O W N E R ’ S M A N U A L

TABLE OF CONTENTS:
Introduction - Pg. 1

Safety Precautions - Pg. 2

Assembly for Apollo - 250 Series

Pg. 3 - Pg.23

Cable Adjustments - Pg. 22

Cable Mapping Diagrams

Pg. 24 - Pg. 29

Parts List - Pg. 31

Exploded View Diagram

Fold-Out Pg. 32

Adjustment Features
Pg. 33 - Pg. 36

Maintenance - Pg. 37

Optional Stations - Pg. 38 - Pg. 39

Warranty - Back Page

Revision Date 08-28-02

AP-250 Series
100”

Apollo 2-Stack Gym System

72”
L 72” W 100” H 83”

A m e r i c a ’ s P r e m i u m E x e r c i s e E q u i p m e n t

© 2003 TASK INDUSTRIES, INC.

AP-250 Rev3
 Introduction
A bout the Apollo-250 Series About the Icons
Congratulations on your new purchase of the Apollo-250. This gym The icons displayed in this Owner’s Manual are used to facilitate
is capable of a variety of different exercises, as well as, smooth and the correct assembly and safe use of this Product, as-well-as to
user-friendly adjustment features. In addition, this gym has been
prevent injury to yourself or anyone else.
designed to meet the needs and performance requirements for a
suitable home exercise machine. We hope you are completely
satisfied with this product and wish you many years of enjoyment. Note provides information necessary to properly
complete a procedure or information which will
T uff Stuff Equipment
make the procedure easier to understand.

This Tuffstuff product has been built to precise quality standards

and has been carefully packaged to ensure that damage will not
occur during shipment. The Home Lifetime Warranty and
signature indicating final inspection has been conducted by our line
foreman, is an expression of our confidence in the completeness,
the materials, and workmanship of this product.
Caution indicates a potentially hazardous situa-
tion, which, if not avoided, may result in minor or
moderate injury. It may also be used to alert
against unsafe practices.

Warranty Loosely Fasten provides a instruction to loosely

SEE A COPY OF WARRANTY ON BACK PAGE. fasten (ex: hand tighten) a hardware assembly
only. This instruction is intended for the alignment
of hardware components during the assembly
process.
Specifications
1. Maximum Wt. Capacity - 200 Lbs. Each Weight Stack Fully Fasten provides a instruction to fully fasten
2. Total Machine Weight - 990 Lbs. (ex: completely tighten) a hardware assembly.
3. Footprint (LWH) - See Front Cover

Prior to the Assembly of the Apollo-250 Series

1. We advise you to consult your local Tuff Stuff retailer if you

should have a question or problem regarding the proper
assembly of this Unit.
2. Consider the complete surface area of the Apollo-250. Use the
overhead view on the front page for designing your layout before
assembling. Once the Apollo-250 has been fully assembled it
will be heavy and difficult to move, therefore you should
assemble the unit in the area where it is to be used upon
completion.
3. It is recommended that another person assist you with the
assembly this unit.
Assembly Notes
1. Read and follow each step of this Assembly Instruction Manual in
sequence. Do not skip ahead, as it will result in an improper
assembly or in having to disassemble parts later.
2. During the assembly of this unit you will be instructed to leave
some Hex Head Cap Screws loosely fastened. Naturally, they
will be fully fastened later in the assembly process. This is done
to prevent any difficulty with alignment of some parts during this
assembly.

4. Neatly organize and identify all parts according to the Parts List
on page 31 and the Exploded View Diagram on fold-out page 32. Hardware Measurement Diagram
HT

Tool Requirements
NG
LE
W
RE
1.One 9/16” combination wrench SC
ER
2.One 3/4” combination wrench ET
DIAM
3.One 7/8” combination wrench ER
SH
4.One 7/16” combination wrench WA
5.One 1/2” combination wrench H ER
IDT ET
6.One ratchet W
W
DIAM
RE T
7.One 9/16” socket SC NU
8.One 3/4” socket
9.One rubber mallet
10.One flat head steel hammer Note: Due to continuing product improvements, specifications and designs are subject to change
without notice.
11.External retaining-ring pliers
Even though we have prepared this manual with extreme care, neither the publisher nor the author
12.Windex or household glass cleaner can accept responsibility for any errors in, or omission from, the information given.
13. One can silicone spray/ teflon spray lubricant
14.Multi-purpose grease
15.Measuring tape
16.Masking tape
17.Utility knife

1 Apollo-250 Series
Safety First Safety Precautions
Regardless of how enthusiastic you may be about getting on
your equipment and exercising, take the time to ensure that
your safety is not jeopardized. A moment’s lack of attention
can result in an accident, as can failure to observe certain
simple safety precautions.
4. Use proper discretion when children are present.
5. Frayed or worn cables can be dangerous and may cause
injury. Periodically check these cables for any indication of
wear.

1. Read, study and understand the Owner’s Manual and all the
warning labels on this product. Furthermore, it is
recommended to familiarize yourself and others with the
proper operation and workout recommendations for this Tuff
Stuff product prior to use. Some of this information can be
obtained in this Owner’s Manual, as well as from your local
Tuff Stuff retailer.
2. It is imperative that you retain this Owner’s Manual and be
sure all warning labels are legible and intact. Replacement
Owner’s Manuals and labels are available from your local
Tuff Stuff retailer.
3. Consult with your physician before beginning any exercise
program.
6. Keep hands, limbs, loose clothing and long hair well out of
the way of moving parts.
7. Do not attempt to lift more weight than you can control safely.
8. Inspect the Apollo-250 for any sign of wear on parts,
hardware becoming loose or cracks on welds. If a problem is
found do not use or allow the machine to be used until
defective part is repaired or replaced.
9. Pay special attention to the Push Pull Pins (#73, # 74, #136,
#137) and the Turn/Pull Pin w/Knob (#138). Be sure they are
fully engaged into their corresponding holes. Refer to Fig. 1,
and Fig. 2 for further illustration..

Push Pull Pin

Fully Engaged

Push-Pull Pin
1/2” X 3 1/2” (#73)

Fig. 1 Caution: Check the Push-Pull Pin

Push Pull Pins (#73, # 74, #136, Push-Pull Pin 1/2” X 3 1/2” (#73)
#137) to be fully engaged into their 1/4” X 3 1/2” (#136)
corresponding holes.

Push-Pull Pin
1/2” X 2 3/4” (#137)

Turn/Pull Pin
W/Knob (#138)

Push-Pull Pin
Turn/Pull Pin w/Knob 1/2” X 2 7/8” (#74)
Fully Engaged
Fig. 2 Caution: Check the
Turn/Pull Pins w/Knob (#138) to
be fully engaged into their corre-
sponding holes Turn/Pull Pin
W/Knob (#138)

Fig. 3 Picture above depicts the location of the Push Pull Pins
(#73, # 74, #136, #137) and the Turn/Pull Pin w/Knob (#138) on the
unit.

Apollo-250 Series 2
 85 A3

D2 85
E3
E1

D1
F2

2
2

FIG. 4 On a flat surface, lay the Base Frame (#2) down and attach
three Pulleys 4 1/2 Rd (#68-Labeled D1,E1,E3) to the Base Frame (#2)
using three Hex Head Cap Screws 3/8-16 X 2 (#109), six Flat Washers
SAE 3/8” (#91), and three Nylon Insert Jam Lock Nuts 3/8-16 (#101).
Next, affix one Hex Head Cap Screw 3/8-16 X 2 (#109), two Flat
Washers SAE 3/8” (#91), and one Nylon Insert Jam Lock Nut 3/8-16
(#101) to the bracket in front of the Base Frame (#2).
FIG. 5 Using a rubber mallet, insert two Plastic Insert Caps 2” Sq.
(#85) into the tube-ends of the Base Frame (#2). Next, attach three
Pulleys 4 1/2 Rd (#68-Labeled A3,D2,F2) to the pulley brackets of the
Base Frame (#2) using three Hex Head Cap Screws 3/8-16 X 1 3/4
(#110), six Flat Washers SAE 3/8” (#91), and three Nylon Insert Jam
Lock Nuts 3/8-16 (#101).

Note: The black boxed letters pointing to the pulleys are used
throughout this manual as reference to the Cable Mapping
Diagrams on pages 24 - 39. These black boxed letters will be
primarily used for locating certain pulleys during the cable
routing process.

14

69
2 15

89
14

14 89 74
15 89
31
FIG. 6 Insert the Low Row Stabilizer (#14) into the receptacle of FIG. 7 Using a rubber mallet, insert two Plastic Insert Caps 1” Rd.
the Base Frame (#2). Next, using a rubber mallet, insert two Plastic (#89) into the tube-ends of the Foot Roll Tube 1X16 (#31). Next, con-
Insert Caps 1” Rd. (#89) into the tube-ends of the Low Row Stabilizer nect the Low Row Foot Support (#15) to the Low Row Stabilizer
(#14). (#14) using the Foot Roll Tube 1 X 16 (#31). Secure the Foot Roll
Tube 1X16 (#31) to the Low Row Stabilizer (#14) using one Set
Screw 3/8-16 X 1/2 (#69), as shown in caption above.

3 Apollo-250 Series

4
4
2 57
2
57
FIG. 8 Using a rubber mallet, insert one Plastic Insert Cap w/ Groove
2 X 3 (#57) onto the tube-end of Rear Upright (#4). Next, attach the
Rear Upright (#4) to the Base Frame (#2) using two Hex Head Cap
Screws 3/8-16 X 4 (#105), four Flat Washers SAE 3/8” (#91), and two
Nylon Insert Lock Nuts 3/8-16 (#100).
84
11 A1
11
50
28
9
A2
9
FIG. 10 Next, attach the Leg Extension Front Frame (#11) to the
Leg Extension Main Frame (#9) using two Hex Head Cap Screws 3/8-
16 X 4 1/4 (#104), four Flat Washers SAE 3/8” (#91), and two Nylon
Insert Lock Nuts 3/8-16 (#100). Next, attach one Pulley 4 1/2 Rd. (#68-
Labeled A1) and one Cable Retainer L-Shaped Bracket (#28) to the
Leg Extension Front Frame (#11) using one Hex Head Cap Screw
3/8-16 X 4 1/4 (#105), one Flat Washer SAE 3/8” (#91), and one Nylon
Insert Lock Nut 3/8-16 (#100). Refer to Fig. 86 on page 30 for further
illustration of this hardware assembly.
Note: Be sure the Cable Retainer L-Shaped Bracket (#28) is
positioned as shown in caption above.
Apollo-250 Series
Owner’s Manual: Assembly Instructions
50
A2
4
9
9
1st
2nd
57 57
FIG. 9 Using a rubber mallet, insert two Plastic Insert Caps w/
Groove 2 X 3 (#57) onto the tube-ends of the Leg Extension Main
Frame (#9). Next, attach one Pulley 4 1/2 Rd. (#68-Labeled A2) and
one Pulley Cover Plate (#50) to the Leg Extension Main Frame (#9)
threaded socket using one Hex Head Cap Screw 3/8-16 X 1 3/4 (#110),
one Split Lock Washer 3/8” (#95), and one Flat Washer SAE 3/8” (#91).
Note: Attach the Leg Extension Main Frame (#9) to the Rear
Upright (#4) using ONLY the 1st hole with one Hex Head Cap
Screw 3/8-16 X 4 1/4 (#104), two Flat Washers SAE 3/8” (#91)
and one Nylon Insert Lock Nut 3/8-16 (#100). The other Bolt will
be installed in the 2nd hole once the Weight Shrouds (#22) have
been assembled onto the unit. Refer to Fig. 82 on page 23 for
further clarification of this assembly.
12
85
FIG. 11 Using a rubber mallet, insert one Plastic Insert Cap 2” Sq.
(#85) into the tube-end of the Leg Extension Seat Frame (#12). Next,
attach the Leg Extension Seat Frame (#12) to the Leg Extension
Main Frame (#9) using two Hex Head Cap Screws 3/8-16 X 4 1/4
(#104), four Flat Washers SAE 3/8” (#91) and two Nylon Insert Lock
Nuts 3/8-16 (#100).
Loosely Fasten: Do not completely fasten this hardware
assembly at this time, as it will be completely fastened later in
the assembly process.
4
 11

45
13 12

46 12

FIG. 12 Next, attach the Leg Extension Arm Support (#13) to the
Leg Extension Front Frame (#11) using two Hex Head Cap Screws
3/8-16 X 4 1/4 (#104), four Flat Washers SAE 3/8” (#91), and two Nylon
Insert Lock Nuts 3/8-16 (#100). Next, attach the other end of the Leg
Extension Arm Support (#13) to the Leg Extension Seat Frame
(#12) using two Hex Head Cap Screws 3/8-16 X 3 1/4 (#106), four Flat
Washers SAE 3/8” (#91), and two Nylon Insert Lock Nuts 3/8-16
(#100).
FIG. 13 Attach the Leg Extension Right Handle (#45) and the Leg
Extension Left Handle (#46) to the Leg Extension Seat Frame (#12),
in the position as shown above, using two Hex Head Cap Screws 3/8-
16 X 3 1/4 (#106), four Flat Washers SAE 3/8” (#91), and two Nylon
Insert Lock Nuts 3/8-16 (#100).

87

16
85

61
25 29 32

122
16
11

85
88 88
25

FIG. 14 Using a rubber mallet, insert two Plastic Insert Caps 2” Sq.
(#85), and one Plastic Insert Cap 1 X 2 (#87) into the tube-ends of the
Pivot-Arm (#25). Next, insert one Plastic Insert Cap 2” Rd. (#88) into
the tube-end of the Swivel Foam Roll Tube (#29), and the Top Adj.
Leg Hold-Down Tube (#32).
FIG. 15 Insert a Nylon Washer 1 X 1 1/4 (#122) to the Circular
Plate w/ Axle (#16) as shown in caption above.
Note: It is recommended to lubricate the axle on the Circular
Plate w/ Axle (#16) with multi-purpose grease prior to
assembling.

Next, attach the Pivot-Arm (#25) to the Circular Plate w/ Axle (#16) .
Then, insert the Circular Plate w/ Axle (#16) into the Ball Bearing
housing of the Leg Extension Front Frame (#11).

5 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

87
16 32
123
11

43

25

25
29

FIG. 16 Attach the Actuator Arm (#43) to the axle of the Circular
Plate (#16). Next, align the hole of the Actuator Arm (#43) with the
hole of the axle of the Circular Plate (#16) and, using a hammer, insert
the Roll Pin 3/8 X 1 1/2 (#123). Be sure that the Roll Pin 3/8 X 1 1/2
(#123) is aligned with the holes before hammering into place. In
addition, make sure the Roll Pin 3/8 X 1 1/2 (#123), after hammered in,
becomes flush on both sides of the Actuator Arm (#43). Next, using a
rubber mallet, insert one Plastic Insert Cap 1 X 2 (#87) into the tube-
end of the Actuator Arm (#43).
FIG. 17 Next, attach the Top Adjustable Leg Holder Tube (#32) to
the Leg Extension Front Frame (#11) using one Hex Head Cap Screw
3/8-16 X 1 (#113), one Split Lock Washer 3/8” (#95), and one Fender
Washer 3/8 X 1 1/2 (#92). Next, attach the Swivel Foam Roll Tube
(#29) to the Pivot-Arm (#25) using one Hex Head Cap Screw 3/8-16 X
1 (#113), one Split Washer 3/8” (#95), and one Fender Washer 3/8 X 1
1/2 (#92).

28
85 C4
3

C6
3

D7

2
FIG. 18 Caution: It is strongly recommended to use another
person in assisting with this assembly.
Attach the Front Frame (#3) to the Base Frame (#2) using two Hex
Head Cap Screws 3/8-16 X 4 1/4 (#104), four Flat Washers SAE
3/8” (#91) and two Nylon Insert Lock Nuts 3/8-16 (#100). Next, using a
rubber mallet, insert one Plastic Insert Cap 2” Sq. (#85) into the tube-
end of the Front Frame (#3).
FIG. 19 Next, attach one Pulley 4 1/2” Rd. (#68-Labeled C4), and
one Cable Retainer L-Shaped Bracket (#28), in the position as shown
above, to the plate of the Front Upright (#3) using one Hex Head Cap
Screw 3/8-16 X 1 3/4 (#110), two Flat Washers SAE 3/8” (#91), and
one Nylon Insert Jam Lock Nut 3/8-16 (#101). Next, attach two Pulleys
4 1/2” Rd. (#68-Labeled C6,D7) to the pulley brackets of the Front
Upright (#3) using two Hex Head Cap Screws 3/8-16 X 2 1/2 (#108),
four Flat Washers SAE 3/8” (#91), and two Nylon Insert Jam Lock Nuts
3/8-16 (#101).

Apollo-250 Series 6
 5

3
4

FIG. 20 Caution: It is strongly recommended to use another
person in assisting with this assembly.
Attach the Top Pulley Assembly (#5) to the Front Upight (#3) using
two Hex Head Cap Screws 3/8-16 X 4 1/4 (#104), four Flat Washers
SAE 3/8” (#91), and two Nylon Insert Lock Nuts 3/8-16 (#100).
Loosely Fasten: Do not completely fasten this hardware
assembly at this time, as it will be completely fastened later in
the assembly process.
FIG. 21 Next, attach the Top Pulley Assembly (#5) to the Rear
Upright (#4) using two Hex Head Cap Screws 3/8-16 X 3 1/4 (#106),
four Flat Washers SAE 3/8” (#91) and two Nylon Insert Lock Nuts 3/8-
16 (#100).
Fully Fasten: Proceed to align and fully fasten this hardware
assembly and all the previous assemblies that were left
loosely fastened.

19 5 5

C1

28

D5
C7
D3
C8
A4

FIG. 22 Attach four Pulleys 4 1/2 Rd. (#68-Labeled D5, C7, D3, C8) FIG. 23 Next, attach one Pulley 4 1/2 Rd. (#68- Labeled A4), and
to the pulley brackets of the Top Pulley Assembly (#5) using two Hex one Cable Retainer L-Shaped Bracket (#28) to the pulley plate of the
Head Cap Screws 3/8-16 X 2 3/4 (#107), four Flat Washers SAE Top Pulley Assembly (#5) using one Hex Head Cap Screw 3/8-16 X 1
3/8” (#91), and two Nylon Insert Jam Lock Nuts 3/8-16 (#101). Next, 3/4 (#110), two Flat Washers SAE 3/8” (#91), and one Nylon Insert Jam
attach another Pulley 4 1/2 Rd (#68-Labeled C1) to the Top Pulley As- Lock Nut 3/8-16 (#101). Be sure to position the Cable Retainer L-
sembly (#5) using one Hex Head Cap Screw 3/8-16 X 2 1/2 (#108), Shaped Bracket (#28) as shown above.
two Flat Washers SAE 3/8” (#91), and one Nylon Insert Jam Lock Nut
3/8-16 (#101). Next, attach the Lat Bar Holder 2 X 3 (#19) to the Top
Pulley Assembly (#5) using one Hex Head Cap Screw 3/8-16 X 2 3/4
(#107), two Flat Washers SAE 3/8” (#91), and one Nylon Insert Jam
Lock Nut 3/8-16 (#101).

7 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

3 3

6 7
6
7

144 144

FIG. 24 Insert the Left Pec Dec Arm (#7) along with the Aluminum FIG. 25 Secure the Left Pec Dec Arm (#7) into place using one
Cam Plate (#144) into the receptacle of the Front Upright (#3). Hex Head Cap Screw 3/8-16 X 1 (#113), one Split Lock Washer
Repeat the same procedure for the Right Pec Dec Arm (#6). 3/8” (#95), and one Fender Washer 3/8 X 1 1/2 (#92). Repeat the
same procedure for the Right Pec Dec Arm (#6).
Note: It is recommended to grease both axles of the Left and
Right Pec Dec Arms (#7,#6) with multi-purpose grease prior to
assembling.

8
7
8
8
8
115

7
7

115

FIG. 26 Using a rubber mallet, insert a Pec Dec Swivel Handle
(#8), in the position as shown above, into the Left Pec Dec Arm (#7).
Repeat the same procedure for the Right Pec Dec Arm (#6).
FIG. 27 Next, secure the Pec Dec Swivel Handles (#8) using two Re-
taining Snap Rings (#115). If possible, use Snap Ring Pliers for this job,
as shown above. If the tool is not available, carefully work each Retaining
Snap Ring (#115) into the groove, then push up alternately with a screw
driver working the Retaining Snap Ring (#115) into the groove.

Note: Be careful not to distort the Retaining Snap Rings (#115) or

bend them.

Apollo-250 Series 8
 5
18
17
FIG. 28 Using a rubber mallet, insert one Pivot Axle 1 X 8 1/8 (#18)
through the holes of the Press Bar Selector Housing (#17) and
through the receptacle of the Top Pulley Housing (#5) until the Pivot
Axle 1 X 8 1/8 (#18) is flush with both sides of the Press Bar Selector
Housing (#17).
Note: It is recommended to grease the Pivot Axles 1 X 8 1/8
(#18) with multi-purpose grease prior to assembling.
69
69
17
69 69
FIG. 30 Secure the two Pivot Axles 1 X 8 1/8 (#18) to the Press
Bar Selector Housing (#17) using four Set Screws 3/8-16 X 1/2 (#69).
Use the Supplied Hex Key 3/16 (#126) for securing these Set Screws
3/8-16 X 1/2 (#69) into the threaded sockets on the Press Bar Selector
Housing (#17). Next, clean the ends of the Pivot Axles 1 X 8 1/8
(#18) and apply four 1” Rd. Silver Mylar Decals (#131–Not shown).
These decals are used to hide and protect the ends of the axles.
9 Apollo-250 Series
17
18
1
85
FIG. 29 Using a rubber mallet, insert two Plastic Insert Caps 2” Sq.
(#85) into the tube-ends of the Press Bar (#1). Next, insert the Press
Bar (#1) up into the Press Bar Selector Housing (#17) and support in
into place using the push-pull pin 1/2 X 3 1/2 (#73). Next, using a
rubber mallet, insert the Pivot Axle 1 X 8 1/8 (#18) into the Press Bar
Selector Housing (#17) and through the Press Bar (#1).
Note: Refer to Fig. 83 on page 30 for further clarification of this
assembly.
17
C5
C3
FIG. 31 Next, attach two Pulleys 4 1/2 Rd. (#68-Labeled C3, C5) to
the Press Bar Selector Housing (#17) using one Hex Head Cap
Screw 3/8-16 X 2 3/4 (#107), two Flat Washers SAE 3/8” (#91), and
one Nylon Insert Jam Lock Nut 3/8-16 (#101).
 Owner’s Manual: Assembly Instructions

21 21

21

21

81 133
133
23 23
81 134
134

2
81
FIG. 32 Insert the four Guide Rods 3/4 X 72 (#21) into the
receptacles of the Base Frame (#2), as shown above. Next, insert four
Rubber Donuts 3/4 X 2 1/2 (#81) onto the Guide Rod 3/4 X 72 (#21).
Note: Lubricate the Guide Rods 3/4 X 72 (#21) with a silcone or
teflon lubricant at this time.
FIG. 33 Carefully begin sliding the Weight Plates over the Guide
Rods (#21) beginning with the five 15 Lb. Weight Plates (#134) at the
bottom, the nine 10 Lb. Weight Plates (#23) in the middle, and the five
5 Lb. Weight Plates (#133) on top of the weight stack. Same process
for both weight stacks.

21 5 20
20

21

24 LABEL

24

21 21 21 21

FIG. 34 Slide the Top Plate/Selector Bar (#24) over the Guide
Rods (#21) allowing it to come to rest on top of the completed weight
stack. Same process for both weight stacks.
Note: Be sure the Label located on the Top Plate/Selector Bar
(#24) is facing out, as shown above, before sliding the Top
Plate/Selector Bar (#24) onto the Guide Rods (#21).
FIG. 35 Maneuver the two Guide Rods (#21) into the holes on the
bottom side of the Guide Rod Retainer Housing (#20). Next, secure
the Guide Rod Retainer Housing (#20) along with the two captive
Guide Rods (#21) to the Top Pulley Assembly (#5) using two Hex
Head Cap Screws 3/8-16 X 2 3/4 (#107), four Flat Washers SAE
3/8” (#91), and two Nylon Insert Jam Lock Nuts 3/8-16 (#101). Repeat
the same procedure for the other Guide Rod Retainer Housing (#20).

Loosely Fasten: Do not completely fasten this hardware

assembly at this time, as it will be completely fastened later in
the assembly process.

Apollo-250 Series 10
 MASKING 24
TAPE
24 83

133
24
23
116
116 83

134 83

FIG. 36 To attach the Decal-Numbers we recommend using a piece of FIG. 37 Next, attach the Selector Pins w/Coil (#83) to the Selector
masking tape as a guide to vertically align the Decal-Numbers. Attach the Bars (#24).
Decal Weight Numbers (#116) to the Weight Plates (#133, #23, #134) in
the corresponding order. Begin with the 15 at the top, 20 next, and so on.

90

99
90 36 5
99
90
36
99
36 36

68 33
90

99 A6 C10
68
33

FIG. 38 Locate the two Adjustable Pulley Brackets (#36) and at-
tach two Pulleys 4 1/2 Rd. (#68) using two Hex Head Cap Screws 3/8-
16 X 1 3/4 (#110), four Flat Washers SAE 3/8” (#91), and two Nylon
Insert Jam Lock Nuts 3/8-16 (#101). Next, thread two Regular Hex
Nuts 1/2-13 (#99) and insert two Flat Washers SAE 1/2” (#90) over the
bolts of the Adjustable Pulley Brackets (#36). Next, locate the two
Adjustable Stoppers (#33) and thread one Regular Hex Nut 1/2-13
(#99) and insert one Flat Washer SAE 1/2” (#90) over each of the bolts,
as shown above.
FIG. 39 Attach the two Adjustable Pulley Brackets (#36) to the-
Top Pulley Assembly (#5) using two Flat Washers SAE 1/2” (#90) and
two Nylon Insert Lock Nuts 1/2-13 (#98).
Loosely Fasten: Do not completely fasten this hardware
assembly at this time, as it will be completely fastened later in
the assembly process.

11 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

5
27
26

3 68
68

27
33
26

68
68
33

FIG. 40 Next, thread one Adjustable Stopper (#33) into the threaded
socket located on the Top Pulley Housing (#5), as shown in the left
picture above. Next, insert the other Adjustable Stopper (#33) into the
receptacle located on the Front Upright (#3) and secure it into place
using one Flat Washer SAE 1/2” (#90), and one Regular Hex Nut 1/2-13
(#99).
Loosely Fasten: Do not completely fasten this hardware
assembly at this time, as it will be completely fastened later in the
assembly process.
FIG. 41 Locate the two Closed-End Double Pulley Brackets (#26)
and attach four Pulleys 4 1/2 Rd. (#68) using four Hex Head Cap
Screws 3/8-16 X 1 3/4 (#110), eight Flat Washers SAE 3/8” (#91), and
four Nylon Insert Jam Lock Nuts 3/8-16 (#101). Next, locate the four
Adjustable Double Pulley Plates (#27) and attach four Pulleys 4 1/2
Rd. (#68) using four Hex Head Cap Screws 3/8-16 X 1 3/4 (#110), eight
Flat Washers SAE 3/8” (#91), and four Nylon Insert Jam Lock Nuts 3/8-
16 (#101).
Note: The four holes on the Adjustable Double Pulley Plates
(#27) are used to adjust the cable tension once the cable routing
has been completed.

41
43

A3

41

2
50 A1
A2
A2 28
FIG. 42 Attach the looped-end of the Leg Extension Cable (#41) to FIG. 43 Next, continue to route the Leg Extension Cable (#41)
the bracket of the Actuator Arm (#43) using one Hex Head Cap Screw under the Nylon Pulley 4 1/2 Rd. (#68-Labeled A3) located on the Base
3/8-16 X 1 (#113), and one Nylon Insert Jam Lock Nut 3/8-16 (#101). Frame (#2).
Route the Leg Extension Cable (#41) under the Pulley 4 1/2 Rd. (#68-
Labeled A1), then route between the Pulley 4 1/2 Rd. (#68-Labeled A2) Note: Refer to the Cable Mapping Diagram on page 24 for
and the Pulley Cover Plate (#50). further detailed illustration of the Leg Extension Cable (#41)
routing.
Note: Refer to the Cable Mapping Diagram on page 24 for
further detailed illustration of the Leg Extension Cable (#41)
routing.

Apollo-250 Series 12
 5

36
A6
28

A4

A4

41
A5
41 27

FIG. 44 Route the Leg Extension Cable (#41) up and over the
Pulley 4 1/2 Rd. (#68-Labeled A4) located on the Top Pulley Housing
(#5).
Note: Refer to the Cable Mapping Diagram on page 24 for
further detailed illustration of the Leg Extension Cable (#41)
routing.
FIG. 45 Next, locate the assembled Adjustable Double Pulley
Plates (#27) and route the Leg Extension Cable (#41) down and
under the Pulley 4 1/2 Rd. (#68-Labeled A5). Next, continue to route
the Leg Extension Cable (#41) up and over the Nylon Pulley 4 1/2 Rd.
(#68-Labeled A6).
Note: Refer to the Cable Mapping Diagram on page 24 for
further detailed illustration of the Leg Extension Cable (#41)
routing.

42

41

24

FIG. 46 Next, attach the Leg Extension Cable (#41) to the Top
Plate/ Selector Bar (#24) using one Split Bolt 1/2-13 X 1 (#94) and one
Split Lock Washer 1/2” (#93).
Note: Refer to Fig. A on page 24 for further clarification of this
hardware assembly.
Fully Fasten: Proceed to fully fasten this hardware assembly.
2
FIG. 47 Attach the looped end of the Leg Extension Tension Cable
(#42) to the pulley bracket of the Base Frame (#2) using one Hex Head
Cap Screw 3/8-16 X 1 3/4 (#110), two Flat Washers SAE 3/8” (#91),
two Nylon Spacers 3/8 X 3/8 (#120), and one Nylon Insert Jam Lock
Nut 3/8-16 (#101).
Note: Refer to Fig. A on page 25 for further clarification of this
hardware assembly.

13 Apollo-250 Series

A5
B1
42
FIG. 48 Next, continue to route the Leg Extension Tension Cable
(#42) up and over the Pulley 4 1/2 Rd. (#68-Labeled B1).
Note: Refer to the Cable Mapping Diagram on page 25 for
further detailed illustration of the Leg Extension Tension Cable
(#42) routing.
5
C1
37
FIG. 50 Begin routing the Lat Cable (#37) up and over the Pulley 4
1/2 Rd. (#68-Labeled C1) and into the tube of the Top Pulley
Assembly (#5). Then, pull the Lat Cable (#37) down through the
opening at the bottom of the Top Pulley Assembly (#5).
Note: Refer to the Cable Mapping Diagram on page 26 for
further detailed illustration of the Lat Cable (#37) routing.
Apollo-250 Series
Owner’s Manual: Assembly Instructions
42
2
FIG. 49 Attach the end of the Leg Extension Tension Cable (#42)
to the threaded socket of the Base Frame (#2) using one Split Bolt 1/2-
13 X 1 (#94), and one Split Lock Washer 1/2” (#93).
Note: Refer to Fig. B on page 25 for further clarification of this
hardware assembly.
Fully Fasten: Proceed to fully fasten this hardware assembly.
5
C1
C2
37
FIG. 51 Insert a Pulley 4 1/2 Rd. (#68-Labeled C2) into the slot at
the bottom of the Top Pulley assembly (#5) and secure it into place
using one Hex Head Cap Screw 3/8-16 X 2 1/2 (#108), two Flat
Washers SAE 3/8” (#91), and one Nylon Insert Jam Lock Nut 3/8-16
(#101). Be sure the cable is routed properly into the groove of the Pul-
ley 4 1/2 Rd. (#68-Labeled C2).
Note: Refer to the Cable Mapping Diagram on page 26 for
further detailed illustration of the Lat Cable (#37) routing.
14
 17

C2 C5
17

C4
37 37

C3
28
C6

3 3

FIG. 52 Next, continue to route the Lat Cable (#37) around the FIG. 53 Next, continue to route the Lat Cable (#37) over the Pulley 4
Pulley 4 1/2 Rd. (#68-Labeled C3), then across and over the Pulley 4 1/2 Rd. (#68-Labeled C5), then through the Front Upright (#3) and
1/2 Rd. (#68-Labeled C4). under the Pulley 4 1/2 Rd. (#68-Labeled C6).

Note: Refer to the Cable Mapping Diagram on page 26 for Note: Refer to the Cable Mapping Diagram on page 26 for
further detailed illustration of the Lat Cable (#37) routing. further detailed illustration of the Lat Cable (#37) routing.

36

C10
37

C7
C8 24
C6
C9
37
27

FIG. 54 Route the Lat Cable (#37) over the Pulleys 4 1/2 Rd. (#68-
Labeled C7, C8). Next, locate one of the Closed-End Double Pulley
Brackets (#26) and continue to route the Lat Cable (#37) down and
under the Pulley 4 1/2 Rd. (#68-Labeled C9), then up and over the
Pulley 4 1/2 Rd. (#68-Labeled C10).
Note: Refer to the Cable Mapping Diagram on page 26 for
further detailed illustration of the Lat Cable (#37) routing.
FIG. 55 Next, attach the Lat Cable (#37) to the Top Plate/ Selector
Bar (#24) using one Split Bolt 1/2-13 X 1 (#94), and one Split Lock
Washer 1/2” (#93).
Note: Refer to Fig. B on page 26 for further clarification of this
hardware assembly.
Fully Fasten: Proceed to fully fasten this hardware assembly.

15 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

38
38
D1
3
109 2
D2

FIG. 56 Next, begin routing the Low Row/Abdominal Cable (#38)
between the Pulley 4 1/2 Rd. (#68–Labeled D1) and the Hex Head Cap
Screw 3/8-16 X 2 (#109) as shown above.
Note: Refer to the Cable Mapping Diagram on page 27 for
further detailed illustration of the Low Row/Abdominal Cable
(#38) routing
FIG. 57 Continue to route the Low Row/Abdominal Cable (#38)
through the slots of the Front Upright (#3) and the Base Frame (#2).
Next, route the Low Row/Abdominal Cable (#38) under the Pulley 4
1/2 Rd. (#68-Labeled D2).
Note: Refer to the Cable Mapping Diagram on page 27 for
further detailed illustration of the Low Row/Abdominal Cable
(#38) routing.

5 5

D3
38
D5
38

D7
D4
27

D6
3
26

FIG. 58 Continue to route the the Low Row/Abdominal Cable (#38)
up and over the Pulley 4 1/2 Rd. (#68-Labeled D3) located on the Top
Pulley Assembly (#5). Next, locate one of the assembled Adjustable
Double Pulley Plates (#27) and route the Low Row/ Abdominal Ca-
ble (#38) down and under the Pulley 4 1/2 Rd. (#68-Labeled D4).
Note: Refer to the Cable Mapping Diagram on page 27 for
further detailed illustration of the Low Row/Abdominal Cable
(#38) routing.
FIG. 59 Route the the Low Row/Abdominal Cable (#38) up and
over the Pulley 4 1/2 Rd. (#68-Labeled D5). Next, locate the other as-
sembled Closed-End Double Pulley Bracket (#26) and route the Low
Row/Abdominal Cable (#38) down and under the Pulley 4 1/2 Rd.
(#68-Labeled D6). Continue to route the the Low Row/Abdominal Ca-
ble (#38) through the opening of the Front Upright (#3), then up and
over the Pulley 4 1/2 Rd. (#68-Labeled D7).
Note: Refer to the Cable Mapping Diagram on page 27 for
further detailed illustration of the Low Row/Abdominal Cable
(#38) routing.

Apollo-250 Series 16
 119
118
39

E1

65

144 2
3

FIG. 60 Attach the Abdominal Strap (#65), one Nylon Ball 1 3/4 X FIG. 61 Attach one end of the Pec Dec Cable (#39) to the Alumi-
5/16 (#119), and one Strap Bracket #20 (#118) to the Low Row/ num Cam Plate (#144) and secure it onto place using one Socket
Abdominal Cable (#38) using one Shoulder Bolt 3/8 X 3/4 (#117), and Head Cap Screw 1/4-20 X 3/4 (#143). Next, route the Pec Dec Cable
one Nylon Insert Lock Nut 5/16-18 (#102). (#39) under the Pulley 4 1/2 Rd. (#68-Labeled E1).

Note: Refer to Fig. A on page 27 for further clarification of this Note: Refer to Fig. A1 and Fig. A2 on page 28 for further
hardware assembly. clarification of this hardware assembly.

40
26
E2

E3

2
2 39 144
FIG. 62 Continue routing the Pec Dec Cable (#39) up and over the FIG. 63 Locate the Tension Cable (#40) and attach it to the pulley
Pulley 4 1/2” Rd. (#68-Labeled E2). Next, route the cable down and bracket of the Base Frame (#2) using one Hex Head Cap Screw 3/8-16
under the Pulley 4 1/2” Rd. (#68-Labeled E3). Next, attach the end of X 1 3/4 (#110), two Flat Washers SAE 3/8” (#91), two Nylon Spacers
the Pec Dec Cable (#39) to the Aluminum Cam Plate (#144) and se- 3/8 X 3/8 (#120), and one Nylon Insert Jam Lock Nut 3/8-16 (#101).
cure it into place using one Socket Head Cap Screw 1/4-20 X 3/4
(#143). Note: Refer to Fig. B on page 29 for further clarification of this
hardware assembly.
Note: Refer to Fig. A1 and Fig. A2 on page 28 for further
clarification of this hardware assembly. In addition, refer to the
Cable Mapping Diagram on page 28 for further detailed
illustration of the Pec Dec Cable (#39) routing.

17 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

26

F1 27
F3

27
F3

40
F2
F2 2
FIG. 64 Route the Tension Cable (#40) up and over the Pulley 4 1/2 FIG.65 Secure the end of the Tension Cable (#40) to the Base
Rd. (#68-Labeled F1) on the Closed-End Pulley Bracket (#26). Next, Frame (#2) using one Strap Bracket #20 (#118), one Shoulder Bolt 3/8
route the cable down and under the Pulley 4 1/2 Rd. (#68-Labeled F2) X 3/4 (#117), and one Nylon Insert Lock Nut 5/16-18 (#102).
located on the Base Frame (#2), then up and over the Pulley 4 1/2 Rd.
(#68-Labeled F3) located on the assembled Double Pulley Plates Note: Refer to Fig. A on page 29 for further clarification of this
(#27). hardware assembly.

Note: Refer to the Cable Mapping Diagram on page 29 for

further detailed illustration of the Tension Cable (#40) routing..

86 49

47 138

49
47

12

FIG. 66 Using a rubber mallet, insert one Plastic Insert Cap 1 3/4” Sq. FIG. 67 Insert the assembled Back Pad Adjustable Tube (#47) to
(#86) into the tube-end of the Back Pad Adjustable Tube (#47). Next, the Leg Extension Seat Frame (#12).
attach the Back Pad Adjustable Tube (#47) to the Leg Extension
Back Pad (#49) using two Hex Head Cap Screws 3/8-16 X 1 1/4
(#112), and two Flat Washers SAE 3/8” (#91).

Apollo-250 Series 18
 32

48
51

29 51
12

FIG. 68 Attach Leg Extension Seat Pad (#48) to the Leg Exten-
sion Seat Frame (#12) using four Hex Head Cap Screws 3/8-16 X 1
1/4 (#112), and four Flat Washers SAE 3/8” (#91).
FIG. 69 Next, insert one of the Foam Rolls 2 X 5 1/2 X 16 (#51) to
the Top Adjustable Leg Holder Tube (#32) and secure it into place
using one Hex Head Cap Screw 3/8-16 X 1 1/2 (#111). Next, insert the
other Foam Roll 2 X 5 1/2 X 16 (#51) to the Swivel Foam Roll Tube
(#29) and secure it into place using one Hex Head Cap Screw 3/8-16 X
1 1/2 (#111).

86

44 35 35

44

138

FIG. 70 Using a rubber mallet, insert one Plastic Insert Cap 1 3/4 FIG. 71 Attach the assembled Bench Press Adjustable Seat
(#86) into the tube-end of the Bench Press Adjustable Seat Frame Frame (#44) to the Front Frame (#3).
(#44). Next, attach the Bench Press Adjustable Seat Frame (#44) to
the Bench Press Seat Pad (#35) using two Hex Head Cap Screws 3/8-
16 X 1 1/4 (#112), and two Flat Washers SAE 3/8” (#91).

19 Apollo-250 Series
 Owner’s Manual: Assembly Instructions

10

10

30 70
30
52
52

FIG. 72 Next, insert the Foot Roll Tube 1 X 27 (#30) into the FIG. 73 Insert two Foam Rolls 1 X 5 1/2 X 7 1/4 (#52) to the tube-
receptacle of the Adjustable Back Pad Bracket (#10). Use a measur- ends of the Foot Roll Tube 1 X 27 (#30) and secure them into place
ing tape to center the Foot Roll Tube 1 X 27 (#30) with the Adjustable using two Hex Head Cap Screws 3/8-16 X 1 1/2 (#111).
Back Pad Bracket (#10). Next, secure the Foot Roll Tube 1 X 27
(#30) to the Adjustable Back Pad Bracket (#10) using one Set Screw
1/4-20 X 1/4 (#70).

Note: Refer to Fig. 85 on page 30 for further clarification of this

hardware assembly.

132

34

67
67 67
67 10

10

FIG. 74 Attach two Metal Hinges (#67) to the axle of the Adjustable
Back Pad Bracket (#10). Be sure to position the Metal Hinges (#67)
as shown above.
Note: Refer to Fig. 84 on page 30 for further clarification of this
hardware assembly.
FIG. 75 Attach a Rubber Bumper 3/8 X 1 1/2 (#132) to the Bench
Press Back Pad (#34) using one Hex Head Cap Screw 3/8-16 X 1 1/2
(#111). Next, attach the Bench Press Back Pad (#34) to the Metal
Hinges (#67) using two Hex Head Cap Screws 3/8-16 X 1 1/4 (#112),
and two Flat Washers SAE 3/8” (#71).
Note: Refer to Fig. 84 on page 30 for further clarification of this
hardware assembly.

Apollo-250 Series 20
 19

121
62
121

63
121

121
62

124

FIG. 76 Insert a Rubber Grip (#121) over each one of the tube-ends
of the Low Row Bar 20” (#63), and the Lat Bar 48” (#62), as shown
above.
Note: To facilitate the insertion of these Rubber Grips, use Win-
dex or household glass cleaner.
FIG. 77 Next, attach one Snap Link (#124) to the Lat Cable (#37)
using one Shoulder Bolt 3/8 X 3/4 (#117), and one Nylon Insert Lock
Nut 5/16-18 (#102). Use the supplied Hex Key 3/16” (#126) and a 1/2”
combination wrench to fasten this assembly properly.
Note: Refer to Fig. A on page 26 for further clarification of this
hardware assembly.

Connect the Lat Bar 48” (#62) to the Lat Cable (#37) using the Snap
Link (#124). Use the Lat Bar Holder (#19) to rest the Lat Bar 48” (#62)
onto, when not in use.

125
125

124

124
124
38 38

63 64

FIG. 78 Locate the Coil Chain 3/16 X 21 (#125) and two Snap Links FIG. 79 In replacement of the Low Row Bar 20” (#63), use the
(#124) and attach them to the Low Row Bar 20” (#63) and to the Low Leather Ankle Strap (#64) and attach it to the Leg Extension/
Row/Abdominal Cable (#38), as shown above. Abdominal Cable (#38) using the Coil Chain 3/16 X 21 (#125) and the
two Snap Links (#124), as shown above.

21 Apollo-250 Series
 APOLLO-250 SERIES CABLE ADJUSTMENT DIAGRAM
The Diagram below depicts the location of the cable adjustments on each Caution: The cables should be inspected and adjusted periodi-
workstation. It is imperative that you maintain the cables’ proper adjust- cally to avoid any slack in the cables which would, consequently,
ment to ensure a safe and smooth operation. prevent any damage to the equipment or personal injury.

98

36 36
99 36

Cable Adjustment for:

Adjustable Pulley Brackets (#36)
1. Loosen the bottom Regular Hex Nut 1/2-13 (#99).
2. Adjust the top Nylon Insert Lock (#98) to give the cable proper
tension.
3. Re-tighten the bottom Regular Hex Nut 1/2-13 (#99) to
complete the cable adjustment.
♦ Repeat the same procedure for the other Adjustable Pulley
Bracket (#36).

99 33

26
Cable Adjustment for:
99 Adjustable Stopper (#33)
1. Loosen the Regular Hex Nut 1/2-13 (#99).
2. Twist the Adjustable Stopper (#33) to left or right until it
33 27 makes contact with the Closed-End Double Pulley Bracket
99 (#26).
3. Re-tighten the Regular Hex Nut 1/2-13 (#99) to complete the
cable adjustment.
68
Note: Be sure that the Closed-End Double Pulley
Bracket (#26) is resting on the Adjustable Stopper
26 (#33).

Cable Adjustment for: Cable Adjustment for:

Adjustable Stopper (#33)
1. Loosen the top and bottom Regular Hex Nuts
1/2-13 (#99).
2. Move the Adjustable Stopper (#26) up or down
until it makes contact with the Closed-End
Double Pulley Bracket (#26).
3. Re-tighten the top and bottom Regular Hex Nuts
1/2-13 (#99) to complete the cable adjustment.
Adjustable Double Pulley Plates (#27)
1. Remove the hardware from the Pulley 4 1/2 Rd (#68)
located at one of the four holes of the plates.
2. By interchanging the Pulley 4 1/2 Rd. (#68) to the next
adjustment hole this will make a one inch cable adjust-
ment.
3. Re-tighten the hardware for the Pulley 4 1/2 Rd. (#68)
to complete the cable adjustment.

Note: Be sure that the Closed-End Double

Pulley Bracket (#26) is resting on the
Adjustable Stopper (#33). Fully Fasten: Proceed to Fully Fasten all these hardware assemblies.

Apollo-250 Series 22
 20

22

128 22

22 2
22
FIG. 80 After the cables have been adjusted, proceed to attach the FIG. 81 Next, attach the bottom of the four Weight Shrouds (#22)
four Weight Shrouds (#22) to the two Guide Rod Retainers (#20). to the Base Frame (#2) using eight Hex Head Cap Screws 1/4-20 X 3/4
using eight Hex Head Cap Screws 1/4-20 X 3/4 (#114), and eight Flat (#114), and eight Flat Washers 1/4 (#97).
Washers 1/4 (#97).

Note: Refer to Fig. 87 on page 30 for further clarification of this

hardware assembly.

22

9
4

FIG. 82 After the Weight Shrouds (#22) have been assembled,
proceed to complete the assembly of the Leg Extension Main Frame
(#9) and the Rear Upright (#4) using one Hex Head Cap Screw 3/8-16
X 4 1/4 (#104), two Flat Washers SAE 3/8” (#91) and one Nylon Insert
Lock Nut 3/8-16 (#100).
This concludes the assembly of the AP-250 Series.
Fully Fasten: It is highly recommended that you double check
and fully fasten all hardware assemblies and inspect the cable
routing.

23 Apollo-250 Series
 CABLE MAPPING DIAGRAM FOR:

24
Leg Extension Cable (#41)
SPLIT
BOLT
CABLE
END
SPLIT
WASHER
THREADED
SOCKET
FIG. A

Apollo-250 Series
FIG. B
 CABLE MAPPING DIAGRAM FOR:

25
Leg Extension Tension Cable (#42)

FIG. A

SPLIT
BOLT
CABLE
END
SPLIT
WASHER

THREADED
FIG. B SOCKET

Apollo-250 Series
 26
CABLE MAPPING DIAGRAM FOR:
Lat Cable (#37)
SPLIT
BOLT
CABLE
END
SPLIT
WASHER
THREADED
SOCKET
FIG. A
FIG. B

Apollo-250 Series
 CABLE MAPPING DIAGRAM FOR:

27
Low Row / Abdominal Cable (#38)

FIG. A

Apollo-250 Series
FIG. B
 CABLE MAPPING DIAGRAM FOR:
Pec Dec Cable (#39)

28
E2
39
E3
143
E1
144
39
144 144
39
Fig. A1 Fig. A2

Apollo-250 Series
Note: Some parts have
144
been cut away for clarity.
 CABLE MAPPING DIAGRAM FOR:

29
Tension Cable (#40)

FIG. B

FIG. A

Apollo-250 Series
 FIG. 83 FIG. 84
69

18

17

67

10

132 111
67 112
91

34

FIG. 85 FIG. 86 FIG. 87

110

10
95 114
30

91

50

103

97
68

100
70

20

22

68

28
91
104

Apollo-250 Series 30
COLOR CHART
GRAY= SUB-ASSEMBLY PARTS
AP-250S
BLACK= HARDWARE Parts List
Item No. Description Part No. Qty Item No. Description Part No. Qty
1 PRESS BAR UP0321 1 78 RUBBER GRIP 1.1875 ID X .125 X 5-1/4 BNH0937 4
2 BASE FRAME UP0661 1 79 RUBBER GRIP 1 ID X .125 X 9 BNH0808 2
3 FRONT UPRIGHT UP0663 1 80 RUBBER GRIP 1 ID X .125 X 8 BNH0966 2
4 REAR UPRIGHT UP0662 1 81 RUBBER DONUT 3/4 X 2 1/2 BNH0062 4
5 TOP PULLEY ASSEMBLY UP0664 1 82 SAFETY TAPE ANTI-SLIP 4" X 7 3/4 BNH1227 4
6 RIGHT PEC DEC ARM UP0818 1 83 SELECTOR PIN W/COIL UP0466 2
7 LEFT PEC DEC ARM UP0819 1 84 PLASTIC INSERT CAP 2 X 3 BNH0052 2
8 PEC DEC SWIVEL HANDLE UP0324 2 85 PLASTIC INSERT CAP 2" SQ BNH0012 12
9 LEG EXTENSION MAIN FRAME UP0665 1 86 PLASTIC INSERT CAP 13/4" SQ BNH0053 2
10 BACK PAD ADJUSTABLE BRACKET UP0554 1 87 PLASTIC INSERT CAP 1 X 2 BNH0005 2
11 LEG EXTENSION FRONT FRAME UP0666 1 88 PLASTIC INSERT CAP 2" RD. BNH0004 2
12 LEG EXTENSION SEAT FRAME UP2002 1 89 PLASTIC INSERT CAP 1" RD. BNH0002 6
13 LEG EXTENSION ARM SUPPORT UP0668 1 90 FLAT WASHER SAE 1/2" BNH0238 7
14 LOW ROW STABILIZER UP0669 1 91 FLAT WASHER SAE 3/8" BNH0239 128
15 LOW ROW FOOT SUPPORT UP0670 1 92 FENDER WASHER 3/8 X 1 1/2 BNH0195 4
16 CIRCULAR PLATE W/AXLE UP0671 1 93 SPLIT LOCK WASHER 1/2" ZINC BNH0572 3
17 PRESS BAR SELECTOR HOUSING UP0326 1 94 SPLIT BOLT 1/2-13 X 1 BNH0479 3
18 PIVOT AXLE 1 X 8 1/8 UP0152 2 95 SPLIT LOCK WASHER 3/8" BNH0658 5
19 LAT BAR HOLDER 2 X 3 UP0327 1 96 NYLON WASHER 3/8 USS BNH0248 4
20 GUIDE ROD RETAINER HOUSING UP1033 2 97 FLAT WASHER USS B/O 1/4" BNH0233 16
21 GUIDE ROD 3/4 X 72 UP0124 4 98 NYLON INSERT LOCK NUT 1/2-13 BNH0212 2
22 SAFETY SHIELD UP0332 4 99 REGULAR HEX NUT 1/2-13 BNH0201 5
23 10 LB CAST WEIGHT PLATE BNH0904 18 100 NYLON INSERT LOCK NUT 3/8-16 BNH0214 25
24 TOP PLATE/ SELECTOR BAR BNH0876 2 101 NYLON INSERT JAM LOCK NUT 3/8-16 BNH0365 36
25 PIVOT-ARM UP0408 1 102 NYLON INSERT LOCK NUT 5/16-18 BNH0215 3
26 CLOSED-END DOUBLE PULLEY BRACKET UP0329 2 103 U NUT # 1/4 BNH0708 16
27 ADJUSTABLE DOUBLE PULLEY PLATE UP0092 4 104 HEX HEAD CAP SCREW 3/8-16 X 4 1/4 BNH0317 14
28 CABLE RETAINER L-SHAPED BRACKET UP0014 3 105 HEX HEAD CAP SCREW 3/8-16 X 4 BNH0285 2
29 SWIVEL FOAM ROLL TUBE UP1010 1 106 HEX HEAD CAP SCREW 3/8-16 X 3 1/4 BNH0312 7
30 FOOT ROLL TUBE 1 X 27 UP0333 1 107 HEX HEAD CAP SCREW 3/8-16 X 2 3/4 BNH0278 8
31 FOOT ROLL TUBE 1 X 16 UP0053 1 108 HEX HEAD CAP SCREW 3/8-16 X 2 1/2 BNH0276 4
32 TOP ADJUSTABLE LEG HOLDER UP0672 1 109 HEX HEAD CAP SCREW 3/8-16 X 2 BNH0279 4
33 ADJUSTABLE STOPPER UP0331 2 110 HEX HEAD CAP SCREW 3/8-16 X 1 3/4 BNH0274 18
34 BENCH PRESS BACK PAD UP0370 1 111 HEX HEAD CAP SCREW 3/8-16 X 1 1/2 BNH0303 5
35 BENCH PRESS SEAT PAD UP0372 1 112 HEX HEAD CAP SCREW 3/8-16 X 1 1/4 BNH0273 10
36 ADJUSTABLE PULLEY BRACKET UP0368 2 113 HEX HEAD CAP SCREW 3/8-16 X 1 BNH0275 5
37 LAT CABLE UP0341 1 114 HEX HEAD CAP SCREW 1/4-20 X 3/4 BNH0890 16
38 LOW ROW / ABDOMINAL CABLE UP0369 1 115 RETAINING SNAP RING BNH0419 2
39 PEC DEC CABLE UP0342 1 116 STANDARD DECAL WEIGHT NUMBERS BNH0928 2
40 TENSION CABLE UP0673 1 117 SHOULDER BOLT 3/8 X 3/4 BNH0718 3
41 LEG EXTENSION CABLE UP0674 1 118 STRAP BRACKET #20 BNH0562 3
42 LEG EXTENSION TENSION CABLE UP0675 1 119 NYLON BALL 1 3/4 X 5/16 BNH0392 3
43 ACTUATOR ARM UP0344 1 120 NYLON SPACER 3/8 X 3/8 BNH0392 6
44 BENCH PRESS ADJ SEAT FRAME UP0676 1 121 RUBBER GRIP 1 X 6 1/4 BNH0296 4
45 LEG EXTENSION RIGHT HANDLE UP0270 1 122 NYLON FLAT WASHER 1 X 1 1/4 X 1/16 BNH0393 2
46 LEG EXTENSION LEFT HANDLE UP0271 1 123 ROLL PIN 3/8 X 1 1/2 BNH0483 1
47 BACK PAD ADJUSTABLE TUBE UP0347 1 124 SNAP LINK ZINC BNH0065 3
48 LEG EXTENSION SEAT PAD UP0348 1 125 COIL CHAIN 3/16 X 21 BNH0017 1
49 LEG EXTENSION BACK PAD UP0371 1 126 HEX KEY 3/16 BNH0371 1
50 PULLEY COVER PLATE UP0435 1 127 HEX KEY 1/8" BNH0767 1
51 FOAM ROLL 2 X 5 1/2 X 16 UP0349 2 128 EXERCISE DECAL CHART #1 BNH0892 1
52 FOOT ROLL 1 X 5 1/2 X 7 1/4 UP0350 2 129 EXERCISE DECAL CHART #2 BNH0893 1
53 PLASTIC INSERT CAP "A" 1 RD. BNH0812 2 130 PLASTIC INSERT CAP 1 1/4" RD. BNH0573 4
54 PLASTIC INSERT CAP "B" 1 RD. BNH0813 2 131 1" RD SILVER MYLAR DECAL BNH0015 4
55 PLASTIC INSERT CAP "C" 2 RD. BNH0814 2 132 RUBBER BUMPER 3/8 X 1 1/2 BNH0514 1
56 PLASTIC INSERT CAP "D" 2 RD. BNH0815 2 133 5 LB WEIGHT PLATE BNH0927 10
57 PLASTIC END CAP W/GROOVE 2 X 3 BNH0049 3 134 15 LB WEIGHT PLATE BNH0926 10
58 ABS PIPE 2" X 15 1/2" BNH0716 2 135 DECAL-WARNING KEEP HANDS AND FINGERS... BNH0620 1
59 PVC 1 X 7 1/4 BNH1023 2 136 PUSH PULL PIN 1/4 X 3 1/2 BNH1130 1
60 PLASTIC TUBE GUIDE W/LIP 2 1/4" SQ. BNH0059 2 137 PUSH PULL PIN 1/2 X 2 3/4 BNH0872 1
61 BALL BEARING #W 516 BNH0628 2 138 TURN/PULL PIN W/KNOB AND LOCK BNH0989 2
62 LAT BAR CHROME 48" BNH0295 1 139 FLAT PHILLIPS MACHINE SCREW 8-32 X 1/4 BNH0408 2
63 LOW ROW BAR 20" BNH0294 1 140 URETHANE BUMPER 962 BNH0244 2
64 LEATHER ANKLE STRAP BNH1231 1 141 HEX KEY 7/32" BNH0575 1
65 ABDOMINAL STRAP BNH0821 1 142 BUTTON HEAD SOCKET CAP SCREW B/O 3/8-16 X 1 1/4 BNH0896 2
66 EDGE PROTECTOR 72 1/4" BNH0587 8 143 SOCKET HEAD CAP SCREW B/O 1/4-20 X 3/4 BNH0452 2
67 METAL HINGE BNH0046 2 144 ALUMINUM CAM PLATE 3/4 X 5" BNH1153 2
68 NYLON PULLEY 4 1/2 RD BNH0556 30 145 DECAL-AP-250 2-5/16 X 14-5/16 BNH0094 2
69 SET SCREW 3/8-16 X 1/2 BNH0474 7 146 DECAL-CAUTION LAT BAR HOLDER 5 X 1 BNH0140 1
70 SET SCREW 1/4-20 X 1/4 BNH0790 1 147 DECAL-SMALL TUFFSTUFF LOGO DIAMOND SHAPE BNH0359 1
71 NYLON BUSHING 1 X 1 1/2 BNH0531 4 148 DECAL-DANGER TIGHTEN THIS RET..., 3/4 X 1-1/2 BNH0142 6
72 BRONZE BUSHING 1 X 1 1/4 BNH0527 12 149 DECAL-CAUTION 1 3/4 X 5 1/2 BNH0126 1
73 PUSH-PULL PIN 1/2" X 3 1/2" BNH0520 4 150 DECAL-ADJUST CABLE HERE BNH0789 4
74 PUSH-PULL PIN 1/2" X 2 7/8" BNH0542 1 151 DECAL-FOR BEST PERFORMANCE 1-1/4 X 1-1/2 BNH0143 2
75 RUBBER STOPPER 1 ID X .187 X 3 BNH0976 2 152 DECAL-TUFF STUFF EAGLE SMALL 3/4"X 1- 5/8" BNH0168 1
76 RUBBER GROMMET 3/4" ID (2867-012) BNH0401 4 153 LABEL-ADJUSTMENT POSITION PRESS BAR 9/16 X 6 BNH0079 1
77 RUBBER CORR MAT 1/8" X 1 1/2 X 5 BNH1226 1 154 LABEL-ADJUSTMENT POSITION BACK PAD 9/16 X 7.5 BNH0080 1

APOLLO-250D PARTS LIST

All parts same as Apollo-250S, except for parts listed below
Item No. Description Part No. Qty Item No. Description Part No. Qty
24 TOP PLATE/ SELECTOR BAR BNH0918 2 116 DECAL WEIGHT NUMBERS BNH0256 2
68 ALUMINUM PULLEY 3/8" X 4 1/2" BNH0069 30 133 5 LB STEEL WEIGHT PLATE BNH0781 10
23 10 LB STEEL WEIGHT PLATE BNH0592 18 134 15 LB STEEL WEIGHT PLATE BNH0593 10

31 Apollo-250 Series
 Adjustment Features
Press Bar (#1) settings

♦ Used for Shoulder Press 73

Exercise.
Settings A,B,C,D

♦ Used for Chest Press 1

Exercise.
Settings E,F,G

♦ Used for Seated Row

Exercise.
Settings G,H,I
Press Bar (#1) adjustment:

1. Grasp the Press Bar (#1)

2. Pull the Push Pull Pin 1/2 X 3 1/2 (#73) to release the
Press Bar (#1).
3. Keep the Push Pull Pin 1/2 X 3 1/2 (#73) released and
adjust the Press Bar (#1) to the desired position.
4. Release the Push Pull Pin 1/2 X 3 1/2 (#73) and make
sure it fully engages into the selected hole of the
Press Bar’s (#1) plate.

Adjustable range of motion Press Bar (#1) for quick starting position preference.

Adjustable Back 34
Pad Bracket (#10) settings
10
♦ Used for Seated Row Exercise.
Settings E,F,G
73
♦ Used for Chest Press Exercise.
Settings E,F,G

♦ Used for Shoulder Press

Exercise.
Settings A,B,C,D

Adj. Back Pad Bracket (#10) adjustment:

1. Grasp the Back Pad (#34)

2. Pull the Push Pull Pin 1/2 X 3 1/2 (#73) to release the Back
Pad (#34).
3. Keep the Push Pull Pin 1/2 X 3 1/2 (#73) released and adjust
the Back Pad (#34) to the desired position.
4. Release the Push Pull Pin 1/2 X 3 1/2 (#73) and make sure it
fully engages into the selected hole of the Adjustable Back
Pad Bracket (#10).

Forward Adjustable Back Pad Bracket (#10).

Apollo-250 Series 33
 Adjustment Features

137

16
25

29

51

Leg Extension Pivot–Arm (#25) adjustment:

1. Grasp the Pivot-Arm (#25).

2. Pull the Push-Pull Pin 1/2 X 2 3/4 (#137) to release
the Pivot-Arm (#25).
3. Keep the Push-Pull Pin (#137) released and adjust
the Pivot-Arm (#25) to the desired position.
4. Release the Push-Pull Pin (#137) and make sure it
Adjustable Leg Extension Pivot–Arm (#25) for quick starting position fully engages into the selected hole of the Circular
Plate w/Axle (#16).
preference.
Leg Extension Pivot–Arm (#25) Settings
♦ Used for Leg Curl Exercise. ♦ Used for Leg Extension Exercise.
Settings A,B,C,D,E,F,G,H,I Settings J,K,L,M,N

49 32 51
49 136
138
47
138
47

11
12
12

Leg Extension Back Pad (#49) adjustment: Top Adjustable Leg Holder Tube (#32) adjustment:

1. Grasp the Leg Extension Back Pad (#49).
2. Turn counterclockwise then pull the Turn Pull Pin w/Knob (#138) to
release the Back Pad Adjustable Tube (#47).
3. Adjust the Back Pad (#49) to the desired position.
4. Release the Turn Pull Pin w/Knob (#138) and make sure it fully
engages into the selected hole of the Back Pad Adjustable Tube
(#47).
5. Complete the adjustment by turning the Turn Pull Pin w/Knob
(#138) clockwise.
1. Grasp the Foam Roll 2 X 5 1/2 X 16 (#51).
2. Pull the Push-Pull Pin 1/4 X 3 1/2 (#136) to release the Top
Adjustable Leg Holder Tube (#32).
3. Keep the Push-Pull Pin 1/4 X 3 1/2 (#136) released and adjust
the Top Adjustable Leg Holder Tube (#32). to the desired
position.
4. Release the Push-Pull Pin (#136) and make sure it fully
engages into the selected hole of the Top Adjustable Leg
Holder Tube (#32).

34 Apollo-250 Series
 Adjustment Features

35 35

44 44

2
14 74 14 74
3 136 3
136
15 15

Bench Press Seat Pad (#35) adjustment:
1. Grasp the Bench Press Seat Pad (#35).
2. Turn counterclockwise then pull the Turn Pull Pin w/Knob (#138) to
release the Bench Press Adj. Seat Frame (#44).
3. Adjust the Bench Press Seat Pad (#35) to the desired position.
4. Release the Turn Pull Pin w/Knob (#138) and make sure it fully
engages into the selected hole of the Bench Press Adj. Seat
Frame (#44).
5. Complete the adjustment by turning the Turn Pull Pin w/Knob
(#138) clockwise.
Low Row Foot Support (#15) adjustment:
1. Grasp the Low Row Foot Support (#15).
2. Pull the Push-Pull Pin 1/2 X 2 7/8 (#74) to release the Low Row
Stabilizer (#14).
3. Keep the Push-Pull Pin (#74) released and adjust the Low Row
Foot Support (#15) to the desired position.
4. Release the Push-Pull Pin (#74) and make sure it fully engages
into the selected hole of the Low Row Stabilizer (#14).

24 24

83 83

15
116 116

2
14 2
15
Positioning the Low Row Foot Support (#15) Weight Selection

1. Picture above at the left shows the Low Row Foot Support (#15)
positioned and ready for standing. It is IMPORTANT that when in
this position, you must stand completely on the Low Row Foot
Support (#15) and not off. This is done to prevent the unit from
tipping during this workout exercise.
2. Picture above at the right shows the Low Row Foot Support (#15)
positioned and ready for the seated rowing exercise.
1. Grasp the Weight Selector Pin (#83).
2. Insert the Weight Selector Pin (#83) into desired Weight Plate.
The Decal-Numbers (#116) on the selected Weight Plate will show
the amount of weight selected. The Top/Plate Selector Bar (#24)
must be resting on top of the Weight Stack.
3. Make sure the Weight Selector Pin (#83) has been fully inserted
into the receptacle of the selected Weight Plate.

Caution: Do not drop the Low Row Foot Support (#15) or

leave it in the position as pictured above at the right.
Always lower Low Row Foot Support (#15) when not in
use.

Apollo-250 Series 35
 Adjustment Features
The picture to the left shows the Pec Dec Arms (#6,#7)
and the Pec Dec Swival Handles (#8) adjusted to the inside of the
unit to allow the Press Bar (#1) to move freely during the seated
rowing exercise.

Caution: The Left Pec Dec Arm (#7) and the Right Pec
Dec Arm (#6) must be adjusted to the position as pictured at
the left to avoid the possibility of injuring during the seated
rowing exercise.

The picture to the right shows the Press Bar (#1) adjusted
to rear of the unit to allow the Left Pec Dec Arms (#6,#7) and the
Pec Dec Swival Handles (#8) to move freely during the pec dec
exercise.

Caution: The Press Bar (#1) must be adjusted to the

position as pictured at the right to avoid the possibility of
injuring during the pec dec exercise.

8
6

36 Apollo-250 Series
 Maintenance
M aintenance Information
1. Lubrication of all moving parts is essential to the longevity
and optimal performance of your Home Gym. Initial
lubrication of some parts of your gym have been done at Correct
the factory, but the weight stack guide rods must be
lubricated at the time of assembly. We recommend a
clear aerosol, silicone or teflon spray.
Note: Do not use oil based lubricants as they will attract
dust,dirt and grime, and will eventually gum up and erode
bushings and sealed bearings.

2. All pulleys and bushings should be checked regularly for

signs of wear.

3. Check and adjust cable tension periodically as it will Push Pull Pin
maintain proper anatomical function. Hex Nut
4. Periodically check all moving parts, upholstery and grips Fully Fastened.
for signs of wear or damage. If there is a problem or
replacement part is necessary, STOP USING THE
EQUIPMENT and immediately contact your local Tuff Stuff
retailer or call our Customer Service Department. Replace Incorrect
parts using only genuine Tuff Stuff parts.

5. As needed, upholstery may be cleaned with a mild

solution of soap and water. Regular use of a vinyl
treatment will add to the life and appearance of your
upholstery.

6. All chrome plated surfaces should be cleaned regularly to

prolong the life and luster of the finish. Wipe machine
down with a damp cloth and dry thoroughly each day. At
least once a month your chrome equipment should be Push Pull Pin
polished with a commercial grade or automotive type
chrome polish.
Hex Nut
Loosely Fastened.
7. When checking the bolts and nuts, be sure they are all
fully fastened. If there is a bolt or nut that continuously
loosens obtain a replacement through your local Tuff Stuff Fig. 88 Caution: Be sure the Push Pull Pin Hex nuts are fully fastened.
Fasten if necessary.
retailer or call our Customer Service Department.

8. Check the Push-Pull Pins’ (#73, # 74, #136, #137) nuts

to be Fully Fastened (See Fig. 88). In addition, be sure
the springs in the Push-Pull Pins (#73, # 74, #136, #137)
are operating freely.

9. Check welds to be free of cracks.

10. Failure to perform routine maintenance could result in

personal injury and/or equipment damage.

Apollo-250 Series 37
 Optional Stations
AP-2LP Side Mount Configuration AP-2TO Rear Mount Configuration
L 72” W 130” H 83” L 126” W 100” H 83”

130” 100”

126”

72”

AP-2AB Side Mount Configuration AP-2AB Rear Mount Configuration

L 72” W 121” H 83” L 113” W 100” H 83”

113”

121” 100”

72”

38 Apollo-250 Series
 Optional Stations
AP-250 + AP-2LP + AP-2TO AP-250 + AP-2LP + AP-2AB
L 126” W 130” H 83” L 113” W 130” H 83”

130”
130”

126”
113”

AP-250 + AP-2AB + AP-2TO

L 126” W 121” H 83”

121”

126”

Apollo-250 Series 39
 DO NOT DISC ARD THIS MANUAL

HOME LIFETIME WARRANTY

TuffStuff products are warranted to the retail purchaser to be free from defects in materials and workmanship.
TuffStuff exclusive Home Lifetime Warranty coverage extends for the life of the product while owned by the
original retail purchaser, and used only in a home or residential setting unless otherwise noted in the owner’s
manual.

This warranty does not cover:

1. TuffStuff products sold for and used in a commercial or institutional setting.
2. Any damage, failure or loss caused by accident, misuse, neglect, abuse, improper assembly, improper
maintenance, or failure to follow instructions or warnings in the owner’s manual and warning labels
posted on the machine.
3. Use of products in a manner for which they were not designed.
4. Original product that is altered, or the use of replacement parts and components of another manufac-
turer other than TuffStuff.

Limitations:
The foregoing shall constitute the sole remedy of the purchaser and the sole liability of TuffStuff with regard to
warranty, whether express or implied by operation of law or otherwise, including but not limited to any implied
warranties of merchantability or fitness. TuffStuff shall in no event be liable for incidental or consequential
losses, damages or expenses in connection with exercise products. TuffStuff’s liability hereunder is expressly
limited to the repairs or replacements of warranted defective parts.

Procedures:
Warranty service will be performed at TuffStuff’s facility in Pomona, California. TuffStuff will have the option of
either repair or replacement at no charge for any defective product. Purchaser is responsible for installation of
repaired or replaced parts and all transportation and insurance costs on returned or replaced equipment to and
from TuffStuff’s facility in Pomona.

This warranty gives you specific legal rights and you may also have other rights, which may vary from state to
state. Effective July 1, 2004.
This warranty is the final, complete and exclusive agreement of the parties with respect to the quality or performance of the equipment
and no action for breach of this written warranty or any implied warranty shall be commenced more than one (1) year after the accrual
of the cause of action. No modification of this warranty or waiver of its terms shall be binding on either party unless approved in
writing by an authorized representative of the party. Contact TuffStuff at 1325 E. Franklin Avenue, Pomona, California 91766, before
returning any defective equipment.

Note: Retain your sales receipt and be sure to mail in the warranty registration card to insure that a
permanent record of your purchase is on file with the factory and to avoid unnecessary delays in
warranty service.

TASK INDUSTRIES, INC.

1325 E. Franklin Ave., Pomona, CA 91766
Ph: 909-629-1600 Fax: 909-629-4967
E-mail: service@tuffstuff.net Net: www.tuffstuff.net