Professional Documents
Culture Documents
Falha Hyster R1 .6
Falha Hyster R1 .6
VCM Master (NODE 1)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
C is opened, EB is applied, Startup, standby,
M
801 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1901 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
C is opened, EB is applied,
M
20101 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
20201 HM MISMATCH heck the parameter setting concerning the Hour Meter
C
The reasons for this alarm is (use the readings in the TESTER to
facilitate the troubleshooting) a different status of deadman switch read
20301 TILLER MISMATCH Mismatch for deadman input between VCM and traction by VCM and traction. If the fault doesn’t disappear, check the wirings
and check that the microswitch works correctly. A failure in the logic is
possible too
Get the battery charged. If it doesn’t work, measure with a voltmeter the
I t occurs when the battery charge is calculated being less than or equal
battery voltage and compare it with the value in the BATTERY
20401 BATTERY LOW to 10% of the full charge and the BATTERY CHECK setting is other
VOLTAGE parameter. If they are different adjust the value of the
than 0 (refer to SET OPTION menu)
ADJUST BATTERY function.
The reasons for this alarm is (use the readings in the TESTER to
facilitate the troubleshooting) reset encoder input not active.First of all,
CM expects to see active the reset encoder input before to enable any
V
20501 RESET ENCODER lower the forks until the encoder reset input be active. If the fault
hydraulic function (only lowering function is permitted)
doesn’t disappear, check the wirings and check that the microswitch
works correctly. A failure in the logic is possible too
The reasons for this alarm is (use the readings in the TESTER to
facilitate the troubleshooting) battery out inputs active.First of all, put
CM aspect to see active the battery out inputs not active before to
V the battery in the correct position inside the truck frame.
20601 BATTERY OUT
enable every function If the fault doesn’t disappear, check the wirings and check that the
microswitches work correctly according to parameters settings. A
failure in the logic is possible too
ault in the area of memory where the parameters are stored or
F If the fault continues when the key switch is recycled, replace the
20801 EEPROM KO problems during the read/write operations of this memory. This alarm board. If the fault disappears, the previously stored parameters will
does not inhibit machine operation but default parameters are used have been replaced by the default parameters
If a CLEAR EEPROM was mode before the last keyonrecycle, this
warning just means that the EEPROM was correctly cleared. A travel
20901 PARAM RESTORE This warning appears when the controller restored the default values demand or a pump request cancel the alarm. If this alarm appears at
keyon without any CLEAR EEPROM request by the operator, there
could be a problem inside the controller
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21001 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
he possible reasons for this alarm is (use the readings in the TESTER
T
to facilitate the troubleshooting) pump demand active at key on or a
21101 PUMP INC. START This is a warning for an incorrect starting sequence pump demand is present without the seat input active. Check the
wirings. Check the microswitches. It could be also an error sequence
made by the operator. A failure in the logic is possible too
lease check if the ENCODER1 on the tester menu is different than
P
he encode1 is stuck or the encoder signals are not correctly received
T
21301 ENCODER LOCKED 1 zero during a lifting request. Check the wirings and check that the
by the controller
sensor works correctly. A failure in the logic is possible too
Please check if the ENCODER 2 on the tester menu is different than
he encode1 is stuck or the encoder signals are not correctly received
T
21401 ENCODER LOCKED 2 zero during a lifting request. Check the wirings and check that the
by the controller
sensor works correctly. A failure in the logic is possible too
21501 OUT PORT PULLUP his is an alarm related to the hardware configuration
T The problem is on the logic board
There is a problem in the analogtodigital module of the microcontroller. MC is opened, EB is applied,
21701 ANALOG INPUT Startup, running this a failure internal to the microcontroller Traction/Pump request
All functions are stopped Traction/Pump stopped
he reasons for this alarm is (use the readings in the TESTER to
T
CM sees active reset encoder input in a different position than
V facilitate the troubleshooting) reset encoder input active in a wrong forks
21801 RESET ENCODER KO
expected position. If the fault doesn’t disappear, check the wirings and check that
the microswitch works correctly. A failure in the logic is possible too
I t occurs when the uC master try to activate an output but the Check if some alarm is present on supervisor uC. Otherwise a fault in
21901 VALVE ENABLE
supervisor uC doesn’t activate the enable the hardware is present
22201 LIFT/LOW LEVER Mini Lever is in alarm condition concerning the lift/low lever Check the Mini Lever
There is a problem related to the CANBUS line. The error is signalled if
22301 NO CAN MSG. the VCM controller does not receive any message from the CANBUS First of all, check the wiring. If it is ok, the problem is on the logic board
line
The controller receives from the CAN the message that another
controller in the net is in fault condition; as a consequence the VCM
22401 WAITING FOR NODE
controller itself cannot enter an operative status, but has to WAIT for
the other controller coming out from the fault status
rong customer ID code found in the protected area of memory where
W
22501 CONTROLLER MISM. The problem is on the controller
this parameter are stored
2601
2 UMP IN ALARM
P Alarm on pump controller heck the alarm on pump controller
C
22701 NO CAN MSG. 14 No CAN message from the pump controller Check the pump controller
22801 NO CAN MSG. A No CAN message from the Mini Lever Check the Mini Lever
There is a problem in the communication of HM between VCM and Verify the communication between the two controllers. If all is ok the
22901 SDO TRAC.
traction problem is on the controller
Check if the Reach pot is correctly acquired. If not is necessary to
23001 INTERLOCK FORK The VCM is not able to perform the Interlock function acquire it. Check the wirings and check that the sensor works correctly.
A failure in the logic is possible too
3101
2 ARRIAGE LEVER
C ini Lever is in alarm condition concerning the Reach lever
M Check the Mini Lever
23201 TILT LEVER Mini Lever is in alarm condition concerning the Tilt lever Check the Mini Lever
23301 SIDE SHIFT LEVER Mini Lever is in alarm condition concerning the Shift lever Check the Mini Lever
23401 WAITING PCF Waiting to verify of the configuration file between VCM and traction
heck the parameter configuration relating this function. Try to
C
23501 WRONG CONFIG Wrong configuration between VCM and traction
download again the configuration file
Check the parameter configuration relating this function. Try to
23601 NO CONFIG BACKUP Wrong configuration file in the supervisor uC
download again the configuration file
Check the parameter configuration relating this function. Try to
23701 NO CONFIG MASTER Wrong configuration file in the master uC
download again the configuration file
ime out during the verify of the configuration file between VCM and
T Check the parameter configuration relating this function. Try to
23801 PCF TIMEOUT
traction download again the configuration file
Parameters are saved both in the master Eeprom and in the slave
Eeprom. The two nonvolatile memories must contains the same
C is opened, EB is applied,
M
24101 M/S PAR CHK MISM parameter values and they are compared periodically. If a difference is Startup Try to save again the parameters and recycle key Key recycle
Traction/Pump stopped
found, this alarm is raised. This alarm does not inhibit machine
operation but default parameters are used
Parameters are saved both in the master Eeprom and in the slave
Eeprom. The two nonvolatile memories must contains the same C is opened, EB is applied,
M
24201 PARAM TRANSFER Startup Try to save again the parameters and recycle key Key recycle
parameter values and they are compared periodically. If the master is Traction/Pump stopped
not able to transfer the parameters to the slave, this alarm is raised
heck which function creates the alarm condition. Check the wirings
C
CM is not able to perform correctly a function related to Height
V
24301 PRESELECTOR and check that the sensor works correctly. A failure in the logic is
Preselection function
possible too
VCM Slave (NODE 33)
FAULT CODE ALARM NAME AUSE
C EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
A software watchdog is programmed inside each microcontroller. Its role
833 WATCHDOG is to check the correct operation of the software. All functions are it is an internal error
blocked
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T undervoltage event has to be found on the application. For example: a
1933 LOGIC FAILURE #1
detected. All functions are blocked truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP1 or EVP2
T harness or in the load coil. So the very first check to carry out concerns
19933 OUT1/2 COIL SH. coil. After the overload condition has been removed, the alarm exits connections between controller outputs and loads
automatically by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller, which has to be replaced
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP3 or EVP4
T harness or in the load coil. So the very first check to carry out concerns
20033 OUT3/4 COIL SH. coil. After the overload condition has been removed, the alarm exits connections between controller outputs and loads
automatically by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP5 or EVP6
T harness or in the load coil. So the very first check to carry out concerns
20133 OUT5/6 COIL SH. coil. After the overload condition has been removed, the alarm exits connections between controller outputs and loads
automatically by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP7 or EVP8
T harness or in the load coil. So the very first check to carry out concerns
20233 OUT7/8 COIL SH. coil. After the overload condition has been removed, the alarm exits connections between controller outputs and loads
automatically by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EV1 coil. After
T harness or in the load coil. So the very first check to carry out concerns
20333 LASER COIL SH. the overload condition has been removed, the alarm exits automatically connections between controller outputs and loads
by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EV2 coil. After the
T harness or in the load coil. So the very first check to carry out concerns
20433 BAT OUT COIL SH. overload condition has been removed, the alarm exits automatically by connections between controller outputs and loads
releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP9 coil. After
T harness or in the load coil. So the very first check to carry out concerns
20533 LOAD BRK COIL SH the overload condition has been removed, the alarm exits automatically connections between controller outputs and loads
by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
A) The typical root cause for this error code to be displayed is in the
his alarm occurs when there is a short circuit of the EVP3 coil. After
T harness or in the load coil. So the very first check to carry out concerns
20633 ALARM COIL SH. the overload condition has been removed, the alarm exits automatically connections between controller outputs and loads
by releasing and then enabling a travel demand B) In case no failures/problems have been found externally, the problem
is in the controller
n Hardware watchdog is present inside to synchronize the
A
20733 WATCH DOG MASTER It is an internal error
microcontrollers. All functions are blocked
Fault in the area of memory where the parameters are stored or I f the fault continues when the key switch is recycled, replace the
20833 EEPROM KO problems during the read/write operations of this memory. This alarm board. If the fault disappears, the previously stored parameters will have
does not inhibit machine operation but default parameters are used been replaced by the default parameters
If a CLEAR EEPROM was mode before the last keyonrecycle, this
warning just means that the EEPROM was correctly cleared. A travel
20933 PARAM RESTORE This warning appears when the controller restored the default values demand or a pump request cancel the alarm. If this alarm appears at
keyon without any CLEAR EEPROM request by the operator, there
could be a problem inside the controller
he algorithm implemented to check the main RAM registers finds a
T
21033 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Try to switch the key off and then on
operations
21133 PEV DRV. OPEN VCM is not able to drive the high side driver of output PEVP1 his type of fault is not related to external components
T
A) Check if there is a short or a low impedance pullup between pin A13
21233 PEV DRV. SHORT. The high side driver of output PEVP1 is shorted and +BATT
B) The driver circuit is damaged in the logic board
21533 OUT PORT PULLUP This is an alarm related to the hardware configuration The problem is on the logic board
here is a problem in the analogtodigital module of the microcontroller.
T
21733 ANALOG INPUT This a failure internal to the microcontroller
All functions are stopped
1833
2 I N. MISM. D Mismatch on digital input between Master and Slave ompare values read by Master and Slave by tester menu of console
C
21933 IN. MISM. A/E Mismatch on digital input between Master and Slave Compare values read by Master and Slave by tester menu of console
There is a problem related to the CANBUS line. The error is signaled if
22333 NO CAN MSG. the supervisor uCr does not receive any message from the CANBUS First of all, check the wiring. If it is ok, the problem is on the logic board
line
Wrong customer ID code found in the protected area of memory where
22533 CONTROLLER MISM. The problem is on the controller
this parameter are stored
2733
2 O CAN MSG. 14
N No CAN message from the pump controller heck the pump controller
C
22833 NO CAN MSG. A No CAN message from the Mini Lever Check the Mini Lever
A) Check if there is a short or a low impedance pulldown between one
23133 DRV. SHRT A The driver of one of the first eight outputs is shorted of the output and –BATT
B) The driver circuit is damaged in the logic board
This type of fault is not related to external components; replace the
23233 DRV. OPEN A VCM is not able to drive of one of the first eight outputs
logic board
A) Check if there is a short or a low impedance pulldown between one
23333 DRV. SHRT B The driver of one of the outputs NEVP9, NEV1,..NEV3 is shorted of the outputs and –BATT
B) The driver circuit is damaged in the logic board
23433 DRV. OPEN B VCM is not able to drive of one of the outputs NEVP9, NEV1,..NEV3 This type of fault is not related to external components
It is suggested to check the harness, in order to verify if the coils are
his fault appears when the no load is connected between one of the
T connected to the right connector pin and if it is not interrupted
24333 COIL OPEN A
outputs NEVP1, NEVP2….NEVP8 and the positive If, even connecting the coil to the right pin or replacing it, the alarm is
still present than the problem is inside the controller logic board
It is suggested to check the harness, in order to verify if the coils are
his fault appears when the no load is connected between one of the
T connected to the right connector pin and if it is not interrupted
24433 COIL OPEN B
outputs NEVP9, NEV1….NEV3 and the positive If, even connecting the coil to the right pin or replacing it, the alarm is
still present than the problem is inside the controller logic board
TRACTION Master (NODE 2)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
MC is opened, EB is applied, tartup, standby,
S
802 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
MC is opened, EB is applied,
1702 LOGIC FAILURE #3 High current HW protection circuit is damaged Startup Traction/Pump request
Traction/Pump stopped
Startup
C is opened, EB is applied,
M
1802 LOGIC FAILURE #2 Motor phases voltage feedback circuits are damaged (immediately after Traction/Pump request
Traction/Pump stopped
MC closing
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1902 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
C is opened, EB is applied,
M
3002 VMN LOW Motor output voltage lower than expected tartup, running
S Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
3102 VMN HIGH Motor output voltage higher than expected Startup, standby Traction/Pump request
Traction/Pump stopped
MC is not closed (command
is not activated), EB is
3702 CONTACTOR CLOSED LC contact is stuck Startup Traction/Pump request
applied, Traction/Pump
stopped
Startup
MC is opened, EB is applied, (immediately after
3802 CONTACTOR OPEN The MC coil has been driven but MC does not close Traction/Pump request
Traction/Pump stopped MC closing), Stand
by, running
In stby condition (no current applied to the motor) the current feedbacks MC is opened, EB is applied,
5302 STBY I HIGH Startup Traction/Pump request
are out of permitted stby range Traction/Pump stopped
MC is opened, EB is applied,
6002 CAPACITOR CHARGE ower capacitors voltage does not increase
P Startup Traction/Pump request
Traction/Pump stopped
202
6 H PROTECTION
T
6502 MOTOR TEMPERAT
6602 BATTERY LOW
C is opened (the command
M
tartup, standby,
S
7402 DRIVER SHORTED The MC driver is shorted so it is not able to open the contactor is released), EB is applied, Traction/Pump request
running
Traction/Pump stopped
MC is opened (the command
7502 CONTACTOR DRIVER Driver of MC coil is damaged (not able to close) is released), EB is applied, Standby, running Traction/Pump request
Traction/Pump stopped
802
7 ACC NOT OK
V
7902 INCORRECT START
8002 FORW + BACK
C is opened, EB is applied,
M
8202 ENCODER ERROR Problem on the encoder reading Running Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
20002 VDC OFF SHORTED At Startup the VDCoff logic signal is low Startup Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20102 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
MC is opened, EB is applied, alves or Traction/Pump
V
20202 VDC LINK OVERV An overvoltage condition has been detected Standby, running
Traction/Pump stopped request
0302
2 ILLER MISMATCH
T
20402 BRAKE RUN OUT
20502 STOP RQ.FROM EPS
C is opened, EB is applied,
M
20602 INIT VMN HIGH Motor phase voltage higher than expected, before driving the bridge tartup
S Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20702 INIT VMN LOW Motor phase voltage lower than expected, before driving the bridge Startup Key recycle
Traction/Pump stopped
0802
2 EPROM KO
E
20902 PARAM RESTORE
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21002 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
21102 STALL ROTOR
C is opened, EB is applied,
M
21202 WAITING SLAVE No enable message from the slave tartup
S Key recycle
Traction/Pump stopped
MC is not closed , EB is
21302 HARDWARE FAULT The drivers are not switched off with Watchdog signal in alarm status applied, Traction/Pump Startup Key recycle
stopped
1402
2 OT ACCEL MISMATCH
P
21502 POT BRAKE MISMATCH
21802 SENS MOT TEMP KO
21902 PEV NOT OK
C is not closed , EB is
M
22002 VKEY OFF SHORTED At Startup the Keyoff logic signal is low applied, Traction/Pump Startup Key recycle
stopped
MC is not closed , EB is
22102 FLASH CHECKSUM The program verify is not OK applied, Traction/Pump Startup Key recycle
stopped
tartup
S
MC is opened, EB is applied, (immediately after
22302 MC COIL SHORT Shortcircuit on MC coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
C is opened, EB is applied, Startup, standby,
M
22402 WAITING FOR NODE Some enable signal is not given from other system units Key recycle
Traction/Pump stopped running
2602
2 AC OUT RANGE
V
22802 TILLER OPEN
C is not closed , EB is
M
here is a mismatch between the Master and the Slave on the control
T
22902 OUTPUT MISMATCH applied, Traction/Pump tandby, running
S Traction/Pump request
of the motor
stopped
MC is opened, EB is applied,
23102 NO SLAVE ENABLE No enable message from the slave Running Key recycle
Traction/Pump stopped
23202 DIR SEL OUT RANG
C is not closed , EB is
M
23302 POWER MOS SHORT Short circuit on the power Mosfets applied, Traction/Pump Startup Traction/Pump request
stopped
tartup
S
MC is opened, EB is applied, (immediately after
23502 COIL SHORT ON EB Shortcircuit on EB coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
23602 CURRENT GAIN
here is a problem in the analogtodigital module of the microcontroller. MC is opened, EB is applied,
T
23702 ANALOG INPUT Startup, running this a failure internal to the microcontroller Traction/Pump request
All functions are stopped Traction/Pump stopped
3802
2 ILLER ERROR
T
23902 CONTROLLER MISMATCH
24002 EVP DRIVER OPEN
arameters are saved both in the master Eeprom and in the slave
P
Eeprom. The two nonvolatile memories must contains the same
C is opened, EB is applied,
M
24102 M/S PAR CHK MISM parameter values and they are compared periodically. If a difference is Startup Try to save again the parameters and recycle key Key recycle
Traction/Pump stopped
found, this alarm is raised. This alarm does not inhibit machine
operation but default parameters are used
Parameters are saved both in the master Eeprom and in the slave
Eeprom. The two nonvolatile memories must contains the same C is opened, EB is applied,
M
24202 PARAM TRANSFER Startup Try to save again the parameters and recycle key Key recycle
parameter values and they are compared periodically. If the master is Traction/Pump stopped
not able to transfer the parameters to the slave, this alarm is raised
heck which function creates the alarm condition. Check the wirings
C
CM is not able to perform correctly a function related to Height
V
24302 PRESELECTOR and check that the sensor works correctly. A failure in the logic is
Preselection function
possible too
4302
2 HROTTLE PROG
T
24402 LOST PHASE
24502 IQ MISMATCHED
C is opened, EB is applied,
M
24602 AUX DRIVER OPEN Driver of AUX coil is damaged (not able to apply the brake) Standby, running Traction/Pump request
Traction/Pump stopped
24702 DATA ACQUISITION
C is opened, EB is applied, Startup, standby,
M alves or Traction/Pump
V
24802 NO CAN MSG Problem in communication with supervisor
Traction/Pump stopped running request
4902
2 HECK UP NEEDED
C
25002 THERMIC SENS KO
C is not closed , EB is
M
he absolute difference between the Key voltage and the nominal
T
25102 WRONG SET BATTERY applied, Traction/Pump Startup Traction/Pump request
battery voltage is greater than 20% of Vbatt nom.
stopped
MC is not closed , EB is
25202 WRONG ZERO MDI CODE ALARM 53 The motor phases voltage feedback are out of permitted range applied, Traction/Pump Startup Traction/Pump request
stopped
MC is not closed , EB is
alves or Traction/Pump
V
25302 FIELD ORIENT KO The error between Id setpoint and Id estimated is out of range. applied, Traction/Pump Running
request
stopped
MC is opened, EB is applied, tartup, standby,
S
25402 AUX DRIVER SHORTED The EB/AUX driver is shorted so it is not able to open the contactor Traction/Pump request
Traction/Pump stopped running
TRACTION Slave (NODE 34)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
MC is opened, EB is applied, tartup, standby,
S
834 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
MC is opened, EB is applied,
1734 LOGIC FAILURE #3 High current HW protection circuit is damaged Startup Traction/Pump request
Traction/Pump stopped
Startup
C is opened, EB is applied,
M
1834 LOGIC FAILURE #2 Motor phases voltage feedback circuits are damaged (immediately after Traction/Pump request
Traction/Pump stopped
MC closing
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1934 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
C is opened, EB is applied,
M
3034 VMN LOW Motor output voltage lower than expected tartup, running
S Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
3134 VMN HIGH Motor output voltage higher than expected Startup, standby Traction/Pump request
Traction/Pump stopped
MC is not closed (command
is not activated), EB is
3734 CONTACTOR CLOSED LC contact is stuck Startup Traction/Pump request
applied, Traction/Pump
stopped
Startup
MC is opened, EB is applied, (immediately after
3834 CONTACTOR OPEN The MC coil has been driven but MC does not close Traction/Pump request
Traction/Pump stopped MC closing), Stand
by, running
In stby condition (no current applied to the motor) the current feedbacks MC is opened, EB is applied,
5334 STBY I HIGH Startup Traction/Pump request
are out of permitted stby range Traction/Pump stopped
MC is opened, EB is applied,
6034 CAPACITOR CHARGE ower capacitors voltage does not increase
P Startup Traction/Pump request
Traction/Pump stopped
234
6 H PROTECTION
T
6534 MOTOR TEMPERAT
6634 BATTERY LOW
C is opened (the command
M
tartup, standby,
S
7434 DRIVER SHORTED The MC driver is shorted so it is not able to open the contactor is released), EB is applied, Traction/Pump request
running
Traction/Pump stopped
MC is opened (the command
7534 CONTACTOR DRIVER Driver of MC coil is damaged (not able to close) is released), EB is applied, Standby, running Traction/Pump request
Traction/Pump stopped
834
7 ACC NOT OK
V
7934 INCORRECT START
8034 FORW + BACK
C is opened, EB is applied,
M
8234 ENCODER ERROR Problem on the encoder reading Running Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
20034 VDC OFF SHORTED At Startup the VDCoff logic signal is low Startup Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20134 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
MC is opened, EB is applied, alves or Traction/Pump
V
20234 VDC LINK OVERV An overvoltage condition has been detected Standby, running
Traction/Pump stopped request
0334
2 ILLER MISMATCH
T
20434 BRAKE RUN OUT
20534 STOP RQ.FROM EPS
C is opened, EB is applied,
M
20634 INIT VMN HIGH Motor phase voltage higher than expected, before driving the bridge tartup
S Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20734 INIT VMN LOW Motor phase voltage lower than expected, before driving the bridge Startup Key recycle
Traction/Pump stopped
0834
2 EPROM KO
E
20934 PARAM RESTORE
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21034 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
21134 STALL ROTOR
C is opened, EB is applied,
M
21234 WAITING SLAVE No enable message from the slave tartup
S Key recycle
Traction/Pump stopped
MC is not closed , EB is
21334 HARDWARE FAULT The drivers are not switched off with Watchdog signal in alarm status applied, Traction/Pump Startup Key recycle
stopped
1434
2 OT ACCEL MISMATCH
P
21534 POT BRAKE MISMATCH
21834 SENS MOT TEMP KO
21934 PEV NOT OK
C is not closed , EB is
M
22034 VKEY OFF SHORTED At Startup the Keyoff logic signal is low applied, Traction/Pump Startup Key recycle
stopped
MC is not closed , EB is
22134 FLASH CHECKSUM The program verify is not OK applied, Traction/Pump Startup Key recycle
stopped
tartup
S
MC is opened, EB is applied, (immediately after
22334 MC COIL SHORT Shortcircuit on MC coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
C is opened, EB is applied, Startup, standby,
M
22434 WAITING FOR NODE Some enable signal is not given from other system units Key recycle
Traction/Pump stopped running
2634
2 AC OUT RANGE
V
22834 TILLER OPEN
C is not closed , EB is
M
here is a mismatch between the Master and the Slave on the control
T
22934 OUTPUT MISMATCH applied, Traction/Pump tandby, running
S Traction/Pump request
of the motor
stopped
MC is opened, EB is applied, tartup, standby,
S
23034 WD SYNCHRO The Slave μC doesn’t received the Watchdog signal from the Master μC Key recycle
Traction/Pump stopped running
MC is opened, EB is applied,
23134 NO SLAVE ENABLE o enable message from the slave
N Running Key recycle
Traction/Pump stopped
23234 DIR SEL OUT RANG
C is not closed , EB is
M
23334 POWER MOS SHORT Short circuit on the power Mosfets applied, Traction/Pump Startup Traction/Pump request
stopped
tartup
S
MC is opened, EB is applied, (immediately after
23534 COIL SHORT ON EB Shortcircuit on EB coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
23634 CURRENT GAIN
here is a problem in the analogtodigital module of the microcontroller. MC is opened, EB is applied,
T
23734 ANALOG INPUT Startup, running this a failure internal to the microcontroller Traction/Pump request
All functions are stopped Traction/Pump stopped
3834
2 ILLER ERROR
T
23934 CONTROLLER MISMATCH
24034 EVP DRIVER OPEN
C is opened, EB is applied,
M Startup, standby,
24134 INPUT MISMATCH The Slave μC has different values of the inputs from the Master μC Key recycle
Traction/Pump stopped running
MC is opened, EB is applied, Startup, standby,
24234 SP MISMATCH Slave μC has detected a Master μC wrong setpoint Key recycle
Traction/Pump stopped running
heck which function creates the alarm condition. Check the wirings
C
CM is not able to perform correctly a function related to Height
V
24334 PRESELECTOR and check that the sensor works correctly. A failure in the logic is
Preselection function
possible too
4334
2 HROTTLE PROG
T
24434 LOST PHASE
24534 IQ MISMATCHED
C is opened, EB is applied,
M
24634 AUX DRIVER OPEN Driver of AUX coil is damaged (not able to apply the brake) Standby, running Traction/Pump request
Traction/Pump stopped
24734 DATA ACQUISITION
C is opened, EB is applied, Startup, standby,
M alves or Traction/Pump
V
24834 NO CAN MSG Problem in communication with supervisor
Traction/Pump stopped running request
4934
2 HECK UP NEEDED
C
25034 THERMIC SENS KO
C is not closed , EB is
M
he absolute difference between the Key voltage and the nominal
T
25134 WRONG SET BATTERY applied, Traction/Pump Startup Traction/Pump request
battery voltage is greater than 20% of Vbatt nom.
stopped
MC is not closed , EB is
25234 WRONG ZERO MDI CODE ALARM 53 The motor phases voltage feedback are out of permitted range applied, Traction/Pump Startup Traction/Pump request
stopped
MC is not closed , EB is
alves or Traction/Pump
V
25334 FIELD ORIENT KO The error between Id setpoint and Id estimated is out of range. applied, Traction/Pump Running
request
stopped
MC is opened, EB is applied, tartup, standby,
S
25434 AUX DRIVER SHORTED The EB/AUX driver is shorted so it is not able to open the contactor Traction/Pump request
Traction/Pump stopped running
PUMP Master (NODE 5)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
C is opened, EB is applied, Startup, standby,
M
805 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
C is opened, EB is applied,
M
1705 LOGIC FAILURE #3 High current HW protection circuit is damaged tartup
S Traction/Pump request
Traction/Pump stopped
Startup
MC is opened, EB is applied,
1805 LOGIC FAILURE #2 Motor phases voltage feedback circuits are damaged (immediately after Traction/Pump request
Traction/Pump stopped
MC closing
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1905 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
C is opened, EB is applied,
M
3005 VMN LOW Motor output voltage lower than expected tartup, running
S Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
3105 VMN HIGH Motor output voltage higher than expected Startup, standby Traction/Pump request
Traction/Pump stopped
MC is not closed (command
is not activated), EB is
3705 CONTACTOR CLOSED LC contact is stuck Startup Traction/Pump request
applied, Traction/Pump
stopped
Startup
MC is opened, EB is applied, (immediately after
3805 CONTACTOR OPEN The MC coil has been driven but MC does not close Traction/Pump request
Traction/Pump stopped MC closing), Stand
by, running
In stby condition (no current applied to the motor) the current feedbacks MC is opened, EB is applied,
5305 STBY I HIGH Startup Traction/Pump request
are out of permitted stby range Traction/Pump stopped
MC is opened, EB is applied,
6005 CAPACITOR CHARGE ower capacitors voltage does not increase
P Startup Traction/Pump request
Traction/Pump stopped
205
6 H PROTECTION
T
6505 MOTOR TEMPERAT
6605 BATTERY LOW
C is opened (the command
M
tartup, standby,
S
7405 DRIVER SHORTED The MC driver is shorted so it is not able to open the contactor is released), EB is applied, Traction/Pump request
running
Traction/Pump stopped
MC is opened (the command
7505 CONTACTOR DRIVER Driver of MC coil is damaged (not able to close) is released), EB is applied, Standby, running Traction/Pump request
Traction/Pump stopped
805
7 ACC NOT OK
V
7905 INCORRECT START
8005 FORW + BACK
C is opened, EB is applied,
M
8205 ENCODER ERROR Problem on the encoder reading Running Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
20005 VDC OFF SHORTED At Startup the VDCoff logic signal is low Startup Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20105 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
MC is opened, EB is applied, alves or Traction/Pump
V
20205 VDC LINK OVERV An overvoltage condition has been detected Standby, running
Traction/Pump stopped request
0305
2 ILLER MISMATCH
T
20405 BRAKE RUN OUT
20505 STOP RQ.FROM EPS
C is opened, EB is applied,
M
20605 INIT VMN HIGH Motor phase voltage higher than expected, before driving the bridge tartup
S Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20705 INIT VMN LOW Motor phase voltage lower than expected, before driving the bridge Startup Key recycle
Traction/Pump stopped
0805
2 EPROM KO
E
20905 PARAM RESTORE
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21005 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
21105 STALL ROTOR
C is opened, EB is applied,
M
21205 WAITING SLAVE No enable message from the slave tartup
S Key recycle
Traction/Pump stopped
MC is not closed , EB is
21305 HARDWARE FAULT The drivers are not switched off with Watchdog signal in alarm status applied, Traction/Pump Startup Key recycle
stopped
1405
2 OT ACCEL MISMATCH
P
21505 POT BRAKE MISMATCH
21805 SENS MOT TEMP KO
21905 PEV NOT OK
C is not closed , EB is
M
22005 VKEY OFF SHORTED At Startup the Keyoff logic signal is low applied, Traction/Pump Startup Key recycle
stopped
MC is not closed , EB is
22105 FLASH CHECKSUM The program verify is not OK applied, Traction/Pump Startup Key recycle
stopped
tartup
S
MC is opened, EB is applied, (immediately after
22305 MC COIL SHORT Shortcircuit on MC coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
C is opened, EB is applied, Startup, standby,
M
22405 WAITING FOR NODE Some enable signal is not given from other system units Key recycle
Traction/Pump stopped running
2605
2 AC OUT RANGE
V
22805 TILLER OPEN
C is not closed , EB is
M
here is a mismatch between the Master and the Slave on the control
T
22905 OUTPUT MISMATCH applied, Traction/Pump tandby, running
S Traction/Pump request
of the motor
stopped
MC is opened, EB is applied,
23105 NO SLAVE ENABLE No enable message from the slave Running Key recycle
Traction/Pump stopped
23205 DIR SEL OUT RANG
C is not closed , EB is
M
23305 POWER MOS SHORT Short circuit on the power Mosfets applied, Traction/Pump Startup Traction/Pump request
stopped
tartup
S
MC is opened, EB is applied, (immediately after
23505 COIL SHORT ON EB Shortcircuit on EB coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
23605 CURRENT GAIN
here is a problem in the analogtodigital module of the microcontroller. MC is opened, EB is applied,
T
23705 ANALOG INPUT Startup, running this a failure internal to the microcontroller Traction/Pump request
All functions are stopped Traction/Pump stopped
3805
2 ILLER ERROR
T
23905 CONTROLLER MISMATCH
24005 EVP DRIVER OPEN
arameters are saved both in the master Eeprom and in the slave
P
Eeprom. The two nonvolatile memories must contains the same
C is opened, EB is applied,
M
24105 M/S PAR CHK MISM parameter values and they are compared periodically. If a difference is Startup Try to save again the parameters and recycle key Key recycle
Traction/Pump stopped
found, this alarm is raised. This alarm does not inhibit machine
operation but default parameters are used
Parameters are saved both in the master Eeprom and in the slave
Eeprom. The two nonvolatile memories must contains the same C is opened, EB is applied,
M
24205 PARAM TRANSFER Startup Try to save again the parameters and recycle key Key recycle
parameter values and they are compared periodically. If the master is Traction/Pump stopped
not able to transfer the parameters to the slave, this alarm is raised
heck which function creates the alarm condition. Check the wirings
C
CM is not able to perform correctly a function related to Height
V
24305 PRESELECTOR and check that the sensor works correctly. A failure in the logic is
Preselection function
possible too
4305
2 HROTTLE PROG
T
24405 LOST PHASE
24505 IQ MISMATCHED
C is opened, EB is applied,
M
24605 AUX DRIVER OPEN Driver of AUX coil is damaged (not able to apply the brake) Standby, running Traction/Pump request
Traction/Pump stopped
24705 DATA ACQUISITION
C is opened, EB is applied, Startup, standby,
M alves or Traction/Pump
V
24805 NO CAN MSG Problem in communication with supervisor
Traction/Pump stopped running request
4905
2 HECK UP NEEDED
C
25005 THERMIC SENS KO
C is not closed , EB is
M
he absolute difference between the Key voltage and the nominal
T
25105 WRONG SET BATTERY applied, Traction/Pump Startup Traction/Pump request
battery voltage is greater than 20% of Vbatt nom.
stopped
MC is not closed , EB is
25205 WRONG ZERO MDI CODE ALARM 53 The motor phases voltage feedback are out of permitted range applied, Traction/Pump Startup Traction/Pump request
stopped
MC is not closed , EB is
alves or Traction/Pump
V
25305 FIELD ORIENT KO The error between Id setpoint and Id estimated is out of range. applied, Traction/Pump Running
request
stopped
MC is opened, EB is applied, tartup, standby,
S
25405 AUX DRIVER SHORTED The EB/AUX driver is shorted so it is not able to open the contactor Traction/Pump request
Traction/Pump stopped running
PUMP Slave (NODE 37)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
C is opened, EB is applied, Startup, standby,
M
837 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
C is opened, EB is applied,
M
1737 LOGIC FAILURE #3 High current HW protection circuit is damaged tartup
S Traction/Pump request
Traction/Pump stopped
Startup
MC is opened, EB is applied,
1837 LOGIC FAILURE #2 Motor phases voltage feedback circuits are damaged (immediately after Traction/Pump request
Traction/Pump stopped
MC closing
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1937 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
C is opened, EB is applied,
M
3037 VMN LOW Motor output voltage lower than expected tartup, running
S Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
3137 VMN HIGH Motor output voltage higher than expected Startup, standby Traction/Pump request
Traction/Pump stopped
MC is not closed (command
is not activated), EB is
3737 CONTACTOR CLOSED LC contact is stuck Startup Traction/Pump request
applied, Traction/Pump
stopped
Startup
MC is opened, EB is applied, (immediately after
3837 CONTACTOR OPEN The MC coil has been driven but MC does not close Traction/Pump request
Traction/Pump stopped MC closing), Stand
by, running
In stby condition (no current applied to the motor) the current feedbacks MC is opened, EB is applied,
5337 STBY I HIGH Startup Traction/Pump request
are out of permitted stby range Traction/Pump stopped
MC is opened, EB is applied,
6037 CAPACITOR CHARGE ower capacitors voltage does not increase
P Startup Traction/Pump request
Traction/Pump stopped
237
6 H PROTECTION
T
6537 MOTOR TEMPERAT
6637 BATTERY LOW
C is opened (the command
M
tartup, standby,
S
7437 DRIVER SHORTED The MC driver is shorted so it is not able to open the contactor is released), EB is applied, Traction/Pump request
running
Traction/Pump stopped
MC is opened (the command
7537 CONTACTOR DRIVER Driver of MC coil is damaged (not able to close) is released), EB is applied, Standby, running Traction/Pump request
Traction/Pump stopped
837
7 ACC NOT OK
V
7937 INCORRECT START
8037 FORW + BACK
C is opened, EB is applied,
M
8237 ENCODER ERROR Problem on the encoder reading Running Traction/Pump request
Traction/Pump stopped
MC is opened, EB is applied,
20037 VDC OFF SHORTED At Startup the VDCoff logic signal is low Startup Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20137 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
MC is opened, EB is applied, alves or Traction/Pump
V
20237 VDC LINK OVERV An overvoltage condition has been detected Standby, running
Traction/Pump stopped request
0337
2 ILLER MISMATCH
T
20437 BRAKE RUN OUT
20537 STOP RQ.FROM EPS
C is opened, EB is applied,
M
20637 INIT VMN HIGH Motor phase voltage higher than expected, before driving the bridge tartup
S Key recycle
Traction/Pump stopped
MC is opened, EB is applied,
20737 INIT VMN LOW Motor phase voltage lower than expected, before driving the bridge Startup Key recycle
Traction/Pump stopped
0837
2 EPROM KO
E
20937 PARAM RESTORE
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21037 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
21137 STALL ROTOR
C is opened, EB is applied,
M
21237 WAITING SLAVE No enable message from the slave tartup
S Key recycle
Traction/Pump stopped
MC is not closed , EB is
21337 HARDWARE FAULT The drivers are not switched off with Watchdog signal in alarm status applied, Traction/Pump Startup Key recycle
stopped
1437
2 OT ACCEL MISMATCH
P
21537 POT BRAKE MISMATCH
21837 SENS MOT TEMP KO
21937 PEV NOT OK
C is not closed , EB is
M
22037 VKEY OFF SHORTED At Startup the Keyoff logic signal is low applied, Traction/Pump Startup Key recycle
stopped
MC is not closed , EB is
22137 FLASH CHECKSUM The program verify is not OK applied, Traction/Pump Startup Key recycle
stopped
tartup
S
MC is opened, EB is applied, (immediately after
22337 MC COIL SHORT Shortcircuit on MC coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
C is opened, EB is applied, Startup, standby,
M
22437 WAITING FOR NODE Some enable signal is not given from other system units Key recycle
Traction/Pump stopped running
2637
2 AC OUT RANGE
V
22837 TILLER OPEN
C is not closed , EB is
M
here is a mismatch between the Master and the Slave on the control
T
22937 OUTPUT MISMATCH applied, Traction/Pump tandby, running
S Traction/Pump request
of the motor
stopped
MC is opened, EB is applied, tartup, standby,
S
23037 WD SYNCHRO The Slave μC doesn’t received the Watchdog signal from the Master μC Key recycle
Traction/Pump stopped running
MC is opened, EB is applied,
23137 NO SLAVE ENABLE o enable message from the slave
N Running Key recycle
Traction/Pump stopped
23237 DIR SEL OUT RANG
C is not closed , EB is
M
23337 POWER MOS SHORT Short circuit on the power Mosfets applied, Traction/Pump Startup Traction/Pump request
stopped
tartup
S
MC is opened, EB is applied, (immediately after
23537 COIL SHORT ON EB Shortcircuit on EB coil Traction/Pump request
Traction/Pump stopped MC closing), stand
by, running
23637 CURRENT GAIN
here is a problem in the analogtodigital module of the microcontroller. MC is opened, EB is applied,
T
23737 ANALOG INPUT Startup, running this a failure internal to the microcontroller Traction/Pump request
All functions are stopped Traction/Pump stopped
3837
2 ILLER ERROR
T
23937 CONTROLLER MISMATCH
24037 EVP DRIVER OPEN
C is opened, EB is applied,
M Startup, standby,
24137 INPUT MISMATCH The Slave μC has different values of the inputs from the Master μC Key recycle
Traction/Pump stopped running
MC is opened, EB is applied, Startup, standby,
24237 SP MISMATCH Slave μC has detected a Master μC wrong setpoint Key recycle
Traction/Pump stopped running
heck which function creates the alarm condition. Check the wirings
C
CM is not able to perform correctly a function related to Height
V
24337 PRESELECTOR and check that the sensor works correctly. A failure in the logic is
Preselection function
possible too
4337
2 HROTTLE PROG
T
24437 LOST PHASE
24537 IQ MISMATCHED
C is opened, EB is applied,
M
24637 AUX DRIVER OPEN Driver of AUX coil is damaged (not able to apply the brake) Standby, running Traction/Pump request
Traction/Pump stopped
24737 DATA ACQUISITION
C is opened, EB is applied, Startup, standby,
M alves or Traction/Pump
V
24837 NO CAN MSG Problem in communication with supervisor
Traction/Pump stopped running request
4937
2 HECK UP NEEDED
C
25037 THERMIC SENS KO
C is not closed , EB is
M
he absolute difference between the Key voltage and the nominal
T
25137 WRONG SET BATTERY applied, Traction/Pump Startup Traction/Pump request
battery voltage is greater than 20% of Vbatt nom.
stopped
MC is not closed , EB is
25237 WRONG ZERO MDI CODE ALARM 53 The motor phases voltage feedback are out of permitted range applied, Traction/Pump Startup Traction/Pump request
stopped
MC is not closed , EB is
alves or Traction/Pump
V
25337 FIELD ORIENT KO The error between Id setpoint and Id estimated is out of range. applied, Traction/Pump Running
request
stopped
MC is opened, EB is applied, tartup, standby,
S
25437 AUX DRIVER SHORTED The EB/AUX driver is shorted so it is not able to open the contactor Traction/Pump request
Traction/Pump stopped running
EPS Master (NODE 6)
FAULT CODE ALARM NAME CAUSE EFFECT MACHINE STATUS TROUBLE SHOOTING RESTART PROCEDURE
software watchdog is programmed inside each microcontroller. Its
A
C is opened, EB is applied, Startup, standby,
M
806 WATCHDOG role is to check the correct operation of the software. All functions are it is an internal error Key recycle
Traction/Pump stopped running
blocked
1306 EEPROM KO
C is opened, EB is applied,
M
1706 LOGIC FAILURE #3 High current HW protection circuit is damaged tartup
S Traction/Pump request
Traction/Pump stopped
Startup
MC is opened, EB is applied,
1806 LOGIC FAILURE #2 Motor phases voltage feedback circuits are damaged (immediately after Traction/Pump request
Traction/Pump stopped
MC closing
) A real undervoltage situation happened. The alarm should disappear
A
by simply switching off and on again the key. The cause of the
his alarm signals that an undervoltage at the key input has been
T C is opened, EB is applied, Startup, standby,
M undervoltage event has to be found on the application. For example: a
1906 LOGIC FAILURE #1 Traction/Pump request
detected. All functions are blocked Traction/Pump stopped running truck function requesting a very large battery current may decrease too
much the battery voltage
B) Fault in the circuit which detects the undervoltage condition
206
3 MN NOT OK
V
4806 MAIN CONTACT OPEN
I n stby condition (no current applied to the motor) the current feedbacks M
C is opened, EB is applied,
5306 STBY I HIGH tartup
S Traction/Pump request
are out of permitted stby range Traction/Pump stopped
MC is opened, EB is applied,
6006 CAPACITOR CHARGE Power capacitors voltage does not increase Startup Traction/Pump request
Traction/Pump stopped
106
6 IGH TEMPERATURE
H
6506 MOTOR TEMPERAT
7006 HIGH CURRENT
7106 POWER FAILURE #3
7206 POWER FAILURE #2
7306 POWER FAILURE #1
8406 STEER SENSOR KO
8506 STEER HAZARD
9806 INPUT ERROR #2
20606 CAN BUS WARNING
C is opened, EB is applied,
M Startup, standby,
20906 WD SYNCHRO The Slave μC doesn’t received the Watchdog signal from the Master μC Key recycle
Traction/Pump stopped running
MC is opened, EB is applied,
21006 WRONG SLAVE VER. Software versions for the slave and for the master are not the same Startup Install the correct software version in the supervisor uC Key recycle
Traction/Pump stopped
21106 TFD FEEDB ERROR
he algorithm implemented to check the main RAM registers finds a
T
C is opened, EB is applied,
M
21206 WRONG RAM MEM. wrong contents: the register is “dirty”. This alarm inhibit the machine Continuous Try to switch the key off and then on Key recycle
Traction/Pump stopped
operations
1306
2 ARAM RESTORE
P
21406 SP JERK
21506 CAN BUS KO M/S
21606 TFD WRONG RESIST
21806 CONTROLLER MISMATCH
21906 STEPPER MOT MISM
22006 MOTOR LOCKED
arameters are saved both in the master Eeprom and in the slave
P
Eeprom. The two nonvolatile memories must contains the same
C is opened, EB is applied,
M
22106 M/S PAR CHK MISM parameter values and they are compared periodically. If a difference is Startup Try to save again the parameters and recycle key Key recycle
Traction/Pump stopped
found, this alarm is raised. This alarm does not inhibit machine
operation but default parameters are used
2206
2 B POT LOCKED
F
22306 FB JERK
22406 EMERGENCY
22506 CURRENT GAIN
22706 SLAVE COM ERROR
22806 POSITION ERROR
22906 LOOK FOR PATH
23006 PATH OUT
23106 LATERAL OUT
23206 ANGLE
23306 LOSING PATH
23406 LOSING STRAIGHT
23506 TFD SHRT/VOLT KO
23606 TFD STB I HIGH
23706 SLAVE ALARM
23806 EPS NOT ALIGNED
23906 WAITING FOR TRAC
24006 KEYOFF
24106 FB SENSOR LOCKED
24206 Q LINE SENSOR KO
4306
2 LINE SENSOR KO
D
24406 PARAM TRANSFER
24506 DATA ACQUISITION
24706 CAN BUS KO
24806 S.P OUT OF RANGE
24906 F.B OUT OF RANGE
25106 INIT VMN NOT OK
25206 TWIN POT MISMAT.
25306 ANALOG
25406 NO SP REFRESH
EPS Slave (NODE 38)
FAULT CODE ALARM NAME CAUSE EFFECT ACHINE STATUS
M TROUBLE SHOOTING RESTART PROCEDURE
MC is opened, EB is applied, tartup, standby,
S
20738 SP MISMATCH Slave μC has detected a Master μC wrong setpoint Key recycle
Traction/Pump stopped running
MC is not closed , EB is
here is a mismatch between the Master and the Slave on the control
T
20838 OUTPUT MISMATCH applied, Traction/Pump Standby, running Traction/Pump request
of the motor
stopped
23738 WAITING MASTER
C is opened, EB is applied,
M Startup, standby,
25038 INPUT MISMATCH The Slave μC has different values of the inputs from the Master μC Key recycle
Traction/Pump stopped running