.

DEK HORIZON iX
PREVENTIVE
MAINTENANCE
WORKFLOW 4
Job Card
06/2023 EN
 .

ASMPT SMT UK Ltd

11 Albany Road, Granby Industrial Estate | Weymouth, Dorset, DT4 9TH | England
.
All names identified by ® are registered trademarks of ASMPT. Other trademarks depicted in this publication may be trademarks whose unauthorised use by third parties for their own purposes may violate the
rights of the owner.
The instructions (“Instructions”) provided to the user (“User”) herein are intended to enable the User to make use of the product (“Product”) in relation to, or interactive with, certain third-party equipment (“3/P Equip-
ment”). Though ASMPT has offered the Instructions to User in good faith, and believes the information contained in the Instructions to be reasonably accurate, ASMPT expressly advises and warns the User that the
Instructions may contain inaccuracies and may be changed or updated without notice, and that some or all of the Instructions may be potentially inadequate or lacking in essential detail.
ASMPT further expressly advises User and declares that:
(a) all Instructions are and shall remain the exclusive property of ASMPT, and are and shall be provided by ASMPT “as is,” with all faults, without warranty of any kind, and ASMPT hereby expressly disclaims all
warranties and conditions with regard to any use of the Product in relation to, or interactive with, any 3/P Equipment, or any part thereof or appurtenance thereto, and any Instructions related thereto, including all
implied warranties and conditions of merchantability, fitness for a particular purpose, and workmanlike effort; and
(b) the use of the Product in relation to, or interactive with, any 3/P Equipment (“Use of the Product”), or use or reliance on any information presented in any Instructions concerning the use of the Product, is in each
case at user’s sole risk.
User hereby releases ASMPT from any present or future liability arising out of the Use of the Product. User further covenants not to bring, and to hold ASMPT harmless from, any legal action of any kind against
ASMPT relating to the Use of the Product by User or any other person who gains access to the Product engaged in such use by or through User.
In no event shall ASMPT be liable for any direct, indirect, punitive, incidental, special, or consequential damages or damages for loss of profits, revenue, or use, arising out of or in any way connected with the
instructions or the Use of the Product, whether based on contract, tort, negligence, strict liability or otherwise.
.

Copyright © ASMPT Technical data subject to change

Item No.: 03236015-01-02 Printed by ASMPT
Table of Contents
Introduction

Safety Overview

Safety Notices

Safety Features

Equipment Required

Overview

1 Remove the stencil.

2 Clean the tooling and the stencil support plates.

3 Clean the squeegee drip tray and squeegee mechanism.

4 Clean the paste dispenser and the drip tray.

5 Check or replace the board clamp foils.

6 Clean the transport system.

7 Clean the area around the control and power enclosures.

8 Clean or lubricate the 3 striker plates.

9 Clean or lubricate the squeegee mechanism.

10 Clean or lubricate the vertical linear bearing guide of the transport rail.

11 Return to main page.

Table of Contents
Introduction
To ensure your ASMPT printing machine is in perfect condition for use in your production environment, the machine should be maintained on a regular basis. In order to
optimize the "Uptime" for each maintenance interval, four workflows have been defined combining the individual steps to form an efficient sequence of tasks to be
performed. All workflows are explained in detail and illustrated with clear diagrams.

Maintenance workflows
Each workflow is supported with a document (job card), which guides you efficiently through the maintenance work.
• Workflow 1: Weekly maintenance tasks
• Workflow 2: Combination of weekly and 3-monthly maintenance tasks
• Workflow 3: Combination of weekly and 6-monthly maintenance tasks
• Workflow 4: Combination of weekly and 12-monthly maintenance tasks

Planning workflows
Example for the frequency of individual workflows over a period of one year.
• Workflow 1: 52 times / year
• Workflow 2: 4 times / year
• Workflow 3: 2 times / year
• Workflow 4: 1 time / year
Safety Overview
The printer incorporates various safety features that provide a safe operating en-
vironment for the user/maintainer using:
• Safety labels to inform the user of areas where danger may exist
• Safety circuits to ensure that the printer can only be operated when in a safe
condition
All safety circuits have been designed to meet the safety requirements as outlined
in the printers’ CE Declaration of Conformity.
General Safety Instructions
The following general instructions must be followed to ensure operational safety:
• The operational safety of the printer can only be guaranteed if the system is
used as prescribed and in accordance with the instructions in the printer docu-
mentation
• Always follow any safety regulations specific to your country
• Make sure that the warning labels are always clearly identifiable and easily
readable
• Replace any damaged warning or notice labels. Replace any labels that are
missing
• Tools for releasing the covers on the printer must be kept in a safe place
where it is only accessible to qualified personnel
• If particularly hazardous situations are identified while the machine is in use,
the printer owner must immediately notify the manufacturer in writing so that
appropriate action can be taken to reduce the potential danger
• Personnel must only carry out work for which they have been adequately
trained and with which they are totally familiar
• Never open or remove one of the protective covers if you are not totally
familiar with use and functioning of the printer. Do not open protective covers
during operation unless you are told to do so in the printer documentation or in
the software on the printer GUI
• For your own safety, wear approved work clothes and footwear and personal
protection equipment (PPE) for the task you are undertaking
• Reduce the risks by not wearing scarves, chains or ties
• People with long hair must wear a protective head covering
• Ensure no loose clothing
• ID badges (worn around the neck) must have a safety release catch
• Never make unauthorised changes or modifications to the printer, however
minor, unless you are totally aware of the effect they will have on the overall
functioning of the printer
• Printers must always be set up, retooled and maintained by appropriately
trained personnel
• Spillages – any spillages from the machine must be treated promptly in accor-
dance with local, federal or national guidelines
• Care to be taken when working in the vicinity of the print carriage linear bear-
ings to prevent accidental contact with your head
• When installing/removing equipment from the machine, care must be taken to
prevent scratches, cuts, lacerations to hands or crushing of fingers
• Ensure safe working practices, when working at height, by complying with all
relevant national, federal or local regulations
Qualified Personnel Earth Bonding
This printer must be operated and maintained by personnel who are fully trained. The printers’ metal covers and all external metal surfaces are mechanically and
Below is a list of ASMPT training courses available to train your employees to the electrically bonded to the printer earth point. The bonding wire used is identified by
correct level: its green and yellow insulation. When removing these links, they must be refitted
• Operation Training - Operator (tightly) on to a clean and dry surface.
• Options Training - Operator/Technician Hazards

• Preventive Maintenance - Maintenance Technician Warning labels are placed on the printer covers and components to alert person-
nel to possible hazards which may cause physical injury or printer damage. The
• Technical Training - Technician following graphic depicts the location of warning labels fitted to the printer covers:
• Advance Technical Training - Engineer
• Process Foundation/Process Design - Process Engineer
Laser Safety
Some of the printer’s options incorporate Class 1 or Class 2 lasers. These must
not be used if there is any sign of damage or there are signs that the laser unit has
been dismantled or tampered with. The following options use lasers:
• Barcode Reader
• Paste Roll Height Monitor (PRHM)
• Auto Coplanarity
Magnetic Safety
The printer is fitted with linear servo motors which contain powerful permanent
magnets. The following general instructions must be followed to ensure safety of
personnel as they may:
• Present a hazard to personnel fitted with an implanted cardiac device. The mo-
tor manufacturer recommends a safe distance of at least 400mm
• Represent a serious hazard to personnel fitted with metallic implants
• Act upon ferrous objects (ie hand tools or jewellery) whose movements could
lead to personal injury and/or damage to the printer
Mains Supply
The mains isolator switch removes mains supply to the power supply enclosure.
Mains supply still exists in the printer, up to the mains isolator switch.
Hazard warning labels are placed on the outside of the enclosure where danger-
ous voltage (100 - 240V) terminations are present within.
Safety Notices
Safety notices in the form of PROHIBITION, WARNING, CAUTION AND Warning Notices
MANDATORY labels are placed on the printing machine and notices throughout Warning notices draw the attention of users/maintainers to potentially hazardous
the associated documentation to alert the maintainer to possible hazards which situation which, if not avoided, could result in death or serious injury. The following
may cause physical injury or equipment damage. displays the warning labels affixed to the printer and displayed in the printer docu-
Prohibition Notices mentation:
Prohibition notices draw the attention of users/maintainers to prohibiting behaviour
likely to cause a risk to health or safety. The following displays the prohibition
labels affixed to the printer and/or displayed in the printer documentation:

PROHIBITION.
STRONG MAGNETIC FIELD. A STRONG MAGNETIC FIELD EXISTS IN THE
VICINITY OF THE LINEAR MOTORS THAT MAY ACT UPON FERROUS
OBJECTS WHOSE MOVEMENTS COULD LEAD TO PERSONAL INJURY WARNING
AND/OR DAMAGE TO THE MACHINE. BOARD CLAMPS. EXTREME CARE MUST BE EXERCISED WHEN WORKING IN
THE TOOLING AREA OF THE MACHINE TO AVOID INJURY. THE FOILS ON THE
FRONT AND REAR BOARD CLAMPS ARE VERY SHARP.

PROHIBITION.
STRONG MAGNETIC FIELD. A STRONG MAGNETIC FIELD EXISTS IN THE
VICINITY OF THE LINEAR MOTORS THAT REPRESENT A SERIOUS HAZARD WARNING
TO PEOPLE FITTED WITH METALLIC IMPLANTS. FLAMMABLE. FLAMMABLE SUBSTANCES ARE PRESENT. KEEP AWAY FROM
HEAT, SOURCES OF IGNITION AND STATIC DISCHARGES. USE IN A WELL
VENTILATED AREA.
PROHIBITION.
ELECTROMAGNETIC FIELD. AN ELECTROMAGNETIC FIELD EXISTS WITHIN
THE MACHINE FROM THE LINEAR MOTORS. THESE MAY PRESENT A
HAZARD TO PEOPLE FITTED WITH AN IMPLANTED CARDIAC DEVICE. WARNING
THE MOTOR MANUFACTURER RECOMMENDS A SAFE DISTANCE OF AT LETHAL VOLTAGE. DANGEROUS VOLTAGES EXIST IN THIS EQUIPMENT.
LEAST 400MM. ENSURE ALL ELECTRONIC COVERS AND MAIN MACHINE COVERS ARE
FITTED BEFORE OPERATING THIS EQUIPMENT.
PROHIBITION.
MACHINE COVERS. IN ORDER TO PROTECT PERSONNEL AND TO PREVENT
DAMAGE TO THE MACHINE, COVERS ARE FITTED TO THE MACHINE FRAME.
THESE PANELS MUST ONLY BE REMOVED BY SUITABLY QUALIFIED
PERSONNEL. WARNING
HOT SURFACES. THE SURFACE OF THIS COMPONENT OR SURROUNDING
AREA MAY BECOME HOT DURING PROLONGED OPERATION. CARE TO BE
TAKEN WHEN WORKING IN THE VICINITY OF THIS COMPONENT.

WARNING
STRONG MAGNETIC FIELD. A STRONG MAGNETIC FIELD EXISTS IN THE VICINITY
OF THIS LABEL. THIS MAY PRESENT A HAZARD TO PERSONNEL OR EQUIPMENT.
(( ))
WARNING
COMPRESSED AIR. COMPRESSED AIR SHOULD NEVER IMPINGE UPON THE
BODY. PORTS, PIPES, ETC MUST NEVER BE BLOCKED BY HAND. BEFORE
CONNECTING OR DISCONNECTING ANY PNEUMATIC COMPONENTS,
ENSURE THE COMPRESSED AIR SUPPLY HAS BEEN DISSIPATED AND
DISCONNECTED FROM THE MACHINE.
WARNING
E STOP CIRCUIT. THE E STOP CIRCUIT ONLY ISOLATES THE DC SUPPLIES
TO THE MOTORS. LETHAL VOLTAGES ARE STILL PRESENT WITHIN THE
MACHINE AFTER THE E STOP HAS BEEN ACTIVATED.
WARNING
HARMFUL SUBSTANCES. CLEANING WIPES AND CLEANING SOLUTIONS MAY
CONTAIN SUBSTANCES HAZARDOUS TO HEALTH. WHEN USING CLEANING
WIPES AND CLEANING SOLUTIONS THE MANUFACTURERS’ SAFETY DATA
SHEETS MUST BE STRICTLY ADHERED TO.
WARNING
MACHINE LIFTING. TO PREVENT SERIOUS INJURY TO PERSONNEL, DURING
LIFTING AND TRANSPORTATION OPERATIONS, ENSURE THE MACHINE IS
LIFTED AND TRANSPORTED IN ACCORDANCE WITH INSTRUCTIONS DETAILED
IN THIS SECTION.
WARNING
SOLVENT SPRAY. THE UNDER STENCIL CLEANER SPRAYS A FINE JET OF
SOLVENT SOLUTION ON TO THE FABRIC. APPROVED PROTECTIVE
CLOTHING SHOULD BE WORN.
Caution Notices
Caution notices draw the attention of users/maintainers to a potentially hazardous
situation which, if not avoided may result in minor or moderate injury. The follow-
ing table displays the caution labels affixed to the printer and /or displayed in the
printer documentation:
CAUTION
RECOMMENDED SOLVENTS. ANY SOLVENTS USED MUST COMPLY WITH
LOCAL ENVIRONMENTAL GUIDELINES. ASMPT RECOMMEND USING
SOLVENTS THAT ARE ENVIRONMENTALLY FRIENDLY, IE CFC FREE AND
WATER BASED. SOLVENTS USED MUST HAVE FAST EVAPORATION RATES
AND FLASHPOINT SPECIFICATIONS GREATER THAN 39°C.
CAUTION
SOLVENT SOLUTION. DO NOT MIX SOLVENT SOLUTIONS. FLUSH THE
SOLVENT TANK THOROUGHLY WHEN CHANGING TO A DIFFERENT
SOLVENT SOLUTION.
CAUTION
PRINT MEDIUM AND SOLVENTS. WHEN USING OR HANDLING ANY PRINT
MEDIUM OR SOLVENT FORMULATION THE MANUFACTURER’S SAFETY
DATA SHEETS MUST BE STRICTLY ADHERED TO.
CAUTION
ANTI-STATIC HANDLING. STANDARD PRECAUTIONS MUST BE ADHERED TO
WHEN HANDLING ELECTRONIC CARDS AND CONFIGURING AND INSERTING
INTO THE ENCLOSURES.
CAUTION
RADIATION. RISK OF INJURY TO THE EYES DUE TO LASER/LED LIGHT
BEING PRESENT IN THE VICINITY OF THE LABEL. DO NOT LOOK AT THE
LIGHT SOURCE OR REFLECTIONS FROM A SURFACE.
 CAUTION
EQUIPMENT SERVICING. THE LASER/LED DOES NOT CONTAIN USER
SERVICEABLE PARTS. OPENING THE UNIT COULD CAUSE MIS-ALIGNMENT
OF THE LASER, THIS MAY MAKE THE EQUIPMENT DANGEROUS TO
OPERATE.

CAUTION
LASER/LED CONTROLS AND ADJUSTMENTS. USE OF CONTROLS OR
ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE
SPECIFIED HEREIN MAY RESULT IN HAZARDOUS RADIATION EXPOSURE.

CAUTION
MANUAL HANDLING TECHNIQUES. TO PREVENT MUSCLE STRAIN OR BACK
INJURY CORRECT MANUAL HANDLING TECHNIQUES MUST BE OBSERVED
kg
WHEN INSTALLING OR REMOVING HEAVY TOOLING FROM THE MACHINE.

Mandatory Notices
Mandatory notices draw the attention of users/maintainers to the prescribed beha-
vior to be adhered whilst engaged in this activity. The following table displays the
mandatory labels affixed to the printer and displayed in the printer documentation:

MANDATORY
TOXIC SUBSTANCES MAY BE PRESENT. EYE PROTECTION MUST BE WORN.

MANDATORY
TOXIC SUBSTANCES MAY BE PRESENT. SAFETY GLOVES MUST BE WORN.

MANDATORY
LIFT OPERATION. THIS OPERATION REQUIRES TWO PEOPLE TO LIFT THE
ITEM SAFELY.

MANDATORY
MANUAL HANDLING. OBSERVE CORRECT MANUAL HANDLING TECHNIQUES.
Safety Features
The DEK printer incorporates safety features that provide a safe operating environment for the operator, maintainer and the machine.

Emergency Stop (E Stop)

The printer is fitted with an E Stop which suspends all printer operations. The switch is in easy reach of the operator and once pressed, the latching switch requires
resetting. A warning of this condition is reported on the printer monitor.

Activate Reset
To activate the E Stop, press the red button. To reset the E Stop, turn the button clockwise until it unlatches and extends
outwards.

Opening Covers
NOTE
The safety features designed into this printer are for the protection of all users and maintenance personnel. ASMPT strongly recommend safety features are never
overridden.
The front cover is fitted with safety switches to protect personnel from internal moving parts. Opening a cover when not permitted, creates an E Stop condition.
The front cover electromagnet locks are de-energised when:
• Open Cover is selected on the monitor
• Open Cover is requested by software to complete an action
• The E Stop is pressed
Electrostatic Discharge (ESD)
Electrostatic discharge is a transfer of electrostatic charge between bodies at
different electrostatic potentials caused by direct contact or induced by an
electrostatic field. An ESD sensitive device is a discreet device (eg EPROM,
integrated circuit or assembly (circuit board with components)) that may be
damaged by electric fields or electrostatic discharge encountered in routine
handling, testing or transit.
ESDs can be destroyed by voltages and power levels that are far below the level
that can be perceived by humans. Such voltages occur if a person touches a
component or module without earthing themselves. Components that are exposed
to such over voltages do not generally appear to be defective immediately - incor-
rect behavior starts after the component or module has been in operation for some
time.
The following symbol on the enclosure covers or packaging indicates that compon-
ents which are sensitive to electrostatic discharge have been used and thus that
the assemblies concerned are touch sensitive:
General ESD Guidelines
The following general guidelines should be observed when working with or hand-
ling ESDs:
u Static-related damage may also be minimized by avoiding the introduction into
the work area of materials with a high intrinsic static charge. Items to particu-
larly avoid are polystyrene packaging (or chips), cling film, polythene bags,
clear bubble wrap and newly photocopied or printed paper.
u All electrical appliances used with ESDs must be earthed via the mains con-
nector to mains earth. Equipment which cannot be earthed must not be used
with ESDs.
u Whenever possible ESDs must be handled avoiding contact with component
pins.
u Original packaging and repackaging of new ESDs should provide for contact
of all individual device leads with a conductive or dissipative medium designed
to prevent a build up of static electricity. Conductive/dissipative foam may be
placed over device leads to protect them when out of the original packaging.
u Continuity of the printers’ earth path to mains earth must be established prior
to connecting to any available anti-static earth socket or suitable earthed point.
To ensure an earth path is present, before contact with any ESDs on the
printer, the printers’ attached mains cable connector must be first connected to
the mains supply outlet/socket. (Earth is established though the earth pin on
the connector.
u Before handling any ESDs the user must attach their tested and controlled
wrist-strap to themselves, and connect the trailing lead from the wristband to
the printer, preferably to the printer ESD bonding point.
u ASM recommends an anti-static wristband that incorporates a 1 meg ohm
resistor.
NOTE
If the printer anti-static point is disconnected the wrist strap lead should be
connected to an internal printer earth lead using a crocodile clip.
Electrical Lockout
Electrical lockout of the printer is achieved by applying a padlock , or any other
suitable locking device to the mains isolator switch. This can only be achieved
when the mains isolator switch is in the OFF position.
To electrically lockout out the printer, carry out the following procedure:
u Close down the printer software.
u Turn the mains isolator (1) switch (2) to the OFF position.
u Pull the yellow lockout tab (3) out.

2
1

1
3

u Fit a padlock or suitable locking device through the hole in the lockout tab
(3). This prevents the isolator switch being turned to the ON position and
this completes the electrical lockout.
Equipment Required
Tools Used
Tools Consumables
T01 Vacuum cleaner C03 03082092-01 Cleaning Wipe, KM-Wipe
T11 00319064-01 SCREWDRIVER SET 11 PIECES C04 00315253-03 SIPLACE cleaning-tissue
T31 00376492-01 Hexagon ball-point screwdriver set C31 00372972-03 Protective gloves latex
T33 00096290-01 SPANNER SET 15 PIECES C60 03126895-01 IPA/DI PRE-SATURATED WIPES, TUB
T34 Craft brush C61 03126927-01 THK AFB GREASE
T59 03128570-03 Spatula - White C62 03128526-01 STENCIL PRESAT WIPES, TUB
T59 03128570-03 Spatula white C63 03128555-01 3 in 1 OIL (100 Ml)
T89 03123777-01 One-handed grease gun cpl.f.400ml cartr. C64 03147422-01 MP Lithium EP2 grease
T103 Safety Glasses C65 03148184-01 Lubricant grease Mobil XHP 222
03128570-03 Spatula green C66 03130306-01 Cleanroom dry wipes 23 X 23CM / 9 in
Wear Parts
W70 03126938-01 BELTROUND3MM X 2450MMSOLID ESD
W71 03128529-01 BOM ASSY. BOARD CLAMP FOILS 500MM
W72 03128550-01 BOM ASSY. BOARD CLAMP 250MM
W73 03128761-01 BOM ASSY. BOARD CLAMP FOILS 340MM
Overview
Overview of Areas to be Maintained
• Tooling Plate
• Stencil Support Plates
• Squeegee Drip Tray
• Squeegee Mechanism
• Paste Dispenser
• Drip Tray
• Board Clamps
• Transport Conveyor System
• Paste Dispenser Linear Bearing Guides
• Print Carriage Linear Bearing Guides
• Vertical Linear Bearing Guide of the Transport Rail
• Camera
• Solvent Tank
• Monitor
• Keyboard
What Are You Doing and Why Are You Doing It?
The table below lists the workflow tasks that need to be completed and the consequences if the tasks are not completed.

Task What needs to be done? Why does it need to be done?

Remove Squeegees and Stencil Remove any loaded stencil and squeegees from the machine Gain access to the tooling area and stencil support
plates
Clean the Squeegee Drip Tray and Squee- Removal of paste contamination Prevent accumulation of paste and prevent contamina-
gee mechanism tion of print area
Clean the Tooling Plate and the Stencil Cleaning of datum surfaces Ensure stencil and tooling are seated correctly
Support Plates
Check / replace the Board Clamps Inspect the board clamps for damage Prevent poor clamping performance and prevent stencil
damage
Clean the Transport System Cleaning of transport system surfaces and board sensors Prevent board handling errors
Clean the Paste Dispenser and the Drip Remove any paste accumulation Prevent contamination of print area
Tray
Clean the Camera Cleaning of camera lens and cleaning of Board at Stop sensor Prevent vision and alignment errors and prevent board
handling errors
Check / clean the Under Stencil Cleaner Remove any paste accumulation Prevent paste contamination during stencil cleaning
Check integrity of the Solvent Tank Check solvent tank for leaks Prevent health and safety issues and prevent excessive
solvent usage
Clean the Monitor and Keyboard Remove contamination from HMI Stopping paste contamination to other areas
Return to the Ready page Return to the main software Ready page To enable production to be run and to access other
software menus
Check that solvent dispenses onto the fab- Confirm solvent flow onto fabric To prevent poor cleaning performance
ric
 1 12 Horizon iX Remove the stencil. 1/1
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

C31

1 Click on “Open Cover Commands”. 2 Click on “Unload Screen”. 3 Open the cover.

4 Remove the stencil.

 2 12 Horizon iX Clean the tooling and the stencil support plates. 1/1
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T59, T103 C31, C60

1 Pay attention to the sharp edges of the 2 Remove the tooling from the manual tool- 3 Clean the tooling plate.
board clamps. ing plate.

4 Clean the stencil support plates.

 3 12 Horizon iX Clean the squeegee drip tray and squeegee mechanism. 1/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C31, C62

1 Move the print carriage to the front posi- 2 Loosen the screws at the squeegees and 3 Open the right hand securing screw.
tion. put them aside one after the other.

4 Remove the squeegee drip tray. 5 Check / clean the squeegee mechanism. 6 Clean the squeegee drip tray.
 3 12 Horizon iX Clean the squeegee drip tray and squeegee mechanism. 2/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C31, C62

7 Mount the squeegee drip tray. 8 Secure the squeegee drip tray in position
with the fitting screw.
 4 12 Horizon iX Clean the paste dispenser and the drip tray. 1/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C31, C60, C62

1 Move the cage to the right hand side. 2 Disconnect the pneumatic connector. 3 Open the cage and remove the cartridge.

4 Clean the cartridge mechanism. 5 Check the paste level in the cartridge and 6 Close the cage.
replace if necessary.
 4 12 Horizon iX Clean the paste dispenser and the drip tray. 2/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C31, C60, C62

7 Connect the pneumatic connector. 8 Remove the paste dispenser drip tray. 9 Clean the drip tray container.

10 Refit the drip tray container.

 5 12 Horizon iX Check or replace the board clamp foils. 1/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T11 C31

1 Move the print carriage to the rear posi- 2 Pay attention to the sharp edges of the 3 Inspect the board clamps for any damage.
tion. board clamps.

4 If ok continue with next task. 5 If not ok proceed with next step. 6 Open the 2 (4) screws holding the board
clamps.
 5 12 Horizon iX Check or replace the board clamp foils. 2/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T11 C31

7 Attention, do not open the board clamp 8 Remove the board clamps and put them 9 Open the screws holding the sharp edges.
mounting screws. upside down on an even surface.

10 Replace the sharp edges and fix them with 11 Mount the board clamps onto the rail sys- 12 Repeat the previous steps on the other
the screws. tem and fix them with the 2 (4) screws. board clamp.
 6 12 Horizon iX Clean the transport system. 1/1
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C31, C60

1 Clean the rail system from any pollution. 2 Clean the inroad and outroad board opto.
 7 12 Horizon iX Clean the area around the control and power enclosures. 1/1
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T01, T31

1 Open the top cover at the back. 2 Open the screws at the lower cover and 3 Vacuum around the complete control en-
remove the cover. closure.

4 Fit the lower cover and secure it in posi- 5 Close the top cover at the back.
tion with the 2 screws.
 8 12 Horizon iX Clean or lubricate the 3 striker plates. 1/4
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C04, C31, C60

1 Close the cover. 2 Restore system power. 3 Click on "Maintenance".

4 Click on "Diagnostics". 5 Highlight "Stencil alignment" and click on 6 Highlight "Toggle screen clamps" and se-
"Select Module". lect "Run Diagnostic".
 8 12 Horizon iX Clean or lubricate the 3 striker plates. 2/4
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C04, C31, C60

7 Push the E-Stop. 8 Open the cover. 9 Move the chase off the X front actuator
and hold it there.

10 Attention: Don't let go off the chase as this 11 Clean the striker plate. 12 Lubricate the striker plate.
could damage the actuator.
 8 12 Horizon iX Clean or lubricate the 3 striker plates. 3/4
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C04, C31, C60

13 Carefully move the chase back to the ac- 14 Repeat the procedure at the X rear striker 15 Close the cover.
tuator. plate.

16 Open the upper cover at the back. 17 Move the chase off the Y actuator and 18 Clean the striker plate.
hold it there.
 8 12 Horizon iX Clean or lubricate the 3 striker plates. 4/4
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T103 C04, C31, C60

19 Lubricate the striker plate. 20 Carefully move the chase back to the ac- 21 Close the upper cover at the back.
tuator.

22 Release the E-Stop. 23 Restore system power.

 9 12 Horizon iX Clean or lubricate the squeegee mechanism. 1/3
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T89, T103 C04, C31, C65

1 Highlight "Sqeegee" and click on "Select 2 Ensure "Toggle auto drip try" is ON. 3 Highlight "Front sqeegee to dwell height"
Module". and select "Run Diagnostic".

4 Highlight "Rear sqeegee to dwell height" 5 Open the cover. 6 Move the print carriage to a workable posi-
and select "Run Diagnostic". tion.
 9 12 Horizon iX Clean or lubricate the squeegee mechanism. 2/3
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T89, T103 C04, C31, C65

7 Clean the front lead screw. 8 Lubricate the front lead screw. 9 Position the grease gun at the front lubric-
ation cup.

10 Apply three strokes of grease to the front 11 Repeat steps 7 - 9 for the rear ball spline 12 Clean both lubrication cups from any ex-
ball spline bearing. bearing. cess grease.
 9 12 Horizon iX Clean or lubricate the squeegee mechanism. 3/3
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

T89, T103 C04, C31, C65

13 Push the print carriage to the back.

 10 12 Horizon iX Clean or lubricate the vertical linear bearing guide of the transport rail. 1/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

C04, C31, C60

1 Hold the underscreen cleaner in the 2 Disconnect the telescope arm and park it 3 Push the underscreen cleaner to the back
middle and push it off the magnets. at the underscreen cleaner. of the machine.

4 Clean the vertical linear bearing guide on 5 Repeat the cleaning at the other 3 vertical 6 Lubricate the vertical linear bearing guide
the front right. linear bearing guides. on the front right.
 10 12 Horizon iX Clean or lubricate the vertical linear bearing guide of the transport rail. 2/2
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

C04, C31, C60

7 Repeat the lubrication at the other 3 ver- 8 Move the underscreen cleaner to the 9 Connect the telescope arm and move the
tical linear bearing guides. middle of the machine. underscreen cleaner to the front magnets.
 11 12 Horizon iX Return to main page. 1/1
Monthly
CAUTION!  Refer to safety instructions in user manual before commencing Maintenance Machine Status ON Transport Empty

NOTICE! ESD guidelines are to be followed Tool: Wear Part: Consumables:

1 Close the cover. 2 Restore system power.

ASMPT SMT UK Ltd
11 Albany Road, Granby Industrial Estate | Weymouth, Dorset, DT4 9TH | England

Item No. 03236015-01-02 | 06/2023 EN | All rights reserved | © 2023 ASMPT smt.asmpt.com