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Silo - Tips - Laserwash Owner Operator Tools
Silo - Tips - Laserwash Owner Operator Tools
WARNING – READ PDQ MANUAL 10060135, SAFETY AND INTRODUCTION FOR LASERWASH FOR
IMPORTANT SAFETY INFORMATION PRIOR TO BEGINNING THE PROCESS DESCRIBED IN THIS
MANUAL SECTION. 10060135, SAFETY AND INTRODUCTION, IS PROVIDED AS PART OF THE
OWNER/OPERATOR MANUAL, THE DISTRIBUTOR MANUAL, AND IS AVAILABLE ON THE INTERNET
AT www.pdqinc.com.
WARNING – READ THIS MANUAL COMPLETELY BEFORE ATTEMPTING THE PROCESS DESCRIBED
HEREIN. IF QUESTIONS RESULT OR PROBLEMS OCCUR PLEASE CALL PDQ MANUFACTURING, INC.
AND ASK TO SPEAK TO A SERVICE TECHNICIAN.
NOTE: All information and drawings herein are the property of PDQ Manufacturing Inc and shall not be
copied or used except for the purpose for which it is expressly furnished. The drawings and any
copies thereof (partial or complete) shall be returned to the owner upon demand.
NOTE: All drawings, data, and specifications contained in this manual are subject to change without notice.
Results may vary.
NOTE: For the latest manual updates go to www.pdqinc.com.
If user presses ALT before ‘Up’, ‘Left’, ‘Right’ or ‘Back’ when using joystick keys on remote
NOTE: control, speed movement reduces to creep speed; this ignores errors, limits and collision
errors.
WARNING! – WHEN OPERATING THE MACHINE IN MANUAL MODE WITH THE REMOTE
CONTROL, THE USER WITH THE REMOTE CONTROL IS IN CONTROL OF ALL MACHINE
FUNCTIONS. BE SURE THAT PEOPLE ARE CLEAR OF MOVING PARTS OF THE LASERWASH
PRIOR TO INITIATING A MANUAL MACHINE MOTION COMMAND.
KEEP TROLLEY/ ARCH TO OUTER LIMITS TO MIMIC A VEHICLE IN THE WASH BAY WHEN MOVING
!!IMPORTANT!! THE MACHINE AROUND MANUALLY. CARE SHOULD BE TAKEN WHEN ROTATING THE ARCH AS TO
NOT DRIVE OR ROTATE THE ARCH INTO PEOPLE OR OBJECTS WITHIN THE BAY.
Troubleshooting prox switch faults requires that the switches are activated at the proper point, and that the correct
dimensions are entered into the setup page. This is the first point to check.
Less likely, but possible, is a motor or drive fault that causes the motor to appear to be running at the correct speed but
is actually unable to move the motion axis at the requested speed.
For example, if the trolley binds for some distance after reaching the center and the over current is set to high, the node
will think the trolley will have travelled farther than the trolley has actually traveled. In this case the arch may rotate
before reaching the left side of the vehicle and create an arch impact when the bridge starts to move.
In addition, the position of the front gantry is annunciated using [STATUS] [5] [ENTER]. If the gantry is at an extent, this
command will let you know the position where the node thinks the bridge or trolley is located.
The brown wire should be terminated to 12 VDC +, the blue wire terminated to 12 VDC common, and
NOTE:
the black wire to signal.
When troubleshooting the proximity switch, first check for misalignment and damage to the switch.
Proximity switches have a specific range from the target at which they will operate. The proximity
switches should all be set within 1/4" (0.64cm) to 1/8" (0.32) from the flags and targets they read. The
NOTE : proximity switch should be replaced if there are scratches or cracks on the face of the sensor. Check the
cable for wear, abrasions, and corrosion on the pins at the molded end of the cable. It is recommended
that dielectric grease be applied to the molded end of the cable to help protect against moisture and
chemicals.
Type: winipcfg
Set IP Address-192.168.55.100
Type: cmd
Click OK
Type: ipconfig
Set IP Address-192.168.55.100
Perform Every Month. In addition to the two week checks, perform the following
Not
Item OK Action Taken or Recommended
OK
Check roller condition and make sure they are
secured to shafts
Check main rails for squareness
Check gearboxes for oil leaks
Check electrical enclosures for condition and
water-tightness
Check high pressure pump belt tension.
9 lbs. @ 5/16” deflection
Check main bridge belt tension.
17 lbs. @ 6 ½” deflection
Check trolley belt tension.
9 lbs. @ 4 ½” deflection
Check arch rotation drive belt tension. Squeeze
belt together by hand. ¼” deflection on each
side of the belt.
Check support equipment
Perform Every Three Months. In addition to the monthly checks, perform the following
Not
Item OK Action Taken or Recommended
OK
Change high pressure pump oil (every 500 hours
or 12,000 vehicles; General Pump crankcase
holds 71oz. Cat Pump crankcase holds 134oz.)
Inspect gearboxes for leaks, or loose
components
Replace arch shear bolt (torque to 20 ft-lbs; 27
N-m)
Pump reclaim pits
Replace RO pre-filter cartridge
Perform Every Six Months. In addition to the three-month checks, perform the following
Not
Item OK Action Taken or Recommended
OK
Check rail-to-rail spacing for main machine rails
(should be 152”; 3861mm)
Check dryer fan blades for cracks