. CONNECTOR HOUSING
5 57M7850 1 ELEC. CONNECTOR HOUSING (Park Brake Solenoid)
6 57M7850 1 ELEC. CONNECTOR HOUSING (Input Shaft)
7 57M7850 1 ELEC. CONNECTOR HOUSING (Transmission Oil)
8 AT103399 1 DIODE (Park Brake Solenoid)
9 57M8015 1 ELECTRICAL CONNECTOR ASSY (Output Shaft)
870241 - 772G GRADER - MAY 2010 445 Rev A

CAB INTERIOR WIRING HARNESS CONNECTORS - 1674
870241 - 772G GRADER - MAY 2010 446 Rev A

CAB INTERIOR WIRING HARNESS CONNECTORS - 1674

1 AT346012 1 Fuse Box
57M7707 24 Elec. Connector Terminal
R78059 24 Elec. Connector Seal
R78064 26 Elec. Connector Cavity Plug
57M8967 1 Elec. Connector Seal
4 57M9182 1 Nut (Diagnostic Connector)
5 .............. 6 Elec. Connector Terminal (Fuse Box, Relay)
6 .............. 6 Elec. Connector Terminal (Ground)
7 RE12363 1 Electrical Connector Assy (Air Seat)
R78060 2 Elec. Connector Terminal
8 57M9171 1 Electrical Connector Assy (Transmission Controller)
R104701 10 Elec.Connector Terminal
10 57M7280 1 Electrical Connector Assy (HVAC Wiring)
57M7274 1 Elec. Connector Accessory
11 57M7261 1 Elec. Connector Housing (Shift Selector Control)
57M7259 1 Elec. Connector Cavity Plug
870241 - 772G GRADER - MAY 2010 447 Rev A

CAB INTERIOR WIRING HARNESS CONNECTORS, CONT - 1674
870241 - 772G GRADER - MAY 2010 448 Rev A


11 57M7296 1 Elec. Connector Accessory
13 57M7288 1 Electrical Connector Assy (Neutral Switch)
14 57M7262 2 Elec. Connector Housing (Cab Display Monitor)
57M7281 1 Elec. Connect Locking Device
15 57M7262 1 Elec. Connector Housing (FNR Sensor)
16 57M9207 1 Elec. Connector Housing (Accelerator Pedal)
17 57M9207 1 Elec. Connector Housing (INCHING PEDAL)
18 57M7304 1 Electrical Connector Assy (12 Volt Power Supply, Cap)
19 57M7309 1 Elec. Connector Housing (12 Volt Power Supply)
20 57M8916 1 Electrical Connector Assy (Decelerator Pedal)
57M8231 1 Electrical Connector Assy
21 57M9452 4 Elec. Connector Housing (Relay)
22 T107135 3 Electrical Connector Assy (Windshield Washer Reservoir and Pump)
23 ............ 2 Elec. Connector Housing (Rear Window Defrost)
24 57M9451 2 Elec. Connector Terminal (12 Volt Power Outlet)
25 57M9453 2 Elec. Connector Terminal (12 Volt Power Outlet
26 M135512 3 Boot
870241 - 772G GRADER - MAY 2010 449 Rev A

870241 - 772G GRADER - MAY 2010 450 Rev A


27 57M8524 1 Elec. Connector Housing (Flex Load Controller, Brown)
28 57M8525 1 Elec. Connector Housing (Flex Load Controller, Blue)
29 57M8526 1 Elec. Connector Housing (Flex Load Controller, Brown)
30 T210282 1 Elec. Connector Housing (Engine Speed Control Set Switch)
31 57M9183 1 Elec. Connector Housing (Diagnostic Connector)
32 57M7477 1 Electrical Connector Cap
33 57M7633 3 Electrical Connector Assy
34 57M7533 1 Elec. Connector Terminal
35 57M8023 1 Elec. Connector Housing (Under Seat Heater)
36 57M8023 1 Elec. Connector Housing (24Volt, Cap)
37 57M8131 2 Electronic Terminator (Can Terminator)
38 57M8014 1 Elec. Connector Housing
39 57M8014 1 Elec. Connector Housing (Transmission Test)
40 57M8014 2 Elec. Connector Housing (Cap)
41 57M8008 1 Electrical Connector Assy (To Radio Harness)
870241 - 772G GRADER - MAY 2010 451 Rev A

870241 - 772G GRADER - MAY 2010 452 Rev A


42 57M8008 1 Electrical Connector Assy (Cab Tilt Console Wiring Harness)
43 57M8008 1 Electrical Connector Assy (Integrated Grade Control Cab Harness)
44 57M8008 1 Electrical Connector Assy (Cab Wiring Harness (GradePro))
45 57M8021 1 Electrical Connector Assy (Fan Motor)
46 57M8021 1 Electrical Connector Assy (Cap)
47 57M8021 1 Electrical Connector Assy (24 Volt)
48 57M8021 1 Electrical Connector Assy (24 Volt)
49 57M8018 2 Electrical Connector Assy (Can Terminator)
50 57M9130 1 Electrical Connector Assy (Machine Information Gateway)
51 57M8012 1 Electrical Connector Assy (REAR WINDSHIELD WIPER)
52 57M8012 1 Electrical Connector Assy (Sealed Switch Module)
53 57M8012 1 Electrical Connector Assy
870241 - 772G GRADER - MAY 2010 453 Rev A

870241 - 772G GRADER - MAY 2010 454 Rev A


53 R78069 3 Elec. Connector Cavity Plug
54 57M8012 1 Electrical Connector Assy (Transmission Test)
55 57M8012 1 Electrical Connector Assy (Transmission Test)
56 57M8012 1 Electrical Connector Assy (Machine Information Gateway)
57 57M8012 1 Electrical Connector Assy (12Volt Power Converter)
58 ............ 1 Electrical Connector Cap
59 57M9131 1 Elec. Connector Terminal (12 Volt Power Converter)
............ 1 Elec. Connect Locking Device
60 57M7750 1 Elec. Connector Terminal (Cab Roof Harness)
61 57M7544 1 Elec. Connector Terminal (Engine Frame Harness)
62 57M8467 1 Elec. Connector Terminal (Front Platform Harness)
63 T210282 1 Elec. Connector Housing (Seat Heater Switch)
64 T210282 1 Elec. Connector Housing (Engine Speed Control)
65 ............ 1 Elec. Connector Housing (Rear Platform Harness)
870241 - 772G GRADER - MAY 2010 455 Rev A

870241 - 772G GRADER - MAY 2010 456 Rev A


65 .............. 16 Elec. Connector Cavity Plug
57M7905 4 Electrical Connector Assy
.............. 1 Elec. Connect Locking Device
.............. 1 Elec. Connect Locking Device
66 T210282 1 Elec. Connector Housing (Precision Mode)
67 T210282 1 Elec. Connector Housing (Inching Mode)
68 R78056 2 Electrical Connector Assy (Precision Speed, Agressiveness Dial)
69 57M7666 1 Elec. Connector Terminal (HFWD Front Harness)
70 57M8015 1 Electrical Connector Assy (HFWD Calibrate)
71 57M8015 1 Electrical Connector Assy (Cap)
72 57M8017 1 Elec. Connector Terminal (HFWD Calibrate)
73 57M8017 1 Elec. Connector Terminal (HFWD Calibrate)
74 57M8520 1 Elec. Connector Housing (HFWD Controller, Black)
75 57M8519 1 Elec. Connector Housing (HFWD Controller, Gray)
870241 - 772G GRADER - MAY 2010 457 Rev A

870241 - 772G GRADER - MAY 2010 458 Rev A


75 57M8604 7 Elec. Connector Seal
76 57M8527 1 Elec. Connector Housing (HFWD Controller, Brown)
80 AT367892 1 Cab Wiring Harness
870241 - 772G GRADER - MAY 2010 459 Rev A

FLEX LOAD CONTROLLER POWER CABLE - 1674
870241 - 772G GRADER - MAY 2010 460 Rev A

FLEX LOAD CONTROLLER POWER CABLE - 1674

1 57M9710 1 ELEC. CONNECTOR HOUSING
2 ............... 1 ELEC. CONNECTOR TERMINAL
3 M135512 1 BOOT
870241 - 772G GRADER - MAY 2010 461 Rev A

RADIO WIRING TO INSIDE CAB - 1674
870241 - 772G GRADER - MAY 2010 462 Rev A

RADIO WIRING TO INSIDE CAB - 1674

1 57M8781 1 ELECTRICAL CONNECTOR ASSY (Radio)
............... 8 ELEC. CONNECTOR TERMINAL
2 57M8012 1 ELECTRICAL CONNECTOR ASSY (Front Wiper Motor)
3 57M7633 1 ELECTRICAL CONNECTOR ASSY (Cab Interior Wiring Harnesses)
............... 1 ELEC.CONNECT LOCKING DEVICE
4 57M8174 2 ELEC. CONNECTOR TERMINAL (Speakers)
5 57M9453 2 ELEC. CONNECTOR TERMINAL (Dome Light)
6 57M8014 1 ELEC. CONNECTOR HOUSING (Cap)
10 AT363999 1 RADIO SPEAKER WRG HARNESS
870241 - 772G GRADER - MAY 2010 463 Rev A

RIGHT ARMREST HARNESS - 1674
870241 - 772G GRADER - MAY 2010 464 Rev A

RIGHT ARMREST HARNESS - 1674

1 2 Elec. Connector Terminal (Differential Lock Switch)
2 57M8010 1 Electrical Connector Assy (Can-Bus)
4 CB01493998 2 Elec. Connector Housing (Auxiliary Control)
CB01493999 1 Elec. Connector Cavity Plug
5 57M9076 4 Elec. Connector Housing (Joystick Lever)
870241 - 772G GRADER - MAY 2010 465 Rev A

LEFT ARMREST HARNESS - 1674
870241 - 772G GRADER - MAY 2010 466 Rev A

LEFT ARMREST HARNESS - 1674

1 R77480 1 Electrical Connector Assy (Horn Switch)
3 57M8012 1 Electrical Connector Assy (Can-Bus)
4 CB01493998 2 Elec. Connector Housing (Float)
CB01493999 1 Elec. Connector Cavity Plug
5 57M9076 4 Elec. Connector Housing (Joystick Lever)
870241 - 772G GRADER - MAY 2010 467 Rev A

SEALED SWITCH MODULE (STD CONTROLS) - 1674
870241 - 772G GRADER - MAY 2010 468 Rev A

SEALED SWITCH MODULE (STD CONTROLS) - 1674

1 14M7360 4 Lock Nut
2 24M7139 4 Washer
3 AT324045 1 Push Switch
870241 - 772G GRADER - MAY 2010 469 Rev A

FLEX LOAD CONTROLLER (W/O AUTOSHIFT) - 1675
870241 - 772G GRADER - MAY 2010 470 Rev A

FLEX LOAD CONTROLLER (W/O AUTOSHIFT) - 1675

1 19M7800 2 SCREW
2 AT346252 1 VEHICLE CONTROLLER
870241 - 772G GRADER - MAY 2010 471 Rev A

CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675
870241 - 772G GRADER - MAY 2010 472 Rev A

CAB DISPLAY MONITOR ALTERNATE MOUNTING BRACKET - 1675
1 (ALSO ORDER 03M7224, T257259 AND T257260)

T244325 1 BRACKET
(STANDARD CONTROLS)
870241 - 772G GRADER - MAY 2010 473 Rev A

FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676
870241 - 772G GRADER - MAY 2010 474 Rev A

FRONT CONSOLE SWITCHES (STANDARD CONTROLS) - 1676
1 (Includes 12H292, (3) 12H321, (3) 21H1309,

AT106154 1 TOGGLE/ROCKER SWITCH
R44096 and (2) R44097) (Differential Lock)
12H292 1 LOCK WASHER
12H321 3 WASHER
21H1309 3 SCREW
R44096 1 LOCK PLATE
R44097 2 NUT
2 AT160480 1 ALARM SYSTEM
3 AT302730 1 TOGGLE/ROCKER SWITCH (Turn Signal)
4 AT302769 1 SWITCH (Driving Light High / Low Beam)
5 M115279 1 PLUG
6 R39554 1 SWITCH (Horn)
7 T205821 1 LABEL (Diff Lock)
8 T55501 1 CAP
870241 - 772G GRADER - MAY 2010 475 Rev A

REAR STEERING SENSOR (STANDARD CONTROLS) - 1676
870241 - 772G GRADER - MAY 2010 476 Rev A

REAR STEERING SENSOR (STANDARD CONTROLS) - 1676

1 12M7060 2 WASHER
2 14M7272 1 NUT
3 14M7297 2 NUT
4 19M7783 2 SCREW
6 21M7468 2 SCREW
7 40M7040 1 SNAP RING (- 625847) (USE WITH T232746)
40M7042 1 SNAP RING (625848 -) (USE WITH T260803)
8 AT333680 1 SENSOR
9 14M7194 2 NUT (SUB FOR 14H649, THIS APPLICATION)
10 AW24539 2 LINK END (SUB FOR RE39224, THIS APPLICATION)
11 T258251 1 ROD (SUB FOR T232741)
12 M82772 1 WASHER
13 (- 625847) (ORDER T260803 AND 40M7042)

............... 1 ARM
(T232746 NLA)
T260803 1 ARM (625848 -)
14 T236208 1 PLATE
16 AT370026 1 LINKAGE
870241 - 772G GRADER - MAY 2010 477 Rev A

DRAFT FRAME SENSORS - 1676
870241 - 772G GRADER - MAY 2010 478 Rev A

DRAFT FRAME SENSORS - 1676

1 14M7272 6 NUT
2 14M7274 2 NUT
3 19M7774 4 SCREW
4 19M7784 4 SCREW
5 19M7835 2 SCREW
6 19M7862 6 SCREW
7 19M9034 2 SCREW
8 24M7117 2 WASHER
11 AT357216 1 SENSOR (Rotary Manifold)
12 AT371437 2 SENSOR (Draft Frame Pitch / Roll, Mainfall Angle)
15 T158436 2 SPACER
16 T236318 1 CAP
18 T237649 1 GUARD
20 T65643 1 GROMMET
870241 - 772G GRADER - MAY 2010 479 Rev A

870241 - 772G GRADER - MAY 2010 480 Rev A

GROUP 1700
FRAME, CHASSIS OR
SUPPORTING STRUCTURE
870241 - 772G GRADER - MAY 2010 481 Rev A

MAIN FRAME - 1741
870241 - 772G GRADER - MAY 2010 482 Rev A

MAIN FRAME - 1741

1 14M7276 4 NUT
3 19M7791 6 BOLT
5 AT343696 1 PIN
6 AT344050 1 MAIN FRAME (CA)
7 H232246 2 BUSHING
8 T225566 4 SEAL
9 T237676 2 BUSHING
11 T156404 1 COVER
870241 - 772G GRADER - MAY 2010 483 Rev A

ENGINE FRAME - 1741
870241 - 772G GRADER - MAY 2010 484 Rev A

ENGINE FRAME - 1741

2 24M7240 10 WASHER
4 AT343822 1 FRAME (CA)
5 T72414 2 BUSHING
6 T102207 2 SEAL
7 T150768 10 NUT
8 T156027 1 SPACER
10 T156709 1 SHIM
11 T156710 1 SHIM
12 T156711 2 SHIM
13 T156927 2 SEAL
14 T200887 1 COVER
17 T148411 16 NUT
870241 - 772G GRADER - MAY 2010 485 Rev A

FUEL TANK BOTTOM GUARD - 1746
870241 - 772G GRADER - MAY 2010 486 Rev A

FUEL TANK BOTTOM GUARD - 1746

4 19M7786 4 SCREW
5 19M7806 2 SCREW
8 24M7239 8 WASHER
9 24M7241 14 WASHER
10 24M7296 4 WASHER
11 AT318373 2 STRAP
12 AT336012 1 GUARD
15 T72414 2 BUSHING
16 AT336015 1 PANEL
17 AT341364 2 STEP
18 AT349172 1 GUARD
19 T148409 9 NUT
20 T228987 1 PLATE
21 T252663 2 PLATE
870241 - 772G GRADER - MAY 2010 487 Rev A

GRILL HOUSING - 1747
870241 - 772G GRADER - MAY 2010 488 Rev A

GRILL HOUSING - 1747

1 14M7152 2 NUT
3 24M7241 4 WASHER
4 AT219974 2 BUMPER
5 (ORDER AT375878 & AT332063)

................ 1 HOUSING
ITEMS 7 AND 6
6 AT332063 1 FRAME
7 AT375878 1 DOOR (SUB FOR AT359738)
8 T250541 1 PIN (- XXXXX)
T265635 1 PIN (XXXXX -)
9 AT366151 1 LOCK
10 M68997 1 BUMPER
870241 - 772G GRADER - MAY 2010 489 Rev A

PUSH BLOCK - 1749
870241 - 772G GRADER - MAY 2010 490 Rev A

PUSH BLOCK - 1749

1 AT363266 1 COUNTERWEIGHT (PUSH BLOCK)
2 14H1058 12 NUT
4 T83426 24 WASHER
6 (WHOLE GOODS)
AT363681 1 KIT
(FRONT PUSH BLOCK KIT)
870241 - 772G GRADER - MAY 2010 491 Rev A

REAR COUNTERWEIGHT - 1749
870241 - 772G GRADER - MAY 2010 492 Rev A

REAR COUNTERWEIGHT - 1749

3 24M7241 2 WASHER
4 24M7242 6 WASHER
9 AT343823 1 HITCH
10 AT344652 2 COUNTERWEIGHT
11 JD5920 2 REFLECTOR
15 AT367788 1 COUNTERWEIGHT KIT (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 493 Rev A

870241 - 772G GRADER - MAY 2010 494 Rev A

GROUP 1800
OPERATOR'S STATION
870241 - 772G GRADER - MAY 2010 495 Rev A

GROUP 1800 - OPERATOR'S STATION
LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811
870241 - 772G GRADER - MAY 2010 496 Rev A

LOW PROFILE CAB WITH DOORS AND OPENING WINDOWS - 1811

1 AT364914 1 CAB
870241 - 772G GRADER - MAY 2010 497 Rev A

CAB ISOLATORS - 1811
870241 - 772G GRADER - MAY 2010 498 Rev A

CAB ISOLATORS - 1811

1 14M7277 2 NUT
4 24M7242 2 WASHER
5 24M7243 2 WASHER
7 T101807 2 WASHER
8 T153535 2 WASHER
870241 - 772G GRADER - MAY 2010 499 Rev A

CAB TRIM PANELS AND HEADLINER (LOW PROFILE) - 1812
(STANDARD CONTROLS)
870241 - 772G GRADER - MAY 2010 500 Rev A

(STANDARD CONTROLS)

2 19M7799 2 SCREW
3 19M7808 6 SCREW
4 19M7866 1 SCREW
5 19M7868 3 SCREW
6 19M7867 2 SCREW
8 21M7292 9 SCREW
9 21M7310 2 SCREW
10 21M7403 5 SCREW
11 24H1296 2 WASHER
12 24H1695 1 WASHER
13 24M7298 1 WASHER
14 28H3450 2 SPACER
15 R53508 8 SCREW
16 AT305406 2 GRILLE
17 AT307650 1 COVER
19 AT318192 2 STORAGE COMPARTMENT
22 H173411 6 NUT
23 L102023 1 HOOK
24 TT101176 8 NUT
25 24H1821 17 WASHER
26 T148409 8 NUT
28 T186793 12 LABEL
29 T196077 7 NUT
30 T196079 12 NUT
34 T204645 1 COVER
35 .............. 1 ISOLATOR (MAKE FROM T59938)
36 T220122 4 PLUG
37 .............. 1 ISOLATOR (MAKE FROM T59938)
38 T254875 1 COVER
870241 - 772G GRADER - MAY 2010 501 Rev A

(STANDARD CONTROLS) CONTINUED
870241 - 772G GRADER - MAY 2010 502 Rev A

(STANDARD CONTROLS) CONTINUED

39 T82791 4 SCREW
40 T82792 4 NUT
41 U43021 4 BUMPER
42 T202687 1 HEADLINER
43 T209947 1 COVER
45 H65107 1 GROMMET
870241 - 772G GRADER - MAY 2010 503 Rev A

CAB FLOORMAT (STANDARD CONTROLS) - 1812
874000 - L1004E LOADER - 20 Sep 10 504 Rev 0

CAB FLOORMAT (STANDARD CONTROLS) - 1812

1 21M7310 6 SCREW
2 T196077 6 NUT
3 T202357 1 MAT
870241 - 772G GRADER - MAY 2010 505 Rev A

CAB REAR INTERIOR PANELS - 1812
870241 - 772G GRADER - MAY 2010 506 Rev A

CAB REAR INTERIOR PANELS - 1812

1 21M7310 6 SCREW
2 AT348672 1 COVER
3 T167190 1 LATCH
4 ................. 4 PAD (MAKE FROM R125869) (CTL)
5 24H1821 6 WASHER
6 T196077 3 NUT
7 T257568 1 COVER
870241 - 772G GRADER - MAY 2010 507 Rev A

CAB ROOF - 1813
870241 - 772G GRADER - MAY 2010 508 Rev A

CAB ROOF - 1813

2 19M7806 4 SCREW
3 19M7807 7 SCREW
4 19M7810 1 SCREW
5 19M7866 6 SCREW
6 24H1334 4 WASHER
7 24M7296 4 WASHER
8 AT317562 1 PLATE
10 H173411 8 NUT
11 T185664 3 SEALING WASHER
12 T204319 1 PLATE
14 T205068 5 SEALING WASHER
15 T232590 1 ROOF
870241 - 772G GRADER - MAY 2010 509 Rev A

CAB DOORS (LOW PROFILE CAB) - 1813
870241 - 772G GRADER - MAY 2010 510 Rev A

CAB DOORS (LOW PROFILE CAB) - 1813

1 14M7274 2 NUT
2 14M7275 2 NUT
4 24M7296 10 WASHER
5 AT303744 1 DOOR (RH)
AT303745 1 DOOR (LH)
7 14H786 1 NUT
11 21M7289 2 SCREW
12 21M7326 2 SCREW
13 24H1821 2 WASHER
14 24M7293 6 WASHER
15 37M7059 2 SCREW
16 AT306181 1 HANDLE
17 H110232 1 WASHER
18 M72069 1 PIN FASTENER
19 T160017 2 SPACER
20 T160020 4 PIN
21 T175675 4 WASHER
22 T202653 1 WINDOWPANE (RH)
T202654 1 WINDOWPANE (LH)
23 T204599 1 GASKET
24 T210101 1 YOKE
25 T210106 1 SPRING
26 T247911 1 LEVER (RH)
T247910 1 LEVER (LH)
27 T213443 1 ROD
28 T213444 1 CLEVIS
30 L152397 3 GROMMET
31 T213448 1 STRAP
32 T213450 1 ROD
33 T213451 1 ROD
870241 - 772G GRADER - MAY 2010 511 Rev A

CAB DOORS (LOW PROFILE CAB) CONTINUED - 1813
870241 - 772G GRADER - MAY 2010 512 Rev A

CAB DOORS (LOW PROFILE CAB) CONTINUED - 1813

34 T213452 1 COVER
35 T223734 1 WASHER
36 T223735 1 SPACER
38 R70663 2 WASHER
39 T196079 4 NUT
40 T201880 2 STUD
41 T205499 2 GUARD
42 AT317979 4 BUMPER
43 AT317981 2 BELLCRANK
44 AT317984 1 LATCH (RH)
AT317983 1 LATCH (LH)
45 AT307096 2 STRIKER
46 AT317982 1 LATCH (RH)
AT317983 1 LATCH (LH)
48 (SET OF TWO, INCLUDES WELD

AT363054 1 HINGE
INSTRUCTIONS)
870241 - 772G GRADER - MAY 2010 513 Rev A

OPENING WINDOWS (LOW PROFILE CAB) - 1813
870241 - 772G GRADER - MAY 2010 514 Rev A

OPENING WINDOWS (LOW PROFILE CAB) - 1813

1 AT305414 2 WINDOW
2 AT315844 1 LATCH
3 AT315896 1 WINDOWPANE
4 AT316267 1 LATCH
5 T211864 1 WINDOWPANE
6 AT342655 1 WINDOW
7 AT372684 1 LATCH (SUB FOR AT196522)
8 ............... 2 PART MISSING IN WISE (ORDER AT372684) ITEM 7
9 ............... 1 PART MISSING IN WISE (ORDER AT372684) ITEM 7
10 AT315903 1 GAS OPERATED CYLINDER
11 AT364883 1 HINGE KIT
12 AT364887 1 WINDOW
16 14M7360 3 LOCK NUT
18 AT364884 1 HINGE KIT
20 AT364185 1 WINDSHIELD (INCLUDES (10) T135675) ITEM 22
21 T239612 2 MAT
22 (USED BETWEEN WINDOW AND CAB)

T135675 AR STAND-OFF
(NOT SHOWN)
24 T202075 1 WINDOWPANE
870241 - 772G GRADER - MAY 2010 515 Rev A

FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814
870241 - 772G GRADER - MAY 2010 516 Rev A

FRONT WINDSHIELD WIPER (LOW PROFILE CAB) - 1814

1 19M7775 1 SCREW
2 19M7866 3 SCREW
3 24M7298 2 WASHER
5 AT173192 1 PUMP
6 AT304631 1 WIPER BLADE
7 AT329095 1 WIPER MOTOR
8 AT343146 1 RESERVOIR
9 AT360784 1 CAP
10 .............. 1 HOSE (MAKE FROM TY25139) (CTL, 14.34 FT)
12 AT357651 1 WIPER ARM
14 B2976R 1 PLUG
15 T182909 6 CLIP
17 M132706 1 BUSHING
19 T209627 1 CLAMP
870241 - 772G GRADER - MAY 2010 517 Rev A

REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814
870241 - 772G GRADER - MAY 2010 518 Rev A

REAR WINDSHIELD WIPER (LOW PROFILE CAB) - 1814

1 19M7775 1 SCREW
2 AL153660 1 WIPER BLADE
4 AT173192 1 PUMP
7 ............... 1 HOSE (MAKE FROM TY25139) (CTL, 8.8 FT)
8 ............... 1 HOSE (MAKE FROM TY25139) (CTL, 0.4 FT)
10 T182909 7 CLIP
870241 - 772G GRADER - MAY 2010 519 Rev A

LOWER FRONT WINDSHIELD WIPER - 1814
870241 - 772G GRADER - MAY 2010 520 Rev A

LOWER FRONT WINDSHIELD WIPER - 1814

1 AT173192 1 PUMP
5 AT305698 2 WIPER BLADE
6 .............. 1 HOSE (MAKE FROM TY25139) (CTL, 80 MM)
7 AT341132 1 COVER
11 M47566 1 CLIP
12 T182909 1 CLIP
13 T58542 1 FITTING
870241 - 772G GRADER - MAY 2010 521 Rev A

LOWER WIPER DISABLE SENSOR - 1814
870241 - 772G GRADER - MAY 2010 522 Rev A

LOWER WIPER DISABLE SENSOR - 1814

1 37M7314 4 SCREW
2 AT307779 2 SENSOR
3 T208283 2 PLATE
4 T215218 2 PLATE
57M7258 2 ELEC. CONNECTOR SEAL
870241 - 772G GRADER - MAY 2010 523 Rev A

CAB STATIONARY FRONT CONSOLE - 1816
870241 - 772G GRADER - MAY 2010 524 Rev A

CAB STATIONARY FRONT CONSOLE - 1816

1 19M7799 5 SCREW
2 19M7867 2 SCREW
3 24H1296 7 WASHER
5 28H3450 5 SPACER
6 37M7333 4 SCREW
7 T196079 7 NUT
8 T202746 2 SEAL
9 T232396 1 AIR DUCT
10 T238247 1 LOUVER
870241 - 772G GRADER - MAY 2010 525 Rev A

CAB SIDE CONSOLE (STANDARD CONTROLS) - 1816
870241 - 772G GRADER - MAY 2010 526 Rev A

CAB SIDE CONSOLE (STANDARD CONTROLS) - 1816

2 19M7863 2 SCREW
3 19M7868 6 SCREW
4 21M7292 1 SCREW
5 21M7310 4 SCREW
6 24M7139 2 WASHER
7 24M7298 2 WASHER
9 M84972 9 NUT
10 24H1821 5 WASHER
11 T196077 2 NUT
12 T196079 6 NUT
14 T213199 1 LABEL (FOUR WHEEL DRIVE ONLY)
16 T231632 1 CONSOLE
17 T232525 1 INSTRUMENT PANEL (FOUR WHEEL DRIVE ONLY)
18 ............... 1 SEAL (ORDER F435618) (CTL)
870241 - 772G GRADER - MAY 2010 527 Rev A

FRONT CONSOLE (STANDARD CONTROLS) - 1816
870241 - 772G GRADER - MAY 2010 528 Rev A

FRONT CONSOLE (STANDARD CONTROLS) - 1816

1 19M7804 4 SCREW
2 21M7292 4 SCREW
3 21M7310 4 SCREW
4 37M7131 6 SCREW
8 14M7500 1 NUT
9 19M7784 4 SCREW
10 19M7804 8 SCREW
11 21M7497 1 SCREW
12 24M7296 10 WASHER
15 AT305397 1 LEVER
18 AT330487 1 GAS OPERATED CYLINDER
19 AT330489 1 CONTROL SUPPORT
23 AT346325 1 PEDAL
24 AT348316 1 CONTROL SUPPORT
26 M145875 2 EXTENSION SPRING
27 N31296 1 PIN FASTENER
28 R68672 1 PIN
29 T104220 20 WASHER
30 T203576 5 SPACER
31 T203871 1 SPACER
32 T227239 2 CHANNEL
33 T28801 1 EXTENSION SPRING
34 T81012 1 CAP
35 H173411 4 NUT
36 R134098 4 NUT
870241 - 772G GRADER - MAY 2010 529 Rev A

FRONT CONSOLE (STANDARD CONTROLS) CONTINUED - 1816
870241 - 772G GRADER - MAY 2010 530 Rev A

FRONT CONSOLE (STANDARD CONTROLS) CONTINUED - 1816

38 T185769 4 SCREW
39 T196078 4 NUT
40 T203589 1 COVER
41 T204301 1 COVER
42 T205401 2 PLATE
43 T206080 1 COVER
44 T204643 1 PLATE
870241 - 772G GRADER - MAY 2010 531 Rev A

STANDARD CONTROL LINKAGES - 1816
870241 - 772G GRADER - MAY 2010 532 Rev A

STANDARD CONTROL LINKAGES - 1816

1 14H882 16 NUT
3 19M7868 8 SCREW
4 19M9182 16 SCREW
5 AT305667 2 BOOT
6 AT305939 2 BOOT
7 AT317778 16 LINK END
8 19M7865 2 SCREW
9 22M7111 5 SET SCREW
10 24H1296 2 WASHER
11 AT317734 1 KNOB (LEFT BLADE LIFT)
12 T213242 8 SET SCREW
13 AT317735 1 KNOB (BLADE SIDE SHIFT)
14 AT317736 1 KNOB (BLADE TILT)
15 AT317737 1 KNOB (CIRCLE ROTATE)
16 AT317738 1 KNOB (CIRCLE SIDE SHIFT)
17 AT317739 1 KNOB (REAR STEERING)
18 AT317740 1 KNOB (WHEEL LEAN)
19 AT317741 1 KNOB (RIGHT BLADE LIFT)
20 T202159 1 CONTROL LEVER
25 T203569 1 SHAFT
26 T196079 22 NUT
27 T196080 2 NUT
28 T202586 8 LEVER
29 T204044 2 PLATE
30 ............... 1 ISOLATOR (MAKE FROM T63019) (CTL, 3.48 FT)
870241 - 772G GRADER - MAY 2010 533 Rev A

ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816
870241 - 772G GRADER - MAY 2010 534 Rev A

ONE HAND BLADE LIFT CONTROL LEVER KIT - 1816

1 19M7801 1 SCREW
2 24H1296 4 WASHER
3 AT322617 4 HYDRAULIC HOSE -FABRICATE (NOT SHOWN)
4 T104220 2 WASHER
6 T204457 1 SPACER
10 (INCLUDES (4) AT322617)

AT302544 1 CONTROL LEVER
(WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 535 Rev A

HFWD CONTROLLER AND SWITCHES (STD CONTROLS) - 1816
870241 - 772G GRADER - MAY 2010 536 Rev A

HFWD CONTROLLER AND SWITCHES (STD CONTROLS) - 1816

1 19M7913 2 SCREW
2 AL58295 2 KNOB
3 2 (AGGRESSIVENESS, PRECISION
AT303859 ROTARY SWITCH
SPEED)
4 AT304024 1 SWITCH (INCHING MODE)
5 AT330783 1 SWITCH (PRECISION MODE)
6 AT343608 1 VEHICLE CONTROLLER
7 T225757 1 LABEL
8 T232526 1 INSTRUMENT PANEL
870241 - 772G GRADER - MAY 2010 537 Rev A

SEAT (STANDARD)
870241 - 772G GRADER - MAY 2010 538 Rev A

SEAT (STANDARD)

1 19M7791 4 Bolt
2 19M7867 4 Screw
3 AT308199 1 Seat Belt
4 AT369516 1 Pedestal
5 AT360368 1 Seat
6 AT195441 1 Armrest Kit
7 AT195442 1 Armrest Kit
8 AT209020 1 Seat Kit (Slide Puck Kit)
9 AT209021 1 Spring Kit (Slide Spring Kit)
10 R72655 6 Snap Ring
11 T163334 1 Spring
12 T163335 1 Spring
13 T163336 1 Torsion Spring
14 AT209022 1 SeatKit (Slide Control Kit)
15 ............. 1 Control
16 AT209024 1 Seat Kit (Lumbar Knob Kit)
17 AT209025 1 Seat Knob Kit
18 37H121 2 Screw
19 AT209026 1 Seat Kit (Lumbar Service Kit)
20 AT209225 1 Seat Knob Kit
21 AT350317 1 Pad
22 AT308795 1 Cushion
25 AT350316 1 Pad
26 AT365101 1 Seat Suspension (Components On Next Page)
27 R77915 1 Holder
28 R79033 6 Rivet
870241 - 772G GRADER - MAY 2010 539 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821
870241 - 772G GRADER - MAY 2010 540 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) - 1821

1 AT173313 1 SHAFT KIT
2 AT361459 2 BELT KIT
3 AT361460 1 LEVER KIT
4 AT361461 1 SEAT SHOCK ABSORBER KIT
5 AT361463 1 BUMPER
6 AT365110 1 SELECTIVE CONTROL VALVE
7 AT368103 1 AIR SPRING SEAT KIT
8 AT368104 1 COMPRESSOR KIT
9 ............... 2 SHAFT
10 ............... 2 LOCK NUT
11 ............... 2 WASHER
12 ............... 4 BEARING
13 ............... 1 ROD
14 ............... 2 LOCK NUT
15 ............... 1 ARM
16 ............... 1 HOUSING
17 ............... 2 SCREW
18 ............... 2 LOCK NUT
19 ............... 1 SHOCK ABSORBER
20 ............... 1 BRACKET
21 ............... 3 LOCK NUT
22 ............... 2 BOLT
23 ............... 1 KNOB
24 ............... 1 BEARING
25 ............... 1 SPRING
26 ............... 1 SCREW
27 ............... 1 LOCK NUT
28 ............... 1 SCREW
29 ............... 1 TIE BAND
30 ............... 1 LOCK NUT
31 ............... 1 WASHER
32 ............... 2 BEARING
33 ............... 2 WASHER
34 ............... 1 BOLT
35 ............... 1 BOLT
36 ............... 1 BUMPER
870241 - 772G GRADER - MAY 2010 541 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) CONT - 1821
870241 - 772G GRADER - MAY 2010 542 Rev A

AIR SEAT SUSPENSION COMPONENTS (STANDARD) CONT - 1821

37 ............... 2 BUMPER
38 ............... 2 SCREW
39 ............... 1 NUT
40 ............... 2 LOCK NUT
41 ............... 5 WASHER
42 ............... 1 VALVE
43 ............... 1 FITTING
44 ............... 1 AIR SPRING SEAT KIT
45 ............... 1 ELBOW FITTING
46 ............... 1 SCREW
47 ............... 1 BOLT
48 ............... 1 COMPRESSOR
49 ............... 1 CLAMP
50 ............... 2 BOLT
51 AT365101 1 SEAT SUSPENSION
870241 - 772G GRADER - MAY 2010 543 Rev A

CAB STEPS - 1822
870241 - 772G GRADER - MAY 2010 544 Rev A

CAB STEPS - 1822

1 14M7517 28 LOCK NUT
4 24M7296 16 WASHER
5 T173779 12 STRAP
6 T176870 6 STEP
7 T254020 4 STRAP
8 T232513 2 BRACKET
870241 - 772G GRADER - MAY 2010 545 Rev A

CAB HEATER HOSES (W/O COOLANT HEATER) - 1831
870241 - 772G GRADER - MAY 2010 546 Rev A

CAB HEATER HOSES (W/O COOLANT HEATER) - 1831

2 19M7865 2 SCREW
3 AH77869 2 CLIP
5 51M7043 1 O-RING
6 R117721 4 CLAMP
7 R123616 1 PLUG
8 R41985 1 FITTING
9 R44302 1 TIE BAND
11 .............. 1 BULK HOSE (MAKE FROM TY22328) (CTL, 5.24 FT)
13 U13639 1 O-RING
870241 - 772G GRADER - MAY 2010 547 Rev A

HEATER AND AIR CONDITIONING DUCTING - 1831
870241 - 772G GRADER - MAY 2010 548 Rev A

HEATER AND AIR CONDITIONING DUCTING - 1831

2 19M7774 2 SCREW
3 19M7775 6 SCREW
4 19M7798 1 SCREW
5 19M7799 2 SCREW
6 19M7863 2 SCREW
7 19M7867 3 SCREW
9 21M7292 1 SCREW
10 24H1296 4 WASHER
11 24M7100 6 WASHER
12 24M7298 3 WASHER
13 28H3450 4 SPACER
14 37M7333 36 SCREW
15 AR62936 8 CLAMP
16 AT227668 4 LOUVER
17 AT227669 3 LOUVER
18 AT308017 1 AIR DUCT
19 AT305524 1 GATE
20 AT305869 1 DOOR
21 T184345 1 RIVET
25 AZ43305 6 NOZZLE
26 N189220 2 TIE BAND
27 24H1821 1 WASHER
28 T186068 2 SPACER
29 T196079 5 NUT
30 T202741 1 SEAL
33 T203560 1 AIR DUCT
34 T206718 1 PLATE
35 T206985 1 SEAL
36 T232579 1 AIR DUCT
37 T232580 2 HOSE
870241 - 772G GRADER - MAY 2010 549 Rev A

HEATER AND AIR CONDITIONING DUCTING, CONTINUED - 1831
870241 - 772G GRADER - MAY 2010 550 Rev A

HEATER AND AIR CONDITIONING DUCTING, CONTINUED - 1831

38 T232581 1 AIR DUCT
39 T232582 2 AIR DUCT
40 T237176 1 AIR DUCT
41 T237177 1 AIR DUCT
42 T237366 1 AIR DUCT
43 T237367 1 AIR DUCT
44 T237722 2 PLATE
46 T237930 1 NOZZLE
47 T237931 1 NOZZLE
870241 - 772G GRADER - MAY 2010 551 Rev A

HEATER AND A/C FILTER, FILTER HOUSING AND COVER - 1831
870241 - 772G GRADER - MAY 2010 552 Rev A

HEATER AND A/C FILTER, FILTER HOUSING AND COVER - 1831

1 19M7775 5 SCREW
2 19M7798 1 SCREW
3 19M7800 2 SCREW
4 19M7866 1 SCREW
5 19M8290 3 SCREW
6 21M7310 2 SCREW
7 24H1296 1 WASHER
8 24M7100 3 WASHER
9 24M7139 2 WASHER
10 24M7296 1 WASHER
11 24M7298 4 WASHER
12 28H3450 3 SPACER
13 AR83434 1 KNOB
14 AT191102 1 AIR FILTER (FRESH AIR)
15 AT307501 1 AIR FILTER (RECIRCULATION)
17 T206616 1 PLATE
18 R79033 5 RIVET
19 T184345 4 RIVET
23 M84309 1 PUSH NUT
24 R134098 3 NUT
25 24H1821 2 WASHER
26 T164945 3 SPACER
27 T196077 1 NUT
28 T196079 3 NUT
29 T201570 1 AIR DUCT
31 T203143 1 COVER
32 T203494 1 SEAL
34 T256507 1 COVER
35 T206624 1 PLUG
870241 - 772G GRADER - MAY 2010 553 Rev A

HEATER & A/C FILTER, FILTER HOUSING & COVER, CONT - 1831
870241 - 772G GRADER - MAY 2010 554 Rev A

HEATER & A/C FILTER, FILTER HOUSING & COVER, CONT - 1831

38 T206627 1 STRAP
870241 - 772G GRADER - MAY 2010 555 Rev A

HVAC POWERED PRECLEANER - 1831
870241 - 772G GRADER - MAY 2010 556 Rev A

HVAC POWERED PRECLEANER - 1831

1 19M7862 4 SCREW
2 AT302794 1 PRECLEANER
4 T185769 2 SCREW
5 T213349 1 PLATE
870241 - 772G GRADER - MAY 2010 557 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831
870241 - 772G GRADER - MAY 2010 558 Rev A

HEATING AND AIR CONDITIONING LINES AND CONTROLS - 1831

2 19M7863 2 SCREW
3 T239807 1 HOSE
5 19M8553 1 SCREW
6 21M7310 4 SCREW
7 24M7100 3 WASHER
8 24M7298 4 WASHER
9 37M7104 3 SCREW
10 37M7131 1 SCREW
11 T244758 1 PLATE
12 AL76568 3 KNOB
13 AT303467 1 LINE
14 AT303469 1 LINE
15 AT310795 1 PUSH PULL CABLE (MODE)
16 AT310810 1 CABLE (TEMPERATURE)
17 AT343724 1 A/C COMPRESSOR WRG HARNESS
18 R44165 2 LOCK NUT
19 L57881 1 CLIP
20 M115279 1 PLUG
21 R10093 2 O-RING
22 R117721 3 CLAMP
23 R125223 1 PLATE
24 R192109 1 PUSH NUT
25 R31654 1 CLAMP
27 RE157329 1 SWITCH
28 RE43497 1 SWITCH (BLOWER SPEED SWITCH)
29 RE46742 1 CONTROL (TEMPERATURE)
30 12H292 1 LOCK WASHER
31 14H934 1 NUT
32 RE46743 1 CONTROL (MODE)
33 24H1821 4 WASHER
34 T143169 1 O-RING
35 T160492 2 ELEC. CONNECTOR ACCESSORY
37 T196077 2 NUT
870241 - 772G GRADER - MAY 2010 559 Rev A

HEATING & A/C LINES AND CONTROLS, CONTINUED - 1831
870241 - 772G GRADER - MAY 2010 560 Rev A

HEATING & A/C LINES AND CONTROLS, CONTINUED - 1831

38 T196079 2 NUT
39 T202034 1 HOSE
40 T202035 1 HOSE
41 T202742 1 SEAL
42 T202800 1 INSTRUMENT PANEL
43 T204124 1 PAD
44 T204274 1 ARM
45 T205370 1 LABEL (HVAC CONTROLS)
47 T239763 1 FUNNEL
870241 - 772G GRADER - MAY 2010 561 Rev A

HVAC MODULE COMPONENTS - 1832
870241 - 772G GRADER - MAY 2010 562 Rev A

HVAC MODULE COMPONENTS - 1832

1 19M7775 4 SCREW
2 37H142 2 SCREW
3 37M7073 2 SCREW
4 AT193500 1 HAND OPERATED VALVE (WATER VALVE)
5 AT302953 1 BLOWER MOTOR
6 AT318987 1 RESISTOR (FOUR SPEED RESISTOR)
7 AT341275 1 SWITCH (THERMOSTAT)
8 AT354967 1 CORE
9 M84972 3 NUT
10 R125454 1 RADIATOR HOSE
11 R162769 1 SEAL
12 R50279 2 NUT
13 R96248 11 CLIP
14 R244664 1 HOUSING
15 RE187311 1 EVAPORATOR
16 L77943 1 PLATE
17 PT11778 2 BOLT
18 R113050 1 O-RING
19 R33259 1 O-RING
20 RE174764 1 VALVE (EXPANSION)
870241 - 772G GRADER - MAY 2010 563 Rev A

AIR CONDITIONING HOSES (6090HDW01 / 6090HDW04) - 1832
870241 - 772G GRADER - MAY 2010 564 Rev A


3 19M7800 1 SCREW
4 19M7810 2 SCREW
6 19M8211 2 SCREW
8 19M8963 1 SCREW
9 24M7239 4 WASHER
10 24M7298 4 WASHER
12 AH104837 2 HOSE CLAMP
13 AT162848 1 RECEIVER-DRYER
14 AT168543 1 COMPRESSOR (COMPONENTS ON PG 568)
15 AT190809 1 PNEUMATIC ACCUMULATOR
18 AT307889 1 REFRIGERANT HOSE
19 R183409 4 O-RING
22 R183411 3 O-RING
23 R183412 1 O-RING
26 AT318965 1 VALVE
27 T213979 1 CAP
28 R183410 2 O-RING
29 H114865 2 CLAMP
30 N275650 2 SCREW
31 R115893 1 TEE FITTING
32 R117721 3 CLAMP
33 R56397 3 WASHER
34 T102934 1 CLAMP
35 T138914 1 LABEL (RECEIVER / DRYER)
36 28H1497 2 BUSHING
37 T162477 3 WASHER
870241 - 772G GRADER - MAY 2010 565 Rev A

(CONTINUED)
870241 - 772G GRADER - MAY 2010 566 Rev A

(CONTINUED)

38 T190513 2 CLAMP
40 T239862 1 HOSE
41 T254972 1 PLATE
42 H150385 1 CHECK VALVE
870241 - 772G GRADER - MAY 2010 567 Rev A

A/C COMPRESSOR, PULLEY AND SERVICE KITS - 1832
870241 - 772G GRADER - MAY 2010 568 Rev A

A/C COMPRESSOR, PULLEY AND SERVICE KITS - 1832

1 RE52506 1 FLOW CONTROL HYD VALVE
2 R115742 1 SEAL
3 RE55423 1 MANIFOLD
4 RE52454 1 COMPRESSOR (W/O CLUTCH)
6 AT163872 1 KIT (STATOR)
7 RE52508 1 KIT (8 RIBBED PULLEY)
8 R115743 1 COVER
9 RE12363 1 ELECTRICAL CONNECTOR ASSY (NOT ILLUSTRATED)
R78057 2 ELEC. CONNECTOR TERMINAL (NOT ILLUSTRATED)
R78059 2 ELEC. CONNECTOR SEAL (NOT ILLUSTRATED)
14M7273 1 NUT
10 RE52507 1 KIT (HARDWARE)
11 RE52509 1 SEAL KIT (SHAFT)
12 AT168543 1 COMPRESSOR
13 (USE TO PROTECT LOW PRESSURE

T238537 1 CAP
PORT) (NOT ILLUSTRATED)
870241 - 772G GRADER - MAY 2010 569 Rev A

870241 - 772G GRADER - MAY 2010 570 Rev A

GROUP 1900
SHEET METAL AND STYLING
870241 - 772G GRADER - MAY 2010 571 Rev A

HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911
870241 - 772G GRADER - MAY 2010 572 Rev A

HOOD AND HOOD SUPPORTS (6090HDW01 / 6090HDW04) - 1911

2 19M7804 13 SCREW
3 24H1307 2 WASHER
4 24M7178 6 WASHER
5 24M7296 10 WASHER
6 A23441 2 WASHER
8 T72414 1 BUSHING
9 H173411 10 NUT
10 AT332099 1 HOOD
12 24M7139 2 WASHER
13 AT366548 1 LOCK
14 AT366571 1 LATCH
15 M68997 2 BUMPER
16 AT332100 1 HOOD
17 28H3379 2 SPACER
18 T230408 2 STUD
20 AT359387 2 ROD (INCLUDES 24M7296) ITEM 5
21 J16931 2 PIN
22 T237415 1 COVER
23 T63798 4 PLUG
870241 - 772G GRADER - MAY 2010 573 Rev A

SERVICE DOORS - 1912
870241 - 772G GRADER - MAY 2010 574 Rev A

SERVICE DOORS - 1912

1 19M7789 4 SCREW
2 19M7805 4 SCREW
4 24H1307 2 WASHER
5 24M7226 4 WASHER
6 24M7240 14 WASHER
7 AT315270 1 PANEL
8 AT317134 1 PANEL (INCLUDES (2) T173369) ITEM 9
9 T173369 12 PIN
10 AT323934 2 HINGE
11 AT326556 1 PANEL
12 AT335425 2 HINGE (INCLUDES (2) 14M7302) ITEM 13
13 14M7302 8 WELD NUT
17 AT225885 1 LATCH
18 H85233 4 RIVET
23 J16931 2 PIN
24 N279068 1 COTTER PIN
25 R96753 2 SPACER
32 T244883 1 PLATE
33 T257338 1 LATCH
34 T253978 1 SHEAR PIN
35 (ORDER T244574) ITEM 29

............... 2 ISOLATOR
(CTL, 700 MM)
870241 - 772G GRADER - MAY 2010 575 Rev A

FRONT FRAME COVERS AND SHIELDS - 1913
870241 - 772G GRADER - MAY 2010 576 Rev A

FRONT FRAME COVERS AND SHIELDS - 1913

2 19M7784 12 SCREW
4 24H1657 4 WASHER
5 24M7028 2 WASHER
6 24M7296 8 WASHER
7 AT346007 1 COVER
8 AT346047 1 ANGLE
11 AT372842 2 COVER (SUB FOR AT358017)
12 T258428 1 COVER (SUB FOR T230809)
13 ............... 2 CONDUIT (MAKE FROM T107029) (CTL, 3.4 FT)
14 ............... 1 CONDUIT (MAKE FROM T157991) (CTL, 2 FT)
16 ............... 1 CONDUIT (MAKE FROM T157991) (CTL, 2.7 FT)
17 T77706 4 WASHER
870241 - 772G GRADER - MAY 2010 577 Rev A

MAIN FRAME FRONT SIDE COVERS - 1913
870241 - 772G GRADER - MAY 2010 578 Rev A

MAIN FRAME FRONT SIDE COVERS - 1913

2 24H1308 2 WASHER
3 AT345223 2 COVER
870241 - 772G GRADER - MAY 2010 579 Rev A

CONTROL VALVE COVERS (STD CONTROLS) - 1913
870241 - 772G GRADER - MAY 2010 580 Rev A

CONTROL VALVE COVERS (STD CONTROLS) - 1913

1 AT364909 1 VALVE COVER
2 14M7274 4 NUT
4 24M7024 2 WASHER
5 24M7296 4 WASHER
6 T214740 2 ANGLE
7 T252586 1 VALVE COVER
8 T252587 1 VALVE COVER
870241 - 772G GRADER - MAY 2010 581 Rev A

SOUND ABSORPTION (ENGINE) - 1913
870241 - 772G GRADER - MAY 2010 582 Rev A

SOUND ABSORPTION (ENGINE) - 1913

1 19M7784 4 Screw
2 19M7785 4 Screw
3 24H1334 4 Washer
4 AT338541 1 Plate
5 AT344610 1 Insulator
6 AT344611 1 Insulator
7 T230322 24 Retainer
8 T251099 8 Stud (SUB FOR T230741)
9 T232984 8 Magnet
10 T217116 7 Retainer
11 T226116 1 Insulator
16 T226397 1 Cover
17 T228613 1 Hood
19 T239094 11 Fastener Item
870241 - 772G GRADER - MAY 2010 583 Rev A

TRANSMISSION VALVE GUARDS - 1913
870241 - 772G GRADER - MAY 2010 584 Rev A

TRANSMISSION VALVE GUARDS - 1913

1 19M7799 4 SCREW
2 AT341689 2 SHIELD
3 T50036 4 BUSHING
870241 - 772G GRADER - MAY 2010 585 Rev A

870241 - 772G GRADER - MAY 2010 586 Rev A

GROUP 2000
SAFETY, CONVENIENCE AND
MISCELLANEOUS
870241 - 772G GRADER - MAY 2010 587 Rev A

GROUP 2000 - SAFETY, CONVENIENCE AND MISCELLANEOUS
INTERIOR REAR VIEW MIRROR - 2002
870241 - 772G GRADER - MAY 2010 588 Rev A

INTERIOR REAR VIEW MIRROR - 2002

2 19M7897 2 SCREW
3 24M7239 1 WASHER
4 24M7298 2 WASHER
5 28H3450 2 SPACER
6 AT157226 1 REAR VIEW MIRROR
7 T11234 2 LOCK NUT
8 T145360 1 PLATE
870241 - 772G GRADER - MAY 2010 589 Rev A

EXTERIOR MIRROR - 2002
870241 - 772G GRADER - MAY 2010 590 Rev A

EXTERIOR MIRROR - 2002

1 14M7274 4 NUT
4 19M7786 2 SCREW
5 19M7807 4 SCREW
6 AT356101 2 REAR VIEW MIRROR
7 AT357538 1 RIB
9 AT357539 1 RIB
11 T174201 2 CAP
12 T174203 8 HALF CLAMP
13 T245144 2 ANGLE
870241 - 772G GRADER - MAY 2010 591 Rev A

HORN - 2004
870241 - 772G GRADER - MAY 2010 592 Rev A

HORN - 2004

1 14M7273 1 NUT
2 19M7866 1 SCREW
3 24M7055 1 WASHER
4 AT226282 1 HORN
870241 - 772G GRADER - MAY 2010 593 Rev A

REVERSE ALARM - 2004
870241 - 772G GRADER - MAY 2010 594 Rev A

REVERSE ALARM - 2004

1 19M7866 2 SCREW
2 AT335267 1 TRAVEL WARNING ALARM
870241 - 772G GRADER - MAY 2010 595 Rev A

FRONT WINDOW SUN VISOR - 2007
870241 - 772G GRADER - MAY 2010 596 Rev A

FRONT WINDOW SUN VISOR - 2007

2 21M7403 3 SCREW
3 AT306350 1 VISOR
4 24H1821 3 WASHER (SUB FOR T134530)
870241 - 772G GRADER - MAY 2010 597 Rev A

REAR WINDOW SUN VISOR - 2007
870241 - 772G GRADER - MAY 2010 598 Rev A

REAR WINDOW SUN VISOR - 2007

1 19M7862 2 SCREW
2 AT305193 1 SHADE CURTAIN
3 ............... 1 ISOLATOR (MAKE FROM T59938) (CTL, 0.2 FT)
4 24H1821 2 WASHER
5 21M7403 2 SCREW
6 T196077 4 NUT
7 T204938 1 BRACKET (ALSO ORDER (2) T196077) ITEM 6
8 T205088 1 BRACKET (ALSO ORDER (2) T196077) ITEM 6
870241 - 772G GRADER - MAY 2010 599 Rev A

870241 - 772G GRADER - MAY 2010 600 Rev A

GROUP 2100
VEHICLE MAIN HYDRAULIC SYSTEM
870241 - 772G GRADER - MAY 2010 601 Rev A

MAIN HYDRAULIC PUMP - 2161
870241 - 772G GRADER - MAY 2010 602 Rev A

MAIN HYDRAULIC PUMP - 2161

2 T29342 4 WASHER
4 19M8440 4 SCREW
5 .............. 1 PLATE (ADAPTER)
6 T208291 1 HYD QUICK COUPLER SOCKET
7 T176425 3 PLUG
8 .............. 4 SCREW
10 T54904 2 UNION FITTING
11 N203952 1 O-RING
12 AT191366 1 BEARING KIT
13 T188686 1 PLATE
14 AT196346 1 KIT (CONTAINS PUMP PISTONS & HOUSING)
15 T185138 1 DRIVE SHAFT
16 AT280244 1 SWASH PLATE (SWASH PLATE ASSY)
17 AT191367 1 BEARING KIT
18 AT191369 1 PISTON REPLACEMENT KIT
19 AT191368 2 BEARING (SWASH PLATE)
20 .............. 1 PLUG (ORDER AT191371) ITEM 71
21 F37030250 1 O-RING
22 R28782 6 O-RING
23 4001456 1 SLEEVE
24 T185183 1 SEAL
26 F39000106 1 SNAP RING
30 T24212 1 O-RING
40 T185185 1 BACK-UP RING
41 T76938 1 O-RING
42 T24212 1 O-RING
48 AT199076 1 KIT (PUMP CONTROL)
49 T188687 1 SCREW
52 T190243 1 SPOOL
53 .............. 1 O-RING
54 T185181 4 RING
55 T185186 4 SCREW
57 T185184 2 RING
870241 - 772G GRADER - MAY 2010 603 Rev A

MAIN HYDRAULIC PUMP, CONTINUED - 2161
870241 - 772G GRADER - MAY 2010 604 Rev A

MAIN HYDRAULIC PUMP, CONTINUED - 2161

58 T54904 2 UNION FITTING
59 M45387 2 O-RING
60 M74877 2 PLUG
61 T185135 1 SPRING
62 T42302 1 O-RING
63 E65288 1 O-RING
71 AT191371 1 SEAL KIT (PUMP OVERHAUL)
870241 - 772G GRADER - MAY 2010 605 Rev A

MAIN CONTROL VALVE MOUNTING BRACKETS - 2162
870241 - 772G GRADER - MAY 2010 606 Rev A

MAIN CONTROL VALVE MOUNTING BRACKETS - 2162

1 19M7785 6 SCREW
2 19M7800 6 SCREW
3 24M7024 12 WASHER
6 T196080 6 NUT
7 U42208 6 ISOLATOR
870241 - 772G GRADER - MAY 2010 607 Rev A

RIGHT 4 FUNCTION CONTROL VALVE - 2162
870241 - 772G GRADER - MAY 2010 608 Rev A

RIGHT 4 FUNCTION CONTROL VALVE - 2162

2 R26448 3 O-RING
3 T77613 3 O-RING
4 14H1042 2 NUT
5 14H1080 1 NUT
6 19H3920 2 SCREW
7 19H3921 1 SCREW
8 AT317309 1 CONTROL VALVE (RIGHT BLADE LIFT)
9 AT317316 1 CONTROL VALVE (REAR STEERING)
10 AT317317 1 CONTROL VALVE (CIRCLE SIDE SHIFT)
11 AT317318 1 CONTROL VALVE (WHEEL LEAN)
14 AT327176 1 HOUSING (MID INLET VALVE SECTION)
15 T213026 2 STUD
16 T213029 1 STUD
870241 - 772G GRADER - MAY 2010 609 Rev A

LEFT 4 FUNCTION CONTROL VALVE - 2162
870241 - 772G GRADER - MAY 2010 610 Rev A

LEFT 4 FUNCTION CONTROL VALVE - 2162

2 R26448 3 O-Ring
3 T77613 3 O-Ring
4 14H1042 2 Nut
5 14H1080 1 Nut
6 19H3920 2 Screw
7 19H3921 1 Screw
8 AT317308 1 Control Valve (Left Blade Lift)
9 AT317315 1 Control Valve (Blade Tilt)
10 AT317313 1 Control Valve (Blade Side Shift)
11 AT317314 1 Control Valve (Circle Rotate)
12 AT317330 1 Housing
14 AT317307 1 Housing (Mid Inlet Valve Section)
15 T213026 2 Stud
16 T213029 1 Stud
30 AT302284 1 Control Valve
870241 - 772G GRADER - MAY 2010 611 Rev A

LEFT 5 FUNCTION CONTROL VALVE
870241 - 772G GRADER - MAY 2010 612 Rev A

LEFT 5 FUNCTION CONTROL VALVE

2 R26448 3 O-Ring
3 T77613 3 O-Ring
4 14H1042 4 Nut
5 14H1080 2 Nut
8 AT317308 1 Control Valve (Left Blade Lift)
9 AT317315 1 Control Valve (Blade Tilt)
10 AT317313 1 Control Valve (Blade Side Shift)
11 AT317314 1 Control Valve (Circle Rotate)
14 AT317307 1 Housing (Mid Inlet Valve Section)
15 T213026 2 Stud
16 T213029 1 Stud
17 AT317321 1 Control Valve (Rear Ripper / Scarifier)
28 T213027 2 Stud
29 T213030 1 Stud
870241 - 772G GRADER - MAY 2010 613 Rev A

RIGHT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162
870241 - 772G GRADER - MAY 2010 614 Rev A

RIGHT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162

1 19H2924 2 SCREW
2 AT301226 1 PRESSURE RELIEF VALVE (3100 PSI)
5 AT317822 1 DETENT
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
13 T213034 2 VALVE SPOOL
16 AT348201 1 ACTUATOR (RH)
18 T183756 1 SEAL
19 R63548 1 O-RING
20 ............... 1 O-RING
21 ............... 1 SPRING
22 AT317309 1 CONTROL VALVE (RIGHT BLADE LIFT VALVE SECTION)
870241 - 772G GRADER - MAY 2010 615 Rev A

LEFT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162
870241 - 772G GRADER - MAY 2010 616 Rev A

LEFT BLADE LIFT VALVE SECTION (STD CONTROLS) - 2162

1 19H2924 2 SCREW
2 AT301226 1 PRESSURE RELIEF VALVE (3100 PSI)
5 AT317822 1 DETENT
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
16 AT348202 1 ACTUATOR (LH)
18 T183756 1 SEAL
19 R63548 1 O-RING
20 .............. 1 O-RING
21 .............. 1 SPRING
22 AT317308 1 CONTROL VALVE (LEFT BLADE LIFT VALVE SECTION)
870241 - 772G GRADER - MAY 2010 617 Rev A

REAR STEERING VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 618 Rev A

REAR STEERING VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
13 AT348201 1 ACTUATOR
870241 - 772G GRADER - MAY 2010 619 Rev A

WHEEL LEAN VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 620 Rev A

WHEEL LEAN VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870241 - 772G GRADER - MAY 2010 621 Rev A

CIRCLE SIDE SHIFT VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 622 Rev A

CIRCLE SIDE SHIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870241 - 772G GRADER - MAY 2010 623 Rev A

BLADE SIDE SHIFT VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 624 Rev A

BLADE SIDE SHIFT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870241 - 772G GRADER - MAY 2010 625 Rev A

CIRCLE ROTATE VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 626 Rev A

CIRCLE ROTATE VALVE SECTION - 2162

1 19H2924 2 SCREW
3 R26906 1 O-RING
5 R76578 3 O-RING
6 R95493 1 DISK
7 T118712 2 SCREW
8 T190767 1 SPRING
9 T213022 2 O-RING
10 T213023 2 O-RING
11 T213025 1 O-RING
12 T213034 2 VALVE
13 T213033 1 SPOOL HOUSING
870241 - 772G GRADER - MAY 2010 627 Rev A

BLADE TILT VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 628 Rev A

BLADE TILT VALVE SECTION - 2162

1 19H2924 2 SCREW
4 R76578 3 O-RING
5 R95493 1 DISK
6 T118712 2 SCREW
7 T190767 1 SPRING
8 T213022 2 O-RING
9 T213023 2 O-RING
10 T213025 1 O-RING
870241 - 772G GRADER - MAY 2010 629 Rev A

RIGHT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162
870241 - 772G GRADER - MAY 2010 630 Rev A

RIGHT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162

2 R76578 4 O-RING
3 T213025 2 O-RING
6 R95493 2 DISK
10 T77613 3 O-RING
11 R26448 3 O-RING
870241 - 772G GRADER - MAY 2010 631 Rev A

LEFT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162
870241 - 772G GRADER - MAY 2010 632 Rev A

LEFT MAIN HYD CONTROL VALVE INLET & OUTLET SECT - 2162

2 T150961 1 O-RING
3 T183756 1 SEAL
4 R76578 4 O-RING
5 R95493 2 DISK
6 T213025 2 O-RING
9 T77613 3 O-RING
11 R26448 3 O-RING
870241 - 772G GRADER - MAY 2010 633 Rev A

SCARIFIER VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 634 Rev A

SCARIFIER VALVE SECTION - 2162

1 19H2924 2 SCREW
3 AT317822 1 DETENT
5 T183756 1 SEAL
7 R76578 2 O-RING
8 R95493 1 DISK
12 T190767 1 SPRING
13 T213022 3 O-RING
14 T213023 2 O-RING
15 T213025 1 O-RING
22 T191335 2 SCREW
870241 - 772G GRADER - MAY 2010 635 Rev A

RIPPER VALVE SECTION - 2162
870241 - 772G GRADER - MAY 2010 636 Rev A

RIPPER VALVE SECTION - 2162

1 19H2924 2 SCREW
2 AT337941 2 CHECK VALVE (SUB FOR AT317328)
3 AT317822 1 DETENT
5 T183756 1 SEAL
7 R76578 3 O-RING
8 R95493 1 DISK
9 T190767 1 SPRING
10 T213022 3 O-RING
11 T213023 2 O-RING
12 T213025 1 O-RING
16 AT348201 1 ACTUATOR (SUB FOR AT317304)
17 T118712 2 SCREW
870241 - 772G GRADER - MAY 2010 637 Rev A

LEFT AUX VALVE SECTION W/ FLOAT (STD CONTROLS) - 2162
870241 - 772G GRADER - MAY 2010 638 Rev A

LEFT AUX VALVE SECTION W/ FLOAT (STD CONTROLS) - 2162

1 19H2924 2 Screw
2 AT337941 2 Check Valve
3 AT317822 1 Detent
4 AT78527 2 Fitting Plug
5 T183756 1 Seal
6 R111238 1 Compression Spring
7 R76578 2 O-Ring
8 R95493 1 Disk
9 RE49624 2 Fitting Plug
10 R26375 1 O-Ring
11 R39112 1 Fitting
12 T190767 1 Spring
13 T213022 3 O-Ring
14 T213023 2 O-Ring
15 T213025 1 O-Ring
16 T213034 2 Valve Spool
17 T213033 1 Housing
18 T213318 1 Housing
19 AT348201 1 Actuator
22 T191335 2 Screw
870241 - 772G GRADER - MAY 2010 639 Rev A

LEFT 5 FUNCTION CONTROL VALVE KIT - 2162
870241 - 772G GRADER - MAY 2010 640 Rev A

LEFT 5 FUNCTION CONTROL VALVE KIT - 2162

1 14H1042 2 NUT
2 14H1080 1 NUT
3 14H882 2 NUT
5 19M7800 1 SCREW
6 24H1296 1 WASHER
7 AT317743 1 KNOB
8 T213242 1 SET SCREW
9 AT317778 2 LINK END
10 T104220 2 WASHER
12 T202586 1 LEVER
13 T204457 1 SPACER
15 T213027 2 STUD
16 T213030 1 STUD
870241 - 772G GRADER - MAY 2010 641 Rev A

ONE HAND BLADE LIFT CONTROL LEVER & VALVE KIT - 2162
870241 - 772G GRADER - MAY 2010 642 Rev A

ONE HAND BLADE LIFT CONTROL LEVER & VALVE KIT - 2162

1 14H1042 1 Nut
2 14H1080 1 Nut
3 14H882 2 Nut
5 19M7801 1 Screw (Use With 5 Function Valve)
6 19M7970 1 Screw (Use With 6 Function Valve)
7 19M8404 1 Cap Screw (Use With 7 Function Valve)
8 24H1296 4 Washer
9 AT317742 1 Knob
10 T213242 1 Set Screw
11 AT317778 2 Link End
13 AT322617 4 Hydraulic Hose - Fabricate (Not Shown)
15 T183756 1 Seal
16 R26375 2 O-Ring (USE WITH R39112) (Not Shown)
17 R39112 2 Fitting
18 T104220 2 Washer
19 T202162 1 Control Lever
20 T202586 1 Lever
21 T204457 1 Spacer
22 T213027 2 Stud
23 T213030 1 Stud
30 AT317339 1 Valve Kit (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 643 Rev A

MAIN HYD MANIFOLD VALVE (W/O SECONDARY STEERING) - 2162
870241 - 772G GRADER - MAY 2010 644 Rev A

MAIN HYD MANIFOLD VALVE (W/O SECONDARY STEERING) - 2162

2 19M7835 3 Screw
3 24M7239 3 Washer
4 24M7296 4 Washer
5 AT342744 1 Manifold
6 AT302907 1 Pressure Relief Valve
AT224864 1 Seal Kit
7 AT302908 1 Solenoid Valve
AH209121 1 Seal Kit
T181306 1 Nut
8 AT371499 1 Valve (SUB FOR AT367077)
AT196943 1 Seal Kit
9 AT333809 1 Solenoid Valve Coil
T70177 1 O-Ring
R26375 1 O-Ring
12 T257573 1 Plate
13 AT116162 3 Isolator
870241 - 772G GRADER - MAY 2010 645 Rev A

OIL COOLER BYPASS VALVE - 2162
870241 - 772G GRADER - MAY 2010 646 Rev A

OIL COOLER BYPASS VALVE - 2162

1 19M7784 2 SCREW
2 AT358387 1 COOLANT MANIFOLD
AN207423 1 SEAL KIT
870241 - 772G GRADER - MAY 2010 647 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163
870241 - 772G GRADER - MAY 2010 648 Rev A

MAIN HYDRAULIC PLUMBING (STANDARD CONTROLS) - 2163

1 19M7784 1 SCREW
2 19M7785 1 SCREW
3 24H1520 2 WASHER
5 R26906 2 O-RING
6 T77932 8 O-RING
8 R29936 3 O-RING
9 T76938 3 O-RING
11 T77858 6 O-RING
12 U12547 11 O-RING
14 T77613 4 O-RING
16 R28782 3 O-RING
17 T77814 1 O-RING
19 R26448 1 O-RING
28 R37023 2 FLANGE FITTING
29 U46457 1 O-RING
32 H61354 2 FLANGE FITTING
33 T78313 1 O-RING
870241 - 772G GRADER - MAY 2010 649 Rev A

MAIN HYD PLUMBING (STD CONTROLS) CONTINUED - 2163
870241 - 772G GRADER - MAY 2010 650 Rev A

MAIN HYD PLUMBING (STD CONTROLS) CONTINUED - 2163

43 AT370183 1 HOSE SUPPORT (SUB FOR AT357748)
44 AT370184 1 HOSE SUPPORT (SUB FOR AT357749)
45 AT37477 1 HOSE CLAMP
46 H63773 1 THREADED NIPPLE
47 R109553 2 HOSE
50 R39112 1 FITTING
51 R47150 1 O-RING
52 R77175 1 COVER
53 RE509097 1 DRAIN VALVE
54 RE52702 1 CLAMP
56 T158298 1 LINE
58 T185826 2 CLAMP
60 T212304 1 TOOL
61 T215785 1 SUCTION HOSE
62 E131298 1 TOOL
63 T78707 1 NUT
64 T78715 1 NUT
68 T254573 1 ORIFICE
870241 - 772G GRADER - MAY 2010 651 Rev A

HYDRAULIC LOAD SENSE HOSES (STANDARD CONTROLS) - 2163
870241 - 772G GRADER - MAY 2010 652 Rev A

HYDRAULIC LOAD SENSE HOSES (STANDARD CONTROLS) - 2163

3 24M7239 5 WASHER
4 42M7115 1 WELD STUD
6 T77814 2 O-RING
8 R28782 2 O-RING
10 T77613 1 O-RING
14 M142955 1 LOCK NUT
15 R77175 1 COVER
17 T32854 4 CLAMP
18 T64784 1 CLIP
19 T76719 2 CLAMP
870241 - 772G GRADER - MAY 2010 653 Rev A

MAIN HYDRAULIC FILTER - 2164
870241 - 772G GRADER - MAY 2010 654 Rev A

MAIN HYDRAULIC FILTER - 2164

1 19M7784 4 SCREW
2 (INCLUDES AT307045)
AT302906 1 FILTER HEAD
(ALSO ORDER AT367840) ITEM 5
AT307045 1 PRESSURE SWITCH (INCLUDES P46051)
P46051 1 O-RING
4 R26448 1 O-RING
5 AT367840 1 OIL FILTER (SUB FOR AT308274, THIS APPLICATION)
870241 - 772G GRADER - MAY 2010 655 Rev A

HYDRAULIC RESERVOIR - 2164
870241 - 772G GRADER - MAY 2010 656 Rev A

HYDRAULIC RESERVOIR - 2164

1 14M7152 2 NUT
2 19M7784 6 SCREW
3 19M7785 4 SCREW
4 19M7804 17 SCREW
6 24M7296 6 WASHER
7 AH156145 1 SENSOR (TEMPERATURE)
8 TY22464 3 CLAMP
9 AT101565 1 AIR FILTER
11 AT309578 1 LEG
12 AT373764 1 HYDRAULIC RESERVOIR (SUB FOR AT313633)
13 AT161638 1 STRAINER
14 AT227279 1 LEVEL GAUGE
15 AT307278 1 COVER
16 19M7817 1 SCREW
17 AT307292 1 GASKET KIT
18 AT359994 1 FILLER CAP
20 ................ 1 BULK HOSE (MAKE FROM TY22503) (CTL, 0.4 FT)
21 ................ 1 BULK HOSE (MAKE FROM TY22503) (CTL, 4.5 FT)
22 AT336017 1 BATTERY BOX
23 H173411 33 NUT
27 E69975 1 CLAMP
28 T232294 24 BRACKET
29 24M7226 2 WASHER
30 R26286 1 O-RING
31 R60831 3 GROMMET
32 T225161 1 REINFORCEMENT
33 T227011 1 DEFLECTOR
34 T230241 1 DEFLECTOR
36 19M8112 4 SCREW
870241 - 772G GRADER - MAY 2010 657 Rev A

GROUP 3400
GRADING DEVICE
870241 - 772G GRADER - MAY 2010 659 Rev A

14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401
870241 - 772G GRADER - MAY 2010 660 Rev A

14` X 27" X 1" MOLDBOARD (5/8" X 8" CUTTING EDGES) - 3401

1 09H1759 40 BOLT
2 14H1095 40 NUT
3 AT303301 1 MOLDBOARD
4 T202876 2 DURA-MAX TM CUTTING EDGE
870241 - 772G GRADER - MAY 2010 661 Rev A

MOLDBOARD OVERLAYS (8" CUTTING EDGE) - 3401
(5/8" HARDWARE)
870241 - 772G GRADER - MAY 2010 662 Rev A

MOLDBOARD OVERLAYS (8" CUTTING EDGE) - 3401
(5/8" HARDWARE)

2 T216610 10 BOLT
870241 - 772G GRADER - MAY 2010 663 Rev A

RIGHT MOLDBOARD EXTENSION - 3401
(27" WITH 5/8" HARDWARE)
870241 - 772G GRADER - MAY 2010 664 Rev A

RIGHT MOLDBOARD EXTENSION - 3401
(27" WITH 5/8" HARDWARE)

1 09H1759 4 BOLT
2 09H1764 4 BOLT
3 14H1095 16 NUT
5 24H1367 2 WASHER
6 24M7241 8 WASHER
8 T204543 2 BRACKET
9 AT341206 1 REINFORCEMENT
10 T203807 1 EXTENSION
11 T216610 8 BOLT
15 AT307733 1 EXTENSION
870241 - 772G GRADER - MAY 2010 665 Rev A

LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401
870241 - 772G GRADER - MAY 2010 666 Rev A

LEFT MOLDBOARD EXTENSION (27" WITH 5/8" HARDWARE) - 3401

1 09H1759 4 BOLT
2 09H1764 4 BOLT
3 14H1095 16 NUT
5 24H1367 2 WASHER
6 24M7241 8 WASHER
8 T204543 2 BRACKET
9 AT341206 1 REINFORCEMENT
10 T203806 1 EXTENSION
11 T216610 8 BOLT
15 AT307732 1 EXTENSION (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 667 Rev A

INTEGRATED GRADE CONTROL MAST MOUNTS - 3400
(5/8 IN. HARDWARE)
870241 - 772G GRADER - MAY 2010 668 Rev A

INTEGRATED GRADE CONTROL MAST MOUNTS - 3400
(5/8 IN. HARDWARE)

1 10H1228 6 BOLT
2 10H1198 6 BOLT
5 24M7239 4 WASHER
6 24M7241 2 WASHER
7 T19572 6 WASHER
8 T241843 1 MOUNTING PARTS
9 T241844 1 MOUNTING PARTS
10 T252346 2 PLATE
870241 - 772G GRADER - MAY 2010 669 Rev A

DRAFT FRAME - 3400
870241 - 772G GRADER - MAY 2010 670 Rev A

DRAFT FRAME - 3400

2 14H793 12 NUT
6 AT342813 1 FRAME (CA)
10 T188076 6 WASHER
13 T33372 12 BOLT
14 T42243 8 WASHER
15 T83426 6 WASHER
16 T59974 3 BALL
870241 - 772G GRADER - MAY 2010 671 Rev A

SADDLE FRAME - 3442
870241 - 772G GRADER - MAY 2010 672 Rev A

SADDLE FRAME - 3442

1 14M7272 1 NUT
2 14M7279 2 NUT
6 19M9049 6 SCREW
9 24M7241 4 WASHER
10 24M7294 6 WASHER
11 24M7455 6 WASHER
12 AT342538 1 ARM
16 AT342541 1 CROSSBAR
18 AT342543 1 ARM
19 AT350329 4 BEARING CAP
20 T145697 1 SEAL
22 T235068 1 DISK
23 R73290 8 WASHER
24 T102138 8 SEAL
25 T231326 2 YOKE
26 T231328 1 BALL
30 T232971 1 FRAME
32 T232973 2 PIN
35 T237520 2 O-RING
36 T237521 2 O-RING
37 T238573 1 POINTER
870241 - 772G GRADER - MAY 2010 673 Rev A

SADDLE FRAME, CONTINUED - 3442
870241 - 772G GRADER - MAY 2010 674 Rev A

SADDLE FRAME, CONTINUED - 3442

39 T46639 4 SEAL
40 T60260 2 SHIM
41 T83426 4 WASHER
870241 - 772G GRADER - MAY 2010 675 Rev A

BLADE TILT FRAME - 3443
870241 - 772G GRADER - MAY 2010 676 Rev A

BLADE TILT FRAME - 3443

1 14M7665 4 NUT
5 24M7239 12 WASHER
6 24M7351 6 WASHER
7 AT345344 1 FRAME
8 T143929 4 BUSHING
9 T221053 4 PLATE
11 T240964 4 SHIM
12 T240965 12 SHIM
870241 - 772G GRADER - MAY 2010 677 Rev A

CIRCLE FRAME - 3443
870241 - 772G GRADER - MAY 2010 678 Rev A

CIRCLE FRAME - 3443

3 TH115329 12 CAP SCREW (SUB FOR 19H2553, THIS APPLICATION)
4 24H1671 10 WASHER
5 24M7470 12 WASHER (SUB FOR 24M7213)
6 AT343768 1 CIRCLE
7 T143929 2 BUSHING
8 K40017 2 LOCK NUT
9 N237603 4 WASHER
10 T128502 6 PLATE
11 T129981 18 SHIM (1 MM)
12 T129982 24 SHIM (1.6 MM)
14 T152721 18 WASHER
17 T208792 4 SHIM
870241 - 772G GRADER - MAY 2010 679 Rev A

EXTENDED LIFE CIRCLE INSERTS - 3443
870241 - 772G GRADER - MAY 2010 680 Rev A

EXTENDED LIFE CIRCLE INSERTS - 3443

1 T163748 6 INSERT
2 T184082 15 INSERT
870241 - 772G GRADER - MAY 2010 681 Rev A

STANDARD BLADE INSERTS - 3443
870241 - 772G GRADER - MAY 2010 682 Rev A

STANDARD BLADE INSERTS - 3443

2 24M7239 12 WASHER
3 T235166 2 INSERT
4 T239757 4 INSERT
870241 - 772G GRADER - MAY 2010 683 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450
870241 - 772G GRADER - MAY 2010 684 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH) - 3450

2 AT169452 1 SEAL
3 E14814 1 PRESSURE RELIEF FITTING
9 R37287 1 O-RING
11 T165061 1 PINION SHAFT
12 T165056 1 CAP
13 T167010 1 SHAFT
14 T152879 1 FLANGE
15 T184228 1 WORM GEAR
16 T152881 AR SHIM (0.1 MM)
T152882 AR SHIM (0.15 MM)
T152883 AR SHIM (0.5 MM)
17 T10510 5 WASHER
18 14H1058 2 NUT
19 T165072 AR SHIM (0.1 MM)
T165073 AR SHIM (0.15 MM)
T165074 AR SHIM (0.5 MM)
22 T152993 1 PLUG
23 T165062 1 SPACER
25 T42302 1 O-RING
26 T165077 1 COVER
27 R39112 1 FITTING
28 R26448 2 O-RING
30 19M7835 12 SCREW
31 19M7790 4 SCREW
32 T165075 3 SCREW
33 CE17879 1 ADAPTER FITTING
34 R26375 1 O-RING
35 T165064 1 HUB
36 T165065 1 PLATE
870241 - 772G GRADER - MAY 2010 685 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH), CONTINUED - 3450
870241 - 772G GRADER - MAY 2010 686 Rev A

CIRCLE DRIVE GEARBOX (WITH SLIP CLUTCH), CONTINUED - 3450

37 T165066 1 PLATE
39 T165068 AR SHIM (0.1 MM)
T165069 AR SHIM (0.15 MM)
T165070 AR SHIM (0.5 MM)
42 T80123 1 O-RING
43 19M7866 6 SCREW
44 T165791 1 DISK SPRING
45 T164986 13 PLATE
46 AT184409 14 CLUTCH DISK
47 T165071 3 SCREW
48 U42702 1 O-RING
50 AT184413 1 GEAR CASE (CA)
870241 - 772G GRADER - MAY 2010 687 Rev A

ROTARY MANIFOLD (STANDARD CONTROLS) - 3460
870241 - 772G GRADER - MAY 2010 688 Rev A

ROTARY MANIFOLD (STANDARD CONTROLS) - 3460

1 19M7785 4 SCREW
2 24M7296 4 WASHER
3 AT352557 1 MANIFOLD
12H301 2 LOCK WASHER (COVER MOUNTING HARDWARE)
19H2676 2 CAP SCREW (COVER MOUNTING HARDWARE)
870241 - 772G GRADER - MAY 2010 689 Rev A

BLADE IMPACT SYSTEM (STD CONTROLS) (FIELD KIT) - 3460
870241 - 772G GRADER - MAY 2010 690 Rev A

BLADE IMPACT SYSTEM (STD CONTROLS) (FIELD KIT) - 3460

1 03M7192 4 BOLT
3 19M7785 6 SCREW
5 T77613 6 O-RING
7 R26375 2 O-RING
8 AN131153 2 UNION FITTING
9 R27448 1 NUT
10 R27449 1 WASHER
AT196760 1 VALVE KIT (ACCUMULATOR GAS VALVE)
16 (ADDITIONAL COMPONENTS ON
AT352402 2 SOLENOID VALVE
SEPARATE PAGES)
18 AT186653 4 CLAMP
19 T225374 2 LABEL (ENGLISH)
T225375 2 LABEL (FRENCH)
T225376 2 LABEL (SPANISH)
T252395 2 LABEL (RUSSIAN)
20 T234275 2 PLATE
870241 - 772G GRADER - MAY 2010 691 Rev A

BLADE IMPACT VALVE - 3460
870241 - 772G GRADER - MAY 2010 692 Rev A

BLADE IMPACT VALVE - 3460

1 ............... 1 VALVE SOLENOID (ORDER AT302919) ITEM 6
2 AT352404 1 VALVE COIL
3 T181306 1 NUT
870241 - 772G GRADER - MAY 2010 693 Rev A

BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460
870241 - 772G GRADER - MAY 2010 694 Rev A

BLADE IMPACT SWITCH (STANDARD CONTROLS) - 3460

870241 - 772G GRADER - MAY 2010 695 Rev A

BLADE LIFT CYLINDER HYD HOSES (STD CONTROLS) - 3460
870241 - 772G GRADER - MAY 2010 696 Rev A

BLADE LIFT CYLINDER HYD HOSES (STD CONTROLS) - 3460

2 R26375 8 O-RING
3 T77613 8 O-RING
7 C16054 2 CLAMP
8 T105773 2 GUIDE
870241 - 772G GRADER - MAY 2010 697 Rev A

BLADE TILT & SIDE SHIFT HYD HOSES (STD CONTROLS) - 3460
870241 - 772G GRADER - MAY 2010 698 Rev A

BLADE TILT & SIDE SHIFT HYD HOSES (STD CONTROLS) - 3460

2 24M7240 2 WASHER
4 R26375 6 O-RING
5 T77613 9 O-RING
7 R26448 8 O-RING
9 T77857 5 O-RING
18 AT371278 1 TUBE
21 AT367620 1 GUARD
22 K40014 1 LOCK NUT
23 M40509 2 SPACER
24 T151806 1 U-BOLT
25 T16464 2 LOCK NUT
27 C16054 1 CLAMP
28 KV13179 1 GUIDE
870241 - 772G GRADER - MAY 2010 699 Rev A

CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463
870241 - 772G GRADER - MAY 2010 700 Rev A

CIRCLE ROTATE MOTOR HOSES (STANDARD CONTROLS) - 3463

2 R26906 2 O-RING
3 T77932 2 O-RING
5 R26375 2 O-RING
6 T77857 2 O-RING
870241 - 772G GRADER - MAY 2010 701 Rev A

CIRCLE SIDE SHIFT CYLINDER HOSES (STD CONTROLS) - 3463
870241 - 772G GRADER - MAY 2010 702 Rev A

CIRCLE SIDE SHIFT CYLINDER HOSES (STD CONTROLS) - 3463

2 R26375 4 O-RING
3 T77613 4 O-RING
7 C16054 2 CLAMP
8 N189220 2 TIE BAND
9 T105773 2 GUIDE
870241 - 772G GRADER - MAY 2010 703 Rev A

BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463
870241 - 772G GRADER - MAY 2010 704 Rev A

BLADE IMPACT SYSTEM HOSES (STANDARD CONTROLS) - 3463

2 R26375 10 O-RING
3 T77613 14 O-RING
9 C16054 2 CLAMP
10 T105773 2 GUIDE
870241 - 772G GRADER - MAY 2010 705 Rev A

BLADE IMPACT SYSTEM ACCUMULATOR - 3463
870241 - 772G GRADER - MAY 2010 706 Rev A

BLADE IMPACT SYSTEM ACCUMULATOR - 3463

1 03M7192 4 BOLT
3 19M7785 6 SCREW
4 AN131153 2 UNION FITTING
5 R27448 1 NUT
6 R27449 1 WASHER
7 AT186653 4 CLAMP
AT196760 1 VALVE KIT (ACCUMULATOR GAS VALVE)
9 T225374 2 LABEL
10 T234275 2 PLATE
870241 - 772G GRADER - MAY 2010 707 Rev A

SADDLE LOCK PIN HOSES - 3463
870241 - 772G GRADER - MAY 2010 708 Rev A

SADDLE LOCK PIN HOSES - 3463

2 R28782 2 O-RING
3 T77814 2 O-RING
6 R26448 2 O-RING
7 T77613 2 O-RING
870241 - 772G GRADER - MAY 2010 709 Rev A

BLADE LIFT CYLINDER - 3465
870241 - 772G GRADER - MAY 2010 710 Rev A

BLADE LIFT CYLINDER - 3465

1 AH205060 1 PISTON
2 .............. 1 SEAL
3 .............. 1 RING
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 .............. 1 SEAL
7 .............. 1 SEAL (BACK UP)
8 F1430R 1 O-RING
9 H152203 1 SEAL
11 H181114 1 O-RING
16 AH236573 1 ROD
17 H170539 1 NUT
20 T147623 6 SHIM (0.05 IN)
21 T148164 8 SHIM (0.15 IN)
31 AH210484 1 HYDRAULIC CYLINDER KIT (ROD)
32 AH212097 1 HYDRAULIC CYLINDER KIT (BORE)
870241 - 772G GRADER - MAY 2010 711 Rev A

BLADE SLIDE CYLINDER - 3465
870241 - 772G GRADER - MAY 2010 712 Rev A

BLADE SLIDE CYLINDER - 3465

1 AH136453 1 PISTON
2 .............. 1 SEAL
3 .............. 1 RING
4 AH146556 1 SEAL
5 AH146560 1 SEAL
6 ............. 1 SEAL
7 ............. 1 SEAL
8 F1430R 1 O-RING
9 H152202 1 SEAL
12 H181114 1 O-RING
16 R89940 2 BUSHING
17 H170538 1 NUT
18 RE36349 1 HYDRAULIC CYLINDER ROD
20 24H1349 1 WASHER
21 28H3418 1 WASHER
23 AT41245 1 PIN
870241 - 772G GRADER - MAY 2010 713 Rev A

BLADE TILT CYLINDER - 3465
870241 - 772G GRADER - MAY 2010 714 Rev A

BLADE TILT CYLINDER - 3465

2 T168574 1 SPACER
3 24M7226 1 WASHER
4 28H3418 1 WASHER
5 AH205062 1 PISTON
6 H168248 1 WASHER
7 H168249 1 WASHER
8 AH146557 1 SEAL
9 AH146561 1 SEAL
10 ............. 1 SEAL
11 ............. 1 SEAL (BACK UP)
12 F950R 1 O-RING
13 H152203 1 SEAL
18 H210686 1 O-RING
20 AH236360 1 ROD
21 H145175 1 WASHER
25 T225566 4 SEAL
28 TT170489 1 WASHER
870241 - 772G GRADER - MAY 2010 715 Rev A

CIRCLE SIDE SHIFT CYLINDER - 3465
870241 - 772G GRADER - MAY 2010 716 Rev A

CIRCLE SIDE SHIFT CYLINDER - 3465

1 AH205060 1 PISTON
2 ........ 1 SEAL
3 ........ 1 RING
4 AH146557 1 SEAL
5 AH146561 1 SEAL
6 ........ 1 SEAL
7 ........ 1 SEAL (BACK UP)
8 F1430R 1 O-RING
9 H152203 1 SEAL
11 H181114 1 O-RING
16 AH236378 1 ROD
17 H170539 1 NUT
20 T147623 6 SHIM (0.05 IN)
21 T148164 8 SHIM (0.15 IN)
870241 - 772G GRADER - MAY 2010 717 Rev A

SADDLE LOCK PIN - 3465
870241 - 772G GRADER - MAY 2010 718 Rev A

SADDLE LOCK PIN - 3465

2 AT303325 1 SPRING LOCKING PIN
AT303536 1 SEAL KIT
3 AT303600 1 SWITCH
5 T42598 AR SHIM (0.02 IN)
6 T70438 AR SHIM (0.007 IN)
870241 - 772G GRADER - MAY 2010 719 Rev A

CIRCLE ROTATE MOTOR - 3467
870241 - 772G GRADER - MAY 2010 720 Rev A

CIRCLE ROTATE MOTOR - 3467

1 AT197057 1 MOTOR
2 T60042 4 WASHER
3 T190611 1 SEAL
4 T190612 1 SEAL
5 T190613 1 BACK-UP RING
6 T190614 1 BEARING WITH HOUSING
7 T190615 1 SEAL
8 T190616 1 WEAR PLATE
9 T190617 1 DRIVE
10 AT197907 1 MOUNTING PARTS
11 T190639 1 PLATE
12 T190640 1 FLOW CONTROL HYD VALVE
13 T190641 1 FLOW CONTROL HYD VALVE
14 T190642 1 PLATE
15 T190643 2 PIN
16 T190644 2 SPRING
17 T190645 1 SEAL
18 T190646 1 SEAL
20 AT197906 1 SHAFT
21 AT197908 1 MOUNTING PARTS
24 R28782 1 O-RING
26 14H809 2 NUT
27 19H3033 2 SCREW
28 T150942 1 SPLINED COUPLING
29 U42702 1 O-RING
870241 - 772G GRADER - MAY 2010 721 Rev A

870241 - 772G GRADER - MAY 2010 722 Rev A

GROUP 4200
GROUND CONDITIONING TOOL
870241 - 772G GRADER - MAY 2010 723 Rev A

REAR RIPPER / SCARIFIER (FACTORY) - 4243
870241 - 772G GRADER - MAY 2010 724 Rev A

REAR RIPPER / SCARIFIER (FACTORY) - 4243

1 AT364102 2 CLEVIS
2 AT333415 1 LINK (CA)
3 (INCLUDES (4) T224958) ITEM 5

AT333420 1 LINK
(CA)
4 T157275 8 SEAL
5 T224958 4 BUSHING
6 AT333422 1 TOOLBAR (CA)
9 (INCLUDES (4) T224958) ITEM 5

AT344446 1 LINK
(CA)
10 14M7517 4 LOCK NUT
12 19M8002 10 CAP SCREW
15 24M7242 16 WASHER
18 T6Y0309 3 TOOTH
19 T8E6359 3 RETAINER
20 T9J6586 3 SHANK
21 T9W2668 3 PIN
25 (INCLUDES 34H358 AND 34H363)

AT349029 1 PIN FASTENER
ITEMS 26 & 27
32 T235401 3 PIN
33 T251693 2 PIN
34 T224952 2 PLATE (LINE FILL)
40 (WHOLE GOODS) (ADDITIONAL

AT363483 1 SCARIFIER ATTACHMENT
COMPONENTS ON PG 726 - 729)
870241 - 772G GRADER - MAY 2010 725 Rev A

REAR RIPPER / SCARIFIER (FIELD KIT) - 4243
870241 - 772G GRADER - MAY 2010 726 Rev A

REAR RIPPER / SCARIFIER (FIELD KIT) - 4243
1 (WHOLE GOODS) (COMPONENTS LISTED

AT363483 1 RIPPER WHOLE GOODS
ON NEXT PAGE
870241 - 772G GRADER - MAY 2010 727 Rev A

REAR SCARIFIER SHANKS AND TEETH - 4243
870241 - 772G GRADER - MAY 2010 728 Rev A

REAR SCARIFIER SHANKS AND TEETH - 4243

1 T6Y5230 9 TOOTH
2 T9F5124 9 SHANK
4 T150347 18 PLUG
870241 - 772G GRADER - MAY 2010 729 Rev A

FRONT MOUNTED DOZER BLADE - 4243
870241 - 772G GRADER - MAY 2010 730 Rev A

FRONT MOUNTED DOZER BLADE - 4243

1 14H1058 25 NUT
5 24H1571 16 WASHER
6 AT162731 1 SCARIFIER BOOM
7 T216283 8 BUSHING
8 AT302889 2 LINK
10 24H1679 2 WASHER
12 AH212650 1 HYDRAULIC CYLINDER (COMPONENTS ON PG 736)
14 K40014 9 LOCK NUT
16 T142485 1 PIN
18 R26375 2 O-RING
19 T77857 2 O-RING
21 T77613 1 O-RING
22 AR85327 1 CLAMP
23 AT208515 1 TUBE
26 KV13179 1 GUIDE
27 AT67164 1 DOZER BLADE
28 10H1047 15 BOLT
29 T10510 15 WASHER
30 T31148 2 CUTTING EDGE
31 U16814 1 CUTTING EDGE
34 T83426 23 WASHER
35 U41528 8 PIN FASTENER
50 AT368030 1 DOZER BLADE (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 731 Rev A

FRONT DOZER BLADE HOSES
870241 - 772G GRADER - MAY 2010 732 Rev A

FRONT DOZER BLADE HOSES

2 R26375 2 O-Ring
3 T77857 2 O-Ring
5 T77613 1 O-Ring
6 AT208515 1 Tube
7 AT345619 1 Hydraulic Hose - Fabricate
9 AR85327 1 Clamp
10 KV13179 1 Guide
20 .............. 1 Hydraulic Cylinder Kit (Also Use For Parallel Lift Group)
870241 - 772G GRADER - MAY 2010 733 Rev A

FRONT DOZER BLADE HOSES (FIELD KIT) - 4263
870241 - 772G GRADER - MAY 2010 734 Rev A

FRONT DOZER BLADE HOSES (FIELD KIT) - 4263

2 R26375 4 O-Ring
3 T77613 6 O-Ring
5 38H1278 1 Union Fitting
8 (Front Scarifier Hydraulic Hose Kit)

AT318528 1 Kit
(WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 735 Rev A

RIPPER PLUMBING - 4263
870241 - 772G GRADER - MAY 2010 736 Rev A

RIPPER PLUMBING - 4263

1 19M7784 1 SCREW
2 38H5120 1 FITTING
4 R26375 4 O-RING
5 T77857 11 O-RING
9 T77613 2 O-RING
11 38H1354 1 TUBE NUT
13 38H1354 3 TUBE NUT
18 C16054 2 CLAMP
19 KV13179 2 GUIDE
20 T159950 1 CLAMP
21 T253535 2 DUAL LOCK FASTENER
(REAR RIPPER /SCARIFIER) (WHOLE
40 AT363483 1 SCARIFIER ATTACHMENT GOODS) (ADDITIONAL COMPONENTS
ON SEPARATE PAGES)
870241 - 772G GRADER - MAY 2010 737 Rev A

RIPPER PLUMBING (FIELD KIT) - 4263
870241 - 772G GRADER - MAY 2010 738 Rev A

RIPPER PLUMBING (FIELD KIT) - 4263

2 24M7239 2 WASHER
4 R26375 6 O-RING
5 T77613 12 O-RING
8 AH97280 1 CLIP
9 AT306388 2 HYDRAULIC HOSE -FABRICATE (SUB FOR AT307458)
12 C16054 2 CLAMP
14 T105773 2 GUIDE
16 T81029 2 NUT
18 AT318529 1 KIT (WHOLE GOODS)
870241 - 772G GRADER - MAY 2010 739 Rev A

FRONT AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263
870241 - 772G GRADER - MAY 2010 740 Rev A

FRONT AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263

1 38H5141 2 Fitting
3 R26375 2 O-Ring
4 T77613 6 O-Ring
5 38H1285 2 Union Fitting
6 AT340940 2 Hydraulic Hose
7 T81029 2 Nut
870241 - 772G GRADER - MAY 2010 741 Rev A

REAR AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263
870241 - 772G GRADER - MAY 2010 742 Rev A

REAR AUX HOSES (FIFTH FUNCTION) (STD CONTROLS) - 4263

1 24M7396 2 Washer
2 38H5120 2 Fitting
4 R26375 2 O-Ring
5 T77613 2 O-Ring
7 T77857 4 O-Ring
9 T32854 1 Clamp
10 T78716 2 Nut
870241 - 772G GRADER - MAY 2010 743 Rev A

FRONT ATTACHMENT CYLINDER - 4265
870241 - 772G GRADER - MAY 2010 744 Rev A

FRONT ATTACHMENT CYLINDER - 4265

1 AH168884 1 PISTON
2 H176080 1 SEAL
3 H176081 1 SEAL
4 AH146558 1 SEAL
5 AH146562 1 SEAL
6 H152204 1 SEAL
8 R83578 1 O-RING
13 U10746 1 O-RING
14 R82075 1 BUSHING
15 AH212660 1 ROD
16 R82076 1 BUSHING
17 H170541 1 LOCK NUT
(FRONT MOUNTED SCARIFIER, PARALLEL
20 AH212650 1 HYDRAULIC CYLINDER LIFT GROUP, FRONT MOUNTED DOZER
BLADE)
870241 - 772G GRADER - MAY 2010 745 Rev A

REAR RIPPER / SCARIFIER CYLINDER - 4265
870241 - 772G GRADER - MAY 2010 746 Rev A

REAR RIPPER / SCARIFIER CYLINDER - 4265

1 AH146557 1 SEAL
2 AH146561 1 SEAL
3 F950R 1 O-RING
4 H152203 1 SEAL
9 H210686 1 O-RING
11 AH236554 1 ROD
12 RE20343 1 SEAL (PISTON)
13 R81775 1 WEAR RING
14 H170539 1 NUT
17 T157275 4 SEAL
870241 - 772G GRADER - MAY 2010 747 Rev A

870241 - 772G GRADER - MAY 2010 748 Rev A

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PARTS MANUAL

DOCUMENT PART NUMBER 870241

FIRST ISSUE: MAY 2010

870241 - 772G GRADER - MAY 2010 1 Rev A

870241 - 772G GRADER - MAY 2010 2 Rev A

For the latest Bell operations listing please visit: www.bellequipment.com.

The following address list was correct as at 2 March 2010.

RICHARDS BAY - HEAD OFFICE:

870241 - 772G GRADER - MAY 2010 3 Rev A

German Assembly Plant (Eisenach)

870241 - 772G GRADER - MAY 2010 4 Rev A

870241 - 772G GRADER - MAY 2010 5 Rev A

Bell Equipment Sales SA Limited (Gauteng)

870241 - 772G GRADER - MAY 2010 6 Rev A

RUSTENBURG (NORTH WEST PROVINCE

870241 - 772G GRADER - MAY 2010 7 Rev A

PIET RETIEF (MPUMALUNGA)

870241 - 772G GRADER - MAY 2010 8 Rev A

NORTHERN CAPE REGION:

KURUMAN (NORTHERN CAPE)

870241 - 772G GRADER - MAY 2010 9 Rev A

MOZAMBIQUE (Responsible for Southern Mozambique ONLY)

Bell Equipment Ltd (Beira)

Bell Equipment Ltd - (Lusaka)

870241 - 772G GRADER - MAY 2010 10 Rev A

Bell Equipment (Gweru)

Bell Equipment (Triangle)

Keep a record of your dealer information here:

870241 - 772G GRADER - MAY 2010 11 Rev A

USERS COMMENT FORM

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

DOCUMENT PART NUMBER AND ISSUE:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

Thank you for your cooperation.

870241 - 772G GRADER - MAY 2010 12 Rev A

GROUP 0100 - WHEELS TYRES AND TRACKS

GROUP 0200 - AXLES, DIFFS & SUSPENSION

GROUP 0300 - TRANSMISSION

GROUP 0400 - ENGINE

GROUP 0500 - ENGINE AUXILIARY SYSTEM

GROUP 0900 - STEERING SYSTEM

GROUP 1000 - SERVICE BRAKES

GROUP 1300 - MISCELLANEOUS VEHICLE

GROUP 1600 - VEHICLE ELECTRICAL SYSTEMS

GROUP 1700 - FRAME, CHASSIS OR SUPPORTING STRUCTURE

GROUP 1800 - OPERATOR’S STATION

GROUP 1900 - SHEET METAL AND STYLING

GROUP 2000 - SAFETY CONVENIENCE AND MISCELLANEOUS

GROUP 2100 - VEHICLE MAIN HYDRAULIC SYSTEM

GROUP 3400 - GRADING DEVICE

GROUP 4200 - GROUND CONDITIONING TOOL

870241 - 772G GRADER - MAY 2010 13 Rev A

870241 - 772G GRADER - MAY 2010 14 Rev A

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

SERIAL NUMBER PLATES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34