R01-0001-Rev-0 Code 1 Manufacturer Record Book

PAGE 1 OF 1
SUPPLIER'S DOCUMENT COVER PAGE

(FOR A4/A3 DOCUMENTS ONLY)
SUPPLIER'S NAME : TECHNICAL srl
PURCHASE ORDER No : 3959-100-148-01-08 REV.0
DOCUMENT TITLE : MANUFACTURER RECORD BOOK
TOTAL No OF PAGES : ( 29+COVER)
SUPLLIER'S ORDER No :
SUPPLIER'S SUPPLIER APPROVAL

SUPPLIER'S OWN DOCUMENT No DATE
REVISION SIGNATURE
0 16/07/2020
18/1386_R01
SITRA PRODUCED WATER

SUPPLIER DOCUMENT REVIEW PROJECT TITLE :
RE-INIECTION PROJECT
ENPPI PROJECT
: 3959-100
PERMISSION TO PROCEED DOES NOT CONSTITUTE NUMBER
ACCEPTANCE OR APPROVAL OF DESIGN DETAILS,
CALCULATIONS, ANALYSIS, TEST METHODS OR
MATERIALS DEVELOPED OR SELECTED BY SUPPLIER
FROM FULL COMPLIANCE WITH CONTRACTUAL PACKAGE
: PRESSURE SAFETY VALVES
OBLIGATIONS. DESCRIPTION
EQUIPMENT
1. WORK MAY PROCEED. : TO SEE DS
TAG
REVISE AND RESUBMIT IN ACCORDANCE WITH
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : R01
(11/14)
INCORPORATION OF CHANGES INDICATED. IDENTIFIER
REVISE AND RESUBMIT, (MAJOR COMMENTS)

10000-Z-000-PM1-FRM-0033
3.
WORK MAY NOT PROCEED.
DOCUMENT NUMBER REV
REJECTED, (REASON TO BE SPECIFIED ON THE
4.
DOCUMENT).
HOLD FOR A SPECIFIC REASON ( TO BE
5.
SPECIFIED ON THE DOCUMENT).
NAME: 3959-100-S08-R01-0001 0
SIGNATURE: DATE : 30/08/2020

J
S.r.l.
Manufacture Data Book

Safety Relief Valves

RE-INJECTION PROJECT
Job No: 3959-100

Purchase Order: 3959-100-148-01-08 REV.0
VOL. 1 OF 1
SUPPLIER: TECHNICAL S.R.L. – REF. 18/1386

ADDRESS: VIA TOSCANA, 9 20060 VIGNATE (MI) ITALY
TEL. +39.02.95361240 FAX. +39.02.9560273
Web site: WWW.TECHNICAL.IT Mail: sales@technical.it
PAGE 1 OF 1

DOCUMENT TITLE : MANUFACTURER RECORD BOOK INDEX
TOTAL No OF PAGES : 2 ( 1+COVER)

REVISION SIGNATURE
0 16/07/2020
18/1386_R02

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-R02-0001 0
SIGNATURE: DATE :
S.r.l.
SITRA PRODUCED WATER RE-INJECTION PROJECT

ENPPI P.O.: 3959-100-148-01-08 REV.0
Safety Valves
TecHnical. Ref.: 18/1386
INDEX
1. Manufacturer Record Book 3959-100-S08-R01-0001 REV.0 16/07/20
2. Manufacturer Record Book Index 3959-100-S08-R02-0001 REV.0 16/07/20
3. Supplier’s Document Register 3959-100-S08-A01-0001 REV.3 15/07/20
4. General Arrangements 3959-100-S08-B01-0001 REV.2
5. Design Calculation 3959-100-S08-C01-0001 REV.1 23/11/18
6. Name Plate format drawings 3959-100-S08-D04-0001 REV.0 22/10/18
7. ISO 14001:2004 & BS OHSAS 18001:2007 Certifications 3959-100-S08-H01-0001 REV.0 22/10/18
8. Mounting and Setting 3959-100-S08-H99-0001 REV.0 04/03/19
9. Installation, Operating and Maintenance Manual 3959-100-S08-M01-0001 REV.0 22/10/18
10. Supplier Catalogues 3959-100-S08-M04-0001 REV.0 22/10/18
11. Spare parts for two years operating 3959-100-S08-M07-0001 REV.0 16/06/20
12. Corporate QMS Manual Index, QC Manual / Procedure Index 3959-100-S08-P01-0001 REV.0 22/10/18
13. Surface preparation, Painting & Coating proc. 3959-100-S08-P05-0001 REV.2 26/02/19
14. Inspection & Test Plan 3959-100-S08-P12-0001 REV.0 22/10/18
15. Packing, Shipping, Storage, Handling & Preservation Proc. 3959-100-S08-P13-0001 REV.0 22/10/18
16. ISO 9001 Certification 3959-100-S08-Q01-0001 REV.0 22/10/18
17. Project Quality Plan 3959-100-S08-Q03-0001 REV.0 22/10/18
18. Material Certificates, Conformity & Compliance Certificates 3959-100-S08-R03-0001 REV.0 06/05/19
19. Material Traceability Records 3959-100-S08-R10-0001 REV.0 06/05/19
20. Instrument test / Calibration Certificate 3959-100-S08-R14-0001 REV.0 06/05/19
21. Purchase Released Note 3959-100-S08-R24-0001 REV.1 10/06/20
SUPPLIER: TECHNICAL srl – REF. 18/1386

ADDRESS: VIA TOSCANA,9 - 20060 - VIGNATE (MI) ITALY
TEL. +39.02.95361240 FAX: +39.02.9660273
WEB SITE: www.technical.it MAIL: technical@:technical.it
PAGE 1 OF 1

DOCUMENT TITLE : SUPPLIER’S DOCUMENT REGISTER

REVISION SIGNATURE
0 22/10/2018
1 23/11/2018
18/1386_A01 2 13/02/2019
3 15/07/2020

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : A01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-A01-0001 3
SIGNATURE: DATE :
PAGE 1 OF 2
REVISION : 03
SUPPLIER DOCUMENT REGISTER (SDR)
DATE : 15/07/2020
SUPPLIER : TECHNICAL srl ENPPI PO No : 3959-100-148-01-08
EQUIP/ITEM : SAFETY RELIEF VALVES PO REV : 0
SUBMITTAL DATE
CODE ENPPI'S LATEST
No OF DOCUMENT
IDENTIFIER DOCUMENT No DOCUMENT TITLE / DESCRIPTION REVIEW CODE
REVISION
(1) PAGES (5)
SCHEDULED LATEST ACTUAL
(2) (3) (4)
A01 3959-100-S08-A01-0001 3 Supplier’s Document Register 3 15/07/20 22/10/18
B01 3959-100-S08-B01-0001 7 General Arrangements 1 2 1/2/ 22/10/18
C01 3959-100-S08-C01-0001 4 Design Calculation 1 1 23/11/18 22/10/18
D04 3959-100-S08-D04-0001 3 Name Plate format drawings 1 0 22/10/18 22/10/18
H01 3959-100-S08-H01-0001 5 ISO Certification 1 0 22/10/18 22/10/18

(14001-2004 & BS OHSAS 18001-2007 Certifications)
H99 3959-100-S08-H99-0001 17 Mounting and Setting 1 0 04/03/19 04/03/19
M01 3959-100-S08-M01-0001 43 Installation, Operating and Maintenance Manual 1 0 22/10/18 22/10/18
M04 3959-100-S08-M04-0001 89 Supplier Catalogues 1 0 22/10/18 22/10/18
M07 3959-100-S08-M07-0001 2 Spare parts for 2 Years operating 1 0 16/06/20 16/06/20
P01 3959-100-S08-P01-0001 41 Corporate QMS Manual Index / Qc Manual / 1 0 22/10/18 22/10/18

(11/14)
Q02 Procedure Index,

P05 3959-100-S08-P05-0001 22 Surface preparation, Painting & Coating proc. 1 2 26/02/19 22/11/18
10000-Z-000-GE1-FRM-0017
NOTES : 1. CODE IDENTIFIER : FOR THE TYPE OF INFORMATION AS DEFINED IN COLUMN (1) OF THE SDRL.
2. SCHEDULED : SCHEDULED FOR INITIAL ISSUE, COLUMN (8) OF THE SDRL (SHALL BE AT LEAST TWO WEEKS BEFORE LATEST DATE).
3. LATEST : LATEST DATE OF RELEASE TO FABRICATION TO MAINTAIN REQUIRED DELIVERY.
4. ACTUAL : IF THE DOCUMENT IS ALREADY ISSUED INDICATED THE LATEST ISSUANCE DATE.
5. INDICATE THE APPLICATION REVIEW CODE : ITEM 5.4 OF INSTRUCTIONS TO SUPPLIERS OR LETTER ( F ) FOR FINALLY CERTIFIED DOCUMENT.
PAGE 2 OF 2
REVISION : 03
SUPPLIER DOCUMENT REGISTER (SDR)
DATE : 15/07/2020
SUPPLIER : TECHNICAL srl ENPPI PO No : 3959-100-148-01-08
EQUIP/ITEM : SAFETY RELIEF VALVES PO REV : 0
SUBMITTAL DATE
CODE ENPPI'S LATEST
No OF DOCUMENT
IDENTIFIER DOCUMENT No DOCUMENT TITLE / DESCRIPTION REVIEW CODE
REVISION
(1) PAGES (5)
SCHEDULED LATEST ACTUAL
(2) (3) (4)
P12 3959-100-S08-P12-0001 3 Inspection & Test Plan 1 0 22/10/18 22/10/18
P13 3959-100-S08-P13-0001 7 Packing, Shipping, Storage, Handling and 1 0 22/10/18 22/10/18

Preservation Procedures
Q01 3959-100-S08-Q01-0001 2 ISO 9001 Certification 1 0 22/10/18 22/10/18
Q03 3959-100-S08-Q03-0001 2 Project Quality Plan 1 0 22/10/18 22/10/18
R01 3959-100-S08-R01-0001 Manufacturer Record Book 0 16/07/20 16/07/20
R02 3959-100-S08-R02-0001 2 Manufacturer Record Book Index 0 16/07/20 16/07/20
R03 3959-100-S08-R03-0001 15 Material Certificates, Conformity and Compliance 1 0 06/05/19 06/05/19

Certificates
R10 3959-100-S08-R10-0001 17 Material Traceability Records 1 0 06/05/19 06/05/19
R14 3959-100-S08-R14-0001 12 Instrument test / Calibration Certificate 1 0 06/05/19 06/05/19
R24 3959-100-S08-R24-0001 2 Purchase Released Notes 1 1 10/06/20 06/05/19

(11/14)
10000-Z-000-GE1-FRM-0017
NOTES : 1. CODE IDENTIFIER : FOR THE TYPE OF INFORMATION AS DEFINED IN COLUMN (1) OF THE SDRL.
2. SCHEDULED : SCHEDULED FOR INITIAL ISSUE, COLUMN (8) OF THE SDRL (SHALL BE AT LEAST TWO WEEKS BEFORE LATEST DATE).
3. LATEST : LATEST DATE OF RELEASE TO FABRICATION TO MAINTAIN REQUIRED DELIVERY.
4. ACTUAL : IF THE DOCUMENT IS ALREADY ISSUED INDICATED THE LATEST ISSUANCE DATE.
5. INDICATE THE APPLICATION REVIEW CODE : ITEM 5.4 OF INSTRUCTIONS TO SUPPLIERS OR LETTER ( F ) FOR FINALLY CERTIFIED DOCUMENT.
PAGE 1 OF 1

DOCUMENT TITLE : GENERAL ARRANGEMENTS

REVISION SIGNATURE
0 22/10/2018
1 19/12/2018
18/1386_B01 2 13/02/2019

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : B01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-B01-0001 2
SIGNATURE: A.Salah DATE : 24/2/2019

PAGE 1 OF 1

DOCUMENT TITLE : DESIGN CALCULATION

REVISION SIGNATURE
0 22/10/2018
1 23/11/2018
18/1386_C01

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : C01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-C01-0001 1

RFQ. No. 3959-100-148-01-Q
Doc. No. 18/1386 R5
PSV Calculation Sheet
Valve General Data Valve Selection
Qty 4
Tag: 44-RV-001/2/3/4 Series 30000 Type Conventional
Service Safety Valve
Valve Type Conventional Selected Orifice: D
Rupt. Disk No
Emergency Thermal Expansion Inlet 1½"ANSI 1500 RF
Overpressure 10 %
Design Code ASME VIII/API 520/526/521/527 Outlet 2" ANSI 300 RF
Valve blowdown 10 %
Body & Bonnet: A 216WCB
Medium Properties
Medium Saline Water Nozzle SDSS + Stell. Disc SDSS + Stell.
State Single
Phase Liquid Guide & Ring SDSS
Molar Weight 18,000
Spec. Heat Ratio (K) N/A Spring Inconel X750
Gas Compressibility (Z) N/A
S.G. @ Relief Temp. 1 - Accessory:
Viscosity @ Relief Temp. 1 Cp
Latent Heat N/A Kj/Kg Bellows No Material -
Pressure Lever Yes Type -

Atm. Pressure 1,013 bara
Operating - Set 200-222 239,00 barg Test Gag Yes Heating Jacket No
Relieving Pressure 263,913 bara
Back P Const Var. - - barg Limit Switch No Soft seat No
Builtup ‐ Total - - barg
Design ‐ CDTP 239,00 239,00 barg Cap Bolted Bonnet Closed
Temperature Nace: No
Operating - Set - - °C
Design Temperature 75,00 °C Technical p.n.: 3A1- AGL-1R
Req. Capacity 0,100 m3/h (1)

Kd (G/V) - Kd (Liquid) 0,856 0,72 ASME Reaction Force - API 520 - Formula 79,0 [N]
Kb - Kc 1
Noise Level @ 30 mt: < 85 dB
Kw Kv 1 0,96
R 3530 Noise Level @ 1 mt: < 85 dB
API 520 - Sizing formulas

Type of Flow A mm 140
Calculated Orifice 0,000 inch2 B mm 105 C
Selected Orifice D C mm /
Selected Area 0,122 inch2 C (LEVER)
mm 430 B
% Used 0,2 % Weight Kg 22
A
Rated Capacity 44,739 m3/h
Remarks Reactio
1. Assumed Data Reactio
2. Spring range 239 bar +/‐ 5%
3. These valves are UV stamped.
RFQ. No. 3959-100-148-01-Q
Doc. No. 18/1386 R5
PSV Calculation Sheet
Valve General Data Valve Selection
Qty 4
Item BED3-8/7/12/3-RV-001 Series 30000P Type Pilot - modulate action
Service Safety Valve
Valve Type Pilot - modulate action Selected Orifice: G
Rupt. Disk No
Emergency FULL FLOW Main Valve
Overpressure 10 % Type: Full Nozzle
Design Code ASME VIII/API 520/526/521/527 Inlet 2" ANSI 1500 RF
Valve blowdown 5 % Outlet 3" ANSI 300 RF
Body & Bonnet: A 216WCB
Medium Properties Nozzle SDSS + Stell. Disc SDSS + Stell.
Medium Saline Water Soft Seat No Material -
State Single Spring Inconel X750
Phase Liquid
Molar Weight 18,000 Pilot
Spec. Heat Ratio (K) N/A Type: Piston Not Flowing
Gas Compressibility (Z) N/A Body & Bonnet: SDSS
S.G. @ Relief Temp. 1 - Piston SDSS
Viscosity @ Relief Temp. 1 Cp (1) Gaktets -
Latent Heat Kj/Kg Spring SS 316
Pressure Accessory:
Atm. Pressure 1,013 bara Lever Yes Field Test Connector No
Operating - Set 170,00 178,00 barg Additional Filter No
Relieving Pressure 196,813 bara Remote pressure pick-up No
Back P Const Var. - - barg Test gag Yes
Builtup ‐ Total - - barg Extra accessories: none
Design ‐ CDTP 178,00 barg
Temperature Nace: No
Operating - Set - - °C
Design Temperature 75,00 °C Technical p.n.: 3WL 6B 33- 1R
Req. Capacity 92,750 m3/h

Kd (G/V) - Kd (L) 0,846 0,62 API 520 Reaction Force - API 520 - Formula 155,0 [N]
Kb - Kc 1
Noise Level @ 3 30 mt: < 85 dB
Kw Kv 1 1,00
Kp R 0,6 1546016 Noise Level @ 1 mt: < 85 dB
Sizing Results
Type of Flow
Calculated Orifice 0,506 inch2 Kp: 0,6
Selected Orifice G
Selected Area 0,547 inch2
% Used 92,6 %
Rated Capacity 100,211 m3/h
Reactio
Remarks Reactio
1. Assumed value Reactio
2. 92,75 m3/h = 14000 BBL/D
3. Spring range 174 bar +/‐ 5%
SAFETY AND RELIEF Job No. 18/1386
VALVE Doc.No. DS-18/1386
VIGNATE‐MILANO‐ITALY
DATA SHEET Sheet: 1 of 1 Rev. 1
1 ITEM NUMBER: BED3-8/7/12/3-RV-001 44-RV-001/2/3/4
2 QUANTITY REQUIRED: 4 4
3 LINE No. & Piping Class: - -
4 NOZZLE: FULL NOZZLE FULL NOZZLE

5 SAFETY VALVE or THERMAL RELIEF: Safety Relief Safety Valve
6 CODE: ASME VIII/API 520/526/521/527 ASME VIII/API 520/526/521/527
7 VALVE TYPE (Conventional/Balanced/Pilot) Pilot - modulate action CONVENTIONAL

8 BONNET TYPE: (Open/Closed) - CLOSED
9 FLUID: TYPE Saline Water Saline Water
10 STATE @ Relieving Conditions Liquid Liquid
11 MOLECULAR WEIGHT: 18 18
12 COMPRESSIBILITY FACTOR: Z N/A N/A
13 S.G. @ Relieving Temperature kg/m3 1 1
14 VISCOSITY @ Relieving Temperature Cp 1 1
15 LATENT HEAT @ Relieving Temperature Kcal/Kg N/A -
16 SPECIFIC HEATS RATIO Cp/Cv: k N/A N/A
17 BAROMETRIC PRESSURE bara 1,013 1,013
18 OPERATING: PRESSURE barg 170 200÷222
19 TEMPERATURE °C - -
20 RELIEVING TEMPERATURE °C - -
21 SET PRESSURE: barg 178 239
22 OVER PRESSURE: ALLOWABLE % 10 10
23 BACK PRESSURE: CONSTANT barg - -
24 VARIABLE (Superimposed / Built up) barg - - - -
25 TOTAL barg - -
26 BLOWDOWN % 5 10
27 RUPTURE DISC NO NO
28 CALCULATION BASIS FULL FLOW Thermal Expansion
29 DERATED DISCH. COEFF.: Kd (GAS/LIQ) 0,846 0,6 0,856 0,72
30 CAPACITY: REQUIRED G/L kg/h 92,75 m3/h 0,00 m3/h
31 ACTUAL G/L kg/h 100,2 m3/h 44,7 m3/h
32 ORIFICE AREA: CALCULATED inch2 0,506 0,000
33 SELECTED inch2 0,547 0,122
34 ORIFICE TYPE: G D
35 CONNECTIONS INLET: 2" ANSI 1500RF (1) 1½" ANSI 1500RF (1)
36 OUTLET: 3" ANSI 300RF (1) 2" ANSI 300RF (1)
37 MATERIAL: BODY A 216WCB A 216WCB
38 BONNET A 216WCB A 216WCB
39 NOZZLE SDSS STELL SDSS STELL.
40 DISC SDSS STELL SDSS STELL.
41 GUIDE & RING SDSS SDSS
42 SPRING MAIN / VALVE INCONEL X750 INCONEL X750
43 CAP - BOLTED
44 SPRING PILOT (2) -
45 ACCESSORIES: PACKED LEVER PACKED LEVER
46 TEST GAG TEST GAG
47 SDSS PILOT
48 PAINTING: DEP 30.48.00.31-GEN DEP 30.48.00.31-GEN
49 COMPLIANCE WITH NACE MR-0175/ISO 15156 No No
50 MANUFACTURER: TecHnical TecHnical
51 MODEL: 3WL-6B33-1R 3A1-AGL-1R
55
56 (1) INLET / OUTLET connections in according to ASME 16.5 with 125-250AARH smooth finish as per ASME B 46.1
(2) pilot main spring in st.steel (not in contact with process medium),
pilot internal springs in Inconel X750 ( in contact with process medium)
3 7
2 6
1 REVISION TCH LDV BC 23/11/2018 5
0 ISSUED FOR ORDER TCH LDV BC 04/10/2018 4
REV DESCRIPTION BY CHKD APPD DATE REV DESCRIPTION BY CHKD APPD DATE
PAGE 1 OF 1

DOCUMENT TITLE : NAME PLATE FORMAT DRAWINGS

REVISION SIGNATURE
0 22/10/2018
18/1386_D04

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : D04
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-D04-0001 0

comunicato a terzi o riprodotto. La società proprietaria tutelerà i propri diritti a rigore di legge
All proprietary rigthts reserved Technical s.r.l.: This drawing shall not be reproduced or in any
may utilized, for the manifacture of the component or unit herein illustrated and must not be
released to other parties, without written consent. Any infringement will be legally pursued.
Proprietà Technical s.r.l. : senza autorizzazione scritta della stessa il presente disegno
non potrà essere utilizzato per la costruzione dell'oggetto rappresentato ne venire
www.technical.it - VIGNATE (MI)

ITALY
VALVE
YEAR
SERIAL
ORIFICE
40
CODE ø mm
INLET
OUTLET
MADE IN
SET C.D.TEST
PRESS. PRESS.
CERTIF.
CAPACITY TAG
59
TRATTAMENTO TERMICO
heat treatment
.
PROTEZIONE SUPERFICIALE - surface treatment
Indicazioni Generali
General Notes . VIGNATE - MI - ITALY
MATERIALE
Indicazione Toll.Geometriche Rugosità Superficiale material .
Geometrical tolerancing Surface Roughness
UNI 7226
// 3
0.2 % ø 0.1 0.1 Ra um
Tolleranze Generali
General tolerances POS. DESCRIPTION REVIEW SIGNATURE DATE
NOTE
Dimensioni from 6 from 30 over note
DESIGNER CHECKED APPROVED
to 6 to 30 120
Dimension to 120 . DATE 23/04/2012 23/04/2012 23/04/2012
Formato
Tolleranze NAME Di Virgilio Di Virgilio Di Virgilio
Tolerances
± 0.1 ± 0.15 ± 0.2 ± 0.3 format
A4V DESCRIZIONE
description
SCALA
Angoli
Angles
± 30' Raggi Angoli/Spigoli
Corners/Edges Radii 0.2-0.5 scale
1:1 NAMEPLATE UV STAMP 59x40
VERSIONE
Filettature Profilo ISO PESO NETTO Codice disegno
Threads ISO profile Tolerance

6g / 6H weight
. kg
code drawing
99-0327-00. revision
0
MODULO: UTE 046_DOC 11/11
comunicato a terzi o riprodotto. La società proprietaria tutelerà i propri diritti a rigore di legge
All proprietary rigthts reserved Technical s.r.l.: This drawing shall not be reproduced or in any
may utilized, for the manifacture of the component or unit herein illustrated and must not be
released to other parties, without written consent. Any infringement will be legally pursued.
Proprietà Technical s.r.l. : senza autorizzazione scritta della stessa il presente disegno
non potrà essere utilizzato per la costruzione dell'oggetto rappresentato ne venire
59
www.technical.it-VIGNATE (MI)
ITALY
VALVE
SERIAL
YEAR 0496
ORIFICE
40
CODE ø mm
INLET
MADE IN
OUTLET
SET.
PRESS.
TAG
Indicazioni Generali Scala

2:1 (4:1)
Mat. Grezzo
AISI 316
General Notes Scale Raw Material
Rugosità Superficiale 3 Foglio Peso E

Surface Roughness Ra um Max Sheet Weight D
Indicazione delle Toll.Geometriche Note C
Geometrical tolerancing
UNI 7226 note B 142/11 30.03 LDV
// quote da controllare A 298/10 19.11.
c dimension to be controlled
LDV
0.2 % ø 0.1 0.1 No. Rev. Date Name
Tolleranze Generali Date Name D e s c r i z i o n e SFONDO ROSSO
General tolerances D r a w . 09.06.06 DI VIRGILIO D e s c r i p t i o n
Dimensioni from 6 from 30 over Check. TARGHETTA CE-0496
MODULO: UTE 046 09/03
to 6 to 30 120
Dimension to 120 Appr. SERIE 4000/10000/20000
Tolleranze ± 0.1 ± 0.15 ± 0.2 ± 0.3 SERIE 30000 / CV-1500
Tolerances
Angoli ± 30' Raggi Angoli/Spigoli Codice

Angles Corners/Edges Radii
0.2-0.5 VIGNATE - MI Code
Filettature Profilo ISO

Threads ISO profile Tolerance
6g / 6H - ITALY - 99-0017-00
PAGE 1 OF 1

ISO CERTIFICATION
DOCUMENT TITLE :
(14001-2004 & BS OHSAS 18001-2007 Certifications)

REVISION SIGNATURE
0 22/10/2018
18/1386_H01

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : H01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-H01-0001 0

PAGE 1 OF 1

DOCUMENT TITLE : MOUNTING AND SETTING SAFETY VALVES (IL-42)

REVISION SIGNATURE
0 04/03/2019
18/1386_H99

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : H99
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: Ahmed Salah 3959-100-S08-H99-0001 0

WORKING PROCEDURES
Date 2019.01.10
MOUNTING AND SETTING Proced. IL 42
VIGNATE - MI - ITALY SAFETY VALVES Rev. n° 2
Sh. 1 of 16
INDEX
1 ─ APPLICATION
2 ─ APPLICABLE STANDARDS
3 ─ TECHNICAL DOCUMENTATION
4 ─ EQUIPMENTS AND ACCESSORY MATERIALS
5 ─ CONFORMITY CERTIFICATE CHECK
6 ─ CONFORMITY COMPONENTS CHECK
7 ─ COMPONENTS PREPARATION
8 ─ ASSEMBLING ISTRUCTIONS
9 ─ SETTING AND CHECKS
10 – 4.000 SERIES MOUNTING INSTRUCTIONS
14 – SV 10.001 SERIES MOUNTING INSTRUCTIONS
15 – LEVER CAP MOUNTING OF 10.000 SERIES - 20.000 SERIES – 30.000 SERIES
EMESSO DA: TECHNICAL MANAGER APPROVATO DA: QUALITY ASSURANCE MANAGER
Signature: Signature:
WORKING PROCEDURES
Date 2019.01.10
Sh. 1 of 16
1 ─ APPLICATION
Safety and safety relief valves
2 ─ APPLICABLE STANDARDS
API 527 – Seat tightness of Pressure Relief Valves

API 526 – Only for 30000 series
3 ─ TECHNICAL DOCUMENTATION
4000 SERIES : drawing taken out from the technical sheets (Annex n. 1)
10000 SERIES : drawing 100-001-00 (Annex n. 2)
20000 SERIES : drawing 20.000-2/02 (Annex n. 3)
30000 SERIES : drawing 300-003-00 (Annex n. 4)
SV10001 SERIES : drawing 101-005-00 (Annex n. 5)
SPT 023 Pressure Gauge Range (Annex n. 6)
Construction Notes – Setting Tolerances (Annex n. 7)
4 ─ EQUIPMENTS AND ACCESSORY MATERIALS
10000 AND 30000 SERIES: COL 052

20000: COL 051
5 ─ CONFORMITY CERTIFICATE CHECK
Before assembling and setting, the valve, the operator checks that the construction declaration
would be filled in correctly and clearly in all its essential parts.
See the construction declaration sample (Annex n. 8) to find the positions that must be always filled
in and checked by the operator; other filled parts will be checked anyway.
6 ─ CONFORMITY COMPONENTS CHECK
After having put together the different components necessary for assembling the valves, following
the available lists, the operator effects the prelirninary visual check. leaving the quality check should
be made during the assembling and setting phase.
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Date 2019.01.10
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7 ─ COMPONENTS PREPARATION
Some components prior to assembling need to be surmised to the following operations:
- Hydraulic test of the nozzle and of the body at the pressure value stated in the construction
certificate, carried out with suitable equipments (see documentation of the specific series).
- Lapping of the nozzle-seat and disc-seat.
- Drilling in order to fix the label on the body or on the valve bonnet(see documentation of the
specific series).
8 ─ ASSEMBLING INSTRUCTIONS
See points 10 , 11 , 12 , 13 , 14 , 15 and series documentation.
9 ─ SETTING AND CHECKS
After assembling the operator fixes the set pressure and carries out the leakage test:
- he connects the valve inlet with the test bench and increases the pressure until the opening of the
valve; in case of discrepancy between the set pressure value and the one stated in the certificate,
the operator tighten the adjusting screw in order to adjust the set pressure;
- after having fixed the set pressure the operator checks the tightness at 90% of the set pressure;
minimum time and acceptable leakage according to API 527 - Seat tightness of Pressure Relief
Valves.
equal to "F" orifice and smaller larger than "F" orifice
max 40 bubbles/minute max 20 bubbles/minute

with air (waiting time at test pressure 3 minutes) (waiting time at test pressure 3 minutes)
(test duration minimum 1 minutes) (test duration minimum 1 minutes)
with water max 10 cm³/(h ·inch)

(test duration minimum 1 minutes)
- if required on the Construction Declaration he checks the tightness between disc and nozzle
pressurising the secondary zone, no leakage permitted;
- if required on the Construction Declaration he checks the tightness between body and nozzle
pressurising the secondary zone, no leakage permitted;
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Date 2019.01.10
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- if required on the Construction Declaration he checks the gaskets tightness pressurising the
secondary zone at 30 psig (2.1 bar) , no leakage permitted;
- after having carried out check operations the operator has to check that the label fixed on the
valves has been correctly filled in, with data that should correspond to the data stated in the
certificate.
10 ─4.000 SERIES MOUNTING INSTRUCTIONS
a) Put the gasket -9- on the nozzle -1- ; screw the nozzle -1- into the body -4- and tighten (for
flanged valves previously put the inlet flange -16- on the nozzle).
b) Insert the seal ring -5- into the guide -8- and after insert the stem -3- , taking care not to
damage the seal ring.
c) Put the disc -2- into the guide -8- .
d) Insert the gasket -6- and the guide/disc into the body-4- .
e) For coil spring, put the spring -11- and the spring guides -10- ; for Belleville springs,
always odd, insert the last with the concavity facing the adjusting screw -2- .
f) Screw the lock nut -17- on the adjusting screw -12- ; screw the adjusting screw/lock nut into
the bonnet – 14- .
g) Put the bonnet -14- into the body -4- and screw the screws -18- after having put the spring
washers on (for plastic material valves insert the tie rods and screw the nuts after having
put the spring washers on).
h) After the setting tighten the lock nut -17- and screw the cap -15- .
WORKING PROCEDURES
Date 2019.01.10
Sh. 1 of 16
a) Screw the blowdown ring -5- on the nozzle -1- .
b) Put the gasket -21- on the nozzle -1- ; screw the nozzle -1- into the body -7- and tighten (for
flanged valves previously put the inlet flange on the nozzle).
c) Insert the ring -6- and the disc -2- into the disc-holder -3- .
d) Insert the disc-holder/disc into the guide -4- .
e) Insert the gasket -20- into the body-7- .
f) Insert the disc-holder/guide into the body -7- .
g) Put the spring -13- and the spring guides -9- on the stem -12- .
h) Screw the lock nut -16- on the adjusting screw -10- ; screw the adjusting screw/lock nut
into the bonnet – 14- .
i) Insert the gasket -20- on the guide -4- ; put the bonnet -14- on the body -7- ; screw the
screws -23- and tighten.
h) Insert the gasket -19- and screw the blowdown screw into the body -7- making sure that the
screw is into a notch of the blowdown ring -5- .
j) After the setting tighten the lock nut -16- , put the gasket -18- and screw the cap -11- .
WORKING PROCEDURES
Date 2019.01.10
Sh. 1 of 16
a) Screw the blowdown ring -5- on the stem -46- .
b) Insert the disc-holder/stem into the guide -4- .
c) Put the spring -13- and the spring guides -14- on the stem -46- .
d) Screw the lock nut -16- on the adjusting screw -15- ; screw the adjusting screw/lock nut
into the body – 7- .
e) Insert the guide/stem/spring into the body -7- and invert it.
f) Insert the disc -2- into the blowdown ring -5- .
g) Put the gasket -20- into the body -7- ; screw the nozzle -1- into the body -7- and tighten
(for flanged valves previously put the inlet flange -9- on the nozzle).
h) Insert the gasket -23- and screw the blowdown screw -17- into the body -7- making sure
that the screw is into a notch of the blowdown ring -5- .
i) After the setting tighten the lock nut -16- , put the gasket -22- and screw the cap -11- .
WORKING PROCEDURES
Date 2019.01.10
Sh. 1 of 16
a) Screw the blowdown ring -5- on the nozzle -1- .
b) Put the gasket -21- on the nozzle -1- ; screw the nozzle -1- into the body -7- and tighten.
c) Insert the ring -6- and the disc -2- into the disc-holder -3- .
d) Insert the disc-holder/disc into the guide -4- .
e) Insert the gasket -20- into the body-7- and into the bonnet -14- ..
f) Insert the disc-holder/guide into the body -7- .
g) Put the spring -13- and the spring guides -9- on the stem -12- .
h) Screw the lock nut -16- on the adjusting screw -10- ; screw the adjusting screw/lock nut
into the bonnet – 14- .
i) Put the bonnet -14- on the body -7- ; screw the screws -15- and tighten.
h) Insert the gasket -19- and screw the blowdown screw -8- into the body -7- making sure that
the screw is into a notch of the blowdown ring -5- .
j) After the setting tighten the lock nut -16- , put the gasket -18- and screw the cap -11- ; put
the gasket -17- on the plug -22- and screw it.
WORKING PROCEDURES
Date 2019.01.10
Sh. 1 of 16
14 ─SV 10.001 SERIES MOUNTING INSTRUCTIONS
a) Put the o-ring -13- on the nozzle -1- ; put the o-ring -12 on the stem -5- ; put the o-ring -11-
on the guide -4- .
b) Insert the stem -5- into the guide -4- .
c) For coil spring insert the spring -10- and the spring guides -6- ; for Belleville springs,
always odd, insert the last with the concavity facing the adjusting screw -8- .
d) Put the disc -3- on the nozzle -1- .
e) Put the guide/stem/spring on the nozzle -1- .
f) Put the body -7- on the guide/nozzle.
g) Screw the ring nut -2- on the body -7- and tighten.
h) Screw the lock nut -9- on the adjusting screw -8- ; screw the adjusting screw/lock nut into
the body – 7- .
i) After the setting tighten the lock nut -9- .
14 ─ LEVER CAP MOUNTING INSTRUCTIONS OF 10.000 SERIES - 20.000 SERIES

- 30.000 SERIES
a) After the valve setting tighten the lock nut -16- and screw the nuts -27-on the stem until the
equipment, COL 052 for 10.000 series and COL 051 for 20.000 series, is reached.
b) Screw the lever cap -25- on the bonnet -10- .
c) Insert the camshaft -30- and the guide -28- into the lever cap -25- .
d) Insert the packing rings -29-and screw the ring nut -31- .
e) Insert the lever -32- and screw the dowel -33- .

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Annex n. 1
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Annex n. 2
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Annex n. 3
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Annex n. 4
WORKING PROCEDURES
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Annex n. 5
WORKING PROCEDURES
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Annex n. 6
WORKING PROCEDURES
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Annex n. 7
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Annex n. 8
CONSTRUCTION DECLARATION
PAGE 1 OF 1

DOCUMENT TITLE : INSTALLATION, OPERATING AND MAINTENANCE MANUAL

REVISION SIGNATURE
0 22/10/2018
18/1386_M01

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : M01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-M01-0001 0
30/10/2018
SIGNATURE: DATE :
S.r.l.
Via Toscana, 9
20060 Vignate (MI) - Italy
Tel. +39-02-95.36.12.40
Fax +39-02-95.60.273
E-mail: sales@technical.it
www.technical.it
SAFETY
VALVES
SERIE
3000 0
TYPE 320
USE AND
MAINTENANCE
MANUAL
FORM 119-ING. 04/11

1/8 We reserve to modify our production without previous communication
.
SAFETY VALVE FOR GASES,
VAPOURS AND LIQUIDS
Characteristics
Homologation ASME / PED:

• overpressure 10%;
• blowdown 5 - 10%;
• spring range ± 5% of set pressure ;
• gases and vapours discharge coefficient
K = 0,94 PED
K = 0,951 ASME
• liquids discharge coefficient
K = 0,6 PED
K = 0,720 ASME
• connections: ANSI, UNI, DIN, AFNOR etc
Accessories
• Test gag;
• soft seat;
• balancing bellows
• lifting lever;
• heating jacket
CHARACTERISTICS AND PRESSURE LIMITS

ORIFICE Lift Max. set Max. backpressure
pressure
Type ø Area without bellows with bellows
mm cm² Sq. in mm bar bar bar
D 10 0.785 0.121 2.5 413 19 ÷ 41 10
E 13.3 1.389 0.215 3.1 413 19 ÷ 41 10
F 16.6 2.164 0.335 4.2 344 19 ÷ 51 15 ÷ 34
G 21.2 3.53 0.547 6.2 255 19 ÷ 51 15 ÷ 32
H 26.5 5.515 0.854 9.8 189 15 ÷ 28 19 ÷ 51
H1 30 7.068 1.095 10 189 15 ÷ 28 19 ÷ 51
J 34 9.079 1.407 11 186 19 ÷ 41 15
K 40.6 12.94 2.006 13 153 19 ÷ 41 10 ÷ 13
K1 45 15.9 2.465 14 153 19 ÷ 41 10 ÷ 13
L 50.6 20.1 3.116 16 103 19 7 ÷ 11
M 56.8 25.33 3.927 19 75 19 5 ÷ 11
N 62.4 30.58 4.74 20 68 19 5 ÷ 11
P 75.7 45 6.976 24 68 19 5 ÷ 10
P1 84.5 56.07 8.692 25 56 19 5 ÷ 10
Q 99.6 77.91 12.07 30 41 8 4÷8
R 119.8 112.7 17.47 36 20 4÷7 4÷7
T 152.8 183.3 28.42 46 20 2÷7 2÷7
FORM 119-ING. 04/11

.
30000 SERIES SAFETY VALVES
Safety valves 30000 Series, designed and manufactured by Technical s.r.l. in accordance with API 526, are full
nozzle and total lift type. They posses a high discharge coefficient (k=0.94), certified by I.S.P.E.S.L. and (K=0.951)
certified da ASME/NATIONAL BOARD on the basis of experimental tests performed by authorized laboratories; are
suitable for gaseous and liquid fluids.
The body and the bonnet are made from casting. The bonnet contains the spiral spring that, depending on the use
and type of fluid, can be assembled with closed cap or with open bonnet (vapour).
The seat is plane and “ metal on metal” type; it is possible to add valves with a soft sealing ring (FPM rubber). Upon
request, the valve is also available with accessories such as the packed or open lifting lever, test gag, balancing-
isolation bellows and heating jacket.
1. INSTALLING
Before installing the valve on the plant make sure that:
• the line fluid is indicated on the construction declaration or is compatible with the construction materials;
• the inlet piping in the valve are clean, impurities less, slag less etc. and eventually remove them.
• the inlet and discharge piping are dimensioned in such a way that they generate the minimum possible loss of
pressure.
The mounting of the valve on the plant has to be carried out tightening the lock nuts in a crossed and uniform way.
Once the valve has been installed on the plant make sure that:
• the discharge is not positioned in such a way to result dangerous for people or for instruments;
• the discharge is properly conveyed .
1.1 SETTING UP
Before shipment all the safety valves are hydrostatically tested and set at the setting pressure required by the Client.
Therefore regulation in loco should not be necessary.
The maximum setting error is less than 3% for pressure up to 21 bar, with a minimum of 0,2 bar; it is less than 0,7
bar up to 70 bar; it is less than 1% for pressure over 70 bar.
In case it should be necessary to modify the set pressure or the re-closure pressure of the valve (blowdown) , it
should be necessary proceed as follows:
1.1.1 setting regulation ( referring to drawing )
In order to carry out setting regulation of the valve it is necessary:
• remove the cap (11) and unloosen the lock nut (16);
• turn the adjusting screw (10) clockwise in case the set pressure should be increased;
• turn the adjusting screw (10) counter clockwise in case the pressure should be decreased.
The adjustment range of the spring setting is ± 5% of the set pressure indicated on the label of the valve.
Once the valve setting is regulated tighten the lock out (16) and re-screw the bonnet cap (11).
1.1.2 blowdown ring regulation (table 1)
In order to carry out the regulation of the blowdown ring execute the following operations:
• loosen the screw (8);
• raise the blowdown ring (5) by turning it counter-clockwise until touch the disc holder (3);
• withdraw the blowdown ring (5) by turning it clockwise, as indicated in table 1;
• tighten the screw (8) making sure it does not block the blowdown ring (5) but only that it prevents the blowdown
ring rotation.
If is required a more precise blowdown regulation, should be necessary carry out it with the valve installed on the
plant at full flow, taking into consideration that:
• reducing the number of withdrawing notches it is favoured the opening and it is delayed the re-closure;
• increasing the number of withdrawing notches it is delayed the full opening and it is favoured the re-closure.
2. DISASSEMBLING
In order to execute disassembling carry out progressively the following operations:
CAUTION : before disassembling the valve make sure that the plant on which it
is mounted is not “under pressure” and that no pressure inside
the valve itself has remained.
before disassembling the bonnet of the valve body make sure that the spring (13)
is totally released using the adjusting screw (10).
FORM 119-ING. 04/11

.
TABELLA 1
BLOWDOWN RING REGULATION
SET NUMBER OF NOTCHES FROM CONTACT POSITION

PRESSURE
bar ORIFICE
D E F-G H-H1 J K-K1 L M N P-P1 Q R T
0.5 - 7 1-2 1-2 2-3 2-3 2-3 2-5 3-6 3-6 3-9 3 - 10 3 - 10 4 - 12 4 - 22
8 - 15 4-5 5-6 4-8 4-8 4-9 5-8 6-9 6 - 12 9 - 13 10 - 15 10 - 18 12 - 22 22 - 30
16 - 25 5-6 6-7 8 - 10 9 - 11 9 - 11 8 - 12 9 - 12 12 - 15 13 - 18 15 - 22 18 - 22 22 - 32 30 - 45
26 - 40 6-9 7 - 10 10 - 13 10 - 13 11 - 14 12 - 16 12 - 16 15 - 18 18 - 25 22 - 28 22 - 32
41 - 60 9 - 12 10 - 13 13 - 16 14 - 17 14 - 18 16 - 20 16 - 22 18 - 25 25 - 32 28 - 35 32 - 40
61 - 90 12 - 15 13 - 17 16 - 19 17 - 20 18 - 22 20 - 25 22 - 28 25 - 32 32 - 40 35 - 45
91 - 125 15 - 18 17 - 20 19 - 22 20 - 25 22 - 26 25 - 30 28 - 32
126 - 190 18 - 21 20 - 23 22 - 25 25 - 28 26 - 30
191 - 280 21 - 24 23 - 26 25 - 28
281 - 360 24 - 27 26 - 29 28 - 31
FORM 119-ING. 04/11

.
2.1 VALVE WITHOUT ACCESSORIES
• remove the valve from the plant;
• remove the cap (11) and unloosen the lock nut (16) and the adjusting screw (10);
• remove the screws (15), the bonnet (14) and remove all the internal parts.
2.2 VALVE WITH PACKED LEVER
2.2.1 - Type “A”
• unloosen the screw (37) and remove the lever (26);
• remove the nut (25) and remove the packing rings (29) and camshaft (28);
• remove the lever cap (42) from the valve turning it counter clockwise;
• unloosen the lock nut (27) and remove it together with the disc (33);
• unloosen the lock nut (16) and the adjusting screw (10);
2.2.2 - Type “B”
• remove the nuts/screws (43) if any;
• turn the camshaft (28) counter clockwise, putting the fork (30) at the end of stroke, and remove the lever cap (42)
from the valve
• unloosen the screw (37) and remove the lever (26);
• remove the nut (25) and remove the packing rings (29), the spacer, the camshaft (28) and the fork (30);
2.3 VALVE WITH OPEN LEVER
2.3.1 - Type “C”
• remove the self-locking nuts with the screw (39) and remove the lever (26);
• remove the nuts/screws (43)
• remove the lever cap (42);
2.3.2 - Type “D”
• remove the self-locking nuts with the screws (39) and remove the lever (26) and the fork (30);
• remove the nuts/screws (43)
• remove the lever cap (42);
3. ASSEMBLING
3.1 VALVE WITHOUT ACCESSORIES
For assembling carry out the same operations of point 2.1) but in reverse order, tightening first the nozzle (1) into the
valve body (7). Before pushing the spring (13), make sure that the blowdown ring (5) is free and does not touch the
disc holder (3).
3.3 VALVE WITH PACKING LEVER
3.2.1 - Type “A”
For assembling carry out the same operations of point 2.2.1) but in reverse order, tightening first of all the nozzle (1)
into the valve body (7). Before pushing the spring (13), make sure that the blowdown ring (5) is free and does not
touch the disc holder (3).
Once assembled the valve and tightened the lock nut (16) it is necessary to put the disc (33) and the lock nut (27) at
the end of the thread and tightening one against the other.
After assembling make sure that the lever can turn easily with no efforts and without interferences.
3.2.2 - Type “B”
After assembling make sure that the lever can turn easily with no efforts and without interferences.
FORM 119-ING. 04/11

.
3.3 VALVE WITH OPEN LEVER
3.3.1 - Type “B”

After assembling make sure that the lever can turn easily with no efforts and without interferences
3.3.2 - Type “D”

After assembling make sure that the lever can turn easily with no efforts and without interferences
4. MAINTENANCE
The safety valves requires an ordinary but careful maintenance ( SEE MAINTENANCE PLAN ) and in case it should
be necessary , follow the operation stated in point 2) for disassembling and in point 3) for assembling.
In case of seat damaging it is necessary to carry out a new lapping: this operation has to be executed by skilled
workers.
In case of inconveniences should occur to the valve, verify if in DAMAGE TABLE are contained some useful
instructions for solving the problem.
If the damage is different from what stated in the table, contact our Service Department.
WARNING
• The safety valves should not be subjected to bumps or such stresses that could compromise the
working.
• High loads on the spring can damage the valve.
• The safety valves must be used only exclusively for the use stated in the construction declaration.
• The safety valve must be revised within two years from installation for dangerous fluid (Group 1) and
within three years for other fluids (Group 2) independently from the number of interventions executed by
the valve.
ACCESSORIES
SOFT SEAT JACKET BELLOWS
FORM 119-ING. 04/11

.
ORDINARY MAINTENANCE PLAN
Check of seat and disc tightness on the plant Every valve opening
or
every 6-month working.
Check of outwards valve tightness in case of back pressure on the

Every 30 days.
plant.
Check of the painting condition on the plant. Every 6 months.
Ordinary maintenance of the valve installed on the plant, including the

Every 12-month working.
tightness check and the surface check of the movable components.
General maintenance of the valve removed from the plant including Every opening with seats damaging
the disassembling, the seat and the disc check, the incidental seat or
and disc lapping, gaskets substitution, painting restoration and test on every 24-month working (Group 1)
the test bench. every 36-month working (Group 2)
DAMAGE TABLE
INCONVENIENT POSSIBLE DAMAGE ACTION TO BE CARRIED OUT
Fluid leakage in-line Seat wear and tear Nozzle substitution or revision
Disc wear and tear
Disc substitution or revision
Seat and disc damaging

Nozzle and disc revision
Impurities presence between seat and disc Nozzle and disc cleaning and revision
Valve-use with fluid different from the one stated in the

purchase order Nozzle and disc revision
External back pressure fluid Valve gaskets damaging Gaskets substitution

leakage.
Valve body-bonnet damaging Valve revision or substitution
Check and setting-up of the cap and of the

Cap or blowdown screw loosen
blowdown screw.
Opening at pressure value Back pressure variable Check of dimensioning and of the discharge piping
different form setting valve working conditions and possible valve substitution
with another type.
Spring release Spring substitution and check compatibility of the

material with the fluid.
Setting screw withdraw Resetting the valve and tighten very well the lock
nut
Valve intervention with quick Strong pressure loss in the inlet piping Check the inlet piping length
opening and re-closures
repeated in the time
Not correct setting-up of the blowdown ring Withdraw the blowdown ring until obtain a proper
working, basing the first regulation one table 1; for
liquid fluids withdraw the blowdown ring
completely.
Pulsating flow rate to be discharged Check plant regulation.
Over dimensioned valve Substitute the valve with one correctly

dimensioned.
FORM 119-ING. 04/11

.
MATERIAL TABLE SAFETY VALVE 30000 SERIES
TEMPERATURE LIMITS °C - 29° ÷ 232° - 29° ÷ 232° - 101° ÷ 232° - 29° ÷ 538° - 196° ÷ 350°
ITEM PARTS 16 (1) 1L (2) L3 (3) W0 (4) 50 (8) (9) 60 (5) (6) (7)
1 NOZZLE AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
2 DISC 17-4PH AISI 316L AISI 316L AISI 316L 17-4PH 17-4PH
2 BALL AISI 420 AISI 420 AISI 420 AISI 420 AISI 316 AISI 316
3 DISC HOLDER 17-4PH 17-4PH 17-4PH AISI 316L 17-4PH 17-4PH
4 STEM GUIDE AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
5 BLOWDOWN RING AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
6 RING AISI 316 AISI 316 AISI 316 AISI 316 AISI 316 AISI 316
7 BODY A 216WCB A 216WCB A 352LC3 A 217WC6 A 351CF8M A 351CF3M
8 BLOWDOWN SCREW AISI 303 AISI 303 AISI 303 AISI 303 AISI 303 AISI 316L
9 SPRING GUIDE CARBON STEEL / ST. STEEL
10 ADJUSTING SCREW AISI 431 AISI 431 AISI 431 AISI 431 AISI 431 AISI 431
11 CAP CARB.STEEL CARB.STEEL CARB.STEEL CARB.STEEL AISI 316L AISI 316L
12 STEM AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
13 SPRING CARBON STEEL / ST. STEEL / TUNGSTEN
14 BONNET A 216WCB A 216WCB A 352LC3 A 217WC6 A 351CF8M A 351CF3M
15 SCREW / AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 316
16 LOCK NUT AISI 303 AISI 303 AISI 303 AISI 303 AISI 303 AISI 303
17 GASKET ALUMINIUM ALUMINIUM ALUMINIUM AISI 316 AISI 316 AISI 316
18 GASKET ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER
19 GASKET ALUMINIUM ALUMINIUM ALUMINIUM AISI 316 AISI 316 AISI 316
20 GASKET ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER ARAM. FIBER
21 GASKET FPM RUBBER FPM RUBBER FPM RUBBER FPM RUBBER FPM RUBBER FPM RUBBER
22 SCREW AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
23 PLUG AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
24 PIN AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
25 RING NUT AISI 431 AISI 431 AISI 431 AISI 431 AISI 431 AISI 431
26 LEVER CARB.ST./ ST.ST CARB.ST./ ST.ST CARB.ST./ ST.ST CARB.ST./ ST.ST ST. STEEL ST. STEEL
27 LOCK NUT LEVER AISI 303 AISI 303 AISI 303 AISI 303 AISI 303 AISI 303
28 CAMSHAFT 17-4PH 17-4PH 17-4PH 17-4PH 17-4PH 17-4PH
29 PACKING RING TEFLON TEFLON TEFLON TEFLON TEFLON TEFLON
30 FORK AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
33 SPACER AISI 431 AISI 431 AISI 431 AISI 431 AISI 431 AISI 431
35 BELLOWS AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
36 SPACER AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L AISI 316L
37 LEVER SCREW AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
38 TEST GAG AISI 304 AISI 304 AISI 304 AISI 304 AISI 304 AISI 304
39 SCREW ST. STEEL ST. STEEL ST. STEEL ST. STEEL ST. STEEL ST. STEEL
42 LEVER CAP CARB.STEEL CARB.STEEL CARB.STEEL CARB.STEEL AISI 316L AISI 316L
43 NUT / SCREW ST. STEEL ST. STEEL ST. STEEL ST. STEEL ST. STEEL ST. STEEL
45 GASKET / FPM RUBBER FPM RUBBER FPM RUBBER / FPM RUBBER
46 SOFT SEAT SCREW / AISI 316L AISI 316L AISI 316L / AISI 316L
47 SOFT SEAT DISC / AISI 316L AISI 316L AISI 316L / AISI 316L
1. Available with stellited nozzle - code H6 6. Available with trim in AISI 316L - code 6L
2. Available with stellited nozzle & disc - code K6 7. Available with stellited nozzle & disc - code 6K
3. Available with stellited nozzle & disc - code L6 8. Available with stellited nozzle & disc - code 5H
4. Available with stellited nozzle & disc - code W1 9. Available with stellited nozzle - code 5K
5. Available with stellited nozzle - code 6H
FORM 119-ING. 04/11

.
PILOT OPERATED
SAFETY VALVE
30000P SERIES
INSTALLATION
& OPERATION
MANUAL
TECHNICAL s.r.l.
Via Toscana, 9
Tel. +39-2-95.34.12.40
Fax +39-2-95.60.273
E-mail: technical@technical.it
Web site: www.technical.it
FORM 124-PED-EN-08/18 1 /34

We reserve the right to make changes to our products without prior notice. Issued by AS - UTE
INDEX
PILOT OPERATED .................................................................................................................................... 1
30000P SERIES ......................................................................................................................................... 1
1 HEALTH AND SAFETY INFORMATION ........................................................................................... 4
2 APPLICABILITY ................................................................................................................................. 5
3 APPLICABLE CODES ....................................................................................................................... 5
4 EXCEPTIONS and RESIDUAL RISK ................................................................................................ 5
5 DEFINITIONS .................................................................................................................................... 6
6 DESIGN ............................................................................................................................................. 7
6.1 MAIN VALVE ................................................................................................................................................ 8
6.2 PILOT VALVE .............................................................................................................................................. 8
6.3 ACCESSORIES ........................................................................................................................................... 9
6.4 LOGIC SCHEMES ..................................................................................................................................... 10
7 NAMEPLATE ................................................................................................................................... 11
7.1 PILOT NAMEPLATE .................................................................................................................................. 11
7.2 POSV NAMEPLATE................................................................................................................................... 11
8 STORAGE ....................................................................................................................................... 12
9 TRANSPORT AND HANDLING ...................................................................................................... 12
10 INSTALLATION ............................................................................................................................... 12
10.1 PIPING ....................................................................................................................................................... 13
10.2 PRESSURE DROPS .................................................................................................................................. 13
10.3 REMOTE PRESSURE SENSE CONNECTION ......................................................................................... 13
10.4 ANCHORAGES AND SUPPORTS............................................................................................................. 14
10.5 REACTION FORCES ................................................................................................................................. 14
10.6 STRESSES TRANSMITTED BY PIPINGS ................................................................................................ 14
10.7 DRAINAGES AND VENTS ......................................................................................................................... 14
10.8 TURBOLENCES ........................................................................................................................................ 15
10.9 MAXIMUM OPERATING PRESSURE ....................................................................................................... 15
10.10 MULTIPLE VALVE INSTALLATION ........................................................................................................... 15
10.11 PLANT HYDRAULIC TEST ........................................................................................................................ 15
11 START-UP ....................................................................................................................................... 15
12 OPERATION .................................................................................................................................... 16
13 MAINTENANCE ............................................................................................................................... 16
13.1 MAIN VALVE DISASSEMBLY.................................................................................................................... 18
13.2 PILOT DISASSEMBLY ............................................................................................................................... 19
13.3 ACCESSORY DISASSEMBLY................................................................................................................... 25
13.4 POSV ASSEMBLY ..................................................................................................................................... 27
13.5 BOLTS TIGHTENING ................................................................................................................................ 27
13.6 CALIBRATION ........................................................................................................................................... 28
14 SERVICE LIFE ................................................................................................................................. 32
15 TROUBLE-SHOOTING.................................................................................................................... 32
FORM 124-PED-EN-08/18 2 /34

This product is a safety relief device, intended to use in critical applications. Improper application,
installation or maintenance of the pilot operated safety valves or the use of components or parts not
manufactured or authorized by manufacturer may result in a failure of the device.
Pilot operated safety valves in inappropriate operating conditions could expose the plant to explosive
risk with injuries to people and damages to things.
PLEASE PAY ATTENTION TO THE INSTRUCTIONS OF THIS MANUAL AND FOLLOW THEM WITH
CONSCIENTIOUSNESS.
Correctness of given information such as application, chosen materials and chosen type of valve are
under user’s responsibility. Compatibility between the type of pilot operated safety valve and the
material of which it is made and the type of fluid, together with the operating and the processing
conditions, are at the user responsibility. The checks made by manufacturer are based on the user /
customer information.
Storage, installation and annual check shall be made by the end-user.
Pilot operated safety valve maintenance shall be carried out by Technical personnel or by persons
who have suitable technical training and the necessary experience or who have been instructed by the
end-user of the product. For maintenance only the use of original spare parts supplied by manufacturer
is authorized. Please keep in contact with Technical for clarifications, doubts or other information.
Any installation, maintenance, adjustment, repair or test performed on Technical pilot operated safety
valve shall be done in accordance with the requirements of this document as well as applicable
National and International Codes and Standards.
FORM 124-PED-EN-08/18 3 /34

1 HEALTH AND SAFETY INFORMATION
The following chapters report advices regarding the security, these shall be read carefully to reduce the risk of
serious consequences to the health of workers and to ensure the plant integrity. Recommendations and
precautions mentioned can’t be exhaustive, however, as it is not possible to know, evaluate and provide
information on all the risks and to present all the possible consequences of incorrectly performed actions.
Technical is responsible only for activities performed by its staff. The staff in office of installing, operating and
maintaining on safety valve must be properly trained and knowledgeable of the contents of this manual.
Proper handling, storage, installation, maintenance and operation of the system are essential for safe and reliable
operation of safety valves.
It is not possible to list and evaluate all possible conditions that may endanger the health and safety of workers,
in any case we recommend the following precautions:
 Observe all safety regulations in force in the operation area.

 Carefully consider the consequences of any action.
 Always use individual protection device.
 Always wear suitable clothing including safety gloves before approaching device. Metal
surface of pilot operated safety valves could be at high or low temperatures.
 Take into account process data before operating on device.
 Never be close to a valve in an attempt to hear or identify the source of a leakage/ discharge.
Remember that hot gases and vapors are not always visible.
 Never stand in front of the outlet flange of the pilot operated safety valve.
 Decrease the operative pressure before every work on the safety valve, for example before
adjusting the blowdown device.
 Never hit a safety valve under pressure as this may cause unexpected opening at a pressure
lower than set pressure.
 Disassembly shall be achieved only after the depressurization and drainage of the device.
 Be especially careful and protect yourselves from discharges of hazardous substances that
may be trapped inside the safety valve.
BEFORE ANY OPERATION ON VALVES,

INDIVIDUAL PROTECTION
DEVICES SHALL BE USED.
FORM 124-PED-EN-08/18 4 /34

2 APPLICABILITY
This manual is applicable to Technical pilot operated safety valves series 30000P with pop action and modulating
pilot.
3 APPLICABLE CODES
The following codes are applicable:
ASME VIII Div.1 General manufacturing requirements

ASME B16.34 Valve body thickness
ASME B16.5 / UNI / DIN Flange sizes
ASME B1.1 Body/bonnet threads
ASME B1.20.1 NPT threads
ASME II D Maximum allowed stress for materials
ASME PTC 25 Performance test code
UNI4535 ISO threads
API 520 Valve sizing and installation for gas, steam and liquid service.
ISO EN 4126-4 Operative characteristics and sizing
API 527 Tightness test
ASTM Material properties
ASME II A-B Material properties
4 EXCEPTIONS and RESIDUAL RISK

Manufacturer analysis doesn’t take into account the effects of the following factor on the device.
a) Stress due to earthquakes.

b) Wind loads.
c) Fatigue stress.
Please contact the manufacturer for info about the effects of this factor on device performance.
 Safety valves could operate in fire conditions only if they are not directly wrapped by flames and if the
temperature limits are respected. Otherwise it is necessary the use of protection and cooling application
equipment (for example water application equipment).
 For materials liable to corrosion and erosion, a minimum additional thickness of 1 mm shall be considered.
 Any type of obstruction caused by polymerization, solidification, sedimentation or fluid freezing can
compromise the normal safety performance of the valve. Specific precaution shall be taken for avoiding this
kind of phenomena in the sensitive pressure pipes and in the internal orifices of the pilots.
 The pilot operated safety-relief valves are exclusively intended as a protection of the systems from pressure
excesses due to alteration of the pressure itself.
 The dynamic viscosity of the process fluid (liquids) must not exceed 0,8 Pa.s (800cP) both inside the main
valve and inside the pilot valve. The viscosity evaluation shall be done with regards to plant layout and it
shall take into account the position of the pilot operated safety valve compared to the position of the protected
vessel.
 These valves must be used nor as control valves neither as blocking valves to isolate part of the system/plant.
The safety valves shall not be used as connections or transition components inside the pipes as well.
If all the prescriptions of this manual are completely respected with a particular care about “installation”, the
remaining risks during the operating of the valves are the following:
a) superficial temperature. If valves are used at a temperature different from ambient temperature, there could
be a risk relative to superficial temperature as safety valves cannot be insulated because they require
continuous visual inspections;
FORM 124-PED-EN-08/18 5 /34

b) unexpected discharge. Unexpected increasing pressure of the system process could cause sudden safety
valve discharge. Move closer to the safety valve with caution and wearing protection devices, headphones and
safe-guard eye protectors. It is recommended to use a pressure measuring device nearby the safety valve
installation to read the process system pressure with accuracy. NEVER BE IN FRONT OF VALVE OUTLET
FLANGE.
5 DEFINITIONS
In this manual following definitions are used:
BLOW-DOWN: difference between set up pressure and re-closing pressure which is normally defined as a
percentage of the set up pressure.
BUILT-UP BACKPRESSURE: static pressure which is found at the exit of the safety valve because of the efflux
through the safety valve and discharge pipes.
CERTIFICATED CAPACITY: it is the recommended capacity for the use of the safety valve, it is calculated
multiplying the theoretic capacity by the discharge coefficient Kd and by the reducing coefficient 0,9, or multiplying
the theoretic capacity by the certificated discharge coefficient Kdr.
CERTIFICATED DISCHARGE COEFFICIENT KDR: it is the discharge coefficient equal to Kd * 0,9.
COLD DIFFERENTIAL TEST PRESSURE: it is the set pressure on factory bench and could be different from set
pressure for effects due to operating temperature or operating back pressure.
DERATED DISCHARGE COEFFICIENT KDR: equal to the discharge coefficient Kd multiplied for a safety factor of
0.9.
DISCHARGE AREA A: area corresponding to the minimum diameter of the pipe between the entrance and the seat
used to calculate the theoretical capacity, without any deduction for possible obstructions.
DISCHARGE COEFFICIENT KD: it is the ratio between valve measured capacity and valve theoretic capacity.
DISCHARGE PRESSURE P0: set pressure plus allowable overpressure.
FLOWING PILOT VALVE: process fluid runs through the flowing pilot valve during all main valve’s opening process
continuously.
FULL LIFT H0: declared maximum lift reachable by piston/disk and corresponding to the certified capacity.
LIFT: disk/piston lift in respect of the position when valve is closed.
NON-FLOWING PILOT VALVE: pilot valve which is influenced by a small discharge of process fluid only during the
opening and closing of the main valve and necessary to discharge the pressure inside the dome chamber.
MAIN VALVE: main valve of pilot operated safety valve is composed by body, nozzle, guide, cap and piston. As main
valve responds directly to signals received from the pilot, it determines the discharge capacity and therefore it has
more influence on the discharge coefficient.
DOME CHAMBER: it is the chamber located above the piston and delimited by piston, the guide and the cap in the
main valve. The pressurization of this chamber causes the valve opening/closing.
MODULATE ACTION PILOT VALVE: pilot valve whose action causes the main valve opening proportionally to the
overpressure.
POP ACTION PILOT VALVE: pilot valve whose action causes the main valve opening quickly and full lift achievement
with a little quantity of overpressure.
POSV: pilot operated safety valve, a safety valve controlled from a pilot is a self-actuated device composed by “a
main valve” connected to a “pilot valve”.
FORM 124-PED-EN-08/18 6 /34

CRACK PRESSURE: pressure at which the pilot begins to reduce the dome pressure, usually equal to 95%÷98% of
valve set pressure.
PILOT VALVE: is the control device of the main valve. It is sensitive to the process fluid pressure and determinates
all the functional features such as the opening pressure, the overpressure, the re-closing pressure, the modulating
action or “on-off” action.
RE-CLOSING PRESSURE: input pressure value necessary to the safety valve disk to re-establish the contact with
the seat and to stop the continuous discharge as determined by seeing or hearing.
RELIEVING PRESSURE P0: set pressure plus allowable overpressure.
ALLOWABLE OVERPRESSURE: pressure added to set pressure at which the safety valve shall be completely
open.
SET PRESSURE: predetermined pressure at which a pilot operated safety valve begins the lift.
SUPER IMPOSED BACKPRESSURE: static pressure that is found at the exit of the safety valve when it starts to
operate. It can be generated by other pressure device discharge.
TOTAL BACKPRESSURE PB: it is the combination of built-up and super imposed backpressure.
6 DESIGN
30000P series consists of full nozzle pilot operated safety valves for gas, liquid and mixed phase services with the
following features:
 Overall dimension according to API 526 standard.

 Orifice area equal to or greater than API 526 area.
 Full nozzle valve.
 Wide range of material according to customer requirements.
 High discharge coefficient.
 High level of backpressure.
 Non-flowing pilot.
 Pop and modulating action pilot.
FORM 124-PED-EN-08/18 7 /34

6.1 MAIN VALVE
Main valve is essentially composed by body, nozzle, cover, piston and guide.
The volume at the top of the piston is called dome chamber and is pressurized by the pilot. The bottom area of the
piston is, instead, pressurized with inlet pressure. The piston is unbalanced and the top area is larger than the bottom
area.
So the dome pressure is contained by piston, its liner and the cap, while the inlet pressure is contained by the nozzle
and the piston.
The main valve uses the principle of pressurizing the top and large area of a differential area piston with inlet pressure
to keep the piston closed until set pressure is reached.
Close to crack pressure the pilot relieves, the pilot depressurizes the volume above the piston permitting discharge
from the main valve. As capacity relief of the system is satisfied, system pressure will begin to decrease. When the
system pressure decreases, pilot actuates and directs system pressure to main valve dome closing the main valve.
6.2 PILOT VALVE

Technical pilots are non-flowing pilot. With the main valve opening and relieving at steady pressure, no process gas
or fluid flows through the pilot. When process pressure changes, the pilot actuates to change the lift of the main valve
piston. During these actuations a small amount of fluid or gas from the main valve dome flows through the pilot and
is discharged thru the pilot exhaust.
Pilot with modulating action decreases or increases the dome pressure proportionally with the variation of inlet
pressure while pilot with pop-action quickly pressurize or depressurize the dome chamber.
6.2.1 MODULATING PILOT
The main valve will open at set pressure but the lift will be proportional to the relieving capacity required. As process
pressure increases, the valve will open more and reach the full lift at 110% of set pressure.
The main valve uses the principle of back-loading the top of larger area of a differential area piston with inlet pressure
to hold the piston closed up to set pressure. When the pilot reaches the cracking pressure, equal to about 95% of
set pressure, the dome chamber will be progressively depressurized. At set pressure pilot operated safety valve will
open and piston lift will increase progressively permitting discharge of main valve.
As capacity relief of the system is satisfied, system pressure will begin to decrease. After that, the pilot will actuate
and direct system pressure to the dome of main valve to close it.
The set pressure range is 1 bar g up to 431 bar g but special solution beyond this range can be supplied if required.
The pilot supply line shall always conveyed on POSV outlet flange line.
PM1: modulating action pilot for low pressure with diaphragm.

PM2: modulating action pilot for low pressure with piston.
PM3: modulating action pilot for medium pressure with piston.
PM4: modulating action pilot for high pressure with piston.
6.2.2 POP-ACTION PILOT
Technical pilot operated safety valve with pop-action pilot uses the principle of pressurizing the larger top-area of a
differential area piston with inlet pressure in order to hold the piston closed up to set pressure.
At set pressure pilot operated safety valves relieves, fastly depressurizes the volume of the dome chamber causing
the piston to lift and the main valve to relieve. Pilot operated safety valve reaches full lift at 105% of set pressure.
When the pilot recloses, the volume of dome chamber is pressurized again and main valve is closed.
The pilot exhaust line shall always be vented to atmosphere.
PP1: pop action pilot for low pressure.

PP2: pop action pilot for high pressure.
FORM 124-PED-EN-08/18 8 /34

6.3 ACCESSORIES
The following accessories could be supplied with the pilot operated safety valve.
6.3.1 BACKFLOW PREVENTER

When the valve outlet is connected to a manifold, superimposed back pressure may occur; whenever this
backpressure is higher than the inlet operating pressure, the main valve lifts could allow reverse flow from the outlet
to the inlet ports. The backflow preventer prevents any accidental reverse flow through the pilot operated safety valve.
This accessory is always installed on POSV and is used to connect pilot to main valve.
6.3.2 PILOT SUPPLY FILTER

The pilot supply filter protects the pilot from the presence of excessive particulate matter in the flow stream. This is a
mechanical filter that is available for gas and liquid dirty services. The filter is optional for any pilot model. The pilot
supply filter being rigidly mounted to the main valve cap, the filter cartridge is easily replaceable and can be cleaned
without disassembling the filter from the main valve. A drain valve can be supplied on request.
6.3.3 MANUAL UNLOADER VALVE

This device enables the main valve to be opened manually. It is installed on the top of the cap and allows to
depressurize the dome chamber and, therefore, to lift the piston controlling the functionality of the main valve.
6.3.4 FIELD TEST CONNECTION

This device allows to test the POSV set pressure on field without causing valve opening.
To test the pilot functionality a pressure source, a test pressure gauge and a needle valve are required.
6.3.5 SPIKES SNUBBER

In case of application where pressure spikes could occur, the installation of a spikes snubber on pilot supply line is
required in order to dampens spikes and surges and guarantee a stable behavior of POSV.
For gas application spikes snubber with standard design is required. For liquid service a specific evaluation shall be
done and special dumpers could be required.
6.3.6 PILOT LIFT LEVER

The pilot lift lever permits to manually test the functionality of the safety valve. This feature is provided for those
applications where the mechanical lifting of the pilot is required for verification of the valve operation. Lifting of the
pilot spindle allows the main valve to lift when the system pressure reaches at least 75% of the set pressure.
6.3.7 REMOTE SENSE CONNECTION

Under excessive inlet pressure loss, the pilot should be sensed remotely. In this case the pilot shall have its inlet
connected directly to the pressure source where the system pressure is stable and no flow takes place. A remote
pressure sense connection eliminates the false system pressure indication that will occur during relieving conditions,
due to the pressure losses in the inlet piping. With the remote sensing, the valve will remain stable under the effects
or high inlet pressure losses. Whenever a inlet pressure loss to the safety valve is expected, the relieving capacity is
adequately reduced during valve sizing selection.
6.3.8 PILOT DISCHARGE CONNECTION

Modulating pilot exhaust shall be conveyed to main valve outlet while for pop-action pilot the exhaust shall be vented
to atmosphere minimizing the pressure loss. Other configurations are allowable only under technical approval by
manufacturer.
FORM 124-PED-EN-08/18 9 /34

PILOT MODEL
PILOT ACCESSORIES
PP1 PP2 PM1 PM2 PM3 PM4
BACKLOW PREVENTER x x x x x x
PILOT SUPPLY FILTER x x x x x x
MANUAL UNLOADER x x x x x x
FIELD TEST CONNECTION x x x x x x
SPIKES SNUBBER x x x x x x
PILOT LIFT LEVER x x x x x x
REMOTE SENSE CONNECTION x x x x x x
PILOT DISCHARGE CONNECTION Vented Conveyed to main valve outlet
6.4 LOGIC SCHEMES
FORM 124-PED-EN-08/18 10 /34

7 NAMEPLATE
Nameplate is the first source of information about the device.
7.1 PILOT NAMEPLATE

PARAMETER DESCRIPTION
CODE Technical internal code for pilot
VALVE SERIAL Serial number unique for device
INLET-OUTLET -
SET PRESSURE Set pressure with consistent unit
ORIFICE -
TAG -
YEAR Year of device production
7.2 POSV NAMEPLATE
PARAMETER DESCRIPTION
CODE Technical internal code for POSV
VALVE SERIAL Serial number unique for device
INLET-OUTLET Inlet and outlet size and rating
SET PRESSURE Set pressure with consistent unit
ORIFICE Minimum inlet diameter of orifice in millimeter
TAG Tag valve as required by customer
YEAR Year of device production
For each pilot valve corresponds a specific main valve, so that the same pilot valve cannot be used with another
main valve.
FORM 124-PED-EN-08/18 11 /34

Any use not covered by this manual or outside the parameters as specified on the nameplate and on
certificates provided together with the safety valve, is not permitted and may compromise the health and
safety of people as well as the integrity of the equipment.
8 STORAGE
We recommend to leave the valves in their original package till it is necessary to keep them operating.
The valve shall be put in a building or in a space without dirty, humidity or other sources of contamination. If the pilot
valves are put out of the original package, take care about the cleanness of the pilot valve’s connections, of the inlet
and outlet flanges; it is suggested to close the connections with appropriate plugs.
Valves shall not be put in pile or in an open space under environmental agents before installation.
Cleanness is determinant for POSV performance
9 TRANSPORT AND HANDLING

The valves shall be handled with care. Some crashes or hard
vibrations could create damages to seats endangering good valve
operations.
Never handle the valve either by the pilot valve or by the

connection pipes pilot valve/main valve. Valve lifting and
transportation shall be done using eyebolt.
The eyebolt integrity as well the lifting equipment suitability

and integrity shall be always verified.
10 INSTALLATION
The most important reference for the correct valve installation is API 520 Part 2. Please take into account the
following prescriptions:
 Valves operate in a strict range of pressure. In order to guarantee the correct operating the
installation shall be performed in accordance to sound engineering practice.
 The pilot safety valves shall be always set up in vertical position.
 The safety valves shall be installed in easily accessible location in order to make easy disassembly
and assembly and periodic maintenance operations.
 Clean inlet pipeline and remove eventually objects inside the line before the POSV installation.
 Remove plugs and protection from inlet/outlet piping and verify nozzle surface cleanness.
 Verify that the gasket internal diameter is greater than the inner inlet flange diameter.
Before installation verify that installation plant conditions are consistent with nameplate data.
 The maximum design pressure of the device protected by the safety valve should not be lower than
the valve set pressure as reported on nameplate. For multiple installation, additional safety valves
could have a set pressure above the design pressure.
Proceed with installation only after verifying the integrity of manufacturer seals.
The original Technical guarantee is not valid if the seals are removed or damaged.
FORM 124-PED-EN-08/18 12 /34

10.1 PIPING
Safety valve inlet piping shall have an internal diameter greater than or equal to the inner diameter of safety valve
inlet flange. The connections between the valve and the vessel shall be as short as possible.
It is not advisable to mount the safety valve at the end of a long horizontal inlet pipe through which there is normally
no flow. Foreign matters may accumulate in this piping which can result in damage to the valve seating surfaces and
cause more frequent maintenance.
Inlet piping generates twisting moment and reaction forces during discharge. The inlet piping should be right sized
and supported.
The downstream piping must be shortest and linear as possible. The exit connection of a safety valve must be
connected to a pipe conveying in a safe area. The downstream piping shall have an internal diameter greater than
or equal to the valve inner diameter outlet flange.
Actual backpressure on system/plant shall be consistent with data reported on sizing sheet.
A safety valve’s discharge must be conveyed in a safe and protected area, otherwise it could be dangerous
for people and for the plant.
Using outlet piping with a inner diameter not consistent with the selected safety valve could generate
hazardous situations and danger for people and things.
10.2 PRESSURE DROPS

The pilot operated safety valves can prevent troubles generated by a pressure drop greater than 3% of set pressure
in the inlet piping providing a pilot pressure sensor directly operates on the pressurized device to protect. However,
with remote pressure sensor installation valve sizing shall be checked with the consideration that the relieving
pressure measured with remote pressure sense could be greater than the real relieving pressure.
In pressure-relieving systems where safety valves discharge into closed systems (refinery flare, stack, etc..) the inlet
piping should be sized so as to minimize the pressure drop. Nominal size of the discharge piping should be
communicated to the manufacturer to verify the valve functional operating.
Safety valve inlet piping (also curves and any isolating valves) shall be sized so that during fully open
discharge the total pressure drop in the line does not exceed 3% of valve set pressure. Greater pressure
drop could generate chattering and capacity reduction.
10.3 REMOTE PRESSURE SENSE CONNECTION

When a remote pressure sense connection is foreseen, piping
from the system pressure connection to the pilot valve pressure
connection is necessary in the place of the connection piping to
the pitot installed on the flange of the nozzle.
The system pressure connection must be positioned at a point
where the total process fluid pressure can be detected, i.e. where
the fluid speed is very low even during the discharge of the safety
valve.
The piping used for the remote pressure sense connection must
have an internal passage diameter not less than 9,5 mm and a
length not more than 30 m. If the piping dimensions exceed these
range.
For additional information or application beyond the specified
range, please contact the manufacturer.
It is not recommended to install an interception valve on this

piping. If an interception valve is necessary for some
reason, this valve must be fixed open before the system and
the pilot safety valve are placed under pressure.
FORM 124-PED-EN-08/18 13 /34

10.4 ANCHORAGES AND SUPPORTS
Inlet and outlet valve piping shall be sized and supported so that they can resist to reaction forces generated
by the valve discharge.
Reaction forces shall be considered in function of the set pressure, of fluid state and valve characteristics.
Inlet and outlet piping shall be tied in order to eliminate possible vibrations.
If it is not possible to reduce vibrations it will be necessary to increase the difference between the set pressure and
the operating pressure.
10.5 REACTION FORCES

Valve flow discharge generates stress due to the flow
through the valve. If the downstream piping is not
properly supported, the reactive loading due to valve
operation will be transmitted to the valve and inlet piping.
Reference standard for reaction force calculation is

usually API 520 Part II, for gas, vapors or mixture
service.
For liquid service and additional information please

contact the valve manufacturer.
10.6 STRESSES TRANSMITTED BY PIPINGS

The safety valve outlet piping with conveyed discharge should be designed in order to prevent stresses which can
be transferred to the valve or its inlet piping.
Such stresses can have thermal and/or mechanical nature.
 Thermal stresses are due to increase of temperature resulting from the flow of hot fluids during discharge,
to prolonged sun exposure or to heat radiated from nearby equipment. Even small temperature rise in the
discharge piping causes a change in length of the piping which could be transmitted to the valve and its inlet
piping. These stresses should be minimized by means of flexible supports or anchorages, or providing
expansion allowance.
 Mechanical stresses are mainly due to the weight of the discharge piping which could be not properly
supported. Stresses caused by incorrect alignment of the valves piping must also be avoided.
10.7 DRAINAGES AND VENTS

The discharge piping should be kept drained by adequate drain piping and it should be designed so as to permit
drainage of the fluids from the entire pipeline where POSV is installed. Hence it is good practice to provide the
collective drain for the valves at the same height of the lowest safety relief valve. In the safety valve body there is a
threaded bore which is normally covered with a plug.
Please take into account that:
 In case of toxic or inflammable process medium, special care should be taken to ensure that the
drains are piped to a safe location and at atmospheric pressure.
 Before maintenance any drain plug or vent plug shall be removed on the main valve or on the pilot
valve if there are flowing fluids in the piping.
FORM 124-PED-EN-08/18 14 /34

 In normal operating conditions pop action pilot exhaust is connected directly to the atmosphere because the
discharge during operating is very limited. Conveying shall be strictly design and approved by manufacturer.
 Modulating pilot is normally conveyed in the main valve outlet piping for application with a maximum
backpressure less than 70%. For higher level of backpressure, the pilot exhaust shall be vented to
atmosphere.
10.8 TURBOLENCES
It is good practice to install valves as far as possible from sources of turbulences or pulsations. A recommended
minimum distance from discontinuity for valve installation is given below:
DEVICE MINIMUM LENGTH OF STRAIGHT-LINE REQUIRED

control valve 25 pipe Ø
2 elbows / bends 15-20 pipe Ø
pulsation dumper 10 pipe Ø
elbow / bend 10 pipe Ø
10.9 MAXIMUM OPERATING PRESSURE

It’s always suggested to keep the maximum allowable gap between set pressure and operating pressure. Usually
the following limits are applied:
 Modulation action pilot: the maximum operating pressure shall not exceed 95% of set pressure.
 Pop action pilot: the maximum operating pressure shall not exceed 97% of set pressure.
in case of pulsating or fluctuating pressure, the differential pressure between set and operating pressure shall be
increased.
In case of operating pressure higher, please contact valve manufacturer
10.10 MULTIPLE VALVE INSTALLATION

In some application it is good practice to have two or more valves with different sizing and set pressure protecting
the same vessel.
The smaller one with a lower setting of set pressure opens when the flow rate is little while the other valve opens
when the discharge flow rate and the pressure increase.
This installation allows to reduce safety valve periodic maintenances.
10.11 PLANT HYDRAULIC TEST

Do not perform any plant hydraulic test with the safety valves installed or not intercepted.
During the hydraulic test of the plant or of the device/vessel under pressure, the safety valves shall be
disassembled or intercepted. The use of a blind flange is suggested.
11 START-UP
After assembling the POSV on the device to protect, please pay attention that valve shall be closed. In order to keep
POSV closed, assure that there shall be pressure at the valve inlet to establish a differential force across the main
valve piston and load it in the closed position. Pressure shall pass through the pilot and pressurize the dome chamber
upon the piston, exerting force on the top of the piston.
On normal plant start-up the valve loads itself as pressure increases.
FORM 124-PED-EN-08/18 15 /34

Sometimes block valves could be used upstream safety valve to isolate them when maintenance is required. Be sure
the block valve is fully opened when putting the safety valve in service. If the block valve is opened after system start-
up, the safety valve may briefly vent before the chamber dome gets pressurized to close main valve seat.
When increase pressure velocity and operating pressure are very low, POSV could be kept in open position. In this
casa please contact the valve manufacturer for specific solutions.
12 OPERATION
Technical POSV uses the principle of pressurizing the larger top-area of a differential area piston with inlet pressure
in order to hold the piston closed up to set pressure.
At crack pressure the pilot begins to discharge the pressure in the dome chamber, with a step-by-step action
(modulation action pilot) or with a very fast depressurizing (pop-action pilot).
At set pressure POSV begins to open.
At the declared overpressure POSV reaches full lift.
When the pilot pressurizes again the dome chamber, main valve closes. POSV reclosing pressure is higher than the
cracking pressure.
13 MAINTENANCE
Maintenance and revision operations can be performed with a variable frequency based on operating conditions,
process fluid and the frequency with which the valve discharges.
Normally, inspection frequency on the safety valves follows the same frequency of inspections on the pressure
equipment which they are designed to protect or to which they are connected. The plant manager must continuously
monitor the state of the valves, with particular attention to corrosion and erosion effects or other actions connected
to the nature of the fluid, which may over time compromise the structural stability or operation of the valve itself.
Elastomers have a working life which depends on the temperature and process data. Please contact the
manufacturer for the definition of a suitable frequency of maintenance operations.
The adjustable parts of safety valves are protected from tampering by using appropriate lead seals.
Removing these seals makes void the warranty contract and certifications, regarding the performance of the
components protected by the seals (calibration pressure set-screw, blowdown etc.).
Maintenance and/or repair operations must be carried out by skilled personnel, which have received
adequate training, according to the specifications and procedures of the manufacturer and also with respect
to the laws in force in the country where the valve is installed.
Check carefully all the disassembled parts and take care to the pressure containing parts status. Evaluate
possible corrosions or erosions which could compromise the correct operating and could be dangerous for
people and things.
Maintenance operation shall be done in accordance with the requirements stated in this manual and with the
provisions of the law of the country in which the valve is installed.
Check carefully all the disassembled parts and take care to the pressure containing parts status. Evaluate
possible corrosions or erosions which could compromise the correct operating and could be dangerous for
people and things.
Before executing valve maintenance take care the system on which the valve is mounted and be sure that
valve is depressurized and that in the presence of toxic, noxious or dangerous fluids, the valve was cleaned
and reclaimed.
Use always individual safe-protections tools, in particular hear protections and glasses.
Only use original spare parts supplied by manufacturer is permitted to guarantee CE conformity declaration,
warranty and valve certificate void.
FORM 124-PED-EN-08/18 16 /34

ORDINARY MAINTENANCE PLAN
While in the system, inspect the tightness of the seat Every valve opening
and of the disc or
every 6-months of operation.
Check tightness towards the outside of the system for Every 30 days.
counter-pressure.
Check tightness towards the outside of the pilot, the

Every 6 months.
pipes, the manifolds and the accessories.
Check the system’s paint condition. Every 6 months.
Ordinary maintenance of the valve installed in the

system, including the tightness check and the visual Every 12-months of operation.
inspection of moving components.
General maintenance of the valve, removed from the

Every time the seats are damaged during opening
system and including disassembly, inspection of the
or
gasket seat and of the disc, and if required, lapping
every 24-months of operation (Group 1)
the seat and the disc, replacing the gaskets,
every 36-months of operation (Group 2)
repainting the valve and bench testing.
According to Italian regulations. the safety valve must be overhauled within two years from installation if
used for hazardous fluids (Group 1) and within three years if used for other fluids (Group 2) independently
from the number of operations performed by the valve; if specific local laws exist, comply with them.
If no regulations exist, follow the guidance given in ORDINARY MAINTENANCE PLAN table reported
above.
The operation to be most frequently performed on field is a visible check of the general state of the safety valve.
It is recommended to equip each valve with a “service manual” where all maintenance operations will be noted
reporting also the frequency with which valve has opened during its service.
Full repair is performed by removing valve from the line. For maintenance a test bench with anchoring system for the
valve is required.
Technical recommends to perform maintenance of pilot operated safety valves in accordance with the following
procedures relative to the valve calibration and the fully assembled valve tests as they are described in the next
chapters. These procedures and scheduled maintenance, appropriate to the specific operating conditions,
guarantees, even for a long time, a proper valve functioning.
If the operating conditions of the pilot valve and / or maintenance required to prove beyond the possibility of your
maintenance, please contact manufacturer.
All the following maintenance operations shall be executed with pilot operated safety valve removed by the
line.
Sliding parts shall be correctly lubricated with a suitable grease. Please contact manufacturer for additional
information about grease data and applicability.
FORM 124-PED-EN-08/18 17 /34

13.1 MAIN VALVE DISASSEMBLY
With reference to the following figure, for main valve disassembly please proceed according with the following
instructions:
After removing the main valve from upstream/downstream piping, please proceed in accordance with the following
instruction for device disassembly.
 loosen the fittings (34) and remove the pipes (32);

 unscrew the pilot screws (62) that fixes the pilot to the main valve.
 remove the pilot from the backflow preventer (65);
 pay attention to keep in position the ball ( superseaded version ) or the spindle and the spring inside the body
of backflow preventer.
 unscrew the screws (109) and remove the backflow preventer from the main valve bonnet (46);
 unscrew the bonnet screws (48) and remove the bonnet (46) from the valve body (37);
 remove the eyebolts (58) from the bonnet (46);
 remove the spring (51);
 remove the guide (45) and the disc holder (44), the disc (40) and the ball (42);
 separate the disc-holder unit (44) and the gaskets (47) (49) (56) from the guide (45);
 loosen the screws (41) and separate the disc (40) and the ball (42) from the disc-holder (44);
 unscrew the screws (44c) and remove the flange (44b), the gaskets (43) (44a) from the disc-holder (44);
 remove the drainage plug (37a) the screw and the gasket (52) from the valve body (37);
 unscrew the nozzle (35) from the valve body (37);
 remove pitot (32) from the nozzle (35);
 remove the gasket from pitot (32).
FORM 124-PED-EN-08/18 18 /34

Check seat surfaces.
For metal to metal seat, proceed to lapping the seat surfaces if required.
Clean the surface with suitable cleanser or chlorinated solvent and look at the seat surface state with the help of a
magnifying glass. The surface shall be perfectly polished and free of scratches and dirt.
For soft seat, proceed with the replacing of resilient seat if required.
Resilient seat can be made by O-ring or plastic material.
13.2 PILOT DISASSEMBLY

13.2.1 POP-ACTION PILOT ( PP1 – PP2 )
FORM 124-PED-EN-08/18 19 /34

After removing the pilot from main valve, please proceed in accordance with the following instruction for device
disassembly.
 remove screw (62) in order to disconnect pilot and backflow from main valve cover.
 remove the external o-rings (11) from the backflow body (65);
 remove the bush (66) the o-rings (64), the shuttle (54), the seat bush (67) and the shuttle spring (157);
 remove the backflow body (65) from the body pilot (1);
 remove the o-rings (11) the bush (66) the o-rings (64) and the seat bush (67);
 remove the screw (68) and the gasket (69);
 remove the cap (28);
 loosen the locknut (26);
 rotate the adjustment screw (27) to fully discharge the spring (23);
 remove the bonnet (25) and the gasket (74) from the lower base (31);
 remove the upper spring guide (72) spring (23) and the lower spring guide (24);
 remove the lower base (31) from the pilot body (1);
 extract sequentially from the pilot body (1) the guide (2), the spindle (21), the seat guide (3), the seat (18) and the
 spacer (5) in addition to the gaskets (20) (19) (4);
 remove the filter (61) from the body (37);
 remove the ring nut (14) along with the blowdown adjustment screw (12), and the locknut (13);
 separate the locknut (13), the blowdown adjustment screw (12) , from the ring nut (14);
 separate the seat (6), the shutter (16) and the piston (8) from the blowdown adjustment screw (12);
 take out gaskets (7) (17) (57) (63) from grooves.
13.2.2 MODULATING PILOT ( PM1 )
disassembly.
 remove screw (132) in order to disconnect pilot and backflow from main valve cover.
 remove the external o-rings (11) from the backflow body (65);
 remove the bush (66) the o-rings (64), the shuttle (54), the seat bush (67) and the shuttle spring (157);
 remove the backflow body (65) from the body pilot (1);
 remove the o-rings (11) the bush (66) the o-rings (64) and the seat bush (67);
 remove the screw (68) and the gasket (69);
 rotate the adjustment screw (27) to fully discharge the spring (23);
 remove the bonnet (25) unscrewing the screws(154) and the upper flange (152);
 unscre the filter (61) from the bonnet;
 remove the spring spacers (156) if installed, the upper spring guide (72) spring (23) and the lower spring guide
(24);
 unlock the nut (113) and unscrew the diaphragm plate (151);
 disassembly diaphragm cover (131), the O-ring (119) and the diaphragm (155);
 remove O-rings (129;120) and lower diaphragm washer (150);
 remove the lower flange (153) from body and the feedback guide (101);
 remove the feedback bushing (105) from the feedback guide (101) and the two identical O-rings (121);
 remove the nozzle (98) and its O-ring from body;
 remove the feedback assembly from the body and unscrew the inlet nozzle (100) from feedback piston (103),
remove the O-ring (127) and the feedback spring (110);
 remove the spindle (107) from the inlet nozzle (100) unlocking the nut (106) and the cover (107).
 take out O-rings (126) and (122). O-ring (122) are the same for upper and lower seat.
 remove body spring (104) from body, unscrew the bushing (111) and remove the O-rings (123;124);
 remove the plug (99) and the O-ring (125);
 remove the inlet filter (73) and the plug (62);
FORM 124-PED-EN-08/18 20 /34

FORM 124-PED-EN-08/18 21 /34
13.2.3 MODULATING PILOT ( PM2 – PM3 )
FORM 124-PED-EN-08/18 22 /34

disassembly.
 remove the gaskets (11), the seats (66), the gaskets (64), the ball (54) and the bushings (67);
 unscrew the plug (68) and remove the gasket (69).
 remove the cap (28) and separate the plug (70);
 rotate the adjustment screw (27) counter-clockwise to fully discharge the spring (23);
 remove the bonnet (25) from the lower base (31);
 separate the adjusting screw (27) and the locknut (26) from the bonnet (25);
 remove the spring guides (72), the spring (23), the spring guide (24) with the stem (60), the spacer (131) and
the gasket (119);
 unscrew the stem (60) from the spring guide (24);
 remove the lower base (31) from the pilot body (1);
 extract from the pilot body (1) the group made up of cylinder (101), guide (105), piston (102), nut (113), spindle
(103), nozzle (100), nut (106), spacer (107), disc (108) and spring (110);
 remove the nozzle (98) from the pilot body (1);
 unscrew the nut (113) and the piston (102) from the spindle (103) and remove the seals (120) (129);
 separate the cylinder (101) from the guide (105);
 separate the guide (105) from the spindle (103) and remove the gaskets (121) (128);
 unscrew the nozzle (100) from the spindle (103) and remove the gasket (127);
 remove the spring (110);
 using milling, unscrew the nut (106) from the disc (108) and remove the gasket (112);
 separate the nozzle (100) from the spacer (107);
 separate the spacer (107) from the disc (108) and remove the gaskets (122) (126);
 pull out the spring (104);
 remove the fitting (34a) and the adapter (39) from the pilot body (1);
 remove the plug (99) and the gasket (125) from the pilot body (1);
 unscrew the nozzle (111) until it pulls loose from the pilot body (1) and remove the gaskets (123) (124);
 remove the filter (61), the cap (118) and the filter net (73).
13.2.4 MODULATING PILOT (PM4)
disassembly.
 Remove pilot and backflow preventer from body unscrewing the screws (132, 62);
 remove the gaskets (11), the seats (66), the gaskets (64), the shuttle (54), the bushings (67) and the shuttle
spring (157);
 unscrew the plug (68) and remove the gasket (69).
 rotate the adjustment screw (27) counter-clockwise to fully discharge the spring (23);
 remove the bonnet (25) from the body (1);
 separate the adjusting screw (27) and the locknut (26) from the bonnet (25);
 remove the spring guide (72), the spring (23), the spring guide (24) with the stem (60);
 separate the stem (60) from the spring guide (24);
 unscrew the nut (113) from the spindle (21);
 remove the spacer (114), the piston (115), the gaskets (116) (117), the bushing (85) and the gasket (117);
 unscrew the connection (96) from the pilot body (1) and remove the gasket (93) and the net (73);
 remove the gasket (92), the seat (91), the gasket (94) and the group made up of shutter (97), spacer (95), nut
(86), seat (90), spindle (21) and spring (84);
 unscrew the spindle (21) from the seat (90) and remove the spring (84) and the gasket (88);
 using milling unscrew the nut (86) from the shutter (97) and remove the gasket (87), the seat (90), the spacer
(95) and the seals (89) (87);
 remove the plug (118) and the filter (61).
FORM 124-PED-EN-08/18 23 /34

FORM 124-PED-EN-08/18 24 /34
13.3 ACCESSORY DISASSEMBLY
BACKFLOW PREVENTER
After removing the backflow preventer from pilot body, please proceed in accordance with the following instruction
for device disassembly.
 remove the O-ring (11), the bush (66), the O-ring (64), the shuttle (54), the seat ring (67) and the shuttle spring
(157);
 unscrew the screw (68) and remove the gasket (69).
Please, pay attention, the seat could be push out from spring during assembly/disassembly.
SUPPLY ADDITIONAL FILTER
After removing the filter from inlet supply tubing and fittings, please proceed in accordance with the following
instruction for device disassembly.
 remove the screw (5) and the washer (4) from filter body (1);
 remove the plug (3), the filter cartridge (2) and the filter O-ring (6) from filter body (1).
FORM 124-PED-EN-08/18 25 /34

FIELD TEST CONNECTION
After removing the field test connection from inlet supply tubing and fittings, please proceed in accordance with
the following instruction for device disassembly.
 remove the plugs (4), O-ring (5) and the gaskets (11) from filter body (1);
 remove the plug (3), the filter cartridge (2) and the filter O-ring (6) from filter body (1).
SPIKES SNUBBER
After removing the spikes snubber from inlet supply tubing and fittings, please proceed in accordance with the
following instruction for device disassembly.
 remove the plugs (4), O-ring (3) and the cartridge (2) from spikes snubber body (1);
FORM 124-PED-EN-08/18 26 /34

13.4 POSV ASSEMBLY
Please proceed with POSV assembly step by step in the opposite way respect what described in the disassembly
instructions.
Take care to set the nozzle with the relative pitot tube correctly mounted. Pitot bore shall be directed in
bottom position.
A wrong pitot position could affect valve performance and safety level.
Sliding parts shall be correctly lubricated with a suitable grease. Please contact manufacturer for additional
information.
13.5 BOLTS TIGHTENING

For bolt tightening please refer to the table below.
FORM 124-PED-EN-08/18 27 /34

13.6 CALIBRATION
13.6.1 PILOT CALIBRATION
For the calibration of a pilot valve has to be used a small test bench as shown in the following figures.
The test fluid shall be air or nitrogen for pilot for gas/vapor service and water for pilot for liquid service.
The pilot set screw shall be screwed clockwise more than necessary.
Slowly increase the air supply to the set pressure marked on the plate. The two gauges "dome pressure gauge" and
"supply pressure gauge" will indicate the same pressure.
Unscrew counterclockwise the pilot set screw until you hear a leak from the exhaust pilot valve port.
Check the pressure gauges and regulate the pilot set screw until the dome pressure reaches 70% supply pressure.
This pressure is set pressure of POSV.
Regulate pilot set screw in order to put this pressure equal to main valve set pressure as reported on nameplate.
Only pop action pilot has the adjustable blowdown.

The blowdown adjustment screw must be unscrewed for its own range.
Close inlet valve and open slowly the “vent valve” reducing the accumulator pressure; check on the pressure gauge
until the inlet pressure reaches the desired blowdown pressure. Screw the blowdown adjustment screw till the
intervention of the pilot, when the dome pressure increase immediately reaching the inlet pressure value. Check the
pilot functionality: if the pilot closes at a pressure lower than desired, then the blowdown adjustment screw is too
down and it should be screwed; if the pilot closes at a pressure higher than desired, then the blowdown adjustment
screw is too up and it should be unscrewed.
13.6.2 POSV CALIBRATION
The pilot safety valve shall be completely assembled before proceeding with:
 Set pressure calibration.

 Seat tightness
 Shell tightness
FORM 124-PED-EN-08/18 28 /34

SET PRESSURE TEST:
Set pressure test shall be performed on a suitable bench, with no leakage in the pressure system.
A good calibration depends on an efficient bench. It is necessary that the fluid and the piping of the bench
are clean, that the instruments of measure are certified as valid and that they have a right scale.
If there is not this condition the risk is to mistake the leakage with the valve opening.
POSV has a set pressure range for each pilot spring. Please contact manufacturer for additional info about this
matter.
This test must be carried out by slowly increasing the pressure to be sure that the main valve does not
perform a full rise. The pressure at the inlet must not exceed 110% of the calibration set pressure on the
nameplate.
This test shall be carried out by people with suitable qualification. If try to set up the valve not in accordance
with this Manual, the valve set pressure could be higher than what required and danger situations of
explosions and damages to people and things could be caused.
To test the set pressure on the bench it is essential that the tightness of the valve is good; if there is not this condition
the risk is to mistake the leakage with the valve opening.
A test bench with the following devices is required:
 A source of fluid under pressure.

 A pressure control system upstream the valve to be tested.
 A pressure measurement system upstream the valve to be tested.
 A fixing device for the valve to be tested.
In order to avoid to mistake the set pressure of the pilot operated safety valve with the cracking pressure of the pilot,
during this test the pilot exhaust shall be vented in atmosphere.
To perform the set pressure calibration, proceed with the following steps:
1. Mount the valve vertically on test bench.

2. Adjust the pilot set pressure screw in the correct position, pay attention to move the screw to avoid spring
additional stresses.
3. Increase the inlet set pressure until 90% of set pressure and then increase the pressure slowly with a maximum
velocity ratio equal to or lower then 2% of set pressure per second.
4. Evaluate the set pressure with the criteria exposed below.
FORM 124-PED-EN-08/18 29 /34

5. To adjust set pressure screw off pilot cap, loosen the locknut and move the set pressure adjustment screw
clockwise to increase the set pressure and counter-clockwise to decrease set pressure.
Unless otherwise required by customer specification, set pressure calibration shall be performed at room temperature
and atmospheric backpressure using the following media:
Medium for test with valves in accordance with CE PED approval:

1. Valve for service with compressible fluid (steam included): air or nitrogen
2. Valve for service with incompressible fluid: water
Set pressure is defined with the following criteria:

1. Air or nitrogen as medium:
The value of increasing static pressure at which there is an initial audible or visible escape of fluid from the
valve seats.
2. Water as medium:
The value of increasing static pressure at which there is a first steady stream from the valve seats.
For calibration with steam as medium, valve should be open more than one time in order to minimize the temperature
gradient in the pilot inner components.
For calibration with water as medium, valve should be fully filled with water until the water level reach the outlet flange
profile in order to facilitate the set pressure evaluation (first steady stream).
No bench compensation for backpressure or temperature is required for pilot operated safety valve.
Set pressure tolerance: the one greater than +/- 3 % and +/- 0,15 bar.
SEAT TIGHTNESS TEST:
For pilot operated safety valve the seat tightness test shall be performed at low and high pressure as described
below:
LOW PRESSURE SEAT TIGHTNESS TEST:

Using a leak detection system apply a blind flange for leak testing to the main valve outlet flange and slowly increase
the supply inlet pressure until 30% of set pressure. Check the seat tightness and verify the leakage in accordance
with API 527.
HIGH PRESSURE SEAT TIGHTNESS TEST:

Using a leak detection system apply a blind flange for leak testing to the main valve outlet flange and slowly increase
the supply inlet pressure until 90% of set pressure. For set pressure lower than 3,45 bar g, the test pressure shall be
equal to 0,345 bar g less than set pressure.
Check the seat tightness and verify the leakage in accordance with API 527.
Minimum waiting times for leakage evaluation are:
FORM 124-PED-EN-08/18 30 /34

SERVICE MINIMUM WAITING TIME
2 minutes for inlet flange DN smaller or equal to 6”

GAS – STEAM – VAPOR
2 minutes for inlet flange DN greater than to 6”
LIQUID 1 minute
SHELL TIGHTNESS TEST:
Pilot operated safety valve is subject to two pressures:
 The primary pressure, that pressurizes main valve inlet flange, nozzle, fitting/tubing and pilot connected with
the inlet flange.
 The secondary pressure, that pressurizes the main valve outlet flange and fitting/tubing connected with the
outlet flange.
SHELL TIGHTNESS TEST @ PRIMARY PRESSURE:

With suitable pressure supply increase the pressure until the 30% of set pressure and then check with soapy solution
that there is no leakage from fittings, piping and POSV connections. Wait 3 minutes before checking the tightness.
No leakage in 1 minute is permitted. Then increase the inlet pressure until 90% of set pressure ( for set pressure
lower than 3,45 bar g, the test pressure shall be equal to 0,345 bar g less than set pressure ), wait 3 minutes before
checking the tightness. No leakage in 1 minute is permitted.
The test medium shall be air or nitrogen.
SHELL TIGHTNESS TEST @ SECONDARY PRESSURE:

Pressurize with a suitable pressure system the outlet of the POSV and evaluate the leakage from fittings and
connection subject to backpressure.
The test pressure shall be equal to 3 barg or 1,1 times the maximum allowable valve backpressure, whichever is
greater. Wait 3 minutes before checking the tightness. No leakage in 1 minute is permitted.
The test medium shall be air or nitrogen.
13.6.3 FIELD TEST

If the safety valve is not separated by process pressure while the test is performed, the main valve may
open when the control pressure reaches or exceeds the set value.
Field test accessory allow to verify POSV functionality in the field with the equipment under operating conditions.
The accessory consists essentially of a check valve in the supply line through which the test pressure can be supplied
to the pilot valve from an external source.
The test fluid is introduced only into the pilot. Take care that test fluid is compatible with the process fluid.
FORM 124-PED-EN-08/18 31 /34

The equipment consists of a nitrogen vessel with pressure regulator, a needle valve ( block valve ), a piping with an
inside diameter not less than 9.5 mm (3 / 8 ") and a length not exceeding 4 m, a T-fitting on which is mounted a
pressure gauge and another T-piece which will be mounted on vent valve. Everything will be connected to the field
test connection of the accessory.
For testing, adjust gas bottle pressure to a value about of 110% of set pressure and gradually open the test valve A
and check the pressure on test pressure gauge until you can see or heard valve opening.
Take into account that field test accessory requires valve opening.
14 SERVICE LIFE
Technical provides full traceability of product documentation for a maximum of 30 years.
Valve service life strictly depends on operating conditions and maintenance plan.
Usually for not severe service the service life is estimated in 20 years.
Warranty period is, in any case, defined in contractual documents.
15 TROUBLE-SHOOTING
FAILURE CAUSE CORRECTIVE ACTION

a) the inlet pipe pressure loss
THE VALVE a) Enlarge the inlet pipe size. If is possible,
exceeds the 3%
CONTINUES TO increase the blowdown. Use the remote
OPEN AND CLOSE pilot’s plug pressure.
b) The pitot tube is not properly
(CHATTERING).
positioned or it is damaged.
b) Check the correct position of the pitot tube.
OPENING OF THE
c) Remote pressure sensor is
VALVE NOT STABLE c) Put the remote pressure sensor where the
located in an area
DURING fluid’s speed is negligible (Total pressure ≈
characterized by a high speed
DISCHARGING Static pressure)
of the fluid.
a) Presence of a very dirty fluid a) Check the pilot and if the problem comes
damaging internal seals. up again, put a filter or other equipment
such as pilot valve with “ISO dome” device,
PILOT VALVE LEAKS
b) The difference between suitable for use in presence of dirty fluids.
operating pressure and set up
pressure is lower to 5%. b) Increase the deviation between pressure.
a) Foreign matter entrapped

a) open the valve one or two times in
between seat and disc.
successions. If the leaks remain
disassemble the valve and clean the trim.
b) Scratches or pitting on the
seating surface.
b) disassemble the valve, then grind and lap
the seat.
c) The valve is not mounted in a
MAIN VALVE LEAKS
vertical position.
c) remount valve in correct position.
d) Presence of pressure
d) move away the valve from sources of
pulsations to high frequencies
pulsations. Install a spikes snubber on the
not noted by normal
main guide of the pilot valve.
instruments ( such as spring
Increase the set pressure if it is possible.
gauge of Bourdon)
FORM 124-PED-EN-08/18 32 /34

FAILURE CAUSE CORRECTIVE ACTION
a) Backpressure too high.

a) Reduce backpressure.
b) Leak from the connecting pipe
between pilot and dome. b) Check and/or change pipes and pipe
fittings.
VALVE OPENS TO A
c) Breaking or damaging of the
LOWER PRESSURE
piston gasket. c) Check the valve and change the piston
TO SET UP
gasket.
PRESSURE
d) Damage of the internal seal of
the pilot valve. d) Check the pilot valve and its internal seals.
e) Leak from the seal inside the Change back flow preventer
backflow preventer
VALVE DOES NOT a) Clean the filter. The fluid is dirty and/or there
a) Clogged filter.
OPEN OR IT OPENS is an inadequate filter maintenance.
WHEN PRESSURE IS
b) Remote pressure plug not
HIGHER THAN SET b) Check the right placement of the remote
aligned with the pilot valve.
UP PRESSURE pressure plug .
a) Check the main valve and make sure of the

f) Hardening of the piston’s compatibility of the fluid with the pilot valve’s
VALVE REACHES motion in relation to the guide. configuration.
FULL LIFT WITH
OVERPRESSURE g) Bad functioning of the pilot b) Check the pilot valve and make sure of the
HIGHER THAN 10% because of a difficult compatibility of the fluid with pilot valve’s
movement of the sliding parts. configuration.
a) Fluid too dirty. Check compatibility of the

a) The pilot is locked in an open
fluid with the pilot valve’s configuration.
position.
VALVE DOES NOT b) The fluid is too dirty.
b) Deposits locked between the
CLOSED OR IT
guide and the piston.
CLOSES TO A TOO c) Change the spring checking the
LOW PRESSURE compatibility with work conditions
c) Breakage of pilot spring
d) Clean the filter. The fluid is too dirty and/or
d) Clogged filter.
the filter maintenance is inadequate.
VALVE OPENS WHEN

THERE IS A BACK
FLOW, i. e. WHEN a) Lack or bad functioning of the
a) Install the “back flow preventer” or check it.
BACKPRESSURE IS “back flow preventer”
HIGHER THAN SET
UP PRESSURE
FORM 124-PED-EN-08/18 33 /34

S.r.l.
FORM 124-PED-EN-08/18 34 /34

PAGE 1 OF 1

DOCUMENT TITLE : SUPPLIER CATALOGUES

REVISION SIGNATURE
0 22/10/2018
18/1386_M04

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-M04-0001 0
SIGNATURE: DATE :
30/10/2018
SERIE 30000 SERIES
VALVOLE DI SICUREZZA PRESSURE RELIEF VALVES
ITALIAN VALVES MANUFACTURER SINCE 1973

LINEA DI PRODOTTI
PRODUCT GROUP
Valvole di sicurezza Serie 30000: adatte per l'impiego con vapori, gas e liquidi. Sono a boccaglio
pieno, ad alzata totale e con carico diretto a molla. Le valvole sono in accordo alla normativa API
526
e certificate PED, ASME VIII Div.1 ed EAC.
Safety valves 30000 Series: suitable for vapours, gases and liquids. These are full nozzle, full
lift and spring-loaded valves compliant with API 526 standard, certified under PED, ASME VIII
Div.1 and EAC.
30000 SERIES
Valvole di sicurezza pilotate serie 30000P: adatte per l'impiego con vapori, gas e liquidi. Sono in
grado di operare con elevati valori di contropressione e di garantire la tenuta in accordo alla API 527
fino
al 95% della pressione di taratura.
Pilot Operated safety valves 30000P series: suitable for vapours, gases and liquids. They can
operate with high back pressure values and can grant tightness in accordance with API 527 up
to 95% of set pressure.
30000P HIGH EFFICIENCY

Valvole di sicurezza Serie 20000: disponibili con connessioni filettate o flangiate fino ad 1",
adatte per vapori, gas e liquidi e tarabili fino a 1500 bar. Le valvole sono certificate PED ed EAC
per tutti i fluidi ed ASME VIII Div.1 per vapori e gas.
Safety valves 20000 Series: available with threaded or flanged connections up to 1", suitable for
vapours, gases and liquids with set pressure up to 1500 bar. These valves are both PED and EAC
certified for all fluids and ASME VIII Div. 1 for gases and vapours.
20000 SERIES
Valvole di sicurezza Serie 10000: disponibili con connessioni filettate o flangiate fino a 2 ½",
adatte per vapori, gas e liquidi. Le valvole sono certificate PED ed EAC per tutti i fluidi ed ASME
VIII Div.1 per vapori e gas.
Safety valves 10000 Series: available with threaded or flanged connections up to 2 1⁄2”, suitable
for vapours, gases and liquids. These valves are both PED and EAC certified for all fluids and
certified under ASME VIII Div. 1 for gases and vapours.
10000 SERIES
Valvole di sfioro Serie 4000: disponibili con connessioni filettate o flangiate fino a 2", adatte per
fluidi liquidi. Sono consigliate in particolare per la protezione di pompe dosatrici. Queste valvole
sono
certificate PED ed EAC.
Relief valves 4000 Series: available with threaded or flanged connections up to 2", suitable for
liquid fluids. They are especially recommended for protection of metering pumps. These valves
are both PED and EAC certified.
4000 SERIES
Valvole di sicurezza Serie SV 10001: disponibili con connessioni filettate da 1/4", adatte per
vapori, gas e liquidi, per la protezione di pompe e compressori con ridotta portata; sono tarabili
fino
a 700 bar. Queste valvole sono certificate PED.
Safety valves SV 10001 Series: available with 1/4" threaded connections, suitable for vapours,
gases and liquids, for protection of low flow rate pumps and compressors; with set pressure up
to 700 bar. These valves are PED certified.
SV 10001 SERIES
Valvole di sicurezza Serie SV 5001: disponibili con connessioni filettate da 1/2", adatte per vapori.
gas e liquidi e per la protezione di pompe con ridotta portata. Queste valvole sono certificate
PED.

gases and liquids and for protection of low flow rate pumps. These valves are PED certified.
SV 5001 SERIES

SERIE/SERIES
30000
INDICE Orifizio - Orifice G

INDEX Connessioni - Connections
Dimensioni - Dimensions p. 23
Orifizio - Orifice H
Connessioni - Connections
Descrizione Prodotto Orifizio - Orifice H1
Product description p. 2 Connessioni - Connections
Caratteristiche generali Orifizio - Orifice J
General Characteristics p. 3 Connessioni - Connections
Tipo convenzionale Orifizio - Orifice K
Conventional design p. 4-5 Connessioni - Connections
Tipo con soffietto Orifizio - Orifice K1
Bellows design p. 6-7 Connessioni - Connections
Accessori e opzioni Orifizio - Orifice L
Accessories & options p. 8 Connessioni - Connections
Cappello filettato e imbullonato Orifizio - Orifice M
Threaded Cap & Bolted Cap p. 9 Connessioni - Connections
Vite di blocco Orifizio - Orifice N
Test gag p. 9 Connessioni - Connections
Leva a tenuta
Packet lever p. 10 Orifizio - Orifice P
Leva aperta Dimensioni - Dimensions p. 32
Plain lever p. 12 Orifizio - Orifice P1
Coperchio aperto Dimensioni - Dimensions p. 33
Open Bonnet p. 13 Orifizio - Orifice Q
Finecorsa elettrico Connessioni - Connections
Electric limit switch p. 13
Orifizio - Orifice R
Pistone di bilanciamento Connessioni - Connections
Balancing piston p. 14 Dimensioni - Dimensions p. 35
Orifizio - Orifice T
Soffietto con pistone di bilanciamento Connessioni - Connections
Bellows with balancing piston p. 14 Dimensioni - Dimensions p. 36
Sede soffice Orifizio - Orifice U
Soft seat p. 15 Dimensioni - Dimensions p. 37
Materiali sede soffice
Calcolo valvole di sicurezza
Soft seat materials p. 15
Safety relief valves calculation p. 38
Camicia di riscaldamento
Heating jacket p. 16 Informazioni tecniche
Technical information p. 39-40
Targhette
Nameplates p. 17 Tabella Portate aria
Air capacities p. 41
Composizione codice
Coding System p. 18-19 Tabella Portate metano
Methane capacities p. 42
Orifizio - Orifice D
Connessioni - Connections Tabella Portate vapore saturo
Dimensioni - Dimensions p. 20 Saturated steam capacities p. 43
Orifizio - Orifice E
Connessioni - Connections Tabella Portate acqua
Dimensioni - Dimensions p. 21 Water capacities p. 44-45
Orifizio - Orifice F
Connessioni - Connections Certificazioni
Dimensioni - Dimensions p. 22 Certifications p. 46-47
1
SERIE/SERIES
30000
VALVOLE SERIE 30000
SERIES 30000 VALVES
Le valvole di sicurezza Serie 30000 sono state progettate per l'impiego con vapori, fluidi gassosi e fluidi liquidi.
Sono del tipo a boccaglio pieno, ad alzata totale e con carico diretto a molla. GIi orifizi, Ie dimensioni, Ie connes-
sioni, i materiali ed i limiti d'impiego sono rispondenti alla normativa APl 526 ed omologati in conformità alle
normative PED ed ASME.
30000 Series pressure safety valves have been designed for vapours, gaseous fluids and liquid service. These
valves are full-nozzle, full lift and spring loaded. Orifices, size, connections, materials and appIication limits are
in accordance with API 526 Standard and are certified under PED and ASME standards.
CARATTERISTICHE CHARACTERISTICS
Il corpo della valvola è fuso con spessori conformi a quanto spe- The valve body is a casting with thickness compliant with
cificato nella norma ASME B 16.34. standard ASME B16.34.
L’ampia camera presente all'interno del corpo assicura una age- The large internal hollow of the body allows an easy ex-
vole espansione del fluido scaricato e ridotte contropressioni pansion of the discharging fluid and a minimum built-up
generate allo scarico. Sono disponibili, su richiesta, diversi ac- backpressure. Upon request, the valves are also available
cessori, quali: leva di sollevamento, vite di blocco, soffietto di with accessories such as: lifting lever, test gag, insulating
isolamento e bilanciamento, ecc. and balancing bellows, etc. Bellows-type valves have in
Le valvole con soffietto mantengono, tranne il gruppo guida- common with conventional valves all the parts, except for
soffietto-portaotturatore, tutti i particolari utilizzati nelle valvole the guide-bellows-disc holder assembly. The bellows is wel-
convenzionali. Il soffietto è saldato alla guida e al portaotturato- ded to the guide and the disc holder in order to guarantee
re in modo da garantire la perfetta tenuta della contropressione; perfect backpressure tightness; all welds are inspected by
ogni saldatura è controllata con apparecchiatura rilevatrice di a helium-detector device. These valves are equipped with a
elio. La sede di tenuta è piana, del tipo “metallo su metallo”, con metal-to-metal, flat seat and may be hardened by a stellite
riporto di stellite su richiesta. overlay upon request.
Oltre agli attacchi flangiati secondo la normativa ANSI/ASME In addition to flanged connections compliant with ANSI/ASME
B16.5, sono disponibili altri tipi di attacchi su richiesta. Per im- B16.5 standard, other standards are available on request.
pieghi con liquidi ad eIevata viscosità o tendenti alla cristallizza- For service with high viscosity liquids or mediums that ea-
zione è disponibile l'esecuzione con camicia di riscaldamento sily crystallize, a version with heating jacket is available (in
(insieme alla quale è consigliato l'utilizzo di un soffietto d'isola- addition to which an insulation bellows is recommended) to
mento), allo scopo di evitare inceppamenti dell'accoppiamento prevent the guide-disc holder coupling from blocking. Every
guida-portaotturatore. Tutte Ie valvole vengono fornite equipag- valve is supplied with a stainless steel nameplate specifying
giate con una targhetta in acciaio inossidabile con le principali technical data and set pressure.
caratteristiche tecniche e la taratura della valvola stessa. The Construction Declaration is the official document issued
La Dichiarazione di Costruzione è il documento ufficiale emesso for each valve stating its main features and test data. On cu-
per ciascuna valvola, sul quale sono certificate le caratteristiche stomers’ request all tests can be witnessed by third parties
tecniche principali e i dati di collaudo. Su richiesta, i test possono such as INAIL, DNV, RINA, BUREAU VERITAS, LLOYD'S RE-
essere presenziati da parte di ente terzo quale: INAIL, DNV, RINA, GISTER, TÜV, etc.
BUREAU VERITAS, LLOYD’S REGISTER, TÜV, ecc.
TARATURA SETTING
Tutte le valvole vengono tarate al banco con contropressione at- All valves are calibrated on test benches with atmospheric
mosferica utilizzando aria per servizio gas e vapori ed acqua per backpressure. In case of gas, steam or vapour service the test
servizio liquidi. Se le condizioni di processo prevedono la presen- medium is air, while water is used for liquid service. Whene-
za di una contropressione costante allo scarico, la pressione di ver operating conditions foresee a constant backpressure at
taratura viene ridotta di tale valore in modo da avere, in esercizio, discharge, the set pressure is reduced by that value in order to
l’apertura della valvola alla pressione riportata sulla targa. È have, during operation, a valve opening at the pressure stated
opportuno, però, che la contropressione non superi il 35% della on the plate. However, backpressure should not exceed 35%
pressione di taratura e, comunque, i valori massimi indicati, ori- of the set pressure and in any case it should never exceed the
fizio per orifizio, nelle relative tabelle. Il campo di regolazione maximum value specified for each orifice in the relevant table.
della molla è pari al ± 5% della pressione di taratura. In accordo The spring adjustment range is ± 5% of set pressure.
all'ASME SECTION VIII Division 1 lo scostamento massimo della According to ASME Section VIII Division 1, the maximum cali-
taratura è inferiore al ± 3% con un minimo di 0,2 bar. La prova di bration gap is less than ± 3% with a minimum of 0,2 bar. The
tenuta delle sedi viene effettuata secondo la normativa API 527: seat leakage test is carried out in compliance with API 527
con aria sotto un battente d'acqua, ad una pressione pari al 90% standard: with air under pouring water at a pressure equal to
della pressione di taratura; le perdite ammesse sono in accordo 90% of the set pressure. Valves with leakage levels lower than
ai limiti fissati dalla normativa in questione. Valvole con perdite those set forth in API 527 standard can be supplied on request.
inferiori a quelle previste dalla normativa API 527 possono esse- Once calibration and leakage tests are completed, PSVs are
re fornite su richiesta. Una volta ultimata la calibratura delle sealed.
valvole, esse vengono sigillate e punzonate.
ORIFICE SIZING AND DESIGN SELECTION
DIMENSIONAMENTO ORIFIZIO E SELEZIONE MODELLO Orifice is sized in accordance with generally accepted national
Il dimensionamento dell'orifizio viene eseguito, per gas, vapori o (EN ISO 4 126-7) and international standards (API RP 520, API
liquidi, in accordo alle principali normative nazionali (EN ISO RP 521) and selected on the basis of API 526.
4126-7) ed internazionali (API RP 520, API RP 521). La selezione
del modello viene eseguita in accordo alla normativa API 526.
2 ITALIAN VALVES MANUFACTURER SINCE 1973

SERIE/SERIES
30000
CARATTERISTICHE GENERALI
GENERAL CHARACTERISTICS
La progettazione, i dimensionamenti, la selezione, così come Design, calculation, selection, manufacturing and testing
la produzione e il collaudo, si basano sui seguenti standard: are based on the following standards:
Calcolo EN ISO 4126-7 API 521 Orifice Calculation EN ISO 4126-7 API 521
API RP 520 - ISPESL API RP 520 - ISPESL
Disegno generale API 526 General Design API 526
Materiali ASME / ASTM Materials ASME / ASTM
NACE MR0175 / ISO 15156 NACE MR0175 / ISO 15156
NACE MR0103 NACE MR0103
Controllo tenuta API STANDARD 527 Tightness API STANDARD 527
Coefficiente di efflusso omologato ISPESL (Italia) Homologated discharge coefficient ISPESL (Italia)
ASME (Usa) ASME (Usa)
Oltre alle descrizioni contenute nel catalogo, che si riferisco- In addition to the standard versions, described in this cata-
no alle versioni standard, queste valvole possono essere pro- logue, these valves can be manufactured with other mate-
dotte in altri materiali, equipaggiate con altri tipi di flangiatu- rials, flange types and can be equipped with many acces-
re e possono essere dotate di numerosi accessori. sories.
SOVRAPPRESSIONE OVERPRESSURE
Per ottenere l’alzata massima dell'otturatore durante lo sca- The following overpressures are required to obtain the ma-
rico, occorrono le seguenti sovrappressioni: ximum disc lift:
10% per gas e vapori 10% for gases and vapours
10-25% per liquidi 10-25% for liquids
0,2 bar sovrappressione minima 0,2 bar minimum overpressure
SCARTO IN CHIUSURA BLOWDOWN

Per servizio gas e vapori, tale valore è compreso tra il 5% e il The blowdown value for gas and vapor service, is between
10% della pressione di taratura a seconda della regolazione 5% and 10% of the set pressure depending on the blowdown
dell'anello di blowdown. ring adjustments.
Per servizio liquidi è pari a circa il 20%. For liquid service the value is about 20%.
REGOLAZIONE DELLA PRESSIONE DI TARATURA SET PRESSURE ADJUSTMENT

Il campo di regolazione della molla è pari a ± 5% della pres- The spring set pressure adjustment range is ± 5%.
sione di taratura.
COEFFICIENTE DI EFFLUSSO DISCHARGE COEFFICIENT

Il coefficiente di efflusso per gas e vapori è stato omologato The discharge coefficient for gases and vapours has been
dall’ISPESL (Istituto Superiore per la Prevenzione e la Sicu- certified by ISPESL (National Institute for Occupational Sa-
rezza del Lavoro) in Italia e dalla ASME negli USA. fety and Prevention) in Italy and by ASME in Usa.
K = 0,94 gas e vapori ISPESL / PED K = 0,94 Gas/Vapors/Steam ISPESL / PED
K = 0,6 liquidi PED K = 0,6 Liquids PED
K = 0,951 gas/vapori ASME VIII div. 1 K = 0,951 Gas/Vapors ASME VIII div. 1
K = 0,72 liquidi ASME VIII div. 1 K = 0,72 Liquids ASME VIII div. 1
PRESSIONE DI TARATURA MINIMA MINIMUM SET PRESSURE

Il valore minimo della pressione di taratura è pari a 0,5 bar. The minimum set pressure value is 0,5 bar.

QUALITÀ QUALITY
Ciascuna delle valvole è collaudata singolarmente ai banchi Each single valve is tested on test benches and the results
prova ed i risultati sono registrati nella dichiarazione di co- are recorded in the construction declaration that also sta-
struzione che riporta inoltre i materiali utilizzati per i com- tes the materials used for the main components, the serial
ponenti principali della valvola, il numero di matricola, even- number, accessories (if any) and painting.
tuali accessori e verniciature. Le prove standard consistono Standard tests consist in: hydrostatic test, calibration, seat
in: prova idrostatica, di taratura, di tenuta ed esame visivo e leakage test and visual inspection.
dimensionale. Tutti i test possono essere presenziati e le val- All tests can be witnessed by any interested party. PSVs are
vole vengono sigillate prima della spedizione e accompagnate sealed before shipment and supplied along with manual of
dal proprio manuale di uso e manutenzione. use and maintenance.
Test successivi alla spedizione devono essere concordati con Additional tests, not previously agreed with Technical may
Technical pena la decadenza della garanzia. result in lapse of guarantee.
3
SERIE/SERIES
30000
TIPO CONVENZIONALE
CONVENTIONAL DESIGN
11
16
* 18
10
9
TCH
12
14
13
15
* 20
3
24
2a
* 2 TCH
* 19
5
23
* 21
1 * Parti di ricambio consigliate
Recommended spare parts

SERIE/SERIES
30000
DISTINTA BASE TIPO CONVENZIONALE

BILL OF MATERIALS CONVENTIONAL DESIGN
N. Componente Codice Classe Materiale - Material Class Code
Item Component
16 50 W0 L4
1 Boccaglio / Nozzle (1) AISI 316L AISI 316L AISI 316L AISI 316L
2 Otturatore / Disc SA 564 Tp 630 SA 564 Tp 630 AISI 316L SA 564 Tp 630
2a Sfera / Ball AISI 420 AISI 316L AISI 420 AISI 420
SA 564 Tp 630 SA 564 Tp 630 AISI 316L SA 564 Tp 630
3 Portaotturatore / Disc holder SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1 SA 351 CF3M SA 747 Gr. CB7Cu-1
Guida / Guide AISI 316L AISI 316L AISI 316L AISI 316L
4
Anello+bussola / Ring+bushing SA 216 WCB + SA 350 LF2 + SA 350 LF2 +
AISI 316L
4" x 6" to 10" x 12" AISI 316L AISI 316L AISI 316L
Anello reg. blowdown /

5 Blowdown ring
AISI 316L AISI 316L AISI 316L AISI 316L
Anello / Ring AISI 316 AISI 316 AISI 316 AISI 316
6 Vite / Screw
AISI 316 AISI 316 AISI 316 AISI 316
6" x 8" to 10" x 12"
7 Corpo / Body SA 216 WCB SA 351 CF8M SA 217 WC6 SA 352 LCB
8 Vite blowdown /Blowdown screw AISI 316L AISI 316L AISI 316L AISI 316L
9 Guida molla / Spring Guide Carbon Steel / Stainless Steel (in accordance with spring material)
Vite reg. della taratura /
10 Adjusting screw
11 Cappello / Cap SA 216 WCB SA 351 CF3M SA 216 WCB SA 352 LCB
12 Stelo / Stem AISI 316L AISI 316L AISI 316L AISI 316L
13 Molla / Spring 50CrV4 / 52SiCrNi5 / AISI 316 / AISI 630 / X30 WCrV9-3Cu / INCONEL X750
14 Coperchio / Bonnet SA 216 WCB SA 351 CF8M SA 217 WC6 SA 352 LCB
Vite prigioniera / Stud ASTM A 193 B7 ASTM A193 B8M ASTM A 193 B8M ASTM A 193 B8M
15
Dado / Nut ASTM A 194 2H ASTM A194 8M ASTM A 194 8M ASTM A 194 8M
16 Dado di fermo / Lock Nut AISI 316L AISI 316L AISI 316L AISI 316L
18 Guarnizione / Gasket ARAMIDIC FIBER ARAMIDIC FIBER ARAMIDIC FIBER ARAMIDIC FIBER
21 Guarnizione / Gasket FPM RUBBER FPM RUBBER FPM RUBBER FPM RUBBER
23 Tappo drenaggio / Drain plug AISI 316 AISI 316 AISI 316 AISI 316
24 Spina cilindrica / Dowel pin AISI 316 AISI 316 AISI 316 AISI 316
(1) In alcuni casi i boccagli possono essere prodotti da barra / In some cases the nozzles may be fabricated from bar
5
SERIE/SERIES
30000
TIPO SOFFIETTO
BELLOWS DESIGN
11
16
* 18
10
9
TCH
12
14
13
96
9
15
4
* 20
35
3
2a
* 2 TCH
6
8
* 19
5
23
* 21
1 * Parti di ricambio consigliate
Recommended spare parts

SERIE/SERIES
30000
DISTINTA BASE TIPO SOFFIETTO

BILL OF MATERIALS BELLOWS DESIGN
Item Component
16 50 W0 L4
1 Boccaglio / Nozzle (1) AISI 316L AISI 316L AISI 316L AISI 316L
2 Otturatore / Disc SA 564 Tp 630 SA 564 Tp 630 AISI 316L SA 564 Tp 630
2a Sfera / Ball AISI 420 AISI 316 AISI 420 AISI 420
3 Portaotturatore / Disc holder AISI 316L AISI 316L AISI 316L AISI 316L
4 Guida / Guide AISI 316L AISI 316L AISI 316L AISI 316L
Anello reg. blowdown Blowdown

5 ring
AISI 316L AISI 316L AISI 316L AISI 316L
Anello / Ring AISI 316 AISI 316 AISI 316 AISI 316
6 Vite / Screw
6" x 8" to 10" x 12"
7 Corpo / Body SA 216 WCB SA 351 CF8M SA 217 WC6 SA 352 LCB
8 Vite blowdown / Blowdown screw AISI 316L AISI 316L AISI 316L AISI 316L
9 Guida molla / Spring Guide Carbon Steel / Stainless Steel (in accordance with spring material)
Vite reg. della taratura
10 Adjusting screw
11 Cappello / Cap SA 216 WCB SA 351 CF3M SA 216 WCB SA 352 LCB
12 Stelo / Stem AISI 316L AISI 316L AISI 316L AISI 316L
13 Molla / Spring 50CrV4 / 52SiCrNi5 / AISI 316 / AISI 630 / X30 WCrV9-3Cu / INCONEL X750
14 Coperchio / Bonnet SA 216 WCB SA 351 CF8M SA 217 WC6 SA 352 LCB
Vite prigioniera / Stud ASTM A 193 B7 ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M
15
Dado / Nut ASTM A 194 2H ASTM A194 8M ASTM A 194 8M ASTM A 194 8M
16 Dado di fermo / Lock Nut AISI 316L AISI 316L AISI 316L AISI 316L
21 Guarnizione / Gasket FPM RUBBER FPM RUBBER FPM RUBBER FPM RUBBER
23 Tappo drenaggio / Drain plug AISI 316 AISI 316 AISI 316 AISI 316
35 Soffietto / Bellows AISI 316L AISI 316L AISI 316L AISI 316L
96 Filtro / Bug screen AISI 316 AISI 316 AISI 316 AISI 316
(1) In alcuni casi i boccagli possono essere prodotti da barra / In some cases the nozzles may be fabricated from bar
7
SERIE/SERIES
30000
ACCESSORI E OPZIONI
ACCESSORIES & OPTIONS
Contenuti
Contents
Cappello filettato e imbullonato

Threaded Cap & Bolted Cap pag. 9
Vite di blocco
Test gag pag. 9
Leva a tenuta
Packed lever pag. 10
Leva aperta
Plain lever pag. 12
Coperchio aperto
Open Bonnet pag. 13
Finecorsa elettrico
Electric limit switch pag. 13
Pistone di bilanciamento
Balancing piston pag. 14
Soffietto con pistone di bilanciamento

Bellows with balancing piston pag. 14
Sede soffice
Soft seat pag. 15
Selezione materiali tenuta soffice

Soft seat materials pag. 15
Camicia di riscaldamento
Heating jacket pag. 16

SERIE/SERIES
30000
CAPPELLO FILETTATO CAPPELLO IMBULLONATO

THREADED CAP BOLTED CAP
22
38 22
38
17 17 41
11
43
11
60
TCH
TCH
TCH
DISTINTA BASE ACCESSORI E OPZIONI

BILL OF MATERIALS ACCESSORIES AND OPTIONS
Item Component
16 50 W0 L4
Cappello / Cap SA 216 WCB SA 351 CF3M SA 216 WCB SA 352 LCB
11
Flangia / Flange A 350 LF2 SA 351 CF3M A 350 LF2 A 350 LF2
17 Guarnizione / Gasket ALUMINIUM AISI 316 ALUMINIUM ALUMINIUM
22 Vite / Screw AISI 316 AISI 316 AISI 316 AISI 316
38 Vite di blocco / Test Gag AISI 316 AISI 316 AISI 316 AISI 316
41 Vite prigioniera / Stud ASTM A 193 B7 ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M
43 Dado / Nut ASTM A 194 2H ASTM A 194 8M ASTM A 194 8M ASTM A 194 8M
60 Flangia / Flang A350 LF2 AISI 316L A350 LF2 A350 LF2
VITE DI BLOCCO TEST GAG

Per mantenere chiusa la valvola durante il trasporto o i To keep the valve closed during trasportation or testing of
collaudi o le operazioni di verifica periodiche degli impianti. the system or during periodic checks.
courtesy of REPCO 9
SERIE/SERIES
30000
LEVA A TENUTA
PACKED LEVER
Leva a tenuta filettata Leva a tenuta imbullonata
Threaded Packed Lever Bolted Packed Lever
27 27
27 27
33 33
2733 33
30
33 30 30
30 42 27 27
30 42
42 33
42 41 33
42 41
100 43 30
41100 43 30
100 42
99 100
4399 42
TCH 99 41
99
TCH
100
TCH
TCH
100 43
26
TCH 9926 TCH 100
26 99
37 26
37 TCH 99
25 37
37
2625
29 25
25 26
3729 29
36 26
29 37
2536 36
28 25 37
36
2928 28
29 25
28
36
36 29
28da 1"x 2" sino a 1 1/2"x 3" - Levers for the valves from 1"x 2" to 1 1/2"x 3"
Leve per valvole 36
28
Leva a tenuta filettata Leva a tenuta imbullonata
27 33
28
41 43 29
Threaded Packed Lever 41 43 Bolted Packed Lever
27 33
29
25
25
27 33 37
41 43 29 37
25 28
42 28 41 43
42 37
42 26
60 42 26
60 28
100
100
42 26
99 42
99 TCH
100 TCH 42
60
99 100
TCH
99
TCH
Leve per valvole da 2"x 3" sino a 10"x12" - Levers for valves from 2"x 3" to 10"x12"

SERIE/SERIES
30000
LEVA DI SOLLEVAMENTO LIFTING LEVER

Per alcuni utilizzi, tipicamente con aria o vapore, le valvole For some applications, typically for air and steam service,
possono essere dotate di leva di sollevamento sia a tenuta valves can be equipped with lifting lever either packed or
che aperta. plain.
LEVE A TENUTA ACCESSORI E OPZIONI

PACKED LEVERS ACCESSORIES AND OPTIONS
Codice Classe Materiale - Material Class Code
N. Componente
Item Component
16 50 W0 L4
25 Premistoppa / Ring nut AISI 431 AISI 431 AISI 431 AISI 431
26 Leva / Lever SA 351 CF3M SA 351 CF3M SA 351 CF3M SA 351 CF3M
27 Dado leva / Lock nut AISI 316 AISI 316 AISI 316 AISI 316
SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630

28 Albero leva / Camshaft SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1
29 Anello baderna / Packing ring PTFE PTFE PTFE PTFE
30 Forcella / Fork SA 351 CF3M SA 351 CF3M SA 351 CF3M SA 351 CF3M
AISI 431 / AISI 431 / AISI 431 / AISI 431 /

33 Disco leva / Lever Disc SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630
36 Distanziale / Spacer AISI 316L AISI 316L AISI 316L AISI 316L
37 Vite/dado / Screw /nut AISI 316 AISI 316 AISI 316 AISI 316
41 Vite prigioniera / Stud ASTM A193 B7 ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M
Cappello leva / Lever cap SA 216 WCB SA 351 CF3M SA 217 WC6 SA 352 LCB
42
Flangia / Flange A 350 LF2 SA 351 CF3M A 350 LF2 A 350 LF2
43 Dado / Nut ASTM A 194 2H ASTM A 194 8M ASTM A 194 8M ASTM A 194 8M
60 Flangia / Flange A 350 LF2 AISI 316L A 350 LF2 A 350 LF2
99 Sigillo / Seal LEAD LEAD LEAD LEAD
Zinc plated Zinc plated Zinc plated Zinc plated

100 Filo sigillo / Seal wire carbon steel carbon steel carbon steel carbon steel
11
SERIE/SERIES
30000
LEVA APERTA
PLAIN LEVER
Leva aperta filettata Leva aperta flangiata
Threaded Plain Lever Bolted Plain Lever
27
42 30
27
42 37 33
27 30
26
37 33
27 33 37
26
33 26 37
42
26 100 42
41
100 99
41
99 43
TCH
43
TCH 100
37 100
99
37
TCH 99
TCH
Leve per valvole da 1"x 2" sino a 10"x 12" - Levers for valves from 1"x 2" to 10"x 12"
LEVA APERTA ACCESSORI E OPZIONI

PLAIN LEVERS ACCESSORIES AND OPTIONS
Item Component
16 50 W0 L4
26 Leva / Lever SA 351 CF3M SA 351 CF3M SA 351 CF3M SA 351 CF3M
27 Dado leva / Lock nut AISI 316 AISI 316 AISI 316 AISI 316
30 Forcella / Fork SA 351 CF3M SA 351 CF3M SA 351 CF3M SA 351 CF3M
AISI 431 / AISI 431 / AISI 431 / AISI 431 /

33 Disco leva / Lever Disc SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630 SA 564 Tp 630
37 Vite/dado / Screw/nut AISI 316 AISI 316 AISI 316 AISI 316
41 Vite prigioniera / Stud ASTM A193 B7 ASTM A193 B8M ASTM A193 B8M ASTM A193 B8M
42 Cappello leva / Lever cap SA 216 WCB SA 351 CF3M SA 217 WC6 SA 352 LCB
43 Dado / Nut ASTM A194 B8M ASTM A194 B8M ASTM A194 B8M ASTM A194 B8M
99 Sigillo / Seal LEAD LEAD LEAD LEAD
Zinc plated Zinc plated Zinc plated Zinc plated

100 Filo sigillo / Seal wire carbon steel carbon steel carbon steel carbon steel

SERIE/SERIES
30000
COPERCHIO APERTO
OPEN BONNET
COPERCHIO APERTO
In caso di temperature di esercizio oltre i 232 °C e volendo
utilizzare una molla in acciaio al carbonio, viene installato il
coperchio aperto. Questa configurazione mantiene la molla
ventilata ed a temperatura ambiente.
Tale tipo di soluzione può essere impiegata solo con aria o
vapore acqueo. 51
OPEN BONNET
An open bonnet is used whenever operating temperatures
are higher than 232 °C and a carbon steel spring is chosen.
This configuration keeps the spring ventilated and closer to
ambient temperature.
Open Bonnet can be used with air or water vapour only.
TCH
Valve lift min.
FINECORSA ELETTRICO
LIFT INDICATOR - ELECTRIC LIMIT SWITCH
FINECORSA ELETTRICO
Quando è richiesta una indicazione di valvola aperta con un
segnale elettrico da inviare in sala controllo.
Il finecorsa è di tipo induttivo, adatto per circuiti a sicurezza 51
intrinseca. (Eexia)
La minima alzata rilevabile è pari ad 1,0 mm.
51
ELECTRIC LIMIT SWITCH

When an electric signal indicating valve opening is required,
a proximity inductive limit switch can be provided.
(Eexia). The minimum measurable lift is 1,0 mm.
TCH
e lift min. Valve lift min.
Chiuso / Closed Position Aperto / Open Position

13
SERIE/SERIES
30000
Pistone di bilanciamento Soffietto con pistone di bilanciamento
Balancing piston Bellows with balancing piston
55
57
48
56
49
PISTONE DI BILANCIAMENTO SOFFIETTO DI BILANCIAMENTO E PISTONE

In caso di contropressione superiore ai limiti di resistenza È inoltre disponibile la versione che accoppia soffietto e
del soffietto, per bilanciare la valvola è disponibile l'opzio- pistone di bilanciamento.
ne che prevede il pistone di bilanciamento.
BALANCING BELLOWS AND PISTON
BALANCING PISTON The option where bellows and balancing piston are coupled
Whenever backpressure is in excess of the value allowed for is also available.
bellows, the balancing piston option is available to balance
the valve.
DISTINTA BASE ACCESSORI E OPZIONI

BILL OF MATERIALS ACCESSORIES AND OPTIONS
Item Component
16 50 L4
48 Guarnizione / Gasket Tabella / Table Tabella / Table Tabella / Table
SA 564 Tp 630 (H900) SA 564 Tp 630 (H900) SA 564 Tp 630 (H900)

55 Pistone / Piston SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1 SA 747 Gr. CB7Cu-1
DENOMINAZIONE TEMPERATURA MIN. TEMPERATURA MIN.

DESIGNATION Temperature Min. Temperature Max.
EPDM Rubber -46°C 150°C
FFKM Rubber 0°C 250°C

FPM Rubber -20°C 180°C
NBR Rubber -25°C 100°C

SERIE/SERIES
30000
SEDE SOFFICE
SOFT SEAT
47
45
46
SEDE SOFFICE SOFT SEAT

Specifiche richieste di perdite inferiori a quelle previste Specific requests for leakage levels lower than those set forth
dalla normativa API 527 possono essere soddisfatte per in API 527 can be satisfied by choosing the soft seat option.
mezzo dell'opzione che prevede l'utilizzo di sede soffice.
SEDE SOFFICE ACCESSORI E OPZIONI

SOFT SEAT ACCESSORIES AND OPTIONS
Item Component
16 50 L4
46 Vite / Screw AISI 316L AISI 316L AISI 316L
47 Disco / Disc AISI 316L AISI 316L AISI 316L
MATERIALI SEDE SOFFICE / SOFT SEAT MATERIALS
DENOMINAZIONE TEMPERATURA MIN. TEMPERATURA MIN.

DESIGNATION Temperature Min. Temperature Max.

Limiti validi per pressioni di set fino a 100 bar / Limits valid for set P up to 100 bar
15
SERIE/SERIES
30000
CAMICIA DI RISCALDAMENTO
HEATING JACKET
CAMICIA DI RISCALDAMENTO
Per servizi con fluidi di elevata viscosità o tendenti alla cri-
stallizzazione, si consiglia l'utilizzo della camicia di riscal-
damento. Tale opzione prevede altresì l'utilizzo del soffietto
al fine di evitare il bloccaggio dell'accoppiamento guida-
porta otturatore. In aggiunta a quanto sopra è disponibile
7a anche la versione con fori di lavaggio per consentire la puli-
zia della camera di espansione della valvola.
HEATING JACKET
For applications with high viscosity fluids or with fluids pro-
ne to crystallization, the heating jacket option is recommen-
7a ded. This option includes an insulating bellows to avoid the
blockage of the guide-disc holder coupling. In addition to the
foregoing, the option with washing holes to clean the expan-
sion chamber is available upon request.
Connessioni filettate Connessioni con flange saldate

Threaded connections Flanged connections
7b
7b
OUT IN OUT
IN OUT IN OUT
CAMICIA DI RISCALDAMENTO ACCESSORI E OPZIONI

HEATING JACKET ACCESSORIES AND OPTIONS
Item Component
16 50 W0 L4
Camicia di riscaldamento /
7a Heating jacket
Fe 360 AISI 316 / AISI 316 L Fe 360 Fe 360
Connessioni flangiate saldate /

7b Flanged connections
A350 LF2 AISI 316 L AISI 316 L A350 LF2

SERIE/SERIES
30000
TARGHETTE
NAMEPLATE
VALVOLE ASME / PED ASME / PED VALVES
Ogni valvola di sicurezza è dotata di una targhetta in AISI 316 Each safety valve is equipped with an AISI 316 nameplate that
che viene fissata al corpo con dei rivetti. is secured by rivets on the valve body. Key information required
Sulla targhetta vengono indicati i dati significativi prescritti under applicable standards is engraved on the nameplate.
dalla normativa specificata.
Sigla valvola sicurezza Matricola valvola sicurezza

1 TAG 5 Valve Serial number
Pressione di taratura 6 Anno di fabbricazione
2 Set Pressure Year of construction
Dimensioni, rating, finitura 7 Ø Orifizio
3 Size, rating, finishing Ø Orifice
Codice valvola sicurezza Portata scaricabile
4 Safety valve Code 8 Rated capacity
9 Taratura al banco
Cold differential Test Pressure
6 7 6 7
ASME PED
www.technical.it - VIGNATE (MI) www.technical.it - VIGNATE (MI)
5 VALVE
SERIAL YEAR 5
4 CODE ORIFICE
ø mm
4
3 INLET
OUTLET 3
SET C.D.TEST
PRESS PRESS
CERTIF.
CAPACITY TAG
2 8 9 1 2 1
DIAMETRO DIAMETER AREA AREA SEDE SEAT AREA cm2 ALZATA LIFT
TIPO TYPE cm2 square inches mm
mm
D 10 0,785 0,121 1,45 2,5
E 13,3 1,389 0,215 2,60 3,1
F 16,6 2,164 0,335 3,87 4,0
G 21,2 3,530 0,547 4,83 6,2
H 26,5 5,515 0,854 6,88 9,8
H1 30 7,07 1,095 8,71 10
J 34,0 9,08 1,407 11,1 11
K 40,6 12,94 2,006 15,6 13
* K1 45 15,9 2,465 19,7 14
L 50,6 20,10 3,116 23,9 16
M 56,8 25,33 3,927 30,3 19
N 62,4 30,58 4,740 35,8 20
p 75,7 45,0 6,976 53,0 24
* P1 84,5 56,07 8,692 65,4 25
Q 99,6 77,91 12,07 90,5 33
R 119,8 112,7 17,47 127,4 40
T 152,8 183,3 28,42 205,1 50
U 180 254,4 39,43 277,5 57
* solo PED / only PED
17
SERIE/SERIES
30000
COMPOSIZIONE CODICE
CODING SYSTEM
3WW - XX Y - ZZ
Classe Materiali (due cifre) • Material class code (two digits)
vedere 'elenco materiali' • see 'material list'
Accessori (una cifra) • Accessories (one digit)

vedere 'elenco accessori' • see 'accessories list'
Tipo (due cifre) • Type (two digits)

vedere nelle 'tabelle connessioni per orifizio'
• see code on 'orifices connections tables'
Serie (una cifra) • Series (one digit)

O tenuta metallica • metal seat
V coperchio aperto • open bonnet
R sede soffice • soft seat
1 tenuta metallica • metal seat

W coperchio aperto • open bonnet
S sede soffice • soft seat
Serie (due cifre) • Series (two digits)

32 versione standard • standard version (PED, EAC)
3A certificata Asme • Asme certified (UV-STAMP)
Eventuali combinazioni non immediatamente riconducibili ai criteri di base sopra

riportati sono codificate mediante codici progressivi alfanumerici.
Combinations that are not directly ascribable to the aforementioned basic criteria are coded
by progressive alphanumeric characters.

SERIE/SERIES
30000
COMPOSIZIONE CODICE
CODING SYSTEM
ELENCO ACCESSORI ACCESSORIES' LIST
0 Tipo Base (Finitura RF) 0 Base Type (RF Faced)
1 Tipo Base + Leva 1 Base Type + Lever
2 Tipo Base + Soffietto 2 Base Type + Bellows
3 Tipo Base + Vite di Blocco 3 Base Type + Test Gag
4 Tipo Base + Camicia di riscaldamento 4 Base Type + Heating Jacket
5 Tipo RJ Base 5 RJ Base Type
J Tipo RJ Base + Leva J RJ Base Type + Lever
6 Tipo RJ Base + Soffietto 6 RJ Base Type + Bellows
7 Tipo RJ Base + Vite di Blocco 7 RJ Base Type + Test Gag
8 Tipo RJ Base + Camicia di riscaldamento 8 RJ Base Type + Heating Jacket
9 Tipo Base + Leva + Soffietto 9 Base Type + Lever + Bellows
A Tipo RJ Base + Leva + Soffietto A RJ Base Type + Lever + Bellows
B Tipo Base + Soffietto + Camicia di riscaldamento B Base Type + Bellows + Heating Jacket
C Tipo RJ Base + Soffietto + Camicia di riscaldamento C RJ Base Type + Bellows + Heating Jacket
D Tipo Base + Soffietto + Vite di Blocco D Base Type + Bellows + Test Gag
E Tipo RJ Base + Soffietto + Vite di Blocco E RJ Base Type + Bellows + Test Gag
F Tipo Base + Leva + Vite di Blocco F Base Type + Lever + Test Gag
G Tipo RJ Base + Leva + Vite di Blocco G RJ Base Type + Lever + Test Gag
H Tipo Base + Leva + Soffietto + Vite di Blocco H Base Type + Lever + Bellows + Test Gag
K Tipo RJ Base + Leva + Soffietto + Vite di Blocco K RJ Base Type + Lever + Bellows + Test Gag
COME ORDINARE HOW TO ORDER

I codici delle valvole di sicurezza Technical si compongono di The codes of Technical safety valves are composed of 3 groups
3 gruppi di caratteri alfanumerici. of alphanumeric characters.
Il primo gruppo, che consta di tre caratteri, individua la serie, The first group, which consists of three characters, identifies
il tipo di coperchio il tipo di tenuta. Il secondo individua orifi- the series, the type of bonnet and the seat type. The second one
cio, connessioni ed accessori, mentre gli ultimi due caratteri identifies orifice, connections and accessories, while the last
identificano i materiali di tutti i componenti della valvola. two characters identify the materials of all valve components.
Eventuali combinazioni non immediatamente riconducibili ai Combinations that are not directly ascribable to the aforemen-
criteri base sopra riportati sono codificate mediante codici tioned basic criteria are coded by progressive alphanumeric
progressivi alfanumerici. characters.
Le valvole di sicurezza sono equipaggiate con corpo e coper- Failing specific instructions, safety valves having carbon steel
chio in acciaio e carbonio, in assenza di richieste specifiche. body and bonnet.
19
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
CONNESSIONI - DIMENSIONI
CONNECTIONS - DIMENSIONS
ø 10 mm
A
0.785 cm2 
D
Area Orifizio / Orifice Area
(0,121 sq.in.) B
CONNESSIONI PRESSIONE DI TARATURA MASSIMA (bar) LIMITI DELLA

DIMENSIONI (mm) PESO
LIMITI DI TEMPERATURA (°C) CONTROPRESSIONE
(bar) (kg)
BACK PRESS.
CONNECTIONS MAXIMUM SET PRESSURE (bar) LIMITS (bar) SIZE (mm) WEIGHT
TEMPERATURE LIMITS (°C)
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE
INLET OUTLET H D CL STD Lever

-268 -101 -60 -29 +39 +233 +427 bellows bellows Inlet Outlet
1” 2”
D1 19 19 19 19 12 5 — 10* 19 105 115 365 27,5 410 15 15
150 # 150 #
1” 2”
D2 42 49 51 51 42 28 15 10* 19 105 115 365 32,5 410 15 15
300 # 150 #
1” 2”
D3 85 99 102 102 85 56 30 10* 19 105 115 365 32,5 410 15 15
600 # 150 #
1 1/2” 2”
D4 127 148 153 153 127 85 46 10* 41 105 140 390 45 430 22 22
900 # 300 #
1 1/2” 2”
D5 212 248 255 255 212 142 76 10* 41 105 140 390 45 430 22 22
1500 # 300 #
1 1/2” 3”
D7 275 275 413 413 354 236 128 10* 41 140 178 465 62,5 550 40 45
2500 # 300 #
TABELLA PER LA SELEZIONE SELECTION CHART
* Per contropressioni superiori si prega di contattare il nostro Ufficio Tecnico

* For higher backpressure please contact our Technical Department

SERIE/SERIES
30000
ORIFIZIO - ORIFICE
E
CL
CL
H CONNESSIONI - DIMENSIONI
ø 13,3 mm
A
Area Orifizio / Orifice Area  1,389 cm2

D
B (0,215 sq.in.)

(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

1” 2”
E1 19 19 19 19 12 5 — 10* 19 105 115 365 27,5 410 15 15
150 # 150 #
1” 2”
E2 42 49 51 51 42 28 15 10* 19 105 115 365 32,5 410 15 15
300 # 150 #
1” 2”
E3 85 99 102 102 85 56 30 10* 19 105 115 365 32,5 410 15 15
600 # 150 #
1 1/2” 2”
E4 127 148 153 153 127 85 46 10* 41 105 140 390 45 430 22 22
900 # 300 #
1 1/2” 2”
E5 179 179 255 255 212 142 76 10* 41 105 140 390 45 430 22 22
1500 # 300 #
1 1/2” 3”
E7 262 262 413 413 354 236 128 10* 41 140 178 465 62,5 550 40 45
2500 # 300 #

21
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 16,6 mm
A
2,164 cm2  Area Orifizio / Orifice Area
D
(0,335 sq.in.) B

CONTROPRESSIONE DIMENSIONI (mm) PESO
LIMITI DI TEMPERATURA (°C)
(bar) (kg)
BACK PRESS.
CONNECTIONS MAXIMUM SET PRESSURE (bar) LIMITS (bar)
SIZE (mm) WEIGHT
TEMPERATURE LIMITS (°C) con senza
soffietto soffietto (kg)
-102 -61 -30 +38 +232 +426 +540 with without A B

TYPE

1 1/2” 2”
F1 150 # 19 19 19 19 12 5 — 10* 19 124 121 385 34,5 430 17 17
150 #
1 1/2” 2”
F2 300 # 19 19 20 20 20 20 — 10* 19 124 121 385 40,5 430 18 18
150 #
1 1/2” 2”
FA 300 # 42 49 51 51 42 28 15 10* 19 124 152 420 40,5 460 21 21
150 #
1 1/2” 2”
FB 600 # 85 99 102 102 85 56 30 10* 19 124 152 420 40,5 460 21 21
150 #
1 1/2” 3”
F7 900 # 127 148 153 153 127 85 46 10* 51 124 165 450 50,5 535 35 40
300 #
1 1/2” 3”
F8 1500 # 151 151 255 255 212 142 76 10* 51 124 165 450 50,5 535 35 40
300 #
1 1/2” 3”
F9 2500 # 234 234 344 344 344 236 128 10* 51 140 178 465 62,5 550 45 45
300 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
G
CL
CL
ø 21,2 mm
A

D
B (0,547 sq.in.)

CONTROPRESSIONE DIMENSIONI (mm) PESO
LIMITI DI TEMPERATURA (°C)
(bar) (kg)
BACK PRESS.
CONNECTIONS MAXIMUM SET PRESSURE (bar) LIMITS (bar)
SIZE (mm) WEIGHT
TEMPERATURE LIMITS (°C) con senza
soffietto soffietto (kg)
-102 -61 -30 +38 +232 +426 +540 with without A B

TYPE

1 1/2” 3”
G7 150 # 19 19 19 19 12 5 — 10* 19 124 121 420 34,5 460 21 21
150 #
1 1/2” 3”
G8 300 # 19 19 20 20 20 20 — 10* 19 124 121 420 40,5 460 22 22
150 #
1 1/2” 3”
GK 300 # 42 49 51 51 42 28 15 10* 19 124 152 450 40,5 530 28 28
150 #
1 1/2” 3”
G9 600 # 85 99 102 102 85 56 30 10* 19 124 152 450 40,5 530 28 28
150 #
1 1/2” 3”
GA 900 # 110 110 153 153 127 85 46 10* 51 124 165 450 50,5 535 40 40
300 #
2” 3”
G5 1500 # 168 168 255 255 212 142 76 10* 51 156 172 540 57 625 50 55
300 #
2” 3”
G6 2500 # 179 179 255 255 255 236 128 10* 51 156 172 540 70 625 60 60
300 #

23
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 26,5 mm
A
D
(0,854 sq.in.) B

(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

1 1/2” 3”
H1 19 19 19 19 12 5 — 10* 19 130 124 460 34,5 545 30 35
150 # 150 #
1 1/2” 3”
H2 19 19 20 20 20 20 — 10* 19 130 124 460 37 545 32 35
300 # 150 #*
2” 3”
H3 42 49 51 51 42 28 15 10* 19 130 124 460 37 545 33 36
300 # 150 #
2” 3”
H4 85 99 102 102 85 56 30 10* 19 154 162 540 44 625 42 48
600 # 150 #
2” 3”
H5 102 102 153 153 127 85 46 10* 19 154 162 540 57 625 50 55
900 # 150 #
2” 3”
H6 110 110 189 189 189 142 76 10* 51 154 162 540 57 625 52 57
1500 # 300 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
H1
CL
CL
ø 30 mm
A

D
B (1,095 sq.in.)

(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

1 1/2” 3”
HL 19 19 19 19 12 5 — 10* 19 130 124 460 34,5 545 30 35
150 # 150 #
1 1/2” 3”
HM 19 19 20 20 20 20 — 10* 19 130 124 460 37 545 32 35
300 # 150 #
2” 3”
HN 42 49 51 51 42 28 15 10* 19 130 124 460 37 545 33 36
300 # 150 #
2” 3”
HP 85 85 85 85 85 56 30 10* 19 154 162 540 44 625 42 48
600 # 150 #
2” 3”
HS 102 102 127 127 127 85 46 10* 19 154 162 540 57 625 50 55
900 # 150 #
2” 3”
HV 110 110 142 142 142 142 76 10* 51 154 162 540 57 625 52 57
1500 # 300 #
HN HP HS HV
HM
HN HP HS
HL

25
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 34 mm
A
D
(1,407 sq.in.) B

(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

2” 3”
J1 19 19 19 19 12 5 — 10* 19 136 124 460 41 550 32 35
150 # 150 #
2” 3”
J2 19 19 20 20 20 20 — 10* 19 136 124 460 43 550 33 36
300 # 150 #
3” 4”
J7 34 34 51 51 42 28 15 10* 19 184 181 630 51 710 55 60
300 # 150 #
3” 4”
J8 43 43 102 102 85 56 30 10* 19 184 181 630 51 710 55 60
600 # 150 #
3” 4”
J5 55 55 153 153 127 85 46 10* 19 184 181 630 57 710 65 70
900 # 150 #
3” 4”
J6 55 55 186 186 186 142 76 10* 41 184 181 630 66,5 710 77 82
1500 # 300 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
K
CL
CL
ø 40,6 mm
A

D
B (2,006 sq.in.)
CONNESSIONI PRESSIONE DI TARATURA MASSIMA (bar) LIMITI DELLA DIMENSIONI (mm) PESO
STANDARD LIMITI DI TEMPERATURA (°C) CONTROPRESSIONE
(bar) (kg)
BACK PRESS.
RATINGS TEMPERATURE LIMITS (°C)
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

3” 4”
K1 19 19 19 19 12 5 — 10* 19 156 162 600 40,5 685 52 58
150 # 150 #
3” 4”
K2 36 36 51 51 42 28 15 10* 19 156 162 600 46 685 55 60
300 # 150 #
3” 4”
K3 41 41 102 102 85 56 30 10* 19 184 181 630 51 715 60 65
600 # 150 #
3” 6”
K4 41 41 153 153 127 85 46 10* 19 197 216 710 61 820 85 95
900 # 150 #
3” 6”
K5 51 51 153 153 153 142 76 10* 41 197 216 710 68 820 110 120
1500 # 300 #

27
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
K1
CL
H
ø 45 mm
A
D
(2,465 sq.in.) B
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

3” 4”
KL 19 19 19 19 12 5 — 10* 19 156 162 600 40,5 685 52 58
150 # 150 #
3” 4”
KM 36 36 51 51 42 28 15 10* 19 156 162 600 46 685 55 60
300 # 150 #
3” 4”
KN 41 41 85 85 85 56 30 10* 19 184 181 630 51 715 60 65
600 # 150 #
3” 6”
KP 41 41 127 127 127 85 46 10* 19 197 216 710 61 820 85 95
900 # 150 #
3” 6”
KQ 51 51 142 142 142 142 76 10* 41 197 216 710 68 820 110 120
1500 # 300 #
KM KN KP KQ
KQ
KM KN KP
KL


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
L
CL
CL
ø 50,6 mm
A

D
B (3,116 sq.in.)

(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

3” 4”
L1 19 19 19 19 12 5 — 10* 19 156 165 600 40,5 685 55 60
150 # 150 #
3” 4”
L2 19 19 20 20 20 20 — 10* 19 156 165 600 46 685 57 60
300 # 150 #
4” 6”
L3 36 36 51 51 42 28 15 10* 19 179 181 690 53 800 85 90
300 # 150 #
4” 6”
L4 36 36 68 68 68 56 30 10* 19 179 203 690 58 800 90 100
600 # 150 #
4” 6”
L5 48 48 103 103 103 85 46 10* 19 197 222 710 67,5 820 100 110
900 # 150 #
4” 6”
L6 - - - - 103 103 76 10* 19 197 222 710 75 820 115 125
1500 # 150 #

29
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 56,8 mm
A
D
(3,927 sq.in.) B
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

4” 6”
M1 19 19 19 19 12 5 — 10* 19 178 184 690 45 800 80 85
150 # 150 #
4” 6”
M2 36 36 51 51 42 28 15 10* 19 178 184 690 53 800 90 95
300 # 150 #
4” 6”
M3 41 41 75 75 75 56 30 10* 19 178 203 690 58 800 95 100
600 # 150 #
4” 6”
M4 - - - - 75 75 46 10* 19 197 222 710 65 820 110 115
900 # 150 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
N
CL
CL
ø 62,4 mm
A

D
B (4,740 sq.in.)
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

4” 6”
N1 19 19 19 19 12 5 — 10* 19 197 210 710 45 820 80 85
150 # 150 #
4” 6”
N2 31 31 51 51 42 28 15 10* 19 197 210 710 52 820 90 95
300 # 150 #
4” 6”
N3 34 34 68 68 68 56 30 10* 19 197 222 710 61 820 95 100
600 # 150 #
4” 6”
N4 - - - - 68 68 46 10* 19 197 222 710 67,5 820 110 115
900 # 150 #

31
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 75,7 mm
A
D
(6,976 sq.in.) B
(bar) (kg)
BACK PRESS.
MAXIMUM SET PRESSURE (bar) LIMITS (bar)
CONNECTIONS SIZE (mm) WEIGHT
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

4” 6”
P1 12 12 19 19 12 5 -- 10* 19 181 229 700 45 810 85 90
150 # 150 #
4” 6”
P2 12 12 20 20 20 20 -- 10* 19 181 229 700 53 810 90 95
300 # 150 #
4” 6”
PC 20 20 36 36 36 28 15 10* 19 225 254 735 53 855 100 110
300 # 150 #
4” 6”
P3 33 33 68 68 68 56 30 10* 19 225 254 735 62 855 110 120
600 # 150 #
4” 6”
P5 -- -- -- -- 68 68 46 10* 19 225 254 735 65 855 115 125
900 # 150 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
P1
CL
CL
ø 84,5 mm
A

D
B (8,692 sq.in.)
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

4” 6”
PL 12 12 19 19 12 5 — 10* 19 181 229 700 45 810 85 90
150 # 150 #
4” 6”
PM 12 12 20 20 20 20 — 10* 19 181 229 700 53 810 90 95
300 # 150 #
4” 6”
PN 20 20 28 28 28 28 15 10* 19 225 254 735 53 855 100 110
300 # 150 #
PN
PM
PN
PL

33
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 99,6 mm
A
D
(12,07 sq.in.) B
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

6” 8”
Q1 11 11 11 11 11 5 — 4* 8 240 241 980 47 1165 190 200
150 # 150 #
6” 8”
Q2 17 17 20 20 20 20 11 8* 8 240 241 980 58 1165 200 230
300 # 150 #
6” 8”
Q3 20 20 41 41 41 41 30 8* 8 240 241 980 68 1165 235 270
600 # 150 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
R
CL
CL
ø 119,8 mm
A

D
B (17,47 sq.in.)
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

6” 8”
R1 3,5 3,5 7 7 7 5 — 4* 4 240 241 980 47 1165 190 220
150 # 150 #
6” 8”
R2 3,5 3,5 7 7 7 7 7 4* 4 240 241 980 56 1165 200 230
300 # 150 #
6” 10”
R3 10 10 15 15 15 15 — 7* 7 240 267 980 57 1165 230 250
300 # 150 #
6” 10”
R4 14 14 20 20 20 20 20 7* 7 240 267 980 68 1165 250 280
600 # 150 #

35
SERIE/SERIES
30000
ORIFIZIO - ORIFICE
CL
H
ø 152,8 mm
A
D
(28,42 sq.in.) B
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

8” 10”
T1 3,5 3,5 4,5 4,5 4,5 4,5 — 2* 2 276 279 1090 61 1280 290 310
150 # 150 #
8” 10”
T2 4,5 4,5 8 20 20 20 15 7* 7 276 279 1090 61 1280 330 350
300 # 150 #


SERIE/SERIES
30000
ORIFIZIO - ORIFICE
U
CL
CL
ø 180 mm
A

D
B (39,43 sq.in.)
(bar) (kg)
BACK PRESS.
con senza (kg)
soffietto soffietto
-102 -61 -30 +38 +232 +426 +540 with without A B
TYPE

10” 12”
U1 3,5 3,5 4,5 4,5 4,5 4,5 — 2* 2 352 330 1260 51 1420 430 450
150 # 150 #
10” 12”
U2 4,5 4,5 8 15 15 15 15 7* 7 352 330 1260 70 1420 460 480
300 # 150 #
U2
U2
U1 U2

37
SERIE/SERIES
30000
CALCOLO VALVOLE DI SICUREZZA

SAFETY RELIEF VALVES CALCULATION
Per un corretto dimensionamento delle valvole di sicurezza The following flow data is necessary for a proper dimensioning
occorre conoscere preliminarmente i seguenti dati tecnici: of safety relief valves:
Ipotesi di calcolo •
Assumed calculation basis Dati Indispensabili • Necessary Data Dati Accessori • Additional Data
- taratura • set pressure - contropressione • back pressure

MASSIMA PORTATA GAS
- peso molecolare • molecular weight - temperatura di scarico • discharge temperature
Gas Max Flow Rate
- esponente di espansione isentropico X = Cp/Cv - fattore di comprimibilità • compressibility factor
ratio of specific heats X = Cp/Cv - norme di calcolo • calculation rules
- taratura • set pressure - sovrappressione ammessa • allowed overpressure

MASSIMA PORTATA LIQUIDI
- peso specifico • specific gravity - norme di calcolo • calculation rules
Liquid Max Flow Rate
- contropressione • back pressure
- viscosità • viscosity

CALCOLO ORIFIZIO GAS
- portata massima • max flow rate - fattore di comprimibilità • compressibility factor
Gas Orifice Calculation
- peso molecolare • molecular weight - norme di calcolo • calculation rules
- esponente di espansione isentropico X = Cp/Cv
ratio of specific heats X = Cp/Cv
- temperatura di scarico • discharge temperature
- taratura • set pressure - sovrappressione ammessa • allowed overpressure

CALCOLO ORIFIZIO LIQUIDI
- portata massima • max flow rate - norme di calcolo • calculation rules
Liquid Orifice Calculation
- peso specifico • specific weight

INCENDIO RECIPIENTI
CONTENENTI LIQUIDI - superficie esterna serbatoio • external tank surface - fattore di comprimibilità • compressibility factor
Fire Case Liquid - fattore di isolamento serbatoio • tank enviromental factor - sovrappressione ammessa • allowed overpressure
- calore latente di vaporizzazione • latent heat of vaporization - norme di calcolo • calculation rules
- peso molecolare • molecular weight
- temperatura di vaporizzazione • vaporization temperature

INCENDIO RECIPIENTI
CONTENENTI GAS - superficie esterna serbatoio • external tank surface - fattore di comprimibilità • compressibility factor
Fire Case Gas - fattore di isolamento serbatoio • tank enviromental factor - sovrappressione ammessa • allowed overpressure
- pressione di esercizio • operating pressure
- temperatura di esercizio • operating temperature

SERIE/SERIES
30000
INFORMAZIONI TECNICHE
TECHNICAL INFORMATION
Formule di calcolo per l’area dell’orifizio Formulas for the calculation of orifice area
Le formule seguenti servono a determinare l’area minima The following formulas determine the minimum area that
che l’orifizio della valvola di sicurezza dovrebbe avere per the orifice of the pressure relief valve should have in order to
scaricare il flusso richiesto. discharge the required fluid flow.
Formule derivate da Formulas derived from

API-520 EN ISO 4126-7 Raccolta “E”- ISPESL API-520 EN ISO 4126-7 Collection “E”- ISPESL
Coefficiente di efflusso (K) per valvole di sicurezza Discharge coefficient (K) for 30000 series pressure
modello 30000: relief valves:
Gas e Vapori (PED) K = 0,94 Gases and Vapours (PED) K = 0,94

Liquidi (PED) K = 0,6 Liquids (PED) K = 0,6
Gas e vapori (ASME VIII) K = 0,951 Gas and vapour (ASME VIII) K = 0,951
Liquidi (ASME VIII) K = 0,720
Liquids (ASME VIII) K = 0,720
W Q
Liquidi / Liquids A = ; A =
5,091 · K · Kp · Kv · (P1-P2) G 5,091 · K · Kp · Kv · (P1-P2)
G
W
Gas e Vapori / Gases and Vapours A =
0,9 · 394,9 · P1 · K · K1 · ZT · x+1
x·[ 2 ] ( x-1)
M x+1
Area dell’orifizio A [cm2] Orifice area

Portata W [kg/h] Flow rate
Portata liquida Q [m3/h] Liquid discharge flow
Pressione di taratura P [bar] Set pressure
Pressione di scarico (pressione di taratura + sovrappressione + 1,013) P1 [bar a.] Discharge pressure (set pressure + overpressure + 1,013)
Contropressione P2 [bar a.] Backpressure
Temperatura di scarico T [K] Relieving temperature
Fattore di compressibilità a P1 e T (usare 1 se sconosciuto) Z [n] Compressibility factor at P1 and T (use 1 if unknow)
Peso molecolare M [kg/Kmol] Molecular weight
Rapporto calori specifici cp/cv (usare X = 1,001 se sconosciuto) X [n] Specific heats ratio cp/cv (use X = 1,001 if unknow)
Densità relativa del liquido a P1 e T G [kg/dm3] Liquid specific gravity at P1 and T
Pressione critica Pc [bar a.] Critical pressure
Coefficiente di efflusso K [n] Discharge coefficient
Coefficiente di correzione per basse tarature di valvole Correction coefficient by low settings for conventional valves if P2 > PC
convenzionali se P2 > PC (gas e vapori) K1 [n] (gases and vapours)
Coefficiente di correzione per liquidi viscosi Kv [n] Correction coefficient for viscous liquids
Coefficiente di correzione per sovrapressione diversa da 25% Kp [n] Correction coefficient due to overpressure different to 25%
0,6 per S = 10% 0,8 per S = 15% 1 per S = 25% 0,6 for S = 10% 0,8 for S = 15% 1 for S = 25%
39
SERIE/SERIES
30000
Coefficiente correttivo per liquidi viscosi Kv Correction coefficient for viscous liquids Kv
Questo grafico permette di calcolare il coefficiente per liquidi The coefficient applicable to highly viscous liquids can be cal-
molto viscosi, in funzione della viscosità stessa, del flusso di culated using the formula below, that considers the viscosity
scarico e dell'orifizio di entrata. itself, the discharge flow and the inlet orifice.
31314 • Q • G
R =
µ√
Viscosità dinamica µ [cP] Dynamic viscosity of fluid µ [cP]
Area orifizio immediatamente superiore Orifice next larger area than the one
a quello calcolato con K1= 1 A [cm2] calculated with K 1=1 A [cm2]
1,0
0,9
0,8
Kv = Viscosity Correction Factor
0,7
0,6
0,5
0,4
0,3
10 1 10 2 10 3 10 4 10 5
R = Reynold’s Number

SERIE/SERIES
According to PED
30000
TABELLA PORTATE in kg/h di ARIA a 0°C
FLOW RATE in kg/h of AIR at 0°C
D E F G H H1 J K K1 L M N P P1 Q R T U
Set φ [mm] 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
[barg] Area [cm2] 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 124 219 341 556 869 1114 1430 2039 2506 3167 3991 4818 7089 8833 12274 17755 28877 40079
5 381 674 1051 1714 2678 3432 4409 6284 7723 9761 12300 14850 21852 27227 37833 54727 89010 123536
10 703 1244 1938 3162 4940 6331 8132 11590 14245 18003 22687 27390 40305 50220 69781 100942 164176 227858
15 1025 1814 2826 4609 7201 9229 11855 16896 20766 26245 33074 39929 58758 73213 101730 147157 239342 332180
20 1347 2383 3713 6057 9463 12127 15578 22203 27288 34488 43461 52469 77211 96205 133679 193372 314508
25 1669 2953 4600 7504 11724 15026 19301 27509 33810 42730 53848 65009 95665 119198 165627
30 1991 3522 5488 8952 13986 17924 23024 32815 40332 50973 64236 77549 114118 142191 197576
35 2313 4092 6375 10399 16247 20822 26747 38121 46853 59215 74623 90089 132571 165183 229524
40 2635 4662 7263 11847 18509 23721 30470 43428 53375 67457 85010 102629 151024 188176 261473
45 2956 5231 8150 13295 20770 26619 34193 48734 59897 75700 95397 115169 169477
50 3278 5801 9037 14742 23032 29518 37916 54040 66419 83942 105784 127709 187930
55 3600 6370 9925 16190 25293 32416 41639 59347 72940 92185 116171 140249 206383
60 3922 6940 10812 17637 27555 35314 45362 64653 79462 100427 126558 152789 224837
65 4244 7510 11700 19085 29817 38213 49085 69959 85984 108669 136945 165329 243290
70 4566 8079 12587 20532 32078 41111 52808 75266 92506 116912 147332
75 4888 8649 13474 21980 34340 44009 56531 80572 99028 125154 157719
80 5210 9218 14362 23427 36601 46908 60254 85878 105549 133397
85 5532 9788 15249 24875 38863 49806 63977 91185 112071 141639
90 5854 10357 16136 26322 41124 52705 67700 96491 118593 149881
95 6175 10927 17024 27770 43386 55603 71423 101797 125115 158124
100 6497 11497 17911 29218 45647 58501 75146 107103 131636 166366
110 7141 12636 19686 32113 50170 64298 82592 117716
120 7785 13775 21461 35008 54693 70095 90038 128329
130 8429 14914 23236 37903 59216 75892 97484 138941
140 9073 16053 25010 40798 63740 81688 104930 149554
150 9716 17193 26785 43693 68263 87485 112377 160167
160 10360 18332 28560 46588 72786 93282 119823
170 11004 19471 30335 49483 77309 99079 127269
180 11648 20610 32110 52378 81832 104875 134715
190 12292 21749 33884 55273 86355 110672 142161
200 12935 22888 35659 58169 90878
210 13579 24028 37434 61064
220 14223 25167 39209 63959
230 14867 26306 40983 66854
240 15511 27445 42758 69749
250 16155 28584 44533 72644
260 16798 29723 46308 75539
270 17442 30863 48083
280 18086 32002 49857
290 18730 33141 51632
300 19374 34280 53407
310 20017 35419 55182
320 20661 36559 56957
330 21305 37698 58731
340 21949 38837 60506
350 22593 39976 62281
360 23236 41115 64056
370 23880 42254
380 24524 43394
390 25168 44533
400 25812 45672
410 26456 46811
420 27099 47950
41
SERIE/SERIES
30000 According to PED
TABELLA PORTATE in kg/h di METANO a 0°C
FLOW RATE in kg/h of METHANE at 0°C
Set φ [mm] 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
[barg] Area [cm2] 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 90 158 247 403 629 806 1035 1476 1814 2292 2888 3487 5132 6394 8884 12852 20902 29010
5 276 488 761 1241 1938 2484 3191 4548 5590 7065 8903 10749 15817 19708 27385 39613 64428 89419
10 509 901 1403 2289 3575 4582 5886 8389 10311 13031 16422 19825 29174 36351 50510 73065 118836 164931
15 742 1313 2045 3336 5212 6680 8581 12230 15031 18997 23940 28902 42531 52994 73635 106517 173243 240442
20 975 1725 2688 4384 6849 8778 11276 16071 19752 24963 31459 37979 55888 69636 96761 139968 227650
25 1208 2137 3330 5432 8486 10876 13971 19912 24473 30929 38977 47056 69245 86279 119886
30 1441 2550 3972 6480 10123 12974 16665 23753 29193 36896 46496 56133 82602 102922 143011
35 1674 2962 4615 7527 11760 15072 19360 27594 33914 42862 54014 65209 95959 119565 166137
40 1907 3374 5257 8575 13397 17170 22055 31434 38635 48828 61533 74286 109316 136208 189262
45 2140 3787 5899 9623 15034 19268 24750 35275 43355 54794 69051 83363 122673
50 2373 4199 6542 10671 16671 21366 27445 39116 48076 60760 76570 92440 136030
55 2606 4611 7184 11719 18308 23464 30140 42957 52797 66726 84088 101517 149387
60 2839 5023 7826 12766 19945 25562 32834 46798 57517 72692 91607 110593 162744
65 3072 5436 8468 13814 21582 27660 35529 50639 62238 78658 99125 119670 176101
70 3305 5848 9111 14862 23219 29757 38224 54480 66959 84624 106644
75 3538 6260 9753 15910 24856 31855 40919 58320 71679 90591 114162
80 3771 6672 10395 16957 26493 33953 43614 62161 76400 96557
85 4004 7085 11038 18005 28130 36051 46309 66002 81121 102523
90 4237 7497 11680 19053 29767 38149 49004 69843 85841 108489
95 4470 7909 12322 20101 31404 40247 51698 73684 90562 114455
100 4703 8322 12965 21149 33041 42345 54393 77525 95282 120421
110 5169 9146 14249 23244 36315 46541 59783 85207
120 5635 9971 15534 25340 39589 50737 65173 92888
130 6101 10795 16819 27435 42863 54933 70562 100570
140 6567 11620 18103 29531 46137 59129 75952 108252
150 7033 12444 19388 31626 49411 63324 81342 115934
160 7499 13269 20673 33722 52685 67520 86731
170 7965 14094 21957 35818 55959 71716 92121
180 8431 14918 23242 37913 59232 75912 97511
190 8897 15743 24527 40009 62506 80108 102900
200 9363 16567 25811 42104 65780
210 9829 17392 27096 44200
220 10295 18216 28380 46295
230 10761 19041 29665 48391
240 11227 19866 30950 50486
250 11693 20690 32234 52582
260 12159 21515 33519 54678
270 12625 22339 34804
280 13091 23164 36088
290 13557 23988 37373
300 14023 24813 38658
310 14489 25638 39942
320 14955 26462 41227
330 15421 27287 42512
340 15887 28111 43796
350 16353 28936 45081
360 16819 29760 46365
370 17285 30585
380 17751 31410
390 18217 32234
400 18683 33059
410 19149 33883
420 19615 34708
42
SERIE/SERIES
According to PED
30000
TABELLA PORTATE in kg/h di VAPORE SATURO
FLOW RATE in kg/h of SATURATED STEAM
Set φ [mm] 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
[barg] °C
Area [cm2] 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 122 75 133 207 338 527 676 868 1237 1521 1922 2422 2924 4303 5362 7450 10777 17528 24327
5 162 220 390 608 991 1549 1985 2550 3635 4467 5646 7115 8589 12639 15749 21883 31655 51484 71455
10 188 395 699 1089 1776 2775 3557 4569 6512 8004 10115 12747 15389 22646 28217 39208 56715 92244 128025
15 206 565 1000 1557 2541 3969 5087 6534 9313 11447 14467 18231 22009 32388 40355 56074 81114 131926 183099
20 220 732 1295 2017 3291 5141 6589 8464 12063 14826 18738 23614 28508 41951 52271 72631 105063 170879
25 231 897 1587 2472 4033 6300 8074 10372 14782 18168 22962 28936 34933 51406 64052 89002
30 241 1059 1874 2920 4763 7442 9538 12251 17461 21461 27123 34180 41265 60723 75661 105132
35 250 1220 2159 3363 5486 8571 10984 14109 20109 24716 31236 39364 47523 69932 87136 121076
40 256 1382 2445 3809 6214 9708 12442 15982 22778 27996 35382 44588 53830 79214 98700 137145
45 265 1538 2721 4239 6915 10803 13845 17784 25347 31153 39372 49616 59900 88146
50 272 1694 2998 4670 7618 11902 15253 19593 27926 34322 43377 54664 65994 97114
55 277 1852 3277 5105 8328 13011 16675 21419 30528 37520 47420 59758 72144 106163
60 282 2008 3554 5537 9032 14110 18084 23229 33107 40691 51426 64807 78240 115133
65 289 2160 3821 5954 9712 15173 19446 24978 35601 43755 55299 69688 84132 123805
70 293 2315 4097 6383 10411 16266 20846 26778 38165 46907 59283 74709
75 298 2468 4366 6803 11097 17336 22218 28540 40677 49994 63184 79625
80 301 2623 4642 7232 11796 18430 23619 30340 43242 53147 67169
85 307 2771 4903 7639 12460 19467 24949 32047 45676 56138 70950
90 311 2922 5170 8055 13140 20529 26310 33796 48168 59202 74821
95 315 3072 5436 8469 13816 21584 27662 35533 50644 62244 78667
100 319 3222 5700 8881 14487 22633 29006 37259 53104 65267 82487
110 326 3520 6228 9703 15829 24729 31693 40711 58023
120 333 3815 6751 10517 17156 26803 34350 44124 62888
130 339 4110 7273 11331 18483 28877 37008 47538 67754
140 345 4403 7790 12137 19798 30931 39641 50920 72575
150 351 4692 8303 12936 21101 32966 42250 54271 77350
160 356 4983 8818 13738 22409 35011 44870 57636
170 361 5272 9329 14534 23708 37040 47470 60976
180 365 5563 9844 15336 25016 39083 50089 64341
190 370 5848 10347 16120 26296 41083 52652 67632
200 374 6135 10855 16912 27588 43101
210 374 6440 11396 17754 28961
220 374 6746 11936 18596 30334
43
SERIE/SERIES
30000 According to PED
TABELLA PORTATE in m3/h di ACQUA
FLOW RATE in m3/h of WATER
Set φ [mm] 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
[barg] Area [cm2] 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 1,6 2,9 4,5 7,4 11,5 14,7 18,9 26,9 33,1 41,9 52,7 63,7 93,7 116,8 162,2 234,7 381,7 529,8
5 3,7 6,5 10,1 16,4 25,7 32,9 42,3 60,3 74,1 93,6 117,9 142,4 209,5 261,1 362,8 524,8 853,5 1184,6
10 5,2 9,1 14,3 23,2 36,3 46,5 59,8 85,2 104,7 132,4 166,8 201,4 296,3 369,2 513,0 742,1 1207,1 1675,3
15 6,3 11,2 17,5 28,5 44,5 57,0 73,2 104,4 128,3 162,1 204,3 246,6 362,9 452,2 628,4 908,9 1478,3 2051,8
20 7,3 12,9 20,2 32,9 51,4 65,8 84,6 120,5 148,1 187,2 235,9 284,8 419,1 522,2 725,6 1049,5 1707,0
25 8,2 14,5 22,5 36,8 57,4 73,6 94,5 134,7 165,6 209,3 263,7 318,4 468,5 583,8 811,2
30 9,0 15,8 24,7 40,3 62,9 80,6 103,6 147,6 181,4 229,3 288,9 348,8 513,3 639,5 888,6
35 9,7 17,1 26,7 43,5 67,9 87,1 111,9 159,4 195,9 247,6 312,1 376,7 554,4 690,8 959,8
40 10,3 18,3 28,5 46,5 72,6 93,1 119,6 170,4 209,5 264,7 333,6 402,7 592,7 738,5 1026,1
45 11,0 19,4 30,2 49,3 77,0 98,7 126,8 180,8 222,2 280,8 353,8 427,2 628,6
50 11,6 20,5 31,9 52,0 81,2 104,1 133,7 190,5 234,2 296,0 373,0 450,3 662,6
55 12,1 21,5 33,4 54,5 85,2 109,2 140,2 199,8 245,6 310,4 391,2 472,3 695,0
60 12,7 22,4 34,9 56,9 89,0 114,0 146,4 208,7 256,5 324,2 408,6 493,3 725,9
65 13,2 23,3 36,3 59,3 92,6 118,7 152,4 217,2 267,0 337,5 425,3 513,4 755,5
70 13,7 24,2 37,7 61,5 96,1 123,1 158,2 225,4 277,1 350,2 441,3
75 14,2 25,0 39,0 63,7 99,5 127,5 163,7 233,4 286,8 362,5 456,8
80 14,6 25,9 40,3 65,7 102,7 131,6 169,1 241,0 296,2 374,4
85 15,1 26,7 41,5 67,8 105,9 135,7 174,3 248,4 305,3 385,9
90 15,5 27,4 42,8 69,7 109,0 139,6 179,4 255,6 314,2 397,1
95 15,9 28,2 43,9 71,6 111,9 143,5 184,3 262,6 322,8 408,0
100 16,3 28,9 45,1 73,5 114,8 147,2 189,1 269,5 331,2 418,6
110 17,1 30,3 47,3 77,1 120,4 154,4 198,3 282,6
120 17,9 31,7 49,4 80,5 125,8 161,2 207,1 295,2
130 18,6 33,0 51,4 83,8 130,9 167,8 215,6 307,2
140 19,3 34,2 53,3 87,0 135,9 174,2 223,7 318,8
150 20,0 35,4 55,2 90,0 140,7 180,3 231,6 330,0
160 20,7 36,6 57,0 93,0 145,3 186,2 239,1
170 21,3 37,7 58,8 95,8 149,7 191,9 246,5
180 21,9 38,8 60,5 98,6 154,1 197,5 253,7
190 22,5 39,9 62,1 101,3 158,3
200 23,1 40,9 63,7 104,0
210 23,7 41,9 65,3 106,5
220 24,2 42,9 66,8 109,0
230 24,8 43,9 68,3 111,5
240 25,3 44,8 69,8 113,9
250 25,8 45,7 71,3 116,2
260 26,4 46,6 72,7
270 26,9 47,5 74,0
280 27,4 48,4 75,4
290 27,8 49,3 76,7
300 28,3 50,1 78,1
310 28,8 50,9 79,3
320 29,2 51,7 80,6
330 29,7 52,5 81,9
340 30,1 53,3 83,1
350 30,6 54,1
360 31,0 54,9
370 31,4 55,6
380 31,9 56,4
390 32,3 57,1
400 32,7 57,8
410 33,1 58,6
420 33,5 59,3
44
SERIE/SERIES
According to ASME
30000
FLOW RATE in m3/h of WATER
Set φ [mm] 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
[barg] Area [cm2] 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 3,0 5,3 8,3 13,6 21,2 27,2 34,9 49,7 61,1 77,3 97,4 117,6 173,0 215,6 299,5 433,3 704,7 978,0
5 6,7 11,9 18,6 30,3 47,4 60,8 78,0 111,2 136,7 172,8 217,7 262,9 386,8 482,0 669,7 968,8 1575,7 2186,9
10 9,5 16,9 26,3 42,9 67,0 85,9 110,4 157,3 193,3 244,4 307,9 371,8 547,1 681,7 947,2 1370,1 2228,4 3092,8
15 11,7 20,7 32,2 52,6 82,1 105,2 135,2 192,7 236,8 299,3 377,1 455,3 670,0 834,8 1160,0 1678,0 2729,2 3787,9
20 13,5 23,9 37,2 60,7 94,8 121,5 156,1 222,5 273,4 345,6 435,5 525,8 773,7 964,0 1339,5 1937,6 3151,4
25 15,1 26,7 41,6 67,9 106,0 135,9 174,5 248,7 305,7 386,4 486,9 587,8 865,0 1077,8 1497,6
30 16,5 29,2 45,6 74,3 116,1 148,8 191,2 272,5 334,9 423,2 533,4 643,9 947,6 1180,7 1640,5
35 17,9 31,6 49,2 80,3 125,4 160,8 206,5 294,3 361,7 457,2 576,1 695,5 1023,5 1275,3 1772,0
40 19,1 33,8 52,6 85,8 134,1 171,9 220,7 314,6 386,7 488,7 615,9 743,5 1094,1 1363,3 1894,3
45 20,2 35,8 55,8 91,0 142,2 182,3 234,1 333,7 410,2 518,4 653,2 788,6 1160,5
50 21,3 37,8 58,8 96,0 149,9 192,1 246,8 351,8 432,3 546,4 688,6 831,3 1223,3
55 22,4 39,6 61,7 100,6 157,2 201,5 258,9 368,9 453,4 573,1 722,2 871,9 1283,0
60 23,4 41,4 64,4 105,1 164,2 210,5 270,4 385,3 473,6 598,6 754,3 910,6 1340,0
65 24,3 43,1 67,1 109,4 170,9 219,1 281,4 401,1 492,9 623,0 785,1 946,8 1394,8
70 25,2 44,7 69,6 113,5 177,4 227,3 292,0 416,2 511,5 646,5 814,7
75 26,1 46,2 72,0 117,5 183,6 235,3 302,3 430,8 529,5 669,2 843,3
80 27,0 47,8 74,4 121,4 189,6 243,0 312,2 444,9 546,9 691,2
85 27,8 49,2 76,7 125,1 195,5 250,5 321,8 458,6 563,7 712,4
90 28,6 50,7 78,9 128,7 201,1 257,8 331,1 471,9 580,0 733,1
95 29,4 52,0 81,1 132,3 206,7 264,8 340,2 484,9 595,9 753,2
100 30,2 53,4 83,2 135,7 212,0 271,7 349,0 497,5 611,4 772,7
110 31,7 56,0 87,3 142,3 222,4 285,0 366,1 521,8
120 33,1 58,5 91,1 148,7 232,3 297,7 382,3 545,0
130 34,4 60,9 94,9 154,7 241,7 309,8 398,0 567,2
140 35,7 63,2 98,4 160,6 250,9 321,5 413,0 588,6
150 37,0 65,4 101,9 166,2 259,7 332,8 427,5 609,3
160 38,2 67,5 105,2 171,7 268,2 343,7 441,5
170 39,3 69,6 108,6 176,9 276,4 354,3 455,1
180 40,5 71,6 111,6 182,1 284,5 364,6 468,3
190 41,6 73,6 114,7 187,1 292,2
200 42,7 75,5 117,7 191,9
210 43,7 77,4 120,6 196,7
220 44,8 79,2 123,4 201,3
230 45,8 81,0 126,2 205,8
240 46,8 82,7 128,9 210,2
250 47,7 84,4 131,5 116,2
260 48,7 86,1 134,1
270 49,6 87,7 136,7
280 50,5 89,4 139,2
290 51,4 90,9 141,7
300 52,3 92,5 144,1
310 53,1 94,0 146,5
320 54,0 95,5 148,8
330 54,8 97,0 151,1
340 55,6 98,5 153,4
350 56,5 99,9
360 57,3 101,3
370 58,1 102,7
380 58,8 104,1
390 59,6 105,5
400 60,4 106,8
410 61,1 108,1
420 61,8 109,4
45
SERIE/SERIES
30000
CERTIFICAZIONI
CERTIFICATIONS

SERIE/SERIES
30000
47
SERIE/SERIES
30000
Magazzino verticale
High bay warehouse

SERIE/SERIES
30000
49
lacentralecomunica.it
Serie 30000 10/2017
TECHNICAL s.r.l. - Via Toscana, 9 - 20060 Vignate (MI) Italy

Tel: +39 02 95361240 - Telefax: +39 02 9560273
e-mail: sales@technical.it - website: www.technical.it
SERIE 30000P SERIES
VALVOL E D I S IC U R E Z Z A P I LOTATE PILOT O PER AT ED SAFET Y VALVE S

Pop-up Action | Modulating Action

LINEA DI PRODOTTI
PRODUCT GROUP
Valvole di sicurezza Serie 30000: adatte per l'impiego con vapori, gas e liquidi. Sono a boccaglio
pieno, ad alzata totale e con carico diretto a molla. Le valvole sono in accordo alla normativa API
526
e certificate PED, ASME VIII Div.1 ed EAC.
Safety valves 30000 Series: suitable for vapours, gases and liquids. These are full nozzle, full
lift and spring-loaded valves compliant with API 526 standard, certified under PED, ASME VIII
Div.1 and EAC.
30000 SERIES
Valvole di sicurezza pilotate serie 30000P: adatte per l'impiego con vapori, gas e liquidi. Sono in
grado di operare con elevati valori di contropressione e di garantire la tenuta in accordo alla API 527
fino
al 95% della pressione di taratura.
Pilot Operateci safety valves 30000P series: suitable for vapours, gases and liquids. They can
operate with high back pressure values and can grant tightness in accordance with API 527 up
to 95% of set pressure.
30000P HIGH EFFICIENCY

Valvole di sicurezza Serie 20000: disponibili con connessioni filettate o flangiate fino ad 1",
adatte per vapori, gas e liquidi e tarabili fino a 1500 bar. Le valvole sono certificate PED ed EAC
per tutti i fluidi ed ASME VIII Div.1 per vapori e gas.
Safety valves 20000 Series: available with threaded or flanged connections up to 1", suitable for
vapours, gases and liquids with set pressure up to 1500 bar. These valves are both PED and EAC
certified for all fluids and ASME VIII Div. 1 for gases and vapours.
20000 SERIES
Valvole di sicurezza Serie 10000: disponibili con connessioni filettate o flangiate fino a 2 ½",
adatte per vapori, gas e liquidi. Le valvole sono certificate PED ed EAC per tutti i fluidi ed ASME
VIII Div.1 per vapori e gas.
Safety valves 10000 Series: available with threaded or flanged connections up to 2 1⁄2”, suitable
for vapours, gases and liquids. These valves are both PED and EAC certified for all fluids and
certified under ASME VIII Div. 1 for gases and vapours.
10000 SERIES
Valvole di sfioro Serie 4000: disponibili con connessioni filettate o flangiate fino a 2", adatte per
fluidi liquidi. Sono consigliate in particolare per la protezione di pompe dosatrici. Queste valvole
sono
certificate PED ed EAC.
Relief valves 4000 Series: available with threaded or flanged connections up to 2", suitable for
liquid fluids. They are especially recommended for protection of metering pumps. These valves
are both PED and EAC certified.
4000 SERIES
Valvole di sicurezza Serie SV 10001: disponibili con connessioni filettate da 1/4", adatte per
vapori, gas e liquidi, per la protezione di pompe e compressori con ridotta portata; sono tarabili
fino
a 700 bar. Queste valvole sono certificate PED.
gases and liquids, for protection of low flow rate pumps and compressors; with set pressure up
to 700 bar. These valves are PED certified.
SV 10001 SERIES
Valvole di sicurezza Serie SV 5001: disponibili con connessioni filettate da 1/2", adatte per vapori.
gas e liquidi e per la protezione di pompe con ridotta portata. Queste valvole sono certificate
PED.

gases and liquids and for protection of low flow rate pumps. These valves are PED certified.
SV 5001 SERIES

SERIE/SERIES
30000P
INDICE
INDEX
Linea Prodotti Caratteristiche principali

Product Group p. 2 Main characteristics p. 17
Descrizione Prodotto Accessori disponibili

Product description p. 4 Available accessories p. 18-19
Vantaggi - Applicazioni Targhette

Composizione codice Nameplate p. 20
Benefit - Application
Coding System p. 5 Calcolo valvole di sicurezza
Safety relief valves calculation p. 21
Orifizio & Dimensioni
Orifice & Sizes p. 6-9 Informazioni tecniche
Technical information p. 22-23
Campo di taratura pilota
Tabella Portate aria
Pilot setting range p. 10
Flow rate air p. 24
Elenco accessori Tabella Portate metano
List of accessories p. 11-12 Flow rate methane p. 25
Corpo valvola Tabella Portate vapore saturo
Main valve p. 13 Flow rate saturated steam p. 26
Pilota azione on/off Tabella Portate acqua
Pop action on/off pilot p. 14 Flow rate water p. 27-28
Caratteristiche principali Terminologia
Main characteristics p. 15 Terminology p. 29
Pilota modulante Certificati

Modulating pilot p. 16 Certificates p. 30-31
3
SERIE/SERIES
30000P
DESCRIZIONE PRODOTTO PRODUCT DESCRIPTION
Le valvole di Sicurezza Pilotate 30000P sono progettate secondo i 30000P Series Pilot Operated Safety Valves by Technical are
criteri della normativa EN 12516-1 e ASME b 16.34 e, derivando designed in compliance with EN 12516-1 and ASME B 16.34
dalla serie delle valvole con carico a molla della serie 30000, si standards and, as they derive from 30000 Series, spring-loaded
rifanno allo standard API 526 per orifizi e scartamenti. valves, orifices and center-to-face dimensions are compliant with
Gli orifizi disponibili vanno da D ad U con connessioni a partire da API 526 standards. Available orifices range from D up to U with
1" x 2" fino a 10" x 12" e rating da 150# x 150# a 2500# x 600# connections from 1” x 2” up to 10” x 12” and rating from 150# x
secondo lo standard ASME B 16.5. 150# up to 2500# x 600# according with ASME B 16.5 standard.
Connessioni secondo normative diverse sono disponibili su Connections according with different standards are available
richiesta. upon request.
È stata preferita la soluzione con boccaglio pieno poichè evita The full-nozzle option has been chosen because, in normal
la necessità di utilizzare materiali speciali per il corpo valvola in working conditions, the medium never gets in contact with
quanto il fluido, nelle condizioni di normale esercizio, non entra the body of the valve thus making unnecessary to use special
mai a contatto con esso. materials for the valve body.
Anche dal punto di vista della manutenzione questa soluzione Also from a maintenance standpoint, this option is definitely
semplifica l'operazione di smontaggio e rimontaggio di tale expedient as it makes nozzle disassembly and reassembly
componente. Sono idonee per servizio con gas, vapori, liquidi e fasi operations easier. These valves are suitable for gas, vapour,
miste; la tenuta standard è di tipo metallico, ma è disponibile anche liquid and mixed-phase service; the standard version has a metal
la versione con tenuta soffice con un'ampia varietà di materiali per seat; soft seat is also available in a wide variety of materials to
le diverse caratteristiche delle condizioni di processo, tipo di fluido, suit different characteristics of process conditions, types of fluid,
temperatura e pressione. temperature and pressure.
Le valvole della serie 30000P sono del tipo "senza flusso" e sono 30000P Series pilots are “non-flowing” and are available in the
disponibili sia nel tipo "on-off" che nel tipo "modulante" che “on-off” and “modulating” versions that enable them to discharge
consentono di scaricare solo la quantità di fluido necessaria per only the quantity of medium necessary to restore the pressure
riportare la pressione al di sotto dei limiti di sicurezza. value below safety limits.
Un'ampia gamma di accessori consente di personalizzare le A wide range of accessories is available to customize valves and
valvole per soddisfare le esigenze di ciascun impianto. satisfy all plants’ requirements.
CARATTERISTICHE CHARACTERISTICS
Coefficiente di efflusso: Kd Gas = 0,94 Kd Liquidi = 0,6; Discharge coefficient: Kd Gas = 0,94; Kd Liquid = 0,6;
Certificazioni: PED; EAC..., 2014 / 68 / UE; Certifications: PED; EAC..., 2014 / 68 / UE;
Sovrapressione per apertura valvole: minima; Overpressure for valve lift: low;
Scarto chiusura regolabile pop-up: 2% ÷ 7%; Range of adjustable blowdown (pop-up pilot): 2% ÷ 7%
Pressione di Set: 1,5 - 425 bar; Set pressure: 1,5 - 425 bar
Temperatura: -46° ÷ 250° C; Temperature: -46° .÷ 250° C
Accessori presenti su modello base: filtro e dispositivo anti controflusso; Standard accessories: filter and “backflow preventer” device
Piloti in acciaio inossidabile di tipo "senza flusso" “Non-flowing” stainless steel pilots

SERIE/SERIES
30000P
VANTAGGI BENEFITS
Consentono il funzionamento degli impianti con pressioni di esercizio fino These valves can operate plants with working pressure up to
al 97% della pressione di taratura della valvola. Consentono pressioni 97% of valve set pressure and set pressure up to the pressure
di taratura fino alla classe di pressione della flangia di ingresso della class of the inlet flange, regardless of the orifice diameter and
valvola, indipendentemente dal diametro dell’orifizio della stessa. allow backpressure levels higher than 50% of set pressure up
Consentono valori di contropressione superiori al 50% della pressione di to 70% of set pressure.
set fino ad un massimo del 70%. Suitable for applications, with pressure losses at valve inlet,
Consentono applicazioni, con perdite di pressione all’ingresso della higher than 3%, thanks to the (optional) remote pressure pick-
valvola superiori al 3%, grazie all’accessorio (optional) della presa di up connection. They can reduce fluid loss thanks to reduced
pressione remota. blowdown. They can reduce weight and size, as there is no
Consentono di minimizzare le perdite di fluido grazie al ridotto scarto di bonnet.
richiusura. Consentono di ridurre peso e ingombri della valvola grazie
all’assenza del coperchio.
APPLICAZIONI APPLICATION
Valvole di tipo pilotato stanno incontrando la preferenza su Pilot operated safety valves are increasingly popular at a variety
diversi tipo di impianti che ne sfruttano i principali vantaggi. I of plants which benefit from their key features. As an example,
compressori utilizzati per trasferire il gas a grande distanze, ne compressors used to transfer gas for long distances, benefit from
sfruttano le elevate pressioni di set e le elevate portate, oltre high set pressures and high flow rates, as well a high seal threshold
che la elevata soglia di tenuta dovuta alla ridotta sensibilità resulting from a reduced sensitivity to vibrations. In refineries,
alle vibrazioni. Nelle raffinerie le valvole scaricano spesso nella valves often discharge in the same line, thus often generating a
stessa linea generando spesso contropressioni superiori al limite backpressure higher than the maximum limit allowed for spring-
accettabile per le valvole a molla. Negli impianti off shore dove loaded valves.
peso, dimensioni e spazi di installazione sono critici e qualsiasi In offshore plants, where weight, size and installation spaces are
perdita dalla sede della valvole è da evitare. In qualsiasi impianto critical and any possible leakage from the seat of valves should be
dove sono presenti pompe in quanto consentono di evitare, con avoided. In plants where pumps are present, the dangerous effects
il pilota di tipo modulante, gli effetti dannosi del colpo d’ariete. of water hammer are avoided thanks to the modulating pilots.
COMPOSIZIONE CODICE
CODING SYSTEM
VV W-XX YY-ZZZ
Classe Materiali • Material class code
16 (corpo • body SA 216 WCB)
50 (corpo • body SA 351 CF8M)
L4 (corpo • body SA 352 LCB)
Altre Classi Materiali su richiesta • Other Material Class on request
Accessori (due cifre) • Accessories (two digits)
vedere nella tabella 'Accessori' voce 'CODICE'
• see in the table 'Accessories' item 'CODE'
Pagina • Page 11-12
Orifizi e Dimensioni (due cifre) • Orifices and Sizes (two digits)
vedere nelle tabelle 'Orifizi e Dimensioni' voce 'TIPO'
• see 'Orifices and Sizes' item 'TYPE'
Pagina • Page 6, 7, 8, 9
Campo taratura pilota (una cifra) • Pilot setting range (one digit)
vedere elenco 'Campo di Taratura Pilota' voce 'TIPO'
• see list 'Pilot Setting Range' item 'TYPE'
Pagina • Page 10
Serie (due cifre) • Series (two digits)
3Z Valvola pilotata con pilota ON-OFF • Pilot valve with ON-OFF pilot
3Y Valvola pilotata con pilota MODULANTE • Pilot valve with MODULATING pilot
Eventuali combinazioni non immediatamente riconducibili ai criteri di base sopra

riportati sono codificate mediante codici progressivi alfanumerici.
Any combinations that are not directly ascribable to the aforementioned basic criteria are coded by progressive
alphanumeric characters.
5
SERIE/SERIES
30000P
ORIFIZIO & DIMENSIONI
C max
ORIFICE & SIZES
A
S
Data in accordance with API 526 B D
Asme B16.5 Ingresso Inlet Asme B16.5 Uscita Outlet DIMENSIONI SIZES mm Peso
TIPO Weights
DIMENSIONI
Max Pressione Taratura Classe Classe Max Contropressione

TYPE Main
ORIFIZIO
ORIFICE
Max Set Pressure Class Class Max Backpressure A B C max D S

SIZES
valve
RF RJ Ingresso Uscita On-Off Modulato
bar psig ANSI ANSI bar psig Inlet Outlet Pop Modulate max ±5 kg
Action Action
01 0G 19,6 285 150 150 19,6 285 105 114 410 510 190 34 15
02 0H 51 740 300 150 19,6 285 111 114 415 515 190 39 15
03 0J 102 1480 600 150 19,6 285 111 114 415 515 210 39 15
D
1"x2" 04 0K 153 2220 900 300 51 740 125 121 460 530 210 59 20
05 0L 255 3705 1500 300 51 740 125 121 430 530 210 59 20
Ø10 06 0M 425 6170 2500 300 51 740 125 121 430 530 210 65 20
0.785 07 0N 19,6 285 150 150 19,6 285 124 121 430 530 190 35 16
cm2 08 0P 51 740 300 150 19,6 285 124 121 430 530 190 41 20
0.121 09 0Q 102 1480 600 150 19,6 285 124 121 430 530 210 41 20
sq.in 1½"x2" 0A 0R 153 2220 900 300 51 740 149 140 455 555 220 58 23
0B 0S 255 3705 1500 300 51 740 149 140 455 555 220 58 23
0C 0T 425 6170 2500 300 51 740 149 140 455 555 220 71 29
21 2G 19,6 285 150 150 19,6 285 105 114 410 510 190 34 15
22 2H 51 740 300 150 19,6 285 111 114 415 515 190 39 15
23 2J 102 1480 600 150 19,6 285 111 114 415 515 210 39 15
E
1"x2" 24 2L 153 2220 900 300 51 740 125 121 460 530 210 59 20
25 2M 255 3705 1500 300 51 740 125 121 430 530 210 59 20
Ø13.3 26 2N 425 6170 2500 300 51 740 125 121 430 530 210 65 20
1.389 27 2P 19,6 285 150 150 19,6 285 124 121 430 530 190 35 15
cm2 28 2Q 51 740 300 150 19,6 285 124 121 430 530 190 41 15
0.215 29 2R 102 1480 600 150 19,6 285 124 121 430 530 210 41 15
sq.in 1½"x2" 2A 2S 153 2220 900 300 51 740 149 140 455 555 220 58 20
2B 2T 255 3705 1500 300 51 740 149 140 455 555 220 58 20
2C 2U 425 6170 2500 300 51 740 149 140 455 555 220 71 20
41 4G 19,6 285 150 150 19,6 285 105 114 410 510 190 34 15
42 4H 51 740 300 150 19,6 285 111 114 415 515 190 39 15
43 4J 102 1480 600 150 19,6 285 111 114 415 515 210 39 15
F
1"x2" 44 4L 153 2220 900 300 51 740 125 121 460 530 210 59 20
45 4M 255 3705 1500 300 51 740 125 121 430 530 210 59 20
Ø16.6 46 4N 425 6170 2500 300 51 740 125 121 430 530 210 65 20
2.164 47 4P 19,6 285 150 150 19,6 285 124 121 430 530 190 35 15
cm2 48 4Q 51 740 300 150 19,6 285 124 121 430 530 190 41 15
0.335 49 4R 102 1480 600 150 19,6 285 124 121 430 530 210 41 15
sq.in 1½"x2" 4A 4S 153 2220 900 300 51 740 149 140 455 555 220 58 20
4B 4T 255 3705 1500 300 51 740 149 140 455 555 220 58 20
4C 4U 425 6170 2500 300 51 740 149 140 455 555 220 71 20
Dimensioni "A" e "B" sono conformi allo Standard 526 per finitura RF / Sizes "A" and "B" are in accordance with Standard 526 for RF finish
SERIE/SERIES
30000P

C max
A ORIFICE & SIZES
S
B D Data in accordance with API 526
TIPO Weights
DIMENSIONI
ORIFIZIO
ORIFICE
TYPE Max Pressione Taratura Classe Classe Max Contropressione Main

A B C max D S
SIZES
Max Set Pressure Class Class Max Backpressure valve

Action Action
61 6G 19,6 285 150 150 19,6 285 130 124 445 545 200 41 20
62 6H 51 740 300 150 19,6 285 130 124 445 545 200 47 22
G 1½"x3"
63
64
65
6J
6L
6M
102
153
255
1480
2220
3705
600
900
1500
150
300
300
19,6
51
51
285
740
740
130
162
162
124
172
172
445
475
475
545
575
575
220
240
240
47
62
62
22
26
26
Ø 21.2 66 6N 425 6170 2500 300 51 740 162 172 475 575 240 74,5 33
3.53 67 6P 19,6 285 150 150 19,6 285 137 124 455 555 215 41 30
cm2 68 6Q 51 740 300 150 19,6 285 137 124 455 555 215 44 30
69 6R 102 1480 600 150 19,6 285 137 124 455 555 230 48 30
0.547 2"x 3"
sq.in 6A 6S 153 2220 900 300 51 740 167 172 485 585 250 67 38
6B 6T 255 3705 1500 300 51 740 167 172 485 585 250 67 38
6C 6U 425 6170 2500 300 51 740 178 172 495 585 250 91 45
81 8G 19,6 285 150 150 19,6 285 130 124 445 545 215 35 27
82 8H 51 740 300 150 19,6 285 130 124 445 545 215 38 28
H 1½"x3"
83
84
85
8J
8L
8M
102
153
255
1480
2220
3705
600
900
1500
150
300
300
19,6
51
51
285
740
740
130
162
162
124
172
172
445
480
480
545
580
580
235
255
255
50
62
62
28
32
32
Ø 26.5 86 8N 425 6170 2500 300 51 740 162 172 480 580 255 74,4 29
5.515 87 8P 19,6 285 150 150 19,6 285 137 124 455 555 215 41 28
cm2 88 8Q 51 740 300 150 19,6 285 137 124 455 555 215 44 30
89 8R 102 1480 600 150 19,6 285 137 124 455 555 230 48 30
0.854 2"x 3"
sq.in 8A 8S 153 2220 900 300 51 740 167 172 485 585 250 67 38
8B 8T 255 3705 1500 300 51 740 167 172 485 585 250 67 38
8C 8U 425 6170 2500 300 51 740 178 172 485 585 250 91 45
A1 AG 19,6 285 150 150 19,6 285 130 124 445 545 215 35 27
A2 AH 51 740 300 150 19,6 285 130 124 445 545 215 38 28
H1 1½"x3"
A3
A4
A5
AJ
AL
AM
102
153
255
1480
2220
3705
600
900
1500
150
300
300
19,6
51
51
285
740
740
130
162
162
124
172
172
445
480
480
545
580
580
235
255
255
50
62
62
28
32
32
Ø 30 A6 AN 425 6170 2500 300 51 740 162 172 480 580 255 74,5 39
7.068 A7 AP 19,6 285 150 150 19,6 285 137 124 455 555 215 41 28
cm2 A8 AQ 51 740 300 150 19,6 285 137 124 455 555 215 44 30
A9 AR 102 1480 600 150 19,6 285 137 124 455 555 230 48 30
1.095 2"x 3"
sq.in AA AS 153 2220 900 300 51 740 167 172 485 585 250 67 38
AB AT 255 3705 1500 300 51 740 167 172 485 585 250 67 38
AC AU 425 6170 2500 300 51 740 178 172 495 585 250 91 45
C1 CE 19,6 285 150 150 19,6 285 137 124 455 555 215 41 28
C2 CG 51 740 300 150 19,6 285 137 124 455 555 215 44 30
J
C3 CH 102 1480 600 150 19,6 285 137 124 455 555 235 48 30
C4 CJ 153 2220 900 300 51 740 167 172 485 585 250 67 38
2"x 3" C5 CL 251,7 3650 1500 300 51 740 167 172 485 585 250 67 38
C6 CM 255 3705 1500 600 102 1480 167 172 485 585 250 67 39
Ø 34 C7 CN 251,7 3650 2500 300 51 740 178 172 495 595 250 91 45
9.079 C8 CP 425 6170 2500 600 102 1480 178 172 495 595 250 91 45
cm2 C9 CQ 19,6 285 150 150 19,6 285 156 162 485 585 245 41 53
1.407 CA CR 51 740 300 150 19,6 285 156 162 485 585 245 46 55
sq.in 3"x 4" CB CS 102 1480 600 150 19,6 285 162 162 495 595 265 51 55
CC CT 153 2220 900 300 51 740 191 181 520 620 265 73 63
CD CU 255 3705 1500 300 51 740 191 181 520 620 265 73 67
7
SERIE/SERIES
30000P
C max
ORIFICE & SIZES
A
S
Data in accordance with API 526 B D
TIPO Weights
DIMENSIONI

TYPE Main
ORIFIZIO
ORIFICE
Max Set Pressure Class Class Max Backpressure A B C max D S

SIZES
valve
Action Action
K
E1 EE 19,6 285 150 150 19,6 285 156 162 485 585 245 41 53
E2 EG 51 740 300 150 19,6 285 156 162 485 585 245 46 55
Ø40.6 3"x4" E3 EH 102 1480 600 150 19,6 285 156 162 495 595 265 51 55
12.94 cm2 E4 EJ 153 2220 900 300 51 740 191 181 520 620 265 73 63
2.006 sq.in E5 EL 255 3705 1500 300 51 740 191 181 520 620 265 73 67
K1
G1 GE 19,6 285 150 150 19,6 285 156 162 485 585 245 41 53
G2 GG 51 740 300 150 19,6 285 156 162 485 585 245 46 55
Ø45 3"x4" G3 GH 102 1480 600 150 19,6 285 156 162 495 595 265 50 55
15.904 cm2 G4 GJ 153 2220 900 300 51 740 191 181 520 620 265 73 63
2.465 sq.in G5 GL 255 3705 1500 300 51 740 191 181 520 620 265 73 67
J1 JG 19,6 285 150 150 19,6 285 156 162 485 585 245 41 53
J2 JH 51 740 300 150 19,6 285 156 162 485 585 245 46 55
J3 JJ 85,5 1240 600 150 19,6 285 162 162 495 595 265 50 55
L 3"x4" J4
J5
JL
JM
102
155,2
1480
2250
600
900
300
300
51
51
740
740
191
191
181
181
495
520
595
620
265
265
73
73
59
63
Ø50.6 J6 JN 200 2900 1500 300 51 740 191 181 520 620 265 73 67
20.10 J7 JP 255 3705 1500 600 102 1480 191 194 520 620 265 73 74
cm2 J8 JQ 19,6 285 150 150 19,6 285 197 210 560 660 260 69 82
3.116 J9 JR 51 740 300 150 19,6 285 197 210 560 660 260 69 85
sq.in
4"x6" JA JS 102 1480 600 150 51 285 197 210 560 660 280 69 90
JB JT 153 2220 900 300 51 740 249 233 610 710 280 85 110
JC JU 255 3705 1500 300 51 740 249 233 610 710 280 85 120
M
L1 LE 19,6 285 150 150 19,6 285 197 210 560 660 260 69 82
L2 LG 51 740 300 150 19,6 285 197 210 560 660 260 69 85
Ø40.6 4"x6" L3 LH 102 1480 600 150 19,6 285 197 210 560 660 280 69 90
25.33 cm2 L4 LJ 153 2220 900 300 51 740 249 233 610 710 280 85 110
3.927 sq.in L5 LL 255 3705 1500 300 51 740 249 233 610 710 280 85 120
N
N1 NE 19,6 285 150 150 19,6 285 197 210 560 660 260 69 85
N2 NG 51 740 300 150 19,6 285 197 210 560 660 260 69 90
Ø62.4 4"x6" N3 NH 102 1480 600 150 19,6 285 197 210 560 660 280 69 93
30.58 cm2 N4 NJ 153 2220 900 300 51 740 249 233 610 710 280 85 120
4.74 sq.in N5 NL 255 3705 1500 300 51 740 249 233 610 710 280 85 120

SERIE/SERIES
30000P

C max
A ORIFICE & SIZES
S
B D Data in accordance with API 526
TIPO Weights
DIMENSIONI
ORIFIZIO

ORIFICE
TYPE Main
A B C max D S
SIZES
Max Set Pressure Class Class Max Backpressure valve

Action Action
Q1 QE 19,6 285 150 150 19,6 285 197 210 560 660 260 69 85
P
Q2 QG 51 740 300 150 19,6 285 197 210 560 660 260 69 90
Q3 QH 90 1305 600 150 19,6 285 197 210 560 660 260 69 93
Ø 75.7 4"x6" Q4 QJ 102 1480 600 300 51 740 249 233 610 710 280 69 110
Q5 QP 155 2220 900 300 51 740 249 233 610 710 280 117 120
45 cm2
6.976 sq.in Q6 QM 212 3080 1500 300 51 740 249 233 610 710 280 117 120
Q7 QN 255 3705 1500 600 102 1480 249 264 610 710 280 85 137
P1
S1 SE 19,6 285 150 150 19,6 285 197 210 560 660 260 69 85
S2 SG 51 740 300 150 19,6 285 197 210 560 660 260 69 90
S3 SH 90 1305 600 150 19,6 285 197 210 560 660 260 69 93
Ø 84.5 4"x6" S4 SJ 102 1480 600 300 51 740 249 233 610 710 280 69 110
56.07 cm2 S5 SL 155 2220 900 300 51 740 249 233 610 710 280 117 120
8.692 sq.in S6 SM 212 3080 1500 300 51 740 249 233 610 710 280 117 120
Q
U1 UE 19,6 285 150 150 19,6 285 240 241 655 755 315 47 170
U2 UG 51 740 300 150 19,6 285 240 241 655 755 315 56 180
U3 UH 91,7 1330 600 150 19,6 285 246 241 660 760 315 74 195
Ø 99.6 6"x8" U4 UJ 102 1480 600 300 51 740 246 265 660 760 335 74 210
77.91 cm2
12.07 sq.in
R
W1 W5 19,6 285 150 150 19,6 285 240 241 655 755 315 47 170
W2 W6 51 740 300 150 19,6 285 240 241 655 755 315 56 180
W3 W7 63 915 600 150 19,6 285 246 241 660 760 315 74 195
Ø 119.8 6"x8"
112.7 cm2
17.47 sq.in
T
Y1 Y5 19,6 285 150 150 19,6 285 276 279 735 835 345 61 270
Y2 Y6 51 740 300 150 19,6 285 276 279 735 835 345 61 280
Y3 Y7 62 900 600 150 19,6 285 297 279 755 855 345 86 300
Ø 152.8 8"x 10"
183.3 cm2
28.42 sq.in
U
Z1 ZE 19,6 285 150 150 2 29 352 330 870 970 390 61 435
Z2 ZG 51 740 300 150 7 101,5 352 330 870 970 390 78 450
Ø 180 10"x12"
254.4 cm2 non conforme / non-compliant API 526 Standard
39.44 sq.in
9
SERIE/SERIES
30000P
CAMPO di TARATURA PILOTA - PILOT SETTING RANGE
PILOTA ON / OFF - POP ACTION ON / OFF PILOT
Pressione di TARATURA AZIONE on /off
TIPO Set Pressure Pop Action on /off
TYPE codice pilota
bar psi pilot code
VA P OR E, GAS E S ER V IZ I O LIQUIDI - STEAM, GAS AND LIQUID SERVICE
H 3,0 - 4,0 43,5 - 58 P02 - H00
0 4,01 - 5,1 58,2 - 74 P02 - 000
1 5,11 - 6,8 74,1 - 98,6 P02 - 100
2 6,81 - 8,9 98,8 - 129,1 P02 - 200
3 8,91 - 11,8 129,2 - 171,1 P02 - 300
4 11,81 - 15,3 171,3 - 221,9 P02 - 400
5 15,31 - 20,4 222,1 - 295,9 P02 - 500
6 20,41 - 27,2 296 - 395 P02 - 600
7 27,21 - 36 394,7 - 522,1 P02 - 700
8 36,01 - 47,5 522,3 - 688,9 P02 - 800
9 47,51 - 62 689,1 - 899,2 P02 - 900
A 62,01 -80 899,4 - 1160,3 P02 - A00
B 80,01 - 107 1160,5 - 1551,9 P02 - B00
C 107,01 - 141 1552,1 - 2045 P02 - C00
D 141,01 - 187 2045,2 - 2712,2 P02 - D00
E 187,01 - 247 2712,4 - 3582,4 P02 - E00
F 247,01 - 325 3582,6 - 4713,7 P02 - F00
G 325,01 - 413 4713,9 - 5990,1 P02 - G00
PILOTA MODULANTE - MODULATING PILOT

Pressione di TARATURA PROPORZIONALE
ORIFIZIO TIPO Set Pressure Modulating
ORIFICE TYPE codice pilota
bar psi pilot code
2 1,0 - 1,44 14,5 - 20,9 P03 - 200
3 1,45 - 2,1 21 - 30,5 P03 - 300

Diaframma 4 2,11 - 2,7 30,6 - 39,2 P03 - 400
Diaphragm
5 2,71 - 3,5 39,3 - 50,8 P03 - 500
6 3,51 - 4,5 50,9 - 65,3 P03 - 600
7 4,51 - 6,2 65,4 - 89,9 P03 - 700
PISTON 8 6,21 - 8,7 90,1 - 126,2 P03 - 800
Ø 51 9 8,71 - 11,5 126,3 - 166,8 P03 - 900
20.42 cm2 A 11,51 - 15,7 166,9 - 227,7 P03 - A00
B 15,71 - 18,7 227,9 - 271,2 P03 - B00
C 18,71 - 25 271,4 - 362,6 P03 - C00
D 25,01 - 33 362,7 - 478,6 P03 - D00

PISTON E 33,01 - 43 478,8 - 623,7 P03 - E00
Ø 38
F 43,01 - 57 623,8 - 826,7 P03 - F00
11.34 cm2
G 57,01 - 70 826,9 - 1015,3 P03 - G00
H 70,01 - 95 1015,4 - 1377,9 P03 - H00
J 95,01 - 130 1378 - 1885,5 P03 - J00
K 130,01 - 170 1885,6 - 2465,7 P03 - K00

PISTON L 170,01 - 220 2465,8 - 3190,8 P03 - L00
Ø 19
M 220,01 - 280 3191 - 4061,1 P03 - M00
2.84 cm2
N 280,01 - 360 4061,2 - 5221,4 P03 - N00
10
P 360,01 - 420 5221,5 - 6091,6 P03 - P00
SERIE/SERIES
30000P
ELENCO ACCESSORI
LIST OF ACCESSORIES

CODICE Leva Gruppo prova pilota Filtro addizionale Sede soffice Presa di pressione remota Vite di blocco
CODE Lever Field test connector Additional filter Soft seat Remote pressure pickup Test gag
00
01 √
02 √
03 √ √
04 √
05 √ √
06 √ √
07 √ √ √
08 √
09 √ √
10 √ √
11 √ √ √
12 √ √
13 √ √ √
14 √ √ √
15 √ √ √ √
16 √
17 √ √
18 √ √
19 √ √ √
20 √ √
21 √ √ √
22 √ √ √
23 √ √ √ √
24 √ √
25 √ √ √
26 √ √ √
27 √ √ √ √
28 √ √ √
29 √ √ √ √
30 √ √ √ √
31 √ √ √ √ √ 11
SERIE/SERIES
30000P
ELENCO ACCESSORI
LIST OF ACCESSORIES

CODICE Leva Gruppo prova pilota Filtro addizionale Sede soffice Presa di pressione remota Vite di blocco
CODE Lever Field test connector Additional filter Soft seat Remote pressure pickup Test gag
32 √
33 √ √
34 √ √
35 √ √ √
36 √ √
37 √ √ √
38 √ √ √
39 √ √ √ √
40 √ √
41 √ √ √
42 √ √ √
43 √ √ √ √
44 √ √ √
45 √ √ √ √
46 √ √ √ √
47 √ √ √ √ √
48 √ √
49 √ √ √
50 √ √ √
51 √ √ √ √
52 √ √ √
53 √ √ √ √
54 √ √ √ √
55 √ √ √ √ √
56 √ √ √
57 √ √ √ √
58 √ √ √ √
59 √ √ √ √ √
60 √ √ √ √
61 √ √ √ √ √
62 √ √ √ √ √
12 63 √ √
√ √ √ √
SERIE/SERIES
30000P
CORPO VALVOLA
MAIN VALVE 58 48 47 51 46
49 56
44c 44b
45 43
51
44
40 44a
42
52
41
52a
35
37
36
32
RF RJ
DISTINTA BASE / BILL OF MATERIALS CLASSE MATERIALE / MATERIAL CLASS

N. Item Componente / Component 16 50 L4
32 Eiettore / Sensing tube AISI 316 L AISI 316 L AISI 316 L
35 Boccaglio / Nozzle SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L
36 Guarnizione / O-ring FPM RUBBER FPM RUBBER EPDM RUBBER
37 Corpo / Body SA 216 WCB SA 351 CF8M SA 352 LCB
40 Otturatore / Disc 17-4PH 17-4PH 17-4PH
41 Vite / Screw AISI 316 AISI 316 AISI 316
42 Sfera / Ball AISI 316 AISI 316 AISI 316
43 Guarnizione / Gasket FPM + PTFE FPM + PTFE EPDM + PTFE
44 Portaotturatore / Disc Holder SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L
44a Guarnizione / Gasket FPM RUBBER FPM RUBBER EPDM RUBBER
44b Flangia / Flange AISI 316 L AISI 316 L AISI 316 L
44c Vite / Screw AISI 316 AISI 316 AISI 316
45 Guida / Guide SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L SA 351CF3M / AISI 316 L
46 Coperchio / Bonnet SA 350 LF2 AISI 316 L SA 350 LF2
47 Guarnizione / O-Ring FPM RUBBER FPM RUBBER EPDM RUBBER
48 Vite / Screw AISI 316 AISI 316 AISI 316
49 Guarnizione / O-Ring FPM RUBBER FPM RUBBER EPDM RUBBER
51 Molla / Spring AISI 316 AISI 316 AISI 316
52 Vite-Guarnizione / Screw-Gasket AISI 316 L / ARAMIDIC FIBER AISI 316 L / ARAMIDIC FIBER AISI 316 L / ARAMIDIC FIBER
56 Guarnizione / Gasket FPM RUBBER FPM RUBBER EPDM RUBBER
58 Golfari / Eye Bolt CARBON STEEL AISI 316 CARBON STEEL
CLASSE MATERIALE / MATERIAL CLASS

PILOT
60 60 60
TECHNICAL si riserva il diritto di modificare, in qualsiasi momento e senza preavviso, le caratteristiche dei prodotti qui illustrati
Technical can upgrade materials without notice - Every part can be replaced by other material according to customer specifications 13
SERIE/SERIES
30000P
PILOTA AZIONE on/off

POP ACTION on/off PILOT
MATERIALI / MATERIALS
N. Componente 60 ZE
70 Item Designation (standard) (nace)
38 1 Corpo pilota / Pilot body AISI 316 L AISI 316 L
69
2 Guida otturatore / Guide AISI 316 L AISI 316 L
60 3 Campana boccaglio / Seat guide AISI 316 L AISI 316 L
4 Guarnizione / O-ring FPM RUBBER FPM RUBBER
28
5 Distanziale / Spacer AISI 316 L AISI 316 L
27 6 Ghiera otturatore inlet / Seat AISI 316 L AISI 316 L

7 Guarnizione / O-ring + BK FPM + NBR FPM + NBR
26
8 Guida otturatore / Piston AISI 316 L AISI 316 L
25 11 Guarnizione / O-ring FPM RUBBER FPM RUBBER

12 Vite regol. otturatore / Blowdown screw AISI 316 L AISI 316 L
72
13 Dado basso / Lock nut AISI 316 AISI 316
14 Ghiera base / Ring nut AISI 316 L AISI 316 L
23
16 Otturatore ingresso /Shutter AISI 316 L AISI 316 L
18 Boccaglio / Seat AISI 316 L AISI 316 L
74

21 68
21 Otturatore uscita /Spindle AISI 316 L AISI 316 L
2 69 23 Molla / Spring AISI 316 AISI 316
20 24 Guidamolla / Spring guide AISI 316 L AISI 316 L
65
61 25 Coperchio / Bonnet AISI 316 L AISI 316 L
11
19 26 Dado basso / Lock nut AISI 316 AISI 316
64
18 27 Vite di taratura / Adjusting screw AISI 316 L AISI 316 L
11 28 Cappelli / Cap AISI 316 L AISI 316 L
4
54 31 Base inferiore / Bonnet base AISI 316 L AISI 316 L
62
67 54 Sfera / Ball AISI 316 AISI 316
6
5 61 Raccordo + filtro / Strainer AISI 316 AISI 316
63
73 62 Vite / Screw AISI 304 AISI 304
57
16 17
1
8 65 Corpo antiriflusso /Backflow body AISI 316 L AISI 316 L
14 7
66 Sede / Bush AISI 316 L AISI 316 L
13 12 67 Anello valvola selettrice /Seat bush AISI 316 L AISI 316 L
68 Vite / Plug AISI 316 AISI 316
69 Guarnizione / Gasket ALUMINIUM ALUMINIUM
70 Vite / Screw AISI 316 AISI 316
72 Guidamolla / Spring guide AISI 316 L AISI 316 L
73 Filtro / Strainer AISI 316 AISI 316
SERIE/SERIES
30000P
CARATTERISTICHE PRINCIPALI
MAIN CHARACTERISTICS
ADJUSTMENT
SCREW
• Servizio Gas e Liquidi
• Senza flusso
SET SPRING • Pressione di esercizio fino al 95% della pressione di taratura
• Dispositivo di regolazione del blowdown
• Alzata totale della valvola principale in assenza di sovrapressione
SPINDLE
• Gas and Liquid Application
DRAIN SEAT • Non-flowing
DRAIN • Working pressure up to 95% of set pressure
VALVE DOME • Field adjustable blowdown
FEEDING • Immediate full lift of the main valve without overpressure
FEEDING SEAT
BLOWDON SHUTTER
SCREW
FASE 1 / STEP 1
P <100% della PRESSIONE DI TARATURA
STEP 1 P <100% of SET PRESSURE
LA VALVOLA PRINCIPALE È CHIUSA
La sede di alimentazione del pilota è aperta e il duomo della valvola principale
è pressurizzato
THE MAIN VALVE IS CLOSED
The feeding seat of the pilot is open and the main valve's dome is pressurised
P
FASE 2 / STEP 2
P =100% della PRESSIONE DI TARATURA
STEP 2 P =100% of SET PRESSURE
LA VALVOLA PRINCIPALE È APERTA
La sede di alimentazione del pilota si apre e provoca la chiusura della sede
di alimentazione
THE MAIN VALVE IS OPEN
The feeding seat of the pilot opens and drives the closing of the feeding seat
P
FASE 3 / STEP 3
100% < P < 110% della PRESSIONE DI TARATURA
STEP 3 100% < P < 110% of SET PRESSURE
LE VALVOLE PRINCIPALI RESTANO APERTE
La sede di drenaggio del pilota rimane aperta consentendo lo scarico del
duomo in aria
THE MAIN VALVES STAYS OPEN
The drain seat of the pilot stays open and lets the dome discharge to the
atmosphere
P
FASE 4 / STEP 4
P = 92 ÷98 % della PRESSIONE DI TARATURA
STEP 4 P = 92 ÷98 % of SET PRESSURE

La sede di drenaggio si chiude provocando l’apertura della sede di
alimentazione
The drain seat reseats and drives the opening of the feeding seat
P 15
SERIE/SERIES
30000P
PILOTA MODULANTE
MODULATING PILOT MATERIALI / MATERIALS
N. Componente 60 ZE
Item Designation (standard) (nace)
1 Corpo pilota / Pilot body AISI 316 L AISI 316 L
21 Stelo pistone / Spindle AISI 316 L AISI 316 L
70 23 Molla / Spring FPM RUBBER FPM RUBBER
24 Guidamolla Inf. / Lower spring guide AISI 316 L AISI 316 L

69
25 Coperchio / Bonnet AISI 316 L AISI 316 L
38
27 26 Controdado / Lock nut AISI 316 AISI 316
27 Vite di taratura / Adjusting screw AISI 316 L AISI 316 L

28
28 Cappello / Cap AISI 316 L AISI 316 L
26 38 Vite di blocco / Test gag AISI 304 AISI 304
54 Sfera / Ball AISI 316 AISI 316

25
60 Stelo / Stem AISI 316 L AISI 316 L
72 61 Raccordo + filtro /Strainer AISI 316 AISI 316

23
60 65 Corpo antiriflusso / Backflow body AISI 316 L AISI 316 L
24 66 Sede / Bush AISI 316 L AISI 316 L
67 Anello valvola selettrice /Seat bush AISI 316 L AISI 316 L

113
21 68 Vite / Plug AISI 316 AISI 316
115
114 69 Guarnizione / Gasket ALUMINIUM AISI 316
68 69 65 72 Guidamolla sup. / Upper spring guide AISI 316 L AISI 316 L

117
73 Filtro rete grossa / Inlet filter AISI 316 AISI 316
85 11
84 Molla IPP / Spring INCONEL X750 INCONEL X750
62
64 85 Distanziale / Spacer AISI 316 L AISI 316 L
84 86 Dado spoletta / Nut AISI 316 AISI 316
11
86 87 Guarnizione / Gasket FPM RUBBER FPM RUBBER
132
87 88 Guarnizione / Gasket FPM RUBBER FPM RUBBER
54
89 Guarnizione / Gasket FPM RUBBER FPM RUBBER
118
67 90 Boccaglio ingresso / Inlet seat AISI 316 L AISI 316 L
88
66 91 Boccaglio uscita / Outlet seat AISI 316 L AISI 316 L
90
89 95
61 94
87
1 95 Spoletta esterna / Spacer AISI 316 L AISI 316 L
93
91 96 73 97 92
96 Bussola ingresso / Inlet Connection AISI 316 L AISI 316 L
97 Spoletta otturatore /Shutter AISI 316 L AISI 316 L
113 Dado / Nut AISI 316 AISI 316
114 Rondella / Washer AISI 316 AISI 316
115 Pistone / Piston AISI 316 L AISI 316 L
116 Guarnizione / Gasket PTFE PTFE
118 Vite / Plug AISI 316 AISI 316

SERIE/SERIES
30000P
CARATTERISTICHE PRINCIPALI
MAIN CHARACTERISTICS
ADJUSTMENT
SCREW • Per servizio con gas e liquidi
• Pressione di esercizio fino al 95% della pressione di taratura
SET SPRING • Apertura totale della valvola senza sovrapressione
• Gas and Liquid Application

SPINDLE
• Working pressure up to 95% of set pressure
• Immediate full lift of the main valve without overpressure
VALVE DOME
DRAIN
SEAT
DRAIN SHUTTER
FEEDING
FASE 1 / STEP 1
P < 100% della PRESSIONE DI TARATURA
STEP 1
P < 100% of SET PRESSURE
DOME
La sede di alimentazione del pilota è aperta e il duomo della valvola principale
DRAIN è pressurizzato
FEEDING The feeding seat of the pilot is open and the main valve's dome is pressurised
P
FASE 2 / STEP 2
P = 100% della PRESSIONE DI TARATURA
STEP 2 P = 100% of SET PRESSURE
DOME
LA VALVOLA PRINCIPALE È APERTA
La sede di drenaggio si chiude provocando l’apertura della sede di
DRAIN
alimentazione
THE MAIN VALVE IS OPEN
FEEDING The drain seat of the pilot opens and drives the closing of the feeding seat
P
FASE 3 / STEP 3
STEP 3 100% < P < 110% della PRESSIONE DI TARATURA
100% < P < 110% of SET PRESSURE
DOME
LE VALVOLE PRINCIPALI RESTANO APERTE

La sede di drenaggio del pilota rimane aperta provocando il drenaggio del
DRAIN duomo
THE MAIN VALVES STAY OPEN
FEEDING The drain seat of the pilot stay open and lets the dome to drain
P
FASE 4 / STEP 4
P = 90 ÷ 95 % della PRESSIONE DI TARATURA
STEP 4 P = 90 ÷ 95 % of SET PRESSURE
DOME
La sede di drenaggio si richiude provocando l’apertura della sede di
alimentazione
DRAIN
FEEDING
The drain seat recloses and drives the opening of the feeding seat
P
17
SERIE/SERIES
30000P
ACCESSORI DISPONIBILI
AVAILABLE ACCESSORIES
DISPOSITIVO PROVA PILOTA CON VALVOLA INSTALLATA

Consente di verificare la pressione di taratura con la valvola in servizio.
Per procedere alla verifica occorre disporre di un'attrezzatura costituita
da una fonte di pressione (aria o azoto per servizio gas, acqua per servizio
liquidi), di una valvola a spillo di regolazione e di un manometro.
FIELD TEST CONNECTIONS

Possibility to check the set pressure while the valve is in service. To carry
out the test, the following equipment is necessary: a pressure supply
device (air or nitrogen for gas service, water for liquid service), a setting
needle valve and a pressure gauge.
DISPOSITIVO DI PREVENZIONE DEL CONTROFLUSSO (STANDARD)

Previene il controflusso del fluido dallo scarico verso il sistema
mantenendolo in sicurezza.
BACKFLOW PREVENTER (STANDARD)

Prevents return flow of the medium from the discharge into the system
thus keeping the system safe.
FILTRO AGGIUNTIVO
Questo filtro posto fra la pressione di alimentazione e il pilota
è utilizzato per fluidi con grandi quantità di particolato. Il
materiale è tutto in acciaio inossidabile e l'elemento filtrante
può essere pulito o sostituito.
ADDITIONAL FILTER
This filter, located between the pressure supply and the
pilot, is used for fluids with large amounts of particulate. The
material is 100% stainless steel and the filtering unit can be
cleaned or replaced.
INGRESSO CON FILTRO (STANDARD)

Impedisce l'ingresso di sporcizia presente nel fluido.
INLET SCREEN (STANDARD)

Prevents any dirt contents of fluids from entering the system.

SERIE/SERIES
30000P
ACCESSORI DISPONIBILI
AVAILABLE ACCESSORIES
DISPOSITIVO DI APERTURA MANUALE

Il dispositivo è una valvola manuale che fa calare la pressione nel
duomo permettendo alla valvola principale di aprirsi e depressurizzare
il sistema senza intervenire sul pilota.
MANUAL OPENING DEVICE

The device is a manual valve that decreases the pressure in the dome
of the main valve thus causing the valve to open and depressurize the
system without acting on the pilot.
TENUTA SOFFICE
Sul corpo valvola principale è disponibile l'opzione disco sede soffice.
Lo standard applicato è disco in metallo.
SOFT SEAT
A soft seat on the main valve is available as an option.
The standard version has a metal seat.
SELEZIONE MATERIALE TENUTA SOFFICE - SOFT SEAT MATERIAL
O-RING
DENOMINAZIONE Temperatura Min. Temperatura Max.
DESIGNATION Minimum Temperature Maximum Temperature
(Nitrile - Butadiene)
(Ethylene - Propylene - Dine)
(Fluorocarbon)
(Perfluor)
PRESA DI PRESSIONE REMOTA

L'opzione garantisce un funzionamento stabile della valvola. Il pilota opererà indipendentemente da una possibile perdita di
pressione nel condotto di ingresso.
REMOTE PRESSURE SENSING CONNECTION
This option guarantees a constant and regular operation of the valve. The pilot will work properly independently of any pressure
loss in the inlet pipe.
70
69
VITE DI BLOCCO (sul pilota)

60
Blocco di funzionamento in caso di richiesta di test idrostatico del
28 recipiente.
27 TEST GAG (on the pilot)

Blocking of operation in case of required hydrostatic testing of vessel.
26
19
SERIE/SERIES
30000P
TARGHETTE
NAMEPLATE
VALVOLE PED PED VALVES

Ogni valvola di sicurezza deve essere contrassegnata con una Each safety valve must be equipped with an AISI 316
targhetta in AISI 316 che viene fissata con dei rivetti sulla nameplate that is secured by rivets onto the valve body. Key
valvola stessa. All'interno della targhetta vengono indicati i information required under applicable standards is engraved
dati significativi che dipendono dalla normativa specificata. on the nameplate.
Sigla valvola sicurezza Matricola valvola sicurezza

1 5
TAG Valve Serial number
Pressione di taratura Anno di fabbricazione

2 6
Set Pressure Year of construction
Dimensioni, rating, finitura Ø Orifizio

3 7 Ø Orifice
Size, rating, finishing
Codice valvola sicurezza

4 Safety valve Code
6 7
www.technical.it - VIGNATE (MI)
4 3 2 1

SERIE/SERIES
30000P
CALCOLO VALVOLE DI SICUREZZA

SAFETY RELIEF VALVES CALCULATION
Per un corretto dimensionamento delle valvole di sicurezza The following technical data is necessary for a proper sizing
occorre conoscere preliminariamente i seguenti dati tecnici: of safety relief valves:
Ipotesi di calcolo •
Assumed calculation basis Dati Indispensabili • Necessary Data Dati Accessori • Additional Data

MASSIMA PORTATA GAS
- peso molecolare • molecolar weight - temperatura di scarico • discharge temperature
Gas Max Flow Rate
- esponente di espansione isentropico X = Cp/Cv - fattore di comprimibilità • compressibility factor
ratio of specific heats X = Cp/Cv - norme di calcolo • calculation rules
- taratura • set pressure - sovrapressione ammessa • allowed overpressure

MASSIMA PORTATA LIQUIDI
- peso specifico • specific gravity - norme di calcolo • calculation rules
Liquid Max Flow Rate

CALCOLO ORIFIZIO GAS
- portata massima • max flow rate - fattore di comprimibilità • compressibility factor
Gas Orifice Calculation
- temperatura di scarico • discharge temperature
- taratura • set pressure - sovrapressione ammessa • allowed overpressure

CALCOLO ORIFIZIO LIQUIDI
- portata massima • max flow rate - norme di calcolo • calculation rules
Liquid Orifice Calculation
- peso specifico • specific weight

INCENDIO RECIPIENTI
CONTENENTI LIQUIDI - superficie esterna serbatoio • external tank surface - fattore di comprimibilità • compressibility factor
Fire Case Liquid - fattore di isolamento serbatoio • tank enviromental factor - sovrapressione ammessa • allowed overpressure
- calore latente di vaporizzazione • latent heat of vaporization - norme di calcolo • calculation rules
- peso molecolare • molecular weight

- temperatura di vaporizzazione • vaporization temperature

INCENDIO RECIPIENTI
CONTENENTI GAS - superficie esterna serbatoio • external tank surface - fattore di comprimibilità • compressibility factor
Fire Case gas - fattore di isolamento serbatoio • tank enviromental factor - sovrapressione ammessa • allowed overpressure
- pressione di esercizio • Operating pressure
- temperatura di esercizio • Operating temperature
21
SERIE/SERIES
30000P
Formule di calcolo per l’area dell’orifizio Formulas for the calculation of orifice area
Le formule seguenti servono a determinare l’area minima The following formulas determine the minimum area that
che l’orifizio della valvola di sicurezza dovrebbe avere per the orifice of the pressure relief valve should have in order to
scaricare il flusso di liquido richiesto. discharge the required fluid flow.
Formule derivate da Formulas result from

API-520 EN ISO 4126-7 Raccolta “E”- ISPESL API-520 EN ISO 4126-7 Collection “E”- ISPESL
Coefficiente di efflusso (K) per valvole di sicurezza Discharge coefficient (K) for 30000 series pressure
modello 30000: relief valves:
Gas e Vapori (PED) K = 0,94 Gases and Vapours (PED) K = 0,94

Liquidi (PED) K = 0,6 Liquids (PED) K = 0,6
W Q
Liquidi / Liquids A = ; A =
5,091 · K · Kp · Kv · (P1-P2) G 5,091 · K · Kp · Kv · (P1-P2)
G
W
Gas e Vapori / Gases and Vapours A =
0,9 · 394,9 · P1 · K · K1 · ZT · x+1
x·[ 2 ] ( x-1)
(per pressioni P ≥ 1 / for seting P ≥ 1) x+1
M
Area dell’orifizio A [cm2] Orifice area

Portata W [kg/h] Flow rate
Portata liquida Q [m3/h] Liquid discharge flow
Pressione di taratura P [bar] Set pressure
Pressione di scarico (pressione di taratura + sovrappressione + 1,013) P1 [bar a.] Discharge pressure (set pressure + overpressure + 1,013)
Contropressione P2 [bar a.] Back pressure
Temperatura di scarico T [K] Relieving temperature
Fattore di compressibilità a P1 e T (usare 1 se sconosciuto) Z [n] Compressibility factor at P1 and T (use 1 if unknown)
Peso molecolare M [kg/Kmol] Molecular weight
Rapporto calori specifici cp/cv (usare X = 1,001 se sconosciuto) X [n] Specific heats ratio cp/cv (use X = 1,001 if unknown)
Densità relativa del liquido a P1 e T G [kg/dm3] Liquid specific gravity at P1 and T
Pressione critica Pc [bar a.] Critical pressure
Coefficiente di efflusso K [n] Discharge coefficient
Coefficiente di correzione per basse tarature di valvole Correction coefficient by low settings for conventional valves if P2 > PC
convenzionali se P2 > PC (gas e vapori) K1 [n] (gases and vapours)
Coefficiente di correzione per liquidi viscosi Kv [n] Correction coefficient for viscous liquids
Coefficiente di correzione per sovrapressione diversa da 25% Kp [n] Correction coefficient due to overpressure other than 25%
0,6 per S = 10% 0,8 per S = 15% 1 per S = 25% 0,6 for S = 10% 0,8 for S = 15% 1 for S = 25%

SERIE/SERIES
30000P
Coefficiente correttivo per liquidi viscosi Kv Correction coefficient for viscous liquids Kv
Questo grafico permette di calcolare il coefficiente per liquidi The coefficient of very viscous liquids can be calculated
molto viscosi, in funzione della viscosità stessa, del flusso di on the basis of the chart below, depending on viscosity,
scarico e dell'orifizio di entrata. discharge flow and inlet orifice.
31314 • Q • G
R =
µ √A
Viscosità dinamica µ [cP] Dynamic viscosity of the fluid µ [cP]
Area orifizio immediatamente superiore The next orifice size larger than that calculated
a quello calcolato con K1 = 1 A [cm2] with K1 = 1 A [cm2]
1,0
0,9
Kv = Viscosity Correction Factor
0,8
0,7
0,6
0,5
0,4
0,3
10 1 10 2 10 3 10 4 10 5
R = Reynold’s Number
Tipo / Type Diametro / Diameter Area Area Sede / Seat Area Alzata / Lift
mm cm2 mm
cm2 sq. in.

D 10.0 0.785 0.121 1.45 2.5
E 13.3 1.389 0.215 2.60 3.1
F 16.6 2.164 0.335 3.87 4.0
G 21.2 3.530 0.547 4.83 6.2
H / H1 26.5 / 30 5.515 / 7.068 0.854 / 1.095 6.88 / 8.71 9.8 / 10
J 34.0 9.079 1.407 11.1 11
K / K1 40.6 / 45 12.94 / 15.904 2.006 / 2.465 15.6 / 19.7 13 / 14
L 50.6 20.10 3.116 23.9 16
M 56.8 25.33 3.927 30.3 19
N 62.4 30.58 4.740 35.8 20
P / P1 75.7 / 84.5 45.00 / 56.07 6.976 / 8.692 53.0 / 65.4 24 / 25
Q 99.6 77.91 12.07 90.5 33
R 119.8 112.7 17.47 127.4 40
T 152.8 183.3 28.42 205.1 50
U 180 254.4 39.43 277.5 57 23
SERIE/SERIES
30000P
TABELLA PORTATE in kg/h di ARIA a 0°C
FLOW RATE in kg/h of AIR at 0°C compliant with PED
Set ø 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
bar mm 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 124 219 341 556 869 1114 1430 2039 2506 3167 3991 4818 7089 8833 12274 17755 28877 40079
5 381 674 1051 1714 2678 3432 4409 6284 7723 9761 12300 14850 21852 27227 37833 54727 89010 123536
10 703 1244 1938 3162 4940 6331 8132 11590 14245 18003 22687 27390 40305 50220 69781 100942 164176 227858
15 1025 1814 2826 4609 7201 9229 11855 16896 20766 26245 33074 39929 58758 73213 101730 147157 239342 332180
20 1347 2383 3713 6057 9463 12127 15578 22203 27288 34488 43461 52469 77211 96205 133679 193372 314508
25 1669 2953 4600 7504 11724 15026 19301 27509 33810 42730 53848 65009 95665 119198 165627
30 1991 3522 5488 8952 13986 17924 23024 32815 40332 50973 64236 77549 114118 142191 197576
35 2313 4092 6375 10399 16247 20822 26747 38121 46853 59215 74623 90089 132571 165183 229524
40 2635 4662 7263 11847 18509 23721 30470 43428 53375 67457 85010 102629 151024 188176 261473
45 2956 5231 8150 13295 20770 26619 34193 48734 59897 75700 95397 115169 169477
50 3278 5801 9037 14742 23032 29518 37916 54040 66419 83942 105784 127709 187930
55 3600 6370 9925 16190 25293 32416 41639 59347 72940 92185 116171 140249 206383
60 3922 6940 10812 17637 27555 35314 45362 64653 79462 100427 126558 152789 224837
65 4244 7510 11700 19085 29817 38213 49085 69959 85984 108669 136945 165329 243290
70 4566 8079 12587 20532 32078 41111 52808 75266 92506 116912 147332
75 4888 8649 13474 21980 34340 44009 56531 80572 99028 125154 157719
80 5210 9218 14362 23427 36601 46908 60254 85878 105549 133397
85 5532 9788 15249 24875 38863 49806 63977 91185 112071 141639
90 5854 10357 16136 26322 41124 52705 67700 96491 118593 149881
95 6175 10927 17024 27770 43386 55603 71423 101797 125115 158124
100 6497 11497 17911 29218 45647 58501 75146 107103 131636 166366
110 7141 12636 19686 32113 50170 64298 82592 117716
120 7785 13775 21461 35008 54693 70095 90038 128329
130 8429 14914 23236 37903 59216 75892 97484 138941
140 9073 16053 25010 40798 63740 81688 104930 149554
150 9716 17193 26785 43693 68263 87485 112377 160167
160 10360 18332 28560 46588 72786 93282 119823
170 11004 19471 30335 49483 77309 99079 127269
180 11648 20610 32110 52378 81832 104875 134715
190 12292 21749 33884 55273 86355 110672 142161
200 12935 22888 35659 58169 90878
210 13579 24028 37434 61064
220 14223 25167 39209 63959
230 14867 26306 40983 66854
240 15511 27445 42758 69749
250 16155 28584 44533 72644
260 16798 29723 46308 75539
270 17442 30863 48083
280 18086 32002 49857
290 18730 33141 51632
300 19374 34280 53407
310 20017 35419 55182
320 20661 36559 56957
330 21305 37698 58731
340 21949 38837 60506
350 22593 39976 62281
360 23236 41115 64056
370 23880 42254
380 24524 43394
390 25168 44533
400 25812 45672
410 26456 46811
420 27099 47950

SERIE/SERIES
30000P
TABELLA PORTATE in kg/h di METANO a 0°C
FLOW RATE in kg/h of METHANE at 0°C compliant with PED
Set ø 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
bar mm 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 90 158 247 403 629 806 1035 1476 1814 2292 2888 3487 5132 6394 8884 12852 20902 29010
5 276 488 761 1241 1938 2484 3191 4548 5590 7065 8903 10749 15817 19708 27385 39613 64428 89419
10 509 901 1403 2289 3575 4582 5886 8389 10311 13031 16422 19825 29174 36351 50510 73065 118836 164931
15 742 1313 2045 3336 5212 6680 8581 12230 15031 18997 23940 28902 42531 52994 73635 106517 173243 240442
20 975 1725 2688 4384 6849 8778 11276 16071 19752 24963 31459 37979 55888 69636 96761 139968 227650
25 1208 2137 3330 5432 8486 10876 13971 19912 24473 30929 38977 47056 69245 86279 119886
30 1441 2550 3972 6480 10123 12974 16665 23753 29193 36896 46496 56133 82602 102922 143011
35 1674 2962 4615 7527 11760 15072 19360 27594 33914 42862 54014 65209 95959 119565 166137
40 1907 3374 5257 8575 13397 17170 22055 31434 38635 48828 61533 74286 109316 136208 189262
45 2140 3787 5899 9623 15034 19268 24750 35275 43355 54794 69051 83363 122673
50 2373 4199 6542 10671 16671 21366 27445 39116 48076 60760 76570 92440 136030
55 2606 4611 7184 11719 18308 23464 30140 42957 52797 66726 84088 101517 149387
60 2839 5023 7826 12766 19945 25562 32834 46798 57517 72692 91607 110593 162744
65 3072 5436 8468 13814 21582 27660 35529 50639 62238 78658 99125 119670 176101
70 3305 5848 9111 14862 23219 29757 38224 54480 66959 84624 106644
75 3538 6260 9753 15910 24856 31855 40919 58320 71679 90591 114162
80 3771 6672 10395 16957 26493 33953 43614 62161 76400 96557
85 4004 7085 11038 18005 28130 36051 46309 66002 81121 102523
90 4237 7497 11680 19053 29767 38149 49004 69843 85841 108489
95 4470 7909 12322 20101 31404 40247 51698 73684 90562 114455
100 4703 8322 12965 21149 33041 42345 54393 77525 95282 120421
110 5169 9146 14249 23244 36315 46541 59783 85207
120 5635 9971 15534 25340 39589 50737 65173 92888
130 6101 10795 16819 27435 42863 54933 70562 100570
140 6567 11620 18103 29531 46137 59129 75952 108252
150 7033 12444 19388 31626 49411 63324 81342 115934
160 7499 13269 20673 33722 52685 67520 86731
170 7965 14094 21957 35818 55959 71716 92121
180 8431 14918 23242 37913 59232 75912 97511
190 8897 15743 24527 40009 62506 80108 102900
200 9363 16567 25811 42104 65780
210 9829 17392 27096 44200
220 10295 18216 28380 46295
230 10761 19041 29665 48391
240 11227 19866 30950 50486
250 11693 20690 32234 52582
260 12159 21515 33519 54678
270 12625 22339 34804
280 13091 23164 36088
290 13557 23988 37373
300 14023 24813 38658
310 14489 25638 39942
320 14955 26462 41227
330 15421 27287 42512
340 15887 28111 43796
350 16353 28936 45081
360 16819 29760 46365
370 17285 30585
380 17751 31410
390 18217 32234
400 18683 33059
410 19149 33883
420 19615 34708
25
SERIE/SERIES
30000P
TABELLA PORTATE in kg/h di VAPORE SATURO
FLOW RATE in kg/h of SATURATED STEAM compliant with PED
Set ø 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
bar °C mm 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 122 75 133 207 338 527 676 868 1237 1521 1922 2422 2924 4303 5362 7450 10777 17528 24327
5 162 220 390 608 991 1549 1985 2550 3635 4467 5646 7115 8589 12639 15749 21883 31655 51484 71455
10 188 395 699 1089 1776 2775 3557 4569 6512 8004 10115 12747 15389 22646 28217 39208 56715 92244 128025
15 206 565 1000 1557 2541 3969 5087 6534 9313 11447 14467 18231 22009 32388 40355 56074 81114 131926 183099
20 220 732 1295 2017 3291 5141 6589 8464 12063 14826 18738 23614 28508 41951 52271 72631 105063 170879
25 231 897 1587 2472 4033 6300 8074 10372 14782 18168 22962 28936 34933 51406 64052 89002
30 241 1059 1874 2920 4763 7442 9538 12251 17461 21461 27123 34180 41265 60723 75661 105132
35 250 1220 2159 3363 5486 8571 10984 14109 20109 24716 31236 39364 47523 69932 87136 121076
40 256 1382 2445 3809 6214 9708 12442 15982 22778 27996 35382 44588 53830 79214 98700 137145
45 265 1538 2721 4239 6915 10803 13845 17784 25347 31153 39372 49616 59900 88146
50 272 1694 2998 4670 7618 11902 15253 19593 27926 34322 43377 54664 65994 97114
55 277 1852 3277 5105 8328 13011 16675 21419 30528 37520 47420 59758 72144 106163
60 282 2008 3554 5537 9032 14110 18084 23229 33107 40691 51426 64807 78240 115133
65 289 2160 3821 5954 9712 15173 19446 24978 35601 43755 55299 69688 84132 123805
70 293 2315 4097 6383 10411 16266 20846 26778 38165 46907 59283 74709
75 298 2468 4366 6803 11097 17336 22218 28540 40677 49994 63184 79625
80 301 2623 4642 7232 11796 18430 23619 30340 43242 53147 67169
85 307 2771 4903 7639 12460 19467 24949 32047 45676 56138 70950
90 311 2922 5170 8055 13140 20529 26310 33796 48168 59202 74821
95 315 3072 5436 8469 13816 21584 27662 35533 50644 62244 78667
100 319 3222 5700 8881 14487 22633 29006 37259 53104 65267 82487
110 326 3520 6228 9703 15829 24729 31693 40711 58023
120 333 3815 6751 10517 17156 26803 34350 44124 62888
130 339 4110 7273 11331 18483 28877 37008 47538 67754
140 345 4403 7790 12137 19798 30931 39641 50920 72575
150 351 4692 8303 12936 21101 32966 42250 54271 77350
160 356 4983 8818 13738 22409 35011 44870 57636
170 361 5272 9329 14534 23708 37040 47470 60976
180 365 5563 9844 15336 25016 39083 50089 64341
190 370 5848 10347 16120 26296 41083 52652 67632
200 374 6135 10855 16912 27588 43101
210 374 6440 11396 17754 28961
220 374 6746 11936 18596 30334

SERIE/SERIES
30000P
FLOW RATE in m3/h of WATER compliant with PED
Set ø 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
bar mm 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 1,6 2,9 4,5 7,4 11,5 14,7 18,9 26,9 33,1 41,9 52,7 63,7 93,7 116,8 162,2 234,7 381,7 529,8
5 3,7 6,5 10,1 16,4 25,7 32,9 42,3 60,3 74,1 93,6 117,9 142,4 209,5 261,1 362,8 524,8 853,5 1184,6
10 5,2 9,1 14,3 23,2 36,3 46,5 59,8 85,2 104,7 132,4 166,8 201,4 296,3 369,2 513,0 742,1 1207,1 1675,3
15 6,3 11,2 17,5 28,5 44,5 57,0 73,2 104,4 128,3 162,1 204,3 246,6 362,9 452,2 628,4 908,9 1478,3 2051,8
20 7,3 12,9 20,2 32,9 51,4 65,8 84,6 120,5 148,1 187,2 235,9 284,8 419,1 522,2 725,6 1049,5 1707,0
25 8,2 14,5 22,5 36,8 57,4 73,6 94,5 134,7 165,6 209,3 263,7 318,4 468,5 583,8 811,2
30 9,0 15,8 24,7 40,3 62,9 80,6 103,6 147,6 181,4 229,3 288,9 348,8 513,3 639,5 888,6
35 9,7 17,1 26,7 43,5 67,9 87,1 111,9 159,4 195,9 247,6 312,1 376,7 554,4 690,8 959,8
40 10,3 18,3 28,5 46,5 72,6 93,1 119,6 170,4 209,5 264,7 333,6 402,7 592,7 738,5 1026,1
45 11,0 19,4 30,2 49,3 77,0 98,7 126,8 180,8 222,2 280,8 353,8 427,2 628,6
50 11,6 20,5 31,9 52,0 81,2 104,1 133,7 190,5 234,2 296,0 373,0 450,3 662,6
55 12,1 21,5 33,4 54,5 85,2 109,2 140,2 199,8 245,6 310,4 391,2 472,3 695,0
60 12,7 22,4 34,9 56,9 89,0 114,0 146,4 208,7 256,5 324,2 408,6 493,3 725,9
65 13,2 23,3 36,3 59,3 92,6 118,7 152,4 217,2 267,0 337,5 425,3 513,4 755,5
70 13,7 24,2 37,7 61,5 96,1 123,1 158,2 225,4 277,1 350,2 441,3
75 14,2 25,0 39,0 63,7 99,5 127,5 163,7 233,4 286,8 362,5 456,8
80 14,6 25,9 40,3 65,7 102,7 131,6 169,1 241,0 296,2 374,4
85 15,1 26,7 41,5 67,8 105,9 135,7 174,3 248,4 305,3 385,9
90 15,5 27,4 42,8 69,7 109,0 139,6 179,4 255,6 314,2 397,1
95 15,9 28,2 43,9 71,6 111,9 143,5 184,3 262,6 322,8 408,0
100 16,3 28,9 45,1 73,5 114,8 147,2 189,1 269,5 331,2 418,6
110 17,1 30,3 47,3 77,1 120,4 154,4 198,3 282,6
120 17,9 31,7 49,4 80,5 125,8 161,2 207,1 295,2
130 18,6 33,0 51,4 83,8 130,9 167,8 215,6 307,2
140 19,3 34,2 53,3 87,0 135,9 174,2 223,7 318,8
150 20,0 35,4 55,2 90,0 140,7 180,3 231,6 330,0
160 20,7 36,6 57,0 93,0 145,3 186,2 239,1
170 21,3 37,7 58,8 95,8 149,7 191,9 246,5
180 21,9 38,8 60,5 98,6 154,1 197,5 253,7
190 22,5 39,9 62,1 101,3 158,3
200 23,1 40,9 63,7 104,0
210 23,7 41,9 65,3 106,5
220 24,2 42,9 66,8 109,0
230 24,8 43,9 68,3 111,5
240 25,3 44,8 69,8 113,9
250 25,8 45,7 71,3 116,2
260 26,4 46,6 72,7
270 26,9 47,5 74,0
280 27,4 48,4 75,4
290 27,8 49,3 76,7
300 28,3 50,1 78,1
310 28,8 50,9 79,3
320 29,2 51,7 80,6
330 29,7 52,5 81,9
340 30,1 53,3 83,1
350 30,6 54,1
360 31,0 54,9
370 31,4 55,6
380 31,9 56,4
390 32,3 57,1
400 32,7 57,8
410 33,1 58,6
420 33,5 59,3
27
SERIE/SERIES
30000P
FLOW RATE in m3/h of WATER compliant with ASME
Set ø 10,0 13,3 16,6 21,2 26,5 30,0 34,0 40,6 45,0 50,6 56,8 62,4 75,7 84,5 99,6 119,8 152,8 180,0
bar mm 0,785 1,389 2,164 3,53 5,515 7,068 9,079 12,94 15,904 20,1 25,33 30,58 45,0 56,07 77,91 112,7 183,3 254,4
1 3,0 5,3 8,3 13,6 21,2 27,2 34,9 49,7 61,1 77,3 97,4 117,6 173,0 215,6 299,5 433,3 704,7 978,0
5 6,7 11,9 18,6 30,3 47,4 60,8 78,0 111,2 136,7 172,8 217,7 262,9 386,8 482,0 669,7 968,8 1575,7 2186,9
10 9,5 16,9 26,3 42,9 67,0 85,9 110,4 157,3 193,3 244,4 307,9 371,8 547,1 681,7 947,2 1370,1 2228,4 3092,8
15 11,7 20,7 32,2 52,6 82,1 105,2 135,2 192,7 236,8 299,3 377,1 455,3 670,0 834,8 1160,0 1678,0 2729,2 3787,9
20 13,5 23,9 37,2 60,7 94,8 121,5 156,1 222,5 273,4 345,6 435,5 525,8 773,7 964,0 1339,5 1937,6 3151,4
25 15,1 26,7 41,6 67,9 106,0 135,9 174,5 248,7 305,7 386,4 486,9 587,8 865,0 1077,8 1497,6
30 16,5 29,2 45,6 74,3 116,1 148,8 191,2 272,5 334,9 423,2 533,4 643,9 947,6 1180,7 1640,5
35 17,9 31,6 49,2 80,3 125,4 160,8 206,5 294,3 361,7 457,2 576,1 695,5 1023,5 1275,3 1772,0
40 19,1 33,8 52,6 85,8 134,1 171,9 220,7 314,6 386,7 488,7 615,9 743,5 1094,1 1363,3 1894,3
45 20,2 35,8 55,8 91,0 142,2 182,3 234,1 333,7 410,2 518,4 653,2 788,6 1160,5
50 21,3 37,8 58,8 96,0 149,9 192,1 246,8 351,8 432,3 546,4 688,6 831,3 1223,3
55 22,4 39,6 61,7 100,6 157,2 201,5 258,9 368,9 453,4 573,1 722,2 871,9 1283,0
60 23,4 41,4 64,4 105,1 164,2 210,5 270,4 385,3 473,6 598,6 754,3 910,6 1340,0
65 24,3 43,1 67,1 109,4 170,9 219,1 281,4 401,1 492,9 623,0 785,1 946,8 1394,8
70 25,2 44,7 69,6 113,5 177,4 227,3 292,0 416,2 511,5 646,5 814,7
75 26,1 46,2 72,0 117,5 183,6 235,3 302,3 430,8 529,5 669,2 843,3
80 27,0 47,8 74,4 121,4 189,6 243,0 312,2 444,9 546,9 691,2
85 27,8 49,2 76,7 125,1 195,5 250,5 321,8 458,6 563,7 712,4
90 28,6 50,7 78,9 128,7 201,1 257,8 331,1 471,9 580,0 733,1
95 29,4 52,0 81,1 132,3 206,7 264,8 340,2 484,9 595,9 753,2
100 30,2 53,4 83,2 135,7 212,0 271,7 349,0 497,5 611,4 772,7
110 31,7 56,0 87,3 142,3 222,4 285,0 366,1 521,8
120 33,1 58,5 91,1 148,7 232,3 297,7 382,3 545,0
130 34,4 60,9 94,9 154,7 241,7 309,8 398,0 567,2
140 35,7 63,2 98,4 160,6 250,9 321,5 413,0 588,6
150 37,0 65,4 101,9 166,2 259,7 332,8 427,5 609,3
160 38,2 67,5 105,2 171,7 268,2 343,7 441,5
170 39,3 69,6 108,6 176,9 276,4 354,3 455,1
180 40,5 71,6 111,6 182,1 284,5 364,6 468,3
190 41,6 73,6 114,7 187,1 292,2
200 42,7 75,5 117,7 191,9
210 43,7 77,4 120,6 196,7
220 44,8 79,2 123,4 201,3
230 45,8 81,0 126,2 205,8
240 46,8 82,7 128,9 210,2
250 47,7 84,4 131,5 116,2
260 48,7 86,1 134,1
270 49,6 87,7 136,7
280 50,5 89,4 139,2
290 51,4 90,9 141,7
300 52,3 92,5 144,1
310 53,1 94,0 146,5
320 54,0 95,5 148,8
330 54,8 97,0 151,1
340 55,6 98,5 153,4
350 56,5 99,9
360 57,3 101,3
370 58,1 102,7
380 58,8 104,1
390 59,6 105,5
400 60,4 106,8
410 61,1 108,1
420 61,8 109,4

SERIE/SERIES
30000P
TERMINOLOGIA TERMINOLOGY
• Valvola di sicurezza azionata da pilota POSV • Pilot Operated Safety Valve (POSV)
Questo tipo di valvola è un dispositivo composto da una valvola e This type of valve is a device comprising a main valve and an
un pilota ad essa solidale. Il pilota in base alla pressione del fluido attached pilot. Depending on the fluid pressure, the pilot controls
gestisce il funzionamento della valvola. La valvola si apre quando the valve operation. The valve opens when the fluid pressure that
la pressione del fluido che la mantiene chiusa si riduce o viene keeps it closed is reduced or removed.
meno. Vi sono due tipi di Pilota: There are two types of pilot:
> Azione On / Off > On / Off Action

(apertura rapida con valvola chiusa o completamente aperta) (quick opening while valve is either closed or fully open)
> Azione Modulata > Modulating Action
(apertura graduale o proporzionale in funzione della pressione) (gradual or proportional opening depending on pressure)
• Pressione di taratura • Set Pressure

È la pressione relativa a cui viene tarata la molla della valvola di Set pressure is the relative pressure at which the safety valve spring
sicurezza al banco di prova con contropressione atmosferica. is adjusted on the test bench with atmospheric back pressure.
• Sovrapressione • Overpressure
Si considera sovrapressione l'aumento di pressione al di sopra la Overpressure is meant to be an increase in pressure in excess of
pressione di apertura della valvola che necessita per ottenere la the pressure which the valve needs to fully open.
completa apertura della valvola stessa. Il suo valore viene espresso It is expressed as a percentage of the opening pressure.
come percentuale della pressione di scatto.
• Pressione di richiusura • Closing pressure

Il suo valore è determinato dalla pressione di ingresso a cui The closing pressure amount is resulting from the inlet pressure
l'otturatore della valvola ristabilisce il contatto con la sede. at which the valve disc re-establishes contact with the seat.
• Scarto di chiusura (BLOWDOWN) • Blowdown

Si definisce Blowdown la riduzione di pressione al di sotto del Blowdown is defined as a pressure drop below the opening
valore di scatto che occorre per ottenere la richiusura della pressure needed to cause the valve to reseat; i.e. the difference
valvola; ovvero la differenza fra pressione di taratura e la pressione between the set pressure and the opening pressure.
di richiusura. Il suo valore viene espresso come percentuale della Blowdown pressure is expressed as a percentage of the opening
pressione di scatto. pressure.
• Pressione di scarico • Exhaust pressure

È il valore della pressione in ingresso alla quale viene calcolata la This is the amount of inlet pressure at which the flow rate is
portata. Il suo valore NON può essere minore della pressione di calculated. It SHALL NOT be lower than the set pressure +
taratura + la sovrapressione + la pressione atmosferica. overpressure + atmospheric pressure.
• Alzata • Lift
La differenza di posizione dell'otturatore della valvola dalla The difference between the position of the valve disc and the
posizione di chiusura a quella di massima apertura. closing position at maximum lift.
• Area di passaggio • Flow area

Area usata per calcolare la portata teorica della valvola. This area is used to calculate the valve theoretical flow rate.
• Area dell'orefizio • Nozzle area

Area della minima sezione di passaggio di un boccaglio. Minimum cross-sectional flow area of a nozzle.
• Area di passaggio piena • Full flow area

Quella coincidente con l'area dell' orefizio. Flow area coincident with the nozzle area.
• Coefficiente di efflusso • Discharge coefficient

È il rapporto fra la portata di fluido effettivamente scaricato dalla The ratio of the flow rate of the fluid actually discharged by the
valvola e la portata teorica, calcolati nelle stesse condizioni. valve to the theoretical flow capacity, calculated in the same
Normalmente il 90% del valore ricavato dal rapporto si definisce conditions.
Coefficiente di efflusso certificato il quale viene usato per il 90% of the value resulting from the above ratio is normally defined
dimensionamento delle valvole. as Certified Discharge Coefficient which is used to size the valves.
29
SERIE/SERIES
30000P
CERTIFICATI
CERTIFICATES

SERIE/SERIES
30000P
ITALIAN VALVES MANUFACTURER SINCE 1973 31

SERIE/SERIES
30000P
Magazzino verticale
High bay warehouse

SERIE/SERIES
30000P
33
SERIE/SERIES
30000P
NOTE

SERIE/SERIES
30000P
NOTE
35
lacentralecomunica.it
Serie 30000 PILOTATE 04/2017
TECHNICAL s.r.l. - Via Toscana, 9 - 20060 Vignate (MI) Italy

Tel: +39 02 95361240 - Telefax: +39 02 9560273
e-mail: sales@technical.it - website: www.technical.it
PAGE 1 OF 1

DOCUMENT TITLE : SPARE PARTS FOR 2 YEAR OPERATING

REVISION SIGNATURE
0 16/06/2020
18/1386_M07

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-M07-0001 0
SIGNATURE: DATE :
SPARE PARTS LIST AND INTERCHANGEABILITY RECORD
Equipment SPARE PARTS
21 SPARE PARTS LIST AND INTERCHANGE ABILITY RECORD 3959-100-148-01-08 REV. 00
Class ORDER NO.
Notes :
PER UNIT
BED3-8/7/12/3-RV-001
Subject : Spare parts for safety valves

1) All All equipment having interchangeable items to be stated on same form.
44-RV-001/2/3/4
Equipment reg
No. or Tag No.
2) Quote in Column part numbers showing interchangeability within equipment manufactures organization
3) Quote in Column original identification numbers for items. Manufacturer : Technical srl
1
4) Quote in column name and type of material
OF PARTS
Address : Via Toscana, 9 - Vignate - Italy
Approved for
Reference/Serial Manufactures
3WL-6B33-1R
Date : 27/09/2018
3A1-AGL-1R
Required on site date :

Purchase by
Total No. of indentical parts
Model
2 :
Operational Spare Parts
NUMBER
Commissioning Spares
Quantity to be supplied
UNIT (Kg , No , Pair , Set )
Classification of parts
Total price in €
installed
Unit price in €
Item No.
by Manufacturer
Recommanded
Recommanded
Manufacture's Data MESC Remarks
by Contractor
237302÷305
237311÷314
(See note 3 Above)

DESCRIPTION OF PARTS :
(See note 4)
No.
Material
to include all parts Manufacturer's
Drawing
recommanded to be kept Real Part No.
/ Ref. No
for normal operation and (See note 2 above)
slow wearing parts
No of Units
4
4 4
N.A. 260,00 260,00
1 No. 4 DISC 2 02-0423-HA Duplex Stell. 1
N.A. 960,00 960,00
1 No. 4 NOZZLE 1 42-1131-HA Duplex Stell. 1
36-43-44-47-49-52 N.A. 35,00 140,00
1 No. 4 GASKET KIT 50-2783-00 Viton + FPM Rubber + Armed Graphite 4
5
N.A. 210,00 210,00
1 No. 4 DISC 2 02-0279-HA Duplex Stell. 1
N.A. 750,00 750,00
1 No. 4 NOZZLE 1 42-0370-HA Duplex Stell. 1
N.A. 20,00 80,00
1 No. 4 GASKET KIT 17-18-19-20-21-29 50-2371-00 Viton + Armed Graphite 4
CUSTOMER: ENPPI Rev. 0
Purchase Order
Equipment
PROJECT: 3959-100 Date 16/06/2020

No.
6 Sign EA Elena Adornato

Sheet No 1 of 1
Total Value € 2.400,00 Delivery time 8-10 weeks Requisition No :
PAGE 1 OF 1

CORPORATE QMS MANUAL INDEX, QC MANUAL, PROCEDURES

DOCUMENT TITLE :
INDEX

REVISION SIGNATURE
0 22/10/2018
18/1386_P01

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : P01/Q02
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-P01-0001 0

QUALITY MANUAL
In accordance with standard UNI EN ISO 9001:2008
Edition no. 6 – Revision 3 of 2009.10.05
QUALITY POLICY
’s mission is to produce safety valves and automatisms that are capable of satisfying all
the customer’s expectations in terms of quality, cost and delivery date.
can offer products and services that conform to domestic and international law and
standards, particularly, where this is applicable, European Directive 97/23/EC (Pressure Equipment
Directive - PED).
represents a modern and reputable industrial organisation that, by innovating its

products and its resources, pursues the objective of satisfying the needs of the customer while respecting
human rights and protecting the environment.
Our vision is to be a company that can furnish its customers with complete solutions, satisfying all
parties concerned by its ability to identify market changes and needs.
We are working to obtain recognition as a leader in the sector in which we operate and guarantee that the company
is a lasting success.
Our task is to supply customised solutions, at product and service level, so that we can continue to grow
and achieve the objective of having every customer say that is its best supplier.
’s Quality Management System is based on the following principles with the objective
of improving performance.
a) Customer-oriented
We know that ’s future depends on its ability to understand the customer's present and
future needs and requirements and aim at exceeding its expectations.
This means that we must be reliable, honest and objective, winning the trust of our customers on the
basis of a correct price/quality ratio.
Constant attention to cost enables us to continue to be competitive and, thus, to invest in innovation and
growth as new market opportunities present themselves.
b) Leadership
The Management establishes the company's unity of intent and direction.
The persons in charge of each process are expected to create a positive climate and maintain an internal
environment that fully involves all the personnel in the pursuit of shared objectives by respect for the
individual and for personal skills.
c) Personnel involvement
believes that ALL its employees constitute its principal resource and the basis for
obtaining continuous improvement and that their full involvement enables them to put their talents at the
service of all the parties concerned.
The objective is to encourage a company climate that allows people to express their abilities and values
their experience and initiative.
Only a highly integrated, cohesive team with ethical conduct can guarantee the achievement of the
improvement objectives, which can then be exploited by all those who have made their personal
contribution.
d) Process approach and system approach to management
believes that the best results are obtained when the relative activities and resources are
managed as a process.
Identifying, managing and measuring the correlated processes (as if they were a system) contributes to
the achievement of the company's objectives.
e) Continuous improvement measured with real data
’s principal objective is continuous improvement of performance.

Management promotes innovation of organisational structures, processes and products as an important
opportunity for obtaining positive results for all those with whom they interact, whether customers,
employees, shareholders, suppliers or representatives of the Community.
Everyone is expected to collaborate in this total commitment to act as change agents, contributing all
their personal skills to provide the customer and all the other parties concerned with the right answers at
the right time.
Improvement is monitored with objective information and data.
f) Mutually beneficial relations with the suppliers
The creation of value by depends on the company’s ability to integrate into a system
with the customers and also with all the external agents - suppliers in particular - in order to seek to set
up long-term relationships that are of mutual benefit, creating and maintaining value over time.
’s Management appoints the manager of the Quality Assurance process as its

representative for managing the Quality Management System. This manager is a member of the
company’s Board of Directors.
The Chairman
Informational copy
NOT SUBJECT TO UPDATING
QUALITY MANUAL
Edition no. 6
INDEX Revision no. 3
VIGNATE - MI - ITALY Page 1 of 35
PARAGRAPH PAGE
Policy Cover
Index 1
Revision status 2
1 – Introduction 3
2 – Presentation of the company 5
3 – Products 6
4 – Architecture of the Quality Management System 9
5 – Definition of the processes 15
6 – Management Process 19
7 – Sales and After-sales Process 21
8 – Design and Development Process 23
9 – Production Process 25
10 – Procurement Process 27
11 – Quality Assurance Process 29
12 – Administration Process 31
13 – IT System Process 33
14 – Table of correspondence between the Quality Manual and ISO 35
9001:2008
QUALITY MANUAL
Edition no. 6
REVISION STATUS Revision no. 3
CHANGE WITH RESPECT TO

PARAGRAPH REV. DATE
PRECEDING REVISION
Policy 3 2009.10.05 Revision and update
Index 3 2009.10.05 Adaptation to new paragraphs
Revision status 3 2009.10.05 Update
1 – Introduction 3 2009.10.05 Alignment to new organisation by processes
2 – Presentation of Update
3 2009.10.05
the company
Addition of new products to the catalogue and removal
3 – Products 3 2009.10.05
of those out of production
4 – Architecture of Alignment to UNI EN ISO 9001:2008
3 2009.10.05
the QMS
New support system for IT added; Personnel Process
5 – Definition of
3 2009.10.05 integrated into Administration Process; Programming
the processes
Process integrated into Production Process
6 – Management Alignment to UNI EN ISO 9001:2008
3 2009.10.05
Process
7 – Sales and After- Alignment to UNI EN ISO 9001:2008
3 2009.10.05
sales Process
8 – Design and Alignment to UNI EN ISO 9001:2008
Development 3 2009.10.05
Process
9 – Production Integration of previous Programming Process and
3 2009.10.05
Process alignment to UNI EN ISO 9001:2008
10 – Procurement Alignment to UNI EN ISO 9001:2008
3 2009.10.05
Process
11 – Quality Alignment to UNI EN ISO 9001:2008
Assurance 3 2009.10.05
Process
12 – Administration Integration of previous Personnel Process and alignment
3 2009.10.05
Process to UNI EN ISO 9001:2008
13 – IT System New
3 2009.10.05
Process
14 – Quality Alignment to UNI EN ISO 9001:2008
Manual and
ISO 9001:2008 3 2009.10.05
correspondence
table
QUALITY MANUAL – EDITION NO. 6

REV. DATE REV. DATE REV. DATE REV. DATE
0 2003.07.15 1 2004.05.31 2 2005.04.15 3 2009.10.05
REV. DATE REV. DATE REV. DATE REV. DATE
QUALITY MANUAL
Edition no. 6
INTRODUCTION Revision no. 3
1 – INTRODUCTION
1.1 – Purpose
This Quality Manual describes the Quality Management System of Technical S.r.l.
It refers to the standard UN EN ISO 9001:2008 “Quality Management Systems – Requirements”.
This Manual is the basic document for the Quality Management System and an integral and substantial part of the
company's organisational structure.
1.2 – Application
The Quality Management System (QMS) applies to the entire company with regard to design, production, testing,
sales and after-sales assistance for safety valves, control automatisms and the review of safety valves.
The Technical S.r.l. QMS does not establish any exclusions to the requirements specified in international standard
UN EN ISO 9001:2008.
The purpose of this Quality Manual is to inform all the parties concerned and it is distributed, free-of-charge, to
anyone requesting a copy.
Only the numbered copies distributed are updated.
1.3 – Management Quality Representative
The Management of Technical S.r.l. has appointed the manager of the Quality Assurance
process as its representative for managing the Quality Management System with the following
responsibilities:
– Ensuring that the processes for the QMS are prepared, implemented and updated.
– Reporting to Management the performance of the QMS and all the action necessary to update same.
– Ensuring promotion of awareness of the customer's requirements throughout the entire company.
– Representing the company in its links with external organisations regarding matters related to the QMS.
QUALITY MANUAL
Edition no. 6
INTRODUCTION Revision no. 3
1.4 – APPROVAL OF THE QUALITY MANUAL
The Quality Manual has been prepared by the Management Quality Representative and approved by the process
managers listed in the following tables.
PRIMARY PROCESES
Management Giovanni Scirea
Sales and After-sales Bernardo Cavalieri
Design and Development Pier Luigi Delponte
Production Mauro Benetti
SUPPORT PROCESSES
Procurement Pierangelo Fumagalli
Quality Assurance Gianguido Scirea
IT System Gianguido Scirea
Administration Roberto Mosca

QUALITY MANUAL
Edition no. 6
PRESENTATION OF THE Revision no. 3
VIGNATE - MI - ITALY COMPANY Page 5 of 35
2 – PRESENTATION OF THE COMPANY
Technical Srl has operated for years in the field of industrial automation and the construction of safety valves and
control automatisms for the extractive industry – the mining, petrochemical, chemical, food, canning steel and naval
sectors.
Our Design and Development process is capable of designing and constructing safety valves and control automatisms
that satisfy the needs of specific plants, making use of state of the art working tools.
When necessary, our technical consultants can lay the basis for the correct dimensioning of the safety valves and
automatisms to be installed and assist in making the correct choice.
The Production Process makes use of numerically controlled lathes and grinders as well as traditional machine tools.
Testing is carried out with cutting edge apparatus, in the presence of the customer if so requested.
All welds are performed by qualified welders by MIG, TIG processes or by Shielded Metal Arc Welding.
Where applicable, safety valves are constructed in accordance with EU Directive 97/23/EC (Pressure Equipment
Directive - PED) and bear the CE mark.
QUALITY MANUAL
Edition no. 6
PRODUCTS Revision no. 3
3 – PRODUCTS
3.1 – VALVES
– Safety valves
– Pilot operated safety relief valves
– Relief valves
QUALITY MANUAL
Edition no. 6
3.2 – AUTOMATISMS
Pneumatic pressure switches Pneumatic servovalves
Rapid discharge valves Velocity check valves

QUALITY MANUAL
Edition no. 6
3.3 – LEVEL SENSOR VALVES – LIQUID DISCHARGE VALVES – CHOKE VALVES
Level sensors
Liquid discharge valves
Choke valves
QUALITY MANUAL
ARCHITECTURE OF THE Edition no. 6
Revision no. 3
VIGNATE - MI - ITALY QUALITY MANAGEMENT SYSTEM Page 9 of 35
4 – ARCHITECTURE OF THE QUALITY MANAGEMENT SYSTEM

Technical Srl uses the Quality Management System (QMS) model indicated by the UNI EN ISO
9000 series standard, 2008 revision.
The QMS refers to the processes and documentary structure described herein. The logic links are
indicated for both, given that all company activities must aim at continuous improvement.
Basic documentation of the Quality Management System
The documentary structure shown below describes the QMS implemented by Technical srl:
Quality Policy
Quality Objectives
Quality
Manual
Measurement, Analysis
and
Improvement Management procedures
and
Process procedures
Instructions
Forms and record documents

QUALITY MANUAL
Revision no 3
4.1 – QUALITY MANUAL

The Quality Manual describes the QMS.
It constitutes an organisational guide of a general nature. While the contents of the Quality
Manual are concise they are detailed enough to enable the QMS to be evaluated as a whole.
The Quality Manual contains:
– The purpose and field of application of the QMS.
– The Quality Policy and Quality Objectives established by Top Management and shared by the
process managers.
– A list and a description of the processes and their interactions.
4.1.1 – Use to be made of the Quality Manual

The Quality Manual must be used:
– To inform and guide the process managers and all workers, including new hirings.
– To inform the customer.
– As a guide to the auditors for the audits described in points one, two and three.
4.1.2 – Management of paragraph revision

If even one page is revised, the paragraph revision index must be incremented and the
Manual revision number increased.
4.1.3 – Distribution of the Quality Manual

The Quality Assurance process is responsible for distributing the Quality Manual in the
form of official numbered copies subject to revision or, after authorisation from Top
Management, in the form of unnumbered informational copies. In the latter case, copies
are not kept updated.
Possessors of the Quality Manual are responsible for keeping the Manual in order and
returning same in the event of transfer or discontinuation of the right to possess a copy.
QUALITY MANUAL
Revision no. 3
4.1.3.1 – Internal distribution

Numbered copies of the Quality Manual are distributed to the following process
managers:
No. PROCESS MANAGERS

1 TOP MANAGEMENT
2 QUALITY ASSURANCE
3 DESIGN AND DEVELOPMENT
4 PRODUCTION
5 SALES/AFTER SALES SERVICE
6 PROCUREMENT
7 ADMINISTRATION
8 IT SYSTEM
4.1.3.2 – External distribution

Starting with copy no. 20 (assigned to DNV - the Certification Institution) copies
of the Quality Manual may be distributed to parties not forming part of the
company if authorised by Top Management or Quality Assurance.
Quality Assurance will register these allocations to permit management of

subsequent updatings.
No. INSTITUTION
20 DET NORSKE VERITAS
4.2 – MANAGEMENT PROCEDURES AND PROCESS PROCEDURES

The Management Procedures and Process Procedures describe the practical steps to be taken to
implement the QMS as described in this Manual.
4.2.1 – Management Procedures

The Management Procedures govern activities that are of common interest to all the
processes.
They are:
PG 01 - Document management procedure
PG 02 - Record management procedure
PG 03 – Audit procedure
PG 04 - Non-conforming product management procedure
PG 05 – Corrective/preventive management procedure.
QUALITY MANUAL
Revision no. 3
4.2.2. – Process Procedures

Each Process Procedure refers to a single process.
4.2.3. – Use of the Management Procedures and Process Procedures

The Management Procedures and Process Procedures are used:
– To guide, within their respective spheres, the process managers and all workers in the
practical steps for the implementation of the company QMS.
– To circulate personal experience at all levels.
– As a guide for auditors in the event of part one, two and three audits.
4.2.4 – Management of Management Procedures and Process Procedures

If even one page is revised, the revision index of the Procedure must be incremented.
The reference procedures, both management and process, that concern the different
processes are summarised in a matrix, kept by Quality Assurance, which shows:
– The issuing party

– The approving party
– The processes concerned.
4.2.5 – Distribution of Management Procedures and Process Procedures

The Quality Assurance process manager is responsible for distribution.
Said process manager collects all the procedures in a general Procedures Manual kept by
said process, with all the relative revision states and distribution lists and prepares and
distributes to each Process a specific collection with the pertinent procedures.
Procedures may be distributed bearing the words “UNDER VERIFICATION FOR
APPLICABILITY”, in which case the changes made to the procedure do not change the
revision number of the procedure itself. If the applicability of the procedure is verified
within 90 days of issuing, it then follows the normal revision formalities.
The Quality Assurance process manager may distribute informational copies that are not
subject to revision. These copies bear the words “Informational copy not subject to
updating - Property of Technical Srl - CONFIDENTIAL”.
QUALITY MANUAL
Revision no. 3
4.3 – ISTRUCTIONS
The Instructions are documents of various kinds that describe the operating procedure, resources
and sequence of activities relating to production, testing and quality of a given product or
production process.
The Instructions can refer to:
– Work activities
– Controls
– Checking the calibration of measurement instruments
– Maintenance activities
– etc.
Taken together, all the Procedures and Instructions relating to a given product or project form
the Quality Plan for this product or project.
4.3.1 – Use of the Instructions

The Instructions are used to:
– Guide people carrying out an activity in the practical steps to implement the work.
– Circulate and maintain the experience present in the company.
4.3.2 – Instruction revision management

The Instructions revision index must be incremented each time a revision is introduced.
The forms annexed to the Instructions are maintained updated
4.3.3 – Distribution of the Instructions

Only copies subject to revision are distributed by the Quality Assurance process manager.
4.4 – FORMS AND RECORD DOCUMENTS

4.4.1 – Forms
Forms are defined as the documents prepared to contain the records.
Forms are managed in such a way as to permit:
– A correct approval process so that adequacy for their function can be judged before they
are made public.
– Correct and controlled identification to avoid the circulation of out-of-date copies.
– Correct distribution to guarantee that the documents are present where they are needed.
– Correct identification and traceability to avoid problems of interpretation.
QUALITY MANUAL
Revision no. 3
A complete explanation of the method of managing basic documents is provided in

management procedure PG 01 “Document management procedure”
4.4.2 – Record documents
A compiled form becomes a record document.
Record documents are documents that constitute evidence that an activity required by the
system - controls, tests, audits, reviews etc. - has been carried out.
QMS records are managed to ensure that they are correctly identified, filed, conserved and
protected and, if necessary, processed statistically for data grouping.
Record document management activities are described in detail in management procedure
PG 02 “Record management procedure”
QUALITY MANUAL
DEFINITION OF THE Edition no. 6
Revision no. 3
VIGNATE - MI - ITALY PROCESSES Page 15 of 35
5 – DEFINITION OF THE PROCESSES
The company processes identified are summarised in the following organisation chart:
PRIMARY
PROCESSES CONTINUOUS
SUPPORT
PROCESSES
IMPROVEMENT
TECHNICAL Srl
C
U
C S
T
U O
P T
P Q A I
S M
R U D T
O
O A M
T A
N
C L I S M
U I N Y
O A
G R T I S E
M E
M
E
M
Y S
T
T
E
FEEDBACK
R
E E
N
E
N
A
S
R
A
M
R T T S
U
T
I S
R O
A N A
D N
C T
E E
I
M S
A F
N A
D C
S INPUT SALES AND AFTER SALES T
PRODUCTS I
AND SERVICES
DESIGN AND DEVELOPMENT O
N
PRODUCTION
ACTIVITIES WITH ADDED VALUE INFORMATION FLOWS

QUALITY MANUAL
Revision no. 3
5.1 – Management Process
Managed directly by the General Manager and the CEO.

Basically consists of:
- Defining and updating both the quality policy and the quality objectives.
- Defining the responsibilities and powers of the process managers.
- Promoting continuous improvement.
- Monitoring attention to the customer and encouraging communication between all levels of
the company.
- Reviewing the results of the Quality Management System.
5.2 – Sales and After-sales process
Managed by the Sales Manager and basically consists of:

- Understanding the expectations of the customer in order to translate them into input for the
whole organisation.
- Re-examining the offers, orders and sales contracts.
- Identifying market opportunities, pointing out weakness and competitive advantages.
- Acting to increase customer satisfaction and measuring it objectively.
5.3 – Design and Development Process
Managed by the Technical Manager and basically consists of:

- Planning and implementing design and development activities.
- Re-examining, verifying and validating the design and development activities, recording the
results.
- Issuing the technical documents and managing the modifications.
5.4 – Production Process
Managed by the Technical Manager and basically consists of:

- Programming, executing and monitoring production and testing activities.
- Planning and controlling product handling, packaging, storage, conservation and delivery.
- Validating production processes.
- Defining and monitoring the methods of product identification and traceability.
- Defining the worker health and safety rules and guidelines.
QUALITY MANUAL
Revision no. 3
5.5 – Procurement Process
Managed by the Procurement Manager and basically consists of:
- Managing purchasing and the activities that are outsourced.

- Evaluating suppliers and outsourcers.
- Updating the lists of recognised suppliers and outsourcers.
- Preparing the Vendor Rating indices at regular intervals.
Technical Srl uses the following outsourcers: mechanical machining specialists, surface
treatment specialists (painting, nickel-plating, galvanisation etc.) and heat treatment
specialists. The outsourcers are considered to be external suppliers and the procedures used
for suppliers are also applied to them.
5.6 – Quality Assurance Process
Managed by the Quality Assurance Manager and basically consists of:

- Managing and updating the QMS documents.
- Assessing the opportunities for improving the QMS.
- Planning and monitoring measurement, analysis and improvement activities.
- Managing internal quality audits.
- Checking that the activities for monitoring the non-conforming product and the
corrective/preventive actions are being correctly implemented.
- Managing the measurement instrument calibration programme.
5.7 – Administration Process
Managed by the Accounting Manager and basically consists of:

- Managing invoicing, payments, accounting records, tax obligations and periodic reports.
- Managing transport documents and shipping.
- Managing general accounting, cash flows and relations with banks.
- Managing human resources, encouraging their involvement, participation and development
and defining training and refresher courses.
QUALITY MANUAL
Revision no. 3
5.8 – IT System Process
Managed by the IT Manager and basically consists of:

- Ensuring that the IT System is in continuous operation.
- Assisting personnel in the event of problems with the IT System.
- Proposing upgrades of the hardware and software used.
Each of the Processes is described in the pages that follow in terms of the following
components:
- Manager
- Input
- Output
- Activities performed
5.9 – Management review of the QMS
Management carries out a half-yearly review of the QMS, examining the following:
- The internal audit results
- Feedback from the Customer
- Process performance and product conformity
- The status of corrective and preventive actions
- The action to be taken following prior reviews
- Changes that could affect the QMS
- Recommendations for improvements.
All the Process Managers attend the meetings.
QUALITY MANUAL
Edition no. 6
MANAGEMENT PROCESS Revision no. 3
6 – MANAGEMENT PROCESS
Manager: the CEO

INPUT ACTIVITY OUTPUT
From Sales • Identifies and monitors the company • Quality Policy
• Market analysis processes and their interactions • Quality and continuous
• Defines powers and responsibilities improvement objectives
• Sales budget
• Ensures availability of resources • Allocation of powers and
• Price lists and product catalogue • Establishes and updates the Quality responsibilities
• Customer satisfaction measurement Policy • Process organisational model
• Ensures that the quality objectives • Determination of resources and
From Design are established infrastructure
• Design planning • Chairs the QMS reviews • Appointment of management
• Records of design reviews, verifications, • Instils the importance of satisfying quality representative.
validations and changes the customer's requirements and
• Maintenance of PED certification other binding requirements
• Appoints the management quality
From Production representative
• Definition of product cost • Ensures that adequate internal and
• Choice of work tools external communication channels
are activated
• Assessment of production loads and efficiency
• Promotes environmental protection
• Orderliness of the workplace and worker health and safety
• Annual inventory measures.
From Procurement
• Purchasing orders and contracts
• Vendor Rating indexes
• Stock rotation measurement
From Quality Assurance
• QMS documentation
• Reports on audits, non-conformities, returns and
complaints from customers,
corrective/preventive actions
• Company dashboard
• Quality Assurance planning
From Administration
• Company financial budget
• Cash flow control
• Credit recovery cases
• Monthly financial reports
• Personnel experience records
From IT System
• Management reports
From Suppliers
• System and product certification reports
From the community

• Laws, regulations, domestic/international
standards
• Trade press information
• National or collective trade union agreements
QUALITY MANUAL
Edition no. 6
MANAGEMENT PROCESS Revision no. 2
INDICATORS
The indicators for determining the efficiency and effectiveness of the Process are summarised in the Company Dashboard,
maintained updated and subject to Managerial Review at periodic intervals
REFERENCE PROCEDURES
The reference procedures involving the process are summarised in a matrix that shows:
- The issuer
- The approver
- The processes concerned.
Design and Development

Sales and after-sales
Quality Assurance
The community
Administration
Procurement
Production
Customers
Suppliers
It System
Output
Quality Policy x x x x x x x x x
Quality and continuous improvement objectives x x x x x x x
Allocation of powers and responsibilities x x x x x x x
Process organisational model x x x x x x x
Determination of resources and infrastructure x x x x x x x
Appointment of management quality representative x x x x x x x x x x
QUALITY MANUAL
Edition no. 6
SALES AND AFTER-SALES Revision no. 3
VIGNATE - MI - ITALY PROCESS Page 21 of 35
7 – SALES AND AFTER-SALES PROCESS
Manager: the Sales Manager

• Reviews offers, orders, contracts and • Reviewed offers, orders and
From Management
relative modifications contracts
Quality Policy • Confirms accepted orders • Order confirmations
Quality and continuous improvement objectives • Sales and after-sales assistance for • Market analyses
Definition of powers and responsibilities customers • Sales budgets
Process organisational model • Collaborates with Design and • Authorisation of valve returns by
Development for the issuing of customers
Definition of resources and infrastructure
Appointment of management quality
catalogues • Sales lists and product catalogues
• Updates the internet site • Internet site updates
representative
• Maintains effective communications • Customer satisfaction measurement
From Design with the customer • Reminders of overdue payments to
• Monitors customer satisfaction foreign customers
• Technical documents
• Identifies market opportunities • Documents for foreign payments
• Design planning • Provides technical and commercial
• Records of design reviews, verifications, indications
validations and changes • Identifies and implements strategies
• Maintenance of PED certification for achieving sales and profitability
objectives
From Production • Collaborates with the Administration
• Definition of product cost Process for foreign customer payment
• Orderliness of the workplace problems
• Monitors order entry
From Procurement • Participates in trade fairs.
• Stock rotation measurement
QMS documentation
complaints from customers, corrective/preventive
actions
• QA planning
From Administration
• Update of customer credit lines
• Receivables report
From IT System
Management reports
From customers
Requests for offers
Returns/complaints
QUALITY MANUAL
SALES AND AFTER-SALES Edition no. 6
Revision no. 3
INDICATORS
- The issuer
- The approver
Quality Assurance
The community
Administration
Management
Procurement
Production
Customers
IT System
Suppliers
Output
Reviewed offers, orders and contracts x x x x

Order confirmations x
Market analyses x x x x x x x
Sales budget x x x x x x x
Authorisation of valve returns by customers x x
Sales lists and product catalogue x x x
Customer satisfaction measurement x x
Updated internet site x x x x x x x
Reminders of overdue payments to foreign customers x x
Foreign payment documents x x
QUALITY MANUAL
DESIGN AND DEVELOPMENT Edition no. 6
Revision no. 3
8 – DESIGN AND DEVELOPMENT PROCESS
Manager: the Technical Manager

From Management • Defines the requirements of the • Drawings of the parts, components
• Quality Policy product and the output of the design and finished products
and development process • Bill of materials
• Quality and continuous improvement objectives • Establishes the product acceptance • Technical documents
• Definition of powers and responsibilities criteria • Test constructions
• Process organisational model • Plans and monitors the design and • Test plans
• Definition of resources and infrastructure development activities • Material purchasing specifications
• Appointment of management quality • Manages interaction between the • Design planning
representative various groups involved in design • Product acceptance criteria
and development • Prototype test reports
From Sales • Re-examines the design and • Records of reviews, verifications,
• Reviewed offers, orders and contracts development activities validations and design changes
• Market analyses • Checks the design and development • Internal construction declarations
• Sales budget activities • Customer construction declarations
• Validates said activities • PED certification maintenance.
• Customer satisfaction measurements
• Monitors the changes to design and
From Production development
• Orderliness of the working environment • Issues the internal construction
declarations
• Identification of the products and their state of
• Issues the construction declarations
conformity or non-conformity
to the customer
From Procurement • Ensures the product conforms to EU
• Purchasing orders and contracts Directive no. 97/23/EC/PED.
• Stock rotation measurements
complaints from customers, corrective/preventive
actions
• QA planning
• Special conditions from customers and for
suppliers
From IT System
From customers
• Input for design
• Request for special products
From Suppliers
• System and product certification reports
From the community

• Laws, regulations, directives and domestic and
local standards
• Information from the trade press
QUALITY MANUAL
DESIGN AND DEVELOPMENT Edition no. 6
Revision no. 3
INDICATORS
- The issuer
- The approver
Quality Assurance
The community
Administration
Management
Procurement
Production
Customers
IT System
Suppliers
Output
Drawings of the parts, components and finished products x x x x x x

Bill of materials x x x x
Technical documents x x x x x x
Test constructions x x x
Test plans x x x
Material purchasing specifications x x x
Design planning x x x x x x
Product acceptance criteria x x x x
Prototype test reports x
Records of reviews, verifications, validations and design
changes
x x x x x x
Internal construction declarations x
Customer construction declarations x
PED certification maintenance x x x x x x x
QUALITY MANUAL
Edition no. 6
PRODUCTION Revision no. 3
9 – PRODUCTION PROCESS
Managed by: the Production Manager

INPUT ACTIVITIES OUTPUT
From Management • Indicates the quantities and types of • Production programmes
• Quality Policy products to be produced • Tested valves and components
• Supplies the construction documents • Cycles, times and methods
• Quality and continuous improvement objectives to the production departments • Definition of product cost
• Definition of powers and responsibilities • Evaluates the machine loads and • Choice of work tools
• Process organisational model efficiency of the production • Evaluation of machine load and
• Definition of resources and infrastructure processes production process efficiency
• Appointment of management quality • Establishes the direct personnel • Mapping of production personnel
representative required skills and qualifications
• Records and monitors production • Maintenance procedures and plans
From Sales efficiency indicators for the production processes and
• Reviewed offers, orders and contracts • Produces and tests the components handling and transport systems
• Market analyses necessary to produce the valves • Orderliness of the workplace
• Sales budget • Assembles and tests the valves • Inspection and identification of the
• Analyses, re-examines, validates and products and their state of
• Customer satisfaction measurement
monitors the production processes conformity/non-conformity
From Design • Maintains the infrastructure of the • Product traceability documents
• Drawings of parts, components and finished buildings, equipment and internal • Annual inventory.
products transport vehicles
• Bill of materials • Identifies the products
• Technical documents • Identifies the status of the product
tests and acceptance tests
• Test instructions
• Handles, packs, stores and protects
• Test plans the products and their components
• Materials purchasing specifications • Monitors the production processes
• Design planning • Carries out acceptance tests of
• Product acceptance criteria purchased materials
• Makes the necessary records for
• Registrations of reviews, verifications, product traceability
validations and design changes
• Internal construction declaration
• PED certification maintenance
From Procurement

• Reports on audits, non-conformities,
returns and complaints from customers,
• List of persons authorised to release
conforming products
• Planning of QA activities
• Special conditions from customers and for
suppliers
From Administration
• Monthly statistical reports (personnel working
hours)
From IT system
QUALITY MANUAL
Edirion no. 6
PRODUCTION Revision no. 3
INDICATORS
- The issuer
- The approver
Quality Assurance
The community
Administration
Management
Procurement
Production
Customers
Suppliers
IT
Output
Production programmes
Tested valves and components x
Cycles, times and methods
Definition of product cost x x x
Choice of work tools x
Evaluation of machine load and production process
efficiency
x
Mapping of production personnel skills and qualifications x
Maintenance procedures and plans for the production
processes and handling and transport systems
Orderliness of the workplace x x x x x x x
Inspection and identification of the products and their state
of conformity/non-conformity
x x x x x
Product traceability documents x x
Annual inventory x x
QUALITY MANUAL
PROCUREMENT Edition no. 6
Revision no. 3
10 – PROCUREMENT PROCESS
Manager: the Procurement Manager
INPUT ACTIVITIES OUTPUT

From Management • Assesses and selects suppliers and • Purchasing orders and contracts
• Quality Policy outsourcers on their ability to • Supplier assessment criteria
provide conforming products • List of suitable suppliers and
• Quality and continuous improvement objectives • Manages procurement of products, outsourcers
• Definition of powers and responsibilities components, materials, processing • Reminders to suppliers
• Process organisational model and services acquired • Records of incoming goods
• Definition of resources and infrastructure • Selects shippers for purchases acceptance tests
• Appointment of management quality • Monitors outsourcer processes • Vendor Rating indexes
representative • Manages the stocks of materials/ • Requests for external laboratory
products purchased tests for material certification
From Sales
• Stock rotation measurements.
• Reviewed offers, orders and contracts
• Market analyses
• Sales budget
• Customer satisfaction measurement
From Design
• Drawings of parts, components and finished
products
• Bill of materials
• Technical documents
• Materials purchasing specifications
• Design planning
• Product acceptance criteria
• Records of reviews, verifications, validations
and design changes
From Production
• Orderliness of the workplace
• Identification of products and their state of
conformity/non-conformity
• Reports on audits, non-conformities, returns
and complaints from customers,
• QA activity planning
From IT System
From Suppliers
• Offers
• Order confirmations
• Conformity certificates and declarations
QUALITY MANUAL
PROCUREMENT Edition no. 6
Revision no. 3
INDICATORS
- The issuer
- The approver

Quality Assurance
The community
Administration
Management
Production
Customers
IT System
Suppliers
Output
Purchasing orders and contracts x x x x x

Supplier assessment criteria x
List of suitable suppliers and outsourcers x
Reminders to suppliers x
Records of incoming goods acceptance tests x x
Vendor Rating indexes x x x x x x x
Requests for external laboratory tests for material
certification
x
Stock rotation measurements. x x x x x x x
QUALITY MANUAL
Edition no. 6
QUALITY ASSURANCE Revision no. 3
11 – QUALITY ASSURANCE PROCESS
Manager: the Quality Assurance Manager

From Management • Ensures that the processes necessary • QMS documentation
• Quality Policy for the Quality Management System • Reports on audits, non-conformities,
are established, implemented and returns and complaints from
• Quality and continuous improvement objectives updated customers, corrective/preventive
• Definition of powers and responsibilities • Reports the performance of the QMS actions
• Process organisational model to top management and all the • List of workers authorised to release
• Definition of resources and infrastructure needs for improvements conforming products
• Appointment of management quality • Ensures promotion of awareness of • Company dashboard
representative the customer’s needs within the • Planning of QA activities (internal
company audits, checking of measurement
From Sales • Maintains links with external instrument calibration, QMS
• Market analyses organisations on matters concerning reviews)
• Sales budget the QMS • Requests for special conditions from
• Interfaces the external testers customers and for suppliers
• Authorisation for return of valves by customers
• Plans Quality Assurance activities
• Customer satisfaction measurement • Manages the measurement
instrument calibration checking
From Design
programme
• Drawings of parts, components and finished
• Manages the internal audit
products
programme
• Technical documents • Manages internal and external non-
• Test instructions conformity, ensures that the
• Test plans corrective action assigned is
• Design planning implemented and checks the
effectiveness
• Product acceptance criteria
• Determines, together with Design
• Prototype test reports and Development, the workers
• Records of reviews, verifications, validations authorised to release conforming
and design changes products
• Maintenance of PED certification
From Production
conformity/non-conformity
• Product traceability documents
From Procurement
• Supplier assessment criteria
• List of suitable suppliers and outsourcers
• Incoming test records
• Vendor Rating indices
From Administration
• Records of personnel experience
From IT System
QUALITY MANUAL
Edition no. 6
QUALITY ASSURANCE Revision no. 3
INDICATORS
- The issuer
- The approver

The community
Administration
Management
Procurement
Production
Customers
IT System
Suppliers
Output
QMS documentation x x x x x x x x x
Reports on audits, non-conformities, returns and
complaints from customers, corrective/preventive x x x x x x x x
actions
List of workers authorised to release conforming
x
products
Company dashboard x x x x x x x
Planning of QA activities (internal audits, checking of
x x x x x x x
measurement instrument calibration, QMS reviews)
Requests for special conditions from customers and for
x x x x
suppliers
QUALITY MANUAL
Edition no. 6
ADMINISTRATION
Revision no. 3
12 – ADMINISTRATION PROCESS
Manager: the Administration Manager

From Management • Manages invoicing and the issuing • Company budget
• Quality Policy of payments • Records of income and
• Sends reminders to customers expenditure
• Quality and continuous improvement objectives
• Registers and reports accounting • Daybook and VAT registers
• Definition of powers and responsibilities information • Cash flow statements
• Process organisational model • Fulfils all tax requirements • Updating customer credit limits
• Definition of resources and infrastructure • Issues transport documents • Debt recovery cases
• Appointment of management quality • Manages general accounting and • Accounts receivable reports
representative cash flows • Monthly financial statements
• Maintains relations with the banks • Monthly statistical reports (e.g.
From Sales and company officers/Board of personnel working hours)
• Market analyses Directors • Tax procedures
• Sales budget • Ensures that personnel are aware of • Relations with external
• Customer satisfaction measurements the importance of the work they do accountants for pay, contributions
• Reminders to foreign customers regarding • Coordinates training and refresher and employee severance indemnity
overdue payments courses • Shipping documents
• Conserves the records regarding the • Training/refresher course records
• Foreign payment documents
level of education, skills and • Personnel experience records
From Design experience of each employee
• Design planning
• Records of reviews, verifications, validations
and design changes
From Production
• Definition of the product cost Æ SEGUE INPUT
• Mapping of production personnel skills and
qualifications From Customers
• Orderliness of the workplace • Payments
•
From Suppliers
conformity and non-conformity
• Payment reminders
• Annual inventory
• Invoices
From Procurement • Supplier shipping documents
From the community
• Vendor Rating indices
• Personnel employment contracts
• European laws, regulations and
From Quality Assurance directives
• QMS documentation • Domestic tax and accounting laws
• Reports on audits, non-conformities, returns • Bank information
and complaints from customers, • Instructions from social security
corrective/preventive actions agencies
• Company dashboard • Fines and penalties
• Reports from external accountants
From IT System
• Management reports • CVs of external personnel
• National and collective trade union
agreements
QUALITY MANUAL
Edition no. 6
ADMINISTRATION
Revision no. 3
INDICATORS
- The issuer
- The approver

Quality Assurance
The community
Management
Procurement
Production
Customers
IT System
Suppliers
Output
Company budget x
Records of income and expenditure x
Daybook and VAT registers x
Cash flow statements x x
Updating customer credit limits x
Debt recovery cases x x
Accounts receivable reports x
Monthly financial statements x x
Monthly statistical reports (e.g. personnel working hours) x
Tax procedures x
Relations with external accountants for pay, contributions
and employee severance indemnity
x
Shipping documents x x
Training/refresher course records x
Personnel experience records x x
QUALITY MANUAL
Edition no. 6
IT SYSTEM Revision no. 3
13 – IT SYSTEM PROCESS
Manager: the IT System Manager

From Management • Maintains the IT System in • Reports for top management
• Quality Policy continuous operation
• Assists the personnel in the case of
• Quality and continuous improvement objectives IT system problems
• Definition of powers and responsibilities • Data processing.
• Process organisational model
• Definition of resources and infrastructure
• Appointment of management quality
representative
From Sales
• Market analyses
• Sales budget
• Customer satisfaction measurements
From Production
From Procurement

complaints from customers,
• QA activity planning
QUALITY MANUAL
Edition no. 6
IT SYSTEM Revision no. 3
PROCESS
INDICATORS
- The issuer
- The approver

Quality Assurance
The community
Administration
Management
Procurement
Production
Customers
Suppliers
Output
Reports for top management x x x x x x x x x x

QUALITY MANUAL
QUALITY MANUAL/ISO 9001:2008 Edition no. 6
Revision no. 3
VIGNATE - MI - ITALY CORRESPONDENCE MANUAL Page 35 of 35
14 – QUALITY MANUAL/ISO 9001:2008 CORRESPONDENCE MANUAL
ISO 9001:2008 Paragraph Technical Quality Manual Paragraph

0.2 Process approach 5 Identification of the processes
1. PURPOSE AND APPLICATION 1.1 Purpose
2. REFERENCE LAWS 1.2 Application
3. TERMS AND DEFINITIONS 1.2 Idem
4. QUALITY MANAGEMENT SYSTEM 4 Architecture of the Quality Management System
4.1 General requirements
4.2 Documentation requirements 4.1 Quality System basic documentation
5. MANAGEMENT RESPONSIBILITIES 6 Management Process
5.1 Management commitment Idem
5.2 Client orientation Idem
5.3 Quality policy Manual cover
5.4 Planning 6 Management Process
5.5 Responsibility, powers and communication Idem
5.6 Management Review 5.10 QMS Management Review
6. RESOURCE MANAGEMENT 12 Administration Process
6.1 Availability of resources Idem
6.2 Human resources Idem
6.3 Infrastructure 6 Management Process
6.4 Workplace Idem
7 PRODUCTION 4 Production Process
7.1 Production planning 4 Idem
7.2 Customer processes 7 Sales and After-sales Process
7.3 Design and development 8 Design and Development Process
7.4 Procurement 10 Procurement Process
7.5 Service production and delivery 9 Production Process
7.6 Calibration of monitoring and measurement 12 Quality Assurance Process
equipment
11 Quality Assurance Process
8. MEASUREMENT, ANALYSES AND
12 Administration Process
IMPROVEMENT
13 IT System Process
8.1 General Idem
8.2 Monitoring and measurement Idem
8.3 Monitoring of non-conforming product 12 Quality Assurance Process
8.4 Data analyses 11. Quality Assurance Process
12 Administration Process
13 IT System Process
8.5 Improvement 6 Management Process
LIST OF OPERATIVE PROCEDURES
Code
Procedure
Title Rev. Date
ISO 9001
2008
IC 02 Visual Check for Particulars Acceptance 0 2005.01.31

IC 03 Check of gate valves complete with actuator 0 2005.10.31
IC 04 Check of Differential Pilot series DPM 10.000 0 2005.10.31
IL 19 Flow of the operations 0 23.10.95
IL 30 General prescription for welding execution 0 2004.06.18
IL 35 Welding execution of carbon steel materials and qualification procedure 0 2004.06.18
IL 36 Welding execution of stainless steel materials and qualification procedure 0 2004.06.18
IL 39 Execution of gr. 12 stellite weld and qualification procedure 0 2005.01.31
IL 40 Execution of gr. 6 stellite weld and qualification procedure 0 2005.01.31
IL 41 Specification for 17-4PH temper (AISI 630) 0 2004.04.30
IL 42 Assembly and calibration of safety valves 0 2005.01.31
IL 43 Assembly and calibration of pneumatic pilots 0 2005.01.31
IL 44 Assembly and calibration of control level switches series TPL 10.001 0 2005.01.31
IL 45 Assembly and control of quick bleed valves 0 2005.01.31
IL 46 Assembly and control of servovalves series SV3-500 0 2005.01.31
IL 48 Assembly and control of linear actuators 0 2005.01.31
IL 49 Assembly and control of valves series OC 200 and OC 300 0 2005.01.31
IL 51 Assembly and control of check valves 0 2005.01.31
IL 52 Assembly and control of valves series GV 20.000 0 2005.01.31
IL 53 Assembly and control of valves series CV 1.500 0 2005.01.31
IL 54 Assembly and control of pressure regulators 0 2005.01.31
IL 55 Assembly and control of velocity check valves 0 2005.01.31
IL 57 Assembly and control of safety valves series SV 5001 0 2005.01.31
IL 58 Assembly and control of servovalves series SV3-½” 0 2005.01.31
IL 59 Assembly and control of hydraulic pilot series OP 6.000 0 2005.01.31
IL 61 Assembly and calibration of valves series VM 4000 0 2005.01.31
IL 63 Assembly and calibration of valves series RV 300/SV 300 0 2005.01.31
IL 64 Assembly and calibration of valves series BP 6000 0 2005.01.31
IL 66 Assembly and calibration of valves series V6000 0 2005.01.31
IL 68 Check of valve bodies with heating racket 0 2005.01.31
IL 70 Assembly and calibration of valves Series VP0 0 2005.01.31
IT 01 Codification of instrumentation 0 2004.03.31
IT 02 Check and calibration of Master instrumentation 0 2004.03.31
IT 03 Inspection of the measuring tools calibration in use 0 2004.03.31
IT 04 Check and validation of pressare gauges in use 0 2004.03.31
IT 05 Check and adjusting of micrometers for internals 0 2004.03.31
IT 06 Check and adjusting of roughness meter 0 2004.03.31
PG 01 Documents control 0 2003.07.15
PG 02 Records control 1 2004.05.05
PG 03 Management of Internal Inspections 0 2003.07.15
PG 04 Management and control of Not Conformity products 0 2003.07.15
PG 05 Azioni Corrective and preventive actions 0 2003.07.15
PP 03 Contract examination 0 2004.05.15
PP 05 Sourcing 0 2006.01.03
PP 07 Suppliers Valutation 0 2005.06.13
PP 08 Technical documentation for puchases 0 2004.09.30
PP 09 Purchase general conditions 1 29.09.00
PP 10 Certificates management 0 2004.01.31
PP 11 Materials identification 0 2004.04.30
Code
Procedure
Title Rev. Date
ISO 9001
2000
PP 12 Codification of production machinery 0 2006.05.15

PP 13 Annual mainainance book 0 23.10.95
PP 14 Material approval 0 2005.03.31
PP 15 Test and control status identification methods 0 2004.03.31
PP 18 New employes training 0 15.07.96
PP 19 Reparation or fixing of materials not covered by guarantee 0 2005.06.14
PP 21 Compilation of the plan for the check of design and engineering activities 0 2004.04.30
PP 23 Vendor Rating 0 2005.06.22
PP 24 Outsourcing 0 2005.06.13
PP 25 Lead times 0 2005.05.15
PP 26 Production process control plan 0 23.10.95
PAGE 1 OF 1

DOCUMENT TITLE : SURFACE PREPARATION, PAINTING & COATING PROCEDURE

REVISION SIGNATURE
0 22/11/2018
1 17/01/2019
18/1386_P05 2 26/02/2019

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : P05
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: Ahmed Salah 3959-100-S08-P05-0001 2

PAGE 1 OF 1

PACKING, SHIPPING, STORAGE, HANDLING AND PRESERVATION

DOCUMENT TITLE :
PROCEDURES

REVISION SIGNATURE
0 22/10/2018
18/1386_P13

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : P13
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-P13-0001 0

INDEX
1 - GENERAL
2 - DEFINITIONS
2.1 - Cardboard box
2.2 - Plywood case
2.3 - Wooden case
2.4 - Case for sea packaging
2.5 - Case for air packaging
2.6 - Pallet
2.7 - Polythene bag
3 - CONTENTS
3.1 - Preparation of material

3.2 - Standard packaging
3.3 - Dimensions
3.4 - Closing
3.5 - Maximum stacking
3.6 - Identification
3.7 - Priority of choice for the packaging
3.8 - Anchor of the material on the mean of transport
ISSUED BY: TECHNICAL MANAGMENT APPROVED BY: QUALITY ASSURANCE

1 - GENERAL
The procedure takes care of the arrangements and requirements that govern the packaging. The task
of this procedure is to ensure that packages are suited to protect the material sent in the manner
required in the order.
2 - DEFINITIONS
2.1 - Cardboard box

Packaging consists of triple pack cardboard box with adhesive tape, assembly made at the shipment
of the material.
2.2 - Plywood case

Packaging consists of plywood walls combined with plastic metal hinges plywood bottom and lid
with wooden straigthedges; assembly made at the shipment of the material.
2.3 - Wooden case

Packaging consists of walls, bottom and lid wooden boards thick enough to withstand the weight of
packaging material; raised floor with wooden beams high 10 cm, walls and cover reinforced with
wooden boards of equal thickness, dimensions as dimensions of the material be packaged.
2.4 - Case for sea packaging

Packaging with features like the "wooden case" but with the addition of tarred paper on the inside
walls and a sealant barrier bag when required in order.
2.5 - Case for air packaging

Packaging consists of walls, bottom and lid of plywood; raised floor with wooden beams high 10
cm lid with wooden straigthedges.
2.6 - Pallet
Packaging consists of base in wooden boards having 2 cm thickness fixed on wooden beams high
10 cm , with traverse wooden boards for stiffening; dimensions 80x120 cm.
2.7 - Polythene bag

Packaging consists of heat sealed polythene bag at the shipment of the material.
3 - CONTENTS
3.1 - Material preparation
Packers when receive the product ready to be dispatched proceed as follows:
- Check the correct product-identification, comparing data stated on the internal certificate with
data engraved on the metal label of the valve;
- Carry out visual check of the product that is free of dents or damages; any adjustments with the
same paint color shown on the internal certificate;
- Check threaded and/or flanged connections; that are free of dents or damages and put the
protective caps;
- Devide products as per Job number, referring to internal certificate.
Before proceeding with the packaging of the material should be spread a layer of foam on the
bottom of the case; just the foam sets, place the material on the layer and secure it with another layer
of foam above up to the brim of the case.
3. 2 - Standard packaging
Weight Packaging type

up to 25 kg Cardboard box
from 25 to 50 kg Plywood case
over 50 kg Wooden case
3.3 - Dimensions
− Use cardboard boxes for sizes within their capacity.
− For sizes over the capacity of the cardboard boxes and up to the capacity of plywood case use
them.
− For sizes over the capacity of plywood case use wooden case.
3.4 - Closing
− For national forwarding of cardboard box packaging use an adhesive plasticized tape and if
necessary reinforce with straps.
− For abroad forwarding of cardboard box packaging use protective material in paper, cardboard,
paper derivatives or with the marking "recyclable"; use adhesive paper tape or tape with the marking
“recyclable”; if necessary reinforce using straps with the marking “recyclable”.
− For forwarding in plywood case use protective material in paper or wooden strips to lock the
products and steel nails to close the lid.
− For forwarding in wooden case use wooden strips of wood to lock the products and steel nails to
close the lid.
3.5 - Maximum stacking
Packaging type Number of packages

stacked
Cardboard box 5
Plywood case 4
Wooden case 3
3.6 - Identification
− For cardboard box use the adhesive label supplied with the consignment note by the
Administration Department; waiting for the label is necessary to indicate informally on the
packaging with a permanent marker the customer name and the job number.
− For plywood box use the adhesive label supplied with the consignment note by the Administration
Department; waiting for the label is necessary to indicate informally on the packaging with a
permanent marker the customer name and the job number.
− For wooden case, use the adhesive label supplied with the consignment note by the
Administration Department; in addition, if the surface is very rough or the case is very large, repeat
the address with a permanent marker; waiting for the label is necessary to indicate informally on the
packaging with a permanent marker the customer name and the job number.
3.7 - Priority of choice for the packaging
Weight Dimensions Packaging type

(Kg.) (cm)
up to25 max 36x27x23 Cardboard box
from 25 to 50 max 33x46x26 Plywood case
over 50 max 150x200x100 Wooden case
For voluminous products may be used cardboard boxes that are larger than that indicated in the
table.
3.8 – Anchor of the material on the mean of transport
Technical for security purposes requires truck drivers that loads, wider than 90x60x70 cm., should
be fixed to the loader-bottom of the vehicle with ratchet straps of suitable capacity and in good
conditions.
Ratchet Strap example Fixing Example
For loads that have dimensions for which loader-bottom fixing is necessary, it is stated on the shipping
document the below stamp.
When truck driver has finished to set the load, has also to sign the dedicated space in the stamp place,
in order to attest that the load has been anchored to the vehicle as described in this paragraph.
PAGE 1 OF 1

DOCUMENT TITLE : ISO 9001 CERTIFICATION

REVISION SIGNATURE
0 22/10/2018
18/1386_Q01

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : Q01
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-Q01-0001 0

MANAGEMENT SYSTEM
CERTIFICATE
Certificato no./Certificate No.: Data prima emissione/Initial date: Validità:/Valid:
CERT-00519-95-AQ-IND-SINCERT 17 giugno 1995 14 dicembre 2015 - 14 dicembre 2018
Si certifica che il sistema di gestione di/This is to certify that the management system of
TECHNICAL S.r.l.
Via Toscana, 9 - 20060 Vignate (MI) - Italy
È conforme ai requisiti della norma per il Sistema di Gestione Qualità/

has been found to conform to the Quality Management System standard:
ISO 9001:2015
Questa certificazione è valida This certificate is valid

per il seguente campo applicativo: for the following scope:
Progettazione e produzione e assistenza di Design and manufacture and service of safety
valvole di sicurezza e automatismi di valves and control device to be used in hostile
controllo per impiego in ambienti ostili ed environments and high-risk working
in condizioni di funzionamento ad alto conditions; safety valves overhauling
rischio; revisione valvole di sicurezza (EA 18)
(EA 18)
Luogo e Data/Place and date: Per l'Organismo di Certificazione/

Vimercate (MB), 29 marzo 2018 For the Certification Body
DNV GL – Business Assurance
Via Energy Park, 14 - 20871 Vimercate
(MB) - Italy
Zeno Beltrami
Management Representative
La validità del presente Certificato è subordinata al rispetto delle condizioni contenute nel Contratto di Certificazione/
Lack of fulfilment of conditions as set out in the Certification Agreement may render this Certificate invalid.
DNV GL Business Assurance Italia S.r.l., Via Energy Park, 14 - 20871 Vimercate (MB) - Italy. TEL:039 68 99 905. www.dnvgl.it
PAGE 1 OF 1

DOCUMENT TITLE : PROJECT QUALITY PLAN

REVISION SIGNATURE
0 22/10/2018
18/1386_Q03

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
2. COMMENTS, WORK MAY PROCEED SUBJECT TO : Q03
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-Q03-0001 0
30/10/2018
SIGNATURE: DATE :
*f,**o** YIGNATE_MI-ITALY
QUAI.ITY PIAN
MANUFACTURE PROCEDURE
SPECIFICATION
CONTRACT
TECHNICAL
PROCUREMENT
REVIÉW
DOCUM€NTATION FOR PURCHASE
GENERAL COND]TION FOR PURCHASE

PP24: OUTSOURCING
PP26: CONTROL PUN
WORK INSTRUCTIONT lL42

ASSEMBLY AND SEIING
OF
OF
EVALUAT]ON OF SUPPLIER SAFEI VALV€S, lL43
VENDOR RATING
ASSEMSLY AND 5EIING
PNEUMA]IC PlLOTS, lL74
l: MATERIAL DENTIFICAIION
ASSEMELYAND SENING OF
: VISUALCONTROL FOR ACCEPTANCE CHOCKE VALVES, ETC,.,,
POSITIVE MATERIAL IDENT|FICATION IP,M.])

PGO5: MANAGEMENT OF
TECHNICAL .10: HYDROsTATIC TE5T
CORRECIIVÈ ANO PREVENTIVE
DEPARIMENT 4:ACCEPTANCE MATERIAL
ACTIONS
MANAGEMENTOF NON CONFORMIIY PP17'PACKAGING
PPO3
T su"qER l
Luorro,o,, I
I (q'o''''to''o'' I
fJ-rrP[rR-__l i;;;;;l
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tno results
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and commercial material
WORK INSTRUCTION
FINAL ASSEMBLY ORDER

I
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VERITAS, INAIt, BUREAU I P604
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PAGE 1 OF 1

MATERIAL CERTIFICATES, CONFORMITY AND COMPLIANCE

DOCUMENT TITLE :
CERTIFICATES

REVISION SIGNATURE
0 06/05/2019
18/1386_R03

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-R03-0001 0
SIGNATURE: DATE :
PAGE 1 OF 1

DOCUMENT TITLE : MATERIAL TRACEABILITY RECORDS

REVISION SIGNATURE
0 06/05/2019
18/1386_R10

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-R10-0001 0
SIGNATURE: DATE :
PAGE 1 OF 1

DOCUMENT TITLE : INSTRUMENT TEST / CALIBRATION CERTIFICATE

REVISION SIGNATURE
0 06/05/2019
18/1386_R14

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-R14-0001 0
SIGNATURE: DATE :
PAGE 1 OF 1

DOCUMENT TITLE : PURCHASE RELEASED NOTES

REVISION SIGNATURE
0 06/05/2019
1 10/06/2020
18/1386_R24

ENPPI PROJECT
: 3959-100
EQUIPMENT
TAG
CODE
(11/14)

10000-Z-000-PM1-FRM-0033
3.
DOCUMENT NUMBER REV
4.
DOCUMENT).
5.
NAME: 3959-100-S08-R24-0001 1
SIGNATURE: DATE :
PAGE 1 OF 1
RELEASE FOR SHIPMENT NOTE
RFS No. : 01 REV. : 0 DATE : 07 March 2019
PROJECT : Bapetco Produced Water Re-Injection PROJECT No.: 3959-100
SUPPLIER / SUB-SUPPLIER: TECHNICAL s.r.l

Q.S.R. No. :
PURCHASE ORDER No. : 3959-100-148-01-08 REV. : 0 01
PSQ -221
THE FOLLOWING GOODS ON THE ABOVE MENTIONED ORDER HAVE BEEN RELEASED FOR SHIPMENT
ITEM QUANTITY DESCRIPTION EQUIPMENT TAG No.
BED3-8-RV-001,SIZE: 2" H G 3",RATIN0: BED3-8-RV-001

1.1 1
1500#x300#,TYPE : Pilot operated
BED3-7-RV-001,SIZE: 2" G H BED3-7-RV-001
1.2 1
3",RATIN0:1500#x300#, TYPE: Pilot operated
BED3-12-RV-001,SIZE: 2" H G
BED3-12-RV-001
1.3 1 3tt,RATIN0:1500#x300#,TYPE: Pilot
operated
BED3-3-RV-001,SIZE: 2 H G 3",RATIN0
11
1.4 1 BED3-3-RV-001
:1500#x300#,TYPE: Pilot operated
44-XRV-001,SIZE:l.5 D 11
44-XRV-001
1.5 1 2",RATING:l500#x300#,TYPE:Conventiona
l
44-XRV-002,SIZE: 1.5" D 2",RATINO: l 44-XRV-002
1.6 1
500#x300#,TYPE:C onventional
44-XRV-003,SIZE: 1S 1 D 2",RATINO: 44-XRV-003
1.7 1
1500#x300#,TYPE:Conventional
44-XRV-004,SIZE: 1.5" D 2",RATINO:
1.8 1 44-XRV-004
1500#x300#,TYPE:Conventional
(03/14)
10000-Z-000-ِPN7-FRM-0002
* THIS DOCUMENT DOES NOT IMPLY FINAL ACCEPTANCE GOODS SUPPLIED NOR ABSOLVE THE SUPPLIER OF ANY
PROCUREMENT DOCUMENT RESPONSIBILITIES, TERMS OR CONDITIONS
NAME SIGNATURE
SQR
Giovanni Caruso

R01-0001-Rev-0 Code 1 Manufacturer Record Book

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PAGE 1 OF 1

SUPPLIER'S DOCUMENT COVER PAGE

SUPPLIER'S NAME : TECHNICAL srl

PURCHASE ORDER No : 3959-100-148-01-08 REV.0

DOCUMENT TITLE : MANUFACTURER RECORD BOOK

TOTAL No OF PAGES :  ( 29+COVER)

SUPPLIER'S SUPPLIER APPROVAL

SITRA PRODUCED WATER

INCORPORATION OF CHANGES INDICATED. IDENTIFIER

REVISE AND RESUBMIT, (MAJOR COMMENTS)

SIGNATURE: DATE : 30/08/2020

Manufacture Data Book

SITRA PRODUCED WATER

Job No: 3959-100

SUPPLIER: TECHNICAL S.R.L. – REF. 18/1386

SUPPLIER'S DOCUMENT COVER PAGE

SUPPLIER'S NAME : TECHNICAL srl

PURCHASE ORDER No : 3959-100-148-01-08 REV.0

DOCUMENT TITLE : MANUFACTURER RECORD BOOK INDEX

TOTAL No OF PAGES : 2 ( 1+COVER)

SUPPLIER'S SUPPLIER APPROVAL

SITRA PRODUCED WATER

INCORPORATION OF CHANGES INDICATED. IDENTIFIER

REVISE AND RESUBMIT, (MAJOR COMMENTS)

SITRA PRODUCED WATER RE-INJECTION PROJECT

2. Manufacturer Record Book Index 3959-100-S08-R02-0001 REV.0 16/07/20

3. Supplier’s Document Register 3959-100-S08-A01-0001 REV.3 15/07/20

4. General Arrangements 3959-100-S08-B01-0001 REV.2 

5. Design Calculation 3959-100-S08-C01-0001 REV.1 23/11/18

6. Name Plate format drawings 3959-100-S08-D04-0001 REV.0 22/10/18

7. ISO 14001:2004 & BS OHSAS 18001:2007 Certifications 3959-100-S08-H01-0001 REV.0 22/10/18

8. Mounting and Setting 3959-100-S08-H99-0001 REV.0 04/03/19

9. Installation, Operating and Maintenance Manual 3959-100-S08-M01-0001 REV.0 22/10/18

10. Supplier Catalogues 3959-100-S08-M04-0001 REV.0 22/10/18

14. Inspection & Test Plan 3959-100-S08-P12-0001 REV.0 22/10/18

16. ISO 9001 Certification 3959-100-S08-Q01-0001 REV.0 22/10/18

17. Project Quality Plan 3959-100-S08-Q03-0001 REV.0 22/10/18

19. Material Traceability Records 3959-100-S08-R10-0001 REV.0 06/05/19

20. Instrument test / Calibration Certificate 3959-100-S08-R14-0001 REV.0 06/05/19

21. Purchase Released Note 3959-100-S08-R24-0001 REV.1 10/06/20

SUPPLIER: TECHNICAL srl – REF. 18/1386

SUPPLIER'S DOCUMENT COVER PAGE

SUPPLIER'S NAME : TECHNICAL srl

PURCHASE ORDER No : 3959-100-148-01-08 REV.0

DOCUMENT TITLE : SUPPLIER’S DOCUMENT REGISTER

TOTAL No OF PAGES : 3 ( 2+COVER)

SUPPLIER'S SUPPLIER APPROVAL

SITRA PRODUCED WATER

INCORPORATION OF CHANGES INDICATED. IDENTIFIER

REVISE AND RESUBMIT, (MAJOR COMMENTS)

SUPPLIER : TECHNICAL srl ENPPI PO No : 3959-100-148-01-08

EQUIP/ITEM : SAFETY RELIEF VALVES PO REV : 0

A01 3959-100-S08-A01-0001 3 Supplier’s Document Register 3 15/07/20 22/10/18

B01 3959-100-S08-B01-0001 7 General Arrangements 1 2 1/2/ 22/10/18

C01 3959-100-S08-C01-0001 4 Design Calculation 1 1 23/11/18 22/10/18

D04 3959-100-S08-D04-0001 3 Name Plate format drawings 1 0 22/10/18 22/10/18

H01 3959-100-S08-H01-0001 5 ISO Certification 1 0 22/10/18 22/10/18

M01 3959-100-S08-M01-0001 43 Installation, Operating and Maintenance Manual 1 0 22/10/18 22/10/18

M04 3959-100-S08-M04-0001 89 Supplier Catalogues 1 0 22/10/18 22/10/18

M07 3959-100-S08-M07-0001 2 Spare parts for 2 Years operating 1 0 16/06/20 16/06/20

P01 3959-100-S08-P01-0001 41 Corporate QMS Manual Index / Qc Manual / 1 0 22/10/18 22/10/18

Q02 Procedure Index,

TOTAL No OF PAGES : ( 29+COVER)

4. General Arrangements 3959-100-S08-B01-0001 REV.2

B01 3959-100-S08-B01-0001 7 General Arrangements 1 2 1/2/ 22/10/18

R01 3959-100-S08-R01-0001 Manufacturer Record Book 0 16/07/20 16/07/20