Pedestal Fan Validation Plan

Sl no Test Items Test Condition Specification/ Acceptance Criteria Sample No. Remarks
CONFORMATION:-

1 Fan Image Provide the fan image from that all Specific to model 1
external parts must be visible

2 Size Specify the blade sweep size Specific to model 1 to 10

3 Height of fans As per caluse 8.1 of IS 1169- 1969 As per clause 8.1 of IS 1169 - 1969 1 to 10

4 Marking As per caluse 15.1 of IS 1169- 1969 As per clause 8.1 of IS 1169 - 1969 1 to 10

5 Motor specification Specify the motor type, pole, stack height, material of Specific to model 1 to 10
lamination & capacitor specification of motor.

6 Motor winding details Specify the main & aux winding 1 to 10

data with wire gauge.

7 Insulation class Specify the class of insulation "B" class 1 to 10

using for copper wire

8 Rotor complete height Specify the full height of rotor Specific to model 1 to 10

9 Skew angle of rotor Specify the skew angle of rotor Specific to model 1 to 10

10 Blade specification Specify the blade details Specify the blade details 1 to 10

Provide all the document required

11 Document list All models 1 to 10
in documents sheer

PERFORMANCE:-

Full load power & current Take the reading after

12 @ 230V (H/M/L) Operate fan in full load condition Specific to model 1 to 10 5 mins of running.

13 No load power & current Operate the fan in no load condition Specific to model 1 to 10 Take the reading after
@ 230V (H/M/L) 5 mins of running.

14 Lock rotor power & current Operate the fan at lock rotor condition Specific to model 1 to 10 Take the reading after
@ 230V (H/M/L) 5 mins of running.

15 Full load power & current Operate the fan in full load condition Specific to model 1 to 10 Take the reading after
@ 245V (H/M/L) 5 mins of running.

No load power & current Take the reading after

16 @ 245V (H/M/L) Operate the fan in no load condition Specific to model 1 to 10 5 mins of running.

Take the reading after

17 Lock rotor power & current @245V Operate fan at lock rotor condition Specific to model 1 to 10 5 mins of running.

Operate the fan at 230V, 50hz Take the reading after

18 Speed at 230V (H/M/L) and check the RPM(H/M/L) Specific to model 1 to 10 5 mins of running.
 Operate the fan at 200V, 50hz Take the reading after
19 Speed at 200V (H/M/L) and check the RPM(H/M/L) Specific to model 1 to 10 5 mins of running.

20 Speed at 180V (H/M/L) Operate the fan at 180V, 50hz Specific to model 1 to 10 Take the reading after
and check the RPM(H/M/L) 5 mins of running.

21 Low voltage stability Operate the fan with oscillation & blade load Specific to model 1 to 10
at low speed

22 Motor winding resistancce Specify the main & aux winding Specific to model 1 to 10
data with wire gauge.

Operate the fan at no load

23 Wobbing /Shaking and full load condition. Specific to model

Speed at 230 V after 2 hrs Operate the fan at 230V, 50hz

24 running (H/M/L) and check the RPM(H/M/L) Specific to model 1,2

Open the fan at high speed at load condition in AD

25 Air delivery @ 230V room& measure the air delivery (Method as per Specific to model 1,2
clause 16.2 of IS 1169-1969.)

Check temp. rise after 4 hours of running at full speed

26 Temp rise(main/aux) at load condition & at 245V (Method as per clause of Should not be more than 70° C 1,2
IS 1169-1969)

The mmotor of the fan of a perticular size and model

27 Interchangebility and it's associated regulator and set of blades shall be As per clause 12 of IS 1169 - 1969 3,4,5
interchangeble such that the performance of fan
keeps with in limits specification in this standard.

Precautions shall be taken in the manufactre of fans

28 Silent operation and regulators to ensure a resonable degree of As per clause 13 of IS 1169 - 1969 1,2
silence at all speeds.

Number of oscillation per minute at full speed

29 Oscillation mechanism shall not be less than four. Angular moment should As per clause 14 of IS 1169 - 1969 3,4,5
not less than60° (30° each side)

Moisture proofness test( for

30 regulators only) As per clause 16.4 of IS 1169 - 1969 As per clause 16.4 of IS 1169 - 1969 1,

31 Cord grip test As per clause 16.5 of IS 1169 - 1969 As per clause 16.5 of IS 1169 - 1969 7

Mechanical endurance
32 test ( for regulators only) As per clause 16.6 of IS 1169 - 1969 As per clause 16.6 of IS 1169 - 1969 1,2

33 Power factor test As per clause 16.7 of IS 1169 - 1969 As per clause 16.7 of IS 1169 - 1969 01 to 10
should not be less than 0.9

34 Leakage current Check current between common As per clause 16.8 of IS 1169 - 1969 01 to 10
wire and motor body

35 High voltage test As per clause 16.9 of IS 1169- 1969 As per clause 16.9 of IS 1169 - 1969 3,4,5

36 Earting continuity Check the continuity between earthing therminal As per clause 16.10 of IS 1169 - 1969 3,4,5
and motor body at 25 amp and check voltage.

37 Flash test As per clause 16.13 of IS 1169 - 1969 As per clause 16.13 of IS 1169 - 1969 3,4,5
 Apply 500V DC between common wire &
38 Insulation resistance motor body As per clause 16.14 of IS 1169 - 1969 3,4,5

39 Protection against direct contact As per clause 6.14 of IS 1169 - 1969 As per clause 6.14 of IS 1169 - 1969 3,4,5

Construction and over all dimensions of the base

40 Stability test shall be such as to ensure that the fan is stable As per clause 6.17 of IS 1169 - 1969 3,4,5
with an angle to tilt upto 10° in any

41 Protective measures As per clause 6.13 of IS 1169 - 1969 As per clause 6.13 of IS 1169 - 1969 3,4,5

NOISE / FITMENT TEST:-

Install fan as per instruction Proper installation as per guideline.

42 Installation 3,4,5
provided along with fan Gap between top cover & bottom canopy.

Operation the at high speed and check the noise due Fan to be put on continous
43 Noise during fan operation to plastic parts, tik- tik, noise, distance noise etc. No abnormal noise 1 to 10 running at laest for 20 days.

No loose screw in motor / plastic parts Fan to be put on continous

44 Part fitment Manual checking No boss crack / fusing loose in plastic parts 1 to 10 running at laest for 20 days.

STRENGTH/ RELAIBILITY

45 Strength test of blade (8 nos) Lock the blade in motor & switch on / off No brekage in blade. 6
the fan for 168 hrs.

No damage /noise and malfunction in Perform all performance test

46 Drop test Intermittent operate of the fan at line fan operation. 8 before and after the drop test
Foam and box crack is acceptable.

Intermittent operate of the fan at line voltage at 50K cycles at main supply ( 20 sec On &
47 On / Off cycle test at main supply high speed Off till complete fan stop) 8

Unbalance blade of 5 gm and run fan at line Check the motor of the fan with fresh Perform all performance
48 Unbalance test voltage for 15 days blade for power & speed 9 test before and after the drop
test

49 Hot chamber test Run the fan at full speed at rated voltage at 60°C No abnormal noise/ vibration 7
for 10 days / malfunction

50 Oscillating and tilting mech Put 3 kg weight on guard and oprate It sound not tilt it by own 6
fan oscillation for 3 hours

51 Inverter test Run tha fan on square wave inverter for 24 hrs No abnormalities 5

Lock the rotor and check the temperature of TOP

52 Lock rotor(TOP) tset CUT Off/ CUT in No abnormalities 4

Continuous operation of the fan at line voltage at No abnormal noise/ vibration

53 Life test high speed for 60 days / malfunction 10

54 Paint reliability(Liquid / powder) Adhesion test & salt spray test As per BEL standard 6

55 RoHs compliance RoHs compliance certificate (Yes/ No) 1 to 10

certificate (Yes/ No)

56 RoHs symbol present in RoHs symbol present in warranty card 1 to 10

warranty card