Serv ic e B ulletin

M a c k Tr u c k s , I n c .
Greensboro, NC USA Tr u c k s
Date Group No. Release Page
6.2012 293 83 01 1(5)

Engine Exhaust Gas Recirculation Differential

Pressure Sensor, Replacement
MP8
E n g i n e E x h a u s t G a s R e c i rc u l a t i o n D i ff e r e n t i a l
P r e s s u re S e n s o r, R e p l a c e m e n t

W2005779

W2005779

This information covers replacement of the engine exhaust gas recirculation differential
pressure sensor (EGR Differential Pressure Sensor) on the MACK MP8 engine.

Contents
• “EGR Differential Pressure Sensor, Replacement”, page 2

N o t e : Information is subject to change without notice.

Illustrations are used for reference only and can differ slightly from the actual vehicle being
serviced. However, key components addressed in this information are represented as
accurately as possible.

PV776-89064958 USA54474
M a c k Tr u c k s , I n c . Date Group No. Release Page
S e rv ic e B u ll e ti n 6.2012 293 83 01 2(5)

S erv ic e P roc edures

2939-03-02-01
E G R D i ff e re n t i a l P re s s u r e S e n s o r, R e p l a c e m e n t
You must read and understand the precautions and guide-
lines in Service Information, group 20, "General Safety
Practices, Engine" before performing this procedure. If you
are not properly trained and certified in this procedure, ask
your supervisor for training before you perform it.

Removal
1
Secure the vehicle for service by parking it on a flat level sur-
face, applying the parking brake, chocking the rear wheel,
and placing the transmission in neutral.

2
Disconnect all cables from the negative (ground) and positive
battery terminals to prevent personal injury from electrical
shock and prevent damage to electrical components.

3
Raise hood.
N o t e : Some models may be equipped with fender extenders
attached to the inner splash guard. Remove these as an
assembly.

4
Disconnect the EGR differential pressure sensor connector.

5
Remove the fasteners securing the EGR differential pressure
sensor.

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M a c k Tr u c k s , I n c . Date Group No. Release Page
S e rv ic e B u ll e ti n 6.2012 293 83 01 3(5)

6
Remove the EGR differential pressure sensor.

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7
Where the EGR differential pressure sensor mounts into the
EGR venturi tube, clean the sealing surface. Ensure that the
ports of the venturi tube are fully open and free of debris.
N o t e : If the ports to the EGR differential pressure sensor are
clogged check the entire EGR system for clogging and de-
bris. Clean the system as needed.

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M a c k Tr u c k s , I n c . Date Group No. Release Page
S e rv ic e B u ll e ti n 6.2012 293 83 01 4(5)

Installation
1
Install the replacement EGR differential pressure sensor.
N o t e : Install new sealing rings when replacing the sensor.

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2
Install the EGR differential pressure sensor fasteners. Torque
to specification. See Group 20 Specifications for MP8.

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3
Reconnect the EGR differential pressure sensor connector.

4
Install all previously removed cables to the ground (negative)
battery terminals.
M a c k Tr u c k s , I n c . Date Group No. Release Page
S e rv ic e B u ll e ti n 6.2012 293 83 01 5(5)

5
Due to the electronic control module’s self-learning capabil-
ities, it is necessary to reset the learned data parameters
after replacing or servicing certain components. This allows
the electronic control module to calibrate itself to the new
component. Using Tech Tool, perform Calibrations 2549-07-
03-01 Function Monitoring Parameters, reset the parameter
related to the component replaced or serviced.

6
If applicable, Install the inner splash guard assembly.

7
Close the hood.