SECTION 13341 INSTRUMENTATION AND CONTROL SYSTEMS INSTRUMENTS — FLOW DEVICES PART 1 GENERAL Ld 12 13 14 15 16 17 1.8 SCOPE OF WORK A. Referto Sections 13300. B. This section covers the furnishing, installation, and services for the field-mounted instruments as detailed on the Drawings and in the Loop Diagrams. All equipment to be supplied for installation in the field shall have aluminum tags with the Device ISA TAG No. attached prior to delivery. C. Related Work 1. Refer to Section 13300. 2. Instrument List included at end of this section. QUALITY ASSURANCE A. Refer to Section 13300. REFERENCE STANDARDS A. Refer to Section 13300. SYSTEM DESCRIPTION (NOT USED) SUBMITTALS A. Refer to Section 13300. DELIVERY, STORAGE AND HANDLING (NOT USED) PROJECT / SITE REQUIREMENTS (NOT USED) GUARANTY A. Inaddition to Refer to Section 13300, B. Imaddition to the Manufacturer’s standard guaranty for individual components, the Contractor shall retain the services of qualified factory-trained servicemen to correct all defects due to faulty design, calibration, materials or workmanship of all instruments and controls provided under this project, commencing with the successful completion of start- up and extending throughout the Guaranty period stated in the General Requirements. ‘cM Biological Sludge Thickening Facility Instrumentation and Control Systems Instruments — Flow Devices June 2008, 19341 -11.9 SPARE PARTS A. Refer to Section 13300 for spate part and test equipment requirements. PART 2 PRODUCTS 2.1 GENERAL REQUIREMENTS A. Refer to Section 13300 for general requirements of all instrumentation and control equipment. 2.2. MAGNETIC FLOWMETERS A. Flow Element: 1. Type: a. Pulsed DC type. 2. Functional/Performance: a b. a 3. Physical: a. b. c a. f Operating Temperature: Process liquid temperatures of minus 10 to 70 degrees C and an ambient of minus 10 to 60 degrees C. Radio Frequency Interference (RFI) protection: RFI protection shall be provided as recommended by the manufacturer, Pressure rating: Equal to piping system where meter is installed. Additional: Meter shall be capable of running empty indefinitely without damage to any component. Metering Tube: 304 stainless stee! or equivalent. Flanges: ANSI 150 Ib. or DIN PN 16 carbon steel, as required by the piping system, unless otherwise indicated. Liner: Polyurethane unless otherwise indicated on the Drawings or in the Instrument Device Schedule. Electrodes: 316 stainless steel, bullet nosed or elliptical self-cleaning type unless otherwise noted. Housing: Meters below grade shall be suitable for submergence for up to 48 hours to a depth of 30 ft (9m). Meters above grade shall be NEMA 4X ([P65). ‘Where hazardous areas are indicated on the Drawings, the equipment shall be rated for that area. Finish: All external surfaces shall have a chemical and corrosion resistant finish. 4. Accessories/Documentation Required: b. Factory calibration: All meters shall be factory calibrated. A copy of the report shall be included in the O&M manual. Grounding: Meter shall be grounded in accordance with the manufacturer's recommendation. Provide ground ring, ground wires, gaskets, ete., as required. All materials shall be suitable for the liquid being measured, Signal cable for installation between the flowtube and the transmitter, Length shall be as required by installation indicated on the Drawings. Instrumentation and Control Systems instruments — Flow Devices Biological Sludge Thickening Facility PAWASA\BIOTHICKENING DESIGNISPECS\FINAL BID SET SPECS - JUNE 2008\FINAL DIV 13113341 18C - INSTRUMENTS - FLOW DEVICES.D0C. 19341 -2 June 20085. Maanficturer: ABB Instruments MagMaster. Krohne OPTIFLUX 2000. Rosemount Series 8700. orequal pore B. Flow Converter/Transmitter. 1 2. 3. 4. ‘Type: a. Micro processor based, intelligent transmitter compatible with flowtube provided. b. Mounted remote from the flowtube. Functional/Performance: a. Accuracy (including flowtube): Plus/minus 0.5 percent of flowrate. b. Operating Temperature: -10 to 50 degrees C. ¢. Output: Isolated 4-20 mA with HART protocol. Current output adjustable over the full range of the instrument. d. Diagnostics: Self diagnostics with on screen display of faults. e. Display: Digital indicator displaying flow in engineering units indicated in the Instrument Device Schedule. £. Totalizer: A fully configurable totalizer integral to the transmitter. Totalized flow shall be displayed. g. Empty Tube Zero: ‘The transmitter shall include a feature that will lock the output at zero when no flow is detected. The empty tube zero feature shall be enabled automatically when the transmitter detects no flow or manually through a contact input. Physical: a. Transmitter shall be suitable for surface or pipe stand mounting. b. Enclosure shall be NEMA 4X (IP65). c. A/C power will be as specified in Section 13300. Manufacturer: a. ABB Instruments MagMaster Transmitter. b, Krohne Optiflux IFC 300. c. Rosemount Series 8712. d. OrEqual. 2.3 THERMAL DISPERSION FLOW SWITCHES AL Type: 2. Thermal dispersion flow switch with integral electronics enclosure. Inline with flow body or insertion type as indicated on the Drawings or in the Instrument Device Schedule. B. Function/Performance Range: 1 to 125 ft/s (0.3 to 38 m/s) in air. 2. Process Operating Temperature: ~40 to 170 degrees C. 3. Operating Temperature for Electronics: -40 to 60 degrees C. 4. Accuracy: Plus or minus 5 percent of reading. com Biological Sludge Thickening Faciity lnstrumentation and Contol Systems Instruments - Flow Devices, June 2008 19341 -35. Repeatability: Plus or minus 0.5 percent of reading. 6. Output: DPDT contacts rated 6 A at 120 VAC adjustable over the range of the instrument. C. Physical: 1. Wetted parts to be 316 stainless steel. 2. Electronics head to be NEMA 4X (IP65) for non-hazardous process gases and explosion proof approved for Class 1, Division 1, Groups C and D (Ex d TIC) for hazardous process gases or where located in a hazardous area. 3. A/C power will be as specified in Section 13300. D. Accessories Required: 1. For insertion type flow elements a hot tap assembly including a ball valve and packing gland that will allow removal of the sensor without shutdown of the process, shall be provided. ‘The hot tap assembly shall be installed in a welded fitting on the pipe. FE, Manufacturer(s): 1. Fluid Components International FLT93-F. 2. Equal. PART3 EXECUTION 3.1 GENERAL A. See execution requirements specified in Section 13300. END OF SECTION ‘Insitumentation and Gontrol Systems Instruments — Flow Devices Biological Sludge Thickening Facllily PAWASAIBIOTHICKENING DESIGN\SPECSIFINAL BID SET SPECS - JUNE 2008\FINAL DIV 13\19341 I&C = INSTRUMENTS - FLOW DEVICES,DOC 13341 -4 June 2008,