YMMS: 1998 Ford Louisville - 9500 Aug 16, 2022

Engine: Caterpillar 3306 N/A 6 CYL License:

VIN: 1FDZS96TXWVA37457 Odometer:

INSTRUMENT CLUSTER

Fig 1: Clock Circuit, W/ Able Body Sleeper

HOT AT ALL TIMES

ABLE BODY
SLEEPER
FUSE FUSE PANEL
19
10A

YEL 130

S713

YEL 130
YEL 130

YEL 130

BLK 239

S710
CLOCK

BLK 239

G700

241500
Fig 2: Clock Circuit, W/ Aeroliner Sleeper

HOT AT ALL TIMES

AEROLINER
SLEEPER
FUSE FUSE PANEL
10
20A

YEL/ 45
RED

YEL/RED 45
S738

YEL/RED 45

BLK 57

S730
CLOCK

BLK 57

G102

241501
Fig 3: Digital Message Center Circuit

HOT IN START HOT AT

OR RUN ALL TIMES HOT IN RUN
I/P
FUSE
FUSE FUSE FUSE FUSE PANEL
22 15 8 48
10A 20A 15A 15A

BLK/GRN
976

GRN/YEL
54

GRN
142

BLK/PNK
141

BLK/PNK
141
S262 S267

BLK/GRN
976

GRN/YEL
54
1 BLK/PNK 141 BLK/PNK 141
2 RED/YEL 610 S258 141 BLK/PNK
3 BLK/ORG 25 S222
4 BLK/ORG 25 143 RED
5 BLK/ORG 25 BLK/ORG 25
G103
6 YEL 611 S206 TWO SPEED
7 GRN 963 AXLE SELECTOR
8 BLU 634 MOTOR

9 PNK 670
10 141 BLK/PNK 87
11 BLK/ORG 25 143 RED 87A
12 YEL 716

GRN
13 BLU 886

142
14 142 GRN 30
15 RED 962 S231
16 PNK 712
17 BLU/RED 19 INTERIOR LIGHTS 142 GRN 85
18 SYSTEM
19 BLK/ORG 25 57 BLK 57 BLK 86
G102
20 BLK/GRN 976 S237
21 BLK 57 BLK 57 TWO SPEED
22 REAR AXLE
S2063
G102 RELAY
23 YEL 978
24 GRN/YEL 54 610 RED/YEL NCA

MESSAGE
CENTER 611 YEL NCA

PYROMETER
SENSOR
YEL 978

25 BLK/ORG
BLK/ORG 25

TRANSMISSION
963 GRN
FLUID TEMPERATURE
SENSOR
REAR REAR AXLE
TEMPERATURE
SENSOR
POWERTRAIN
CONTROL 25 BLK/ORG
MODULE
(PCM)
1 C1 8 PNK 712 PNK 712
S214 634 BLU

ENGINE OIL
7 C2 27 YEL 716 YEL 716
TEMPERATURE
C110 C135 C170 S213 SENSOR

CUMMINS M11 PLUS, N14 PLUS

DDEC 670 PNK 11
CATERPILLAR 3176, 3406

W/ INDIVIDUAL
LEFT WARNING
GAUGES
INDICATOR
RED 962 670 PNK LAMP MODULE

W/ SINGLE AXLE
W/ ELECTRONIC
BLK/ORG 25 INSTRUMENT CLUSTER
RED 962 670 PNK 4
REAR AXLE
C231
TEMPERATURE
SENSOR ELECTRONIC
BLK/ORG 25 INSTRUMENT
CLUSTER

RED 962

W/ TANDEM AXLE
886 BLU 886 BLU B
BLK/ORG 25

DOME LAMP
FORWARD REAR
& I/P DIMMER
AXLE TEMPERATURE
SWITCH
SENSOR

241514
Fig 4: Gauges Circuit, W/ Individual Gauges

HOT IN RUN
& START
I/P
FUSE
1 CATERPILLAR 3176, 3406 FUSE FUSE PANEL
2 DDEC 60 48 22
15A 10A
3 CUMMINS M11 PLUS, N14 PLUS

J
4 W/ MECHANICAL ENGINES
5 W/ ELECTRONIC ENGINES

BLK/PNK
141

BLK/PNK
141

GRN
715

BLK/GRN
976
TRANSMISSIONS 141 BLK/PNK
SYSTEM

724 GRN/WHT 724 GRN/WHT

1 S2095
2 BLK/PNK 141 25 BLK/ORG 25 BLK/ORG
AXLE SEL MTR G103
3 GRN/WHT 724 S207
EXT SELF TEST
4 724 GRN/WHT
5 S2015 C257
6 GRN 715 EXTERNAL
7 SELF TEST
8 PPL 855 PPL 855
GROUND G103
9 BLK/GRN 976 S289
POWER S262
10 GRN 614 GRN 614 724 GRN/WHT 1
SPEED SENS FEED EXT SELF TEST
11 S2011 2
12 3
13 855 PPL 855 PPL 4
G103 GROUND
14 GRN 614 GRN 614 S289 976 BLK/GRN 5
SPEED SENS IN RTN POWER
15 WHT/PNK 826 S289 S2030 713 WHT 6
SPEED SENS INPUT TACHO FEED

BLK/GRN
976
16 BLU/RED 19 INTERIOR LIGHTS 232 GRN/YEL 7
INST ILLU TACHO INPUT
SYSTEM INTERIOR LIGHTS 19 BLU/RED 8
INST ILLU
BLK
57

SPEEDOMETER SYSTEM
TACHOMETER

WHT/PNK 826
1
232 GRN/YEL 11
GRN 614 CATERPILLAR C110
3176, 3406,
CUMMINS & 1 2 3
SPEEDOMETER
DDEC 60 713 WHT 17 K1 17
SENSOR
C170 C135 C110

2 1 3 232 GRN/YEL POWERTRAIN

E2 18 7 GRN 614 CONTROL
W/O ELECTRONIC MODULE
C135 C110 C170
AUTOMATIC (PCM)
POWERTRAIN TRANSMISSION 713 WHT
CONTROL GRN 614
MODULE
(PCM) W/ ELECTRONIC
232 GRN/YEL
AUTOMATIC
CATERPILLAR
H2 GRN 614 TRANSMISSION
3306 &
C3006 CUMMINS C8.3
VEHICLE 713 WHT
INTERFACE
MODULE TACHOMETER
(VIM) SENSOR

BLK/GRN 976 976 BLK/GRN

POWER POWER
C2059 S2051 C280
BLK/ORG 25 25 BLK/ORG
GROUND GROUND
C287 C2061
ORG 286 39 RED/WHT
SENS INPUT SENS INPUT
C2058 C2060
FUEL GAUGE ENGINE COOLANT
TEMPERATURE
GAUGE

BLK/ORG 25 BLK/ORG 25 39 RED/WHT

S223 G103

ORG 286 25 BLK/ORG 25 BLK/ORG

4 S152
G103 ENGINE COOLANT
FUEL GAUGE W/ LEFT OR 5 S116
DUAL TANKS TEMPERATURE
SENSOR
SENSOR
ORG 286

W/ RIGHT
TANK 976 BLK/GRN
ORG 286 C284

25 BLK/ORG
BLK/ORG 25 BLK/ORG 25 S2048 C2062
VOLTMETER
S206
BLK/ORG
25

G103

FUEL GAUGE
SENSOR

G103
241506
Fig 5: Gauges Circuit, W/O Message Center

HOT IN RUN
OR START
I/P
FUSE
FUSE PANEL
22
10A

BLK/GRN
976
BLK/GRN 976 976 BLK/GRN
C2052
NCA 25 BLK/ORG
C2053

NCA 962 RED

C2054
BLU/RED 19 FORWARD REAR AXLE
INTERIOR LIGHTS
TEMPERATURE GAUGE
SYSTEM
(TANDEM AXLE)
REAR AXLE
BLK 57 BLK 57 TEMPERATURE GAUGE
G102 (SINGLE AXLE)
S2061
EXHAUST GAS
PYROMETER

962 RED
NCA

W/ TANDEM AXLE
25 BLK/ORG
NCA
FORWARD
962 RED
PYROMETER REAR AXLE
SENSOR TEMPERATURE
SENSOR
25 BLK/ORG

BLK/GRN 976 962 RED

C2049 W/ SINGLE AXLE

BLK/ORG 25 (MANUAL TRANSMISSION)

C2050 25 BLK/ORG

REAR AXLE
TEMPERATURE
BLU 634 SENSOR
C2051 BLK/ORG 25
G103
ENGINE OIL S223
TEMPERATURE
GAUGE

25 BLK/ORG

BLU 634 963 GRN

REAR REAR AXLE

TEMPERATURE
BLK/ORG 25 BLK/ORG 25 SENSOR
G103
S152 1
ENGINE OIL S114 2
TEMPERATURE
S116 3 REAR REAR AXLE
SENSOR
TEMPERATURE
GAUGE
963 GRN
C2057

BLK/GRN 976 976 BLK/GRN

C2006 S2064 C2055
BLK/ORG 25 (MANUAL TRANSMISSION) 25 BLK/ORG
C2007 S2058 C2056

YEL 978 978 YEL

C2009
TRANSMISSION FLUID
TEMPERATURE
25 BLK/ORG 25 BLK/ORG
GAUGE G103
S152 1
S114 2 TRANSMISSION FLUID
TEMPERATURE
S116 3
SENSOR

1 MECHANICAL ENGINES
2 CUMMINS M11 PLUS, N14 PLUS
3 CATERPILLAR 3176, 3406
& DDEC 60

241513
Fig 6: Instrument Cluster Circuit, W/ Electronic Instrument Cluster (1 of 2)

HOT IN RUN HOT IN RUN

& START & START HOT IN START HOT IN RUN
I/P
FUSE
FUSE FUSE FUSE FUSE FUSE PANEL
48 22 21 46 11
15A 10A 10A 20A 20A

J
BLK/PNK
141

GRN
715

BLK/GRN
976

RED/YEL
640

RED/BLU
32

RED/BLU
32
TRANSMISSIONS 141 BLK/PNK
SYSTEM
S258
W/O PUSH W/ PUSH
BUTTON START BUTTON START
GRN/WHT 724 GRN/WHT 724

RED/BLU
32
BLK/PNK
141
S2095
BLK/ORG 25 BLK/ORG 25
G103
S207
EXTERNAL
SELF TEST
S230 1 CUMMINS B5.9
2 CUMMINS C8.3

RED/BLU
32
1 WHT 713 3 CATERPILLAR 3306
TACHO FEED
2 BLK/PNK 141 4 CATERPILLAR 3176, 3406
2 SPEED AX SEL MOT
3 GRN/WHT 724 5 DDEC 60
EXTERNAL SELF TEST
4 6 CUMMINS M11 PLUS, N14 PLUS
5
6 GRN 715

BLK/GRN

RED/YEL
CUSTOMER ACCESS
7

976

640
8 PPL 855 PPL 855
GROUND G103
9 BLK/GRN 976 S207 640 RED/YEL
POWER S262 1
10 GRN 614 S279
SPEED SENS FEED
11 S2011
12
13

RED/BLU
14 GRN 614 GRN 614
SPEED SENS IN RTN
15 WHT/PNK 826

32
S2011
SPEED SENS INPUT
16 BLU/RED 19 INTERIOR LIGHTS 32 RED/BLU
INST ILLU 2
C279 SYSTEM S281

1 RED/YEL 640
ABS WARN IND
2 WHT 17
OIL PRESS WARN IND
3 GRN 635
OIL TEMP WARN IND
GRN 635
ANTI-LOCK BRAKES SYSTEM
BLK/GRN

4 GRN/WHT 3
LEFT TURN IND EXTERIOR LIGHTS SYSTEM
5 BLU/RED 19
976

ILLUMINATION INTERIOR LIGHTS SYSTEM

6 RED/WHT 39 32 RED/BLU
TEMP GAUGE INPUT 3
7 BLK/GRN 976 976 BLK/GRN
POWER 4
8 BLK/ORG 25 S282
GROUND
9 GRN 594
ENGINE FLUIDS
10
S285
C232
BLK/ORG

ELECTRONIC INSTRUMENT
CLUSTER

WHT/PNK
25

826
1 GRN 594
G103 S2030
C170

POWERTRAIN CONTROL
MODULE (PCM)
(CUMMINS
M11 PLUS, N14 PLUS)
WHT/PNK

RED/WHT 39 CATERPILLAR
WHT
GRN

BLK
3176, 3406,
614

713

826

57
CUMMINS
W/ ELECTRONIC W/O ELECTRONIC M11 PLUS, CATERPILLAR
BLK/ORG 25 BLK/ORG 25 ALLISON ALLISON N14 PLUS 3306 &
G103 TRANSMISSION TRANSMISSION & DDEC 60 CUMMINS C8.3
S152 (MECHANICAL ENGINE)
ENGINE COOLANT
S116 (ELECTRONIC ENGINE)
TEMPERATURE
WHT/PNK

WHT/PNK

SENSOR
WHT

WHT
GRN

GRN

CATERPILLAR
614

614

713

826

713

826
3176, 3406

GRN 635

BLK 57 BLK 57
G101
WHT/PNK
GRN/YEL

S119 2
ENGINE OIL
S122 1 3
WHT
GRN

GRN

GRN

TEMPERATURE
614

614

713

232

826

614
GRN/YEL

SWITCH
17 11 C110 4
WHT

18
713

232

WHT 17 E2 K1 C135 5
42 7 17 C170 6

BLK 57 BLK 57
G101
S122
LOW OIL
PRESSURE SWITCH TACHOMETER SPEEDOMETER
VEHICLE
(CLOSED W/ LOW POWERTRAIN CONTROL SENSOR SENSOR
INTERFACE
OIL PRESSURE) MODULE (PCM)
MODULE
(VIM)
241502
Fig 7: Instrument Cluster Circuit, W/ Electronic Instrument Cluster (2 of 2)

1 CUMMINS B5.9
2 CUMMINS C8.3
POWERTRAIN
ABS INTAKE AIR TRANSMISSION 3 CATERPILLAR 3306
CONTROL
WARNING HEATER FLUID TEMPERATURE
MODULE 4 CATERPILLAR 3176, 3406
LAMP CONTROL SWITCH
(PCM)
RELAY MODULE 5 DDEC 60
6 CUMMINS M11 PLUS, N14 PLUS
16 25 C170 6

BLK 4

WHT/BLU F
B2 B1 C135 5

57

709

YEL
978

BLK
57
22 27 C110 4

BLU/PPL
176

YEL/BLU
360
S122

BLK
57
G101 (CATERPILLAR 3306 OR CUMMINS B5.9, C8.3)
G102 (EXCEPT CATERPILLAR 3306 OR CUMMINS B5.9, C8.3)

W/ AUTOMATIC
TRANSMISSION

57 BLK 57 BLK 1
G102 GROUND
S280 201 BLU/YEL 2
HEADLIGHTS DAYTIME RUN LP IND
41 BLK/YEL 3
SYSTEM HI BEAM IND
978 YEL 4
OIL TEMP WARN IND
709 WHT/BLU 5
WAIT TO START IND
57 BLK 6
ABS WARN IND
7
360 YEL/BLU 8
CHECK ENGINE
176 BLU/PPL 9
STOP ENGINE
RED/YEL 640 640 RED/YEL 10
1
73 ORG/GRN 11
BRAKE WARN IND
EXTERIOR LIGHTS 2 WHT/BLU 12
RIGHT TURN IND
SYSTEM C230

AIR CONDITIONING 184 RED 1

CHECK A/C IND
SYSTEM 45 YEL/RED 2
COOL TEMP IND
RED/BLU 32 32 RED/BLU 3
2 START
670 PNK 4
LOW COOL WARN IND
670 PNK
720 BLU 5
FUEL SHUTOFF
720 BLU 6
FUEL SHUTOFF
S277
977 PPL/WHT 7
GROUND
57 BLK S280 57 BLK 8
G102 GROUND
25 BLK/ORG 25 BLK/ORG 9
G103 GROUND
S285 286 ORG 10
FUEL GAUGE INPUT
RED/BLU 32 32 RED/BLU 11
3 START
BLK/GRN 976 976 BLK/GRN 12
4 POWER
C231
ELECTRONIC INSTRUMENT
CLUSTER

977 PPL/WHT 5

BULB
CHECK
RELAY
ORG
286

977 PPL/WHT 3

G102 AUXILIARY
W/ LEFT OR W/ RIGHT WARNING
DUAL TANKS TANK LAMP MODULE
73

57

ORG
286

ORG
286
ORG/GRN

G101 G101 G103 G103

BLK

S2026
S2034
BLK/ORG

BLK/ORG
BLK

BLK
57

57
73

73

57

57

25

25
ORG/GRN

ORG/GRN

1 2 S119 S102 S223 S206

3 S122
BLK

BLK

YEL/RED

BLK/ORG

BLK/ORG
PNK

PNK

BLU
BLK

BLK
C260

C261

C260

670

670

720
57

45

57

ORG

ORG
286

286
25

25
9

ENGINE COOLANT ENGINE COOLANT MESSAGE FUEL FUEL GAUGE FUEL GAUGE
LOW AIR PRESSURE SWITCH TEMPERATURE LEVEL SENSOR CENTER SHUTOFF RELAY SENSOR SENSOR
SWITCH (MECHANICAL
ENGINES)

241503
Fig 8: Warning Lamps Circuit, W/ Individual Gauges (1 of 2)

HOT IN START
HOT IN START HOT IN RUN OR RUN
I/P
FUSE
FUSE FUSE FUSE PANEL
46 11 21
20A 20A 10A
F WHT/BLU 709
C156

INTAKE AIR

RED/BLU
32

RED/BLU
32

RED/YEL
640
HEATER CONTROL
MODULE

B2 GRN 635
C409

ANTI-LOCK W/O PUSH W/ PUSH

BRAKE CONTROL BUTTON START BUTTON START RED/YEL 640 640 RED/YEL
MODULE 1
S228

RED/BLU
32

RED/YEL
EXTERIOR

640
1 GRN/WHT 3
LEFT TURN IND LIGHTS
SYSTEM
2 RED/YEL 640 640 RED/YEL RED/YEL 640 640 RED/YEL
START/RUN 2
S2057
3 GRN 635
ANTI-LOCK BRAKE
IND & GROUND BLK 57 BLK 57 RED/BLU 32 32 RED/BLU
S230 3
4 RED/BLU 32 977 PPL/WHT
S2055 G102 4

RED/BLU
32
5

PPL/WHT
6 WHT/BLU 709
WAIT TO START IND

977
7 PPL/WHT 977 977 PPL/WHT
IGNITION GROUND S2054

PPL/WHT
977
8 YEL/RED 45
COOL TEMP IND

9 GRN 635
OIL TEMP WARN IND

RED/BLU
10 WHT 17
OIL PRESS WARN IND

32
11 PNK 670 32 RED/BLU
LOW COOL WARN IND 5
PNK 670 S2053
12 BLU 720

RED/BLU
32
FUEL
SHUTOFF 13 BLU 720
S2105
14 ORG/GRN 73

15 ORG/GRN 73 73 ORG/GRN
6
S2056
16 RED/BLU 32

PPL/WHT
START

977
LEFT WARNING INDICATOR
ORG/GRN

LAMP MODULE 977 PPL/WHT

7
S278
73

PPL/WHT
977
ORG/GRN 73
C260 S2034

ORG/GRN 73

BLK 57
C261
BLK 57
C260
BLK

LOW AIR
57

PRESSURE
SWITCH

G102
G101 G101 G101 G102
2 BLU 720

FUEL SHUTOFF
BLK

BLK

BLK

BLK
57

57

57

57

RELAY

9 PNK 670 S237

S122 2 S119 1 2 S119
1 3 S122 3 S122
PPL/WHT
RED/BLU
YEL/RED

MESSAGE
CENTER
WHT

GRN
BLK

BLK

BLK

BLK

BLK

BLK

BLK
635

977
57

17

57

57

45

32

57

57

57

57

PNK 670
2

86
BLK 57 BLK 57

ENGINE COOLANT S102

G102
LEVEL SENSOR LOW OIL ENGINE OIL ENGINE COOLANT RUN/ACCESSORY
PRESSURE SWITCH TEMPERATURE TEMPERATURE POWER RELAY
1 CUMMINS B5.9 (CLOSED W/ LOW SWITCH SWITCH BLUB CHECK RELAY
2 CUMMINS C8.3 OIL PRESSURE)
241508 3 CATERPILLAR 3306
Fig 9: Warning Lamps Circuit, W/ Individual Gauges (2 of 2)

POWERTRAIN
ABS TRANSMISSION
CONTROL
WARNING FLUID
MODULE
LAMP TEMPERATURE
(PCM)
RELAY SWITCH

A1 C135 1 C170 25 16 C170 4 4

YEL
978

BLK
57
B1 B2 C135 5
27 22 C110
6
4 CUMMINS M11 PLUS, N14 PLUS

GRN
594

GRN
594

YEL/BLU
360

BLU/PPL
176

BLK
57
5 DDEC 60
S122
6 CATERPILLAR 3176, 3406

BLK
57
(EXCEPT CATERPILLAR 3306 OR
CUMMINS B5.9, C8.3)
G102
G101
RED/YEL 640 (CATERPILLAR 3306 OR
1 CUMMINS B5.9, C8.3)

W/ CUMMINS
(M11 PLUS,
N14 PLUS)
176 BLU/PPL 1
STOP ENGINE

RED/YEL 640 640 RED/YEL 2

2 START/RUN

978 YEL 3
TRANS OIL TEMP WARN IND
RED/BLU 32
3
PPL/WHT 977 977 PPL/WHT 4
4 IGNITION GROUND

360 YEL/BLU 6
CHECK ENGINE

57 BLK 7
ABS WARN IND

594 GRN 8
ENGINE FLUIDS

AIR 184 RED 10

CONDITIONING CHECK A/C IND
SYSTEM
RED/BLU 32 32 RED/BLU 11
5 START

HEADLIGHTS 41 BLK/YEL 12
HI BEAM IND
SYSTEM
57 BLK 57 BLK 13
G102 GROUND
S2055
EXTERIOR 2 WHT/BLU 14
LIGHTS RIGHT TURN IND
SYSTEM
ORG/GRN 73 201 BLU/YEL 15
6 DAYTIME RUN LP IND

73 ORG/GRN 16
BRAKE WARN IND

RIGHT WARNING INDICATOR

PPL/WHT 977 LAMP MODULE
7

201 BLU/YEL

DAYTIME RUNNING
LAMPS (DRL)
MODULE

719 GRN/ORG

G102
AIR SUSPENSION
DUMP SWITCH
BLK
57

DDEC 60
S2063
990 BLK/YEL
GRN/ORG
PPL/WHT

RED/BLU

RED/YEL

BLK/YEL

W/ ELECTRONIC VEHICLE
GRN

INTERFACE
BLU

BLU

BLK
977

594

719

640

990

ALLISON TRANSMISSION
66

66

32

57

MODULE (VIM)
10

12
11
1

9
C409

TRAC CTRL

IGNITION GROUND

IGNITION SWITCH

AIR SUS DUMP

GROUND
SERV ENG SOON

DO NOT SHIFT
START/RUN
C2

ANTI-LOCK
BRAKE CONTROL
MODULE AUXILIARY WARNING LAMP MODULE

241509