KENR7816-03

28 31 26 November 2009 FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS

10 11 27 22 16 19 13 30 34 33 2 4 6 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

5
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

15 7 VALVE ENVELOPES
VALVES
VALVE PORTS

14
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

345D Excavator
Hydraulic System
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

BYC1-UP
24 15 12 5 8 1 13 25 23 2 RGD1-UP SOLENOID SOLENOID
or MANUAL
SOLENOID
and PILOT
SOLENOID and
PILOT or MANUAL
SERVO THERMAL DETENT

RAE1-UP MANUAL CONTROL SYMBOLS

17 6 38 YEE1-UP
18 FF
NEG1-UP
18 7 RGG1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL

PILOT CONTROL SYMBOLS

PUSH BUTTON PEDAL SPRING

17 28 16 EEH1-UP RELEASED PRESSURE REMOTE SUPPLY PRESSURE

KFH1-UP
10 15 27 8 21 31 30 34 2 4 RAJ1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE
MLK1-UP ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS
NLM1-UP
JKN1-UP SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

GYR1-UP HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

PBT1-UP
RBT1-UP FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
FIXED
DISPLACEMENT
VARIABLE DISPLACEMENT
NON-COMPENSATED
INFINITE
POSITIONING
THREE
POSITION
TWO
POSITION

LKY1-UP
UNIDIRECTIONAL UNIDIRECTIONAL

BB DD CC AA SOS EE BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW ALLOWED IN
EITHER DIRECTION
BIDIRECTIONAL

Heavy Lift

PUMPS AND FILTERS © 2009 Caterpillar

All Rights Reserved
Printed in U.S.A.

Electrical Symbols Table

BOOM(1) ATCH STR TRAVEL SWING BOOM(2) Hydraulic Symbols (Electrical)
24 11 5 20 1 13 23 19 33 3
STICK(2) BUCKET TRAVEL(R) TRAVEL(L) STICK(1)
12 6 26 26 G M
7 31 Transducer
(Fluid)
Transducer
(Gas / Air)
Generator Electric Motor

(Dimensions: 39 inches x 28 inches)

AR3
PTA PSW AR4
COMPONENT LOCATIONS
PiH

KENR7816-03
AL4
X
BL3 BL2 BL1 BR1 BR2 Pressure Switch Pressure Switch Temperature Switch Electrical Wire
Y
(Adjustable)
Component Locations
Part Machine Schematic
Description Number Location Location Tap Locations BL4 AL3 AL2 AL1 AR1 AR2 BR3
Electrical Symbols (Electrical)
Accumulator Gp - Pilot Man. 164-6981 1 C-1 Pressure and Sampling
Cylinder Gp - Boom Note A 2 F-3 Tap Schematic
Description
Cylinder Gp - Bucket Note A 3 F-4 Number Location
40 T
Cylinder Gp - Stick Note A 4 E-4 AA Pump Pressure (Right Bank) B-3
Pressure Temperature Level Flow
Filter Gp - Case Drain 289-8194 5 B-2 BB Pump Pressure (Left Bank) A-3 Symbol Symbol Symbol Symbol
Filter Gp - Oil, Drain Return 289-8194 6 C-2 CC Power Shift Pressure A-3 1
Filter Gp - Pilot 158-8987 7 B-1 DD Pump Case drain A-2 Wire Number Identification Codes
Filter Gp - Oil, Return 188-4145 8 C-1, C-2 EE Pilot Pressure B-1
Motor Gp - Cooling Fan 295-9429 10 A-4 FF Pump Pilot Pressure D-3 Electrical Schematic Example Hydraulic Schematic Example
Motor Gp - Left Travel 232-6180 11 B-8 SOS SOS (Scheduled Oil Sampling) B-1
Current Standard Current Standard
Motor Gp - Right Travel 232-6180 12 B-7
Motor Gp - Swing 225-4506 13 A-5, B-6 32 Harness identification code
This example indicates

30 Page,
wire 135 in harness "AG". Wire
Pump Gp - Cooling Fan 295-9426 14 A-3 Circuit Number Wire Color
Identification
Pump Gp - Drive, Idler, Pilot 295-9663 15 A-2
325-AG135 PK-14
Sensor Gp - Pressure, Bm Dn Pilot 297-4483 16 C-4
325-PK
Sensor Gp - Pressure, Pump 260-2180 17 A-3 Circuit Identification Wire Color Wire Gauge
Number
Sensor Gp - Pressure, Pump 260-2180 18 B-3
Sensor Gp - Pressure, Boom Cyl. Head 221-8859 19 F-3 Previous Standard
Switch As - Pressure, Swing Pilot
Switch As - Press., Bm Up/Stck In Pilot
167-3466
167-3466
20
21
E-8
E-7
1 32 31 37 21 36 19 Wire
Wire Color

Switch As - Press., Implmnt, Trvl Pilot 106-0179 22 F-7, F-8

Swivel Gp 225-4547 23 A-7 26 325-PK-14
B A
Valve Gp - Solenoid, Neg. Flow Control 171-0188 24 D-2 Circuit Number Wire Gauge
Valve Gp - Boom Down Relief 310-0147 25 E-3 Identification (EXAMPLE VALVE)

Valve Gp - Priority, Boom/Stick 310-0210 26 E-7

Valve Gp - Check, Clr Bypass 123-2505 27 B-4 MAIN CONTROL / PILOT HEAVY LIFT
Valve Gp - Check, Slow Return 285-1715 28 B-5
Valve Gp - Left, Travel Counterbalance 266-7843 29 A-8
Valve Gp - LH Plt Cntrl, Stck/Swng 297-0533 30 F-6
Valve Gp - Main Control 323-7681 31 C-3 To D-8
Manifold Gp - Control, Pilot Oil Supply 215-5037 32 C-2
Valve Gp - Plt Contr. Travel 310-0415 33 F-7
Valve Gp - RH Plt Cntrl, Bckt/Bm 297-0532 34 F-6
Valve Gp - Right, Travel Cntrbalance 266-7843 35 A-7
Valve Gp - Shuttle, Stick Pilot 123-2430 36 E-7
Valve Gp - Shuttle, Swing Pilot 123-2430 37 E-8
Valve Gp - Swing Cushion 295-9422 38 A-6
- Swing Cushion (Fine Swing) 295-9423
Heavy Lift Attachment
Valve Gp - Solenoid, Heavy Lift 121-6303 40 B-5

NOTE A : CHECK PARTS MANUAL FOR IDENTIFICATION NUMBERS

 8 7 6 5 4 3 2 1

LINES GROUP COLOR DESCRIPTIONS

(33) VALVE GP - PILOT (TRAVEL)
DRIVE PUMP OUTPUT
310-0415 TP
PILOT PUMP OUTPUT
TT 3 6 (2) CYLINDER GP - BOOM HYDRAULIC OIL COOLING PUMP OUTPUT
2 5
IDLER PUMP OUTPUT
TRAVEL(L) TRAVEL(R) 1
4 TRAVEL SPEED CONTROL CIRCUIT
(19) SENSOR AS - SUPPLY LINE
1 (3) CYLINDER GP - BUCKET
4 PRESSURE DRAIN / RETURN LINE
(BOOM CYLINDER) POWER SHIFT CONTROL CIRCUIT
F 2 3 6 5 F
(30) VALVE GP - 221-8859 ATTACHMENT CONTROL CIRCUIT
μ μ μ μ
(34) VALVE GP - HEAVY LIFT CONTROL CIRCUIT
LH PILOT CONTROL RIGHT TRAVEL CONTROL AND RIGHT TRAVEL MOTOR CIRCUIT
(STICK/SWING) RH PILOT CONTROL (BUCKET/BOOM) LEFT TRAVEL CONTROL AND LEFT TRAVEL MOTOR CIRCUIT
297-0533 JLP JRP 297-0532 SWING CONTROL AND SWING MOTOR CIRCUIT
BOOM CONTROL AND BOOM CYLINDER CIRCUIT
(BACK) (FWD) (FWD) (BACK) JLT JRT BUCKET CONTROL AND BUCKET CYLINDER CIRCUIT
T1 T2 T3 T4 STICK SWING BUCKET BOOM STICK CONTROL AND STICK CYLINDER CIRCUIT
PILOT VALVE GP - SWING BRAKE CONTROL CIRCUIT
BL3 AL3 CH T CR
bR1 aR1 aL1 bL1 BOOM DOWN RELIEF
310-0147
(20) SWITCH AS -
PRESSURE (SWING)
167-3466 (OUT) (IN) (R) (L) (OPEN)(CLOSE) (DOWN) (UP) (4) CYLINDER GP - STICK
JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
bL5 PiL
(26) VALVE GP -
B1 A1 B2 A2 BOOM AND STICK PRIORITY
310-0210
(20) SWITCH AS - PRESSURE
(BOOM UP / STICK IN)
167-3466
E T A1 A2 A3 A4 A5 A6 A7 A8 BR3 AR3
E
(36) VALVE GP - CV Pi DR
(37) VALVE GP - P1 P2
SHUTTLE B1 B2 B3 B4 B5 B6 B7 B8
SHUTTLE (SWING)
(BOOM / STICK)
123-2430 (22) SWITCH AS - PRESSURE (PILOT HYDRAULIC OIL)
123-2430
106-0179
bL3 bL4 aL3 aR4 aR3 bR2 bR3 aR2

(24) VALVE GP - SOLENOID

(NEGATIVE FLOW CONTROL) 1 7
171-0188
aR3 3 6
bR2 A1
B1 5
AR1 BL1 bL3
aR4 BR1
BR3 AR3 BR2 AR2 bR1 bL1 AL1 BL3 AL3 2 4
SDr SPi PSW PTA PAT aL2 AL2 BL2 aL4 BL4 AL4 aL5 HL A2 P T B2
AR4
(UP) (OUT) (R) (BACK) (BACK) (CLOSE) (UP) (OUT)
D Dr D
FF

(31) VALVE GP -
MAIN CONTROL
323-7681
P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 (32) MANIFOLD GP
CONTROL
(PILOT OIL SUPPLY)

(TRAVEL)

(LOCK)
(SWING)
215-5037

NO.3
NO.1

NO.2
STICK(2)
(Dimensions: 39 inches x 28 inches)

P1
BOOM(2)

TRAVEL(L)
STICK(1)

TRAVEL(R)
SWING

BUCKET
ATCH

BOOM(1)
KENR7816-03

DR3 DR4 Pi2 DR5 T-OUT1 DR6

(1) ACCUMULATOR GP -
PILOT MANIFOLD
C C
164-6981
(IN) (L) (FWD) (FWD) (OPEN) (DOWN) (IN)
(6) FILTER GP - OIL
HR R3 R1 Y bR4 SPi2 SDr2 dSW dST1 PiH Pp2 bL2 X R2 DRAIN RETURN (8) FILTER GP -
bL5 289-8194 OIL, RETURN
Pp1 aL3 bL4
bR3 PiL aR2 aR1 aL1 188-4145
PR PL

(40) VALVE GP -
(11) MOTOR GP - LEFT TRAVEL (12) MOTOR GP - RIGHT TRAVEL
30 Page,

SOLENOID
232-6180 232-6180 (13) MOTOR GP - SWING (HEAVY LIFT) (5) FILTER GP - OIL
TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT) 225-4506 121-6303 (16) SENSOR AS - PRESSURE Pi2 (CASE DRAIN)
SWING MOTOR (BOOM DOWN) 289-8194
297-4483
B PG1 (18) SENSOR AS - B
PR
PRESSURE
DB1
(PUMP CONTROL)
SOS EE
260-2180
X X
(28) VALVE GP - CHECK AA PC PG
T1 MU1 (SLOW RETURN) (14) PUMP GP - Di T

PSV
T1
285-1715 COOLING FAN PB PS2 Dr1 B1 A4
A2
T2 295-9426 a2 IN OUT
B L T2 L B AG1 BG1 (27) VALVE GP - CHECK
SWING MOTOR (COOLER BYPASS) L L1 S
A BR BR A a5
123-2505 (7) FILTER GP -
PG2 DR PILOT (HYDRAULIC OIL)
A1 DE1 B1 158-8987
DB2 (15) PUMP GP -
L2 L3 DR1 a3
CC DRIVE/IDLER PILOT
AG BG BG AG
295-9663
MU2 LINE PATTERNS
Pressure Line
a4
AG2 BG2 a1 Pilot / Load Sensing Pressure
D0 Drain / Return Lines
A B
A1 PS1 Component Group
A B A
A B B A
A2 DE2 B2
(10) MOTOR GP - COOLING FAN
X BB DD CALLOUTS

295-9429 YY Taps (Pressure, Sampling, Sensor - by letter)

(29) VALVE GP - LEFT (13) MOTOR GP -
TRAVEL COUNTERBALANCE SWING (17) SENSOR AS - Callout Number
(Machine Location from (52) VALVE GP - CONTROL
Component
Name
A B PRESSURE Component LocationsTable)
266-7843 (35) VALVE GP - RIGHT 225-4506 138-1234 Part Number

TRAVEL COUNTERBALANCE (PUMP

PL
BR1 AR1 AL1 BL1 266-7843 AR2 BR2 (38) VALVE GP - CONTROL)
SWING CUSHION: 295-9422 260-2180 Pi1 THIS SCHEMATIC IS FOR THE 345D EXCAVATOR
(23) SWIVEL GP SWING CUSHION (FINE SWING): 295-9423 PART NUMBER: 297-0246, CHANGE: 02, VERSION: HE
225-4547 Components are shown installed on a fully operable machine.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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