MARU-A PARTS MONTHLY DATA Date: 03.07.

23

Part Name: PIPE, HU TO RR BK HOSE,L Supplier Name: M/s ALBA

Part Number: 51460-55S00 Date of issue:
For the month of June,23

MARU-A item Method Frequency 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30

Appearance Visual check 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /

Vernier
Flaring Size Caliper/P.Projecto n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
r

Air Pressure Air Gun 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /

Pressure Resistance Sanoh Report Sanoh Report Attached

OK: NG：✕ No production：/

Prepared By Checked By Verified By

 ALBA ENGINEERING
Appearance & Flaring Check sheet
PART NAME: PIPE, HU TO RR BK HOSE,L MARU A SPOT QTY.: DATE: 03.07.23
PART NUMBER: 51460-55S00 STD. REFERENCE: PART STAGE: Regular
MODEL: Y4J MONTH: June LOT QTY.:

Sample Date
Sr.#. Description Standard Qty Method Result Remarks
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
APPEARANCE

Outer PVDF coating

crack, Flaws, Rust
1
&sticking of foreign
100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Visual OK

bodies not allowed

Flaring Vernier Caliper/

2
Size As per Drawing n=5/Lot / / / / / / / / / / / / / / / / O / / / / / / / / / / / / /
P.Projector
OK

3
Air Cleaning of pipe at 80 100% / / / / / / / / / / / / / / / / O / / / / / / / / / / / / / Air Gun OK
Pressure psi

Prepared By Checked By Verified By

 ALBA ENGINEERING COMPANY
Purpose:

1- Inspection & MARU "A" Check sheet.

Tube Dia: Ø4.76mm
Part Name: _____PIPE HU TO RR BK HOSE, L
Part N0. 51460-55S00
Model: ______Y4J

Date : 15.02.23
Inspection Sample Units mm
Sr.No. Standard Tool Frequency
Items 1 2 3 4 5 Remarks
Appearance Section
No Burr, No Crack, No
i Scratch,Surface OK
Appearance Finishing Visual
1 flaw or adhesion of
ii foreign particles OK

iii 5mm round Marking Visual / CF OK

100%
2 Hardware Quantity Nut (M10x1.0) OK

According to
3 Resin Covering
Drawing Visual OK

Should be apply to
4 Preton Oil Application OK
both ends

Dimension Section
5 Tube Dia 4.68~4.84 VC 4.76 4.77 4.75 4.78 4.72 OK
6 A 6.6~7.1 VC 5 Psc Per Lot 6.89 6.92 6.88 6.97 6.9 OK
First 2 pcs,
7 B 3.0~3.7 VC Middle 1 pc, 3.39 3.43 3.47 3.40 3.33 OK
8 C 1.2~1.6 VC Last 2 pcs 1.39 1.32 1.41 1.39 1.42 OK
9 Thickness T 0.7±0.08 VC 0.77 0.72 0.76 0.77 0.74 OK
10 Degree 90±30' 90.14 - - - - OK
1 Piece
Per Lot

11 Degree 45±2 P. Projector 45.07 - - - - OK

12 Radius 0.7~1.3 0.7 - - - - OK
13 Leakage Test 1.96 MPa Sanoh Report Attached
Air Pressure Cleaning
14 80 psi Air Gun 100% OK
15 Bending Should Qualify on CF CF 5 Psc Per Lot OK

Approved By: Inspected By:

 ALBA ENGINEERING COMPANY
GAP ANALYSIS REPORT
PART NAME: PIPE ,HU TO RR BK HOSE,L PART No: 51460-55S00

MODEL: Y4J CUSTOMER: PAK SUZUKI

ITEM CODE: 640196 DATE:

AA AD
Y
Z AC b a
X
V

T
D
F AB
B W
H
K M

O P

S c
R
A
I Q
J N
L
LOCAL LOCAL LOCAL LOCAL LOCAL
SAMPLE 1 SAMPLE 2 SAMPLE 3 SAMPLE 4 SAMPLE 5
Sr. No. CHECKING ITEM INSTRUMENT STD
ACTUAL ACTUAL ACTUAL ACTUAL ACTUAL JUD

1 BLOCK A CLAMP 0±0 0.0 0.0 0.0

BLOCK B

a 3.3 2.2 3.1

2 Taper Gauge 3±3
b 2.7 3.8 2.9

c 3.0 2.4 3.3

BLOCK C

a 3.1 2.4 3.0

3 Taper Gauge 3±3
b 2.9 3.6 3.0

c 3.3 2.1 3.0

BLOCK D

a 2.2 3.0 2.3

4 Taper Gauge 3±3
b 3.8 3.0 3.7

c 2.4 3.0 2.1

 BLOCK E

a 3.4 3.1 2.4

5 Taper Gauge 3±3
b 2.6 2.9 3.6

c 2.0 3.1 2.2

BLOCK F

a 3.2 2.0 3.4

5 Taper Gauge 3±3
b 2.8 4.0 2.6

c 3.1 2.2 3.3

6 BLOCK G CLAMP 0±0 0.0 0.0 0.0

BLOCK H

a 3.0 2.4 3.1

7 Taper Gauge 3±3
b 3.0 3.6 2.9

c 3.0 2.2 3.3

BLOCK I

a 2.2 3.1 2.5

8 Taper Gauge 3±3
b 3.8 2.9 3.5

c 3.3 2.2 3.0

BLOCK J

a 2.1 3.0 2.2

9 Taper Gauge 3±3
b 3.9 3.0 3.8

c 2.4 3.5 2.2

 BLOCK K

a 3.5 2.2 3.3

10 Taper Gauge 3±3
b 2.5 3.8 2.7

c 2.0 3.3 2.4

BLOCK L Taper Gauge

a 3.0 2.4 3.1

11 3±3
b 3.0 3.6 2.9

c 3.5 2.0 3.3

BLOCK M Taper Gauge

a 2.2 3.0 2.2

12 3±3
b 3.8 3.0 3.8

c 2.3 3.0 2.4

13 BLOCK N CLAMP 0±0 0.0 0.0 0.0

BLOCK O

a 2.2 3.1 3.4

14 Taper Gauge 3±3
b 3.8 2.9 2.6

c 2.2 3.3 2.0

BLOCK P

a 3.3 2.4 3.0

15 Taper Gauge 3±3
b 2.7 3.6 3.0

c 2.4 3.3 2.1

 BLOCK Q

a 2.5 3.3 2.4

16 Taper Gauge 3±3
b 3.5 2.7 3.6

c 3.0 2.3 2.1

BLOCK R

a 2.0 2.4 3.0

17 Taper Gauge 3±3
b 4.0 3.6 3.0

c 3.1 2.2 3.0

18 BLOCK S CLAMP 0±0 0.0 0.0 0.0

BLOCK T

a 3.3 2.4 3.1

19 Taper Gauge 3±3
b 2.7 3.6 2.9

c 3.0 2.5 3.0

20 BLOCK U CLAMP 0±0 0.0 0.0 0.0

BLOCK V

a 2.1 3.3 2.0

21 Taper Gauge 3±3
b 3.9 2.7 4.0

c 2.4 3.3 2.5

BLOCK W

a 3.4 2.2 3.1

22 Taper Gauge 3±3
b 2.6 3.8 2.9

c 2.0 2.4 3.3

23 BLOCK X CLAMP 0±0 0.0 0.0 0.0

 BLOCK Y

a 2.5 3.3 2.4

24 Taper Gauge 3±3
b 3.5 2.7 3.6

c 2.0 3.1 2.3

BLOCK Z

a 3.1 2.2 3.0

25 Taper Gauge 3±3
b 2.9 3.8 3.0

c 2.4 3.3 3.0

BLOCK AA

a 2.0 3.1 2.4

26 Taper Gauge 3±3
b 4.0 2.9 3.6

c 2.2 3.1 2.4

BLOCK AB

a 3.3 2.5 3.1

27 Taper Gauge 3±3
b 2.7 3.5 2.9

c 3.1 2.0 2.4

BLOCK AC

a 3.0 2.4 3.3

28 Taper Gauge 3±3
b 3.0 3.6 2.7

c 2.5 3.1 2.4

BLOCK AD CLAMP 0±0 0.0 0.0 0.0

29
Length block
(AD)
ON CF 3±3 0.0 0.0 0.0

INSPECTED BY :