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6A. In Canada, installing communication circuits, such as data cables and AC 19.

19. For NJ4 (Blender X + 2) Models Only: Wiring Requirement


Safety Procedures cables in the same conduit as AC circuits is contrary to the Canadian
- The NJ4 dispenser can support 2, 3, or 4 tank configurations.
Electrical Code (CEC) rule 60. New installations must have separate Wire dispensers, Point of Sale (POS), D-Boxes, etc.,
- The NJ4 dispenser will always have four (4) inlets, right to left
conduit for data/communication cables and power cables in the following on a single phase in a dedicated electrical panel
designated W, X, Y, and Z.
WARNING circumstances (wiring for two-wire, data, communications, intercom, video,
- The NJ4 dispenser will always have four (4) STP outlet relays
(recommended) and have other potentially noise sources,
Ethernet®, Gilbarco Long Range Ethernet (GLRE), must be in a separate such as compressors, motors, and so on in a different
to be wired.
conduit from the dispensers power and light conduit): electrical panel. Ensure proper care to minimize noise
The STPs must be wired to match the inlet configuration. If inlets
(i) All new installations of fuel dispensers or other electrical equipment, sources present on the phase that is used for
are manifolded (sharing a tank), the matching STP connections
whether or not the raceways are exposed and made readily accessible as dispensers and related equipment.
in the J-box must be jumpered.
part of the installation process; or If multiple phases are required, use industry best
Dangerous environment.
(ii) In any event if the raceways are exposed and made readily accessible Electrical Rating practices to keep noise generating circuits as isolated as
for any reason. possible from fueling component circuits.
Highly flammable/explosive fuels and high voltage are present. Includes all options except valance lights and motors.
Consult manufacturer specifications for wire nuts to determine the maximum All equipment that is connected using communication
Failure to observe all safety precautions could result in serious injury or death. 7.
number of wires and wires sizes that may be used per nut. 12.0 AMP @ 120 VAC 60 Hz. connections, dispenser communications, and related
Observe all safety precautions as outlined in Gilbarco® manuals. 6.0 AMP @ 240 VAC 50 Hz. power outlets and power sources for PIN pads, gas
8. For U.S. 240 V installations, wires labeled ‘HOT’ are to be connected to L1 Ultra-Hi 1+1 =12 AMP @ 120 VAC 60 Hz. price signs, scanners, and so on must always be kept
and wires labeled ‘NEUTRAL’ are to be connected to L2. on the same phase of power as the dispenser power.
Installation Procedures Use one 15 AMP switch neutral breaker per dispenser to power Notes: 1) Communication connections such as
9. Do not provide service loops or leave excess wire in electronics cabinet. electronics and ensure proper lockout and tagout. Gilbarco® CAT-5/6,RS-485, and RS-232.
1. Install a single EMERGENCY POWER CUTOFF control to remove AC Cut all wire lengths to a size sufficient to reach termination without stress or requires valance lights be placed on a separate 15 AMP breaker. 2) Dispenser communications such as Gilbarco
power from the site dispensing the equipment. excess. Dress all wires neatly along surfaces so that they do not obstruct two-wire to the fueling system including
Note: The control is an additional safety feature, and not a substitute access to terminations and devices. IMPORTANT INFORMATION POS/Back Office System/Fuel Monitoring
for National Electrical Codes (NEC®)/National Fire Protection System/Network Communication/Dispenser
Association (NFPA) 30 circuit breaker requirements. Label the Sharing conduit to the dispensers with other non-Gilbarco
10. Install power breakers to each circuit leading to the dispensing unit and Communication and Control System
EMERGENCY POWER CUTOFF switch and instruct the owner devices is contrary to the installation and site preparation
Submersible Turbine Pump (STP). They must be capable of simultaneously (Applause™ Media System or high speed
and operator to keep the area clear of obstacles. manuals and may void warranty. Doing so may result in
disconnecting hot and neutral conductors. data)/Other Payment, Loyalty Systems, and
Note: In Canada, switching neutral is contrary to the CEC, reference part 1 incorrect/unreliable operation of the unit.
Car Wash Controllers.
IMPORTANT INFORMATION rule 14-014.
Motor Load Table - Full Load Ampere (A) Contents
Devices such as Distribution Boxes (D-Boxes), PAM™ 5000, two-wire, For Encore 500 Ultra-Hi™ and Encore 500 Dispensers:
for Encore 500 Self-contained Pumps Sheet Description
and so on must be de-energized or have wiring disconnected from the Domestic (60 Hz) 1 Cover Sheet (Safety, Notes, and Specifications)
dispenser by the emergency stop or equivalent mechanism. 11. STP isolation relay boxes are required by NEC 514-6 to allow service of one
3/4 H.P. (Dual Rated): . . . . . . . . . . . . . . . 115 VAC/1PH/12.8 A 2
Third-party devices such as those supplying power to any form of unit safely without removing power from all dispensing equipment. Encore 500/700/900 Dispenser
230 VAC/1PH/6.4 A
communication to a dispenser (intercoms, external devices connected to the International (50 Hz) 3 Encore 500/700/900 Pump Units Wiring
Applause™ Media System (Encore®), third-party controllers and such) For Encore 500 Ultra-Hi Only: 3/4 H.P. . . . . . . . . . . . . . . . . . . . . . . . . . 115 VAC/1PH/13.0 A 4 Encore 500/700/900 Pump (M01068) Motor Connections
must also be de-energized or the wiring supplying that power be 3/4 H.P. . . . . . . . . . . . . . . . . . . . . . . . . . 220-230 VAC/1PH/6.5 A
12. If the unit is a Dual Master, then additional conduits and wiring are required 5 Encore 500/700/900 Pump (M13377) Motor Connections
disconnected. Provision to accommodate this must not introduce noise 3/4 H.P . . . . . . . . . . . . . . . . . . . . . . . . . 380 VAC/3PH/1.5 A
[Radio Frequency Identifier Device (RFID) or electrical] into sensitive pump to connect the side 2 Satellite. Units with main J-box can coexist with units 6 Encore 500/700/900 Ultra-Hi, Dispensers, DEF+1,
without J-box. Use portion of wiring from the appropriate sheet to match International (50 Hz, not UL listed) and Satellites
dispenser electronic field wiring circuits during normal pump/dispenser
your installation. Wires labeled with a prefix of ‘A’ signify side 1/front, a 3/4 H.P. (Dual Rated): . . . . . . . . . . . . . . 220 VAC/3PH/2.5 A 7 Satellite Signal Wiring
operation. De-energizing of the external equipment through the emergency 380 VAC/3PH/1.3 A
prefix of ‘B’ signify side 2/rear.
stop or equivalent device is recommended. Satellite Signal Wiring with J-box
8
Active STP Connections for Encore 500 Dispensers (Independent/Simultaneous Operation)
13. Simultaneous and independent operations are defined as:
The Encore STP1 STP2 STP3 STP4
2. Connect an insulated grounding conductor from the dispenser power A. Simultaneous - Both Master and Satellite can dispense fuel at the X X X 9 Encore DEF Dispenser
same time. MPD® Three-grade.....................................................
panel to the site grounding electrode (size per NEC). X X X
MPD Four.............................................................. Encore Ultra-Hi Dispensers, DEF+1, Satellites,
B. Independent - Master and Satellite can dispense fuel only one at a X 10
X X
MPD Single-hose..................................................... and Dual DEF Dispenser
3. Only field wiring connections are shown in the Junction boxes time. Satellite pump handle determines which unit can dispense
X X X X
MPD Single-hose +1 ..............................................
(J-boxes). Cap all unused wires. Local and NECs may apply. fuel. 11 Encore DEF Dispenser (Single-grade DEF only)
X
Dual One-grade......................................................
X X X
Quad Two-grade....................................................
4. Install conduit per NEC for hazardous locations. Potting is required for For Encore 500 Self-contained Pumps Only:
X X
Blender Six-hose....................................................
conduit that passes within any portion of a hazardous vapor area to X X X Symbols Chart
14. For three-phase systems, make appropriate connections to AC Hot and Blender X+1............................................................. Wire Color Chart
ensure vapor barrier integrity. For further potting information, X X Black B
return service. Motors must rotate counterclockwise. Blender X+0............................................................. Wire Nut
refer to MDE-3985 Encore® Installation Manual. X X X X Brown BR
Blender X+1+1...........................................................
X X X X Earth Ground Red R
Wires - All wires are 14 American Wire Gauge (AWG) copper Reference Manuals 19. Blender X+2............................................................. Orange OR
5. Screw Terminal
stranded unless otherwise noted. Dispenser ground wire is 12 AWG Yellow Y
MDE-2755 STP Control and Dispenser Isolation Relay Box (PA0287) Active STP Connections for Encore 500 Ultra-Hi Earth Ground Green GN
(copper stranded).
MDE-3116 Distribution Box PA0306 Installation Instructions The Encore STP1 STP2 Blue BU
Power loading and distance run may require larger wire size. No Connection Violet V
Wire all circuits NEC Class 1, except wiring to speaker (intercom) and MDE-3802 Encore and Eclipse Site Preparation Manual One-grade........X..................
Connection Gray GY
call button, which must be NEC Class 2. Gilbarco two-wire is NEC Two-grade........X.........X....... White W
MDE-3804 Encore and Eclipse Start-up/Service Manual DEF + 1..........Diesel....DEF.....
Class 1 and may share the main power conduit. Crimp Connector White Black WB
MDE-3985 Encore Installation Manual
6. Two-wire communication wiring (including SMART Connect™ wiring): 20. For Dual DEF kits per dispenser option, a minimum of a 15 Amp breaker
For Diesel Exhaust Fluid (DEF) Dispensers Only must be added to supply power to the heater in the second DEF cabinet.
For installations with ‘new’ wiring, use Unshielded Twisted Pair (UTP)
data wires. Shielded wire must not be used. 15. Ground Fault Interrupt (GFI) breakers are required for DEF only units
Wiring Specifications: Two-wire UTP with 10 to 12 twists per foot, Used On
installed on and with a skid tank platform because of no underground
stranded annealed copper tinned with 18 AWG minimum required for piping, AC power in potentially wet area, and a potential for earth Encore 500 Dispensers with and without main J-box with M07555
runs up to 1000 feet or 14 AWG minimum for runs up to 2600 feet. Do ground to become broken if skid tank moves.
not daisy chain communications wiring. Power Supply.
Insulation Specifications: PVC insulation of type Thermoplastic 16. AC Neutral from pump must be run to neutral wire of STP control relay
Flexible Fixture Wire Nylon Jacketed (TFFN) or Machine Tool Wire of skid tank for GFI breaker to operate correctly. Encore 500 Self-contained Pump with J-box and M07555 Power Supply. Field Wiring Diagram
(MTW), Underwriters Laboratories (UL®)-approved, gasoline- and Single-phase 115/120 VAC and three-phase 220/380 VAC units. Encore® 500/700/900
oil-resistant. Refer to 300 V wire, manufactured by C&M Technologies 17. For DEF+1, the dispenser breaker supplies power to the unit and (M07555 Power Supply Only)
Group Inc. 4057 Paysphere Circle, Chicago, IL-60674 Part #27525 the heater. Therefore, no other options can be added to the unit that
(18 AWG) 105C or equivalent. Refer to MDE-3802 Encore and requires additional heaters without adding a breaker and conduit assembly Sheet 1 of 11
Eclipse® Site Preparation Manual requirements where 14 AWG may to supply power to the DEF cabinet heater. · Encore 500 Ultra-Hi Dispensers with or without J-box
be required. For SMART Connect, use the same two-wire · Encore Ultra-Hi Satellite with or without J-box
communication wiring. 18. For Encore units with full cabinet heater, a breaker must be added to · Encore DEF Dispensers.
supply power to the heater in the DEF cabinet. 02/22 FE-363W
J-box (Factory installed or supplied by
4 installing contractor)
(may be required for retrofit installations) 4
Speaker B-2 WR
Speaker B-1 WR

FROM CUSTOMER Speaker A-2 R


PROVIDED Speaker A-1 R

CONDUIT
CONDUIT
INTERCOM SYSTEM
(must run wires in separate conduit) Call A - 1 B
(NEC Class 2) Call A - 2 B
10 Call B - 1 WB
Call B - 2 WB
VALANCE Valance Light Switch SMART Connect Wiring Communication -Twisted Pair
L2

L1 (Factory installed. Does not support SMART Connect)


N
GND

BREAKERS

J-box supplied by installing contractor 4


4
120 VAC HOT (Valance Lights) (14 AWG) C-2
To Valance
Upper Housing

CONDUIT
CONDUIT
Neutral (Valance Lights) (14 AWG) Lights
C-13
(Customer
DISPENSER Earth ground (14 AWG) C-10 All Listen
Provided)
BREAKERS 10 (-) Speaker
(+) Option
M09259A001

Electronics Cabinet (CD Module) Cable connecting


speaker (M10075A001)
Main J-box (For Electronics Cabinet wiring details, refer to Interconnect Chart)
STP
Gilbarco STP Isolation Box #1 SMART (-) (+) (-) (+)
BREAKER 10 6 Connect Wiring Call Button
L1 PA0287 11 8 Communication Interface
Cabling
- Twisted pair
N TB1-1 Speaker A Speaker B
HOT (CD Module) A-2 B M04493A009
L2 TB2-1
STP M1 J2 P2
1 GND TB1-2 thru 8 NEUTRAL (CD Module) A-13 TO M07555A001
M2 TB2-2 thru 8 W 3
GND (1) POWER CONTROL
Earth Ground MODULE ASSEMBLY
A-10 GN/Y M04493A002 M00672A004 M04493A009 98-240
GND (2) CD MODULE VAC IN Note: For older power control
STP A-11
BREAKER Gilbarco STP Isolation Box #2 18 module assemblies, refer to
M00672A004 J1302 P1302 MDE-3804 Encore and Eclipse
L1 PA0287 11 STP1/MTR1 R 18 AWG STP1/MTR1 R Start-up/Service Manual.
N STP2/MTR2 R 18 AWG STP2/MTR2 R TO M07555A001
TB1-1

MAIN CONDUIT (M04493A009)


L2 STP3/MTR3 R 18 AWG STP3/MTR3 R 4 POWER CONTROL

FIELD CONDUIT
TB2-1 MODULE ASSEMBLY
M1
STP GND TB1-2 thru 8 STP4/MTR4 R 18 AWG STP4/MTR4 R
2 M2 TB2-2 thru 8
STPs
ATC (-) GY ATC (-) 18 AWG GY
ATC (+) OR ATC (+) 18 AWG OR ATC OPTION
STP
BREAKER Gilbarco STP Isolation Box #3 14 AWG
10 11 HTR - N W HTR - N W
L1 PA0287 HTR - H B HTR - H 14 AWG B HEATER OPTION
N SP - 3 Y SP - 3 18 AWG Y
TB1-1
L2 TB2-1 SP - 2 Y SP - 2 18 AWG
M1 GND TB1-2 thru 8 Y SPARE WIRES
SP - 1 SP - 1 18 AWG TO P3105 CRIND
STP
3 M2 J3105 CONTROL NODE (CCN) 3
TB2-2 thru 8
OR
Pump and CRIND Wiring Options 3 COLOR SCREEN CRIND
INTERFACE BOARD
STP Pump Only or Generic Pump
Gilbarco STP Isolation Box #4 J1109

Pump and CRIND


BREAKER 10 A-9 W/R Pump Two-wire Out (-) A9 W/R TO P1109
Pump Two-wire In (+) A19 W/B
2 PUMP CONTROL

for Generic
L1 PA0287 11 P100 J100 NODE (PCN) 2
N A-19 W/B Pump & CRIND for MOC or Generic CRIND
TB1-1 4 4
L2 B-9 B CRIND Two-wire Out B9 B M04493A009 M14947A001 (900)
To site TB2-1
M1 CRIND Two-wire In B19 Y M11961A003 (Omnia, MOC)
ground STP GND
TB1-2 thru 8
B-19 Y M11961A004 (Omnia, Generic)
2 electrode 4 M2 TB2-2 thru 8 M05547A00X (700)

Note: Choose one of these options.


EMERGENCY POWER
CUTOFF 1 4 4

Optional
L2

L1
N

LOAD CENTER 120/240 VAC


SINGLE PHASE 50/60 HZ Symbols Chart Wire Color Chart
To other dispensers Wire Nut
Black B
Earth Ground Brown BR
To D-Box for To D-Box for Screw Terminal Red R
Dispensers G-SITE or
Generic CRIND Earth Ground Orange OR
6 Yellow Y
6
This Sheet
No Connection Green GN Field Wiring Diagram Encore®
Connection Blue BU 500/700/900 Dispensers
Encore 500 Dispensers with main Crimp Connector
Violet V (M07555 Power Supply Only)
J-box manufactured after November Gray GY Sheet 2 of 11
2004 and Encore Dispensers. White W
White Black WB
White Red WR 02/22 FE-363W
(Factory-installed J-box not available)
Electronics Cabinet (CD Module) (M10075A007) (+)
M09259A001
J-box supplied by installing contractor Encore 500 Pump Electronics Cabinet (-)

3 (may be required for retrofit installations) 4


Upper Housing
(+)

Speaker A
Speaker A R
Speaker A B
Speaker B R (-)
FROM CONTRACTOR PROVIDED Speaker B
INTERCOM AND CALL SYSTEM B 5

CONDUIT
CONDUIT
CONDUIT
CONDUIT
W
Call A J5 5 5 -1 (+)

L1
(must run wires in separate conduit)
GND
L2
N

Speaker B
(NEC Class 2) Call A W J5 5 5 -2
Call B BU J5 5 5 -3 Call Interface Cabling
Call B BU J5 5 5 -4
(-)
SMART Connect Communication - Twisted Pair

18 AWG J3432
VALANCE
Valance Light Switch 4 J-box supplied by installing contractor 4 18 AWG 2 SMART Connect
BREAKER 3 Communication
120 VAC HOT (Valance Lights) (14 AWG) C-2 To Valance - Twisted Pair

CONDUIT
6

CONDUIT
Neutral (Valance Lights) (14 AWG) C-13 Lights
(contractor
Earth ground (14 AWG) C-10 provided)

4
ELECTRONICS
BREAKER Main J-box M04493A013 (3-4 Grades)
A-2 B HOT (CD Module) M04493A014 (1-2 Grades)

M04493A013 (3-4 Grades) J2 P2


8 M04493A014 (1-2 Grades) TO M07555A001
A-13 W NEUTRAL (CD Module) 3
POWER CONTROL
M04493A013 (3-4 Grades) M04493A013 (3-4 Grades)
98 - 240 MODULE ASSEMBLY

M04493A013 (3-4 Grades) & M04493A014 (1-2 Grades)


A-10 GN/Y EARTH GROUND
M04493A014 (1-2 Grades) M00672A004 M04493A014 (1-2 Grades)
VAC IN
MOTOR 1
BREAKER MTR EARTH GROUND STP/MTR 1 R GND (2) CD
GND (1) MODULE J1302 P1302
MTR1 L1 MOTOR 1 MTR1 L1 TO M07555A001
STP/MTR 2 R
MTR1 L2
BREAKER MTR1 L2 4 POWER CONTROL
MTR1 L3 For Single Phase STP/MTR 3 R M04493A013 (3-4 Grades)
M04493A014 (1-2 Grades) STP’S MODULE ASSEMBLY
STP/MTR 4 R
MOTOR 2 MTR2 L1 Motor wiring
MOTOR 2
BREAKER
BREAKER MTR2 L2
MTR2 L3
connections, Note: For older power control

MAIN CONDUIT
MTR2 L1 Spare 1 Y Spare 1 Y module assemblies, refer to
MTR2 L2 MOTOR 3 MTR3 L1
refer to sheets 4 and 5. MDE-3804 Encore and Eclipse
Spare 2 Y Spare 2 Y
BREAKER MTR3 L2 Start-up/Service Manual.

CONDUIT
MTR3 L3
Spare 3 Y Spare 3 Y
MOTOR 3 3
MOTOR 4 MTR4 L1
BREAKER BREAKER
MTR3 L1 MTR4 L2 TO P3105
MTR4 L3 J3105 CCN 3 OR
MTR3 L2
COLOR SCREEN
3
220 VAC Single Phase Motor CRIND
Pump and CRIND Wiring Options
Connections INTERFACE
MOTOR 4
BREAKER 4 Pump Only or Generic Pump BOARD
J1109
MTR4 L1 Pump Two-wire Out (-) A9 TO P1109
W/R

Pump and CRIND


A-9 W/R 3
MTR4 L2 PCN 2
Pump Two-wire In (+) A19 W/B

for Generic
P100 J100
A-19 W/B Pump & CRIND for MOC or
Generic CRIND 4 4 M14947A001 (900)
B-9 B CRIND Two-wire Out B9 B
M04493A013/14 M11961A003 (Omnia, MOC)
M11961A004 (Omnia, Generic)
CRIND Two-wire In B19 Y M05547A00X (700)
B-19 Y

Note: Choose one of these options.


4
To site ground
electrode 1
2
EMERGENCY POWER
To D-Box for To D-Box for Symbols Chart Wire Color Chart
CUTOFF Pumps Only or G-SITE or
Generic Generic CRIND Wire Nut
Black B
CRIND pumps Earth Ground Brown BR
Screw Terminal
L2

L1

6
N

Red R
6 This Sheet Earth Ground Orange OR Field Wiring Diagram Encore® 500/700/900
LOAD CENTER 120/240 VAC Yellow Y Self-contained Pumps Wiring
SINGLE PHASE 50/60 HZ Encore 500 Self-contained Pump manufactured after No Connection Green GN (M07555 Power Supply Only)
November 2004 with J-box and M07555 Power Supply. Connection Blue BU
Single phase 115/120 VAC and 220/230 VAC. Violet V
120/240/380 VAC
Crimp Connector Sheet 3 of 11
For motor connections, refer to sheet 4 and 5. Gray GY
White W
White Black WB 02/22 FE-363W
White Red WR
GRN-18GA 3

GRN-18GA 3
W-18GA 2
B-18GA 1

W-18GA 2
B-18GA 1
THREE PHASE

Y-18GA

Y-18GA
Y-18GA
Y-18GA
Y-18GA

Y-18GA
Y-18GA
Y-18GA
SINGLE PHASE MOTOR CONNECTION
MOTOR CONNECTION 220 VAC
Use STP motor connections 115/120VAC Use STP motor connections Notes: 1 ) Connections made in field.

STP-1

STP-3
STP-4
A13
A10

STP-2
2 ) Motors must rotate counterclockwise.
A2

STP-4
STP-2
STP-1
Y-18GA LEAD 2

STP-3
A13
A10
A2
See Note 1 Y-18GA LEAD 4
Y-18GA LEAD 3
Y-18GA LEAD 5
BR-16GA Y-18GA LEAD 1
R-18GA See Note 1 Y-18GA LEAD 6
R-18GA See Note 1 R-18GA
V-16GA R-18GA
Y-16GA
B-16GA Y-18GA LEAD 2
MOTOR 4 (Z POSITION)
BU-16GA Y-18GA LEAD 4
Y-18GA LEAD 3
See Note 1 MOTOR 4 (Z POSITION) Y-18GA LEAD 5
BR-16GA Y-18GA LEAD 1
R-18GA Y-18GA LEAD 6
R-18GA R-18GA
V-16GA R-18GA
Y-16GA
B-16GA Y-18GA LEAD 2
MOTOR 3 (Y POSITION)
BU-16GA Y-18GA LEAD 4
Y-18GA LEAD 3
MOTOR 3 (Y POSITION) Y-18GA LEAD 5
BR-16GA Y-18GA LEAD 1
R-18GA Y-18GA LEAD 6
R-18GA R-18GA
V-16GA R-18GA
Y-16GA
MOTOR 2 (X POSITION)
B-16GA Y-18GA LEAD 2 Symbols Chart
BU-16GA Y-18GA LEAD 4

MOTOR 2 (X POSITION)
Y-18GA LEAD 3 Wire Nut
Y-18GA LEAD 5
BR-16GA Y-18GA LEAD 1 Earth Ground
R-18GA Y-18GA LEAD 6 Screw Terminal
R-18GA R-18GA
V-16GA R-18GA Earth Ground
Y-16GA
B-16GA
MAIN J-box MOTOR 1 (W POSITION)
No Connection
BU-16GA
MAIN J-box Connection

EARTH GROUND
AC NEUTRAL
MOTOR 1 (W POSITION)

AC HOT

(3 PHASE LINES)

(3 PHASE LINES)
(3 PHASE LINES)

(3 PHASE LINES)
Crimp Connector

MOTOR 3

MOTOR 2
EARTH GROUND

MOTOR 4
AC HOT

AC NEUTRAL

MOTOR 2 - 115V
MOTOR 2 - N

MOTOR 1
MOTOR 3 - 115V

MOTOR 1 - N
MOTOR 3 - N

MOTOR 1 - 115V
MOTOR 4 - N
MOTOR 4 - 115V

Wire Color Chart


GRN-18GA 3

GRN-18GA 3
W-18GA 2
B-18GA 1

W-18GA 2
B-18GA 1
SINGLE PHASE THREE PHASE

Y-18GA

Y-18GA
Y-18GA
Y-18GA
Y-18GA
Y-18GA
Y-18GA
Y-18GA

MOTOR CONNECTION MOTOR CONNECTION Black B


220/230VAC 380 VAC Brown BR
Use STP motor connections Use STP motor connections See Note 1 Red R

STP-4
See Note 1

STP-2
STP-1

STP-3
A13
A10
STP-4
STP-2
STP-1

STP-3

Orange OR
A13
A10

A2
A2

Y-18GA LEAD 1 Yellow Y


BR-16GA Y-18GA LEAD 2
R-18GA Green GN
Y-18GA LEAD 3
R-18GA Y-18GA LEAD 4 Blue BU
V-16GA
Y-16GA See Note 1 Y-18GA LEAD 5 Violet V
Y-18GA LEAD 6
B-16GA
R-18GA
Gray GY
See Note 1 BU-16GA
R-18GA White W
MOTOR 4 (Z POSITION) MOTOR 4 (Z POSITION) White Black WB
Y-18GA LEAD 1
BR-16GA Y-18GA LEAD 2 White Red WR
R-18GA Y-18GA LEAD 3
R-18GA Y-18GA LEAD 4
V-16GA Y-18GA LEAD 5
Y-16GA Y-18GA LEAD 6
B-16GA
BU-16GA
R-18GA This Sheet
R-18GA
MOTOR 3 (Y POSITION) MOTOR 3 (Y POSITION) Encore 500 Self-contained Pump single phase motor connections
Y-18GA LEAD 1
BR-16GA Y-18GA LEAD 2
R-18GA Y-18GA LEAD 3
115/120 VAC, 220/230 VAC and three phase motor connections
R-18GA Y-18GA LEAD 4 220/380 VAC.
V-16GA Y-18GA LEAD 5
Y-16GA Y-18GA LEAD 6
B-16GA R-18GA
BU-16GA R-18GA
MOTOR 2 (X POSITION) Y-18GA LEAD 1
MOTOR 2 (X POSITION)
BR-16GA Y-18GA LEAD 2
R-18GA Y-18GA LEAD 3
R-18GA Y-18GA LEAD 4
V-16GA Y-18GA LEAD 5
Y-16GA
B-16GA
Y-18GA LEAD
R-18GA
6
Field Wiring Diagram Encore® 500/700/900
BU-16GA R-18GA Pumps (M01068) Motor Connections
MAIN J-box MOTOR 1 (W POSITION) MAIN J-box MOTOR 1 (W POSITION) (M07555 Power Supply Only)
120/240/380 VAC
EARTH GROUND
AC HOT

AC NEUTRAL
MOTOR 3 - LINE 1
AC HOT

MOTOR 1 - LINE 1
MOTOR 1 - LINE 2
MOTOR 4 - LINE 2
MOTOR 4 - LINE 1

MOTOR 2 - LINE 2
MOTOR 2 - LINE 1
MOTOR 3 - LINE 2
EARTH GROUND
AC NEUTRAL

Sheet 4 of 11
(3 PHASE LINES)

(3 PHASE LINES)

(3 PHASE LINES)
(3 PHASE LINES)

MOTOR 3

MOTOR 2

MOTOR 1
MOTOR 4

02/22 FE-363W
GRN OR YL/GRN-18GA 3

GRN-18GA 3
W-18GA 2
B-18GA 1
THREE PHASE

Y-18GA

Y-18GA
Y-18GA
Y-18GA
MOTOR CONNECTION

W-18GA 2
B-18GA 1
220 VAC

Y-18GA

Y-18GA
Y-18GA
Y-18GA
SINGLE PHASE Use STP motor connections Notes: 1 ) Connections made in field.
115 VAC FOR STP MOTOR CONNECTION 2 ) Motors must rotate counterclockwise.

STP-4
STP-2
STP-1
R-16GA

STP-3
A13
A10
A2
Use STP motor connections 115/120VAC B-16GA

STP-1

STP-3
STP-4
A13
A10

STP-2
A2

W-16GA
See Note 1 GY-16GA
BU-16GA
See Note 1 BR-16GA
GY-14GA See Note 1 B-20GA
B-20GA
R-20GA
B-20GA
YL/GN-16GA
W-14GA
R-16GA MOTOR 4 (Z POSITION)
BU-14GA
R-14GA B-16GA
BR-14GA W-16GA
Y/GN-14GA GY-16GA
MOTOR 4 (Z POSITION) BU-16GA
See Note 1 GY-14GA BR-16GA
B-20GA B-20GA
B-20GA R-20GA
W-14GA YL/GN-16GA
BU-14GA R-16GA MOTOR 3 (Y POSITION)
R-14GA B-16GA
BR-14GA W-16GA
Y/GN-14GA GY-16GA
MOTOR 3 (Y POSITION) BU-16GA
GY-14GA
BR-16GA
B-20GA
B-20GA B-20GA
W-14GA R-20GA
BU-14GA YL/GN-16GA
R-14GA R-16GA MOTOR 2 (X POSITION) Symbols Chart
BR-14GA B-16GA
Y/GN-14GA W-16GA Wire Nut
MOTOR 2 (X POSITION) GY-16GA
GY-14GA BU-16GA Earth Ground
B-20GA BR-16GA Screw Terminal
B-20GA B-20GA
W-14GA R-20GA Earth Ground
BU-14GA YL/GN-16GA
MAIN J-box R-14GA MOTOR 1 (W POSITION) No Connection
BR-14GA
Y/GN-14GA MAIN J-box Connection

EARTH GROUND
AC NEUTRAL
MOTOR 1 (W POSITION)

AC HOT

(3 PHASE LINES)

(3 PHASE LINES)
(3 PHASE LINES)

(3 PHASE LINES)
Crimp Connector
EARTH GROUND
AC HOT

AC NEUTRAL

MOTOR 3

MOTOR 2
MOTOR 2 - 115V
MOTOR 2 - N

MOTOR 4
MOTOR 3 - 115V

MOTOR 1 - N
MOTOR 3 - N

MOTOR 1 - 115V
MOTOR 4 - N
MOTOR 4 - 115V

MOTOR 1
Wire Color Chart

GRN-18GA 3
GRN-18GA 3

W-18GA 2
B-18GA 1
THREE PHASE

Y-18GA

Y-18GA
W-18GA 2

Y-18GA
Y-18GA
B-18GA 1

SINGLE PHASE MOTOR CONNECTION Black B


Y-18GA
Y-18GA
Y-18GA
Y-18GA

115 VAC FOR STP MOTOR CONNECTION 380 VAC Brown BR


220/230VAC Use STP motor connections See Note 1 Red R
Use STP motor connections

STP-4
STP-2
STP-1

STP-3
A13
A10
Orange OR

A2
See Note 1
STP-4
STP-2
STP-1

STP-3
A13
A10
A2

BU-16GA Yellow Y
R-16GA
GY-14GA Green GN
B-20GA W-16GA
B-20GA B-16GA Blue BU
W-14GA See Note 1 GY-16GA Violet V
BR-16GA
R-14GA
B-20GA
Gray GY
BU-14GA
BR-14GA R-20GA White W
See Note 1 Y/GN-14GA YL/GN-16GA White Black WB
MOTOR 4 (Z POSITION) BU-16GA MOTOR 4 (Z POSITION)
R-16GA White Red WR
GY-14GA
B-20GA W-16GA
B-20GA B-16GA
W-14GA GY-16GA
R-14GA BR-16GA
BU-14GA B-20GA This Sheet
BR-14GA R-20GA
YL/GN-16GA
Y/GN-14GA
MOTOR 3 (Y POSITION) BU-16GA MOTOR 3 (Y POSITION) Encore 500 Self-contained Pump single phase motor connections
GY-14GA R-16GA
B-20GA W-16GA
115/120 VAC, 220/230 VAC and three phase motor connections
B-20GA B-16GA 220/380 VAC.
W-14GA GY-16GA
R-14GA BR-16GA
BU-14GA B-20GA
BR-14GA R-20GA
Y/GN-14GA YL/GN-16GA
MOTOR 2 (X POSITION) BU-16GA MOTOR 2 (X POSITION)
GY-14GA R-16GA
B-20GA W-16GA
B-20GA B-16GA
W-14GA GY-16GA
R-14GA BR-16GA
BU-14GA B-20GA Field Wiring Diagram Encore® 500/700/900
MAIN J-box BR-14GA
Y/GN-14GA
R-20GA
YL/GN-16GA
Pumps (M13377) Motor Connections
MOTOR 1 (W POSITION)
MOTOR 1 (W POSITION) (M07555 Power Supply Only)
MAIN J-box 120/240/380 VAC
EARTH GROUND
AC HOT

AC NEUTRAL
MOTOR 3 - LINE 1
AC HOT

MOTOR 1 - LINE 1
MOTOR 1 - LINE 2
MOTOR 4 - LINE 2
MOTOR 4 - LINE 1

MOTOR 2 - LINE 2
MOTOR 2 - LINE 1
MOTOR 3 - LINE 2
EARTH GROUND
AC NEUTRAL

(3 PHASE LINES)

(3 PHASE LINES)

(3 PHASE LINES)
(3 PHASE LINES)

Sheet 5 of 11
MOTOR 3

MOTOR 2

MOTOR 1
MOTOR 4

02/22 FE-363W
(Factory-installed J-box not available) J-box
supplied by installing contractor (may be required for retrofit
installations) SMART Connect Wiring Communication
-Twisted Pair (Factory installed. Does not support

4
SMART Connect)

Speaker B-2 WR
Speaker B-1 WR

4
Speaker A-2 R
Speaker A-1 R

CONDUIT

CONDUIT
Call A - 1 B
6

Call A - 2 Call

(-)
B

(-)

N
L2
(+)
(+)

L1
Interface

GND
Call B - 1 WB
Call B - 2 WB Cabling

conduit) (NEC Class 2)


INTERCOM SYSTEM
(must run wires in separate
VALANCE
BREAKERS Valance Light Switch
- Twisted Pair
Communication

120 VAC HOT (Valance Lights) (14 AWG) C-2

FROM CUSTOMER-PROVIDED
SMART Connect

Speaker B

Speaker A
Neutral (Valance Lights) (14 AWG)C-13 Note: For older power control

INDEPENDENT OPERATION
Earth Ground (14 AWG)C-10 module assemblies, refer

CONDUIT

SIMULTANEOUS OPERATION
CONDUIT
to MDE-3804 Encore/Eclipse

4
To Valance Lights

17
M03773A004 (700) Start-Up/Service Manual.

4
(Customer Provided)
M15290A002 (900)
J2 P2
DISPENSER M00672A004 TO M07555
BREAKERS 3

10
POWER CONTROL
HOT (CD Module) A-2 B 98-240 MODULE ASSEMBLY
VAC IN
Earth Ground A-10 GN/Y AC HOT
AC NEUTRAL DEF
STP NEUTRAL (CD Module) A-13 W GROUND HEATER

10
M03773A004

pump handle determines which unit can dispense fuel.


BREAKER Gilbarco STP Isolation Box - #1 M10075 CABLE ASSEMBLY
NEUTRAL (LAMP) A-11 W LMP-N A-11 W
L1 PA0287 LMP-H
HOT (LAMP) A-1 B A-1 B
N TB1-1
L2 J1302 P1302
TB2-1
STP M1 TB1-2 thru 8 STP1/MTR1 R STP1 (DIESEL) TO M07555A001
(DIESEL)

Both Master and Satellite can dispense fuel at the same time.
1 M2 GND TB2-2 thru 8 STP2/MTR2 R STP2 (DEF) 4 POWER CONTROL

Master and Satellite can dispense fuel only one at a time. Satellite
MODULE ASSEMBLY

11
ATC (-) GY ATC (-) 18 AWG GY STPs
J3105

Notes: 1) For wiring of Satellite indicator light option units, refer to pages 7 and 8.
STP ATC(+) OR ATC(+) 18 AWG OR ATC OPTION
BREAKER Gilbarco STP Isolation Box - #2 3
L1 PA0287 HTR-N W HTR-N 14 AWG W TO P3105
N HTR-H B HTR-H 14 AWG HEATER OPTION CRIND
TB1-1 B CONTROL
L2 TB2-1 NODE 3 OR
SP- 3 Y SP-3 18 AWG Y COLOR

Note: Wiring for a two-grade


STP M1 TB1-2 thru 8
(DEF) GND SP- 2 Y SP-2 18 AWG Y SCREEN
2 M2 TB2-2 thru 8 SPARE WIRES CRIND
SP- 1 Y SP-1 18 AWG Y

unit, both wires go to STP #1.


INTERFACE

11
unit is shown. For a one-grade
BOARD
Pump and CRIND Wiring Options

MAIN FIELD CONDUIT

20
18
J1109
Pump Only or Generic Pump
HEATER 2
BREAKER A9 W/R Pump Two-wire Out (-) A9 W/R
Encore Ultra-Hi Electronics Cabinet

A19 W/B Pump Two-wire In (+) A19 W/B TO P1109


P100 J100 PUMP
CONTROL
Pump & CRIND for MOC or Generic CRIND NODE 2
B20 W/B CRIND Two-wire Out B20 W/B M03773A004 4 4 M03773A004
for Generic

B21 W/R CRIND Two-wire In B21 W/R


Pump and CRIND

2) Depending upon the model of Ultra-Hi and Satellite, inlet and outlet conduit numbers related to Satellites may vary.
Note: Choose one of these options.

Box for
CRIND
Generic
G-SITE or

Dispensers
To D-Box for
4

To Distribution

12
To other dispensers
Spare 4 SP4 Y Spare 4 SP4 Y TO SAT RTN (when Satellite Indicator Light is present)
B-8 Y B-8 Y TO J309
B-12 R B-12 R TO P604

SATELLITE
FOR SIDE 2
SATELLITE

B-14 BU B-14 BU TO J309

AND CONDUIT
CONDUIT (SIDE 2)
OR GRADE 2 OF A
TWO-GRADE UNIT

SEPARATE WIRES

This Sheet
to “B” side wiring of Satellite.
Note: Single-grade Satellite shown.
Spare 5 SP5 Y Spare 5 SP5 Y To SAT RTN (when Satellite Indicator Light is present)
A-14 BU A-14 BU TO J309

For a two-grade Satellite, wires go


A-12 R A-12 R
ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY M03773A004

TO P604
A-8 Y A-8 Y TO J309
SATELLITE
CONDUIT (SIDE 1)
4

J-box
Optional

· Encore Ultra-Hi Satellite with J-box.


. manufactured after November 2004
Encore 500 Ultra-Hi Dispenser with J-box

· Encore 500 Ultra-Hi Dispensers with J-box


Encore Ultra-Hi Satellite with J-box
and/or J-box.

Optional
(Factory-installed J-box not available)
4

J-box supplied by installing contractor


link Satellite to master.

(may be required for retrofit installations)


WR
Otherwise cap any unused

Speaker B-2
Make these connections to

wires in electronics cabinet

Wire Nut

Speaker B-1 WR
Connection

Speaker A-2 R
Earth Ground
Earth Ground

Speaker A-1 R
No Connection
4

Screw Terminal

Crimp Connector

Call A - 1 B
CONDUIT

FROM

Symbols Chart

Call A - 2 B
CONDUIT

Call B - 1 WB
(NEC Class 2)

Call B - 2 WB
(must run wires in
separate conduit)

VALANCE
INTERCOM SYSTEM

10
CUSTOMER-PROVIDED

BREAKERS J-box supplied by installing contractor


(-)
(-)

(+)
(+)

Valance Light Switch

120 VAC HOT (Valance Lights) (14 AWG) C-2


Neutral (Valance Lights)(14 AWG) C-13
Call

Red

Blue

Earth ground (14 AWG) C-10


Gray
Provided)

Black

Violet
CONDUIT

White
(Customer
Cabling

Green
Brown

Yellow
Interface

Orange
CONDUIT 4
4
To Valance Lights

White Red
White Black
Speaker B

Speaker A

SATELLITE
10

BREAKER HOT (CD Module) A-2 B A2 HOT (CD Module) B M01591A001 Cable J401-1
8

Wire Color Chart

NEUTRAL (CD Module) A-13 W A13 NEUTRAL (CD Module) W M01591A001 Cable J401-2
V
Y
B

W
BU
BR

Earth Ground A-10 GN/Y A10 Earth Ground G M01591A001 Cable J401-3
GY
GN
OR

WR
WB

SPEAKER (-) W SPEAKER (-) W


POWER CONDUIT

SPEAKER (+) R SPEAKER (+) R


4

STP1/MTR1 R STP1
STP2/MTR2 R STP2

ATC R ATC R
ATC R ATC R
Spare 1 SP1 Y SP1 Y
Spare 2 SP2 Y SP2 Y
2

02/22
A
combo is the same.

FS (-) W FS (-) W
FS (+) W FS (+) W
A-9 W/R PUMP TWO-WIRE W/R
electrode.

A-19 W/B PUMP TWO-WIRE W/B


B-20 CRIND TWO-WIRE W/B
To site ground

W/B
B-21 W/R CRIND TWO-WIRE W/R
Note: Encore Satellite showing only wiring
connections to Satellite. Wiring for a

B-9 Y B-9 Y
Encore Ultra-Hi Satellite Electronics Cabinet

B-19 Y B-19 Y
EMERGENCY POWER B-8 Y B-8 Y
1

CUTOFF
4

B-12 R B-12 R
120/240 VAC
Satellite.

Sheet 6 of 11

BU BU
Note: Use these wires for

B-14 B-14
a one-grade
a two-grade Satellite.

N
L1

L2
Note: Wire shown for
A

Spare 3 SP3 Y SP3 Y FOR USE WITH SATELLITE INDICATOR LIGHT


A-14 BU
(M07555 Power Supply Only)

A-14 BU TO PUMP HANDLE ISOLATION BOARD


A-12 R A-12 R
Dispensers, DEF+1, and Satellites

FE-363W

TO PUMP HANDLE ISOLATION BOARD


A-8 Y A-8 Y
TO SHUTOFF VALVE
ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY M03266A002

Satellite dispenses in independent flow.


SATELLITE CONDUIT
4

LOAD CENTER

PHASE 50/60 HZ

J-box
120/240 VAC SINGLE

Field Wiring Diagram Encore® 500/700/900 Ultra-Hi™

Optional
Connect only when indicator light is present or if
ENCORE MASTER ELECTRONICS CABINET - MASTER
FOR SIMULTANEOUS OPERATION - ENCORE MASTER/LEGACY SATELLITE - INDEPENDENT OR SIMULTANEOUS OPERATION (TWO-STAGE VALVE)
OPTION WITH SATELLITE INDICATOR LIGHT AND VALVE LEAVE JUMPER/CONNECTOR P322 INSTALLED
CONTROL ASSEMBLY (M02652A010/M02652A011) P322
M04218A001
J322 ENCORE MASTER
INSTRUCTIONS FOR SIMULTANEOUS AND INDEPENDENT 5
OPERATION ARE SHOWN HERE FOR INDEPENDENT OPERATION - CONNECT J322 R-18GA R-18GA
LEGACY SATELLITE

SAME FOR
ON CABLE M04218A001 TO P322 ON SATELLITE

"B" SIDE
Note: Satellite Indicator PCA (M2297A001)/Assembly M02652A009 INDICATOR PCA M04570A001/ASSY M02652A011.
will not support INDEPENDENT operation. SATELLITE Y-18GA Y-18GA
J-bOX
BU-18GA BU-18GA

(700)
A8

CONDUIT
M15289A001 (900) B -18GA
J321

SATELLITE NO. 1
P321
P322
M04570A001*

NO
NC
NO
NC
(TO REMOTE SATELLITE)
R - 18GA A13
J322 SATELLITE INDICATOR PCA
(SCHEMATIC M04568) BU-18GA A12
FROM ENCORE SATELLITE OR COMBO

R
M04218A001 TRANSFORMER
A Y CONTROL
SUB - ASSEMBLY R - 18GA A15 VALVE
M02370A001 B
"A"

BU-18GA A14
(700) ‘A’ SIDE DOOR
M02338A003 (900)

(700) TO SAT RTN OF M04218 CABLE


M02338A003 (900) * WIRING IS SAME FOR
PCA M04202A001, A
STP OUT TO P309 ASSEMBLY M02652A010
NOT USED HYDRAULIC INTERFACE
PCA
NEUTRAL FEED
FOR SATELLITE A A12

A Connect only when indicator light is present or if Satellite dispenses in independent flow.
NEUTRAL FEED B12
FOR SATELLITE B
TO J604
TO B SIDE VALVE MAIN DISTRIBUTION CABLE SIMULTANEOUS OPERATION
Both Master and Satellite can dispense fuel at the same time.

INDEPENDENT OPERATION
ENCORE MASTER ELECTRONICS CABINET - SATELLITE PORTION OF MASTER/COMBO OPTION Master and Satellite can dispense fuel only one at a time. Satellite
pump handle determines which unit can dispense fuel.

CD MODULE WIRING ENCORE COMBO


FROM REMOTE MASTER

A8
(TO A8 MASTER) (Yellow)
(Black) PUMP HANDLE INTERFACE PCA
(Red)
SP3 5
P102 P101
(B

3 WIRES
la

M06156A001
ck
(R

See Note 1
Symbols Chart Wire Color Chart
ed

A12
)

(White)
Black B
A14 M04687A002
Wire Nut Brown BR
See Note 2
TO J2125 Red R
USE SP 3 - CONNECT (Blue) Earth Ground
Screw Terminal Orange OR
Field Wiring Diagram Encore® 500/700/900 Ultra-Hi™
ONLY WHEN INDICATOR LIGHT
IS PRESENT OR IF SATELLITE DISPENSES See Note 1 ‘B’ SIDE DOOR
Yellow Y
IN INDEPENDENT FLOW.
Earth Ground
Green GN
Dispensers Master and Satellite
This Sheet No Connection Blue BU (M07555 Power Supply Only)
Notes: 1) The black and blue wires will only be present if the Pump Handle Interface 120/240 VAC
Satellite signal wiring details for Connection Violet V
Board PCA (M05650A001) is present. If Pump Handle Interface Boards M02325A003 or
M04528A002 are used, only the red and white wires will be available. Encore Master with Encore Satellite Crimp Connector
Gray GY Sheet 7 of 11
White W
2) The wiring for the Satellite is the same except that the Satellite will use M02802A001 Cable. and Encore Master with
Legacy Satellite.
White Black WB 02/22 FE-363W
White Red WR
ENCORE MASTER TO LEGACY SATELLITES WITH TWO SINGLE-STAGE VALVES - INDEPENDENT ENCORE MASTER/LEGACY SATELLITE WITH J-BOX - SIMULTANEOUS OPERATION (TWO-STAGE VALVE) WITHOUT
OR SIMULTANEOUS OPERATION ENCORE MASTER SATELLITE INDICATOR LIGHT ON MASTER
4
A12 R-18GA B12 R-18GA ENCORE MASTER
4 A12 R-18GA
LEGACY SATELLITE

"B" SIDE
SAME FOR
A8 Y-18GA B8 Y-18GA LEGACY SATELLITE

SAME FOR
"B" SIDE
A14 BU-18GA B14 BU-18GA A8 Y-18GA
B -18GA A8 SATELLITE
J-BOX A14 BU-18GA
See Note 1

CONDUIT

CONDUIT
B -18GA A8
SLOW FLOW
VALVE
NC
NO

R - 18GA A13
NC

NO
SATELLITE NO. 1

SATELLITE NO. 1

NO
NC
NO
NC
R - 18GA A13 AC Neutral
BU-18GA A12
BU-18GA A12

R
R - 18GA A15 Y CONTROL
R - 18GA A15 FAST FLOW
B VALVE
VALVE "A"
BU-18GA A14
TO SAT RTN OF M04218 CABLE BU-18GA A14
See Note 1
A

Notes: 1) For this option you will be modifying wiring at the handle switch of the Legacy satellite.
Notes: 1) M04570A001 Satellite indicator must be used in Encore units
A Connect only when indicator light is present or if You will be removing the A8 wire to the switch and connecting wires from the Encore
in order to function in independent flow.
Satellite dispenses in independent flow. Master valve to the inlets of the switch.
2) In single-stage valve, only the fast flow valve is present.
2) Alternative wiring method: This method of wiring is often required to allow Encore Master to
This unit is not preset-capable.
hit presets. This method will not support independent operation or Satellite indicator light.

NEW CANADIAN DC CONDUIT

DC J-Box Electronics Cabinet (CD Module)

Use Q13241-01
LAN 1 LAN 1
Modular Jack to
To OMNIA
connect to Field (MULTI-CONDUCTOR ETHERNET CABLE) BOARD
Wiring LAN 2 LAN 2
CONDUIT
DCCONDUIT

To Customer Intercom + Y Intercom + To


FIELD CONDUIT

Provided Intercom
Intercom - Y Intercom -
Intercom System Board
FIELD CONDUIT

M18331A002DC
M18331A002

SP1 Y SP1 Y
SP2 Y SP2 Y

J3105 To
A9 W/R A9 W/R
33 P3105
A19 W/B A19 W/B CRIND Symbols Chart Wire Color Chart
P100 J100 Wire Nut Black B
B9 Blue B9 Blue J1109 To
Earth Ground Brown BR
B19 Y B19 Y 22 P1109 Screw Terminal Red R
PCN Orange OR
To D-box for Earth Ground
pumps Yellow Y Field Wiring Diagram Encore® 500/700/900 Ultra-Hi™
No Connection Green GN
Dispensers Master and Satellite
This Sheet Connection Blue BU
Violet V
(M07555 Power Supply Only)
To D-box for Satellite signal wiring details for Crimp Connector Gray GY 120/240 VAC
CRIND Encore Master with Legacy Satellite. White W Sheet 8 of 11
White Black WB
White Red WR 02/22 FE-363W
(Factory-installed J-box not available)
J-box supplied by installing contractor
(may be required for retrofit installations)
SMART Connect Wiring Communication
-Twisted Pair (Factory installed. Does not
support SMART Connect)

4
Speaker B-2 WR
Speaker B-1 WR

4
Speaker A-2 R
Speaker A-1 R

CONDUIT

CONDUIT
Call A - 1 B
Call A - 2 Call
(-)

B
(-)
(+)
(+)

N
Interface

L2
L1
Call B - 1

15
WB
6

GND
Call B - 2 WB Cabling

conduit) (NEC Class 2)


INTERCOM SYSTEM
(must run wires in separate
VALANCE
BREAKERS Valance Light Switch

FROM CUSTOMER-PROVIDED
120 VAC HOT (Valance Lights) (14 AWG) C-2
Speaker B

Speaker A

Neutral (Valance Lights) (14 AWG) C-13


- Twisted Pair
Communication

Earth Ground (14 AWG) C-10


SMART Connect

CONDUIT
CONDUIT

4
To Valance Lights

15
4
(Customer Provided)

DISPENSER

10
BREAKERS M03773A008 (E700)
HOT (CD Module) A-2 B M15290A002 (E900)
J2 P2
Earth Ground A-10 GN/Y M00672A004 TO M07555A001
3 POWER CONTROL
NEUTRAL (CD Module)A-13 W MODULE ASSEMBLY
M03773A004 98-240
NEUTRAL (LAMP) A-11 W LMP-N A-11 W VAC IN
HOT (LAMP) A-1 B LMP-H A-1 B
J1302 P1302
STP1/MTR1 R STP1 TO M07555A001

of Skid Tank
4 POWER CONTROL

To STP Control
STP2/MTR2 R STP2
MODULE ASSEMBLY
ATC (-)

16
GY ATC (-) 18 AWG GY STPs
J3105
ATC(+) OR ATC(+) 18 AWG OR ATC OPTION
3
HTR-N W HTR-N 14 AWG W TO P3105
HTR-H B HTR-H 14 AWG HEATER OPTION CRIND
B
Not Used

CONTROL
NODE 3 OR
SP- 3 Y SP-3 18 AWG Y COLOR
SP- 2 Y SP-2 18 AWG Y SCREEN
SPARE WIRES CRIND
SP- 1 Y SP-1 18 AWG Y
INTERFACE
BOARD
Pump and CRIND Wiring Options
MAIN FIELD CONDUIT

J1109
Pump Only or Generic Pump
2
A9 W/R Pump Two-wire Out (-) A9 W/R
A19 W/B Pump Two-wire In (+) A19 W/B TO P1109
P100 J100 PUMP
CONTROL
Pump & CRIND for MOC or Generic CRIND NODE 2
B20 W/B CRIND Two-wire Out B20 W/B 4 4
M03773A004 M03773A004
for Generic

B21 W/R CRIND Two-wire In B21 W/R


Encore Electronics Cabinet - DEF Dispenser

Pump and CRIND

This Sheet
Note: Choose one of these options.

Encore DEF Dispenser.


CRIND
Generic
G-SITE or

Dispensers
To D-Box for
To D-Box for
M03773A008 (E700) & M15290A002 (E900)

Spare 4 SP4 Y Spare 4 SP4 Y TO SAT RTN (when Satellite Indicator Light is present)
B-8 Y B-8 Y TO J309
B-12 R B-12 R TO P604
B-14 BU B-14 BU TO J309
ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY

Not Used

Spare 5 SP5 Y Spare 5 SP5 Y To SAT RTN (when Satellite Indicator Light is present)
A-14 BU A-14 BU TO J309
A-12 R A-12 R
TO P604
A-8 Y A-8 Y TO J309
4

J-BOX
Optional
Wire Nut

Connection
Earth Ground
Earth Ground

No Connection
Screw Terminal
Symbols Chart

Crimp Connector
Red

Blue

Gray
Black

Violet

White
Green
Brown

Yellow
Orange

White Red
White Black
Wire Color Chart

V
Y
B

W
BU
BR

GY
GN
OR

WR
WB
02/22
Note: For DEF+1 Units, refer to Field Wiring Diagram Encore 500 Ultra-Hi/700 Ultra-Hi

Sheet 9 of 11
(Single-grade DEF only)
Dispensers, DEF+1, and Satellites (M07555 Power Supply Only) 120/240 VAC on Sheets 6 and 10.

FE-363W
Field Wiring Diagram Encore® DEF Dispensers
(Factory-installed J-box not available) J-box
supplied by installing contractor (may be required for retrofit
installations) SMART Connect Wiring Communication
-Twisted Pair (Factory installed. Does not support

4
SMART Connect)

Speaker B-2 WR
Speaker B-1 WR

4
Speaker A-2 R
Speaker A-1 R

CONDUIT

CONDUIT
Call A - 1 B
6

Call A - 2 Call

(-)
B

(-)

N
L2
(+)
(+)

L1
Interface

GND
Call B - 1 WB
Call B - 2 WB Cabling

conduit) (NEC Class 2)


INTERCOM SYSTEM
(must run wires in separate
VALANCE
BREAKERS Valance Light Switch
- Twisted Pair
Communication

120 VAC HOT (Valance Lights) (14 AWG) C-2

FROM CUSTOMER-PROVIDED
SMART Connect

Speaker B

Speaker A
Neutral (Valance Lights) (14 AWG)C-13 Note: For older power control

INDEPENDENT OPERATION
Earth Ground (14 AWG)C-10 module assemblies, refer

CONDUIT

SIMULTANEOUS OPERATION
CONDUIT
to MDE-3804 Encore/Eclipse

4
To Valance Lights
M03773A008 (E700)

17
Start-Up/Service Manual.

4
(Customer Provided)
M15290A002 (E900)
J2 P2
DISPENSER M00672A004 3 TO M07121A004
BREAKERS 3

10
POWER SUPPLY
HOT (CD Module) A-2 B 98-240
VAC IN
Earth Ground A-10 GN/Y AC HOT
AC NEUTRAL DEF
STP NEUTRAL (CD Module) A-13 W GROUND HEATER

10
M03773A004

pump handle determines which unit can dispense fuel.


BREAKER Gilbarco STP Isolation Box - #1 M10075 CABLE ASSEMBLY
NEUTRAL (LAMP) A-11 W LMP-N A-11 W
L1 PA0287 LMP-H J1302 P1302
HOT (LAMP) A-1 B A-1 B
N TB1-1 M15290A003 TO M07121A004
L2 TB2-1 4
STP1/MTR1 R STP1 (DIESEL) POWER SUPPLY
STP M1 TB1-2 thru 8
(DIESEL)

Both Master and Satellite can dispense fuel at the same time.
1 M2 GND TB2-2 thru 8 STP2/MTR2 R STP2 (DEF) 4

Master and Satellite can dispense fuel only one at a time. Satellite
11
ATC (-) GY ATC (-) 18 AWG GY STPs
J300

Notes: 1) For wiring of Satellite indicator light option units, refer to pages 6 and 7.
STP ATC(+) OR ATC(+) 18 AWG OR ATC OPTION
BREAKER Gilbarco STP Isolation Box - #2 4
L1 PA0287 HTR-N W HTR-N 14 AWG W TO P300
N HTR-H B HTR-H 14 AWG DEF HEATER* OF
TB1-1 B M13124A001
L2 TB2-1 OR
SP- 3 Y SP-3 18 AWG Y M15351A001

Note: Wiring for a two-grade


STP M1 TB1-2 thru 8
(DEF) GND SP- 2 Y SP-2 18 AWG Y SPARE WIRES
2 M2 TB2-2 thru 8
SP- 1 Y SP-1 18 AWG Y

unit, both wires go to STP #1.

11
unit is shown. For a one-grade
Pump and CRIND Wiring Options

MAIN FIELD CONDUIT

20
18
Pump Only or Generic Pump
HEATER
BREAKER A9 W/R Pump Two-wire Out (-) A9 W/R
Encore Ultra-Hi Electronics Cabinet

A19 W/B Pump Two-wire In (+) A19 W/B


P100 J100
Pump & CRIND for MOC or Generic CRIND
B20 W/B CRIND Two-wire Out B20 W/B M15290A002 4 4 M14947A001
for Generic

B21 W/R CRIND Two-wire In B21 W/R


Pump and CRIND

2) Depending upon the model of Ultra-Hi and Satellite, inlet and outlet conduit numbers related to Satellites may vary.
Note: Choose one of these options.

*DEF Heater when Flags 18 and


20 apply.
Box for
CRIND
Generic
G-SITE or

Note: For GND, connect as shown


Dispensers
To D-Box for
4

To Distribution

on wire A-10.
M03773A008 (E700) & M15290A002 (E900)

12
To other dispensers
Spare 4 SP4 Y Spare 4 SP4 Y TO SAT RTN (when Satellite Indicator Light is present)
B-8 Y B-8 Y TO J309
B-12 R B-12 R TO P604

SATELLITE
FOR SIDE 2
SATELLITE

B-14 BU B-14 BU TO J309


ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY

AND CONDUIT
CONDUIT (SIDE 2)
OR GRADE 2 OF A
TWO-GRADE UNIT

SEPARATE WIRES

This Sheet
to “B” side wiring of Satellite.
Note: Single-grade Satellite shown.
Spare 5 SP5 Y Spare 5 SP5 Y To SAT RTN (when Satellite Indicator Light is present)
A-14 BU A-14 BU TO J309

For a two-grade Satellite, wires go


A-12 R A-12 R
TO P604
A-8 Y A-8 Y TO J309
SATELLITE
CONDUIT (SIDE 1)
4

J-box
Optional

Encore Ultra-Hi Satellite with J-box.


Encore Ultra-Hi Dispenser with J-box

Encore Ultra-Hi Satellite with J-box


and/or J-box.

Optional
(Factory-installed J-box not available)
4

J-box supplied by installing contractor


link Satellite to master.

(may be required for retrofit installations)


WR
Otherwise cap any unused

Speaker B-2
Make these connections to

wires in electronics cabinet

Wire Nut

Speaker B-1 WR
Connection

Speaker A-2 R
Earth Ground
Earth Ground

Speaker A-1 R
No Connection
4

Screw Terminal

Crimp Connector

Call A - 1 B
CONDUIT

FROM

Symbols Chart

Call A - 2 B
CONDUIT

Call B - 1 WB
(NEC Class 2)

Call B - 2 WB
(must run wires in
separate conduit)
INTERCOM SYSTEM

VALANCE
10
CUSTOMER-PROVIDED

BREAKERS J-box supplied by installing contractor


(-)
(-)

(+)
(+)

Valance Light Switch

120 VAC HOT (Valance Lights) (14 AWG) C-2


Neutral (Valance Lights)(14 AWG) C-13
Call

Red

Blue

Earth ground (14 AWG) C-10


Gray
Provided)

Black

Violet
CONDUIT

White
(Customer
Cabling

Green
Brown

Yellow
Interface

Orange
CONDUIT 4
4
To Valance Lights

White Red
White Black
Speaker B

Speaker A

SATELLITE
10

BREAKER HOT (CD Module) A-2 B A2 HOT (CD Module) B M01591A001 Cable J401-1
8

Wire Color Chart

NEUTRAL (CD Module) A-13 W A13 NEUTRAL (CD Module) W M01591A001 Cable J401-2
V
Y
B

W
BU
BR

Earth Ground A-10 GN/Y A10 Earth Ground G M01591A001 Cable J401-3
GY
GN
OR

WR
WB

SPEAKER (-) W SPEAKER (-) W


POWER CONDUIT

SPEAKER (+) R SPEAKER (+) R


4

STP1/MTR1 R STP1
STP2/MTR2 R STP2

ATC R ATC R
ATC R ATC R
Spare 1 SP1 Y SP1 Y
Spare 2 SP2 Y SP2 Y
2

02/22
A
combo is the same.

FS (-) W FS (-) W
FS (+) W FS (+) W
A-9 W/R PUMP TWO-WIRE W/R
electrode.

A-19 W/B PUMP TWO-WIRE W/B


B-20 CRIND TWO-WIRE W/B
To site ground

W/B
B-21 W/R CRIND TWO-WIRE W/R
Note: Encore Satellite showing only wiring
connections to Satellite. Wiring for a

B-9 Y B-9 Y
Encore Ultra-Hi Satellite Electronics Cabinet

B-19 Y B-19 Y
EMERGENCY POWER B-8 Y B-8 Y
1

CUTOFF
4

B-12 R B-12 R
120/240 VAC
Satellite.

Sheet 10 of 11

BU BU
Note: Use these wires for

B-14 B-14
a one-grade
a two-grade Satellite.

N
L1

L2
Note: Wire shown for
A

Spare 3 SP3 Y SP3 Y FOR USE WITH SATELLITE INDICATOR LIGHT


A-14 BU A-14 BU TO PUMP HANDLE ISOLATION BOARD
A-12 R A-12 R
FE-363W

TO PUMP HANDLE ISOLATION BOARD


Ultra-Hi or 500/700/900 Dispensers

A-8 Y A-8 Y
TO SHUTOFF VALVE
ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY M03266A002

Satellite dispenses in independent flow.


SATELLITE CONDUIT

DEF+1, Satellites, and Dual DEF Dispenser


4

LOAD CENTER

PHASE 50/60 HZ

J-box
120/240 VAC SINGLE

Field Wiring Diagram Encore® Ultra-Hi™Dispensers,

Optional
Connect only when indicator light is present or if
(Factory-installed J-box not available)
J-box supplied by installing contractor
(may be required for retrofit installations)
SMART Connect Wiring Communication
-Twisted Pair (Factory installed. Does not
support SMART Connect)

4
Speaker B-2 WR
Speaker B-1 WR

4
Speaker A-2 R
Speaker A-1 R

CONDUIT

CONDUIT
Call A - 1 B
Call A - 2 Call
(-)

B
(-)
(+)
(+)

N
Interface

L2
L1
Call B - 1

15
WB
6

GND
Call B - 2 WB Cabling

conduit) (NEC Class 2)


INTERCOM SYSTEM
(must run wires in separate
VALANCE
BREAKERS Valance Light Switch

FROM CUSTOMER-PROVIDED
120 VAC HOT (Valance Lights) (14 AWG) C-2
Speaker B

Speaker A

Neutral (Valance Lights) (14 AWG) C-13


- Twisted Pair
Communication

Earth Ground (14 AWG) C-10


SMART Connect

CONDUIT
CONDUIT

4
To Valance Lights

15
4
(Customer Provided)

DISPENSER

10
BREAKERS M03773A008 (E700)
HOT (CD Module) A-2 B M15290A002 (E900)
J2 P2

Earth Ground A-10 GN/Y M00672A004 3 TO M07121A004


3 POWER SUPPLY
NEUTRAL (CD Module)A-13 W
M15290A002 98-240
NEUTRAL (LAMP) A-11 W LMP-N A-11 W VAC IN
HOT (LAMP) A-1 B LMP-H A-1 B J1302 P1302
M15290A003 TO M07121A004
4
STP1/MTR1 R STP1 POWER SUPPLY

of Skid Tank
4

To STP Control
STP2/MTR2 R STP2
ATC (-)

16
GY ATC (-) 18 AWG GY STPs
J300
ATC(+) OR ATC(+) 18 AWG OR ATC OPTION
4
HTR-N W HTR-N 14 AWG W TO P300
HTR-H B HTR-H 14 AWG B HEATER OPTION OF
Not Used

M13124A001
SP- 3 Y SP-3 18 AWG Y OR
M15351A001
SP- 2 Y SP-2 18 AWG Y SPARE WIRES
SP- 1 Y SP-1 18 AWG Y
Pump and CRIND Wiring Options
MAIN FIELD CONDUIT

Pump Only or Generic Pump


A9 W/R Pump Two-wire Out (-) A9 W/R
A19 W/B Pump Two-wire In (+) A19 W/B P100 J100
Pump & CRIND for MOC or Generic CRIND
B20 W/B CRIND Two-wire Out B20 W/B 4 4
M14947A001
for Generic

B21 W/R CRIND Two-wire In B21 W/R


Encore Electronics Cabinet - DEF Dispenser

Pump and CRIND

This Sheet
Note: Choose one of these options.

Encore DEF Dispenser.


CRIND
Generic
G-SITE or

Dispensers
To D-Box for
To D-Box for

Spare 4 SP4 Y
M03773A008 (E700) & M15290A002 (E900)

Spare 4 SP4 Y TO SAT RTN (when Satellite Indicator Light is present)


B-8 Y B-8 Y TO J309
B-12 R B-12 R TO P604
B-14 BU B-14 BU TO J309
ENCORE ULTRA-HI MAIN CONDUIT AND CABLE ASSEMBLY

Not Used

Spare 5 SP5 Y Spare 5 SP5 Y To SAT RTN (when Satellite Indicator Light is present)
A-14 BU A-14 BU TO J309
A-12 R A-12 R
TO P604
A-8 Y A-8 Y TO J309
4

J-BOX
Optional
Wire Nut

Connection
Earth Ground
Earth Ground

No Connection
Screw Terminal
Symbols Chart

Crimp Connector
Red

Blue

Gray
Black

Violet

White
Green
Brown

Yellow
Orange

White Red
White Black
Wire Color Chart

V
Y
B

W
BU
BR

GY
GN
OR

WR
WB
02/22
and Satellites (M07555 Power Supply Only) 120/240 VAC on Sheet 6 and 10.
Note: For DEF+1 Units, refer to Field Wiring Diagram Encore Ultra-Hi Dispensers, DEF+1,

Sheet 11 of 11
(Single-grade DEF only)

FE-363W
Field Wiring Diagram Encore® DEF Dispensers

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