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Risk Assessment - Installation of Air Handling Unit
Risk Assessment - Installation of Air Handling Unit
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 1 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 2 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Steps Activity Hazards Who might Risk Description Risk Risk Control Measures Risk Who is
be harmed Ranking Ranking Responsible
L C R L C R
1 Mobilization Vehicular Site Workers, Collision of vehicles, 3 3 9 Driver must have valid heavy vehicle 1 3 3 Security personnel,
of: Movement Visitors and hit/run-over the site driving license. Logistic
AHU/FAHU. Driver workers, visitors or Vehicle must have the valid registration, supervisor,
structure. insurance and periodic inspection Site Supervisor,
Store Keeper
Power tools certificate.
(Drill Vehicle must be equipped with horn,
machine). reverse alarm, head light and indicators
etc.
Hand Tools Site Speed Limit to be followed by
Personal Injury
(Hacksaw driver.
Frames and Property Damage
Banksman to be deployed with each
Blades heavy vehicle to guide the driver.
Spanner, Hi-Vi Vest must be worn.
Grip plier, Flash light to be used in night shift.
Hammer). Adequate illumination to be ensured
during night shift.
Designated pedestrain access to be
provided and usage of the same to be
ensured.
Unsafe/Sub- Site Workers, Risk of injury due to 3 4 12 Ensure tools and equipment are tested by 1 4 4 Store Keeper,
standard/ Visitors use of unsafe, competent person prior to engaging in Site Engineer,
damaged tools sub-standard, operation and be assured of good Site Foreman.
and equipment damaged tools and condition.
equipment All tools must be properly checked,
inspected and tagged (color-coded)
before issuing to site.
Page 3 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
2 Offloading of Equipment Operative, Fatalities, 3 4 12 Permit to work to be obtained from main 1 4 4 Site Engineer,
AHU/FAHU failure Site workers Injuries, contractor to perform the task.
units by and visitors Property damages. Approved lifting and shifting plan shall Site Supervisor,
Crane. be followed.
Crane must be thrid party certified with Site foreman.
valid inspection certificates.
The operative must be third party
certified.
Make sure daily inspection and periodic
maintenance of the crane is performed by
the operator.
If any problem does arise, do not operate
the crane.
Falling of load Involved Fatalities, 3 4 12 Training shall be conducted on Lifting 1 4 4 Site Engineer,
crew, Major injuries, Operation and MSRA shall be briefed to
Site worker, Property damage the involved crew. Site Supervisor,
Visitors All lifting tackles must be third party
certified and color coded with valid Site foreman.
certificate available.
All lifting tackles to be checked visually
before use for any damage.
Correct capacity of slings and shackles to
be used for lifting as per the weight and
Page 4 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 5 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 6 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 7 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 8 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
oil leaking.
Uneven or damaged surface are reported to
concern team for repair.
All pallet trucks should marked with safe
working load which will not be exceeded.
Face the direction you will be travelling.
Ensure route is clear of obstruction.
Always walk. Never run. When travelling
down a slope with the truck loaded keep the
load facing down and control the speed by
pulling back with both hands on the handle.
Handling heavy Involved Musculoskeletal 3 3 9 Follow job rotation cycle or give breaks 1 3 3 Site engineer
load crew injuries (Fatigue, during activity to reduce strain on
sprain & strain etc.) employees physically. Site supervisor
Training on MANUAL HANDLING
shall be provided to the involved crew.
Engage adequate number of workers as
per task/load requirement.
Use suitable PPEs (hand gloves, helmet,
safety shoes and hi-vi-vest) throughout
the working time.
Slip, Trip & Involved Personal injury 2 3 6 Make sure the pathway is clear and free 1 3 3 Site engineer
Fall crew, workers from any obstruction.
nearby and The ground surface should be even. Site supervisor
visitors. Good housekeeping practice to be
followed strictly.
Make sure adequate illumination is
provided in walkways and storage area.
Always wear mandatory PPEs (in good
condition)
Page 9 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Poor Involved Personal injury (Back 3 3 9 Adequate training on manual handling 1 3 3 Site engineer
Ergonomics crew injuries) techniques to be provided to the team
prior to start the task. Site supervisor
While offloading and carrying the load,
make sure the body posture is correct.
Avoid stooping and twisting.
Heat and Involved Heat related illnesses 3 3 9 Training on HEAT STRESS & 1 3 3 Project Manager,
temperature crew (heat syncope, skin Prevention shall be provided. Construction
rashes, heat stroke Ensure the modification of work Manager,
etc.) schedule and arrange frequent rest period Site Engineer,
Site Supervisor
with water breaks in shaded area.
Follow the summer mid-day break law
(12 PM to 3 PM from 15th June to 15th
September) while working under direct
sunlight.
Use buddy system to observe eachother
for symptoms.
Material Fall Involved Personal Injuries, 2 4 8 Use forklift for shifting the material if 1 4 4 Site engineer,
crew Property damage possible.
Make a plan for shifting and Pre- Site supervisor
inspection of the travel routes shall be be
performed by supervisor.
Avoid rough and wet surfaces for
shifting.
Ensure trained operator is engaged for
the task.
Ensure a spotter is deployed to guide the
operator.
Engage adequate number of workers to
Page 10 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Obstructed Involved Scattered items in the 2 3 6 Make sure the aisles are free from 1 3 3 Site Engineer
aisles crew and aisles may cause obstruction.
Visitors workers to trip and Good housekeeping practice to be strictly Site Supervisor
fall.
followed.
Personal injuries. Store keeper
Do not leave any material unattended in the
aisles.
AHU/FAHU shall be stored according to
Page 11 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Pest (termite Materials Property loss 2 3 6 Schedule regular pest control inspections in 1 3 3 Store keeper
and rodent) storage area to identify the entry points and
attack harborage area of rodents and termites. Logistic
coordinator
Periodic pest control treatments shall be
conducted in coordination with main
Procurement
contractor. Engineer
Keep the storage area dry and free from
moisture or stagnant water.
Maintain cleanliness and good housekeeping
practice in store.
Fire Workers Burn, 3 4 12 Do not allow any hot work activity near 1 4 4 Project Manager,
(Combustible Property damage storage area. Construction
materials) Ensure the firefighting system is installed in Manager,
Site engineer,
the storage area.
Procurement dept.
Adequate number of suitable fire Store keeper.
extinguishers to be provided.
Training to be provided on Fire fighting.
Make sure monthly inspection of firefighting
equipment are performed by a competent
person.
Materials should not be placed in exit route.
Emergency contact numbers shall be
displayed in storage area.
Necessary warning sign (like NO
Page 12 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
6 Access to and Obstructed Site Workers, Slips, Trips and 3 4 12 Access/egress to be kept clear all the time 1 4 4 Site engineer
from Site Access Visitors Falls with required signages to nearest exit. No
materials to be allowed to keep on the Site supervisor
Slip trip & fall walkways.
Personal Injury All power cables to be overheaded height
by using S-Hooks (Non-Conducter
Poor Hangers).
illumination Regular housekeeping to be in place to
ensure good housekeeping all the time.
Emergency light shall be provided and
functional in case of electricity supply
failure.
7 Use of Drilling Damaged Operative Electric shock 3 4 12 All power tools shall be inspected and 1 4 4 Site Engineer
Machine to tools/cables color coded.
install supports Operative and supervisor will inspect the Site Supervisor
and lifting eye tools for any damage or defect.
pad.
Make sure periodic maintenace of tools is
carried out.
Double insulated cables shall be used.
Damaged cables should be return to
store.
Cables should be hanged on S shaped
nonconductive hanger.
Dust (Minor)/ Operative Irritation in respiratory 2 3 6 PPE – Dust Mask according to standards 1 3 3 Site Engineer
tract to be worn by workers. Site Supervisor
Flying debris Operative, Eye injury 2 4 8 PPE-Wear suiatble safety glass while 1 4 4 Site Engineer
workers using drilling machine. Site Supervisor
Page 13 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
nearby
Hand-arm Operative Muscular sprain/strain 3 3 9 Job rotation system to be followed. 1 3 3 Site Engineer
vibration
Use suitable low-vibration tools. Site Supervisor
Page 14 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 15 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 16 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
for symptoms.
Provide ORS (oral rehydration solutions)
to workers and training on administration
of ORS.
Person fall from Involved Fatality, 3 4 12 Ensure safe and proper access to and egress 1 4 4 Site engineer
height crew Serious injuries. from heights. Site supervisor
Make sure all guard rails are at place.
Training on work at height and proper use of
safety harness.
Double lanyard full body safety harness to be
used while working above 1.8 meter height.
Keep the working platform tidy and
clean.
Do not stand on guard rails (overreach).
Overhead Site workers, Personal injuries, 2 4 8 Ensure adequate distance is there from 1 4 4 Site engineer
services overhead services while performing the Site Supervisor
task.
Ensure close supervision during the
activity
Always wear hard hat (good quality)
Ensure adequate illumination is provided
in working area.
9 Pre- Unsafe/ Involved Slip, trip and fall 2 3 6 Site supervisor shall pre-check the testing 1 3 3 Site engineer
Installation of Blocked access crew area.
AHU/FAHU. and egress Personal Injuries Safe access and egress shall be provided. Site supervisor
Visible exit and access sign boards to be
placed.
Do not keep any material or tools in the
access.
Access to be free from any obstruction.
Page 17 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Poor Involved Slip, trip and fall 2 3 6 Ensure adequate illumination is provided in 1 3 3 Site engineer
Illumination crew, site working area.
worker, Personal Injuries Make sure emergency lights are available in Site supervisor
visitors case of power failure in enclosed areas.
Poor Involved Slip, trip and fall 2 3 6 Always maintain good housekeeping 1 3 3 Site engineer
housekeeping crew, site practice.
worker, Personal Injuries Make sure the access/egress is not blocked by Site supervisor
visitors materials or waste.
Always keep tools in tool box.
10 Lifting and Mechanical Operative, Minor to major 3 4 12 Chain blocks and lifting gears should be 1 4 4 Site engineer
installation of Failure. Site workers, injuries, third party certified and the valid
AHU/FAHU Visitors certificates to be available. Site supervisor
by chain Lifting gear visual inspection shall be
blocks & Lower back pain, performed for any damage or defect prior to
lifting gears Musculoskeletal start the activity.
injury. Lifting gear shall be color coded and pre-
inspected.
Competent crew shall be engaged.
Regular maintenance of eqipment shall be
ensured.
Improper Involved May lead lifting gears 3 4 12 Third party certified lifting eye shall be 1 4 4 Site engineer
installation of crew assembly and material used to hook the chain block.
lifting to fall. Visual inspection shall be performed for Site supervisor
eye/anchor any damage or defect.
Serious injuries, Load bearing calculation of slab to be
Property damage performed before installing lifting eye pad
and chain blocks.
Use necessary PPEs (appropriate hand
gloves, safety glass & dust mask) for
installation of lifting eyes.
Page 18 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 19 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Handling heavy Involved Musculoskeletal 3 3 9 Load should be handled within carrying 1 3 3 Site engineer
load crew injuries capacity and follow job rotation cycle or
give breaks during activity to reduce Site supervisor
strain on employees physically.
Training on MANUAL HANDLING
shall be provided to the involved crew.
Ensure adequate number of workers are
engaged for the activity.
Nominate a team leader for co-
ordination.
Use suitable PPEs (Gloves, safety shoes
& helmet)
Poor Involved Fatigue, 3 3 9 Adequate training on manual handling 1 3 3 Site engineer
ergonomics crew, strain/sprain, techniques to be provided to the team
(Manual personal injuries prior to start the task. Site supervisor
handling) While offloading and carrying the load,
make sure the body posture is correct.
Avoid stooping and twisting.
Do not work in one position for long periods
of time.
Heat and Involved Heat related illnesses, 3 3 9 Regulate the air flow, by providing a 1 3 3 Site engineer
temperature crew Person fall, way of controlling the air flow in and
out of the working area. Site supervisor
Ensure rest cycle/breaks is provided.
Exposure to heat shall be reduced.
Increse the numbers of workers per
task.
Train workers on Heat Stress.
Page 20 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
11 Housekeeping Dust, Involved Respiratory problems 2 3 6 Use suiatble brush for housekeeping. 1 3 3 Site engineer
of work related Pieces of wires workers, Always watch your step. Site supervisor
waste and rods Workers Trip & fall Use appropriate PPEs (Dust mask, hand
nearby Personal injuries gloves & safety glass).
Dispose the collected waste in designated
skip bin as per site’s waste management
plan.
Page 21 of 22
RISK ASSESSMENT FOR INSTALLATION OF AIR HANDLING UNIT
Date: 06.04 2023 Rev 00
(AHU & FAHU)
Next revision: 05.10.2023
Main Contractor:
PROJECT: EXIT 10 – AL HAMRA DEVELOPMENT PROJECT, RIYADH
Shapoorji Pallonji Mideast
LLC
Page 22 of 22