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MAS72x EN 04 Install Startup
MAS72x EN 04 Install Startup
Table of Contents
1. Mechanical Installation ................................................................................................... 3
1.1 Mounting Rail Assembly .................................................................................................... 3
1.2 Installing the Modules ....................................................................................................... 4
1.3 Vertical Clearances ........................................................................................................... 5
– .....................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................5
2. Wiring ............................................................................................................................. 6
2.1 Electrical Power Supply..................................................................................................... 6
2.1.1 Comparison between Local and Central Supply .................................................. 6
2.1.2 Supply of the Decentralized Processor Modules .................................................. 8
2.1.3 Supply of the Node Modules ................................................................................ 8
2.1.4 Supply of the Extension Modules ......................................................................... 9
2.2 Shielding ......................................................................................................................... 10
2.2.1 Shielding Generally ............................................................................................ 10
2.2.2 CAN Shielding ................................................................................................... 10
2.2.3 CAN Bus Shielding Concept .............................................................................. 10
2.2.4 Shielding of Analog I/O Modules and Fast Inputs .............................................. 10
2.3 Earth Connection ............................................................................................................ 11
2.3.1 Functional Earthing ............................................................................................ 11
2.3.2 Protective Earth ................................................................................................. 11
2.4 EMC Protection Circuitry between Power Supply and Earth Connection ........................ 12
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................12
4. Configurations .............................................................................................................. 20
4.1 CAN Bus Configuration ................................................................................................... 20
4.1.1 Setting the CAN Node Address .......................................................................... 20
4.1.2 Setting the CAN Bit Rate ................................................................................... 22
4.1.3 Maximum Bus Length ........................................................................................ 24
4.2 Configuration of the RS-232C Interface .......................................................................... 24
4.2.1 Setting Bit Rate .................................................................................................. 24
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................24
6. Battery Change............................................................................................................. 26
– ...................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................................26
8. Operation ...................................................................................................................... 28
8.1 Reset Process Control .................................................................................................... 28
List of Figures
Fig.4.01: Examples for mounting rails ........................................................................................... 3
Fig.4.02: Installation on the top hat rail .......................................................................................... 4
Fig.4.03: Vertical clearances of modules ....................................................................................... 5
Fig.4.04: Central power supply and long bus lengths .................................................................... 6
Fig.4.05: Voltage drop with centralized power supply .................................................................... 7
Fig.4.6: Connection of the supply voltage for the decentralized CPU 72x-Tx ................................ 8
Fig.4.7: Galvanic separation between supply and logic voltage ..................................................... 8
Fig.4.8: Connection of supply voltage for DDC 701-T/TH and DDC 712-T/TH .............................. 9
Fig.4.9: Checking the logic voltage for DDC 701-T/TH and DDC 712-T/TH................................... 9
Fig.4.10: Shielding examples ...................................................................................................... 10
Fig.4.11: Earth connection via mounting rail ................................................................................ 11
Fig.4.12: Earth connection via earth terminal .............................................................................. 11
Fig.4.13: EMC Protection Circuitry, MAS 72x series .................................................................... 12
Fig.4.14: MOBI bus: extension bus plug (view from front) ........................................................... 13
Fig.4.15: MOBI bus: extension bus of the MAS 72x series .......................................................... 13
Fig.4.16: CAN block diagram taking the example of a 24 Vdc supply voltage .............................. 14
Fig.4.17: Bus topology of the MAS 72x series ............................................................................. 15
Fig.4.18: Bus termination in the MAS 72x series ......................................................................... 16
Fig.4.19: CAN connection diagram .............................................................................................. 17
Fig.4.20: Bus topology RS-232 .................................................................................................... 19
Fig.4.21: Calling up the PLC parameters ..................................................................................... 23
Fig.4.22: Setting bit rate, protocol and node address .................................................................. 23
Fig.4.23: CAN bus and spur line to module ................................................................................. 24
1. Mechanical Installation
1.1 Mounting Rail Assembly
IMPORTANT
To ensure a ground connection, metallic mounting rails must be used.
As the mounting rails has to carry out an earth function, it is not allowed to be
either plastic-coated or anodized. In addition, the top hat rail must be
earthed with a large surface area and low-impedance connection.
min. 12.5 mm
min. 55 mm
min. 55 mm
min. 12.5 mm
2. Wiring
2.1 Electrical Power Supply
2.1.1 Comparison between Local and Central Supply
2.1.1.1 Local Power Supply
Where possible, the devices should have a local power supply in order to avoid a voltage
dip along the cables. To avoid a negative feedback, the power cable UC must not be
connected via the bus, but the 0V lead has to be connected to all nodes.
Voltage Uм
25 V
24 V U0
Node 1 Node 2 Node 3
Power voltage
20 V below minimum
voltage value
15 V Distance
IMPORTANT
If the voltage at a node drops below the minimum limit value (specified in the
technical data for the particular units) then communication with this node and
the subsequent ones is no longer assured.
Node
U0 UM 24 Vdc m odule
200m
Given conditions:
Bus length l = 2 × 200m
Nominal voltage UM = 24 V
Power consumed at node P = 3.1 W
Values sought:
Required voltage U0 from central voltage supply
Calculation of U0:
39
Bus resistance RL RL = × 400 m = 15.6
1000 m
P 3.1 W
Bus current IL IL = = = 0.13 A
UM 24 V
FMC 701
CPU 723-T
CTA 703-T 10 AF UC / BAT
RUN / ERR
GN C+ C- GN C+ C- GN C+ C- CAN1
0V US 0V UC 0V UC 0V UC RT CAN2 Input Output Input
S1 S2
0V 00 01 0V US 00 01 02 03 04 05 06 07
S
0V UC
0V UC Stubline CCA 703-T
Fig.4.6: Connection of the supply voltage for the decentralized CPU 72x-Tx
UC
DC DC
5 VDC (UL)
Logic
: electrical isolation
The green LED (UC) lights up when the power supply (UC) is connected.
It goes out if the value drops below the minimum (power fail).
(Minimum value: 16 Vdc with DDC 7xx-T; 24 Vdc with DDC 7xx-TH)
Input Output
0V 00 01 02 03 GND 04 05 06 07 0V US 00 01 02 03 GNDGND 04 05
Fig.4.8: Connection of supply voltage for DDC 701-T/TH and DDC 712-T/TH
UC UC
UL RUN
CAN CAN
S1 S1
Fig.4.9: Checking the logic voltage for DDC 701-T/TH and DDC 712-T/TH
Status * Meaning
LED UL resp. RUN does not light Logic voltage not available
Logic voltage available and node module in
LED UL resp. RUN blinks with 2 Hz
stand-by mode
Logic voltage available and node module in
LED UL resp. RUN lights steadily
RUN mode
2.2 Shielding
2.2.1 Shielding Generally
Shielding cables is very important in terms of achieving EMC wiring. The critical point is
the transition from the cable shield to the housing earth. A low-resistance connection over
a wide area is essential.
DDC 701 -T
UC
UL
CAN
S1
DDC 701 -T
UC
UL
CAN
S1
S1
FE
UC
DDC 701 -T DIT 701 -T Products
UL with low
voltage
CAN
S1
connection
PE
0V
Varistor
2.2…4.7 nF
560 V
Earth connection
Note
The EMC Protection Circuitry is wired internally in the module.
On the right-hand side of the front of the units, there are connection plugs for the
MOBI bus ("MOBI"="Module Bus Interface"), by means of which the extension modules are
connected. The ribbon cable with the connection socket and the plug are located on the
front of the modules. The node modules and the decentralized processor modules only
have plugs.
MOBI bus
The extension modules are connected to the MOBI bus by means of a 10-pin flat cable.
The extension modules are linked to a following or a previous module by means of a 20
mm long flat cable.
S1
Node module
Extension modules
Note
The open plug on the last extension module on the right is protected against
contamination by the transparent cover.
+ 24 V
0V
CAN+
TxD
CAN-
RxD
GND
82C251 80C592,
C505C,
80C167
Fig.4.16: CAN block diagram taking the example of a 24 Vdc supply voltage
EA EA
Stub line
CAN bus
CPU EA
CPU
Note
The maximum bus length (including length of the stub line) depends on the bit
rate setting (see 4.1 CAN Bus Configuration, pg.20).
CAN CAN
node node
Note
The bus terminating plug CBT 702-T enables 120 bus termination in the
processor and node modules.
PC / CPU DDC
Logic I/O logic
DC
CAN interface 7.)
CAN I/O I/O
DC Interface Interface Interface
6.) CCA
2.) UC0V
9 6 3 7 2
CTA
US 1.) 6.) CCA
24VDC UC
0V
0V GND
CAN+
CAN-
RT
DDC
3.) Logic I/O logic
4.)
RT
5.) DC
CTA
1.) 9 6 3 7 2
US UC 4.)
0V
0V GND
CAN+ 6.) CCA
CAN-
RT
DDC
3.) Logic I/O logic
RT
DC
CTA
US 1.) 9 6 3 7 2
24VDC UC
0V
0V GND
CAN+ 6.) CCA
CAN-
RT
3.)
RT
5.)
IMPORTANT
If it is necessary to use longer stub lines than the standard 0.3 mm size, a
shielded cable must be employed. The shield must not be connected on the D-
stub connector side!
Pin allocation
3.3 RS Interface
3.3.1 Bus Topology
Depending on the type of interface used, up to 32 bus stations can be connected via the
serial interface of the processor module and can communicate with one another.
RS-232: point-to-point connection, full-duplex
Note that bus terminations are required in some cases (refer to the illustrations below).
D-sub 9-pin
Pin Pin
TxD 3 2 RxD
RxD 2 3 TxD
GND 5 5 GND
GND
Note
In RS-232, the send and receive cables must be crossed (null modem circuit).
4. Configurations
4.1 CAN Bus Configuration
4.1.1 Setting the CAN Node Address
Note
According to the CAN specification, node addresses from 0…127 are possible.
CPUs however can only be addressed from 1…63, since the address with an
offset of 64 is used for monitoring (e.g., CPU address=2 monitoring
address=66).
Therefore, this occupied monitoring address can no longer be used as a
node address.
IMPORTANT
At the adjustment of the node addresses you must absolutely make sure
that each address is only used once within a CAN network.
DIP switch S1 on the bottom of the processor and the node modules allows the
configuration of the CAN interface. This DIP switch sets both the CAN node address of the
module and the transmission speed (bit rate).
The bit rate is set by means of the DIP switch S1 (DIP 6 and 7). It has to show the same
value at all node modules.
4.1.2.2 Maximum Bus Length if Using More than one Module with Electrical
Insulation
DIP-Switch
Guaranteed Bus Length at Maximum Bus Length at
S1
Bit Rate
1 2-64
6 7 1 Module 2-64 Modules
Module Modules
off off 20 kbit/s 982 m 964 m > 1000 m > 1000 m
ON off 125 kbit/s 482 m 464 m > 500 m > 500 m
off ON 500 kbit/s 82 m 64 m > 100 m > 100 m
1)
ON ON 1 Mbit/s 5.6 m - < 22 m <4m
1)
At modules of type DDC 7xx-T and –TH the following values are valid:
ON ON 250 kbit/s 232 m 214 m > 250 m > 250 m
CAN bit rates acc. to CiA: 10, 20, 50, 100, 125, 250, 400, 500, 800, 1000 kbit/s
DDC 701-T
UC
UL
CAN
Input Output
S1
0V 00 01 02 03 04 05 06 07 0V US 00 01 02 03 04 05 06 07
S
Stub line
Note
Because of the electrical insulation between the CAN bus and the logic the
guaranteed bus length will be shortened by:
18 m if using one module,
36 m if using more than one module.
6. Battery Change
For the battery change, the CPUs of the MAS 72x series must be sent to Selectron.
7. Before Startup
IMPORTANT
The user must ensure that the parameters are set correctly for all modules in
the CAP application, and that the application has been loaded correctly onto
the processor module.
8. Operation
8.1 Reset Process Control
IMPORTANT
To ensure the availability of the control system, it must be restarted after no
more than 20 days. If the switching off and switching on is not performed, this
can lead to undesirable effects.