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Herz Industrial Brochure - Rural Energy
Herz Industrial Brochure - Rural Energy
000 kW
• Warmwater boilers
• Hotwater boilers
• Steam boilers
• Hot-air systems
Competence is our success ...
HERZ FACTS:
●● 22 companies
●● Group headquarters in Austria
●● Research & development in Austria
●● Austrian owend
●● 2.400 employees in more than 85 countries
●● 24 production sites
HERZ quality
HERZ designers are in constant contact with recognised research institutes in order
to improve the very high standards even further.
2
Standard Fuels
HERZ offers a wide variety of different combustions systems for different fuels. Below an overview of the various systems.
We are happy to test your fuel in our test center and will advise you an optimum combustion system.
SRF-H
SRF-H
SRF-S
SRF-S
PSRF
PSRF
TSRF
TSRF
RRF
RRF
Combustion systems → Combustion systems →
Swarf Bark
Boiler range
HERZ offers boilers with a nominal capacity from 100 kW to produce warm- and hotwater, saturated steam up to a working pressure
of 10 barG as a standard.
The biggest advantage of HERZ is total flexibility. True to the motto „Nothing is impossible“ our engineers will seek to provide an opti-
mum solution for your requirements.
Container
exchanger
SRF-H
Steam
SRF-S
PSRF
TSRF
RRF
HW
RRK 8-10M 10.000
8.000
RRK 6-7M 7.000
6.000
RRK 4-5M 5.000
4.000
RRK 2500-3000 3.000
RRK 1800-2300 2.100
RRK 1200-1650 1.650 C
RRK 1000 1.200 C
RRK 640-850 840
C
650
RRK 400-600 500
400 C*
350
RRK 200-350 300
C*
250
RRK 130-250 200
185 C*
RRK 80-175 149
117
C*
100
0 KW 100 KW 1.500 KW 10.000 KW C available as containerized version
WW = Warm water: max operating pressure: 10 barG; max. Operating temperature: 110°C C* in standard container
HW = Hot water: max. operating pressure: 10 barG; max. Operating temperature: 165°C
Steam = Saturated steam: max. operating pressure: 10 barG; max. Operating temperature: 185°C
Special solutions on request!
with adjustable pressure relief device for rectangular silos for granulated fuels up to P63*
suitable for the transport and silo discharge of wood Filling height up to 7m (depending on fuel bulk density)
pellets
These systems are suitable for the following max. size classes
(acc. To ÖNORM EN 14961):
KKF
TS 150
4
Combustion systems
Combustion with hearth and rear grate section with hinged cast steel elements. Integrated ash trays and optional de-ash-
ing with auger. Completely refractory lined and stochiometrically designed primary- and secundary combustion
air zones.
Combustion with hydraulically or electro-mechanically operated grate, for combustion of wood or industrial pellets (with
high ash contents). Fully automatic de-ashing of combustion unit with ash scraper below
grate and ash auger. Alternatively with auger or hydraulic infeed.
Combustion with hydraulically or electro-mechanically operated grate, for combustion of dry fuels with high ash content.
Fully automatic de-ashing of the combustion unit with ash scraper below grate and ash
auger. Alternatively with auger or hydraulic infeed.
max. fuel water content up to M40 (up to M50 with air preheater Luvo)
max. fuel ash content ≤ 7%
Available from 150 kW nominal capacity
Combustion unit with hydraulically or electro-mechanically operated grate, for combustion of wet materials with high ash
content. Fully automatic de-ashing of the combustion unit with ash scraper below grate
and ash auger. Completely refractory lined and stochiometrically designed primary- and secundary
combustion air zones. Alternatively with auger or hydraulic infeed.
max. fuel water content up to M50 (up to M60 and higher with air preheater Luvo)
max. fuel ash content ≤ 7%
Available from 150 kW nominal capacity
1 2 3
Boiler tubes Refractory Heat Exchanger Cleaning
best-practise chamfered and with standard firebricks instead of manufactur- • unique high-velocity flue gas circulationsystem
root welded, individually re- er specific moulded bricks: simple and cheap • avoids emission peaks generated by com-
placeable if required to replace pressed air blasts
• automatic de-ashing in preset intervals, with
cleaning effect over the entire tube length
4 5 • no interference with combustion process
Water-cooled Boiler Jacket Secondary Air Supply
• absorbs the heat from the λ-controlled, with optimized arrangement of
combustion chamber (heat ex- nozzles for superior turbulent flow
6
changer’s first pass)
Radiation Arch
• preheats the return flow via a
7 optimized air flow, completely lined with
duct along the boiler
Grate Screen refractory brickwork
jacket
prevents ash-auger damage by falling debris
8
Combustion Chamber
• s tochiometrically designed
three zone system
• c ompletely lined with
refractory brickwork
3
9 1
Anti-Burnback Provisions
• controlled negative pressure
inside the combustion unit
• thermostatic sensor interven- 3
ing PLC routine
• direct-acting thermostatic wa-
ter dousing system
• certified power failure pro- 5 2
4
tected damper or rotary air
valve
• monitored fuel barrier or
2-fold mechanical separation
10
Feeding System
• Stoker auger or hydraulic 6
feed system
9 8
16
11 7
10
13 15 12 14
11 12 13
Moving Grate Boile Primary Air supply Industrial Quality
λ-controlled, with load-dependent distribution to • Wall thickness (standard):
>150 kW
combustion and burnout zone Heat Exchanger 6 mm
• industrial-scale solution avail-
Boiler base 10 resp. 5 mm
able for commercial applica- 14 • heavy-duty cleaning doors and inspection
tions Ash Auger apertures, functionally arranged
• fuel is evenly distributed and for removal of ash into the central receptacle op-
pre dried tional with ash lock or hydraulic de-ash-ram
• automatic de-ashing into a sin-
gle ash receptacle 15
• powered by heavy-duty hydrau- 16 Ash Scraper
lic or electro-mechanical unit Grate Element for de-ashing of the entire boiler-base
made of high temperature cast chromium alloy,
separately replaceable
6
Air heat exchanger
12
6
9
5
1
3
7
11
10
1 2
Water-cooled Boiler Jacket Flame tube
completey lined with refractory brickwork large scaled flame tube, free on one side
λ-controlled combustion with primary and secondary air intake optimized flow velocity to reduce dust deposition
3 4
Boiler tubes Cleaning Door
Concentrically arranged around the Flame Tube Optimum access to the boiler tubes
Industrial quality with material thickness of 4.5mm Space saving rotation and paning hinges
5 6
Turning Chamber Air-to-air Heat Exchanger
Turning of the flue gases out of the Flame Tube Large scaled single pass heat exchanger
Integrated in Cleaning Door Proven counter flow principle to avoid contamination of
the fresh air
7 8
Exhaus gas outlet Fresh air inlet
Individual orientation as required Individual orientation as required
Transfer of the flue gases to a cleaning system Preheated fresh air blown in the heat exchanger
9 10
Fresh air outlet Combustion unit
max. output temperature: approx. 240°C Combinable with every HERZ combustion system depending on the fuel
11 12
Feeding System Fresh air pre-heating
Stoker auger or hydraulic feed system Pre-heating of the fresh air via water-to-air heat exchanger.
Heat of the burning chamber is used to pre-heat the fresh air and opti-
mizing the efficiency
1
Boiler tubes
2
Refractory
3
Heat exchanger cleaning
17
4
Water-cooled boiler jacket
5
Secondary Air Supply
3
6
Radiation Arch
7
Grate screen
1
8
Combustion chamber
9
Anti-Burnback Provisions
10
Infeed 6
11 2
Moving grate boiler >150 kW 5
8 7
12
Primary Air supply
4
13
Industrial quality
14
14
Ash auger 16 12
11
15
Ash scraper 9 15
10
16 13
Grate element
17
Steam dome
Combustion Chamber
Available from nominal capacity of 200 kW upwards, combinable with different HERZ combustion systems, for the production of hot flue gases, optional
with flow optimized mixing chamber.
8
HERZ Customer-orientated...
With the HV system the cleaned flue gases (after passing the Depending on the temperature in the combustion chamber the
cyclon separator) are blown back into the heat exchanger recirculation system adds a regulated amount of flue gas to the
through a non-return flap at high speeds to clean the heat combustion air.
exchanger tubes.
Because of the greater volume of flue gas in the
High velocity cleaning at preset intervals without combustion chamber, more heat is dissipated
interfering with normal operation. from here towards the heat exchanger.
• prevents dust deposition over the whole length of the heat Lower temperatures also
exchanger pipes, maintaining a constant high efficiency increase the lifespan of re-
• reduces maintenance to 1-2 basic procedures per year fractory and the grate.
• protects against boiler corrosion
A
3D Visualization
10
High Overall Efficiency Across the Output Range
Lambda O2 Regulation
Uses the the exhaust O2 level as an efficient indicator for complete combustion:
• Reacts to fuel variations by automatically adjusting the air intake and/or fuel supply
• Provides a stable combustion without emissions peaks even where fuel quality varies.
To comply with the legal emission limits, special filters have to be used.
HERZ offers optimized filtration systems for your need.
References
Boiler type: DK 1800-2300 | Capacity: 1950kW / Steam ca. 3,3to/h Boiler type: DK 640-850 SRF | Capacity: 840kW / Steam ca. 1,3to/h
Boiler type: RRK 400-600 RRF | Capacity: 500kW Boiler type: RRK 200-350 u. RRK 1000 | Capacity: 300kW a. 1200 kW
Boiler type: 4x RRK 200-350 and 2x RRK 200-600 SRF Boiler type: RRK 200-350 TSRF | Capacity: 300kW
Boiler type: RRK 400-600 SRF | Capacity: 500kW Boiler type: 1200-1650 SRF | Capacity: 1600kW
Boiler type: 2500-3000 SRF | Capacity: 3000kW Boiler type: 6-7M TSRF | Capacity: 7000kW
AUSTRIA
BELGIUM
BULGARIA
CANADA
CROATIA
CZECH REPUBLIC
DENMARK
ESTONIA
FINLAND
FRANCE
We reserve the right of errors, misprint, typographical failures and technical modifications! Data about our products are not guaranteed characteristics.
Mentioned and illustrated discharge systems are system-dependent and only available as an option. In case of discrepancies between documents with regard
GERMANY
to the scope of supply the information in the current offer is valid. All images are representations as a symbol and serve only to illustrate our products.
GREAT BRITAIN
GREECE
HUNGARY
IRELAND
ITALY
JAPAN
LATVIA
LITHUANIA
LUXEMBOURG
NETHERLANDS
NORWAY
POLAND
PORTUGAL
ROMANIA
RUSSIA
SERBIA
SLOVAKIA
SLOVENIA
SOUTH AFRICA
SPAIN
SWEDEN
SWITZERLAND
UKRAINE
d01-2016
Your partner:
Rural Energy
Unit 21, Burrough Court
Burrough on the Hill
Melton Mowbray, Leicestershire
LE14 2QS
Tel: 0203 189 0665
Email: info@ruralenergy.co.uk
HERZ biomass
systems fall below
the strictest emission
regulations.