Professional Documents
Culture Documents
Сервисная Инструкция 42uqv (38uyv) 025m2-035m2
Сервисная Инструкция 42uqv (38uyv) 025m2-035m2
SVM-13032-1
SERVICE MANUAL
SPLIT TYPE
R410A
Revised on Jun, 2014
FILE NO. SVM-13032
CONTENTS
2. SPECIFICATIONS ........................................................................................................ 4
–1–
FILE NO. SVM-13032
1. SAFETY PRECAUTIONS
CAUTION
New Refrigerant Air Conditioner Installation
• THIS AIR CONDITIONER ADOPTS THE NEW HFC REFRIGERANT (R410A) WHICH DOES NOT
DESTROY OZONE LAYER.
R410A refrigerant is apt to be affected by impurities such as water, oxidizing membrane, and oils because
the working pressure of R410A refrigerant is approx. 1.6 times of refrigerant R22. Accompanied with the
adoption of the new refrigerant, the refrigeration machine oil has also been changed. Therefore, during
installation work, be sure that water, dust, former refrigerant, or refrigeration machine oil does not enter into
the new type refrigerant R410A air conditioner circuit.
To prevent mixing of refrigerant or refrigerating machine oil, the sizes of connecting sections of charging
port on main unit and installation tools are different from those used for the conventional refrigerant units.
Accordingly, special tools are required for the new refrigerant (R410A) units. For connecting pipes, use new
and clean piping materials with high pressure fittings made for R410A only, so that water and/or dust does
not enter. Moreover, do not use the existing piping because there are some problems with pressure fittings
and possible impurities in existing piping.
CAUTION
TO DISCONNECT THE APPLIANCE FROM THE MAIN POWER SUPPLY
This appliance must be connected to the main power supply by a circuit breaker or a switch with a contact
separation of at least 3 mm.
DANGER
• ASK AN AUTHORIZED DEALER OR QUALIFIED INSTALLATION PROFESSIONAL TO IN-
STALL/MAINTAIN THE AIR CONDITIONER.
INAPPROPRIATE SERVICING MAY RESULT IN WATER LEAKAGE, ELECTRIC SHOCK OR FIRE.
• TURN OFF MAIN POWER SUPPLY BEFORE ATTEMPTING ANY ELECTRICAL WORK. MAKE SURE
ALL POWER SWITCHES ARE OFF. FAILURE TO DO SO MAY CAUSE ELECTRIC SHOCK.
–2–
FILE NO. SVM-13032
WARNING
• Never modify this unit by removing any of the safety guards or bypass any of the safety interlock
switches.
• Do not install in a place which cannot bear the weight of the unit. Personal injury and property
damage can result if the unit falls.
• After the installation work, confirm that refrigerant gas does not leak.
If refrigerant gas leaks into the room and flows near a fire source, such as a cooking range, noxious gas
may generate.
• The electrical work must be performed by a qualified electrician in accordance with the Installation
Manual. Make sure the air conditioner uses an exclusive circuit.
An insufficient circuit capacity or inappropriate installation may cause fire.
• When wiring, use the specified cables and connect the terminals securely to prevent external
forces applied to the cable from affecting the terminals.
• Be sure to provide grounding.
Do not connect ground wires to gas pipes, water pipes, lightning rods or ground wires for telephone cables.
• Conform to the regulations of the local electric company when wiring the power supply.
Inappropriate grounding may cause electric shock.
CAUTION
• Exposure of unit to water or other moisture before installation may result in an electrical short.
Do not store in a wet basement or expose to rain or water.
• Do not install in a place that can increase the vibration of the unit. Do not install in a place that can amplify
the noise level of the unit or where noise or discharged air might disturb neighbors.
• To avoid personal injury, be careful when handling parts with sharp edges.
• Perform the specified installation work to guard against an earthquake.
If the air conditioner is not installed appropriately, accidents may occur due to the falling unit.
For Reference:
If a heating operation would be continuously performed for a long time under the condition that the outdoor
temperature is 0°C or lower, drainage of defrosted water may be difficult due to freezing of the bottom plate,
resulting in a trouble of the cabinet or fan.
It is recommended to procure an antifreeze heater locally for a safe installation of the air conditioner.
For details, contact the dealer.
–3–
FILE NO. SVM-13032
2. SPECIFICATIONS
2-1. Specification
Indoor 42UQV025M2 42UQV035M2
Unit model
Outdoor 38UYV025M2 38UYV035M2
Cooling capacity (kW) 2.45 3.23
Cooling capacity range (kW) 1.08-2.94 1.08-3.53
Heating capacity (kW) 3.14 3.53
Heating capacity range (kW) 0.98-3.43 0.98-3.92
Power supply 1Ph/50Hz/220-240V , 1Ph/60Hz/220-230V
Electric Indoor Operation mode Cooling Heating Cooling Heating
characteristic Running current (A) 0.21-0.19 0.24-0.22 0.21-0.19 0.24-0.22
Power consumption (W) 35 40 35 40
Power factor (%) 76 76 76 76
Outdoor Operation mode Cooling Heating Cooling Heating
Running current (A) 3.54-3.25 3.72-3.41 5.37-4.92 4.20-3.87
Power consumption (W) 725 780 1145 890
Power factor (%) 93 95 97 95
Starting current (A) 3.75 3.96 5.58 4.44
COP (Cooling / Heating) 3.22-3.83 2.74-3.80
Operating Indoor High (Cooling / Heating) (dB-A) 40/41 41/42
noise Medium (Cooling / Heating) (dB-A) 34/35 35/36
Low (Cooling / Heating) (dB-A) 27/28 28/29
Outdoor (Cooling / Heating) (dB-A) 48/50 48/50
Indoor unit Unit model 42UQV025M2 42UQV035M2
Dimention Height (mm) 275 275
Width (mm) 790 790
Depth (mm) 235 235
Net weight (kg) 10 10
Fan motor output (W) 20 20
Air flow rate (Cooling / Heating) (m3 / min) 8.8/9.5 9.50/9.80
Outdoor unit Unit model 38UYV025M2 38UYV035M2
Dimention Height (mm) 530 530
Width (mm) 660 660
Depth (mm) 240 240
Net weight (kg) 27 28
Compressor Motor output (W) 750 750
Type Twin rotary type with DC-inverter variable speed control
Model DA89X1C-23EZ
Fan motor output (W) 43
3
Air flow rate (Cooling / Heating) (m / min) 29/29 31/31
Piping Type Flare connection
connection Indoor unit Liquid side (mm) 6.35 6.35
Gas side (mm) 9.52 9.52
Outdoor unit Liquid side (mm) 6.35 6.35
Gas side (mm) 9.52 9.52
Maximum length (m) 10 10
Maximun charge-less length (m) 10 10
Maximum height difference (m) 8 8
Refrigerant Name of refrigerant R410A R410A
Weight (kg) 0.63 0.63
Wiring Power supply 3 Wires: Includes earth (Outdoor)
connection Interconnection 4 Wires: Includes earth
o
Usable temperature range Indoor (Cooling / Heating) ( C) 21-32/0-28 21-32/0-28
Outdoor (Cooling / Heating) (oC) -10-46/-15-24 -10-46/-15-24
* The specification may be subject to change without notice for purpose of improvement.
–4–
FILE NO. SVM-13032
7
7
6 42UQV035M2
6
42UQV035M2
42UQV025M2
5 5
42UQV025M2
4 4
Current (A)
Current (A)
3 3
Conditions 2 Conditions
2
Indoor : DB 27oC/WB 19oC Indoor : DB 20oC/WB 15oC
Outdoor : DB 35oC/WB 24oC Outdoor : DB 7oC/WB 6oC
Indoor Air Flow : High Indoor Air Flow : High
1 Pipe Length : 5m 1 Pipe Length : 5m
Voltage : 230V Voltage : 230V
0 0
0 10 20 30 40 50 60 70 80 90 100 0 10 20 30 40 50 60 70 80 90 100
100.0
100.0
95.0
Cooling Capacity ratio (%)
90.0
80.0
85.0
80.0
60.0
75.0
70.0
Capacity ratio : 100 %= Conditions 40.0
Conditions
65.0 2.45kW(42UQV025M2) Indoor : DB 27oC/WB 19oC
Indoor : DB 20oC/WB 15oC
3.23kW(42UQV035M2) Outdoor : DB 35oC/WB 24oC
Outdoor : DB 7oC/WB 6oC
Indoor Air Flow : High
60.0 20.0 Indoor Air Flow : High
Pipe Length : 5m
Pipe Length : 5m
Voltage : 230V
55.0 Voltage : 230V
50.0 0.0
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 -25 -20 -15 -10 -5 0 5 10
Outside Temperature (°C) Outside Temperature (°C)
–5–
FILE NO. SVM-13032
3. REFRIGERANT R410A
This air conditioner adopts the new refrigerant HFC 6. When an air conditioning system charged with a
(R410A) which does not damage the ozone layer. large volume of refrigerant is installed in a small
The working pressure of the new refrigerant R410A room, it is necessary to exercise care so that,
is 1.6 times higher than conventional refrigerant even when refrigerant leaks, its concentration
(R22). The refrigerating oil is also changed in does not exceed the marginal level.
accordance with change of refrigerant, so be careful If the refrigerant gas leakage occurs and its
that water, dust, and existing refrigerant or refrigerat- concentration exceeds the marginal level, an
ing oil are not entered in the refrigerant cycle of the oxygen starvation accident may result.
air conditioner using the new refrigerant during 7. Be sure to carry out installation or removal
installation work or servicing time. according to the installation manual.
The next section describes the precautions for air Improper installation may cause refrigeration
conditioner using the new refrigerant. Conforming to trouble, water leakage, electric shock, fire, etc.
contents of the next section together with the
8. Unauthorized modifications to the air conditioner
general cautions included in this manual, perform
may be dangerous. If a breakdown occurs
the correct and safe work.
please call a qualified air conditioner technician
or electrician.
3-1. Safety During Installation/Servicing Improper repair’s may result in water leakage,
As R410A’s pressure is about 1.6 times higher than electric shock and fire, etc.
that of R22, improper installation/servicing may
cause a serious trouble. By using tools and materi- 3-2. Refrigerant Piping Installation
als exclusive for R410A, it is necessary to carry out
installation/servicing safely while taking the following 3-2-1. Piping Materials and Joints Used
precautions into consideration. For the refrigerant piping installation, copper pipes
1. Never use refrigerant other than R410A in an air and joints are mainly used. Copper pipes and joints
conditioner which is designed to operate with suitable for the refrigerant must be chosen and
R410A. installed. Furthermore, it is necessary to use clean
If other refrigerant than R410A is mixed, pressure copper pipes and joints whose interior surfaces are
in the refrigeration cycle becomes abnormally less affected by contaminants.
high, and it may cause personal injury, etc. by a 1. Copper Pipes
rupture.
It is necessary to use seamless copper pipes
2. Confirm the used refrigerant name, and use tools which are made of either copper or copper alloy
and materials exclusive for the refrigerant R410A. and it is desirable that the amount of residual oil
The refrigerant name R410A is indicated on the is less than 40 mg/10 m. Do not use copper
visible place of the outdoor unit of the air condi- pipes having a collapsed, deformed or discolored
tioner using R410A as refrigerant. To prevent portion (especially on the interior surface).
mischarging, the diameter of the service port Otherwise, the expansion valve or capillary tube
differs from that of R22. may become blocked with contaminants.
3. If a refrigeration gas leakage occurs during As an air conditioner using R410A incurs pres-
installation/servicing, be sure to ventilate fully. sure higher than when using R22, it is necessary
If the refrigerant gas comes into contact with fire, to choose adequate materials.
a poisonous gas may occur. Thicknesses of copper pipes used with R410A
4. When installing or removing an air conditioner, do are as shown in Table 3-2-1. Never use copper
not allow air or moisture to remain in the refrig- pipes thinner than 0.8 mm even when it is
eration cycle. Otherwise, pressure in the refrig- available on the market.
eration cycle may become abnormally high so
that a rupture or personal injury may be caused.
5. After completion of installation work, check to
make sure that there is no refrigeration gas
leakage.
If the refrigerant gas leaks into the room, coming
into contact with fire in the fan-driven heater,
space heater, etc., a poisonous gas may occur.
–6–
FILE NO. SVM-13032
Table 3-2-1 Thicknesses of annealed copper pipes
Thickness (mm)
2. Joints
For copper pipes, flare joints or socket joints are used. Prior to use, be sure to remove all contaminants.
a) Flare Joints
Flare joints used to connect the copper pipes cannot be used for pipings whose outer diameter exceeds
20 mm. In such a case, socket joints can be used.
Sizes of flare pipe ends, flare joint ends and flare nuts are as shown in Tables 3-2-3 to 3-2-6 below.
b) Socket Joints
Socket joints are such that they are brazed for connections, and used mainly for thick pipings whose
diameter is larger than 20 mm.
Thicknesses of socket joints are as shown in Table 3-2-2.
–7–
FILE NO. SVM-13032
d) Flare Processing
Make certain that a clamp bar and copper
pipe have been cleaned.
ØD
By means of the clamp bar, perform the flare A
processing correctly.
Use either a flare tool for R410A or conven-
tional flare tool.
Flare processing dimensions differ according
to the type of flare tool. When using a con-
ventional flare tool, be sure to secure “dimen-
sion A” by using a gauge for size adjustment. Fig. 3-2-1 Flare processing dimensions
A (mm)
Nominal Outer Thickness
diameter Flare tool for R410A Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
A (mm)
Nominal Outer Thickness
diameter Flare tool for R22 Conventional flare tool
diameter (mm) (mm)
clutch type Clutch type Wing nut type
–8–
FILE NO. SVM-13032
Table 3-2-6 Flare and flare nut dimensions for R22
6˚
to 4
45˚
B A C D
43˚
to 4
5˚
Fig. 3-2-2 Relations between flare nut and flare seal surface
NOTE :
When applying oil to the flare surface, be sure to use oil designated by the manufacturer.
If any other oil is used, the lubricating oils may deteriorate and cause the compressor to burn out.
–9–
FILE NO. SVM-13032
3-3. Tools
3-3-1. Required Tools
The service port diameter of packed valve of the outdoor unit in the air-water heat pump using R410A is
changed to prevent mixing of other refrigerant. To reinforce the pressure-resisting strength, flare processing
dimensions and opposite side dimension of flare nut (For Ø12.7 copper pipe) of the refrigerant piping are
lengthened.
The used refrigerating oil is changed, and mixing of oil may cause a trouble such as generation of sludge,
clogging of capillary, etc. Accordingly, the tools to be used are classified into the following three types.
1. Tools exclusive for R410A (Those which cannot be used for conventional refrigerant (R22))
2. Tools exclusive for R410A, but can be also used for conventional refrigerant (R22)
3. Tools commonly used for R410A and for conventional refrigerant (R22)
The table below shows the tools exclusive for R410A and their interchangeability.
Tools exclusive for R410A (The following tools for R410A are required.)
Tools whose specifications are changed for R410A and their interchangeability
R410A Conventional air-water
air-water heat pump installation heat pump installation
No. Used tool Usage Existence of Whether conven- Whether new equipment
new equipment tional equipment can be used with
for R410A can be used conventional refrigerant
1 Flare tool Pipe flaring Yes *(Note 1) ¡
Copper pipe gauge for
Flaring by
2 adjusting projection Yes *(Note 1) *(Note 1)
conventional flare tool
margin
3
Torque wrench
(For Ø12.7)
Connection of flare nut Yes × ×
4 Gauge manifold Evacuating, refrigerant
5 Charge hose charge, run check, etc.
Yes × ×
6 Vacuum pump adapter Vacuum evacuating Yes × ¡
7
Electronic balance for
refrigerant charging
Refrigerant charge Yes × ¡
8 Refrigerant cylinder Refrigerant charge Yes × ×
9 Leakage detector Gas leakage check Yes × ¡
10 Charging cylinder Refrigerant charge (Note 2) × ×
(Note 1) When flaring is carried out for R410A using the conventional flare tools, adjustment of projection
margin is necessary. For this adjustment, a copper pipe gauge, etc. are necessary.
(Note 2) Charging cylinder for R410A is being currently developed.
Also prepare the following equipments for other installation method and run check.
1. Clamp meter 3. Insulation resistance tester
2. Thermometer 4. Electroscope
– 10 –
FILE NO. SVM-13032
3-4. Recharging of Refrigerant
When it is necessary to recharge refrigerant, charge the specified amount of new refrigerant according to the
following steps.
(Indoor unit)
(Outdoor unit)
Opened
Refrigerant cylinder
(with siphon)
Check valve
Opened
Opened
Open/close Closed
valve for charging
Service port
Electronic balance for refrigerant charging
– 11 –
FILE NO. SVM-13032
1. Be sure to make setting so that liquid can be charged.
2. When using a cylinder equipped with a siphon, liquid can be charged without turning it upside down.
It is necessary for charging refrigerant under condition of liquid because R410A is mixed type of refrigerant.
Accordingly, when charging refrigerant from the refrigerant cylinder to the equipment, charge it turning the
cylinder upside down if cylinder is not equipped with siphon.
Refrigerant
Refrigerant cylinder
cylinder
Electronic Electronic
balance balance
Siphon
Fig. 3-4-2
– 12 –
FILE NO. SVM-13032
2. Characteristics required for flux 3-5-3. Brazing
• Activated temperature of flux coincides with the As brazing work requires sophisticated techniques,
brazing temperature. experiences based upon a theoretical knowledge, it
• Due to a wide effective temperature range, flux must be performed by a person qualified.
is hard to carbonize. In order to prevent the oxide film from occurring in
• It is easy to remove slag after brazing. the pipe interior during brazing, it is effective to
• The corrosive action to the treated metal and proceed with brazing while letting dry Nitrogen gas
brazing filler is minimum. (N2) flow.
• It excels in coating performance and is harm-
less to the human body.
As the flux works in a complicated manner as Never use gas other than Nitrogen gas.
described above, it is necessary to select an
1. Brazing method to prevent oxidation
adequate type of flux according to the type and
shape of treated metal, type of brazing filler and 1) Attach a reducing valve and a flow-meter to
brazing method, etc. the Nitrogen gas cylinder.
2) Use a copper pipe to direct the piping mate-
3. Types of flux rial, and attach a flow-meter to the cylinder.
• Noncorrosive flux 3) Apply a seal onto the clearance between the
Generally, it is a compound of borax and boric piping material and inserted copper pipe for
acid. Nitrogen in order to prevent backflow of the
It is effective in case where the brazing tem- Nitrogen gas.
perature is higher than 800°C. 4) When the Nitrogen gas is flowing, be sure to
• Activated flux keep the piping end open.
Most of fluxes generally used for silver brazing 5) Adjust the flow rate of Nitrogen gas so that it
are this type. is lower than 0.05 m3/Hr or 0.02 MPa
It features an increased oxide film removing (0.2kgf/cm2) by means of the reducing valve.
capability due to the addition of compounds 6) After performing the steps above, keep the
such as potassium fluoride, potassium chloride Nitrogen gas flowing until the pipe cools down
and sodium fluoride to the borax-boric acid to a certain extent (temperature at which
compound. pipes are touchable with hands).
4. Piping materials for brazing and used 7) Remove the flux completely after brazing.
brazing filler/flux
Nitrogen gas
1. Do not enter flux into the refrigeration cycle. cylinder
– 13 –
FILE NO. SVM-13032
4.CONSTRUCTION VIEWS
4-1. Indoor Unit
790
63
48 Heat exchanger 48
7
7
116 480 193
172
Installation plate hanger
57 18
Hanger distance
to ceiling
45
Minimum Minimum
distance distance
to wall to wall
275
190
40
Hanger Hanger
84.5 150 160.5 160.5 150 84.5
Center line Installation plate outline
− 14 −
FILE NO. SVM-13032
4-2. Outdoor Unit
CL
CL
280
600
400
− 15 −
FILE NO. SVM-13032
5. WIRING DIAGRAM
GRN&YEL
POWER SUPPLY
(From outdoor Unit)
GRN&YEL
Heat exchanger
CN01 3 1 CN51
RED
1 1
BLK
3 3
WHI
T3.15A Fuse F01
5 5
CN31 AC Motor
(WHI)
YEL
1 1
2 2 GRY FAN motor
1 1 BRW
2 2 3 3
Heat Exchanger Sensor CN62 CN33
(TC) (BLU) (WHI)
WHI
1 1 1 1
YEL
2 2 2 2
1 1 YEL
3 3 3 3
2 2 Varistor Line YEL
4 4 4 4
Thermo Sensor CN61 Filter YEL
(TA) (WHI) 5 5 5 5
CN32 Louver Motor
(WHI)
CN22
(WHI)
Power Supply Circuit
DC 5V
1
WP-027
1 DC 12V
Infrared rays receiver
WHI 2
and indication parts
2 2 2
BLU 3
3 3 3
BLU 4
4 4 4
BLU
5 5 5
BLU Color indication
6 6 6
BLU
7 7 7 BRW:BROWN
BLU YEL:YELLOW
8 8 8
BLU BLK:BLACK
9 9 9
BLU RED:RED
10 10 10
11 BLU:BLUE
1 2 CN10 CN21 Main PC Board WHI:WHITE
(WHI) WP-020 GRN & YEL:
CN11 GREEN & YELLOW
(BLK)
– 16 –
FILE NO. SVM-13032
− 17 −
FILE NO. SVM-13032
7. REFRIGERANT CYCLE DIAGRAM
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
Muffler Strainer
4-way valve
Compressor
DA89X1C-23EZ Strainer
TS
TO
Outdoor heat
exchanger Split capillary
Ø1.2 x 100
Ø1.2 x 100
Temp. measurement T2
TE
– 18 –
FILE NO. SVM-13032
42UQV035M2 / 38UYV035M2
T1 Temp. measurement
INDOOR UNIT
Indoor heat
exchanger
TC
Muffler Strainer
4-way valve
Compressor
DA89X1C-23EZ Strainer
TS
Outdoor heat
exchanger
TO
Temp. measurement T2
TE
– 19 –
FILE NO. SVM-13032
<Cooling>
<Heating>
NOTES :
1. Measure surface temperature of heat exchanger pipe around center of heat exchanger path U bent.
(Thermistor themometer)
2. Connecting piping condition : 5 m
– 20 –
FILE NO. SVM-13032
8. CONTROL BLOCK DIAGRAM
Functions Louver
Heat Exchanger Sensor (Tc) Motor
• Cold draft preventing Function
Room Temperature Sensor (Ta)
Louver Motor
• 3-minute Delay at Restart for Compressor Drive Control
Infrared Rays Signal Receiver
and Indication • Fan Motor Starting Control
Indoor Fan
• Processing Motor Control
Initializing Circuit (Temperature Processing)
• Timer Indoor
Clock Frequency Fan Motor
Oscillator Circuit • Serial Signal Communication
• Clean Function
Power Supply
Circuit
Converter
(D.C circuit)
POWER SUPPLY
(From Outdoor Unit) Serial Signal Communication
(Operation Command and Information)
Thermo. Setting
ON TIMER Setting
ECO
Hi-POWER
COMFORT SLEEP
QUIET
– 21 –
For INDOOR UNIT MICRO-COMPUTER BLOCK DIAGRAM
220 − 240 V
50/60 Hz
8-2. Outdoor Unit
– 22 –
Heat exchanger Over current
temp. sensor sensor
• Compressor operation control
• Operation control of outdoor fan motor Operations followed to judgment
• P.M.V. control of serial signal from indoor side.
• 4-way valve control
– 23 –
FILE NO. SVM-13032
– 24 -
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
Remote controller
Indoor unit
Outdoor unit
~
Serial signal send/receive Outdoor unit control Inverter
• Frequency control of inverter output
Outdoor unit control • Waveform composite function
• Calculation function • Compressor
(Temperature calculation) • Outdoor fan motor
• AD conversion function • 4-way valve
• Quick heating function • Pulse Modulating valve
• Delay function of compressor reactivation (P.M.V.)
• Current release function
• GTr over-current preventive function
• Defrost operation function
– 25 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
− 26 −
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
Fan speed setup MANUAL * The fan speed broadly varies due
(Fig. 1) to position of the louver, etc.
The described value indicates one
AUTO Indication Fan speed under condition of inclining
downward blowing.
L W6
1) When setting the fan speed to L,
L+ (L + M) / 2 L+, M, M+ or H on the remote
M W9 controller, the operation is
performed with the constant
M+ (M + H) / 2 speed shown in Fig. 1.
H WC 2) When setting the fan speed to
AUTO on the remote controller,
(Fig. 2) revolution of the fan motor is
controlled to the fan speed level
shown in Fig. 2 and Table 1
Air volume AUTO according to the setup tempera-
Ta ture, room temperature, and heat
[˚C]
exchanger temperature.
M+(WB)
+2.5
+2.0 a *3 *3 : Fan speed = (M + –L) x 3/4 + L
Fan speed
42UQV025M2 42UQV035M2
level COOL HEAT DRY
Fan speed Air flow rate Fan speed Air flow rate
(rpm) (m3/h) (rpm) (m3/h)
WF UH 1200 565 1250 596
WE H 1200 565 1250 596
WD UH M+ UH 1200 565 1250 596
WC H H 1150 534 1200 565
WB M+ M M+ 1000 440 1050 471
WA M 950 409 1000 440
W9 M L+ 900 378 950 409
W8 L 750 284 800 316
W7 L+ L- L+ 700 253 750 280
W6 L L 700 253 750 284
W5 L- UL L- 650 222 700 253
W4 UL UL 620 203 650 222
W3 SUL SUL 580 179 600 191
W2 SUL 520 141 520 141
W1 500 129 500 129
– 27 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
2. Indoor fan <In heating operation> 1) When setting the fan speed to L,
motor control L+, M, M+ or H on the remote
controller, the operation is per-
formed with the constant speed
HEAT ON shown in Fig. 3 and Table 1.
2) When setting the fan speed to
AUTO on the remote controller,
Fan speed setup MANUAL revolution of the fan motor is
(Fig. 3) controlled to the fan speed level
shown in Fig. 5 according to the set
Indication Fan speed temperature and room temperature.
L W8 3) Min air flow rate is controlled by
temperature of the indoor heat
L+ (L + M) / 2 exchanger (Tc) as shown in Fig. 4.
AUTO
M WA 4) Cold draft prevention, the fan
M+ (M + H) / 2 speed is controlled by temperature
H WE of the indoor heat exchanger (Tc)
as shown in Fig. 6.
YES 5) In order to prevent Cold draft when
TC ≥ 42˚C Min air flow rate control compressor step during heating
operation. Then louver will move to
NO upper position and fan speed will
reduce or off.
Tc Limited to Min WD tap
52
51
42
41
*
No limit
* Fan speed =
(Fig. 4) (TC – – W8) + W8
Cold draft preventive control
In starting In stability
• Until 12 minutes passed after operation start • When 12 to 25 minutes passed after operation start
FAN AUTO • When 12 to 25 minutes passed after operation and room temp. is higher than (set temp. –3°C)
start and room temp. is 3°C or lower than set temp. • When 25 minutes or more passed after operation start
FAN Manual • Room temp. < Set temp. –4°C • Room temp. ≥ Set temp. –3.5°C
– 28 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
3. Outdoor fan The blowing air volume at the outdoor unit side is controlled. 1) The operation command sent
motor control Receiving the operation command from the controller of from the remote controller is
indoor unit, the controller of outdoor unit controls fan speed. processed by the indoor unit
controller and transferred to the
* For the fan motor, a DC motor with non-stage variable
controller of the outdoor unit.
speed system is used. However, it is limited to 8 stages for
reasons of controlling. 2) When strong wind blows at
outdoor side, the operation of air
conditioner continues with the
fan motor stopped.
Air conditioner ON
(Remote controller) 3) Whether the fan is locked or not
is detected, and the operation of
air conditioner stops and an
Indoor unit controller alarm is displayed if the fan is
locked.
4) According to each operation
1) Outdoor unit mode, by the conditions of
operation command outdoor temperature (To) and
(Outdoor fan control) compressor revolution, the speed
of the outdoor fan shown in the
table is selected.
2) Fan speed ≥ 400 YES OFF status of
when the motor stopped. fan motor continues.
NO
Fan motor ON
f0 0 0 f9 750 800
f1 300 300 fA 750 900
f2 300 300 fB 800 900
f3 370 370 fC 850 900
f4 440 440 fD 850 900
f5 440 440 fE 850 900
f6 500 500 fF 850 900
f7 600 600
f8 700 700
– 29 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
4. Capacity The cooling or heating capacity depending on the load is 1) The difference between set
control adjusted. temperature on remote controller
According to difference between the setup value of tempera- (Ts) and room temperature (Ta)
ture and the room temperature, the capacity is adjusted by is calculated.
the compressor revolution. 2) According to the temperature
difference, the correction value of
Remote controller Indoor unit Hz signal which determines the
compressor speed is set up.
Set temp. (Ts) Room temp. (Ta)
3) The rotating position and speed
of the motor are detected by the
electromotive force occurred on
Ts –Ta the motor winding with operation
of the compressor.
4) According to the difference
Correction of Hz signal
resulted from comparison of the
correction value of Hz signal with
Detection of electromotive force the present operation Hz, the
of compressor motor winding inverter output and the commuta-
tion timing are varied.
5) Change the compressor motor
Detection of motor speed and rotor position speed by outputting power to the
compressor.
Correction value of Hz signal ≤ Operating Hz * The contents of control
operation are same in cooling
operation and heating
Inverter output change operation
Commutation timing change
5. Current release This function prevents troubles on the electronic parts of the 1) The input current of the outdoor
control compressor driving inverter. unit is detected in the inverter
This function also controls drive circuit of the compressor section of the outdoor unit.
speed so that electric power of the compressor drive circuit 2) According to the detected
does not exceed the specified value. outdoor temperature, the
specified value of the current is
Outdoor temp. To selected.
Outdoor unit inverter main
circuit control current 3) Whether the current value
exceeds the specified value or
Setup of current release point not is judged.
4) If the current value exceeds the
specified value, this function
Operating current ≤ High reduces the compressor speed
Reduce compressor speed
Setup value and controls speed up to the
closest one commanded from the
Low
Current decrease indoor unit within the range
which does not exceed the
Capacity control continues. specified value.
Outdoor temp. Cooling current release value Heating current release value
– 30 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
– 31 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
7. Defrost control (This function removes frost adhered to the outdoor The necessity of defrost operation is
(Only in heating heat exchanger.) detected by the outdoor heat exchanger
operation) The temperature sensor of the outdoor heat ex- temperature. The conditions to detect the
changer (Te sensor) judges the frosting status of the necessity of defrost operation differ in A,
outdoor heat exchanger and the defrost operation is B, or C zone each. (Table 1)
performed with 4-way valve reverse defrost system. <Defrost operation>
• Defrost operation in A to C zones
Start of heating operation 1) Stop operation of the compressor for
20 seconds.
Outdoor heat exchanger temperature
– 32 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
8. Louver control This function controls the air direction of the indoor unit.
1) Louver • The position is automatically controlled according to the operation
position mode (COOL/HEAT).
• The set louver position is stored in memory by the microcomputer,
and the louver returns to the stored position when the next operation
is performed. (Cooling/Heating memory position)
The angle of the louver is indicated as the louver closes fully is 0°.
Heating operation/
AUTO (HEAT)
3) Swing • Swing operation is perfor in range 35° with the Fixed position as • Swing
the center. When pressing
• If the swing range exceeded either upper or lower limit position, [SWING] button during
swing operation is perfomed in range 35° from the limit. operation, the louver
starts swinging.
– 33 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
9. ECO When pressing [ECO] button on the remote controller, a <Cooling operation>
operation Economic operation is performed.
1) The control target temperature
<Cooling operation> increase 0.5ºC per hour up to 2ºC
This function operates the air conditioner with the difference starting from the set temperature
between the set and the room temperature as shown in the when ECONO has been received.
following figure.
2) The indoor fan speed is depend
on presetting and can change
Zone Frequency every speed after setting ECO
TA FAN operation.
12 Dry Max
+6.5
11 *12
+6.0 3) The compressor speed is
-2.0
OFF
1H 2H 3H 4H Time
Hz 42UQV025M2 42UQV035M2
Cool min 22 22
DRY max 35 37
<Heating operation>
<Heating operation>
30 minutes → Time Compressor 1) Setting the compressor speed to
speed Max. aHz, the temperature zone
0Hz
0 in which the operation can be
A
–0.5 performed with Max. cHz is
–1.0 gradually widened after 30
–1.5 B
(Room temp. – Set temp.)
Hz 42UQV025M2 42UQV035M2
a 22 22
c 52 50
– 34 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
10. Temporary Pressing [RESET] button starts the temporary opera- 1) When pressing [RESET] button, the
operation tion of [AUTO] operation. When keeping [RESET] temporary [AUTO] operation starts.
button pressed for 10 seconds or more, the temporary 2) When keeping [RESET] button pressed
[COOL] operation is performed. for 3 seconds or more, Pi, Pi, Pi sound is
heard and [AUTO RESTART] control is
changed.
Press RESET button. 3) When keeping [RESET] button pressed
for 10 seconds or more, “Pi” sound is
heard and the temporary [COOL]
Did you press [RESET] button NO operation starts.
Temporary [AUTO] operation
for 3 seconds or more? 4) To stop the temporary operation, press
YES the button again.
– 35 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
12. Pulse This function controls throttle amount of the 1) When starting the operation, move the
Modulating refrigerant in the refrigerating cycle. valve once until it fits to the stopper.
valve (P.M.V.) According to operating status of the air conditioner, (Initialize)
control this function also controls the open degree of valve * In this time, “Click” sound may be
with an expansion valve with pulse Modulation. heard.
2) Adjust the open degree of valve by super
heat amount. (SH control)
3) If the discharge temperature was exces-
Starting up sively up, adjust the open degree of valve
so that it is in the range of set tempera-
ture.
Initialize (Discharge temp. control)
4) When defrost operation is performed, the
open degree of valve is adjusted accord-
ing to each setup conditions during
Move to preparation for defrost and during defrost
initial position operation (4-way valve is inversed.).
5) To turn off the compressor while the air
conditioner stops by control of the
Compressor ON thermostat or by remote controller, adjust
the open degree of valve to the setup
value before stop of the compressor.
SH control Td
release control
– 36 –
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
13. QUIET mode When the [QUIET] button is pressed, the fan of the Quiet mode is the system which, control the
indoor unit will be restricted the revolving speed at revolving speed of indoor fan to work
speed L − until the [QUIET] button is pressed once constantly at lower than speed L. In addition,
again (cancel Quiet mode). noise level of indoor unit is less than usual.
Remarks :
1. Quiet mode is unable to work in dry mode.
2. Quiet mode is appropriate to work with less
cooling load and less heating load condition.
Because of the fan speed L- may cause not
enough the cooling capacity or heating
capacity.
14. ECO Cooling mode The principles of comfort sleep mode are:
SLEEP • The preset temperature will increase as • Quietness for more comfortable. When
show on ECO operation (Item No. 9) room temperature reach setting temperature
• Save energy by changing room temperature
• Press the [ECO SLEEP] button to
automatically.
choose the operating hours. Repeat
• The air condition can shut down by itself
pressing to select the hours.
automatically.
(1hr, 3hr, 5hr or 9hr)
Remarks:
• If the [ECO SLEEP] button is pressed
again means cancel comfort sleep mode. 1. ECO sleep mode will not operate in dry
mode and fan only mode.
Heating mode
• The preset temperature will drop down as
show on ECO operation (Item No. 9)
• Press the [ECO SLEEP] button to
choose the operating hours. Repeat
pressing to setect thehours.
(1hr, 3hr, 5hr or 9 hr)
• If the [ECO SLEEP] button is pressed
again means cancel comfort sleep mode.
15. Short Timer In the normal condition, after switching one circuit Purpose
breaker, 3-minute delay time for compressor and To start the unit immediately for the purpose of
1 hour for plasma air purifier are set for the testing, trial...etc, short timer can be used.
maintenance of the unit. maintenance of the unit.
Short Timer Setting
j Press [ ] button to turn the unit OFF.
k Set the operation mode or plasma air
purifier on the remote control without
sending the signal to the unit.
l Use the tip of the pencil to push the
[CHK] button and hold, "00" will show
on display, them press [SET] button
to make "00" disappear.
m Press [ ] button to turn the unit ON.
n When short timer is activated, all
setting on the remote operates
immediately, besides, all indicatiors on
front panel turns ON continuously for
3 seconds.
− 37 −
FILE NO. SVM-13032
Item Operation flow and applicable data, etc. Description
1 2
− 38 −
FILE NO. SVM-13032
9-3. Auto Restart Function
This indoor unit is equipped with an automatic restarting function which allows the unit to restart operating with
the set operating conditions in the event of a power supply being accidentally shut down.
The operation will resume without warning three minutes after power is restored.
This function is not set to work when shipped from the factory. Therefore it is necessary to set it to work.
Operation Motions
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times. The green indicator flashes
for 5 seconds.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET button
• While the filter check indicator is on, the RESET button has the function of filter reset betton.
– 39 –
FILE NO. SVM-13032
Operation Motions
RESET button
Operation Motions
Press [RESET] button for more than The unit is in operation. The green indicator is on.
three seconds. (Less than 10 seconds)
↓
The unit stops operating. The green indicator is turned off.
↓ After approx. three seconds,
The unit beeps three times.
If the unit is required to operate at this time, press [RESET] button
once more or use the remote controller to turn it on.
RESET button
– 40 –
FILE NO. SVM-13032
Note:
• The provided Remote Controller is a wireless type, which also can be used as a wire.
Please see “How to Connect The Remote Controller for Wired Operation", located in installation instruction,
in case of wired control is required.
• In wire operation, remote controller will return to initial condition (PRESET, TIMER and CLOCK will return
to initial condition) when user shutdown power supply of Air conditioner.
– 41 –
FILE NO. SVM-13032
3. DRY OPERATION
For dehumidification a moderate cooling perfermance is controlled automatically.
1. Press : Select Dry .
2. Press : Set the desired temperature.
4. Hi-POWER OPERATION
To automatically control room temperature and airflow for faster cooling or heating
operation (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
5. ECO OPERATION
To automatically control room to save energy (except in DRY and FAN ONLY mode)
Press : Start and stop the operation.
Note: Cooling operation; the set temperature will increase automatically 0.5 degree/hour for 4 hours
(maximum 2 degrees increase).
6. TEMPORARY OPERATION
In case of the misplaced or discharged remote control
• Pressing the RESET button, the unit can start or stop
without using the remote control.
• Operation mode is set on AUTOMATIC
operation, preset temperature is 24°C
and fan operation is automatic speed.
7. TIMER OPERATION
1 Press : Set the desired ON timer. Press : Set the desired OFF timer.
Daily timer allows the user to set both the ON & OFF timers and will be activated on a daily basis.
Setting Daily Timer
Note:
• Keep the remote control in accessible transmission to the indoor unit;
otherwise, the time lag of up to 15 minutes will occur.
• The setting will be saved for the next same operation.
– 42 –
FILE NO. SVM-13032
8. PRESET OPERATION
Set your preferred operation for future use. The setting will be memorized by the
unit for future operation (except air flow direction).
1. Select your preferred operation.
2. Press and hold for 3 seconds to memorize the setting. The P mark
displays.
3. Press : Operate the preset operation.
– 43 –
FILE NO. SVM-13032
9-4-3. Name and Functions of Indications on Remote Controller
[Display]
All indications, except for the clock time indicator, are displayed by pressing the button.
11 Quiet
Indicates when quiet is activated.
Press quiet button to start and press it again to stop
operation.
11
12 Swing
Indicates when louver is swing.
Press swing button to start the swing operation
and press it again to stop the swing operation.
8 5
6 4
3 7
– 44 –
FILE NO. SVM-13032
10. INSTALLATION PROCEDURE
65 mm or more
For the rear left and left piping
170
mm Hook
or m 1 Installation Wall
ore
plate
Hoo
k 170 Insert the cushion between the indoor
mm
or m unit and wall, and tilt the indoor unit for
ore
better operation.
Air
filter
Do not allow the drain hose to get slack.
Extension
drain hose
ore
or m (Not available,
mm provided by
The provided Remote Controller is a wireless type, 400
which also can be used as a wire. installer)
600
Please see “How to Connect The Remote Controller mm
for Wired Operation”, in case of wired control is or
mo
re
6 mm thick heat resisting
required.
polyethylene foam
Remark :
• Detail of accessory and installation parts can see in the accessory sheet.
• Some pictures might be dif ferent from the actual parts.
• Loading Batteries
1. Remove the battery cover.
2. Insert 2 new batteries (AAA type)
following the (+) and (− ) positions. 3 Batteries
− 45 −
FILE NO. SVM-13032
10-2. Installation
10-2-1. Optional installation parts
Part
Code Parts name Q'ty
Refrigerant piping
One
A Liquid side : ∅6.35 mm
each
Gas side : ∅9.52 mm
C One
Putty, PVC tapes each
500 mm
97 mm Air inlet
Ø25
m m
280 mm
53 mm
Air outlet
Drain outlet
Fig. 10-2-1
· Secure the outdoor unit with fixing bolts and nuts if the unit is likely to be exposed to a strong wind.
· Use ∅ 8 mm or ∅ 10 mm anchor bolts and nuts.
· If it is necessary to drain the defrost water, attach drain nipple 9 to the bottom plate of the outdoor
unit before installing it.
– 46 –
FILE NO. SVM-13032
1 5 9
2 6 10
Flat head wood screw
Wireless remote control x 1 Nano Photo Copper Zinc filter x 1 ∅3.1 x 25 s x 1
3 7 11
4 8
Flat head wood screw
Remote control holder x 1 ∅3.1 x 16 s x 2
The part marked with asterisk (*) is packaged with the
outdoor unit.
Others Name
Owner’s manual
Installation manual
– 47 –
FILE NO. SVM-13032
10-2-3. Installation/Servicing Tools
¡
charge hose. The charge hose connecting part has two ports-one
Vacuum pump adapter for conventional refrigerant (7/16 UNF 20 threads per inch) and
one for R410A. If the vacuum pump oil (mineral) mixes with R410A
a sludge may occur and damage the equipment.
• Incidentally, the “refrigerant cylinder” comes with the refrigerant designation (R410A) and protector coating in the
U. S’s ARI specified rose color (ARI color code: PMS 507).
• Also, the “charge port and packing for refrigerant cylinder” require 1/2 UNF 20 threads per inch corresponding to
the charge hose’s port size.
– 48 –
FILE NO. SVM-13032
10-3. Indoor Unit
10-3-1. Installation place
10-3-2. Cutting a hole and mounting installation
• A place which provides the spaces around the plate
indoor unit as shown in the diagram.
• A place where there are no obstacle near the air <Cutting a hole>
inlet and outlet. When installing the refrigerant pipes from the rear.
• A place which allows easy installation of the
piping to the outdoor unit.
• A place which allows the front panel to be opened.
• The indoor unit shall be installed so that the top of
the indoor unit comes to at least 2 m height.
Also, it must be avoided to put anything on the top
of the indoor unit.
Pipe
hole
∅ 65 mm
CAUTION
• Direct sunlight to the indoor unit’s wireless The center of the pipe
hole is above he arow
receiver should be avoided. 100 mm
85
Indoor unit
75
Pipe hole Thread Pipe hole
ce
pt
Reception Remote
io
Remote
⑦ Mounting screw
n
control
range control Weight
ra
Indoor unit
ng
e
– 49 –
FILE NO. SVM-13032
<When the installation plate is directly mounted on 10-3-3. Electrical work
the wall>
1. The supply voltage must be the same as the rated
1. Securely fit the installation plate onto the wall by voltage of the air conditioner.
screwing it in the upper and lower parts to hook up 2. Prepare the power source for exclusive use with the
the indoor unit. air conditioner.
2. To mount the installation plate on a concrete wall
with anchor bolts, utilize the anchor bolt holes as NOTE
illustrated in the above figure. • Wire type : More than H07RN-F or 60245 IEC66
3. Install the installation plate horizontally in the wall.
(1.5 mm2 or more).
CAUTION CAUTION
When installing the installation plate with a • This appliance can be connected to the mains in
mounting screw, do not use the anchor bolt hole. either of the following two ways.
Otherwise the unit may fall down and result in (1) Connection to fixed wiring:
personal injury and property damage. A switch or circuit breaker which disconnects
all poles and has a contact separation of at
Installation plate
<Keep horizontal direction> least 3 mm must be incorporate in the fixed
wiring. An approved circuit breaker or
Anchor
switches must used.
bolt (2) Connection with power supply plug:
Attach power supply plug with power cord
Projection and plug it into wall outlet. An approved
5 mm dia. hole 15 mm or less power supply cord and plug must be used.
NOTE:
7 Mounting
screw • Perform wiring works so as to allow a general
∅4 x 25s
s wiring capacity.
Clip anchor
(local parts) 10-3-4. Wiring connection
CAUTION
• Be sure to refer to the wiring system diagram
labeled inside the front panel.
• Check local electrical cords and also any specific
wiring instructions or limitations.
– 50 –
FILE NO. SVM-13032
Connecting cable
Air inlet grille
Terminal block
abo 1
ut 2 Cord clamp
0c Front panel
m
Screw 2 1
3
3
Terminal cover
2
3
10 mm
90 mm
Stripping length of the connecting cable
Fig. 10-3-5
Display board
Display unit
NOTE
• Use stranded wire only.
70 mm 4
• Wire type : More than H07RN-F or 60245 IEC66 *Wire size 28-22AWG
(1.0 mm2 or more) or 0.08-0.32 mm2
Outer diameter not over 4.7 mm,
control wire length 30 m. or less.
5 mm
10-3-5. How to connect remote controller for
Notch for wire out
wire operation 5
6
Indoor unit
Control wire
Tighten firmly
but not over Terminal
Control wire
0.12 N·m (0.01 kgf·m)
Control wire
Fig. 10-3-6 Remote controller
Fig. 10-3-7
– 51 –
FILE NO. SVM-13032
30 mm
9 !
10 mm
Fig. 10-3-9
* Wire size 28-22 AWG (0.08~0.32 mm2)
Outer diameter not over 4.7 mm, 10-3-6. Piping and drain hose installation
control wire length 30 m. or less. Control wire
Terminal
Tighten firmly but not over
0.25 N·m (0.03 kgf·m)
<Piping and drain hose forming>
Control wire
* Since dewing results in a machine trouble, make
Control wire sure to insulate both the connecting pipes. (Use
Screw (∅3.1 x 16L) for polyethylene foam as insulating material.)
Hole for hang hang remote controller
remote controller
Rear right
Remote controller
Piping preparation
Rear left
drain hose
Changing
Wall
Bottom left
Die-cutting
Screw (∅3.1 x 25L) for Bottom right
fi x battery cover
" # Right
Battery cover
Screw
− 52 −
FILE NO. SVM-13032
<How to install the drain hose>
Firmly insert drain hose connecting part until hitting on CAUTION
a heat insulator and fix it with a screw. Firmly insert the drain hose and drain cap; otherwise,
water may leak.
<How to remove the drain hose>
• The drain hose can be removed by removing the <In case of right or left piping>
screw securing the drain hose and then pulling out • After scribing slits of the front panel with a knife or a
the drain hose. making-off pin, cut them with a pair of nippers or an
• When removing the drain hose, be careful of any equivalent tool.
sharp edges of steel plate. The edges can injuries.
• To install the drain hose. insert the drain hose firmly
until the connection part contacts with heat insulator,
and the secure it with original screw.
Heat insulator
Slit
Fig. 10-3-14
Fig. 10-3-15
Fig. 10-3-13
Outward form of indoor unit
43 mm
Fig. 10-3-16
– 53 –
FILE NO. SVM-13032
NOTE
• For detaching the indoor unit from the installation
If the pipe is bent incorrectly, the indoor unit may
plate, pull the indoor unit toward you while pushing
unstably be set on the wall.
its bottom up at the specified parts.
After passing the connecting pipe through the pipe
hole, connect the connecting pipe to the auxiliary pipes
and wrap the facing tape around them.
CAUTION
• Bind the auxiliary pipes (two) and connecting Fig. 10-3-18
cable with facing tape tightly. In case of leftward Push Push
piping and rear-leftward piping, bind the auxiliary
pipes (two) only with facing tape. 10-3-8. Drainage
1. Run the drain hose sloped downwards.
Indoor unit
2. Swing the indoor unit to right and left to confirm that Fig. 10-3-20
it is firmly hooked up on the installation plate.
3. While pressing the indoor unit onto the wall, hook it
at the lower part on the installation plate. Pull the CAUTION
indoor unit toward you to confirm that it is firmly Arrange the drain pipe for proper drainage from the
hooked up on the installation plate. unit.
Improper drainage can result in dew-dropping.
Hook here
1
1 Installation This air conditioner has the structure designed to drain
plate water collected from dew, which forms on the back of
the indoor unit, to the drain pan.
2 Therefore, do not store the power cord and other parts
Hook at a height above the drain guide.
Press
(unhook) Wall
Fig. 10-3-21
– 54 –
FILE NO. SVM-13032
10-4. Outdoor Unit 4. Installation in the following places may result in
10-4-1. Installation place trouble.
Do not install the unit in such places.
• A place which provides the spaces around the • A place full of machine oil.
outdoor unit as shown in the left diagram. • A saline-place such as the coast.
• A place which can bear the weight of the outdoor • A place full of sulfide gas.
unit and does not allow an increase in noise level • A place where high-frequency waves are likely
and vibration. to be generated as from audio equipment,
• A place where the operation noise and discharged welders, and medical equipment.
air do not disturb users neighbors.
• A place which is not exposed to a strong wind.
• A place free of a leakage of combustible gases.
• A place which does not block a passage.
• When the outdoor unit is to be installed in an Strong
elevated position, be sure to secure its feet. wind
• An allowable length of the connecting pipe is up
10 m.
• An allowable height level is up to 8 m. Fig. 10-4-2
• A place where the drain water does not raise any
problem.
10-4-3. Refrigerant piping connection
10-4-2. Precautions about Installation in <Flaring>
Regions with Snowfall and Cold Temperatures
1. Cut the pipe with a pipe cutter.
Do not use the supplied drain nipple for draining water.
Drain the water from all the drain holes directly.
To protect the outdoor unit from snow accumulation, 90°
Obliquity Roughness Warp
install a holding frame, and attach a snow protection
hood and plate.
Do not use a double-stacked design.
Fig. 10-4-3
At least
50 cm
Die Pipe
Anchor Snow accumulation line
bolts
Holding frame Fig. 10-4-4
Rigid (Clutch type)
Fig. 10-4-1
Outer dia. R410A Conventional
of copper pipe tool used tool used
6.35 0 to 0.5 1.0 to 1.5
CAUTION
9.52 0 to 0.5 1.0 to 1.5
1. Install the outdoor unit without anything blocking
the air discharging.
2. When the outdoor unit is installed in a place
exposed always exposed to strong wind like a Imper ial (wing nut type)
coast or on a high storey of a building, secure Outer dia.
R410A
the normal fan operation using a duct or a wind of copper pipe
shield.
6.35 1.5 to 2.0
3. In particularly windy areas, install the unit such
as to avoid admission of wind. 9.52 1.5 to 2.0
– 55 –
FILE NO. SVM-13032
<Tightening connection>
Align the centers of the connecting pipes and tighten
the flare nut as far as possible with your fingers. Then
Incused line
tighten the nut with a spanner and torque wrench as
shown in the figure.
Fig. 10-4-5 After the piping has been connected to the indoor unit,
you can perform the air purge together at once.
Vacuum pump
1. How to shape the pipes adapter for
counter-flow
Shape the pipes along the incused line on the prevention
outdoor unit.
Vacuum
2. How to fit position of the pipes pump
Fig. 10-4-8
– 56 –
FILE NO. SVM-13032
connecting pipes.)
(2) Tight connection (between pipes and unit)
(3) Evacuate the air in the connecting pipes using
VACUUM PUMP.
(4) Check gas leak (connected points)
(5) Be save to fully open the packed valves Connecting cable Power cord
before operation.
1 2 3 L N
<Packed valve handling precautions>
10
• Open the valve stem all the way out, but do not try
10
to open it beyond the stopper.
10
10
60 50
Pipe size of Packed Valve Size of Hexagon wrench 45 40
12.70 mm and smallers A = 4 mm
15.88 mm A = 5 mm Earth line
Earth line
• Securely tighten the valve cap with torque in the Connecting cable Power cord
following table
Fig. 10-4-10
Cap Cap Size (H) Torque
50Hz, 220-240V Single phase
14~18 N.m Power source
H17 - H19 60Hz, 220-230V Single phase
Valve Rod (1.4 to 1.8 kgf·m)
Cap Maximum
33~42 N.m running current 8A
H22 - H30
(3.3 to 4.2 kgf·m)
Installation fuse 10A
8~12 N.m rating
Service H14 (0.8 to 1.2 kgf·m)
Port Cap H07RN-F or 60245 IEC66 (1.5 mm 2
14~18 N.m Power cord
H17 or more)
(1.4 to 1.8 kgf·m)
CAUTION
Hexagon wrench • Wrong wiring connection may cause some
is required. electrical parts burn out.
• Be sure to comply with local codes on running
CAUTION A the wire from indoor unit to outdoor unit (size of
wire and wiring method etc).
H • Every wire must be connected firmly.
• This installation circuit breaker must.
Service Port Cap
be used specified for the power supply line of
this air conditioner.
Valve Rod Cap
• If incorrect or incomplete wiring is carried out, it
will cause an ignition or smoke.
Fig. 10-4-9 • Prepare the power supply for exclusive use with
the air conditioner.
• This product can be connected to the mains.
10-4-5. Wiring connection
Connection to fixed wiring: A switch which
1. Remove the valve cover from the outdoor unit. disconnects all poles and has a contact
2. Connect the connecting cable to the terminal as separation of at least 3 mm must be incorporated
identified with their respective matched numbers in the fixed wiring.
on the terminal block of indoor and outdoor unit.
3. When connecting the connecting cable to the NOTE: Connecting cable
outdoor unit terminal, make a loop as shown in • Wire type: More than H07RN-F or 60245 IEC66
the installation diagram of indoor and outdoor (1.0 mm2 or more)
unit, to prevent water coming in the outdoor unit. .
4. Insulate the unused cords (conductors) from any
water coming in the outdoor unit. Proceed them so
that they do not touch any electrical or metal parts
– 57 –
FILE NO. SVM-13032
1 2
F ig. 10-5-2
Check places
for outdoor unit
RESET button
operate. In this case, the operation can be preserved
by setting either one remote control to B setting. F ig. 10-5-3
(Both are set to A setting in factory shipment.)
• The remote control signal is not received when the
10-5-4. Auto restart setting
settings of indoor unit and remote control are different.
• There is no relation between A setting/B setting and A This product is designed so that, after a power failure,
room/B room when connecting the piping and cables. it can restart automatically in the same operating mode
<Remote control A-B selection> as before the power failure.
To separate using of remote control for each indoor unit
in case of 2 air conditioners are installed nearly. Information
<Remote Control B Setup> The product was shipped with Auto Restart function
1. Press [RESET] button on the indoor unit to turn the air in the off position. Turn it on as required.
conditioner ON.
2. Point the remote control at the indoor unit. <How to set the auto restart>
3. Push and hold [CHECK] button on the Remote Control
by the tip of the pencil. "00" will be shown on the display 1. Press and hold the [RESET] button on the indoor unit
3 seconds to set the operation. (3 beep sound and
(Picture 1 )
OPERATION [ ] lamp blink 5 time/sec for 5 seconds)
4. Press [MODE] during pushing [CHECK]. "B" will show 2. Press and hold the [RESET] button on the indoor
on the display and "00" will disappear and the air unit for 3 seconds to cancel the operation. (3 beep
conditioner will turn OFF. The Remote Control B sound but OPERATION [ ] lamp does not blink)
is memorized [Picture 2). • In case of ON timer or OFF timer are set, AUTO
RESTART OPERATION dose not activate.
– 58 –
FILE NO. SVM-13032
11. HOW TO DIAGNOSE THE TROUBLE
The pulse motor circuits are mounted to both indoor and outdoor units. Therefore, diagnose troubles according
to the trouble diagnosis procedure as described below. (Refer to the check points in servicing written on the
wiring diagrams attached to the indoor/outdoor units.)
Table 11-1
The new inverter (3DV inverter) will be incorporated starting with this unit.
(3DV: 3-shunt Discrete Vector control)
IGBT × 6 Compressor
MCU
Driver
Amplifier
Fig. 11-1
– 59 –
FILE NO. SVM-13032
CAUTION
A high voltage (equivalent to the supply voltage) is also energized to ground through the
sensors, PMV and other low-voltage circuits. The sensor leads and other wires are covered
with insulated tubes for protection. Nevertheless, care must be taken to ensure that these
wires are not pinched.
Take sufficient care to avoid directly touching any of the circuit parts without first turning off
the power.
At times such as when the circuit board is to be replaced, place the circuit board assembly in
a vertical position.
Laying the board flat on an electrically conductive object (such as the top panel of the air conditioner's
outdoor unit) while a charge is still retained by the electrolytic capacitors of the inverter's main circuit may
cause short-circuiting between the electrolytic capacitors and secondary circuit components and result in
damage to the components.
Sensor leads
Fig. 11-2
Do NOT lay the circuit board assembly flat.
Discharging position
(Discharging period Plug of
10 seconds or more) soldering iron
Inverter cover
P.C. board
(Soldered surface)
Fig. 11-3
– 60 –
FILE NO. SVM-13032
11-1. First Confirmation
11-1-1. Confirmation of Power Supply
Confirm that the power breaker operates (ON) normally.
Table 11-1-1
1 When power breaker is turned “ON”, the The OPERATION lamp of the indoor unit flashes when
operation indicator (Green) of the indoor power source is turned on. If [ ] button is
unit flashes. operated once, flashing stops.
(Flashes also in power failure)
2 Compressor may not operate even if the The compressor does not operate while compressor
room temperature is within range of restart delay timer (3-minutes timer) operates.
compressor-ON. The same phenomenon is found after power source has
been turned on because 3-minutes timer operates.
3 In Dry and ECO mode, FAN (air flow) The air flow indication is fixed to [AUTO].
display does not change even though FAN
(air flow select) button is operated.
4 Increasing of compressor motor speed For smooth operation of the compressor, the compres-
stops approx. 30 seconds after operation sor motor speed is restricted to Max. 41 rps for
started, and then compressor motor speed 2 minutes, and Max.91 rps for 2 minutes to 3 minutes,
increases again approx. 30 seconds after. respectively after the operation has started.
5 In AUTO mode, the operation mode is After selecting Cool or Heat mode, select an operation
changed. mode again if the compressor keeps stop status for 15
minutes.
6 In HEAT mode, the compressor motor The compressor motor speed may decrease by high-
speed does not increase up to the maxi- temp. release control (Release protective operation by
mum speed or decreases before the temp.-up of the indoor heat exchanger) or current
temperature arrives at the set temperature. release control.
– 61 –
FILE NO. SVM-13032
11-2. Primary Judgment
To diagnose the troubles, use the following methods.
1) Judgment by flashing LED of indoor unit
2) Self-diagnosis by service check remote controller
3) Judgment of trouble by every symptom
Firstly use the method 1) for diagnosis. Then, use the method 2) or 3) to diagnose the details of troubles.
Table 11-3-1
Check
Item code Block display Description for self-diagnosis
OPERATION (Green)
A Power failure (when power is ON)
Indoor indication Flashing display (1 Hz)
lamp flashes.
OPERATION (Green)
B Protective circuit operation for indoor P.C. board
Which lamp Flashing display (5 Hz)
does flash?
OPERATION (Green)
Protective circuit operation for connecting cable
C TIMER (Yellow)
and serial signal system
Flashing display (5 Hz)
OPERATION (Green)
D FILTER (Orange) Protective circuit operation for outdoor P.C. board
Flashing display (5 Hz)
OPERATION (Green)
TIMER (Yellow) Protective circuit operation for others
E
FILTER (Orange) (including compressor)
Flashing display (5 Hz)
NOTES :
1. The contents of items B and C and a part of item E are displayed when air conditioner operates.
2. When item B and C, and item B and a part of item E occur concurrently, priority is given to the block of item B.
3. The check codes can be confirmed on the remote controller for servicing.
– 62 –
FILE NO. SVM-13032
11-4. Self-Diagnosis by Remote Controller (Check Code)
1. If the lamps are indicated as shown B to E in Table11-3-1, execute the self-diagnosis by the remote controller.
2. When the remote controller is set to the service mode, the indoor controller diagnoses the operation condi-
tion and indicates the information of the self-diagnosis on the display of the remote controller with the check
codes. If a fault is detected, all lamps on the indoor unit will flash at 5Hz and it will beep for 10 seconds
(Beep, Beep, Beep ... ). The timer lamp usually flashes (5Hz) during self-diagnosis.
•••
− 63 −
FILE NO. SVM-13032-1
1. After using the service mode of remote controller finished, press the [ ] button to reset the remote controller to
normal function.
2. After finished the diagnosis by the remote controller, turn OFF power supply and turn its ON again to reset the air
conditioner to normal operation. However, the check codes are not deleted from memory of the microcomputer.
3. After servicing finished, press [CLR] button of remote controller under service mode status to send code "7F" to the
indoor unit. The check code stored in memory is cleared.
Table 11-4-1
TC sensor ; The heat Operation Flashes when 1. Check the sensor TC and connection.
exchanger temperature continues. error is detected. 2. In case of the sensor and its
sensor of the indoor unit connection is normal, check the
is out of place, disconnection, P.C. board.
short-circuit or migration.
Fan motor of the indoor unit All OFF Flashes when 1. Check the fan motor and connection.
is failure, lock-rotor, short- error is detected. 2. In case of the motor and its
circuit, disconnection, etc. connection is normal, check the
Or its circuit on P.C. board P.C. board.
has problem.
– 64 –
FILE NO. SVM-13032-1
Block distinction Operation of diagnosis function
Serial signal 1) Defective wiring of the Indoor unit Flashes when 1) to 3) The outdoor unit never
and connecting connecting cable or operates error is detected. operate.
cable. miss-wiring. continue. Flashing stop Check connecting cable and correct
2) Operation signal has not Outdoor unit and outdoor unit if defective wiring.
send from the indoor unit stop. start to operate Check 25A fuse of inverter P.C. board.
when operation start. when the return Check 3.15A fuse of inverter
3) Outdoor unit has not signal from the P.C. board.
send return signal to the outdoor unit is Check operation signal of the indoor
indoor unit when operation normal. unit by using diode. Measure voltage
started. at terminal block of the indoor unit
4) Return signal from the between No.2 and No.3 (or L2 and S)
outdoor unit is stop during If signal is varied 15-60V continuously,
operation. replace inverter P.C. board.
Some protector If signal is not varied, replace indoor
(hardware, if exist) of the P.C. board.
outdoor unit open 4) The outdoor unit abnormal stop at
circuit of signal. some time.
Signal circuit of indoor If the other check codes are found
P.C. board or outdoor concurrently, check them together.
P.C. board is failure Check protector (hardware) such
in some period. as Hi-Pressure switch,
Thermal-Relay, etc.
Check refrigerant amount or any
possibility case which may caused
Note : Operation signal of the indoor unit shall be measured in the sending period as high temperature or high pressure.
picture below. Check operation signal of the indoor
unit by using diode. Measure voltage
Sending signal of the indoor unit when have not return
signal from the outdoor unit. at terminal block of the indoor unit
VDC
*** between No.2 and No.3 (or L2 and S)
Measured signal voltage by apply diode
0 3 4 7 8 Time (Min)
* Signal send only 1 minute and stop. Because of return signal from outdoor unit has not received.
** Signal resend again after 3 minutes stop. And the signal will send continuously.
** * 1 minute after resending, the indoor unit display flashes error.
– 65 –
FILE NO. SVM-13032-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Outdoor P.C. Current on inverter circuit All OFF Flashes after 1. Remove connecting lead wire of the
board is over limit in short time. error is detected compressor, and operate again.
Inverter P.C. board is 4 times*. 2. If outdoor fan does not operate or
failure, IGBT shortage, etc. operate but stop after some period,
Compressor current is replace the inverter P.C. board.
higher than limitation, 3. If outdoor fan operates normally,
lock rotor, etc. measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, replace
compressor. (lock rotor, etc.)
Compressor position-detect All OFF Flashes after 1. Remove connecting lead wire of the
circuit error or short-circuit error is detected compressor, and operate again.
between winding of 4 times*. 2. If outdoor fan does not operate or
compressor. operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure resistance of compressor
winding. If circuit is shortage, replace
the compressor.
Current-detect circuit of All OFF Flashes after Even if trying to operate again, all
inverter P.C. board error. error is detected operations stop, replace inverter
4 times*. P.C. board.
TE sensor ; The heat All OFF Flashes after 1. Check sensors TE, TS and connection.
exchanger temperature error is detected 2. In case of the sensors and its
sensor of the outdoor unit 4 times*. connection is normal, check the
either TS sensor ; Suction inverter P.C. board.
pipe temperature sensor,
out of place, disconnection
or shortage.
TD sensor ; Discharge pipe All OFF Flashes after 1. Check sensors TD and connection.
temperature sensor is error is detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
inverter P.C. board.
Outdoor fan failure or its All OFF Flashes after 1. Check the motor, measure winding
drive-circuit on the inverter error is detected resistance, shortage or lock rotor.
P.C. board failure. 4 times*. 2. Check the inverter P.C. board.
TO sensor ; The outdoor Operation Record error 1. Check sensors TO and connection.
temperature sensor is continues. after detected 2. In case of the sensor and its
disconnection or shortage. 4 times*. connection is normal, check the
But does not inverter P.C. board.
flash display.
– 66 –
FILE NO. SVM-13032-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display flashing
Block Cause of operation conditioner
code code error
status
Compressor drive output error. All OFF Flashes after 1. Check installation conditions such as
(Relation of voltage, current error is detected packed valve opening, refrigerant
and frequency is abnormal) 4 times*. amount and power supply (rate +10%,
Overloading operation of both of operation and non operation
compressor caused by condition).
over-charge refrigerant, 2. Check P.M.V. by measure the
P.M.V. failure, etc. resistance of the coil and confirm its
Compressor failure (High operation (sound of initial
current). operation, etc.)
3. Observe any possibility cause which
may affect operation load of
compressor.
4. Operate again. If compressor
operation is failure when 20 seconds
passed (count time from operation
starting of compressor), replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 15 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 15 minutes, error count is cleared.
The others Return signal of the outdoor Indoor unit Flashes when 1. Check power supply (Rate + 10%)
(including unit has been sent when operates error is detected. 2. If the air conditioner repeat operates
compressor) operation start. But after continue. Flashing stop and stop with interval of approx. 10
that, signal is stop some time. Outdoor unit and outdoor unit to 40 minutes.
Instantaneous power stop. start to operate Check protector (hardware) such
failure. when the return as Hi-Pressure switch,
Some protector signal from the Thermal-Relay, etc.
(hardware) of the outdoor unit is Check refrigerant amount, packed
outdoor unit open normal. valve opening and any possibility
circuit of signal. cause which may affect high
Signal circuit of indoor temperature or high pressure.
P.C. board or outdoor 3. Check operation signal of the indoor
P.C. board is failure unit by using diode. Measure voltage
in some period. at terminal block of the indoor unit
between No.2 and No.3 (or L2 and S)
If signal is varied 15-60V continuously,
replace inverter P.C. board.
If signal is not varied, replace indoor
P.C. board.
– 67 –
FILE NO. SVM-13032-1
Block distinction Operation of diagnosis function
Air Action and Judgment
Check Check Display
Block Cause of operation conditioner
code code flashing error
status
Compressor does not rotate. All OFF Flashes after 1. Remove connecting lead wire of the
Because of missed wiring, error is detected compressor, and operate again.
missed phase or shortage. 4 times*. 2. If outdoor fan does not operate or
operation but stop after some period,
replace the inverter P.C. board.
3. If outdoor fan operates normally,
measure 3-Phase output of inverter
P.C. board (150-270VAC) at the
connecting lead wire of compressor.
4. If 3-Phase output is abnormal, replace
inverter P.C.Board.
5. If 3-Phase output is normal, measure
resistance of compressor winding.
6. If winding is shortage, replace the
compressor.
Compressor is high current All OFF Flashes after 1. Check installation conditions such as
though operation Hz is error is detected packed valve opening, refrigerant
decreased to minimum limit. 4 times*. amount and power supply (rate +10%,
Installation problem. both of operation and non operation
Instantaneous power condition).
failure. 2. Check P.M.V. by measure the
Refrigeration cycle resistance of the coil and confirm its
problem. operation (sound of initial
Compressor break down. operation, etc.)
Compressor failure (High 3. Observe any possibility cause which
current).operation, etc.) may affect high current of compressor.
4. If 1, 2 and 3 are normal, replace
compressor.
* 4 times ; When first error is detected, error is count as 1 time, then once operation is stop and re-started.
After re-starting operation within 15 minutes, if same error is detected, error count is add (count become 2 times)
When error count comes 4 times, record error to check code. But after re-starting operation, if no error is
detected and air conditioner can operate more than 15 minutes, error count is cleared.
– 68 –
FILE NO. SVM-13032
Check Item
NO
Item by symptoms
Is OPERATION indicator flashing?
YES
Is voltage
NO (DC12V or 5V) YES
Microcomputer
indicated on rear of Replace main
indoor control is defective.
P.C. board
board normal?
• Be sure to disconnect the motor connector CN31 after shut off the power supply, or it will be a cause of
damage of the motor.
NO NO
Does OPERATION indicator flash? Is wired correctly to white and
black lead wires of terminal block? Correct wiring.
YES YES
To item of
“Power supply is not turned on”.
– 69 –
FILE NO. SVM-13032
(3) Only the indoor motor fan does not operate
<Primary check>
1. Is it possible to detect the power supply voltage (AC220–240V) between Q and R on the terminal block?
2. Does the indoor fan motor operate in cooling operation?
(In heating operation, the indoor fan motor does not operate for approximately 10 minutes after it is turned
on, to prevent a cold air from blowing in.)
YES
Does fan motor Control P.C. board failure
continue to operate?
Start to operate
indoor unit in cooling
operation at airflow
level “LOW”.
Is it possible to NO Replace
rotate cross-flow fan by bearing.
hand properly?
YES
Is it possible to NO
change airflow level Stop the operation
to “HIGH”?
YES
YES
– 70 –
FILE NO. SVM-13032
<Inspection procedure>
1. Remove the front panel. (Remove 2 screws.)
2. Remove the cover of the fan motor lead wires.
3. Check AC voltage with CN31 connector while the fan motor is rotating.
NOTE :
• Using a tester, measure the resistance value of each winding coil.
• Use a thin test rod.
RPG-240-25A
• Do not disconnect the connector while the fan motor is rotating.
• For P.C. board side, proceed to the item "Only indoor fan does not oper-
ate" of "Judgment of Trouble by Every Symptom".
WHI
5
CN31 BLK BLK BLK
3 3 3
WHI WHI
RED 2 2
1 RED RED
1 1
– 71 –
FILE NO. SVM-13032
(4) Troubleshooting for remote controller
<Primary check>
Check that A or B selected on the main unit is matched with A or B selected on the remote controller.
NO
Is transmission
mark indicated?
YES
Batteries are
exhausted.
Push the [ ]
button
Does indoor unit
NO start to operate by
automatic restart Is transmission NO
function? mark indicated?
YES YES
NO Does indoor unit
beep and operate?
YES
Does radio sound
is affected by remote NO
controller when a signal is
transmitted at distance of
5 cm from radio?
YES
– 72 –
FILE NO. SVM-13032
11-5-2. Wiring Failure (Interconnecting and Serial Signal Wire)
(1) Outdoor unit does not operate
1) Is the voltage between R and S of the indoor terminal block varied?
Confirm that transmission from indoor unit to outdoor unit is correctly performed based upon the follow-
ing diagram.
NOTE:
• Measurement should be performed 2 minutes and 30 seconds after starting of the operation.
• Be sure to prepare a diode for judgment.
Normal time : Voltage swings between DC15 and 60V. ...................Inverter Assembly check (11-8-1.)
Abnormal time : Voltage does not vary.
2) If the unit stops once, it does not operate until the power will be turned on again.
3) The outdoor unit stops 10 minutes to 1 hour after operation started, and an alarm is displayed.
(Discharge temp. error check code 03, 1E Sensor temp. error check code 02, 1C)
Gas leak
P.M.V. is defective.
Refer to the chart in 11-6.
Miswiring of connecting wires of indoor/outdoor units
Clogging of pipe and coming-off of TC sensor
– 73 –
FILE NO. SVM-13032
11-6. Check Code 1C (Miswiring in indoor/outdoor units) and 1E
<Check procedure>
1C 1E
Gas leakage, Discharge temp. error,
disconnection of TS/TC gas leakage
sensors (Check code 02, 1C) (Check code 03, 1E)
NO
Is connecter of coil connected to inverter? Set it correctly.
YES
YES
Check the operating pressure from service port, and add gas if pressure is low. Add gas.
– 74 –
FILE NO. SVM-13032
11-7. How to Diagnose Trouble in Outdoor Unit
11-7-1. Summarized Inner Diagnosis of Inverter Assembly
Table 11-7-1
Does outdoor NO
fan rotate? Operation Turn on the power breaker,
and operate the air condi-
YES
tioner in COOL mode by time
shortening. OK if 500µF or 760µF →
DC280 to 380V
Measure- Measure terminal voltage of
ment the electrolytic capacity. Remove CN300 while
500µF:400WV x 3 pushing the part indicated
by an arrow because CN300
760µF:400WV x 3 is a connector with lock.
After operation, turn off the
Remove connector Check power breaker after 2
CN300 of outdoor fan
NG motor, and using a minutes 20 seconds passed,
tester, check resistance and discharge the electro-
value between every Stop lytic capacitor by soldering
phases at motor side. iron.
OK Check voltage between
motor phases.
Replace
Check
outdoor Measure- • Is not winding between Q-
fan motor. ment R‚ R-S, or Q-S opened → Resistance between
or short-circuited? phases should be
approx. 55 to 77Ω
A B • Is not frame grounded with
Q, R, or S? → Should be 10MΩ or
more.
– 75 –
FILE NO. SVM-13032
– 76 –
FILE NO. SVM-13032
(3) Check procedures
Table 11-8-1
1 Turn off the power supply breaker Check whether or not the fuse (F01) Impulse voltage was applied or the
and remove the P.C. board is blown. indoor fan motor short-circuited.
assembly from electronic parts
base. Remove the connecting
cables from the terminal block.
2 Remove the connector of the Check power supply voltage : 1. The terminal block or the crossover
motor and turn on the power 1. Between No. 1 and No. 3 of CN01 cable is connected wrongly.
supply breaker. If OPERATION (AC 220–240V) 2. The capacitor (C01), line filter
indicator flashes (once per 2. Between and of C27 (L01), resistor (R64), or the diode
second), it is not necessary to (DC 310–340V) (DB01) is defective.
check steps (1 to 3) in the right 3. T01 is defective.
next column. 3. Between 12V and GND
4. Between 5V and GND 4. IC02 and T01 are defective.
3 Push [ ] button once Check power supply voltage : IC51 and IC52 are defective.
to start the unit. (Do not set the 1. Between CN51 and
mode to On-Timer operation.) No. 1 of CN01 (DC 15–60V)
4 Shorten the restart delay timer Check whether or not all indicators The indicators are defective or the
and start unit. (OPERATION, TIMER, PRE.DEF, housing assembly (CN21) is defective.
FILTER,HI-POWER) are lit for
3 seconds and they return to normal
3 seconds later.
5 Push [ ] button once 1. Check whether or not the com- 1. The temperature of the indoor heat
to start the unit, pressor operates. exchanger is extremely low.
• Shorten the restart delay timer. 2. Check whether or not the 2. The connection of the heat
• Set the operation mode to OPERATION indicator flashes. exchanger sensor is loose.
COOL. (The connector is disconnected.)
(CN62)
• Set the fan speed level to
AUTO. 3. The heat exchanger sensor and the
P.C. board are defective.
• Set the preset temperature
(Refer to Table 11-4-1.)
much lower than the room
temperature. (The unit (com- 4. The main P.C. board is defective.
pressor) operates continuously
in the above condition.)
6 Connect the motor connector to 1. Check it is impossible to detect 1. The indoor fan motor is defective.
the motor and turn on the power the voltage (AC120V or higher (Protected operation of P.C. board.)
supply. voltage) between red and black 2. The P.C. board is defective.
Start the unit the following lead of the motor. 3. The connection of the motor
condition. 2. The motor does not operate or connector is loose.
• Set the fan speed level to HIGH. the fan motor does not rotate with
(The unit (compressor) operates high speed.
continuously in the above (But it is possible to receive the
condition in No. 5.) signal from the remote controller.)
3. The motor rotates but vibrates
strongly.
– 77 –
FILE NO. SVM-13032
11-8-2. Indoor Unit (Other Parts)
No. Part name Checking procedure
1 Room temp. (TA) sensor Disconnect the connector and measure the resistance value with tester.
Heat exchanger (TC) sensor (Normal temp.)
Temperature
Sensor 10°C 20°C 25°C 30°C 40°C
TA, TC (kΩ) 20.7 12.6 10.0 7.9 4.5
White Black
Black - Red
Under 20°C
2 Outdoor fan motor Measure the resistance value of winding by using the tester.
(Model : ICF-140-43-4R) Red
Position Resistance value
Red - White 20 to 22Ω
White - Black 20 to 22Ω
White Black
Black- Red 20 to 22Ω
3 4-way valve coil Measure the resistance value of winding by using the tester.
(Model : STF-H01AJ1872A1)
Resistance value
1435 ± 144Ω
Under 20°C
4 Pulse modulating valve coil Measure the resistance value of winding by using the tester.
1 W Position Resistance value
COM 6 GR Gray - White 43 to 49Ω
3 O
Gray - Orange 43 to 49Ω
Red- Yellow 43 to 49Ω
Y R BL Red- Blue 43 to 49Ω
COM 2 5 4
Under 20°C
– 78 –
FILE NO. SVM-13032
5 Outdoor temperature sensor Disconnect the connector, and measure resistance value with the tester.
(TO), discharge temperature (Normal temperature)
sensor (TD), suction temperature
exchanger temperature sensor Temperature
10°C 20°C 30°C 40°C 50°C
(TE) Sensor
TA, TC (k ) 105 64 41 27 18
– 79 –
FILE NO. SVM-13032
11-8-4. P .C . Board Layout
+ 5V
++12V
12V GND
100
90
80
Resistance value (k )
TD
70
60
50
40
TD : Discharge temp. sensor
30 TA : Room temp. sensor
20 TC : Heat exchanger temp. sensor
TO : Outdoor temp. sensor
10 TA, TC, TO, TS,TE
TS : Suction temp. sensor
0 TE : Outdoor heat exchanger temp. sensor
0 10 20 30 40 50
Temperature (˚C)
– 80 –
FILE NO. SVM-13032
11-8-5. Checking Method for Each Part
+~~–
1 2 3 4
(DB01)
1 2
Diode check
Tester rod Resistance value
in good product
e d
~1
\ 50kΩ or more
d
~2
\ (0Ω in trouble)
~1
\
e
~2
\
– 81 –
FILE NO. SVM-13032
11-9. How to Simply Judge Whether Outdoor Fan Motor is Good or Bad
1. Symptom
• Outdoor fan motor does not rotate.
• Outdoor fan motor stops within several tens seconds though it started rotating.
• Outdoor fan motor rotates or does not rotate according to the position where the fan stopped, etc.
Remote controller check code “02 : Outdoor block, 1A : Outdoor fan drive system error”
2. Cause
The following causes are considered when the outdoor fan motor does not normally rotate.
1) Mechanical lock of the outdoor fan motor
2) Winding failure of the outdoor fan motor
3) Position-detect circuit failure inside of the outdoor fan motor
4) Motor drive circuit failure of the outdoor P.C. board
3. How to simply judge whether outdoor fan motor is good or bad
YES
NOTE :
However, GND circuit error inside of the motor may be accepted in some cases when the above check is
performed.
When the fan motor does not become normal even if P.C. board is replaced, replace the outdoor fan motor.
– 82 –
FILE NO. SVM-13032
WARNING
• Since high voltages pass through the electrical parts, turn off the power without fail before proceeding with
the repairs.
Electric shocks may occur if the power plug is not disconnected.
• After the repairs have been completed (after the front panel and cabinet have been installed), perform a
test run, and check for smoking, unusual sounds and other abnormalities.
If this check is omitted, a fire and/or electric shocks may occur.
Before proceeding with the test run, install the front panel and cabinet.
• Ensure that the following steps are taken when doing repairs on the refrigerating cycle.
1. Do not allow any naked flames in the surrounding area.
If a gas stove or other appliance is being used, extinguish the flames before proceeding.
If the flames are not extinguished, they may ignite any oil mixed with the refrigerant gas.
2. Do not use welding equipment in an airtight room.
Carbon monoxide poisoning may result if the room is not properly ventilated.
3. Do not bring welding equipment near flammable objects.
Flames from the equipment may cause the flammable objects to catch fire.
• If keeping the power on is absolutely unavoidable while doing a job such as inspecting the cir-
cuitry, wear rubber gloves to avoid contact with the live parts.
Electric shocks may be received if the live parts are touched.
High-voltage circuits are contained inside this unit.
Proceed very carefully when conducting checks since directly touching the parts on the control circuit
board may result in electric shocks.
– 83 –
FILE NO. SVM-13032
Front panel
Press
2 Screws
Three hooks
– 84 –
FILE NO. SVM-13032
TC sensor
5) Disengage the display unit by simply pushing
Fan motor
at the top of the display unit. Earth Screw connector
Louver motor
connector
– 85 –
FILE NO. SVM-13032
2 screws 2 screws
– 86 –
FILE NO. SVM-13032
No. Part name Procedures Remarks
Two screws
<Caution at assembling>
• If the bearing is out from the housing, push it
into the specified position and then incorporate
it in the main body.
Bearing
Bearing base
– 87 –
FILE NO. SVM-13032
No. Part name Procedures Remarks
Set screw
– 88 –
FILE NO. SVM-13032
No. Part name Procedures Remarks
Cross flow fan <Caution at reassembling> Fan motor D shaft 5mm Double point set screw
– 89 –
FILE NO. SVM-13032
12-2. Microcomputer
Common procedure 1) Turn the power supply off to stop the Replace terminal block,
operation of air-conditioner. microcomputer ass’y and the
2) Remove the front panel. P.C. board ass’y.
• Remove the 2 fixing screws.
3) Remove the electrical part base.
– 90 –
FILE NO. SVM-13032
12-3. Outdoor Unit
2. Attachment
1) Assemble front cabinet to the unit.
2) Attach the removed screws to the original
positions.
– 91 –
FILE NO. SVM-13032
NOTE :
This capacitor has mass capacity.
Therefore, it is dangerous that a
large spark generates if short-
circuiting between the e,d polarities
with screwdriver, etc. for discharging.
Requirement :
As each connector has a lock
mechanism, avoid removing the The connector is one with lock,
connector by holding the lead wire, so remove it while pushing the
but by holding the connector. part indicated by an arrow.
– 92 –
FILE NO. SVM-13032
10
4) Disconnect the connector for the fan motor
0
Flange nut
from the inverter.
5) Remove the fixing screws (4 pcs.) holding
the fan motor by hand so that it does not
fall.
6) Cut the motor lead at the point which is
100 mm apart from the connector toward
the fan.
7) Use the connector used for the inverter,
and pinch the lead wires using the closed
end splice.
− 93 −
FILE NO. SVM-13032
Requirement:
Perform the work on a corrugated
cardboard, cloth, etc. to prevent
scratches to the product.
2. Attachment
1) Insert the claws of the fan guard in the
hole of the front cabinet. Push the hooking
claws (8 positions) by your hand and fix
the claws.
Requirement:
This completes all the attaching
work. Check that all the hooking
claws are fixed to the specified
positions.
– 94 –
FILE NO. SVM-13032
– 95 –
FILE NO. SVM-13032
9 Replacement of 1) Cut the sensor 100 mm longer than old one. Cutting here
temperature 2) Cut the protective tube after pulling out it Thermal 100
sensor part Connector
sensor for (200 mm).
servicing only 3) Move the protective tube toward the thermal
sensor side and tear the tip of lead wire in two,
then strip the covering part. 200 Cutting here
– 96 –
FILE NO. SVM-13032
13. EXPLODED VIEWS AND PARTS LIST
− 97 −
FILE NO. SVM-13032
− 98 −
FILE NO. SVM-13032
13-3. Outdoor Unit
– 99 –
FILE NO. SVM-13032
13-4. P.C. Board Layout
– 100 –