IPT573000DCG1 DC Two-way conversion Module

User Manual

Doc version V1.0

Archive time 2023-01-06

Shenzhen Megmeet Electrical Co., Ltd. provides customers a full range of technical support.
Users can contact the nearest Megmeet office or customer service center, or directly
contact the company headquarters.

Shenzhen Megmeet Electrical Co., Ltd

Copyright, all rights reserved. Contents are subject to change without notice.

Shenzhen Megmeet Electrical Co., Ltd.

Address：5th Floor, Block B Unisplendour Information Harbor, Langshan Road, Shenzhen,

China

Postal code：518057

Web：www.megmeet.com

Customer service hotline：0755-86600500

E-mail：sales@megmeet.com
 Content

1. Product Introduction ......................................................................................................................................... 1

1.1 Appearance ...........................................................................................................................................1

1.2 Operating environment .....................................................................................................................1

1.3 Electrical characteristics .................................................................................................................... 2

1.4 Mechanical characteristics ................................................................................................................4

1.5 Output & input characteristics ........................................................................................................5

1.6 Other features ...................................................................................................................................... 7

1.7 Interface description .......................................................................................................................... 8

1.8 Module panel introduction .............................................................................................................. 9

2. Module user guide ........................................................................................................................................... 11

2.1 Module installation ...........................................................................................................................11

2.2 Module fixation ................................................................................................................................. 12

2.3 CAN Bus termination resister ........................................................................................................ 12

2.4 Hi-pot test ........................................................................................................................................... 13

2.5 Lightning protection design .......................................................................................................... 13

2.6 Ventilation requirements ................................................................................................................ 13

2.7 DCDC module replacement ........................................................................................................... 13

 1. Product Introduction
IPT573000DCG1 is for a power supply system that meets the needs of communication power

sources，this power supply device realizes two-way conversion of 48Vdc power supply. It can be

used in the scenario where the load is stretched far in the 5G power supply solution, when lithium

batteries and old batteries are used together, or when different 48V power systems are used in

parallel，the module is a plug-in module unit designed for rack and cabinet compatibility.

1.1 Appearance

Figure 1-1 Product appearance

1.2 Operating environment

Item Configuration

–10℃~+75℃

Note：

When the ambient temperature is－10℃～75℃，it works normally；At 55℃～75℃ the

output power of the module is linearly derated from 3000W to 1500W（For every 1℃
Operating
temperature increase, the power derates by 2.5%）；

When the ambient temperature is－40℃~-10℃, the module can start normally

after power-on. Output voltage waveform is not required.

IPT573000DCG1DC-DC User Manual

 –40℃~+75℃

Storage Note：The maximum allowable rate of storage temperature is not more than 1℃
temperature
/min.

Transport
–40℃~+75℃
temperature

Relative humidity 5％~95％（no condensation）

≤5000m （Starting from 3000m, the maximum working ambient temperature will
Altitude
be reduced by 1℃ for every increase of 200m）

1.3 Electrical characteristics

Note
 This module is A two-way module. According to the energy flow, the direction is specified as follows:
Side A refers to the golden finger side of the module, and side B refers to the panel side of the module.

A side →B side direction of the input and output characteristics

Item Input characteristic index

Input working
37Vdc to 60Vdc，typical value 53.5Vdc
voltage range

Rated output
Typical value 53.5Vdc/57Vdc
voltage

Output voltage
42Vdc to 60Vdc
range

Rated output
Typical value 56.1A/52A
current

Maximum current 62.5A（The current limiting point is adjustable，value ranges from 0 to 62.5A. The
output default value is 62.5A）

Item Output characteristic index

3000W, when the value ranges from 48 to 60Vdc ， it can be 3000W full load

Maximum output output；when the value ranges from 37 to 48Vdc，the power output is limited, and
power
the power of 37Vdc is not less than 2300w.

The load effect is less than or equal to ±0.5% of the DC output voltage setting in
Load effect
the required input/output range.
The source effect shall not exceed ±0.5% of the DC output voltage setting within
Source effect
the required input/output range.

Voltage regulation The voltage stabilization accuracy in the required input/output range shall not
accuracy exceed ±0.6% of the DC output voltage setting value

IPT573000DCG1 User Manual

Peak-to-peak noise
≤200mV
voltage

Telephone weighs
≤4mV
noise voltage

Peak machine
98±0.3%（Peak efficiency at each input and output load）
efficiency

Efficiency Minimum 96%（when input voltage is 48V~60V、output voltage is 48V~60V，load

requirement 40%~90%）

<200μs（25％～50％～25％、50％～75％～50％ when the rated load changes, the

Dynamic response recovery time shall not exceed 200μS, and the overshoot shall not exceed ±5%
recovery time
of the output setting value. Load current change rate: 1A/μs.）

Dynamic response
±5%
overshoot

Sleep power
≤4w
consumption

Temperature The temperature coefficient shall not exceed ±0.2‰ of the DC output voltage
coefficient setting value under the required working environment conditions.

Fault isolation
If a power module is faulty, other modules in the system will not work properly.
function

Module parallel Because the DC/DC module is a non-isolated topology, do not use the input and
function output of multiple modules concurrently.

B side →A side direction of the input and output characteristics

Item Input characteristic index

Input working
40Vdc to 60Vdc，typical value 53.5Vdc
voltage range

Rated output
typical value 53.5Vdc/57Vdc
voltage

Output voltage
42Vdc to 60Vdc
range

Rated output
typical value 56.1A/52A
current

Maximum current 62.5A（The current limiting point is adjustable. The value ranges from 0 to 62.5A.
output The default value is 62.5A）

3000W，when the input is 48~60Vdc, it can output 3000W fully loaded；when the

Maximum output input ranges from 37 to 48Vdc, the power output is limited, and the power of
power
40Vdc is not less than 2400w。

The load effect is less than or equal to ±0.5% of the DC output voltage setting in
Load effect
the required input/output range.

IPT573000DCG1DC-DC User Manual

 The source effect shall not exceed ±0.5% of the DC output voltage setting within
Source effect
the required input/output range.

Voltage regulation The voltage stabilization accuracy in the required input/output range shall not
accuracy exceed ±0.6% of the DC output voltage setting value

Peak-to-peak noise
≤200mV
voltage

Telephone weighs
≤2mV
noise voltage

Peak machine
98±0.3%（Peak efficiency at each input and output load）
efficiency

Efficiency Minimum 96%（when input voltage is 48V~60V、output voltage is 48V~60V，load

requirement 40%~90%）

Item Output characteristic index

<200μs（25％～50％～25％、50％～75％～50％ when the rated load changes, the

Dynamic response recovery time shall not exceed 200μS, and the overshoot shall not exceed ±5%
recovery time
of the output setting value. Load current change rate: 1A/μs.）

Dynamic response ±5%

overshoot

Sleep power ≤4w

consumption

The temperature coefficient shall not exceed ±0.2‰ of the DC output voltage
Temperature
coefficient setting value under the required working environment conditions.

Fault isolation If a power module is faulty, other modules in the system will not work properly.
function

Because the DC/DC module is a non-isolated topology, do not use the input and
Module parallel
function output of multiple modules concurrently.

1.4 Mechanical characteristics

Item Specification

41.5mm（H）×106.4mm（W）×291mm（D）
Dimensions
Note: For slot design, please contact sales for 3D model of the module
Weight（Without
<2.5Kg
packaging）
Cooling mode Forced air cooling, built-in fan (with linear speed regulation function)

IPT573000DCG1 User Manual

 Figure 1-2 Product dimensions

1.5 Output & input characteristics

48Vdc≤Input voltage≤60Vdc&-10°C≤Environment temperature≤55°C
Output voltage
（ ）V

Output current（A）

Figure 1-3 Output characteristic curve

A→B Direction -40°C≤Environment temperature≤55°C

Percentage of output power

Output current（A）

Figure 1-4 Input voltage derating curve of terminal A

IPT573000DCG1DC-DC User Manual

 B→A Direction -40°C≤Environment temperature≤55°C

Percentage of output power

Output current（A）

Figure 1-5 Input voltage derating curve at terminal B

48Vdc≤Input voltage≤60Vdc
Percentage of output power

Environment temperature（℃）

Figure 1-1 Temperature derating curve

53.5VDC input &57Vdc output

Efficiency

Output current（A）
Figure 1-1 Efficiency curve
IPT573000DCG1 User Manual
1.6 Other features

Item Index

Protective characteristics

The minimum protection voltage is 61V without locking, and the protection return
Input over voltage
difference is 2V~4V. During protection, visible light alarm should be issued and
protection
reported to CSU.

The minimum protection voltage is 61V, and report to CSU. Visible light alarm signal
Output over voltage
should be sent during protection, and the protection will be locked for 5 minutes, and
protection
then the module will restart.

The maximum protection voltage is 36V without locking, and the protection return
Input under voltage
difference is 2V~4V. During protection, visible light alarm should be issued and
protection
reported to CSU.

Output under The maximum protection voltage is 36V without locking, during protection, visible
voltage protection light alarm should be issued and reported to CSU.

Output over current 65~75A, automatic shutdown protection, and lock, need to manually power on to
protection restore the output. Visible light alarm signals should be sent during protection.

Environmental over If the ambient temperature exceeds the operating temperature range of 75 ℃, report
temperature the alarm to the CSU and send an over temperature alarm to the monitoring system.
protection The protection does not lock, and the return difference is 8 ℃ to 15 ℃.

Internal over
When the temperature of the internal devices of the module is too high, it should be
temperature
protected to prevent malignant faults such as fire, and the protection is not locked.
protection

When a short circuit fault occurs on the output side, the output is automatically shut
Short-circuit
down and reported to CSU. When the fault is rectified, the power supply returns to
protection
normal.

Fault isolation When a power supply module fails, it does not cause other modules in the system to
function malfunction.

Protection is not locked, the alarm information is reported to the CSU and a visible
Input power failure
light alarm is generated.

When the fan fails, the module turns off the output, and the alarm information is
Fan failure
reported to the CSU and a visible light alarm is issued.

CAN
communication The module outputs normally, and the alarm information is reported to CSU and a
failure visible light alarm is issued.

Production Compliance/EMC/Lightning protection

Authentication&
Production Conform to IEC62368
compliance

IPT573000DCG1DC-DC User Manual

 Electrostatic Discharge（ESD） IEC61000-4-2 (Criterion B)
Radiate Susceptibility（RS） IEC 61000-4-3 （Criterion A）
Conducted Susceptibility（CS） IEC 61000-4-6 （Criterion A）
EMC Electrical Fast Transient/Burst（EFT/B）IEC 61000-4-4 （Criterion B）
Conducted Emission（CE）& Radiation Emission（RE） EN55032
Surge（SURGE） IEC 61000-4-5 （Criterion B）
Lightning stroke current IEC 61000-4-5 （Criterion B）
Input lightning
Power port B，8/20us、differential-mode 20KA，common-mode 20KA
protection

Reliability

MTBF >500000 hours (Telcordia SR332 25℃)

Acoustic noise

The A-weighted sound power level Lwad of the whole machine is not higher than
Index
55dB（25°C±2°C）

1.7 Interface description

1.7.1 Front connection port (side B)
The front wiring port is located on the front panel. The throughput is 65A. The port is located on the left
side of the indicator on the front panel.
The definition of the front wiring interface is shown in the figure below:

1.7.2 Rear connection port (side A)

The rear connection adopts the golden finger connection mode, and the output golden finger socket
specifications are shown in the following table.
The definition of each gold finger pin is shown in the figure below:

IPT573000DCG1 User Manual

 12 11

底面视图 顶面视图
Bottom View 10 9 Top View
8 7
6 5
4 3
2 1

Output the gold finger interface definition

No. Signal definition Signal name Throughput（A）

11/12 PE Protected ground \
10 CANH CAN communication + \
9 CANL CAN communication- \
8 ADR1 Slot identification address bit 0 \
7 ADR2 Slot identification address bit 1 \
5 5/6 48V+ Output 48V+power meter 65A
3/4 Pre-charge -48V Pre-charge pins \
1/2 48V- Output 48V-power meter 65A

1.8 Module panel introduction

1 2 3 4 5

（1）Fault indicator （2）Alarm indicator （3）Power light

（4）Fastening screws （5）Handle

There are three LED indicators on the front panel of the module, which can be used to indicate the running,
alarm, and fault information of the module. Indicators are defined as follows：

IPT573000DCG1DC-DC User Manual

 Table 2 DCDC module indicator description
Category Module status Indicator status

Normal operation Steady green light

Current equalizing anomaly Steady green + yellow flashing(2s)

Operating CAN communication failure Steady green + yellow flashing(2s)

Output current limit Green light flashing(250ms)

Dormant Green light flashing(2s)

Input over voltage and under voltage

Input power failure

Warning Steady yellow light
High ambient temperature

Machine internal over heated

Fan failure

Output over voltage

Failure Steady red light
Output over current

Output short circuit

IPT573000DCG1 User Manual

 2. Module user guide
This chapter mainly introduces the correct use method of DCDC module in some applications, as well as
some precautions in application.

2.1 Module installation

DANGER

It is forbidden to extend your hand into the module slot to prevent electric shock.
Non-professional maintenance personnel are not allowed to insert, remove or replace the DCDC module
with power on.

 Step 1 Take the module out of the packing box.

 Step 2, hold the shake handle of module on the front panel, with the hand hold module, the module
slowly into the slot;
 Step 3, slowly push the module to the module front panel insert and distribution box panels flush;
 Step 4, fasten the screws on the front panel of the module clockwise to secure the module to the power
distribution enclosure.

Figure 2-1 DCDC Module installation Procedure

ATTENTION

Indoor scene DCDC module after packing and unpacking, suggest to electricity within seven days, if not

timely access to electricity, you need to place the DCDC module to indoor, dry, non-corrosive gas

environment.

Outdoor scene DCDC module after packing and unpacking, Suggestions on electricity in 24 hours, if not

timely access to electricity, you need to place the DCDC module to indoor, dry, non-corrosive gas

environment.

Module is installed, must through the fixed screw on the front panel, the module and slot fixed tightly.

Otherwise, the vibration during the operation of the product will cause the module to slip out of the

slot, resulting in module damage.

IPT573000DCG1DC-DC User Manual

2.2 Module fixation
If the design or machining tolerance of the slot of the DCDC module is not well controlled, the module will
not work properly or be damaged. It is recommended to design according to the 3D model of slots provided
by Megmeet or purchase the required module slots from Megmeet.

Figure 2-2 DCDC Module slot diagram

2.3 CAN Bus termination resister

 To ensure the communication quality of modules, T-shaped connection is required for CAN bus. Star
connection is not recommended；
 Install a 120 ohm matching resistor at the head and tail of the CAN bus. After the resistance is increased,
the resistance of the CAN bus is 60 ohm.
 If a monitoring module or upper computer is installed on the CAN bus, check whether the monitoring
module or upper computer has a default 120 ohm resistance built into the CAN bus. Ensure that the impedance
of the CAN bus is 60 ohm.

Power supply Power supply Power supply Power supply

Module 1 Module 2 Module 3 Module n

Figure 2-3 No monitoring module CAN bus T-type network

Controller Power supply Power supply Power supply Power supply

Module Module 1 Module 2 Module 3 Module n

Figure 2-4 There is a monitoring module CAN bus T-type network

IPT573000DCG1 User Manual

2.4 Hi-pot test
 Module built-in lightning protection circuit, input positive and negative electrode to the ground with gas
discharge tube. If you do the voltage test, you need to remove the ground screw of the lightning
protection circuit (in the red circle below), otherwise the voltage test will fail.
 Reinstall the screw after the pressure test, otherwise it may cause lightning damage to the module.

Figure 2-5 Position of the lightning proof ground screw

2.5 Lightning protection design

C-class lightning protection circuit is built in the B side of the DCDC module to withstand the lightning
current 20KA with the waveform of 8/20μs.

2.6 Ventilation requirements

The DCDC module is cooled by a fan with forced ventilation from front to back. The DCDC module
mounting rack must be designed so that the DCDC module is not blocked in the air vent. Reserve at least
50mm of space in front and rear of the DCDC module for air inlet and outlet.
In addition, during system design, it is necessary to ensure that the air temperature entering each DCDC
module does not exceed the specified range of operating environment temperature of the module.

2.7 DCDC module replacement

DCDC modules can be uninstalled or installed while the power system is operating (hot-swappable) for
easy installation and maintenance.

DANGER
Be careful when unloading, the surface of the DCDC module may be very hot when running.

ATTENTION
1、Removing a DCDC module from a running system will cause a system alarm. After the DCDC module is
replaced, the system monitoring module must be reset. For additional information on DCDC module
replacement, refer to the separate documentation for the relevant power system or monitoring module.
2、The lock frame mounting of the DCDC module is located on the right side of the DCDC module cross latch
module. The dowel pin and module handle are interlinked.

IPT573000DCG1DC-DC User Manual

 WARNING
To prevent damage to the module latch, ensure that the handle is in the open position before pushing the
module into the rack.

Steps
1. When replacing the module, loosen the screw on the handle of the module (turn several turns
counterclockwise to loosen the screw) and pivot handle 90 degrees to the open position.
2. Grab the handle and pull the module forcefully from the frame.
3. When replacing the module, loosen the screw on the module (turn several turns counterclockwise to
loosen the screw) and pivot handle 90 degrees to the open position.
4. Place the module in the mounting position of the rack with the handle in the open position and push the
module fully into the rack.
5. Push the handle into the front panel of the module to secure the module to the rack, then tighten the
screws on the handle.

IPT573000DCG1 User Manual