Cast Resin Joint

JOINTFILL Cast Resin Joints are made from High Quality

Polyurethane based Resin material. It's unique formulation
replaces the cable outer jacketing during cable splicing or cable
jointing or repairing the Power Cable or potting compound
which is suitable for withstanding the arduous condition.
Jointfill Polyurethane Resin Cable Jointing Kits are suitable for
Low Voltage Cable Jointing of XLPE , EPR , PVC or PILC
insulation with voltage level 600/1000 V up to 3.3kV and is
rated for continuous use at 90 Deg. C and with overload rating
upto 130 Deg. C.

v Features & Benefits: Selection Chart

= Flame Retardant Product Application Length
Code Range (mm) (Mtr.) Colour Colour
= Resistant to Arc, UV and Ozone
Cable Selection Details
= Excellent insulating properties & Product 1 Core 2 Core 3 Core 3.5 / 4 Core
Code (Sq.mm) (Sq.mm) (Sq.mm) Colour
(Sq.mm)
heat shock
J1 upto 35 1.5 to 4.0 1.5 to 4 1.5 to 2.5
= Low water absorption
= High abrasion and impact resistance J2 50 to 70 6.0 to 10 6 to 10 4 to 6

= Excellent self bonding properties J3 95 to 120 16 to 35 16 to 25 10 to 16

= Excellent sealing properties J4 150 to 185 50 to 70 35 to 50 25 to 35
= Low Exotherm J5 225 to 240 95 70 50
= Tough yet flexible J6 300 120 - 150 95 70

J7 400 to 500 – 120 to 150 95

Application Area: J8 630 – 185 120 to 150

1.Power Cables J9 800 – 225 185

2.Control Cables J10 1000 – 240 225
3.Instrumentation cables
4.Hazardous / Danger zone J11 – – 300 240

J12 – – 400 300

Jointfill Cable Jointing Kits are specially
designed for Oil, Petrochemical, Gas, Mines, J13 – – – 400
Telecom, Railway and Industrial Cables J14 – – – 500
which suitable for Underground Cables.

1.Straight / Inline Cable Joints Areas of Application for Polyurethane Resin / Compound:
2.Branch (T or Y type)
3.Transition Joints 1.Power Cable Joints 2.Bond to all Cable outer jacketing
4.Pot End 3.Potting 4.Transformer
5.Bushing 6.Capacitor
7.Insulator 8.Filter
9.Auto Electrical

JONTFILL
D45/228, Kalpataru CHS, Sector - 2, Charkop, Kandivali (W), Mumbai, India 400 067.
Ph.: +91 83691 98155 +91 93211 98038 Email: info@electroarcpe.com electroarc.pe@gmail.com
Cast Resin Joint

PACKING:
Technical Properties
Sr.
The Material is supplied in two part
Type Test Parameter Unit Result Resin & Hardener formulated with
No.
proper mixing ratio in following ways:
1 Density at 270C gm/cc 1.45 to 1.60
0
2 Resin Viscosity at 27 C cps 10000 to 14000 1.Polyurethane Resin & Hardener in
3 Colour & Appearance** – Red / Brown separate Plastic Bottles
4 Density at 270C gm/cc 1.24 2.In two part (Polyurethane Resin &
5 Hardener Viscosity at 27 C 0
cps 100 Hardener) polyethylene bag with a
barrier separating with a rubber
6 Colour & Appearance** – Brown
cord and a Separator. The barrier is
7 Gel Time** min. 15 to 20 capable of being broken / removable
8 Curing Time** min. 45 to 60 to permit mixing the two parts
without opening the bag.
9 Tensile Strength Mpa 10
10 Ultimate Elongation % 27 3.Bulk packing is also available in
50 kg, 25 kg, 2.40 kg, 1.2 kg,
11 Resin & Water absorption % 0.05
800gms, 600gms, 300gms, etc.
Hardener
12 Dielectric Strength (In Oil) kV/mm 15
Mixing
13 (100:16) Volume resistivity Ohm-cm 1 x 1014
Also packing available as per
customer requirement.
14 Tracking Volt >600
15 Dissipation factor – 0.03
0
16 Permitivity at 27 C – 5
17 Shelf Life Month 12

Factory Type Test Report On Cable Joints

(Reference Standard : EN 50393:2015 & IS 13573-1)

Sr.
Test Parameter Requirement Result
No.
1 AC Voltage withstand 4.0 KV for 1 min Withstood
Test (in Air)
2 Insulation Resistance 50 MW 140 MW
(In Air)
3 Impact at ambient 4 Kg. wedged shape Passed,
temperature mass with 2 mm radius No distortion
dropped freely from a observed
height of 1 mtr.
4 Insulation Resistance 50 MW 136 MW
(Immersed)
5 Heating cycle in air 63 Cycle Passed,
No distortion
observed
6 Heating cycle in water 63 Cycle Passed,
No distortion
observed
7 Insulation Resistance 50 MW 135 MW
(Immersed)
8 Examination Found as per
Design parameter

JONTFILL
D45/228, Kalpataru CHS, Sector - 2, Charkop, Kandivali (W), Mumbai, India 400 067.
Ph.: +91 83691 98155 +91 93211 98038 Email: info@electroarcpe.com electroarc.pe@gmail.com