TRANSFORMER

REWINDING

GROUP LEADER: GENESIS HERNANDEZ

GROUP MEMBER

JAN MAVERICK G. SAMONTE

ROBERT GLEI B. SANTIAGO
JOSHUA BENOYO
DAVE AERON ADRIANO
KING CEDRIC CRUZ
BIT ELECTRICAL 2H

SUBMITTED TO:
Sir. Ronald Marquez
 INTRODUCTION

Last time, we make our own transformer as part of our activity on that day. It is a difficult thing

to do, but it will benefit us by knowing and learning the process of making a transformer. So,

first what is a transformer? A transformer is an electrical device that uses electromagnetic

induction to pass an alternating current (AC) signal from one electric circuit to another, often

changing (or "transforming") the voltage and electric current.

A transformer is used to transmit or distribute a voltage and current. This has a

classification step up and step down. A step-up transformer increase voltage, decrease current for

step-down transformer decreases voltage, and increase current. This may use to save coil.

Materials:

Gloves
13 size of magnetic wire
25 size of magnetic wire
Bobbin
Wood
Pliers
Spaghetti tubing
Laminated core
Computations of transformer design
 Transformer Rewinding Documentation

1st step

We laid out the coil to get both ends and we folded it in the middle, after folding it, we
get it back on the roll and we used gloves to keep it from any scratch or damage. We made sure
that we laid it and roll it back to the bobbin properly.

2nd step

Before we put the coil in the bobbin, we put it in a spaghetti tube to prevent the coil from
scratching. Then we put the coil on the bobbin, we put the secondary coil, the thicker one first,
which follows 40 rounds to the bobbin. Every time the coil fills the space of the bobbin, we put
tape on it until the 40 rounds are completed.

3rd step
 After we put the secondary coil in place, we then put the primary coil. The primary coil
needs more care on handling, it can be cut off anytime as it is thinner than the secondary coil.
This coil also follows 570 rounds on the bobbin, since we have 6 members in the group, we did
80 rounds each for us to try how to twirl the coil into a bobbin. After we put the first layer of the
coil on the bobbin, we put masking tape on it so it can’t be moved or get loose, we put masking
tape in every layer as we continue twirling the coil around the bobbin. We list down each round
that we did to avoid doing more or fewer rounds than needed and to also avoid confusion.

4th step

When we are done placing the coils, we put tape on them and used a hammer to save and
flatten the coils that are leavened. If we didn’t flatten the leavened coils, there’s a possibility that
it will not fit on the magnetic flux. Take note, we put a cushion/pad before we use the hammer to
lessen the pressure exerted and avoid damaging the coil.
5th step
 Then after the taped it and the coil was flattened, we removed the wood in the center of
the bobbin, so we can now attach the magnetic flux. We attached the magnetic flux; the design of
the attachment is up to you. We made sure that we put it on tightly, as there would be a problem
if the placement of the flux is loose. Don’t forget the lock, the one that is placed in the middle, to
make sure that the magnetic flux will stay in place.

6th step

And when we are done with the magnetic flux, we scratched the end of the coil with
sandpaper or anything rough to make the silver part of it show. It will make the contact with the
tester easier.

7th Step
As the coil and tester are connected, the first one that we tested
is the secondary or the output for the Rx1 range. After testing
the secondary, we then tested the primary or the input. Based
on the test, there is no short circuit or body ground that
happened.

8th Step
We then attach the plug to it. But before attaching it we
tested it in the Rx1 range if it is not shorted. The result shows no
problem, and it is good to go.
 9th Step

When the plug is attached, and the transformer itself is ready, we tested it in an AC
range of 50 V.

10th Step
The result of the test is good, and our work is
approved by our Professor.

TRANSFORMER REWINDING DONE!

THANK YOU!!