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Factory Acceptance Testing - What Is FAT, and How Does It Work - DXP
Factory Acceptance Testing - What Is FAT, and How Does It Work - DXP
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New equipment can be incredibly complex with countless opportunities for error. Fortunately, Original Equipment Manufacturers know better
than to hope for the best – they plan for the best.
By testing the equipment or components before they are received by the customer, DXP can increase the odds that new installations will
perform as expected. Planning, documenting, and testing the equipment before delivery ensures that the product can consistently meet the
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Rectifying manufacturing issues while the system is still with the manufacturer helps control aspects of the project, such as timeline and budget.
The FAT is a cost-effective solution and is preferable to addressing issues post-deployment.
A Site Acceptance Test (SAT) is can be conducted after the FAT has taken place and the system has been delivered and installed. This is the only
way to truly determine whether a piece of new equipment will function as needed.
1. FAT Planning
The first step in a Factory Acceptance Test protocol is planning. The initial scope of the FAT to be supplied by the manufacturer / OEM is done
during the bid phase of the customer’s order. The plan is written encompassing all applicable customer specifications, standards, and drawings.
The scope of the FAT helps establish the acceptability and credibility of the equipment being supplied. This scope is communicated with the
customer upfront so that all expectations and requirements can be met.
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Along with the documents listed above, other manufacturing documents are reviewed by the manufacturer / OEM to verify that the equipment
supplied meets the design drawings and the customer’s requirements prior to the FAT. Any instrumentation used to record data during the test
will be verified to be within the calibration date as required by manufacturer or customer specifications, prior to the test.
3. Testing
During the Factory Acceptance Test, the following should be accomplished:
1. Following and referencing the ITP and FAT Procedure listed above.
2. Raw data will be taken, recorded, and submitted to the customer.
3. GA, P&ID, and electrical drawings will be reviewed with the customer or their representative.
4. Any NDE, Coating, Transportation (https://www.dxpe.com/industries/transportation/), or Storage Procedures will be reviewed.
5. Job-specific requirements as referenced in the customer specifications.
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