WOLF 9422 9522 Service Manual V2.0 20100407

奇菱科技股份有限公司 CHI LIN TECHNOLOGY CO.
, LTD
SERVICE MANUAL
MODEL NAME:
WOLF9422 WOLF9522
Date Revised Version Page
2010/04/07 V2.0 1 / 69
This document is the exclusive property of CHILIN and shall not be reproduced or copied
or transformed to any other format without prior permission of CHILIN.
1
Service Safety Notes
Please read the Service Safety Notes before any service work is performed. Service work
should be performed by qualified service technicians who are familiar with safety check
and the DLP front projector, and take related service training before servicing.
Warning
1. Place the projector on even surface during service work is performed.
2. Service work need to perform in an environment that is smoke and dust free. When
used in areas where there is a lot of smoke or dust, the filter and lens should be
cleaned before projector is returned to the user.
3. Disconnect power cord before servicing
4. The temperature of the lamp, ventilation slots and objects next to them may be
extremely high during operation. Do not touch these areas before the temperature is
sufficiently cool down.
5. Do not touch the internal structure of the lamp, any stain on the internal structure may
cause unfixable damage on the lamp.
6. Do not stare into the beam of light or view directly. If stare into the beam of light is
necessary for checking the lens, please wear sun-glasses.
2
Definition of service level
Considering the service capability and the equipments of each service station may be
different and the raising on service efficiency, service works have been concluded to 3
levels and defined by Customer Service Dept. (CS hereafter).
The definition of “level 1 service” is defined based on service efficiency and

effectiveness considerations.
“Level 1 service” means modules replacement for projector. The concrete composition
of level 1 modules (parts) will be mentioned in item Spare Parts List. Level 1 service
can be perform in a smoke and dust free environment and with limited equipments like
computer and DVD Player.
“Level 2 service” is defined as service on the PCBA. The technician who performs
“level 2 service” should be knowledgeable on electricity system, except safety checks.
Electronic equipment, such as AC/DC power source, oscilloscope, and other test
equipments, are needed for performing level 2 service.
“Level 3 service” is defined as service on the optical engine, but fans and lamp
replacement. The service work on the optical engine should be performed in clear room.
3
Contents
Unit 1 Introduction .....................................................................................................5
1-1 Product Specifications (For Marketing) ..................................................5
1-2 Compatibility .............................................................................................6
Unit 2 Troubleshooting Table....................................................................................8
2-1 LED Message.............................................................................................8
2-2 Troubleshooting Table .............................................................................9
Unit 3 Main Code Firmware Upgrade......................................................................10
3-1 The firmware upgrades program installation procedure.....................10
3-2 The firmware upgrades Procedure ........................................................14
Unit 4 Procedures for the Video Board Adjustment..............................................17
4-1 The procedure for VIDEO PATTERN GENERATOR or COMPUTER....17
Unit 5 Replacement Level 1 & Level 2 Parts Procedure........................................22
5-1 Equipment ...............................................................................................22
5-2 Replace the Keypad Board.....................................................................23
5-3 Remove the Bottom Inner ......................................................................24
5-4 Replace the Video Board........................................................................25
5-5 Replace the I/O Board.............................................................................27
5-6 Replace the Formatter Board .................................................................28
5-7 Replace the LED Driver ..........................................................................30
5-8 Replace the Power Board.......................................................................33
5-9 Replace the Power Fan...........................................................................35
5-10 Replace the IR Board ............................................................................37
5-11 Replace the Thermal Sensor Board (on heat sink) ............................38
5-12 Replace the LED & Radiator Module ...................................................39
5-13 Replace the Radiator Fan .....................................................................43
Unit 6 Service Mode & Inspection Test Pattern .....................................................44
Service Mode .................................................................................................44
6-1 Test Patterns ...........................................................................................45
6-2 PC Test.....................................................................................................48
6-3 Blue Enable .............................................................................................48
6-4 AD9388 RGB Auto Calibration ...............................................................49
6-5 AD9388 YPbPr Auto Calibration ............................................................49
6-6 AD9388 RGB ............................................................................................50
6-7 AD9388 YpbPr .........................................................................................51
6-8 TVP5160 ...................................................................................................52
6-9 Color Type ...............................................................................................53
6-10 Measure Values Calibration .................................................................53
6-11 Manual Measure ....................................................................................54
6-12 CCA Off ..................................................................................................54
6-13 Power on Timer .....................................................................................55
6-14 Error Power Off .....................................................................................55
6-15 Error Power Off Reset...........................................................................56
6-16 F/W Information.....................................................................................56
Appendix A ...............................................................................................................57
Projector (Front, Top, and Side View) .........................................................57
I/O Interface ...................................................................................................58
Remote Control .............................................................................................59
Cold Plate Module .........................................................................................60
Packing ..........................................................................................................61
Exploded View...............................................................................................62
Detail Description Of Parts Shown In ..........................................................63
Spare Parts List.............................................................................................65
4
Unit 1 Introduction
1-1 Product Specifications (For Marketing)
5
1-2 Compatibility
6
7
Unit 2 Troubleshooting Table
2-1 LED Message
Item LED code Symptom Description

Blue LED
1 Blue solid/ RED Off Standby Mode
Red LED
Blue LED
2 Blue Off/ RED Off Overheat
Red LED
Blue LED
3 One Blue, one Red Fan 1 (Power fan) defected.
Red LED
Blue LED
4 One Blue, two Red Fan 2 (Radiator fan) defected.
Red LED
Blue LED
5 One Blue, three Red Pump defected
Red LED
Blue LED Blue solid and Red keep

6 Flashing
LED Strike Failure
Red LED
Blue LED
7 Blue Off/ RED solid Over Temperature
Red LED
Blue LED
8 Two Blue, one Red Intake Overtmperature (Sensor 1)
Red LED
Blue LED System Overtemparature (Sensor

9 Two Blue, two Red
2)
Red LED
8
2-2 Troubleshooting Table
No Symptoms Check Procedure

1 No Power ¾ Check Power Cord and AC Power outlet
(Blue LED doesn’t light up) are securely connected
¾ Check cable from the Keypad Board to
Video Board connect well
¾ Check Keypad Board
¾ Check Video Board
¾ Check Power Board
2 Remote Controller no response ¾ Check Batteries have run out

¾ Check Remote Controller
¾ Check IR Sensors
3 The Red LED keep lighting ¾ Over Temperature in intake or optical

engine
¾ Check Thermal sensors
4 The sequence is one Blue LED blink ¾ Check The Fan 1(Power fan)
followed by (one to two) red indicator ¾ Check The Fan 2(Radiator fan)
blink
5 No Light On ¾ Check wire from the Power Board to the

(The lamp doesn’t light up after the Formatter Board connect well
projector powers on) ¾ Check 4 Pin FFC connect well the color
wheel and the Formatter Board
¾ Check Formatter Board
¾ Check Power Board
9
Unit 3 Main Code Firmware Upgrade
3-1 The firmware upgrades program installation procedure

Note: This procedure is only for the first time firmware upgrade.
No Step Description Picture

1 (1) Run the execution file
Updater_Setup.exe.
(2) It will display the dialog.
2 (1) It will display the dialog.
(2) Click the “Yes” button.
3 Click the “Next>” button
10
4 Click the “I Accept” button.
5 Select the destination location and

click the “Next>” button.
6 Click the “Next>” button and start

installation.
11
7 Waiting the installation for file copy
and system setup.
8 Click the “確定” button
9 The program install completed.
Click the “Close” button.
12
10 (1) Click the “Finish>” button to
exit the installation and reboot
the system.
(2) Click the “OK” button to restart

this computer.
11 The Firmware upgrade execution

file.
13
3-2 The firmware upgrades procedure
Equipment
Connect to PC USB Port
USB Cable
Connect to Projector Terminal
Note: This procedure is only for Windows XP

1 Only Using the remote control to
set the projector to programming
mode.
Note: Do not press the menu key
of remote during upgrade firmware
(Step 1 ~ Step 8).
2 Keep in Standby mode (Blue LED

solid on), and press the “Enter”
button ten times then the red LED
will be lit on.
3 Then press the “Power” button to

turn on the projector, and the Blue
will snuff out and the red LED
flashing.
14
4 Then connect the USB cable with Connect to PC USB Port
B type adapter on projector to PC
through USB normal cable before
install this program.
Connect to Projector Terminal
5 Run the execution file Updater.exe

in the “Programs” -> “Upgrade
Tool”.
6 (1) Using the “Browse” button to

find the new firmware.
(2) Click the “開啟” button
(3)Click the “Update” button and

start to upgrade the firmware.
(4) Click the “確定” button
Note: Do not turn off the power

during the upgrade processing.
15
7 Please wait several minutes. It will
display the dialogue to show the
message: succeeded updating the
firmware.
Click the “確定” button
8 (1) Waiting for the “Browse” and

“Update” enable
(2) Exit the procedure
9 Please press the “Menu” button

ten times to keep it standby mode
(Blue LED solid on), and reboot it,
the new firmware will run on the
target projector.
Note:
Return in Standby mode (Blue
LED solid on), and then the red
LED will be lit off.
16
Unit 4 Procedures for the Video Board Adjustment
Before replace and test the video board, you need to have the following equipments and
software.
Item Needed Equipment or Software Program

1 VIDEO PATTERN GENERATOR or COMPUTER
4-1 The procedure for VIDEO PATTERN GENERATOR or COMPUTER
1 Enter service mode by pressing

↑→↓←↑→↓←, Menu and record down the
power on timer.
2 Select “Manual Measure”
17
3 Select “Measured Values Adjustments”
4 Record down the Red LED value of X, Y,

and Lum from old video board.
Later will enter these values to the new
video board after replaced.
Press ← → to switch to Green LED

or Blue LED
5 Record down the Green LED value of X, Y,

and Lum from old video board
6 Record down the Blue LED value of X, Y,

and Lum from old video board
7 Exit
18
8 Replace with the new Video Board
Refer to replace the video board on

5-4 Replace the Video Board
9 Connecting Projector and Testing Equipment.

1. Connecting Component and VGA cable.
2. Connecting Projector Power Cord
3. Turn on all power switches
Pressing “Power” button to start projector.
10 Feeding a 1280x1024@60Hz resolution with

color bar pattern as the right side showed to the
VGA port.
11 Enter service mode by pressing

↑→↓←↑→↓←, Menu
12 Select “AD9388 RGB Auto Calibration” then

presses Enter.
19
13 It will display the dialogue “Please Wait…”.
Waiting for minutes and the dialogue will be snuff
out
This adjustment is done successfully.
14 Feed in 64 step RGBW pattern. If 64 step RGBW

bars display clearly and no any color blooming,
this adjustment is done successfully.
15 Press “AD9388 YPbPr Auto Calibration” on

the Service Menu.
16 Then a message appeared as the right side.
17 Feeding a 1280x720P@60Hz resolution with

color bar pattern as the right side showed to the
Component port.
18 Select “Manual Measure”
20
19 Select “Measured Values Adjustments”
20 Press ← → to setup the values of Red

LED that recorded by following step
4~ 6
21 Press ← → to setup the values of
Green LED that recorded by following
step 4~ 6
22 Press ← → to setup the values of Blue
LED that recorded by following step
4~ 6
23 Select the Measure Mode for store the value
24 Select the Measure Mode to return the

default
25 Exit
21
Unit 5 Replacement Level 1 & Level 2 Parts Procedure
5-1 Equipment
Item Picture
Screw (+)
Screw (-)
Hex Sleeve 5.5
Tweezers
Stainless Tweezers
Gloves
22
5-2 Replace the Keypad Board

1 Electric screw driver torque set for
11 lbs
(1) Loosen 6 screws
(2) Take out the Top cover

11 lbs
(1) Loosen 3 screws
(2) Disconnect the cable
(3) Replace the defective Keypad

Board
3 Keypad Board
Keypad Board
23
5-3 Remove the Bottom Inner

1 (1) Loosen 4 screws (1)
(2) disconnect the IR

wire
(3) Remove the Bottom

Inner
(2)
(3)
24
5-4 Replace the Video Board

1 (1) Take out the Top cover
(2) Take off the Keypad
(3) Remove the Bottom Inner
(4)Take off the tape
(5) Remove the glue
(6) Disconnect the cables
2 Electric screw driver torque

set for 11 lbs.
Loosen 9 screws
25
3 (1)Take off the Video Shield
(2)Take off the connection

set for 11 lbs.
Loosen 4 screws
Video Board
26
5-5 Replace the I/O Board

set for 11 lbs.
(5) Loosen 4 screws
(6)Take off the IO Board
2 IO Board
IO Board
27
5-6 Replace the Formatter Board

11 lbs.
(4)Take out the tape
(5)Loosen 9 screws
2 Take off the Video Shield
3 (1)Disconnect the cables
(2) Loosen 5 screws
(3)Take out the Formatter Board
28
4
Formatter Board
29
5-7 Replace the LED Driver

set for 11 lbs.
(4) Take off the Video Board

Shield
(5) Take off the Formatter

Board
(6) Loosen 5 screws
2 Open the Shield
30
3 (1) Disconnect the cables
(2) Take off the LED

Terminals
(3) Loosen the screws of

LED ground wire

set for 11 lbs.
(1) Loosen 4 screws
(2) Take off the LED Driver
31
5 LED Driver
LED Driver
32
5-8 Replace the Power Board

set for 11 lbs. (7) (8)
(3) Remove the Bottom

Inner
(4) Take off the Video

Board Shield
(5) Take off the Formatter

Board

Shield
(7)Disconnect the
connector
(8)Loosen 4 screws
(9)Take off the Power

shield
(9)
33
set for 11 lbs.
(1)Disconnect the cables
(2)Loosen 4 screws
3 Power Board
Power Board
34
5-9 Replace the Power Fan

1 (1) Take out the Top cover
(4) Take off the Video Board Shield
(5) Take off the Formatter Board
(6) Take off the LED Driver Shield
(7)Take off the Power shield
(8)Take off 4 rivets which secure on

the power fan
35
2 Take out the Power Fan
Power Fan
36
5-10 Replace the IR Board

11 lbs.
(2)Disconnect the cable
(3)Loosen 2 screws
2 Take out the IR Board
IR Board
37
5-11 Replace the Thermal Sensor Board (on heat sink)

6.6 lbs.
(3) Loosen 1 screw
2 Take off the Thermal sensor board
Thermal Sensor Board
Note of the Thermal Sensor Board (on heat sink)
38
5-12 Replace the LED & Radiator Module

11 lbs.
(4) Take off the Video Board Shield
(5) Take off the Formatter Board
(7) Take off the terminals of LED
(3) Loosen 4 screws

11 lbs.
Loosen 6 screws
39
11 lbs.
(1) ~ (2) Take out the rubber

stopper(6 pcs)
(3) Take out the Module
(1)
(2)
40
11 lbs.
(1)Take out the terminal
(2)Loosen 2 screws
41
5 Take off the LED
LED RED LED GREEN LED BLUE

6 Radiator Module
Radiator Module
42
5-13 Replace the Radiator Fan

11 lbs.
Loosen 4 screws
Water-Cool Fan
43
Unit 6 Service Mode & Inspection Test Pattern
Service Mode
1. Turn on the projector.
2. Press these buttons sequentially: ↑→↓←↑→↓← Menu
44
6-1 Test Patterns
Select Key: ←, → (The default setting is Normal)

No Item Description Picture
1 Test Patterns
2 White Dark pixel check
3 Black Light pixel check
45
4 Green (1) Color check
(2) Dark pixel check
(3) Light pixel check
5 Red (1) Color check

6 Blue (1) Color check

7 Horizontal All areas of the active area are

ramp colored at a specific gray
level.
8 Vertical ramp All areas of the active area are

colored at a specific gray
level.
9 Horizontal line The text in the corner shoule

be clear after adjust the focus
ring.
46
10 Diagonal line The text in the corner shoule
ring.
11 Vertical line The text in the corner shoule

ring.
12 Grid The text in the corner shoule

ring.
13 Checkboard Lens Checkerboard pattern

is for checking the back
focal length.
14 ANSI 4 X 4 Checkerboard is for

measuring ANSI Contrast.
47
6-2 PC Test
1 PC Test Enable or disable
6-3 Blue Enable

1 Blue Enable Display the blue screen
48
6-4 AD9388 RGB Auto Calibration
1 AD9388 (1) It is only available for
RGB Auto Graphics RGB.
Calibration
(2) Calibration resolution and
pattern: Input resolution
1280x1024@60Hz.
Pattern: Color Bar as right.
(3) After press "Right", it will

show calibration box and
execute auto calibration.
After Calibration finished,
calibration box was
disappeard and AD9388
RGB Gain & Offset value will
store in AD9388 RGB
6-5 AD9388 YPbPr Auto Calibration

1 Comp.YPbPr (1)It is only available for
Auto Component.
Calibration
(2) Calibration resolution and
pattern: Input resolution
1280x720@60Hz.
Pattern : Color Bar
(3) After press "Right", it will

show calibration window and
execute auto calibration. After
Calibration, AD9388 YPbPr
Gain & Offset value will store in
AD9388 YPbPr and calibration
window was disappearing.
49
6-6 AD9388 RGB
RGB Graphics RGB.
(2)
R Gain 0~1023
G Gain 0~1023
B Gain 0~1023
R Offset 0~1023
G Offset 0~1023
B Offset 0~1023
50
6-7 AD9388 YpbPr
YPbPr Component.
(2)
R Gain 0~1023
G Gain 0~1023
B Gain 0~1023
R Offset 0~1023
G Offset 0~1023
B Offset 0~1023
51
6-8 TVP5160
1 TVP5160 (1)It is only available for CVBS
and S-Video.
(2)
Brightness 0~255
Contrast 0~255
Saturation 0~255
Tint 0~255
Reset
52
6-9 Color Type
1 Color type Set the Gain, saturation and
Hue for R, G, B, Cyan, Magenta
and Yellow
6-10 Measure Values Calibration

1 Measure (1) It mesured R,G,B LED color
Values coordinate and lum.
Calibration
(2) CL200 default on OFF
(3) To find CL-200 sheet for

calibration procudure.
(4)
CL200 ON
OFF
Measured values
Calibration
Measured values Reset
53
6-11 Manual Measure
1 Manual (1) Enable the color Measure
Measure Mode
(2) Select each test pattern and

measure the x, y and lum.
(3) Keyin the each value into

Measured Values
Adjustments.
(4) Disable the Measured Mode

and Exit.
(5)
Measure Mode
Red Test Pattern
Green Test Pattern
Blue Test Pattern
Measured Values Color
Adjustments
x
y
Lum
Exit
6-12 CCA Off

1 CCA Off Enable or disable
54
6-13 Power on Timer
Power On Adjust the power timer
Time
Note:
Please restore the Timer hour
after replace the video board
6-14 Error Power Off

1 Error Power (1)The number of times for
Off recoder projector not turns off
normally.
(2) Default on 0
55
6-15 Error Power Off Reset
1 Error Power The Error Power Off number set
Off Reset to 0
6-16 F/W Information

1 F/W Main Code and PIC code
Information version
56
Appendix A
Projector (Front, Top, and Side View)
57
I/O Interface
58
Remote Control
59
Cold Plate Module
60
Packing
61
Exploded View
62
Detail Description Of Parts Shown In
ITEM PART NAME QTY

1 原料或商品組合件.CL9422 OPTICAL ENGINE ASSY.LED.STANDARD.G 1
2 原料或商品組合件.CL9422 LENS SHIFT GEAR MODULE.LED.STANDARD.G 1
3 金屬機構.CL9422.BOTTOM INNER.SGCC.2.0T.G.上霖 1
4
絕緣片.CL9422 POWER MYLAR.FR 700+DEST9006J.219*136.2*0.25.POWER BOARD.BLACK.G 1
5 金屬機構.CL9422.AC SOCKET BRACKET.SGCC.T 1.5.G.上霖 1
6 電路板組立.CL9422.POWER.V1.0.110V-230V.MC6800.400W.G 1
7 金屬機構.CL9422.POWER SHIELDING.SGCC.T 0.6.G.上霖 1
風扇.CL9422.92×92×25 mm.165mA.12VDC.51.5CFM.34dB(A).3000 rpm ± 10% at rated.360 mm ± 5mm.2
8
Ball.axaial fan.綠色熱縮套.G 1
9 電路板組立.CL9422.9030A2 LED DRIVER.G 1
10 金屬機構.CL9422.DRIVER SHIELDING.SGCC.T 0.6.G.上霖 1
11 電路板組立.CL9422.FORMATTER BOARD REV 3.1.SMT&DIP.G 1
12 電路板組立.CL8224.VIDEO V3.2.G 1
13 電路板組立.CL8224.IO V3.1.G 1
14 金屬機構.CL9422.VIDEO SHIELDING.SGCC.T 0.6.G.上霖 1
15 金屬機構.CL9422.TRANSMISSION SHIFT.快削鋼.？6.95*51.3.鍍鎳.G.天火 1
16 塑膠機構.SNAP RIVET.NYLON 66.SR-4K ψ4.3.G.品固 4
17
電路板組立.CL7111.F_IR BOARD PCBA V3.0.SMD AND DIP.V33_STB.FM-6038LM-5AN.G 1
18 電路板組立.CL8224.THERMAL.G 1
19 塑膠機構.CL9422.WIRE SADDLE CU-01F.NYLON 66 NATURAL.9*4.6.G.品固 2
20 金屬機構.P05762.BRACKET CONTROL PCB.SECC.T=1.0MM.A21164003.G 1
21 電路板組立.P05762.KEYPAD.V3.1.G 1
22 塑膠機構.CL9422.EDGE SADDLE DS-16.NYLON 66 NATURAL.21*21*4.5.G.品固 2
23
絕緣片.CL9422 POWER SHLD MYLAR.X30.160*135*0.25.POWER SHIELDING.BLACK.G 1
24 緩衝條-墊片.CL9422 POWER SHLD RIGHT SPONGE.135.100.8.NBR.3M 6408.G 1
25 緩衝條-墊片.CL9422 POWER SHLD LIFT SPONGE.235.100.8.NBR.3M 6408.G 1
26 緩衝條-墊片.CL9422 POWER SHLD FRONT SPONGE.124.97.8.NBR.3M 6408.G 1
27 金屬機構.CL8224.VIDEO BOARD EMI SHID.SUS304.0.3T.G 1
28 P05762 LEG.A6063-T5 BLACK ANDOIZE 4
29 塑膠機構.P05762.LED INDICATOR.PC(GE HF1130-111).素:WHITE.A11164004.G 1
30 塑膠機構.P05762.LED INDICATOR REAR.PC(GE HF1130-111).素:WITHE.A11164004.G 1
31 塑膠機構.P05762.IR COVER 1.PC(GE 121R-21051).素:PURPLE.A11164004.G 1
32 塑膠機構.CL9422.WIRE SADDLE CHJ-10.NYLON 66 NATURAL.2.4*3.5*10.2.G.品固 1
33 塑膠機構.CL9422.NTC HOLDER HU-07F.PBT NATURAL.16*7.5*2.3.G.品固 1
34 散熱片.CL9422.導熱矽膠 H48-2.15X25Xt3.5 mm.無背膠.Power board.G 2
35 散熱片.CL9422.鋁.20(W)x90(L)x10(H)mm.鋁擠型.LED Driver.G 3
36 散熱片.CL8224.MPC.20*20*2mm.A3966.G 1
37 P05760 MPC POWER HEAT SINK.25*40*2MM 2
38 金屬機構.CL9422.BOTTOM COVER.BLACK.G 1
39 金屬機構.CL9422.TOP COVER.BLACK.G 1
40 金屬機構.CL9422.FRONT COVER.BLACK.G 1
41 金屬機構.CL9422.REAR COVER.BLACK.G 1
42 WIRE F_IR-VIDEO 3P 450+-10MM N.E4400006-(10001649-2) 1
43 內裝線材.CL8224.VIDEO-KEYPAD.300MM.20.G 1
44 內裝線材.CL8224.VIDEO-THERMAL.500MM.4.G 2
45 內裝線材.CL9422.RED LED WIRE UL1015 12AWG.380mm.1Px2.G 1
46 內裝線材.CL9422.GREEN LED WIRE UL1015 12AWG.290mm.1Px2.G 1
47 內裝線材.CL9422.BLUE LED WIRE UL1015 12AWG.250mm.1Px2.G 1
40
內裝線材.CL9422.POWER TO VIDEO AND FORMATTER UL1007 26AWG.200mm/300mm.18P-18P/6P.G 1
41 內裝線材.CL9422.POWER TO DRIVER WIRE UL1007 16AWG.220mm.24P-24P.G 1
42 內裝線材.CL9422.COLOR SENSOR WIRE UL1571 28AWG.600mm.10P-10P.G 1
43 內裝線材.CL9422.FORMATTER TO DRIVER WIRE UL1571 28AWG.220mm.15-15P.G 1
44 內裝線材.CL9422.I/O WIRE UL1571 28AWG.380mm.10P-10P.G 1
45
內裝線材.CL9422.LED THERMISTOR WIRE UL1571 28AWG.210mm/170mm/130mm.6P-2P/2P/2P.G 1
63
46 螺絲.SCREW.MM.STEEL.C2.PH.M3-0.5*10mm.NI.G 6
48 螺絲.SCREW.MM.STEEL.C2.WH(8).M3-0.5*5mm.BLACK.G 2
49 螺絲.SCREW.UNC.STEEL.H5.HH.#4-40*8mm.NI.G 2
50 螺絲.SCREW.MM.STEEL.C2.PH.M3-0.5*6mm.BLACK.G 32
52 螺絲.SCREW.STEEL.C2.TH.M3-0.5*30.NI/Silver.G. 2
53 螺絲.SCREW.MM.STEEL.C2.WH(8).M3-0.5*4mm.NI.G 13
54 螺絲.SCREW.MM.STEEL.C2.WH(6.6).M3-0.5*8mm.BLACK.G 2
55 縲帽.NUT.M3*0.5-L2.6MM.STEEL.NI.G 1
56 螺絲.SCREW.STEEL.C2.TH.M3-0.5*14.NI/Silver.G 2
57 FIRMWARE.CL9422.PIC CODE VER 1.00 1
58 FIRMWARE.CL9422.VIDEO CODE VER 1.00.G 1
59 FIRMWARE.CL9422.FORMATTER CODE VER 1.00.G 1
60 FIRMWARE.CL9422.VGA EDID CODE VER 1.00.G 1
61 FIRMWARE.CL9422.HDMI1 EDID CODE VER 1.00.G 1
62 FIRMWARE.CL9422.HDMI2 EDID CODE VER 1.00.G 1
64
Spare Parts List
Item Description Part No.
1 VIDEO BOARD 11340582-11
2 FORMATTER BOARD 11340593-11
3 DMD BOARD 11340537-11
65
4 I/O BOARD 11340598-11
5 KEYPAD BOARD 1134000113
6 IR BOARD 11340353-11
66
7 THERMAL SENSOR BOARD 11340465-11
8 LED DRIVER 11340531-11
9 POWER BOARD 11340534-11
67
11 LED RED 11200066-11
12 LED GREEN 11200067-11
13 LED BLUE 11200068-11
14 RADIATOR MODULE 12340001-11
68
15 POWER FAN 11160031-11
16 RADIATOR FAN 11160032-11
69

WOLF 9422 9522 Service Manual V2.0 20100407

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WOLF 9422 9522 Service Manual V2.0 20100407

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奇菱科技股份有限公司 CHI LIN TECHNOLOGY CO.

Date Revised Version Page

1. Place the projector on even surface during service work is performed.

3. Disconnect power cord before servicing

The definition of “level 1 service” is defined based on service efficiency and

1-1 Product Specifications (For Marketing)

2-1 LED Message

Item LED code Symptom Description

Blue LED Blue solid and Red keep

Blue LED System Overtemparature (Sensor

No Symptoms Check Procedure

2 Remote Controller no response ¾ Check Batteries have run out

3 The Red LED keep lighting ¾ Over Temperature in intake or optical

5 No Light On ¾ Check wire from the Power Board to the

3-1 The firmware upgrades program installation procedure

No Step Description Picture

(2) It will display the dialog.

2 (1) It will display the dialog.

(2) Click the “Yes” button.

3 Click the “Next>” button

5 Select the destination location and

6 Click the “Next>” button and start

8 Click the “確定” button

9 The program install completed.

Click the “Close” button.

(2) Click the “OK” button to restart

11 The Firmware upgrade execution

Connect to Projector Terminal

Note: This procedure is only for Windows XP

2 Keep in Standby mode (Blue LED

3 Then press the “Power” button to

Connect to Projector Terminal

5 Run the execution file Updater.exe

6 (1) Using the “Browse” button to

(2) Click the “開啟” button

(3)Click the “Update” button and

(4) Click the “確定” button

Note: Do not turn off the power

Click the “確定” button

8 (1) Waiting for the “Browse” and

(2) Exit the procedure

9 Please press the “Menu” button

Item Needed Equipment or Software Program

4-1 The procedure for VIDEO PATTERN GENERATOR or COMPUTER

1 Enter service mode by pressing

2 Select “Manual Measure”

4 Record down the Red LED value of X, Y,

Press ← → to switch to Green LED

5 Record down the Green LED value of X, Y,

6 Record down the Blue LED value of X, Y,

Refer to replace the video board on

9 Connecting Projector and Testing Equipment.

Pressing “Power” button to start projector.

10 Feeding a 1280x1024@60Hz resolution with

11 Enter service mode by pressing

12 Select “AD9388 RGB Auto Calibration” then

14 Feed in 64 step RGBW pattern. If 64 step RGBW