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ASM142 Manual Completo
ASM142 Manual Completo
User’s Manual
Alcatel Vacuum Technology, as part of the Alcatel-
Lucent Group, has been supplying vacuum pumps,
helium and hydrogen leak detection systems,
plasma sensors, vacuum measurement for several
years.
Thanks to its complete range of products, the
company has become an essential player in
multiple applications : instrumentation, Research
& Developement, industry and semiconductors.
Alcatel Vacuum Technology has launched
Adixen, its new brand name, in recognition of
the company’s international standing in vacuum
position.
With both ISO 9001 and 14001 certifications,
the French company is an acknowlegded expert
in service and support, and Adixen products have
the highest quality and environmental standards.
Dear customer,
• portability,
• high sensitivity,
• pumping capacity,
• pumping type,
• automation and
integration in an industrial
process.
1/2
A very wide range of helium leak
detectors
Copyright/Intellectual property:
2/2
General contents
Manual reference: 107817
edition: 07 - March 2009
Software version:
ASM 142/ASM GRAPH: ASM 142 - ASM 142 D
L0088 v3.1 r.02
ASM 142 D/ASM GRAPH D/ ASM GRAPH - ASM GRAPH D
ASM GRAPH D+: L0114 v3.1 r.02 ASM GRAPH D+ User’s Manual
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
Chapter A INTRODUCTION
A 100 - Introduction to the ASM 142 series
A 200 - ASM 142 - Detector operating principle
A 201 - ASM 142 D - Detector operating principle
A 202 - ASM 142 Graph D+ - Detector operating principle
A 300 - Analyzer cell operating principle
A 400 - Testing methods
A 401 - About Helium and Hydrogen
A 500 - Operator interface: control panel
A 600 - Options
A 700 - Accessories
A 800 - ASM 142 - Technical characteristics
A 801 - ASM 142 D - ASM Graph D+ - Technical characteristics
A 900 - Dimensions
A 901 - Dimensions ASM Graph D+
Chapter B INSTALLATION
B 100 - Safety instructions
B 110 - Unpacking - Storage - Transportation
B 200 - Neutral gas purge and inlet vent connection
B 201 - Neutral gas purge installation (accessory)
B 210 - Connecting the detector to the installation
B 211 - Connecting the detector to the installation: ASM graph D+
B 300 - Controlling the detector with the I/O interface
B 310 - Controlling the detector with a PC computer through the RS 232 interface
B 320 - Connecting the detector directly to a printer or another device
B 400 - Before starting up the leak detector
Chapter C OPERATION
GB 00205 - Edition 07 - March 09
Alcatel Vacuum Technology France - User’s Manual ASM 142/142 D - ASM GRAPH/GRAPH D/GRAPH D+ 1/3
General contents
Manual reference: 107817
edition: 07 - March 2009
Software version:
ASM 142/ASM GRAPH: ASM 142 - ASM 142 D
L0088 v3.1 r.02
ASM 142 D/ASM GRAPH D/ ASM GRAPH - ASM GRAPH D
ASM GRAPH D+: L0114 v3.1 r.02 ASM GRAPH D+ User’s Manual
Chapitre F COMPONENTS
F 000 - Spare parts instructions of use
2/3 Alcatel Vacuum Technology France - User’s Manual ASM 142/142 D - ASM GRAPH/GRAPH D/GRAPH D+
General contents
Manual reference: 107817
edition: 07 - March 2009
Software version:
ASM 142/ASM GRAPH: ASM 142 - ASM 142 D
L0088 v3.1 r.02
ASM 142 D/ASM GRAPH D/ ASM GRAPH - ASM GRAPH D
ASM GRAPH D+: L0114 v3.1 r.02 ASM GRAPH D+ User’s Manual
Chapter G APPENDIX
G 100 - Declaration of conformity
G 200 - ASM 142 - Wiring diagrams
G 201 - ASM 142 D - Wiring diagrams
G 300 - Analog output
G 400 - Long distance sniffer probe user manual
G 500 - Helium spray gun user manual
G 600 - Safety questionnaire
G 800 - Tools
CAUTION
Alcatel Vacuum Technology France - User’s Manual ASM 142/142 D - ASM GRAPH/GRAPH D/GRAPH D+ 3/3
A
Introduction
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
1/2
A
Introduction
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
A 600 Options
- Which options for which model?
- Metal seals
- Inlet port
- Units
- Languages
- 3 masses
- Automatic test chambers
- Roughing system
- Interface board
- Remote control cable length
- Test of gas line
- Stainless steel cover (UCT)
- Control panel with graphic interface
- Control panel racks
- Sniffing
- Cables lengths
A 700 Accessories
- Which accessories for which model?
- Remote control
- Long Distance Sniffer probe
- 10 m/30 feet LDS extension
- Headphone connector
- Transport cart
- Foot pedal for cycle command (1.5 m/5 feet)
- Calibrated Helium leaks
- Calibration accessory
- Spray probe
- Inlet adaptor
- Printer
- Inlet filters
- Short distance sniffer probe (to be connected to the inlet part of a leak detector)
- Bombing chamber
- Test chambers
- Neutral gas vent line kit
- 4 swiveling wheels kit (Ø125 mm)
- Covered sniffer probe and remote control kit
A 900 Dimensions
2/2
A 100
Introduction to the ASM 142 series
We suggest that you read this manual before you start to use
your detector to obtain optimum levels of performance and
complete satisfaction.
1/1
A 200
ASM 142 detector operating principle
Vacuum circuit
1
3
2
VT3 VA1 7
18
VC VT2
4 VR1 VR2
8 VS
VT1
Bacosol valve
Minisol valves
15
GB 00208 - Edition 03 - June 08
/4
A 200
ASM 142 detector operating principle
Stand-by mode 3
1
2 VA1 7
18
VT1
15
Roughing mode
(Patm to 10 mbar inlet 3
pressure) 5
15
2/4
A 200
ASM 142 detector operating principle
15
1
3
2
VT3
18
Normal test mode VT2 5
(lower than VT1
5x10-1 mbar
inlet pressure) 15
GB 00208 - Edition 03 - June 08
3/4
A 200
ASM 142 detector operating principle
18
VT1
8 VS
15
4/4
A 201
ASM 142 D detector operating principle
Vacuum circuit
1
3
2
VT3 VA1 7
18
VC VT2
4 VR1 VR2
8 VS
VT1
Bacosol valve
16 15
10 12
Minisol valves
Stand-by mode 1
3
2
VA1 7
18
VT1
16 15
Roughing mode 3
(Patm to 10 mbar inlet
pressure) 5
VR1 VR2
GB 01476 - Edition 03 - June 08
16 15
2/4
A 201
ASM 142 D detector operating principle
16 15
1 3
2
VT2
18
Normal test mode
VT3
(lower than 5
5x10-1 mbar
VT1
inlet pressure)
16 15
GB 01476 - Edition 03 - June 08
3/4
A 201
ASM 142 D detector operating principle
18
VS
8
VT1
16 15
4/4
A 202
ASM 142 Graph D+ detector operating
principle
Vacuum circuit
1
3
2
VT3 VA1 7
18
VC VT2
4 VR1 VR2
8 VS
VT1
Bacosol valve
16 15
10 12
Minisol valves
Stand-by mode 1
3
2
VA1 7
18
VT1
16 15
Roughing mode 3
(Inlet pressure: Patm
to 10 mbar) 5
VR1 VR2
GB 03710 - Edition 01 - June 08
16 15
2/4
A 202
ASM 142 Graph D+ detector operating
principle
16 15
1 3
2
VT2
18
Normal test mode
VT3
(Inlet pressure: lower 5
16 15
GB 03710 - Edition 01 - June 08
3/4
A 202
ASM 142 Graph D+ detector operating
principle
18
VS
8
VT1
16 15
4/4
A 300
Analyzer cell operating principle
Description The analyzer cell works on the principle of mass spectrometry and is
set to the mass of helium (m/e = 4).
He
He
�
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������
He
6 ���Leak Signal
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GB 00007 - Edition 03 - September 04
�
������������������
����������������������
�����������
�������������������
��������������������
�������������������
�������������������
��������������
1/3
A 300
Analyzer cell operating principle
The entire analyzer cell is subject to a magnetic field which has the
property of deflecting the trajectories of the ions along different curves
according to the masses of those ions (to be more precised, according
to their m/e ratios). Thus the ions beam, which contained ions with
different masses, is divided into several beams, each containing
only ions with the same m/e ratio. The helium ions (m/e = 4) are
separated from the lighter (H2+ or H1+, smaller beams) or heavier
ions (N2+ or O2+, small beams).
It is essential that the total pressure in the analyzer cell is less than
10-4 mbar, so that the trajectories of the electrons and the ions are not
disturbed by residual molecules.
Around 10-3 mbar there is a risk of damaging the heated filament.
2/3
A 300
Analyzer cell operating principle
Design and Great care has been taken with the design and manufacture of
manufacture the cell in order to repeatedly obtain the same characteristics
and to achieve excellent stability:
– the metal parts are made of stainless steel,
– the filament holder is made of machined aluminium,
– there is an integral amplifier.
3/3
A 400
Testing methods
The detector samples and measures the helium flow rate entering the
test part via the leak(s).
The testing method is selected according to the test part and the
measurement accuracy required:
yes
Its characteristics
Its characteristics
Its characteristics no allow it to be
allow it to be placed
allow it to be pressurized with helium
in a vacuum
evacuated or a mixture containing
vessel
helium
laeak rate measurement from 10-10 Minimum detectable leak of 10-6 The sensitivity is limited by the
to 10-1 mbar. l/s and possibility of mbar.l/s and possibility of locating internal dead volume of the part as
locating the leak. the leak. well as on the bombing time and the
pressurization value.
Global test without possible location
of the leak.
1/4
A 400
Testing methods
Helium concentration In accordance to the He concentration rate in the gas used for the
and signal displayed leak detection, the signal displayed will change.
Spray method This involves removing air from the test part, connecting it to the
(inboard testing) analyzer and then spraying helium over the outer surface.
He part He
detector detector
Response time When spraying starts, the leak signal is not displayed instantaneously
on the analyzer:
there is a response time which depends on the volume V being tested
and the helium pumping speed S of the system at the opening of the
part, according to the following relation:
T = V/S (T in seconds, V in litres, S in l/s)
T is the time required for the signal to reach 63 % of the final value.
2/4
A 400
Testing methods
Sniffer method The test part is pressurized with helium. The detector, via an LDS (Long
(outboard testing) Distance Sniffer) probe, samples the helium escaping from the part.
He He
3/4
A 400
Testing methods
Bombing method This method is used for sealed objects that cannot be connected
directly to the detector (semiconductors, waterproof watches, etc.).
He
He
part part detector
Chamber 1 Chamber 2
The part is then removed from the chamber and placed in another
vacuum chamber which is connected to the detector. The helium
escapes from the part through the leak and produces a signal.
4/4
A 401
About Helium and hydrogen
Helium is constantly seeping up from the ground all around us, but it
is so light that almost all of it escapes into space fairly rapidly. On the
other hand there is a constant flow of Helium from space and the sun
to earth. This gives a dynamic equilibrium and is the reason for the
world wide constant concentration of ca. 5 ppm Helium in air.
Helium is a very light colorless element and it is one of the six noble
GB 02760 - Edition 02 - June 08
Helium is a noble gas, which means it doesn’t react with anything for
all practical intents and purposes. It’s used as an inert shield gas to
protect things from oxidation – and of course as leak detection tracer
gas.
1/2
A 401
About Helium and hydrogen
Helium and leak Helium is available in many different purity levels, the highest level of
purity is requested from some laboratories for fundamental activities or
detection: very accurate analyses.
which purity ? The use of the Helium as a tracer gas into a mass spectrometer
doesn’t require such attention. A purity in the range of 97 % to 99 %
is enough .
Hydrogen Hydrogen (H2) is the lightest element, has a gaseous specific gravity
of 0.0695 and a boiling point of -423 °F (-252.8 °C) at atmospheric
pressure. It is a colorless, odorless, tasteless, flammable gas found at
concentrations of about 0.0001 % in air. Hydrogen is produced by
several methods, including steam/methane reforming, dissociation
of ammonia, and recovery from by-product streams from chemical
manufacturing and petroleum reforming. Hydrogen can be stored and
transported as a gas or a cryogenic liquid.
Hydrogen is flammable in the concentration range 4 % to 75 % in
air or oxygen and can detonate in the range 18 % to 60 % in air or
oxygen .
2/2
A 500
Operator interface: control panel
16 15 Operation part
mbar.l/s
F1 Pa.m3/s
18 F2 COR 14 Torr.l/s
17 LEAK RATE mbar.l/s
F3
-12 10 -11 10 -10 -9 -8 -7 -6 -5 -4 -3 -2 12 F1 Pa.m3 /s
F4 10 10 10 10 10 10 10 10 10
F2
11 LEAK RATE COR Torr.l/s
F3
13 F4 10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
10 -3 10 -2 10 -1 1 10
1 10
2 10
3 8 9 10
mbar
20 21 22 23 1 hPa STDBY EVAC TEST
Torr 1 10 2 10 3
INLET PRESSURE 10 -3 10 -2 10 -1 1 10
19 NEXT - + RESET mbar
2 hPa
Torr
STDBY EVAC TEST
INLET PRESSURE
NEXT - + RESET
SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO
29
CYCLE SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO
24 CYCLE
25 26 27 28 3 4 5 6
1 Inlet port pressure analog display Setting and maintenance part (*)
2 Control and menu selection indicators (ON when activated)
3 Auto-calibration START/ABORT control key
4 Sniffing mode ON/OFF control key
5 Auto-zero ON/OFF control key * Operator access to setting and maintenance part depends on the user interface level.
6 Cycle START/STOP control key User interface level C 120
7 Control keys (4 keys)
8 Standby ON/OFF indicator
9 Evacuation ON/OFF indicator
10 Test ON/OFF indicatort
11 Helium signal analogic display Parameter function keys (1 key per display line) Helium signal display
12 Helium signal analogic scale ON/OFF indicator
13 Helium signal Zero scale ON/OFF indicator
14 Correction factor COR indicator (applied to digital display)
mbar.l/s
F1 Pa.m3 /s
F3
16 Helium signal digital display
-12 10 -11 10 -10 -9 -8 -7 -6 -5 -4 -3 -2
F4 10 10 10 10 10 10 10 10 10
1/2
A 500
Operator interface: control panel
16 15 Operation part
mbar.l/s
F1 Pa.m3/s
18 F2 COR 14 Torr.l/s
17 LEAK RATE mbar.l/s
F3
-12 10 -11 10 -10 -9 -8 -7 -6 -5 -4 -3 -2 12 F1 Pa.m3 /s
F4 10 10 10 10 10 10 10 10 10
F2
11 LEAK RATE COR Torr.l/s
F3
13 F4 10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
10 -3 10 -2 10 -1 1 10
1 10
2 10
3 8 9 10
mbar
20 21 22 23 1 hPa STDBY EVAC TEST
INLET PRESSURE
Torr
10 -3 10 -2 10 -1 1 10 1 10 2 10 3 mbar
19 NEXT - + RESET
2 hPa
Torr
STDBY EVAC TEST
INLET PRESSURE
NEXT - + RESET
SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO
29
CYCLE SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL SNIFFER ZERO
24 CYCLE
25 26 27 28 3 4 5 6
1 Inlet port pressure analog display Setting and maintenance part (*)
2 Control and menu selection indicators (ON when activated)
3 Auto-calibration START/ABORT control key
4 Sniffing mode ON/OFF control key
5 Auto-zero ON/OFF control key * Operator access to setting and maintenance part depends on the user interface level.
6 Cycle START/STOP control key User interface level C 120
7 Control keys (4 keys)
8 Standby ON/OFF indicator
9 Evacuation ON/OFF indicator
10 Test ON/OFF indicatort
11 Helium signal analogic display Parameter function keys (1 key per display line) Helium signal display
12 Helium signal analogic scale ON/OFF indicator
13 Helium signal Zero scale ON/OFF indicator
14 Correction factor COR indicator (applied to digital display)
mbar.l/s
F1 Pa.m3 /s
2/2
A 600
Options
ASM Graph D+
ASM 122 D
ASM 142 D
ASM 102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
which model?
ASI 22
Metal seals 1 • • • • • • • • • • •
Inlet port 2 • •
Units 3 • • • • • • • • • • • • •
Languages 4 • • • • • • • • • • • • •
3 masses 5 • • • • • • • • • • • •
Roughing system 7 • • • •
Interface board* 8 • • • •
Sniffing* 14 •
Cables lengths 15 •
GB 02446 - Edition 04 - June 08
Voltage configuration - • • • • • • • • • • • • •
Power plug - • • • • • • • • • • • • •
1/5
A 600
Options
Metal seals Inlet and high vacuum manifolds and the analyzer cell are equipped
with metal seals instead of elastomer seals to protect the leak
1
detector against contamination with helium. This option is particularly
usefull in case of high sensitivity helium leak detection in an ”helium
contaminated environment”.
Localisation of the metal seals F 800
Inlet port ASM 122 D: The standard DN 25 inlet port can be replaced by a
DN 40 inlet port for convenience.
2
ASM 1002: The test chamber can be replaced by a DN 25 inlet
port for convenience.
Units The user can choice the unit of the software: mbar.l/s, Pa.m3/s or
Torr.l/s.
3
Languages The user can choice the language of the software: English, French,
German or Japanese.
4
Note: ASM 142 S: English/French/German/Spanish.
ASM 1002: English/French.
Automatic test This is used for the automatic bombing testing of small components.
chambers When the chamber cover is closed, the test cycle is initiated, via a
contact.
6 3 aluminium alloy models are available:
• a hemispheric chamber, Ø 72 mm, depth 31 mm (small model),
• a cylindrical chamber, maximum Ø 85 mm and
maximum depth 68 mm (medium model),
• a cylindrical chamber, maximum Ø 160 mm and
maximum depth 200 mm (large model).
Note: ASM 142: large model not available.
2/5
A 600
Options
Roughing system In order to reduce the roughing time when testing large volumes, a
second roughing pump can be added to the roughing system:
7
• ASM 192 T / 192 T2 total capacity: 40 m3/h or 24 cfm.
• ASM 192 TD+ / 192 T2D+ total capacity: 50 m3/h or 36 cfm.
Apart from the roughing capacity, the weight and the power
consumption, the characteristics and the use of the leak detector
remain the same.
Interface board The helium leak detector can be equipped with a software version
which will offer a complete RS 232 protocol:
8
• 3 operating modes: basic, advanced, printer;
• possibility to remote control the detector (start/stop, autozero,
auto-cal etc...);
• possibility to obtain and adjust the settings;
• possibility to obtain all the maintenance information for preventive
maintenance purposes.
This RS 232 is the most effective interface to supervise your leak test
from a PC (data recording on an Excel sheet, for instance) and/or to
monitor the detector from a small PLC.
Remote control cable 3 lengths are proposed: 5 m (16 Ft), 10 m (32 Ft) and 15 m (49 Ft).
length
9
Test of gas line Used to perform spray testing on long lines (typical diameter 1/4’’),
GB 02446 - Edition 04 - June 08
Stainless steel cover Designed for use of the unit in clean rooms (“Ultra Clean
(UCT) Technology”).
The front and rear covers and frame are made of stainless steal.
11
3/5
A 600
Options
Control panel with The control panel with graphic interface is equipped with a color
touch screen. It allows it to have, as a supplement to the standard
graphic interface control panel functions, a graphic interface.
12
mbar.l/s
Pa.m 3/s
COR Torr.l/s
LEAK RATE
10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
Control panel racks The leak detector is delivered with 5 m (16 Ft) or 10 m (32 Ft) cables.
13
Standard The standard control panel rack allows to manage the detector:
setting, test, calibration, ...
mbar.l/s
F1 Pa.m 3/s
-3 10 -2 10 -1 1 2 3
10 1 10 10 10 mbar
hPa STDBY EVAC TEST
Torr
NEXT - + RESET INLET PRESSURE
mbar.l/s
Pa.m 3/s
COR Torr.l/s
LEAK RATE
10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
4/5
A 600
Options
Câbles lengths 2 cables lengths connecting the electronic module and the detection
15
module are proposed: 2 m (6 ft) ou 5 m (16 ft).
GB 02446 - Edition 04 - June 08
5/5
A 700
Accessories
ASM 122 D
ASM 142 D
ASM 102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
which model?
ASI 22
Standard remote control and cable* 1 • • • • • • • • • • • • • •
Calibration accessory 8 • • • • • • • • • • • • • •
Spray probe 9 • • • • • • • • • • • • • •
Inlet adaptor 10 •
Printer 11
Inlet filter 12 • • • • • • • • • • •
Bombing chamber 14 • • • • • • • • • • •
GB 02447 - Edition 04 - June 08
Test chambers 15 • • • • • • • • • • •
Fitted mini-printer 20 •
1/14
A 700
Accessories
ASM 122 D
ASM 142 D
ASM 102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
which model?
ASI 22
2005 IS pump 21 •
Ventilation kit 23 • •
2/14
A 700
Accessories
Remote control The remote control is equipped with a magnet allowing the operator
to place it on a magnetized surface. The operator can read the helium
signal and has access to control keys such as cycle command
1 autocalibration and auto-zero.
2 models are available:
• 1 standard for all leak detectors except ASM 102 S / ASM 142 S:
mbar.l/s
Pa.m3/s
or Torr.l/s
only
or Pa.m3/s
-1 -1
10 10
mbar.l/s Pa.m3/s
• 1 specific for sniffing leak detectors (ASM 102 S / ASM 142 S):
Remote control with 5 m/15 feet cable length:
Designation Part No
Unit: mbar.l/s - Front face in English 112 747
GB 02447 - Edition 04 - June 08
3/14
A 700
Accessories
Long Distance Sniffer Sniffer probe with a rigid nipple Sniffer probe with a flexible nipple
probe
2
4/14
A 700
Accessories
10 m/30 feet LDS Used to extend the LDS probe by 10 m/30 feet.
extension Part No: 090216
Headphone connector With the headphone connector, the operator can connect a
headphone to its detector.
4
Part No: A459818
5/14
A 700
Accessories
1040 mm/
40.95 inch
It can be fixed to the detector.
(ctd) Part No: 108068
13.18
mm/
inch
335
ASM 142 range
In addition to the standard cart
(p/n 108068), a 4 wheels stainless
steel cart is proposed for 142 series.
Part No: 802862
6/14
A 700
Accessories
Helium 3 and Hydrogen The manufacturer does not supply the calibrated leaks in Helium 3
calibrated leaks and Hydrogen.
external calibrated leak Most calibrated leaks last many years even though the helium is
permanently escaping (the leak rate is very small in comparison to the
recalibration
amount of helium contained in the reservoir: yearly loss is indicated
on the calibrated leak identification label).
However, it is recommended to have every calibrated leak (with
reservoir) recalibrated on regular intervals to validate its value: this is
applicable for both internal and external calibrated leaks.
Recalibration period of the calibrated leak depends on its leak rate
value.
7/14
A 700
Accessories
Spray gun
Long nozzle
2 needles
Short nozzle
M 1/4NPT
M 3/8G
5 m plastic tube
M 1/8G
He bottle
The Helium spray gun is an easy to use and multipurpose tool which
allows you to work in various conditions of test:
• Multi standard: thanks to the 3 different adapters to be connected to
the Helium bottle (M 1/4 NPT, M 3/8G and M 1/8G).
• Multi purpose: thanks to the 2 nozzle lengths of 80 mm / 3.14 inch
and 290 mm / 14.4 inch.
GB 02447 - Edition 04 - June 08
• Standard leak mode: for quick and rough leak tests.
• Fine leak mode.
The Helium spray gun is provided with 2 standard needles wich allow
the adjustment of the Helium flow at the outlet of the nozzle.
Inlet adaptor Adaptator plug is necessary to connect the calibrated leak to the inlet
part (test chamber) of the detector.
10
Part No: 067791
Printer The manufacturer does not supply the printers. The printer should be
connected to the leak detector and have the following characteristics:
11
- RS232 serial type
- 40 columns minimum.
8/14
A 700
Accessories
Inlet filters
12 Designation DN Flange Part No
70 μm stainless steel mesh filter 16 072 721
70 μm stainless steel mesh filter 25 072 857
70 μm stainless steel mesh filter 40 067 636
20 μm inlet filter 25/25 105 841
20 μm inlet filter 40/40 105 842
20 μm inlet filter 40/25 105 843
5 μm inlet filter 25/25 105 844
5 μm inlet filter 40/40 105 845
5 μm inlet filter 40/25 105 846
20 μm inlet filter Ø 114 mm 105 847
5 μm inlet filter Ø 114 mm 105 848
O’ring, Ø 5 mm Ø 114 mm 082 152
9/14
A 700
Accessories
Bombing chamber
14 Designation DN Flange Part No
Bombing chamber 10 bars
- 786 396
(Ø 150 - L 200 - Vol.: 3.5 l)
Bombing chamber 25 bars
- 786 397
(Ø 150 - L 200 - Vol.: 6.4 l)
Adaptator DN 25 to USA 1 1/8 OD tube 25 795 716
Adaptator DN 40 to USA 1 1/8 OD tube 40 067 890
Designation Part No
Small test chamber DN 25 (1) 802 452
Small test chamber DN 40 (2) 802 453
Small test chamber DN 50 (3) 802 454
Medium test chamber DN 25 (1) 802 455
10/14
A 700
Accessories
11/14
A 700
Accessories
12/14
A 700
Accessories
n Part No to command:
205 SIM X X M
M = with mineral oil
A = USA
GB 02447 - Edition 04 - June 08
J = Japan
E = with mineral oil
K = U. K.
S = Switzerland
L = 100/115 V - 50/60 Hz
H = 200/240 V - 50/60 Hz
13/14
A 700
Accessories
Installation: B 250
Installation: B 250
14/14
A 800
ASM 142
Technical characteristics
Displays adjustments:
Inlet port pressure display range 103 to 10-3 mbar
105 to 10-1 Pa
GB 00212 - Edition 03 - June 08
1/2
A 800
ASM 142
Technical characteristics
Miscellaneous:
Power voltage low voltage : 100 - 130 V ± 10%
high voltage : 200 - 240 V ± 10%
Power frequency 50/60 Hz single phase
Power consumption (maximum) < 1kW
Start-up temperature 10 to 45° C
Ambient operating temperature 0 to 45° C
Storage temperature -25° C to 70° C
Storage temperature (detector equipped with the graphic interface -20° C to 60° C
control panel) max. 48 h at -20° C
max. 168 h at 60° C
2/2
A 801
ASM 142 D - ASM Graph D+
Technical characteristics
Displays adjustments:
Inlet port pressure display range 103 to 10-3 mbar
GB 01478 - Edition 03 - June 08
105 to 10-1 Pa
Miscellaneous:
Power voltage low voltage : 100 - 130 V ±10%
high voltage : 200 - 240 V ± 10%
Power frequency 50/60 Hz simple phase
Power consumption (maximum) < 500 W
Start-up temperature 10 to 35° C
Ambient operating temperature 0 to 35° C
Storage temperature -25° C to 70° C
Storage temperature (detector equipped with the graphic interface -20° C to 60° C
control panel) max. 48 h at -20° C
max. 168 h at 60° C
Humidity (detector equipped with Ta ≤ 40° C Ta > 40° C
2/2
GB 00213 - Edition 02 - June 08
428 (16.8)
403 (15.8)
235 (9.2)
357 (14)
158 (6.2) 90
(3.5)
110
(4.3)
Dimensions (mm/inch)
517 (20.3)
A 900
1/1
GB 03843 - Edition 01 - June 08
917
(36.1)
357
841
(14.1)
(33.1)
158
131
(6.2)
(5.2)
ASM Graph D+
109
(4.3)
Dimensions (mm/inch)
852
(33.5)
A 901
1/1
CHINA JAPAN SWEDEN
Alcatel Vacuum Technology, Shanghai Alcatel-Lucent Japan Ltd. Adixen Sensistor AB.
N°82 Lane 887 Zuchongzhi Road 1-9-4 Kita Shin-Yokohama Box 76
Zhangjiang High-Tech Park, Kohoku-ku SE-581 02 Linköping
Shanghai 201203 Yokohama, Kanagawa 223-0059 Sweden
China Japan Tel. 46 (0)13 35 59 00
Tel. (86) 21 5027 0628 Tel. (81) 3 6431 7130 Fax. 46 (0)13 35 59 01
Fax. (86) 21 3895 3815 Fax. (81) 45 544 0049
Alcatel Vacuum Technology France - 98, avenue de Brogny - BP 2069 - 74009 Annecy cedex - FRANCE
Tel. (33) 4 50 65 77 77 - Fax. (33) 4 50 65 77 89
Web site: www.adixen.com
B
Installation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
- Installation
1/2
B
Installation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
B 310 Controlling the detector with a PC computer through the RS 232 interface
- Purpose of the PC computer interface
- Location of the RS 232 interface
- RS 232 interface instructions
- Commands available for your leak detector
- RS 232 interface setting
- Connection checking of RS 232 interface
2/2
B 100
Safety instructions
Generalities
• Our products are designed to comply with current EEC
regulations. Any modification of the product made by the user is
liable to lead non-compliance with the regulations, or even to put
into doubt the EMC (ElectroMagnetic Compatibility) performance
and safety of the product. The manufacturer declines any
responsability for such operations.
Before switching on the pump, the user should study the manual
and follow the safety instructions listed in this conformity
declaration booklet delivered with the produit.
• The leak detectors must be connected to an electrical installation
in compliance with decree 88-1056 of 14 th November 1988.
1/6
B 100
Safety instructions
Certain detectors are fitted with oil pumps: the oil load
needed for pump operation is in separate cans. We also
CAUTION recommend that the user drains the pump before re-shipping
the equipment.
2/6
B 100
Safety instructions
3/6
B 100
Safety instructions
Pump labels
Located on the rear of the pump, this label warns the user against
possible risk of injury due to any hand contact with hot surfaces.
It states that protective gloves should be used before performing any
intervention.
Located on the upper cover, this label indicates that due to its heavy
weight, the product should not be handled manually, but always
through appropriate handling devices.
Located on the upper cover, this label indicates that some of the
internal parts are energized and could cause electrical shocks in case
of contact. It advizes to disconnect the pump before any intervention
or to properly lock-out and tag-out the equipment breaker before any
intervention on the pump.
Located near the main power switch, this label indicates that the
Located at the top of the frame, near the exhaust port, this label
indicates that the exhaust port should not be blocked.
4/6
B 100
Safety instructions
Located near the main power switch, these labels indicate the leak
detector power voltage.
Located near the main power switch, this label indicates that the main
power cable should be disconnected before maintenance.
This label indicates that the leak detector is conformed to the R.O.H.S.
directives.
Located near the main power switch, this label indicates the part
number of the leak detector and its serial number.
GB 02451 - Edition 03 - June 08
NOTICE
PUMP IS SHIPPED WITHOUT
OIL INSTALLED
consult maintenance manual
CAUTION Located on the cover, this label indicates that the product has been
Recto drained before leaving factory.
It should be fill with oil before running.
ATTENTION
POMPE LIVREE SANS HUILE
A L’INTERIEUR
consulter le manuel d’utilisation
ATTENTION
Verso
5/6
B 100
Safety instructions
a b
6/6
B 110
Unpacking - Storage - Transportation
Precautionary
measures for
the leak detector
transportation
Weight: A 800
Notch for
handling hook
ASM 142 Graph D+ To carry ASM Graph D+, 2 people are necessary. Not to use
neither the cart handle, nor detector handles: you must imperatively
raise it by lower of the cart.
Cart handle
I
III
II
l person
l person
2/4
B 110
Unpacking - Storage - Transportation
ASM
SUPPLIES ASM 142 ASM 142 S ASM 142 D Graph D+
User’s Manual ASM l42 / l42 D x x x
Condensed
manual Condensed manual ASM l42 / l42 D x x x
User’s Manual ASM l42 S x
Condensed manual ASM l42 S x
Oil + Funnel x x
A calibration certificate of the internal
x x(l) x x
calibrated leak
l allen wrench # 5 x x x x
lscrewdriver x x x x
l vacuum hose x x
l vacuum connector x x
Stikers units x
l allen wrench # 2,5 x
l LDS probe x
Manual RS 232 (option) x x x x
The seals kits must be kept away from heat and light (direct sunlight
and ultraviolet light) in order to prevent hardening of the elastomers.
3/4
B 110
Unpacking - Storage - Transportation
Fixed mounting The ASM l42 can be fixed on a support: a threaded hole is available
on the bottom of the unit to place a screw to keep it secure to a
working surface such as a bench (except ASM Graph D+).
M8 screw
(30 + x) mm< L < (45 + x) mm
Transport Before expedition, we advise you to drain the primary pump to avoid
any oil split (only ASM l42 - ASM l42 S).
detector installation It is forbidden to place the cart on a sloping surface (> l %) without
take precautions for its translation stop.
4/4
B 200
Neutral gas purge and inlet vent
connection
ASM 142 D
Neutral gas purge Even if the leak detector does not use the neutral gas purge, the
ASM 122 D male connector delivered with the leak detector should always be
connected to leak detector.
Inlet vent The inlet vent status (open or closed) depends on the parameters set
by the operator ( C 500).
If
no inlet vent system is connected, the inlet vent is connected to the
ambiant air.
1/2
B 200
Neutral gas purge and inlet vent
connection
Use
Neutral gas purge Used to limit the leak detector internal pollution.
Used to accelerate the cleanup of the helium background noise in
the pumps after detecting a significant leak.
Make high sensitivity testing easier due to the decreasing and
stabilization of the helium background noise.
As a supplement to the neutral gas purge, use the “Depollution”
function C 560 (except ASM 142 S/ASM 102 S).
In case of a big flow of Helium into the leak detector (very big
leak detected), the recovery time (time for the display to go
CAUTION back to normal Helium background value) is 10 times longer
when the neutral gas purge is obturated than when it is open.
In usual average test conditions, there is however no major
difference.
Inlet vent Used to accelerate the cleanup of the helium background noise in
the leak detector after detecting a significant leak.
Make high sensitivity testing easier due to the decreasing and
stabilization of the helium background noise.
Allows to regulate the gas flow inside the leak detector, leak
detector in stand-by.
Gas characteristics
Type Nitrogen is typically the neutral gas used but you can use any gas on
the condition that it is poor in helium (concentration ≤ 1 ppm).
GB 00019 - Edition 05 - June 08
Take care with the ambiant air: it should not be polluted with helium.
Quality/purity According to the installation or item to test. The gas should be clean,
dry, without dust, no toxic.
If the inlet vent pressure is too high, the inlet valve will always
stay closed, off even if the inlet valve is "ON".
2/2
B 201
Neutral gas purge installation (accessory)
ASM 142
Object This accessory allows to connect to the standard air inlet of the
detector a neutral gas purge.
Installation
1/1
B 210
Connecting the detector to the
installation
Main power
cable
Main power
switch
10 -2
10 -3
10 -4
COR ZERO
10 -5
10 -6
INLET
TEST 10 -7
10 3
10
2 10 -8
HIGH
10 1 10 -9
Remote control
1
10 -10
-1 SNIF
10
10 -11
(accessories).
10 -2
VENT
10 -3 10 -12
mbar mbar.l/s
C 400
CYCLE
AUTO C AL ZER O
Inlet port DN 25
LDS Probe
A 700
GB 00217 - Edition 03 - June 08
Primary pump
purge
B 320 (option) (ASM 142 only)
B 200
Exhaust
connector
External control
system
Controlling the detector with a PC (I/O Interface)
computer through the RS 232 interface:
Refer to the RS 232 User’s Manual B 300
delivered with your detector.
PC (option) (option)
B 310
1/1
B 211
Connecting the detector to the
installation: ASM graph D+
B 210
Main power
cable
Main power
switch
GB 03844 - Edition 01 - June 08
B 210
1/1
B 300
Controlling the detector with the I/O
interface
Purpose of the I/O The I/O interface makes it possible to control the leak detector with a
PLC or any other external control device.
interface
Location of the I/O The I/O interface is available on a Sub D. 25 pin Female connector
interface located on the back of the leak detector.
B 210
Prepare the
connector wiring
(Sub D. 25 pin male
connector) The common points of
the controls are pins 12
and 21.
Nota : 300
1 - 2 - 3 = internal ground
12 = common (external ground)
21 = common (external ground)
1/2
B 300
Controlling the detector with the I/O
interface
SW1
+ 24 V J3.10
detector F1
350 mA J3.11
J3.13
GND
J3.21
2/2
B 310
Controlling the detector with a PC
computer through the RS 232 interface
Purpose of the PC The RS 232 interface makes it possible to control the leak detector
computer interface with a PC compatible computer.
RS 232 interface A specific manual describes to the operator all the commands
instructions available with the RS 232 manufacturer protocol.
It is delivery with your leak detector.
Commands Only the commands which correspond to the fonctions of your leak
available for your detector are available.
leak detector See details in the RS 232 User’s manual.
RS 232 interface 2x
setting Mode
Adjustment
GB 01368 - Edition 04 - June 08
C 110
(1x for
NEXT
Connection checking You can start up an autotest in order to check the connection PC/leak
of RS 232 interface detector.
Leak detector stationary, connect the both ends of RS 232 cable
(depending on wiring recommended) on each of Sub 9 pins
connectors.
1/2
B 310
Controlling the detector with a PC
computer through the RS 232 interface
Procedure 1 -
2x
Mode = autotest
(1x for
NEXT
ASM 142 S
and ASM 102 S)
2/2
B 320
Connecting the detector directly to a printer
or another device
Purpose of the printer The Printer interface makes it possible to connect the leak detector to
interface a printer, an external loudspeaker or a headphone.
1 2 3 4 5
6 7 8 9
Connection
to the printer 1 5 1 5
6 9 6 9
1/5
B 320
Connecting the detector directly to a printer
or another device
Tickets available
Internal calibration
2
with internal leak Automatic print after an internal calibration with internal/external
Internal calibration leak: refer to C 301
3
with external leak
Calibration Automatic print after a calibration checking with internal leak:
checking with 5
internal leak refer to C 302
2/5
B 320
Connecting the detector directly to a printer
or another device
Configuration ticket
1
3/5
B 320
Connecting the detector directly to a printer
or another device
4/5
B 320
Connecting the detector directly to a printer
or another device
DATE:Jan/01/2003
HOUR CASE PRESSURE LEAKRATE
01:02:31 start 6.5E+01 4.8E-11
01:02:32 GL 4.6E+01 4.8E-11
01:02:33 NR 5.9E-02 .8E+00
01:02:36 stop 9.9E-05 1.3E-05 Leak value
NR FAIL Test result if Memo
function active
5/5
B 400
Before starting up the leak detector
Check the oil level of The pump has been drained: a label affixed on the cover of the unit
the rotary vane pump indicates this and the filling oil is supplied.
(ASM 142 -
ASM 142 S) NOTICE ATTENTION
PUMP IS SHIPPED WITHOUT POMPE LIVREE SANS HUILE
OIL INSTALLED A L’INTERIEUR
consult maintenance manual consulter le manuel d’utilisation
CAUTION ATTENTION
Recto Verso
Maintenance of the primary pump E 750
GB 00218 - Edition 05 - June 08
The oil required for the first use is supplied with the detector.
Replacement of oil is the user’s responsability.
The pumps have been tested with A200 oil.
The technical characteristics of the pump are
guaranteed only with the recommended oil.
1/1
C
Operation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
- To access to level 4
- Change password
GB 00219 - Edition 04 - June 08
l/4
C
Operation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
C 210 How to use the leak detector: 2 methods
- How to use your leak detector?
- Hard vacuum test mode
- Sniffing test mode
2/4
C
Operation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
C 306 Adaptor for calibrated leak in sniffing mode
- How to use the adaptor?
- Notes
3/4
C
Operation
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
C 510 Bargraph zoom
- Purpose
- Activate/deactivate the bargraph zoom
- Analog display
- Zero function & Bargraph zoom
4/4
C 100
Factory configuration of
the leak detector parameters
Parameters The following list indicates the factory configuration of the leak detector
configuration parameters.
When the leak detector is switched off, all set parameters are
memorized and values are kept for the next start-up.
We advice you to note in the “Customer modification“ column, the
parameter values modified for your application.
Configuration
Parameters Customer
Factory
modification
Test mode Normal C 210
Sniffer probe clogged threshold 1.10 -7 mbar.l/s C 211
Autocalibration On
Activation Operator
C 302
Auto-checking every … 10 hours
Auto-checking every ... 100 cycles
External calibrated leak in test 1.10 - 7 mbar.l/s
C 303
External calibrated leak in sniffing 5.10 - 6 mbar.l/s
GL correction Off
GL correction value 1
C 304
Sniffing correction Off
Sniffing correction value 1
See calibration
certificate of
the internal
Calibrated leak parameters C 305
calibrated leak
GB 00220 - Edition 03 - September 04
delivered with
the detector.
Password 5555 C 130
User interface level 2 C 120
Audio alarm 3
Voice synthesis 4
C 520
Reject point in hard vacuum 1.10 - 8 mbar.l/s
Reject point in sniffing 1.10 - 6 mbar.l/s
Detector Inlet vent Off
Inlet vent activation Operator
Delay 0 C 500
Open timer use No
Timer 00:10
Depollution On
C 560
Depollution reject point 1.10 - 5 mbar.l/s
1/2
C 100
Factory configuration of
the leak detector parameters
Configuration
Parameters Customer
Factory
modification
Memo function No
Display timer No C 550
Display timer value 00:10
Bargraph zoom No C 510
Cycle end Roughing Operator
timer Roughing timer Yes
C 530
value Measure timer 00:10
value 00:10
Background suppression Operator
C 540
Trigger Reject point
Date - Time Factory
leaving
Language - Unit Requested in C 570
the customer
order
2/2
C 110
Operating principle of the control panel
Control keys
AUTO CAL MUTE
The LED indicator is ON when the control
CYCLE SNIFFER key is activated (ex.: Sniffer ON).
or
AUTO CAL SNIFFER ZERO
CYCLE
Menu selection The LED indicator comes ON after depressing the key.
access keys It activates the menu.
Then the corresponding menu is shown on
the alphanumeric display.
Pressing the corresponding Menu selection key a
second time deactivates the menu. The LED indicator
is then turned OFF and the previous screen is
displayed again.
mbar.l/s mbar.l/s
or
GB 01361 - Edition 03 - September 04
-3 -2 -1 1 2 3
10 10 10 1 10 10 10 mbar
hPa STDBY EVAC TEST STDBY EVAC TEST
Torr
INLET PRESSURE
NEXT - + RESET
SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL S NIFF ER ZERO SET POINTS SPECTRO MAINTENANCE OTHER AUTO CAL S NIFF ER ZERO
CYCLE CYCLE
or (standard) (option/accessory)
10 -3 10-2 10-1 Pa
F
F2
SET POINTS SPECTRO MAINTENANCE OTHER
SPECTRO
F3
10 -5 10-4 10-3 mbar
F4
F1 Pa.m 3/s
1/3
C 110
Operating principle of the control panel
• To access to the parameter to be changed, there are • No function keys : to access to the
up to 4 function keys available on the alphanumeric parameter to be changed, press on the
display ( , , and F4 ). Only one parameter value. Only one parameter
parameter key can be activated at a time. value can be activated at a time.
Similarly:
2nd line, 3rd line ; F4
4th line
Note: In the user’s manual, all the functions are explained with to F4 function keys.
• The LED indicator is ON when the • The value parameter is red when the
corresponding function key is available: corresponding parameter is available
the modification of the parameter for modification.
displayed on the line is authorized.
• Press the function key: the LED indicator • Press on the value: a arrow appears.
will flash: the modification can be the modification can be performed.
performed. It is possible to escape and PRESSURE UNIT:
ZERO ROUGHING:
mbar
yes
reset the previous value by pressing TEST MODE: normal
2/3
C 110
Operating principle of the control panel
Values adjustment In many menus, some values can be adjusted (reject point, password,
with the control panel timer, ...).
Please follow the procedure described below.
parameter.
3/3
C 120
Setting and maintenance part presentation
of the control panel
Operation part
mbar.l/s
F1 Pa.m3/s
10
-3 10 -2 10 -1 1 10 1 10 2 10 3 mbar
hPa STDBY EVAC TEST
Torr
INLET PRESSURE
NEXT - + RESET
Levels • The detector offers 4 user interface levels for this section to
accomodate any application requirements.
Description
Setting and maintenance part User part
Level 1 This level has very limited information on the No access to control keys
alphanumeric display (LCD). This level is generally (Cycle key included)
selected for production types of applications.
GB 00966 - Edition 06 - June 08
Which is your user interface In order to find out what is the current interface level, follow the
level? sequence described below:
ð
test mode:high sens
If this screen appears, your access level is 2 .
vacuum cor.: off
ð
test mode:high sens
If this screen appears, your access level is 3 . veNt settING:
vacuum cor.:
...
off
value: 1.00e+00
ð
test mode:high sens
If this screen appears, your access level is 4 . INlet: ...
date: Jan/03/2004
tIme: 09:02:48
2/3
C 120
Setting and maintenance part presentation
of the control panel
ASM 142 S
ASM 102 S
ASM 122 D
ASM 182
ASM 192 T
Level Level Level Level ASM 192 T2
ASM 182
Function (with its associated parameters) 1 2 3 4 ASM 192 TD+
ASM 192 T2D+
RS 232 RS 232
User’s Manual ü ü
3/3
C 130
Access to level 4 - Password
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Level 2
Adjustment
C 110
Level 3
Change password
Adjustment
3x C 110
1/1
4/3
C 140
Summary of screens
value/function adjustable
Stand-by
Sttarting-up
Password
PARAMETERS MENU PRESS : SET POINTS
rnnaall
ntter
In
calibration with external calibrated leak
PLEASE OPEN He LEAK PLEASE CLOSE He LEAK ON TEST PORT :
LEAK VALUE Alternately ... Alternately NEXT ...
OK => PRESS NEXT OK => PRESS NEXT OK => PRESS NEXT
Ex
xterrnal
calibration
C 303
EXTERNAL CALIBRATION EXTERNAL CALIBRATION COR. : 2.08+01
REQUEST
NEXT
MODE : normal
NEXT
MODE : normal
NEXT ...
OK => PRESS NEXT TARGET VALUE : 1.0E-07 OK => PRESS AUTOCAL
OR WAIT 9 SECONDS OK => PRESS NEXT ESC => PRESS RESET
GB 01671 - Edition 04 - June 08
1/5
C 140
Summary of screens
value/function adjustable
Other menu
Level 1
Level 2
Level 3
C 210
C 500
C 304
Level 4
C 500
NEXT
VALUE :1.00E+00
SNIFFING COR. : off
VALUE :1.00E+00
NEXT C 304
LANGUAGE: English
UNIT : mbar.l/s
NEXT C 130 F4
HANDSHAKE : no
OR NEXT
RS232 PARAMETERS
NEXT MODE : spreadsheet
PERIODE : 1 s
HANDSHAKE : no
2/5
C 140
Summary of screens
value/function adjustable
Set point menu
Level 1
Level 2
SPECTROMETER
FILAMENT#1 : on
TRIODE PRESSURE : 1
MARGIN : 100%
Level 3
SPECTROMETER
FILAMENT#1 : on
TRIODE PRESSURE : 1 E 400
MARGIN : 100%
Level 4
SPECTROMETER
FILAMENT#1 : on
E 400
TRIODE PRESSURE : 1
MARGIN : 100%
NEXT
OR OR
CAL. CHECK.: operator CAL. CHECK.: automatic
EVERY : 0100 CYCLES
EVERY : 0010 HOURS
C 302
NEXT
OR
FILAMENT : on FILAMENT : on
GB 01671 - Edition 04 - June 08
OR
ACC. VOLTAGE : 220V ACC. VOLTAGE : 220V
EMISSION : 0.6mA EMISSION : 0.6mA
COEF. SENS. : 01.00 COEF. SENS. : 01.00
(1) (2)
NEXT
F2 NEXT NEXT
F2 => CALIBRATED LEAK UNIT : mbar.l/s LOSS PER YEAR : 2.00 %
LEAK VALUE : 1.0E-07 REF TEMPERATURE : 20 ¡C
INT. LOCATION : internal TEMP. COEFF. : 3 %/¡C
C 305 C 305
NEXT
3/5
C 140
Summary of screens
value/function adjustable
Spectro menu
Level 1
READY FOR CYCLE
Level 2
AUDIO: 3
DIGITAL VOICE : 4
VACUUM ALARM
REJECT POINT:1.0E+00
Level 3
AUDIO:
DIGITAL VOICE :
3
4
C 520
C 211
VACUUM ALARM
REJECT POINT:1.0E+00
Level 4
AUDIO:
DIGITAL VOICE :
3
4
C 520
NEXT NEXT
C 510
ZERO BACKGROUND
ACTIVATION : operator
C 540 F3
OR
ZERO BACKGROUND
ACTIVATION : automatic
TRIGGER : timer
VALUE : 00:10
NEXT
4/5
C 200
Starting up / Switching off the leak
detector
C 130
Level 2
C 130
Level 3
DETECTOR : 20H PARAMETERS MENU DETECTOR : 20H PARAMETERS MENU
ACCESS PASSWORD ACCESS PASSWORD
NEXT NEXT
FILAMENT#1 : 20H FILAMENT#1 : 20H
HIGH. VAC PUMP : 27Krpm **** or HIGH. VAC PUMP : 27Krpm ****
OR WAIT 9 SECONDS OR WAIT 9 SECONDS
ASM 182 T/192 T/192 T2/142 ASM 182 TD+/192 TD+/192 T2D+/122 D/142 D/Graph D+
Level 4
0 All leak detectors
DETECTOR : 20H DETECTOR : 20H
1 ASM 142/182 T/192 T
or
FILAMENT#1 : 20H FILAMENT#1 : 20H
HIGH. VAC PUMP : 27Krpm HIGH. VAC PUMP : 27Krpm
ROUGHING PUMP : 27Krpm 2 ASM 122 D/142 D/182 TD+/192 TD+
3 ASM 192 T2
1 3 4 2
NEXT 4 ASM 192 T2D+
MAINTENANCE PUMP
PUMP DUE IN : 2000 H
RESET TIMER
INITIAL VALUE : 12000 H
2 4
NEXT
MAINTENANCE PUMP 1
PUMP DUE IN : 2000 H
RESET TIMER
2
INITIAL VALUE : 12000 H
3
NEXT
NEXT
4
MAINTENANCE ATP PUMP MAINTENANCE MDP PUMP
PUMP DUE IN : 2000 H PUMP DUE IN : 2000 H
RESET TIMER RESET TIMER
INITIAL VALUE : 12000 H INITIAL VALUE : 12000 H
NEXT 3 2
4
GB 01671 - Edition 04 - June 08
4
NEXT
0
FILAMENT INFORMATION
#1: 20H #2: 0H
RESET #1 VALUE
RESET #2 VALUE
NEXT
0
MAINTENANCE REQUIRED
AFTER: 1.0E+06 CYCL.
RESET COUNTER
INIT.VALUE : 1.0E+06
NEXT
0
INLET PRESSURE
VALUE : 8.4E-02
UNIT : mbar
0
1 NEXT 2
3 4
5/5
C 200
Starting up / Switching off the leak
detector
Starting up after • If the operator uses the leak detector, after an unused or storage
an unused/storage period, there is an additional time at the normal start-up time for
outgassing:
period - inactivity period ≤ 10 days + 5 s maxi (ASM 182, 192, 1002).
- 10 days < inactivity period ≤ 23 days + 3 min.
- inactivity period > 23 days + 10 min
- inactivity period ≤ 10 days + 10 s maxi (ASM 142, 142 D,
Graph D +, 122 D).
Technical characteristics A 800/801
• A screen informs the operator in the start-up process:
1/3
C 200
Starting up / Switching off the leak
detector
Starting up of the leak When the pumps have reached their nominal speed, the unit auto-
calibrates: different screens will show.
detector
(continued) CAL IN PROGRESS
ELECTR.ZERO ADJUST.
80
...
STDBY
Flashing
Switching off The leak detector can be switched off at any time by depressing the
the leak detector main power switch to 0 (OFF) but it is recommended (especially when
the leak detector may not be used for an extended period of time) to
stop it following the procedure described below.
2/3
C 200
Starting up / Switching off the leak
detector
Recommended To protect the internal vacuum components of the leak detector against
procedure dust or any kind of contamination, it is recommended to keep its inlet
blanked-off and under vacuum. Please proceed as follows before
stopping the leak detector:
3/3
C 210
How to use the leak detector:
2 methods
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel C 120 Summary of screens
C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Yes No
Set List of parameters
parameters and associated sheet
C 120
Operation of the
leak detector
C 211
1/4
C 210
How to use the leak detector:
2 methods
Hard vacuum test • Hard vacuum test method offers 2 or 3 test modes: the Gross Leak,
method the Normal and the High Sensitivity mode.
The leak detector will automatically go from the gross leak to the
superior mode as soon as the inlet pressure has crossed the thresholds:
Gross leak Normal High Sensitivity
test mode test mode test mode
ASM 182 T Inlet pressure < 6 mbar ---- Inlet pressure < 2x10-2 mbar
ASM 182 TD+ Inlet pressure < 6 mbar ---- Inlet pressure < 2x10-2 mbar
ASM 192 T Inlet pressure < 6 mbar ---- Inlet pressure < 2x10-2 mbar
ASM 192 TD+ Inlet pressure < 6 mbar ---- Inlet pressure < 2x10-2 mbar
ASM 192 T2 Inlet pressure < 6 mbar ---- Inlet pressure < 2x10-2 mbar
ASM 192 T2D+ Inlet pressure < 30 mbar Inlet pressure < 3 mbar Inlet pressure < 2x10-2 mbar
ASM 142 Inlet pressure < 10 mbar Inlet pressure < 5x10-1 mbar ----
ASM 142 D
Inlet pressure < 10 mbar Inlet pressure < 5x10-1 mbar ----
ASM Graph D+
ASM 122 D Inlet pressure < 20 mbar Inlet pressure < 2 mbar Inlet pressure < 8x10-3 mbar
Notes • The leak detector will switch test mode if the inlet pressure is under
the normal test mode threshold.
• When the leak detector is in the selected test mode, a «->» sign is
displayed on the screen.
• If the gross leak test mode is selected, the leak detector will remain
in the gross leak test mode even if the inlet pressure is compatible with
the normal test mode threshold.
• If the pressure is superior to 10-4 mbar, it’s not possible to reach the
normal or high sensitivity test mode C 560.
Sniffing test method • The leak detector measures a leak value which is displayed on the
user interface.
• The test method used is the sniffer method.
2/2
C 211
Operation of the leak detector
Starting a test cycle Connect the part or the READY FOR CYCLE
CYCLE IN PROGRESS
MODE: roughing
INLET ...
or CYCLE IN PROGRESS
VENT
MODE:-> Normal
INLET ...
or
10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
INLET VENT: off
HELIUM: 1.5E-09
Reject point
The helium signal zero scale displays the leak value in 2 colors
following the measured leak value:
• the reject point is display with a red led.
• if the measured leak value exceeds the reject point, the flashed leds
are red (and the blinking led orange).
• if the measured leak value is under the reject point, the flashed leds
are green,
1/3
C 211
Operation of the leak detector
10 -3
Digital display 10 -4
10 -5
10 -6
10 -7
Analog display 10 -8
or
VENT
STDBY
STDBY
• In standby mode the user interface shows the leak detector helium
background value.
Note: If the cycle end function is activated, the test cycle end is
different.
Venting the part or At the end of a test cycle, 2 possibilities are available:
installation tested • venting (inlet of the leak detector is back to atmospheric pressure)
• not venting (keeping under vacuum) the part or tested installation
tested remains under vacuum.
2/4
C 211
Operation of the leak detector
Sniffing test
Starting a sniffing test While the leak detector is in READY FOR CYCLE
Leak value display Displays are the same in hard vacuum and sniffing test modes.
Please refer to hard vacuum test mode for the displays.
STDBY
GB 01362 - Edition 02 - September 04
Advice Block the sniffer probe end from time to time with a finger to check
that the helium signal goes down. If not, the probe may be clogged.
4/4
C 211
Operation of the leak detector
Purpose of the sniffer probe When the helium signal is lower than the set «sniffer probe clogged»
clogged reject point reject point, an information will be actived.
Adjustment
2x C 110
Adjustment
C 110
The unit selection of the leak detector is the threshold unit. If the operator
would like to change unit, he must convert the threshold unit and
reprogrammed it with the new one.
3/4
C 301
Basic internal calibration of the leak
detector
7/5
C 300
Calibration of the leak detector
Purpose of the Check that the leak detector is correctly adjusted to detect the carrier
internal calibration gas selected and to display a correct leak value.
To calibrate the leak detector, a calibrated leak is used as a reference:
the leak detector is equipped with an internal helium calibrated leak
with reservoir and temperature compensation sensor.
When should an • When starting the leak detector in order to make sure that it is in
proper operating condition.
internal calibration be
• For high sensitivity test and optimized measurement accuracy: it is
performed? advised to let the internal temperature of the leak detector stabilize for
about 30 min after start-up and then start a calibration.
• If in doubt regarding the proper operation of the leak detector
(capability to properly detect a helium leakage). At any time, an
internal calibration may be started.
• In case of intensive and continuous use: start an internal calibration
at the begining of each shift (8 hours of operation).
Internal calibrated The internal calibrated leak is specifically designed to fit the present
leak detector. It is composed of:
leak • a helium reservoir,
• a temperature sensor (used to take into account the effect of
GB 00969 - Edition 06 - June 08
Accessories A 700
1/1
C 301
Basic internal calibration of the leak
detector
Note:
• It is possible to start a test cycle The Leak Detector
is NOT calibrated!
after a calibration failure: The DO YOU WANT TO
operator should confirm the use of a
USE THE MACHINE?
value reading.
standby screen.
2/5
C 301
Basic internal calibration of the leak
detector
On request calibration
C 302
checking
• On operator request:
The operator can start a calibration whenever the leak detector is not
in test mode.
Note: Internal calibration set ON.
Procedure
Position = external
3/5
C 301
Basic internal calibration of the leak
detector
ON TEST PORT!
Leak value: 1.0E-07
EXT θ (°C/°F):20/68
OK -> press NEXT
Adjustment
5 Validate the
calibration NEXT
process
4/5
C 301
Basic internal calibration of the leak
detector
6 End of the Close the valve of the calibrated leak (if there is one).
process
These 2 screens appear alternately.
PLEASE,CLOSE He LEAK
ON TEST PORT!
STDBY
5/5
C 302
Advanced internal calibration of the leak
detector
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Introduction The operator has the possibility to control on the internal calibration
process:
• activation / deactivation of the internal calibration.
• setting of the checking function.
Procedure
Adjustment
C 110
Notes:
1/3
C 302
Advanced internal calibration of the leak
detector
On request calibration At any time, the operator could perform a calibration checking with
checking the internal calibrated leak.
STDBY
+
Time between
both < 5 s.
Parameters setting
Adjustment
C 110 Automatic
Operator
Hours counter
Adjustment
Note: The first of the 2 counters reached will trigger the automatic
checking.
2/3
2/5
C 302
Advanced internal calibration of the leak
detector
When the first of the 2 counters is reached, a “i“ will flash at the right
end of the 1st line of the LCD.
READY FOR CYCLE i
...
...
...
The “i” flashing will stay on the LCD until operator starts an external
calibration. C 303
An audio message advises the operator in the process to follow.
On request calibration
C 301
checking
GB 00970 - Edition 05 - June 08
3/3
C 303
External calibration of the leak detector
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active depending on Complete displays list with access
authorization way and associated sheet
Note : For the ASI 22, the pressure measurement kit is necessary to do
an external calibration ( A 700).
l/4
C 303
External calibration of the leak detector
Digital and When the external calibration is performed, the digital display will show a
analog display corrected value. Then COR will come on to reflect it. The analog display
in the remote control is not corrected and therefore both values might be
different.
External calibration The external calibration should only be performed when the leak
procedure detector is already internally calibrated.
The external calibration procedure is performed in 2 steps:
• lst step: selection of the test mode (hard vacuum or sniffing)
• 2nd step: adjustment of the target value: see below.
External calibration At any time, the operator can cancel external calibration procedure.
cancellation
Procedure Note: The external calibration should be performed in the test mode
used by the operator: if the operator uses both test modes (hard
vacuum and sniffing), he should perform one external calibration
when he works in each test mode.
The external calibrated leak is connected to the inlet port of the leak
detector or at a suitable location of the installation to test.
2/4
C 303
External calibration of the leak detector
Sniffing mode
manually
Adjustment
automatically
C C 304
COR
(*) The target value is the desired value to be displayed on the digital
display at the end of the calibration..
The target value can be memorized following 2 methods:
• the operator enters directly the target value,
• the target value is automatically calculated by the leak detector.
GB 00262 - Edition 05 - September 06
About sniffing test mode In sniffing test mode, the calibration can be performed with:
• the ambient atmosphere,
• an external calibrated leak,
• a container or installation, at atmospheric pressure,
filled with a known gas mixture including Helium.
The sniffer probe will be exposed to one of the 3 items
listed above (3rd one represents the most reliable and accurate way
of calibrating a leak detector in sniffing mode).
The lst and 2nd ones are the most common and practical methods.
Before using one of the 2 items, connect the sniffer probe to the sniffer
port of the leak detector.
3/4
C 303
External calibration of the leak detector
2 possibilities :
➥ enter target value = 0 E+02 to display the test result
in PPM
➥ enter target value = l.0 E-04 to display the test result in helium
concentration
(l00 PPM = l00 xl0-6 = lxl0-4)
Checking function with
an external calibrated
leak C 302
4/4
C 304
Correction factor
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
Access to parameters and parameters active C 120 Complete displays list with access C 140
depending on authorization way and associated sheet
Definition The correction factor is used to display the helium signal (changing
unit for example).
The correction factors applied to the digital display with respect to the
external calibration are:
• VACUUM COR in gross leak test mode,
• SNIF COR in sniffing test mode.
VACUUM/SNIF COR
Adjustment
VACUUM COR
Adjustment
SNIF COR
1/2
C 304
Correction factor
VACUUM Adjustment
COR
adjustment Adjustment
SNIF COR
2/2
C 305
Calibrated leak values programming
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Different types of Before to start an internal calibration of the leak detector (with internal
or external calibrated leak), the parameters of the calibrated leak used
calibrated leaks should be programmed by the operator.
1/2
C 305
Calibrated leak values programming
Programming the This operation can be made with the data written on the calibrated
calibrated leak leak identification label or the calibration certificate delivered with it.
Example of identification label:
parameters
HELIUM CALIBRATED LEAK
Helium leak rate : 1.0x10-8 mbar.l/s at 20 °C
Date of calibration : 10 Dec 2001
% loss per year : 2 %
% increase per °C : 3 %
tracer gas
Adjustment
C 110
unit Adjustment
location Adjustment
year
Adjustment
temp. coef.
Adjustment
Leak location selection Note: The “Location” parameter (internal or external) concerned the
location of the calibrated leak used for the calibration and not the
type of calibration.
2/2
C 306
Adaptor for calibrated leak in sniffing
mode
1 5
4
Calibrated leak
1 Place the adaptor to your calibrated leak used for the calibration.
5 Remove the sniffer probe of the calibration port. Follow the auto-
calibration.
Notes - Waiting 10 s (mini) for the signal stabilization before reading of the
leak value.
- The leak value displayed on the LCD consider the He of the air.
Example : calibration with a leak of 2x10-5 mbar.l/s
The value displayed is:
2x10-5 + 5x10-6 = 2.5x10-5 mbar.l/s
1/1
C 400
Remote control
Remote control 10
-2
interface 1
10
-3
-4
9
10
2 10
COR ZERO -5
10
10
-6
INLET
-7
3
TEST 10
10
3
10 2 10 -8
HIGH
10
1
10
-9
11
4 1
-1 SNIF
10
-10
12
10
10 -11
10 -2
VENT
10 -3 10 -12
mbar mbar.l/s
5 13
CYCLE
6
AUTO CAL ZERO
14
7
8 15
10/
C 400
Remote control
Remote control In order to use the remote control with control panel with graphic
connecting interface, it is necessary to connect the remote control before starting
up the detector.
Remote control choice 3 different units could be selected in the leak detector but only one
unit is available on the remote control.
So the operator should choice its remote control in accordance of the
operation unit chosen.
Unit C 570
Accessories A 700
When the operator connects the remote control on the leak detector,
the leak detector unit is automatically reprogrammed with the unit
of the remote control. The remote control unit is memorized by the
detector when the operator disconnects the remote control.
To start/stop a cycle In order to start/stop a cycle, operator can use either the CYCLE
control key on the control panel or remote control.
Display
The LED indicator is ON/OFF when the control key is activated/
deactivated.
As soon as the detector is in test, the TEST indicator is ON.
2/3
C 400
Remote control
Internal calibration In order to start an internal calibration, operator can use either the
AUTOCAL control key on the control panel or remote control.
Display
The LED indicator is ON when the control key is activated.
The LED indicator is OFF at the end of the calibration procedure.
Calibration of the leak detector C 300
Inlet vent For these 2 functions, the remote control displays only their status: use
Sniffing test mode the control panel in order to activate/deactivate them..
Display
VENT SNIF The LED indicator is ON/OFF when the function is activated/
deactivated.
GB 01364 - Edition 05 - June 08
External calibration The remote control displays only its status: use the control panel in
order to start/stop it.
Display
The LED indicator is blinking when the external calibration is
activated.
At the end of the calibration procedure, the LED indicator is OFF and
the correction factor COR is ON.
External calibration C 303
3/3
C 410
Headphone and loudspeaker
Level adjustment The audio levels for the headphone or the external loudspeaker are
the same as for the audio alarm and digital voice functions. In order
to adjust the headphone or the external loudspeaker audio levels, you
must adjust the levels of the audio alarm and digital voice functions.
Accessories ?
Headphone You should use the headphone connector accessory:
Accessories A 700
External loudspeaker The manufacturer does not sell external loudspeaker. The specifications
are:
The external loudspeaker has the same characteristics as the
internal louspeaker:
• Impedance: 8 Ω
• Power: 8 W
4/3
C 410
Headphone and loudspeaker
Configuration The operator can deactivate or not the internal loudspeaker when he
uses a headphone.
In the same way, he can deactivate or not the internal loudspeaker
when he uses an external loudspeaker.
The functions are selected on the I/O interface board.
• • ST3
• • ST2
P1
ST3
ST2
P1
P0307 board
2/3 5/3
C 410
Headphone and loudspeaker
Strap on Sub D
P0307 board ST3/ST2 9 pins
(printer plug)
•
• ST3 No plug connected
• ST2
•
Int Internal loudspeaker
active
• ST3 1 2 3 4 5
•
• 6 7 8 9
• ST2
Int •
Internal loudspeaker • ST3 1 2 3 4 5
6 7 8 9
active + headphone
connected • ST2
•
•
Int Internal loudspeaker • ST3 1 2 3 4 5
active + External 6 7 8 9
Ext loudspeaker connected • ST2
•
3/3
C 430
3 masses option
The unit equipped with the 3 masses option does not have any
external differences in relation to the standard unit. The modifications
are inside the unit (analysis cell magnet and electronic supervisor
board).
Typical background values, in cycle, detector on itself:
- At start ± low range 10-5 mbar.l/s.
- After 2 or 3 hours ± low range 10-6 mbar.l/s.
Gas selection
Adjustment
GB 00985 - Edition 05 - March 04
4x C 110
1/1
C 440
Control panel with graphic interface
mbar.l/s
Pa.m 3/s
10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
Graphic interface To display, measure and record the leak leak detector Helium signal
purpose as well as the inlet pressure.
Leak detector software It requires a leak detector software version ≥ V3.0r01(≥ V1.0r06 for
version ASI 22). Refer to “At the leak detector starting up” paragraph.
Automatic standby If no action is registered through the color touch screen for a period of
screen 1 hour, a standby-screen (black screen) appears automatically.
GB 02669 - Edition 03 - June 08
Use caution • Use a pen, a finger or any other object with a rounded shape on
the touch screen.
Don’t use a pointed object (screwdriver for example).
• Storage temperature and humidity level. A 800/801
1/14
C 440
Control panel with graphic interface
1 Pa.m 3/s
2/14
C 440
Control panel with graphic interface
Change of interface
“Basic” mode “Advanced” mode
Standard interface Standard interface
Notes:
• Any action on one of the following keys switches the display back
to standard.
SET POINTS, SPECTRO , MAINTENANCE or
GB 02669 - Edition 03 - June 08
defect example
3/14
C 440
Control panel with graphic interface
Operating principle of Please refer to the operating principle of the standard control panel.
the standard interface C 110
Operating principle of The graphic interface offers 2 operating (“basic“ and “advanced“)
the graphic interface modes.
4/14
C 440
Control panel with graphic interface
Selection of the
graphic interface use
mode
At the leak detector start up When we switch on the leak detector, the starting screen displays the
selected mode.
Graphic interface
software version
The operator has 6 seconds to change it with a simple press on the
During the leak detector use In order to return to the starting screen, press the following keys at the
same time:
+ +
or
SET POINTS MAINTENANCE
+ +
GB 02669 - Edition 03 - June 08
5/14
C 440
Control panel with graphic interface
Graphic interface
description 3
1
4 2
5 7
Target moving
Contrast adjustment
6/14
C 440
Control panel with graphic interface
Graphic interface A simple press on the dynamic graph allows access to the setting
setting menu.
Menus description
8 8
5 6 7 2
1 1 3
2 3 4 7 4
Horizontal Vertical
GB 02669 - Edition 03 - June 08
7/14
C 440
Control panel with graphic interface
8 8
2 5 6 7
1 3 1
7 4 2 3 4
8/14
C 440
Control panel with graphic interface
3 recordings on a
same memorized
graph
MEMORY FULL
GB 02669 - Edition 03 - June 08
9/14
C 440
Control panel with graphic interface
3
1
x2
• Zoom in: with your finger or a pen, tap on the screen to set
point 1 , and 2 , and tap on the 3 key.
3
2
x x
GB 02669 - Edition 03 - June 08
5
x
1
4 x
• To return to the original graph (complete zoom out), put the points
4 and 5 very distant.
Notes:
• After having defined the targeted area, and before pressing ,
it is possible to modify the targeted area: move the area sides or
angles with the finger.
10/14
C 440
Control panel with graphic interface
• You can enlarge as many times as you want until the displayed
period is equal to the sampling time set (until 2 points visible on the
graph).
• You can only enlarge the complete decades: you can not enlarge
inside a decade.
Point measure The memorized graph allows you to give the exact measure of every
memorized graph point at a “t” time.
• Press on key 1 .
3
3
3
x 2
4
arrows 3 .
• To switch the target from the helium signal curve to the inlet
pressure curve, press the key 4 .
5 6
x x 4
11/14
C 440
Control panel with graphic interface
Memorized graphs saving It is possible to do a screen copy (.bmp) or to create a file (.txt) with
the measures memorized. The .txt file is compatible with Excel: the
separator by default is “tab”.
Notes:
• The .txt and .bmp files saved correspond to the curve points
displayed on the screen:
- To have all the points, it is essential to be on the original graph
(no zoom).
- If a zoom has been done before the saving, the saving
corresponds only to the curve points displayed in the selected
area.
• If the memorized graph is made up of several successive recordings:
- the “ ” cursor will indicate each change of recording on the
▲
.bmp file.
- “break down n°” message will be indicated at the end of the last
line of each recording.
Material • A specific cable to connect the control panel with the PC.
Part number: A461946
- Delivered with all the leak detectors equipped of the "control
panel with graphic interface" option.
GB 02669 - Edition 03 - June 08
- Not included in the "control panel with graphic interface"
accessory.
• PC configuration:
- PC 300 MHz, 128 Mb RAM, 50 Mb hard drive,
Graphic card 800 x 600 x 256 colors.
Windows 98, Windows 2000, Windows XP
Display the memorized graph to the screen.
12/14
C 440
Control panel with graphic interface
Separation message
between 2 successive
recordings
GB 02669 - Edition 03 - June 08
13/14
C 440
Control panel with graphic interface
Animated synoptic Please refer to the “Change of interface” paragraph to reach it.
Synoptic reading 4
1
3
Etat du détecteur
1 2 3 4
interactive components
Valve closed Inactive canalization
Valve opened Active canalization: gas flow
Example
Note:
• The synoptic is personalized for each leak detector.
14/14
C 450
Long distance sniffer probe and
Helium spray gun
1/1
C 500
Inlet vent
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Air vent purpose At the end of a test cycle, 2 possibilities are available:
- venting (putting back to atmospheric pressure)
- not venting (keeping under vacuum) the part or installation tested.
Automatic
On
Automatic air inlet
No automatic
Off
air inlet
On No automatic
Operator air inlet
Forced way air inlet
Off
by the operator
1/2
C 500
Inlet vent
C 110
Adjustment operator or
C 110 sp.chamber
Adjustment delay 1
open
Adjustment time use 2
yes
Adjustment
no
2 Open time use - The user can close again the inlet vent valve
after opening (yes/no). When used (yes), set
timer = time between inlet vent valve opening
and inlet vent valve closing again.
2/2
C 510
Bargraph zoom
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
Access to parameters and parameters active C 120 Complete displays list with access C 140
depending on authorization way and associated sheet
Purpose This function offers a better resolution of the readout as well as a better
view of the helium signal behaviour around the set point.
Activate/deactivate
the bargraph zoom Adjustment
3x C 110
GB 01265 - Edition 03 - March 04
1/2
C 510
Bargraph zoom
Analog display When a bargraph zoom is activated, use the helium signal zero scale:
a blinking led indicates the reject point.
Remote control -2
10
-12 10 -11 10 -10 10
-9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
10
-3
1 decade
-4
10
-6
2 10
-8
10
(1 + 1) decades
HIGH
10
1 -9
10
SNIF
10
-10 The helium signal zero scale displays
the leak value in 2 colors following
10
-1
10
-11
-2
the measured leak value:
10
-3 VENT -12
10 10
mbar mbar.l/s
• if the measured leak value is under
CYCLE
the reject point, the flashing leds are
AUTO CAL ZERO green,
• if the measured leak value exceeds
the reject point, the flashing leds are
red (and the blinking led orange).
Reject point C 211
Remote control
• analog display
Use the helium signal zero scale.
The analog display is the actual bargraph zoom display (see above).
2/2
C 510
Bargraph zoom
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Audio alarm definition The Audio alarm appears differently, based on the Zero function.
• Zero function is not activated:
The Audio alarm is started when the helium signal is exceeding a set
point and called reject point.
• Zero function is activated:
The audio alarm threshold is then called “floating”. It is slightly set
above the zero level and will be triggered for any rise of the helium
signal.
Zero function C 540
Digital voice definition The digital voice informs the operator by sending audio messages in
the following cases:
• starting-up process and auto-calibration process
• when detector is ready
• rejected part
• fault.
Adjustment
Audio alarm
1/1
C 540
Zero function
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Purpose of the cycle It allows an automatic control of the roughing time and measure
end time i. e. the end of cycle.
• Cycle end: operator - Operator stops the cycle ( )
• Cycle end: automatic - Cycle is stopped automatically.
automatic
Adjustment
measure
yes
Adjustment
no
Adjustment
roughing
GB 00267 - Edition 05 - March 04
• Roughing
Roughing timer determines maximum authorized roughing time before
the tested part is considered as bad.
• Measure
If Cycle end is activated (automatic), user should adjust the measure
timer i.e. the cycle end.
The measure timer corresponds to the time allowed for the leak
detector to remain in test. When it is reached, the measure flashes.
1/1
1/2
C 540
Zero function
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
Access to parameters and parameters active C 120 Complete displays list with access C 140
depending on authorization way and associated sheet
It’s advised to use this function when helium background signal is low.
Activate the zero The process of the zero function is the same whatever the activation
function mode (operator or automatic). The only difference is when the
background suppression activation is automatic, the operator does not
need to press .
=>
GB 01266 - Edition 06 - June 08
Autozero
activation
0 Time
1/3
C 540
Zero function
Deactivate the
zero function =>
Activation/Deactivation
of the background Adjustment
4x C 110
operator
Adjustment
trigger automatic
F4 Adjustment F4
value
10
-12 10 -11 10 -10 10 -9 10
-8 10
-7 10
-6 10
-5 10
-4 10
-3 10
-2
10 -4
10
-5
10
-7
10
-8
10
-9
10 -10
10
-11
10 -12
mbar.l/s
2/3 1/2
C 550
Memo function
Zero activated
+
or
Bargraph zoom on reject point Bargraph zoom on reject point
not activated activated
=> =>
LEAK RATE COR LEAK RATE COR
LEAK RATE COR LEAK RATE COR
Reject point
10 -8
10 -8
10 -9
10 -9
10 -10
10 -10
10 -11
10 -11
10
-12
10 -12 mbar.l/s
mbar.l/s
GB 01266 - Edition 06 - June 08
1/1
C 540
Zero function
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
Access to parameters and parameters active C 120 Complete displays list with access C 140
depending on authorization way and associated sheet
Purpose This function freezes the display showing the result of the previous test.
The measured value flashs and blinks until a new test cycle is started
(display timer deactivated).
Activate/Deactivate
the memo function Adjustment
4x C 110
no
no display timer
yes
Adjustment
yes
Adjustment
Display timer Once the memo function is activated, user has the possibility to
GB 00269 - Edition 05 - March 04
3/3
C 570
Date - Time - Language - Unit
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
Access to parameters and parameters active C 120 Complete displays list with access C 140
depending on authorization way and associated sheet
Purpose The helium pollution prevention function prevents the detector from
being polluted by helium when the part or installation to be tested
contains a lot of helium.
Leak detector in test mode, if the signal increases quickly above
depollution reject point, the cycle is automatically ended and the leak
detector stays in stand-by mode until the helium has decreased.
Note:
Detector polluted
Depollution
= Wait and pump a few hours (the best
solution is one night)
GB 00270 - Edition 04 - June 08
Activate/Deactivate
the Helium pollution
Adjustment
prevention 2x C 110
off
on
Adjustment
1/1
C 560
Helium pollution prevention
Operating principle of the control panel C 110 Access to level 4 - Password C 130
Setting and maintenance part presentation of the control panel Summary of screens
C 120 C 140
Access to parameters and parameters active Complete displays list with access
depending on authorization way and associated sheet
Adjustment procedure
date
Adjustment
C 110
time
Adjustment
2x
unit
Adjustment
language
Adjustment
Date The leak detector calculates its storage period since the last switching
off. C 200
Language The leak detector offers 2,3 or 4 languages, according to the model.
A 600
GB 00272 - Edition 05 - March 04
Notes:
- All messages on the LCD are on the selected language.
- The selected language is the language of the digital voice.
Digital voice C 520
1/1
C 580
Fault / information indicator and display
Fault and At any time, the leak detector can display on the LCD clear
information Information or Fault messages based on the analysis of the leak
detector status.
There are 3 basic types of faults: minor fault, major fault and critical
failure.
There are 2 basic types of information: user information and service
information.
The messages are displayed on a specific display by order of
importance:
1. critical failure
2. major fault and minor fault
3. user information and service information
Faults 3 fault types: minor fault, major fault and critical failure.
Minor fault • Warning:
- on the digital display alternatively the helium signal and “Er” are
shown.
- on the LCD, a “!” flashing at the right end of the 1st line.
..... !
.....
.....
COR .....
LEAK RATE
Note: A major fault can behave like a temporary minor fault if the
origin of the error has disappeared.
CRITICAL FAILURE
pressure gauge fail.
1/6
C 580
Fault / information indicator and display
...... i
......
......
LEAK RATE COR ......
• Duration:
After display of the clear message, the indicator and the clear
message are erased but they will be reactivated at the next start-up of
the leak detector or at each unauthorized request by the user or
30 min later, if the origin of the message is still present.
• Remedy:
- User information
Can be eliminated by an action which is accessible by the user.
- Service information
Can be eliminated by a service action on the involved component and
by resetting the corresponding configuration parameter. This is only
accessible by the customer service.
Service instructions E
3/6
C 580
Fault / information indicator and display
List of messages For all messages, note their contents in order to identify the origin
of the message and take the corresponding corrective action if
necessary.
General troubleshooting guide D 300
ASM 122 D
ASM 142 D
Information
Information
ASM 142 S
ASM 102 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
Service
ASI 22
User
Information messages
auto. cal. required • •
filament request off • • • • • • • • • • • • • •
manual calibration • • • • • • • • • • • • • •
auto. cal. aborted • • • • • • • • • • • • • •
drift too high (zero) • • • • • • • • • • •
He too high for zero • • • • • • • • • • • • •
He too low for zero • • • • • • • • • • • • •
external calib. Leak • • • • • • • • • • • • •
new fil#1 required • • • • • • • • • • • • • •
new fil#2 required • • • • • • • • • • • • • •
maintenance required • • • • • • • • • • • • • •
(1) TMP 5154 (5) MDP 5006 HDS (9) AMP 007 I
(2) ATP 100 (6) ATH 31+ (10) AMD 1
(3) MDP 5011 (7) ATH 31 (11) ATH 164
(4) ACP 28 (8) Dry pump (12) Diaphragm pump
4/6
C 580
Fault / information indicator and display
ASM 192 T2
ASM 122 D
ASM 142 D
ASM 142 S
ASM 102 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
ASI 22
Error message
autocal failure • • • • • • • • • • • • • •
temperature too low • • • • • • • • • • • • • •
temperature too high • • • • • • • • • • • • • •
cal. leak year error • • • • • • • • • • • • • •
peak search error • • • • • • • • • • • • • •
peak adjust error • • • • • • • • • • • • • •
background too high • • • • • • • • • • • • • •
emission loss • • • • • • • • • • • • • •
cell. zero off limits • • • • • • • • • • • • • •
cell. zero stability • • • • • • • • • • • • • •
calib. test mode lost • • • • • • • • • • • • • •
sensitivity too high • • • • • • • • • • • • • •
background trouble • • • • • • • • • • • • • •
lack of sensitivity • • • • • • • • • • • • • •
cell.pressure safety • • • • • • • • • • • • • •
triode safety • • • • • • • • • • • • • •
emission failure • • • • • • • • • • • • • •
snif. probe clogged • • • • • • • • • • • • • •
high. vac pump speed • • • • • • • • • • • • • •
cell pres.>0.01 mbar • • • • • • • • • • • • • •
high. vac pump fail • • • • • • • • • • • • • •
cell pres.>1e-04 mbar • • • • • • • • • • • • • •
• • • • • • • • • • • • • •
GB 02465 - Edition 03 - September 06
5/6
C 580
Fault / information indicator and display
ASM 192 T2
ASM 122 D
ASM 142 D
ASM 142 S
ASM 102 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
ASI 22
Error message
dynamic cal failure • •
bad RAM integrity • •
fil1-collector short • • • • • • • • • • • • • •
fil2-collector short • • • • • • • • • • • • • •
fil1-collector short • • • • • • • • • • • • • •
fil2-collector short • • • • • • • • • • • • • •
high. vac pump speed • • • • • • • • • • • • • •
rough. pump failure • •(2) •(3) •(3) •(2) •(6) •(5)
primary pump failure • •(12) •(12) •(4) •(4) •(4) •(12)
(1) TMP 5154 (5) MDP 5006 HDS (9) AMP 007 I
(2) ATP 100 (6) ATH 31+ (10) AMD 1
(3) MDP 5011 (7) ATH 31 (11) ATH 164
(4) ACP 28 (8) Dry pump (12) Diaphragm pump
6/6
D
Maintenance - Troubleshooting
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
1/1
D 100
Table of preventive maintenance intervals
ASM 142 D
ASM 102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
ASI 22
Frequency* Maintenance operations to be performed
*Service intervals: The service intervals given are for applications and work rates which conform to the normal operating
conditions. If the machine is operating under more difficult conditions they can be shortened.
ASM 142 D
ASM 102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
ASI 22
Frequency* Maintenance operations to be performed
*Service intervals: The service intervals given are for applications and work rates which conform to the normal operating
conditions. If the machine is operating under more difficult conditions they can be shortened.
NEXT
NEXT
NEXT
GB 02477 - Edition 02 - June 08
NEXT 2x NEXT
Reset
(*) … pump adjustment
or =
Maint. required adjustment Initial value
Adjustment
C 110
1/1
D 300
General troubleshooting guide
Symptoms
D 400
Remote control
Helium signal or inlet pressure analog display abnormally lit 27
Calibration
autocal. aborted 3
autocal. required 2
Manual calibration 4
Starting up
No display appears on the control panel 42
Message
autocal. aborted 3
1/4
D 300
General troubleshooting guide
Symptoms
D 400
Message
autocal. required 2
Manual calibration 4
Maintenance required 1
Control panel
« ! « or « i « appears at the end of line 1 on the LCD 23
Primary pump
No noise from the rotary vane pump 55
Pump speed 53
GB 04081 - Edition 01 - January 2009
Cell pressure
Cell pres. > 0.01 mbar 7
Triode safety 14
ASM 142 - 142 D - Graph D+
Inlet pressure
Impossible to reach the selected mode 20
2/4
D 300
General troubleshooting guide
Symptoms
D 400
Inlet pressure
No test chamber opening at the cycle end
Mode: asm
22
No test chamber opening at the cycle end
Mode: pass/fail
21
Emission failure 15
Filaments bad 10
Sniffing test
High helium background signal 47
3/4
D 300
General troubleshooting guide
Symptoms
D 400
Hard vacuum test
Temperature too low/ high 51
4/4
D 300 / D 400
General troubleshooting guide /
Symptoms description
To access to the
interactive application
With the printing files, you lost all the easy research proposed
with the application interactivy. So we advise to use the
interactive application for defaults and associated solutions
research.
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
Maintenance required Number of cycles before maintenance n Refer to the table of preventive D 100
1 obsolete maintenance intervals
n Reset the counter D 200
New fil #1 / #2 required The fil #1 / #2 is burned n Change the fil #1 / #2 E 400
5
Filament request off The filament is switched off n In Spectro menu, switch on the E 400
6 filament
Cell pres. > 0.01 mbar Analyzer cell pressure too high / leak n Check tightness of the analyzer cell -
7 (spectro PI safety activated) Eliminate the leak
Cell pres. > 1e-04 mbar Analyzer cell pressure too high / leak n Keep pumping the cell for 10 min -
8 (triode safety activated) (in stand-by mode)
If the trouble is not eliminated
check tightness of the analyzer cell
Eliminate the leak
Fil 1/Fil 2 required Short circuit in the cell (fil 1 / fil 2 n Eliminate the short circuit in the E 400
11 collector shunt message ) cell
Cell pressure safety Analyzer cell pressure too high / n Keep pumping the cell for 10 min -
13 leak or air inlet (spectro PI1 safety (in stand-by mode)
activated) If the trouble is not eliminated
GB 03978 - Edition 01 - January 2009
Triode safety Analyzer cell pressure too high / leak n Keep pumping the cell for 10 min -
14 (triode safety activated) (in stand-by mode)
If the trouble is not eliminated
check tightness of the analyzer cell
Eliminate the leak and check the
state of the filaments
Inlet pressure display does not Inlet port not vented (Inlet vent OFF n Select Inlet Vent ON C 500
16 show atmospheric pressure on LCD)
1/6
D 400
Symptoms description
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
No inlet vent (inlet vent ON Vent valve coil – Check valve VA1 n Change valve VA1 if faulty:
17 requested) connections and coil status - Minisol/bacosol E 530/E
- VAT: change valve if faulty 531
No inlet pressure drop at start of Inlet gauge head disconnected n Secure proper inlet pirani gauge -
19 a cycle head connection
Hard vacuum test cycle unauthorized n Check leak detector status:
(a sound is emitted when the cycle example: check that SNIFFING test
control key is pressed) is not selected
Fuse on the P0318 board defective n Replace the fuse
(only 182/192 series)
Roughing valve VR1 defective n Change the coil or the valve
Head gauge disconnected
Impossible to reach the selected Leak detector configuration (Inlet n Check selected test mode C 210
20 mode pressure compatible with desired test consistency
mode)
Internal leak n Check the tightness of the -
valves,seals...
Primary pump n Check primary pump limit pressure
Repair if necessary
If RVP, change the oil
Molecular or turbomolecular pump n Check the pump is rotating
Fuse on the P0318 board defective n Replace the fuse
(only 182/192 series)
Detection valve defective n Change the coil or the valve
No test chamber opening at the Part good, green light on n Check and set inlet vent parameters C 500
21 cycle end
Mode: pass/fail
« ! « or « i « appears at the end Fault or information display activated n Press NEXT to display the clear C 580
23 of line 1 on the LCD message
Helium signal digital display Fault display activated (Er alternately n Press NEXT to display the clear C 580
24 flashing displayed with helium signal) message
Sniffer probe clogged LDS probe filter clogged (message n Change LDS probe filter G 400
26
ASM 142 - 142 D - Graph D+
2/6
D 400
Symptoms description
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
Helium signal or inlet pressure Wrong connection between remote n Secure proper connection of the -
27 analog display abnormally lit control and control panel remote control, stop leak detector
and start again
Remote Control keys inactive Remote control disconnected (no LED n Secure proper connection of the C 301
28 and display on the remote) remote control.
If remote control display is erratic,
after reconnection, stop leak
detector and start again
Autocal key deactivated (Beep n Leak detector is in test mode:
emitted when Autocal key is pressed) external calibration is available on
the control panel only
Stop test cycle to start an internal
autocalibration
Start-up autocal. failure Filament status OFF n Select filament status ON in the E 400
31 spectro menu and start an autocal.
Peak fault n Check the analyzer cell
Analyzer cell incorrect assembly
Autocal. failure: cal. Leak year Incorrect internal calibrated leak n Check and correct internal C 305
32 error parameters calibrated leak parameters
Temperature too low/ high: Temperature sensor disconnected n Secure proper temp. captor A 800
33 autocal. failure temperature connection to the internal
limits calibrated leak
Ambient temperature n Make sure the leak detector is
used within ambient temperature
tolerance
Fan(s) failure n Check fan status and replace faulty -
fan(s)
Autocal. failure: helium pollution High background (helium signal is n Degassing in the analyzer cell: E 750
34 higher to the calibrated leak value keep pumping the cell for 10 min
used for the calibration) (in stand-by mode) and start an
autocalibration
GB 03978 - Edition 01 - January 2009
Autocal. failure: peak locating Problem of the calibration valve n Check valve VC3 E 530
36 error
Peak fault: internal calibrated leak n Check internal calibrated leak C 300
damaged (lack of helium) parameters
n Check consistency between
measurement of the internal and
the external calibrated leak
ASM 142 - 142 D - Graph D+
3/6
D 400
Symptoms description
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
Autocal. failure: peak adjust error Peak fault: internal calibrated leak n Check that the calibration E 400
37 parameters parameters are correct
Incorrect filament alignment n Check and adjust filament position
Peak fault: analyzer cell incorrect n Check the analyzer cell E 530
assembly
Autocal. failure: emission loss Problem of the calibration valve n Check valve VC3 C 302
38
Unable to reach target value Incorrect internal calibrated leak n Check and correct internal C 305
40 parameters calibration leak parameters
Internal calibrated leak faulty (check n Change/recalibrate internal E 560
helium signal with an external calibrated leak
calibrated leak)
Nothing happens when the Power fuse burnt n Change fuse and check power -
41 power is switched ON voltage
No display appears on the Control panel disconnected from n Secure proper control panel -
42 control panel supervisor board connection.
Power supply board trouble n Change fuse of the power supply
board
Control panel trouble n Change control panel board
High helium background signal Rotary vane pump pollution (if RVP) n Open air ballast E 750
43 (in stand-by mode) Change the oil
Leak inside the leak detector n Helium leak: check the valves -
Analyzer cell contamination n Clean and recondition the cell E 400 GB 03978 - Edition 01 - January 2009
High helium background signal Tested piece degassing (background n Clean the part/installation being -
44 (in hard vacuum test mode) OK in test mode when leak detector testing. Eliminate the source of
inlet port blanked off) degassing or contamination
ASM 142 - 142 D - Graph D+
Helium signal unstable Analyzer cell connections n Check that the external analyzer -
45 cell connections are correct and the
internal analyzer cell connections
properly fastened
Contamination of the rotary vane n Change the oil E 750
pump oil (helium “peaks” at regular
intervals) (if RVP)
4/6
D 400
Symptoms description
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
No test cycle start at the test Sensor disconnected: sensor light off n Check the sensor connection to the -
46 chamber closing test chamber and the board
High helium background signal Ambient air helium contamination n Clean ambient air -
47 (background OK when leak
detector placed in another room
or environment, free of helium
contamination)
Internal LDS plastic tube disconnected n Repair LDS probe tube (tightness of G 400
(background decreases very slowly connectors) or change LDS probe
when sniffer probe tip is blocked with
a finger)
Helium signal unstable Ambient source of helium n Check possible sources of helium -
48 contamination emission in the surroundings
Eliminate or isolate it
Inconsistent Helium signal Fine signal adjustment required n Make an external calibration in C 303
50 sniffing mode
Temperature too low/ high Ambient temperature sensor n Make sure the leak detector is A 800
51 used within ambient temperature
tolerance
mbar )
The exhaust valve has not opened n Check the gross leak valve E 740
Leaks inside the leak detector n Check the tightness of the -
canalizations, valves, pumps and
cell (alcohol test or use of another
detector)
Greasing of the pump ball bearings to n Regrease the pump ball bearings E 740
be performed
No noise from the rotary vane Rotary vane pump power supply not n Connect the rotary vane pump -
ASM 142 - 142 D - Graph D+
Abnormal noise from the rotary Oil temperature lower than 10°C n Heat the pump body to -
56 vane pump approximately 18°C
5/6
D 400
Symptoms description
ORIGIN / DIAGNOSTIC
SYMPTOM REMEDY
CONFIRMATION
No cell pressure display Filament OFF requested n Check filament status in SPECTRO -
69 menu
Short circuit on triode electrode n Eliminate the short circuit in the
cell
6/6
E
Maintenance sheets
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
1/2
E
Maintenance sheets
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
E 560 Replacement of the internal calibrated leak
- Purpose of the calibrated internal leak
- Frequency of internal leak “recalibration“
- How to recalibrate the internal leak
- Removal of the internal calibrated leak
- Installation of a new internal calibrated leak
- Intensive use of the detector
2/2
E 100
Maintenance operations instruction
The products are free of leaks when shipped from the factory, for
normal operating conditions.
The user is responsible for maintaining the level of tightness.
head screws
12 mm stud
Voltmeter
7 mm spanner
Ohmmeter
8 mm spanner
1/1
E 110
Access to the internal components
ASM 142 / ASM 142 S
Access level 1
Removable cover 1 Switch off the machine by setting the main switch to «0» and
disconnecting the main power.
2 Remove the inlet port clamp.
5 3 Unfasten the 4 securing screws and their washers using a 5 mm
Allen key. Use a 5mm Allen wrench.
4 Remove upper the cover. Be careful of the front panel cable.
3
GB 00238 - Edition 04 - February 06
5 6
/4
E 110
Access to the internal components
ASM 142 / ASM 142 S
Access level 1
(continued)
Access to the internal Disconnect the calibrated leak temperature sensor.
calibrated leak Tighten the calibrated leak clips between two fingers and pull the
calibrated leak down
Temperature Internal calibrated leak (*)
(
sensor
2/4
E 110
Access to the internal components
ASM 142 / ASM 142 S
Access level 2
(continued) Molecular pump connector 3
(continued)
5
3
1
2
3
GB 00238 - Edition 04 - February 06
4 5
3/4
E 110
Access to the internal components
ASM 142 / ASM 142 S
4/4
E 111
Access to the internal components
ASM 142 D - ASM Graph D+
Access level 1
Cart handle removing Remove the cart handle before removing the detector cover.
(only ASM Graph D+)
5
- Unscrew the handle fastening screw
- Free the handle.
Removable cover 1 Switch off the machine by setting the main switch to «0» and
disconnecting the main power.
2 Remove the inlet port clamp.
5 3 Unfasten the 4 securing screws and their washers using a 5 mm
Allen key. Use a 5mm Allen wrench.
4 Remove upper the cover. Be careful of the front panel cable.
2
GB 01490 - Edition 03 - June 08
1/5
E 111
Access to the internal components
ASM 142 D - ASM Graph D+
6
5
2 Vis M5 + rondelles
2/5
E 111
Access to the internal components
ASM 142 D - ASM Graph D+
3 5
GB 01490 - Edition 03 - June 08
3/5
E 111
Access to the internal components
ASM 142 D - ASM Graph D+
1 3 5
2 4
4/5
E 111
Access to the internal components
ASM 142 D - ASM Graph D+
Access level 3
5/5
E 120
Sending of a leak detector for reparation
to a service center
Safety questionnaire All material which is send to a service center needs to be included
with the safety questionnaire (full).
This safety questionnaire can be found in the appendix ( G 600).
Packaging It is advised to use the origin packaging for every return; the leak
detector should stay firm in the packaging.
Alcatel is not responsible for damage caused by the transportation,
due to a not proper packaging.
Transportation B 110
GB 02753 - Edition 01 - February 05
1/1
E 400
Basic maintenance of the analyzer cell
Components F 500
to block all the openings in the vacuum lines and the VHS
GB 00046 - Edition 07 - June 08
preamplifier.
1/8
E 400
Basic maintenance of the analyzer cell
5 g To extract the flange from the body use 1 security screw and screw
it in the hole with internal screw turgad (see picture). Don’t use a
screwdriver to extract the flange, there is a risk to damage it.
Cleaning the body The internal duct of the body may show traces of metallization beside
the filament. If traces are present, clean using abrasive paper (grit
2/8
E 400
Basic maintenance of the analyzer cell
Attachment screw
Connection screws
Attachment screw
Filament 2 Filament 1
GB 00046 - Edition 07 - June 08
3/8
E 400
Basic maintenance of the analyzer cell
Attachment
hole
X X
4/8
E 400
Basic maintenance of the analyzer cell
Tighten all g Make sure that all the connection screws are facing inwards and
are not in contact with each other.
the connection screws
INCORRECT CORRECT
Top view
Correct Incorrect
GB 00046 - Edition 07 - June 08
Reassemble the flange g Reposition the special elastomer seal on the body. If it is damaged,
change it.
5/8
E 400
Basic maintenance of the analyzer cell
In case the analyzer cell is equipped with the optional metal seal:
g Prepare the new special metal seal according to the figure
below or using the seal former, F 110
g The ends of the metal seal must only cross once (no twist). Check
that the ends cross near one of the six screws holes, one end on
either side of the hole. Place the metal seal on the cell body seal
seat.
g Install the flange, taking care to lower it into the duct without
touching the sides.
g Install the 6 screws.
Tighten all g Tighten the screws with their washers in the sequence shown
below to a torque of 0.7 m.daN for the special elastomer seal
the securing screws
(0.8 m.daN or 8 ft. lbs for the metal seal).
6 2 4
6/8
E 400
Basic maintenance of the analyzer cell
Restart and check g Connect again the 2 plugs to the analyzer cell.
g Start the leak detector.
proper operation of g Initial filament start and auto-calibration may fail due to exposure
the analyzer cell of the inside of the analyzer cell to atmospheric pressure during the
maintenance process.
Let the detector run for a few minutes to obtain proper vacuum
inside the analyzer cell.
If the filament did not light, reset it and run an auto-calibration.
g Check the lightness.
g The filament that is active when the leak detector is stopped is always
the one used when the leak detector is restarted.
Reset the filament After the basic maintenance of the analyzer cell, reset the filament
information (timers).
information timer
Filament #1
Filament #2
Switch on/off
Filament ON
the filament
2x
GB 00046 - Edition 07 - June 08
Filament OFF
7/8
E 400
Basic maintenance of the analyzer cell
g Gross leak g Check the torque of the screws of the analyzer cell, sealing surface
(spray helium to check it) and elastomer seal status.Change it if
necessary.
g Electrical short circuit g Check electrical connections on the sub-D 15 pin male plug J2
located on the top of the analyzer cell. Dismantle and relocate
correctly the internal wires and/or connections.
g Check the status of the filament by measuring the resistance of the
filament (connect points A and B of the filament).
1 8
J2 sub-D male plug
9 15
J2 plug corresponding
Pins functions feed-throughs
2 to 6 Ground -
8 Filament 1 point B 2
12 Filament 2 point A 4
13 Filament 2 point B 5
15 Filament 1 point A 1
8/8
E 530
Valves installation and maintenance
ASM Grazph D+
ASM 192 T2
Example:
ASM 122 D
102 S
ASM 142 S
ASM 182 T
ASM 192 T
ASM 1002
ASM 142
Operating VA1 = = gravé •9
ASI 22
principle ref
A 200 Function Type of valves AS
M •9 •6
VA1 Air inlet Bacosol •6 •4 •4 •4 •4 •4 •4 •5
Electromagnetic
VR1 Roughing •2 •2 •2 •2
(DN 25)
Electromagnetic
VR1 Roughing •2 •2
(DN 40)
Vacuum activated •2 •7
VR1 Roughing
valve
VR1 Roughing Bacosol •1 •1
VR2 Roughing Bacosol •2 •2
Electromagnetic
VB By-pass •1 •1
(DN 25)
Electromagnetic
VB By-pass •1 •1
(DN 40)
VT1 Gross leak test mode Bacosol •4 •3 •3 •3 •5 •5 •5 •5 •5 •5
VT1 Gross leak test mode Minisol (*) •2 •6
VT2 Normal test mode Minisol (*) •5
VT2 Normal test mode Bacosol •4 •4
VT3 Normal test mode Bacosol •5 •5
High sensitivity test Electromagnetic
VT4 •3 •3 •3 •3
mode (DN 25)
High sensitivity test Electromagnetic
VT4 •3 •3
mode (DN 40)
High sensitivity test Vacuum activated
VT4 •3 •9
valve
GB 00051 - Edition 07 - June 08
mode
VS Sniffing test Minisol (*) •1 •11 •9 •9 •9 •9 •9 •9 •9 •9 •9 •3
Buffer volume for
VV Minisol (*) •1 •8
depression valves
VAT Atm pressure Minisol (*) •10
VC Calibration Minisol (*) •7 •8 •7 •
Calibration : High
VC2 Vac.
Minisol (*) •6 •6 •6 •6 •6 •6 •6 •4
VC1 Calibration : roughing Minisol (*) •7 •7 •7 •7 •7 •7 •7 •2
VC3 Calibration: air inlet Minisol (*) •8 •8 •8 •8 •8 •8 •8 •1
VG2 Gas line option Minisol (*) •10
VG1 Gas line option Minisol (*) •11
(*) Minisol valve without valve block
1/6
E 530
Valves installation and maintenance
Vacuum activated These valves are operated with an electromagnetic control valve, and
valves (depression with a vacuum source.
The maintenance is the cleaning operations or the exchange
valves) of the valve.
Removable assembly
VAT membrane
2/6
E 530
Valves installation and maintenance
Flat screwdriver 2 x 40
Phillips screwdriver N° 1
Dismantling For the valve assembly/disassembly, the unit must be stopped and
disconnected from line power.
If ”piston” O-rings are installed on the valve, use a gasket extractor to
remove it. Take care not to damage the sealing surface.
Immediately protect the valve inlet if it is to stay open for a long time.
4/6
E 530
Valves installation and maintenance
Reassembly
Valve insert
Fitting connection exchange Coil
5/6
E 530
Valves installation and maintenance
Test after installation After the valve installation, we recommend to perform a helium leak
test to check the vacuum tightness.
6/6
E 560
Replacement of the internal calibrated leak
Components:
Heat sensor
Purpose of the It enables the auto-calibration
of the detector.
calibrated internal leak The calibration is triggered at
AUTO CAL start-up or when the AUTOCAL
button is pressed on the
control panel ( C 300).
Label
Frequency of In order to ensure the reliability of the helium test, the manufacturer
recommends to «recalibrating» the internal calibrated leak at least
the internal leak every 2 years (from the calibration date marked on the leak label and
«recalibration» its calibration certificate).
Removal of the - Switch off the detector and disconnect it from the main power.
- Reach the internal calibrated leak ( E 110).
internal calibrated - Disconnect the heat sensor connector (3-pin connector).
leak - Disconnect the flange and remove the calibrated leak.
1/2
E 560
Replacement of the internal calibrated leak
2/2
E 600
Remote control
/1
E 610
Long distance sniffer probe and
Helium spray gun
1/1
E 710
AMD1 Diaphragm pump maintenance
Never use vacuum grease (the grease can react with gases
and explode on contact with oxygen), or a not soft lintfree
WARNING fabric (with lint can disturb the working of the valves).
Disassembling the Disconnect the inlet port of the diaphragm pump and remove it from
its support.
pump from its support Disconnect the exhaust port (if necessary) of the diaphragm pump.
diaphragm
rod
housing
l/4
E 710
AMD1 Diaphragm pump maintenance
Check valve Unscrew and remove the 6 CHc M 5-20 casing cover screws.
disassembly
Head covers and valves may come with the casing cover:
proceed delicately and identify the valve position on the head
CAUTION cover.
n Remove the top part of the casing (casing cover, head covers).
n Separate the head covers from the casing cover.
n Remove and discard the used valves.
n Clean the valve seats with alcohol. Refer to F10 (User’s manual
of diaphragm pumps).
Diaphragm Using a seal extractor tool, lift two opposite sides of the diaphragm
and insert the diaphragm wrench.
disassembly
Note: For the following maintenance step, proceed delicately
because, the adjusting washer installed under the diaphragm may
fall into the pump body.
n Press the diaphragm wrench to the
attachment disk and then unfasten and
carefully remove the attachment disk/
Adjusting washer
Diaphragm
2/4
E 710
AMD1 Diaphragm pump maintenance
Diaphragm n Insert the new diaphragm between the attachment disk and the disk
support.
reassembly
Take care to position the tight side of the diaphragm on the attachment
disk side.
Take care not to scratch or mark the diaphragm on the sealing side
during this operation.
Check valve Locate the position of head covers and casing cover.
reassembly
GB 00896 - Edition 03 - June 08
Oblong hole
for inlet
Inlet
Exhaust
Circular hole
for exhaust
3/4
E 710
AMD1 Diaphragm pump maintenance
Check valve n Position the new adjusting valve in the head covers.
n While holding the banjo fitting using the l6 mm flat wrench, fasten
the upper connector using the l4 mm flat wrench.
n Perform the same procedure for the lower connector.
Reassembling the n Check that the ultimate pressure of the diaphragm pump is lower
4/4
E 730
Starting of the molecular and
turbomolecular pumps
Restarting after stop Please wait 5 s between stop and restart, in order to be sure that the
synchronism information is given to the leak detector and the display
does not lock at 99 %.
(It only concerns the detectors equipped with the P0326 converter board)
If you have this problem, stop the leak detector and wait 5 s before
starting again (concern only leak detectors equipped with the P0326
convertor board).
Starting in the There is a risk that the turbomolecular pump does not start if the ball
cold state bearings temperature is below 5 °C. In order to be at the ambient
temperature, 6 hours are necessary to the ball bearings.
That’s why, if you start a leak detector which was outside during a
cold period (in a car or in its delivery package by example), it is
possible there is starting problem during 2 or 3 hours. Don’t be
worried ! You must just waiting that the leak detector would be at
ambient temperature.
First start up We have just seen previously that the temperature has an effect on
after delivery the starting of turbo pumps. The first start after delivery is even more
critical as the grease stay a few days in the same position, and even
is going between the balls of the bearing on the roller way in bigger
quantity that expected because of the transport’s vibration.
That explain some non start up of the turbomolecular pump at the first
start up. In this case it is not abnormal to have to power on the leak
detector several times (10 max) with 15 s between a power off and a
power on, to start up the turbomolecular pump.
GB 02757 - Edition 02 - June 08
1/1
E 740
Greasing molecular and
turbomolecular pumps
ATH 164 ATP 100 TMP 5154 MDP 5011 MDP 5006 HDS AMP 007i
Components:
Grease syringe F 600
Disassemble the pump Itis necessary to disassemble the TMP 5154 and MDP 5006 HDS
from the detector to do the greasing.
It is not necessary to disassemble the MDP 5011 from the detector to
do the greasing.
vertically.
MDP 5011
TMP 5154
1/5
E 740
Greasing molecular and
turbomolecular pumps
2/5
E 740
Greasing molecular and
turbomolecular pumps
ON ON
1 2 1 2
Normal Running in
position position
3/5
E 740
Greasing molecular and
turbomolecular pumps
After relubricating, the P0326 board could not allow you to success
the first or second leak detector starting. Why ? When you use
a grease syringe, there is a grease accumulation on one point of
the ball bearing, and so a small hard point, which will disappear
progressively during the grease repartition.
What should you do ? Just after relubrication, set the pump going with
your hand few minutes before to replace it (if it was removed from the
leak detector) or to take off the flexible (if it was not removed from the
leak detector) : in this case, try to start the pump before removing the
flexible : it is not a destroying test. You can also use a turbo converter
(more powerful for this first critical half turn). After you should also
keep the leak detector running 2 or 3 hours before stopping it.
Adjust the The internal parameters allow a correspondance of the different test
correspondance modes depend on the pump.
That’s why after every intervention of the pump it is indispensable to
between the different for new adjustment E 430.
test modes
4/5
E 740
Greasing molecular and
turbomolecular pumps
Bearing opposite Introduce the syringe equipped with its needle into
the bearing and remove the red jumper.
the pumping cell
Always position the syringe needle between two balls of the
bearing so as not to damage the bearing.
3
Remove the syringe.
5/5
E 750
Primary pump maintenance
Components:
ALCATEL 200 Oil (1 liter)
Cartridge (Oil mist eliminator)..................................... F 600
For best performance, check the oil level in the sight glass
periodically.
Maxi.
Mini.
/3
E 750
Primary pump maintenance
For oil contamination, If the oil is brown, blackish or smells “burned”, it has deteriorated.
drain the pump In this case, drain the pump and rinse with clean oil if necessary.
The pump must be drained when hot and after the oil case has
been vented to atmospheric pressure.
The amount of oil required to fill the pump is about 0.95 liter.
ASM 142
1
Amount of oil required Stop the pump and drain the rinsing oil.
is about 1 liter Replace the plug and fill with fresh oil.
2/3
E 750
Primary pump maintenance
2
GB 00239 - Edition 04 - December 05
3/3
F
Components
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
F 100 Tools
F 500 Measurement
F 700 Valves
F 900 Cover
1/2
F
Components
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
F 1000 Options and accessories
2/2
F 000
Spare parts - Instructions of use
1/1
F 001
AVTF Customer Service Offer
AVTF Customer Service Offers for the maintenance and the reparation
of your leak detector:
1/1
F 100
Tools
ASM 142
C062 CIRCUIT BREAKER 8 A 230 V - 142 111281 1 ASM 142 : S/n ≥ 41404
C062 CIRCUIT BREAKER 8 A 230 V - 142 111281 1 ASM 142 D : S/n ≥ 45055
F 100 Tools
303359 A012 068269 A013 FV4620 A014 FV4630 A015 FV4610 A016
TEE, REDUCING - DN50/50/l6KF TEE, REDUCING - DN25/25/l6KF CALIB. LEAK WITH VALVE l-3.l0-6 CALIB. LEAK WITH VALVE l-3.l0-6 CALIB. LEAK WITH VALVE l-3.l0-6
DN40KF DN50KF DN25KF
083333 A017 083267 A018 087163 A019 083264 A020 068193 A021
CLAMP DNl0/l6KF CLAMP DN32/40KF CLAMP DN50KF CLAMP DN20/25KF CENTERING RING SS/PER DNl6KF
GB - DB02 - 03/2009
068194 A022 087164 A023 068189 A024 067592 A025 105290 A026
CENTERING RING SS/PER DN40KF CENTERING RING SS/PER DN50KF CENTERING RING SS/PER DN25KF FUNNEL VACUUM GREASE (TUBE OF l0 G)
l/9
« Contact customer services.
F 1100
Pictures of components
A457415-025 A039
CABLE CONVERTER - ACT 200T
GB - DB02 - 03/2009
104559 C001 104758 C002 103718 C003 104411 C004 103567 C005
CABLE, MAIN POWER; 2 M CABLE, MAIN POWER; 2 M - ITALY CABLE, MAIN POWER; 2 M CABLE, MAIN POWER; 2 M - UK CABLE, MAIN POWER; 2 M - US
- WITHOUT PLUG - SWITZERLAND
2/9
« Contact customer services.
F 1100
Pictures of components
3/9
« Contact customer services.
F 1100
Pictures of components
F 500 Measurement
GB - DB02 - 03/2009
4/9
« Contact customer services.
F 1100
Pictures of components
F 600 Pumping
056993 F006 210SFYLLS F010 210SFYHLS F011 068694 F014 067592 F015
GREASE SYRINGE FOR MDP/TMP RVP UM20l0SD LV A200 (Y) SCE RVP UM20l0SD HV A200 (Y) SCE OIL, ALCATEL 200 (lL) FUNNEL
(SERVICE) (SERVICE)
107348 F016 107646 F017 107645 F019 107648 F020 A459031 F024
OIL MIST ELIMINATOR; 2l M3/H D QUICK FEMALE CONNECTOR D l2 CLAMP, TUBE PRESS; 35.0/38.5 MM CLAMP, TUBE PRESS; l2.8/l5.0 MM INLET RVP EXTENSION - l42
30 MM MM RMI09
F 700 Valves
5/9
« Contact customer services.
F 1100
Pictures of components
075989 H021 083264 H026 068196 H027 083267 H028 087163 H030
SILENCER l/8 70 MICRONS CLAMP DN20/25KF FLANGE, BLANK; SS DN25KF CLAMP DN32/40KF CLAMP DN50KF
082775 H035 106022 H037 106023 H038 106021 H040 100983 H046
MALE UNION BSPT F3BPL 2.7/4 O'RING DN25KF HNBR O'RING DN40KF HNBR O'RING DNl6KF HNBR DIAPHRAGM DN25KF - D l0 MM
- l/8
GB - DB02 - 03/2009
068224 H047 068226 H048 072857 H050 067636 H051 103395 H059
CENTERING RING DN25KF CENTERING RING DN40KF FILTER, DN25KF; 70 MICRONS FILTER, DN40KF FILTER, INLET
106828 H063 106819 H064 106818 H069 A459308 H070 068381 H071
SEAL, INDIUM; DN25KF D l0 MM SEAL, INDIUM; DN25KF VAT SEAL, INDIUM; DNl6KF VAT SEAL, INDIUM; DN40KF WITH FILTER CLAMP, CHAIN; ALUMINIUM
DN20/25KF
6/9
« Contact customer services.
F 1100
Pictures of components
072427 H072 102823 H074 050143 H076 303358 H087 303359 H088
MOLD FOR LEAD SEAL SEAL, ELASTOMER; SPECIAL CELL O'RING l.78 x l2.42 NBR TEE, REDUCING - DN40/40/l6KF TEE, REDUCING - DN50/50/l6KF
068269 H089 068193 H090 068194 H091 087164 H092 068189 H093
TEE, REDUCING - DN25/25/l6KF CENTERING RING SS/PER DNl6KF CENTERING RING SS/PER DN40KF CENTERING RING SS/PER DN50KF CENTERING RING SS/PER DN25KF
083391 H113 067843 H114 079237 H115 068222 H117 082152 H124
MALE CONNECTOR 4/6 MM - l/8 FEMALE CONNECTOR l/8 BSPT O'RING DNl6KF NBR CENTERING RING DNl6KF O'RING 5.33 x ll3,67 NBR
BSPT - LDS TUBE
F 900 Cover
7/9
« Contact customer services.
F 1100
Pictures of components
072606 J001 A461716 J002 108242S J003 108243S J004 108883S J005
NEEDLE FOR LDS PROBE - D 0.3 MM NEEDLE FOR LDS PROBE - D 0.35 MM NOZZLE, SHORT RIGID - 2000 LD NOZZLE, LONG; FOR HE PROBE NOZZLE, SHORT FLEXIBLE - 2000 LD
SNIFFER SNIFFER
072300 J011 A459882 J012 083391 J013 067843 J014 083446 J015
TUBING, LDS - 5 METERS NEEDLE FOR LDS PROBE - D 0.3 MM MALE CONNECTOR 4/6 MM - l/8 FEMALE CONNECTOR l/8 BSPT TUBE HE SPRAY PROBE (OLD MODEL)
BSPT - LDS TUBE
GB - DB02 - 03/2009
109955 J016 109956 J017 A458735 J018 110881 J019 110882 J020
NOZZLE, SHORT RIGID; FOR HE NOZZLE, LONG RIGID; FOR HE CABLE FOR REMOTE CONTROL CABLE FOR REMOTE CONTROL CABLE FOR REMOTE CONTROL
PROBE PROBE 2G, 5 M 2G, l0 M 2G, l5 M
8/9
« Contact customer services.
F 1100
Pictures of components
SNC1E3T1 J037 SNC1E4T1 J038 SNC2E1T1 J039 SNC2E2T1 J040 SNC2E3T1 J041
SNIFFER CANA.5 S Sl5 NIPPLE SNIFFER CANA.5 S S45 NIPPLE SNIFFER CANA.l0 S R9 NIPPLE SNIFFER CANA.l0 S R30 NIPPLE SNIFFER CANA.l0 S Sl5 NIPPLE
PENCIL PENCIL PENCIL PENCIL PENCIL
MOLD FOR LEAD SEAL LEAD WIRE l0 M - 0.8 MM TOUCH SCREEN CONTROL PANEL DETECTOR/TOUCH SCREEN PANEL P0368El TOUCH SCREEN PANEL
- l42/l82 SERIAL CABLE BOARD-l42/l82
9/9
« Contact customer services.
F 1100
Pictures of components
F 100 Tools
303359 A012 068269 A013 FV4620 A014 FV4630 A015 FV4610 A016
TEE, REDUCING - DN50/50/l6KF TEE, REDUCING - DN25/25/l6KF CALIB. LEAK WITH VALVE l-3.l0-6 CALIB. LEAK WITH VALVE l-3.l0-6 CALIB. LEAK WITH VALVE l-3.l0-6
DN40KF DN50KF DN25KF
083333 A017 083267 A018 087163 A019 083264 A020 068193 A021
CLAMP DNl0/l6KF CLAMP DN32/40KF CLAMP DN50KF CLAMP DN20/25KF CENTERING RING SS/PER DNl6KF
GB - DB02 - 03/2009
068194 A022 087164 A023 068189 A024 067592 A025 105290 A026
CENTERING RING SS/PER DN40KF CENTERING RING SS/PER DN50KF CENTERING RING SS/PER DN25KF FUNNEL VACUUM GREASE (TUBE OF l0 G)
l/l0
« Contact customer services.
F 1100
Pictures of components
A457415-025 A039
CABLE CONVERTER - ACT 200T
GB - DB02 - 03/2009
104559 C001 104758 C002 103718 C003 104411 C004 103567 C005
CABLE, MAIN POWER; 2 M CABLE, MAIN POWER; 2 M - ITALY CABLE, MAIN POWER; 2 M CABLE, MAIN POWER; 2 M - UK CABLE, MAIN POWER; 2 M - US
- WITHOUT PLUG - SWITZERLAND
2/l0
« Contact customer services.
F 1100
Pictures of components
3/l0
« Contact customer services.
F 1100
Pictures of components
F 500 Measurement
GB - DB02 - 03/2009
4/l0
« Contact customer services.
F 1100
Pictures of components
F 600 Pumping
109149 F047 106796 F048 108983 F049 076147 F050 A460519 F051
AMDl MAINTENANCE KIT HOSE, D 8/L l M - DRYTEL/l42D MALE CONNECTOR 8 MM - l/8 METAL CLAMP l0/l8 MM EXHAUST PORT, DNl6KF - D 8 MM
BSPT
109374 F090
NONRETURN VALVE
F 700 Valves
5/l0
« Contact customer services.
F 1100
Pictures of components
075989 H021 083264 H026 068196 H027 083267 H028 087163 H030
SILENCER l/8 70 MICRONS CLAMP DN20/25KF FLANGE, BLANK; SS DN25KF CLAMP DN32/40KF CLAMP DN50KF
083395 H033 082775 H035 106022 H037 106023 H038 106021 H040
MALE ELBOW CONNECTOR 4/6 MALE UNION BSPT F3BPL 2.7/4 O'RING DN25KF HNBR O'RING DN40KF HNBR O'RING DNl6KF HNBR
MM - l/8 BSPT - l/8
GB - DB02 - 03/2009
100983 H046 068224 H047 068226 H048 072857 H050 103395 H059
DIAPHRAGM DN25KF - D l0 MM CENTERING RING DN25KF CENTERING RING DN40KF FILTER, DN25KF; 70 MICRONS FILTER, INLET
106828 H063 106819 H064 106818 H069 A459308 H070 068381 H071
SEAL, INDIUM; DN25KF D l0 MM SEAL, INDIUM; DN25KF VAT SEAL, INDIUM; DNl6KF VAT SEAL, INDIUM; DN40KF WITH FILTER CLAMP, CHAIN; ALUMINIUM
DN20/25KF
6/l0
« Contact customer services.
F 1100
Pictures of components
072427 H072 102823 H074 050143 H076 090037 H080 303358 H087
MOLD FOR LEAD SEAL SEAL, ELASTOMER; SPECIAL CELL O'RING l.78 x l2.42 NBR FILTER, INLET - l22D/l02S/l42D TEE, REDUCING - DN40/40/l6KF
303359 H088 068269 H089 068193 H090 068194 H091 087164 H092
TEE, REDUCING - DN50/50/l6KF TEE, REDUCING - DN25/25/l6KF CENTERING RING SS/PER DNl6KF CENTERING RING SS/PER DN40KF CENTERING RING SS/PER DN50KF
108983 H107 A460519 H109 303027 H110 083391 H113 067843 H114
MALE CONNECTOR 8 MM - l/8 EXHAUST PORT, DNl6KF - D 8 MM ELBOW 90° SS DN25KF MALE CONNECTOR 4/6 MM - l/8 FEMALE CONNECTOR l/8 BSPT
BSPT BSPT - LDS TUBE
079237 H115 068222 H117 076147 H123 082152 H124 107641 H125
GB - DB02 - 03/2009
O'RING DNl6KF NBR CENTERING RING DNl6KF METAL CLAMP l0/l8 MM O'RING 5.33 x ll3,67 NBR MALE PURGE FITTING (BHU 22-06
CPC)
7/l0
« Contact customer services.
F 1100
Pictures of components
F 900 Cover
072606 J001 A461716 J002 108242S J003 108243S J004 108883S J005
NEEDLE FOR LDS PROBE - D 0.3 MM NEEDLE FOR LDS PROBE - D 0.35 MM NOZZLE, SHORT RIGID - 2000 LD NOZZLE, LONG; FOR HE PROBE NOZZLE, SHORT FLEXIBLE - 2000 LD
SNIFFER SNIFFER
GB - DB02 - 03/2009
072300 J011 A459882 J012 083391 J013 067843 J014 083446 J015
TUBING, LDS - 5 METERS NEEDLE FOR LDS PROBE - D 0.3 MM MALE CONNECTOR 4/6 MM - l/8 FEMALE CONNECTOR l/8 BSPT TUBE HE SPRAY PROBE (OLD MODEL)
BSPT - LDS TUBE
109955 J016 109956 J017 A458735 J018 110881 J019 110882 J020
NOZZLE, SHORT RIGID; FOR HE NOZZLE, LONG RIGID; FOR HE CABLE FOR REMOTE CONTROL CABLE FOR REMOTE CONTROL CABLE FOR REMOTE CONTROL
PROBE PROBE 2G, 5 M 2G, l0 M 2G, l5 M
8/l0
« Contact customer services.
F 1100
Pictures of components
SNC1E3T1 J037 SNC1E4T1 J038 SNC2E1T1 J039 SNC2E2T1 J040 SNC2E3T1 J041
SNIFFER CANA.5 S Sl5 NIPPLE SNIFFER CANA.5 S S45 NIPPLE SNIFFER CANA.l0 S R9 NIPPLE SNIFFER CANA.l0 S R30 NIPPLE SNIFFER CANA.l0 S Sl5 NIPPLE
PENCIL PENCIL PENCIL PENCIL PENCIL
HARNESS, 26 PTS RS232 WIRING O'RING 5.33 x ll3,67 NBR SNIFFER FILTER STONE 20µ PORAL FILTER DIAM.ll4MM 5µ PORAL FILTER DIAM.ll4MM
- l42/l02S
9/l0
« Contact customer services.
F 1100
Pictures of components
GB - DB02 - 03/2009
l0/l0
« Contact customer services.
G
Appendix
ASM 142 - ASM 142 D
ASM GRAPH - ASM GRAPH D
ASM GRAPH D+ User’s Manual
Detailed contents
Preliminary Throughout this User’s Manual, you could find this type of message
remarks “Summary of screen C 140”: it refers to a specific chapter of the
User’s Manual. Please read it for further information.
- Description
- Technical characteristics
- Use precaution
- Spare parts
G 800 Tools
- ASM VIEW Supervisory software
- ASM Graph downloader software
- ASM Dialogue software
1/1
G 100
Declaration of conformity
1/1
G 200
Wiring diagrams - ASM 142
(index -)
J3 J2 J1
P5 J5
Vacuum block
4
1
14
5
9
4
8
3
7
2
6
5
9
4
8
3
7
2
6
9
4
21
20
19
18
17
16
15
13
25
12
24
11
23
10
22
J4 J7
3 3
I/O OPTION 1 GND 1 2 2
2 GND RX +5V DSR
2 1 1
HP
I/O GND RTS RX
3
EV RLD
26
J6
33
34
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
2 6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
Sur ASM 3 2
COLOR CODE
Standard 4 7 EV NORMAL
Liaison 5 3
direct 6 8 4
J1 J2
26
33
34
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
19
20
21
22
23
24
25
10
11
12
13
14
15
16
17
18
7
19
20
21
22
23
24
25
26
27
28
29
30
31
32
10
11
12
13
14
15
16
17
18
4
WH (WHITE / BLANC) J5<=>J5
8 9
BN (BROWN / BRUN) J5 J5
9 5
EV PREV
GN (GREEN / VERT) GND 4 4 10 10 2
YE (YELLOW / JAUNE) EXTERN2 EXTERN1 Audio 3 3
GY (GRAY / GRIS) Flat cable GND 2 2
PK (PINK / ROSE) A459169 EV PATM
BU (BLUE / BLEU) Flat cable 1 1
A212644 10
RD (RED / ROUGE) A459168 J6 (option)
BK (BLACK / NOIR) 1
RD
VT (PURPLE / VIOLET) 6 A212643
2
V/J (VERT-JAUNE) 7 1 PA
INLET pressure
(GREEN-YELLOW) 3 2
1
2
P IR A N I
8
Flat Cable A459167 4
9 Calibration
J 12 J 01
5
8 8 Filament 1-A
10
LEAK
Filament 1-B 1
15 15
2
7
SPECTRO
7
3
14 14 SPECTRO J9
6 6 P101 J 101
1
13 13 Filament 2-A
2 1 1
5 5
3 A212642 9 9
12 12 Filament 2-B PIRANIS 4 11 11
EV PREV
4 4
5 2 2
1
11 11 Pirani gauge
6 10 10
3
P0302
3 3
Collector 3 EV EA
10 10 4
4
2 2 J8
12 12 6
9 9 Brake
1 5 5
Triode signal VALVES_1
CELL
1 1
2 13 13 EV EA_PPM
3 6 6
A459166 14 14 8
J 10
7 7
1 1 J7
15 15 EV NORMAL
9 9 RD
10 8 8
5
PREAMPLI
2 2
5 16 16
10 10
0/8V output 9
3 3
4
11 11 VALVES_2 8
EV CAL_DET
4 4 PREAMPLI Power supply 3 7
12 12
7
5 5
2
13 13
6
6 6
14 1
14
AMP007I
J 14 J1
15 WH
1 1
7 7
15
2
3
BN
GN 2
3
P J2
0
8 8 YE WH
4 4 1 A
GY
5 5 2 BN
B
TMP_A
6 PK
6
3 3 GN
F 00297 - Edition 02 - February 05
7 7 4 C
Accessory +5V BU YE
2
8 8 5 D
RD GY
101112
131415
1 23
4 56
7 89
9 9 6 E
10 10 PK
6
BK F
REMOTE
11
11
G ND G ND GND GND GND +24V J15
A459164
CONTROL
12 12
A459165
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
18
19
20
10
11
12
13
14
15
16
17
J3
1
2
3
4
5
6
7
8
9
A459162
A328711
WH/YE
BN/GN
WH/GN
RD/BU
GY/PK
4
3
2
1
VT
BK
RD
BU
PK
GY
YE
GN
BN
WH
J1 J2 Power
18
19
20
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
J1
J6
4
3
2
1
R S485-
13
14
15
10
11
12
1
2
3
4
5
6
7
8
9
RS485+
121110
151413
3 2 1
6 5 4
CONTROL PANEL
9 8 7
+24V G ND
P0330 E1
1/2
G 200
Wiring diagrams - ASM 142
(index -)
RD BK RD BK RD BK PK (PINK / ROSE)
J1 J2 J3
BU (p
BlLu
UgE / BLEU)
RD (RED / ROUGE)
Molded cable
BK ( BLACK / NOIR)
E
1
2
3
4
1
2
3
4
1
2
3
4
VT (PURPLE / VIOLET)
V/J (VERT-JAUNE)
GND GND G ND (GREEN-YELLOW)
+24V +24V +24V
220V
Breaker
110V
CEI
J5 A459163 A461185
P0330 E1 1
3
BU
V/ J
RD
BU
RD
1
2
LIN
2 3
COM12/0 COM24/12 0
1
-15V
+24V
+5V +15V
GND GND G ND G ND
Main power
G ND
P0302
J15
151413
121110
9 8 7
6 5 4
3 2 1
1 2 3
4 5 6
7 8 9
101112
131415
J6
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1
2
3
4
5
6
7
8
9
10
12
13
15
11
14
F 00297 - Edition 02 - February 05
2/2
G 201
Wiring diagrams - ASM 142 D
(index -)
J3 J2 J1 P5 J5
Vacuum block
4 4
13
25
12
24
11
23
10
22
9
21
8
20
7
19
6
18
5
17
4
16
3
15
2
14
1
5
9
4
5
9
4
8
3
7
2
6
1
8
3
7
2
6
1
J4 J7
3
I/O OPTION GND 1
3
2 2
1
GND
RX
+5V DSR HP
2 I/O GND RTS RX 2 1 1 EV RLD
2 6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
9
Sur ASM 3 2
COLOR CODE
Standard 4 7 EV NORMAL
Liaison 5 3
direct 6 8
4
J1 J2
WH (WHITE / BLANC) 4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
J5<=>J5 7
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
BN (BROWN / BRUN) J5 J5
8 9 EV PREV
GN (GREEN / VERT) GND
9 5
2
YE (YELLOW / JAUNE) EXTERN2 EXTERN1 Audio 4 4 10 10
GY (GRAY / GRIS) Flat cable GND
3 3
PK (PINK / ROSE) A459169 EV PATM
BU (BLUE / BLEU) Flat cable 2 2 A212644 10
RD (RED / ROUGE) A459168 1 1 (option)
BK (BLACK / NOIR)
VT (PURPLE / VIOLET) J6
RD A212643
1
6
V/J (VERT-JAUNE) 2
PA
INLET pressure
(GREEN-YELLOW) 7 1 1 PIRA NI
3 2 2
Flat Cable A459167 8
4
9 Calibration
J12 J01
8 Filament 1-A 5
8
LEAK
15 Filament 1-B 10 1
15
2
SPECTRO
7 7
14 14 SPECTRO J9 3
6 6 P101 J101
Filament 2-A 1
13 13 2 1
1
5 5 3 A212642 9 9
12 12 Filament 2-B PIRANIS 4 11 11
EV PREV
4 4 5 2 2
1
11 11 Pirani gauge
6 10 10
3 3
P0302
3 3 EV EA
10 10 Collector
4
2 2 J8
4
12 12
6
9 9 Brake
5 5
Triode signal VALVES_1 1
CELL
1 1 2 13 13 EV EA_PPM
3 6 6
A459166 14 8
14
J10
7 7
1 1 J7
RD 15 15 EV NORMAL
9 9 10 8
8
5
PREAMPLI
2 2 5 16
16
10 10 9
3 0/8V output
3 4
11 11 VALVES_2 EV CAL_DET
4 4 PREAMPLI Power supply 8
3
7
12 12
7
5 5
2
13 13
6
6 6
1
14 14
AMP007I
J14 J1
WH
1
7 7
P
15 15 BN 1
8 8 2 GN 2
J2
3 3
0
YE WH
GB 02665 - Edition 01 - February 05
4 GY 4 1 BN A
Accessory 5 5 2 GN B
TMP_A 6
7
PK 6
3 3 YE C
1 2 3
4 5 6
7 8 9
7 4
101112
131415
+5V BU GY D
8 RD 8
2 5
PK E
REMOTE
9 9 6 F
10
6
BK 10
11
G ND G ND GND GND GND +24V J15 11
A459164
CONTROL
12 12
A459165
1
2
3
4
5
6
7
8
9
10
12
13
15
11
14
10
11
12
13
14
15
16
17
18
19
20
J3
1
2
3
4
5
6
7
8
9
A459162
A328711
WH/YE
BN/GN
WH/GN
RD/BU
GY/PK
VT
BK
RD
BU
PK
GY
YE
GN
BN
WH
4
3
2
1
J1 J2 Power
J1
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
J6
4
3
2
1
RS485-
10
11
12
13
14
15
1
2
3
4
5
6
7
8
9
RS485+
121110
151413
CONTROL PANEL
3 2 1
6 5 4
9 8 7
+24V G ND
P0330 E1
1/2
G 201
Wiring diagrams - ASM 142 D
(index -)
G 201
Wiring diagrams - ASM 142 D
(index -)
Tôle Support
COLOR CODE
WH (WHITE / BLANC) J13 J1
BN (BROWN / BRUN) 1
WH
1
GN
YE
(GREEN / VERT)
(YELLOW / JAUNE)
P0302
2
BN
GN 2 P J2
GY (GRAY / GRIS) 3 3
0
YE WH
4 A
PK (PINK / ROSE) 5
GY 4 1 BN
B
BU (BLUE / BLEU) 5 2 GN
RD
BK
(RED / ROUGE)
(BLACK / NOIR)
6
7
PK
BU
6
7 3 3
4
YE
GY
C
D
2
8 8 5 E
VT (PURPLE / VIOLET) 9
RD
9 6
PK
F
10 10
V/J (VERT-JAUNE)
(GREEN-YELLOW) 11
12
BK
11
12
6 A459164
A459165
MDP5006HDS
AMP007 Frame Power
FAN FAN FAN
2
1
2
RD BK RD BK RD BK
J1 J2 J3
Molded cable
1
2
3
4
1
2
3
4
1
2
3
4
2010SD
GND G ND GND
220V
Breaker
110V
CEI plug
J5 A459163 A461185
P0330 E1 1
3
BU
V/J
RD
BU
RD
1
2
LINE
2 3
COM12/0 COM24/12 0
1
-15V
+24V
+5V +15V
P0302
J15
151413
121110
9 8 7
6 5 4
3 2 1
GB 02665 - Edition 01 - February 05
1 2 3
4 5 6
7 8 9
101112
131415
J6
1
2
3
4
5
6
7
8
9
9
8
7
6
5
4
3
2
1
10
12
13
15
15
14
13
12
11
10
11
14
2/2
G 300 He signal
1.00E-03
Note: the pressure analog output is not the same as the helium output.
Pressure P (mbar) (U-5,5)
Voltage V (volt) P = 10 mbar
1.00E-04
0 - 8 Volt Reminder:
Ground 0/8V
ASM 182/192 family - ASM 1002 Pin 15 Pin 14 1.00E-06
n This output corresponds to the electronic signal obtained with the best
sensitivity mode of the leak detector.
1.00E-09
n This output corresponds to the electronic signal obtained at the level
GB 00066 - Edition 06 - June 08
of the analyzer cell (VHS amplification system) and does not include the
correction factors generated by the internal and external calibration.
1.00E-10
n The chart and curve shows the correspondance between output voltage
and helium signal. The helium signal given by the present chart needs
to be multiplied by COEF.SENS which is adjusted during the internal
(auto)calibration: refer to Calibration or Configuration menus (see 1.00E-11
Chapter C) in order to get access to COEF SENS value. This COEF.SENS
value is modified at each autocalibration: its takes into account the fact
that the characteristics of the leak detector (analyzer cell and pumps
1.00E-12
status) and evoluates as it is used.
ASM 142 S: the signal = chart He signal x 15 - ASM 142 S 9.1x10-6 x 15 1.365x10-4 mbar.l/s
Compressed format: 131E-09 = 1.31x10-7 ASM 102 S: the signal = chart He signal x 1000 - ASM 102 S 9.1x10-6 x 1000 9.1x10-2 mbar.l/s
Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode Volts HS mode
Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate Leak rate
0.08 191E-15 0.65 216E-12 1.22 122E-11 1.79 532E-11 2.36 213E-10 2.93 821E-10 3.5 311E-09 4.07 117E-08 4.64 435E-08 5.21 162E-07 5.78 602E-07 6.35 224E-06 6.92 832E-06 7.49 309E-05
0.09 161E-14 0.66 224E-12 1.23 125E-11 1.8 546E-11 2.37 218E-10 2.94 841E-10 3.51 318E-09 4.08 119E-08 4.65 445E-08 5.22 166E-07 5.79 616E-07 6.36 229E-06 6.93 851E-06 7.5 316E-05
0.1 307E-14 0.67 232E-12 1.24 129E-11 1.81 560E-11 2.38 224E-10 2.95 861E-10 3.52 326E-09 4.09 122E-08 4.66 456E-08 5.23 170E-07 5.8 631E-07 6.37 234E-06 6.94 871E-06 7.51 324E-05
0.11 459E-14 0.68 240E-12 1.25 132E-11 1.82 574E-11 2.39 229E-10 2.96 881E-10 3.53 333E-09 4.1 125E-08 4.67 466E-08 5.24 174E-07 5.81 645E-07 6.38 240E-06 6.95 891E-06 7.52 331E-05
0.12 616E-14 0.69 248E-12 1.26 136E-11 1.83 588E-11 2.4 235E-10 2.97 902E-10 3.54 341E-09 4.11 128E-08 4.68 477E-08 5.25 178E-07 5.82 661E-07 6.39 245E-06 6.96 912E-06 7.53 339E-05
0.13 778E-14 0.7 257E-12 1.27 139E-11 1.84 603E-11 2.41 240E-10 2.98 924E-10 3.55 349E-09 4.12 131E-08 4.69 488E-08 5.26 182E-07 5.83 676E-07 6.40 251E-06 6.97 933E-06 7.54 347E-05
0.14 946E-14 0.71 266E-12 1.28 143E-11 1.85 618E-11 2.42 246E-10 2.99 946E-10 3.56 357E-09 4.13 134E-08 4.7 500E-08 5.27 186E-07 5.84 692E-07 6.41 257E-06 6.98 955E-06 7.55 355E-05
0.15 112E-13 0.72 275E-12 1.29 147E-11 1.86 633E-11 2.43 252E-10 3 968E-10 3.57 366E-09 4.14 137E-08 4.71 511E-08 5.28 190E-07 5.85 708E-07 6.42 263E-06 6.99 977E-06 7.56 363E-05
0.16 130E-13 0.73 284E-12 1.3 151E-11 1.87 649E-11 2.44 258E-10 3.01 991E-10 3.58 374E-09 4.15 140E-08 4.72 523E-08 5.29 195E-07 5.86 724E-07 6.43 269E-06 7 100E-05 7.57 371E-05
0.17 148E-13 0.74 294E-12 1.31 155E-11 1.88 665E-11 2.45 264E-10 3.02 101E-09 3.59 383E-09 4.16 144E-08 4.73 535E-08 5.3 199E-07 5.87 741E-07 6.44 275E-06 7.01 102E-05 7.58 380E-05
0.18 167E-13 0.75 304E-12 1.32 159E-11 1.89 682E-11 2.46 271E-10 3.03 104E-09 3.6 392E-09 4.17 147E-08 4.74 548E-08 5.31 204E-07 5.88 758E-07 6.45 282E-06 7.02 105E-05 7.59 389E-05
0.19 187E-13 0.76 314E-12 1.33 164E-11 1.9 699E-11 2.47 277E-10 3.04 106E-09 3.61 401E-09 4.18 150E-08 4.75 561E-08 5.32 209E-07 5.89 776E-07 6.46 288E-06 7.03 107E-05 7.6 398E-05
0.2 208E-13 0.77 324E-12 1.34 168E-11 1.91 717E-11 2.48 284E-10 3.05 109E-09 3.62 411E-09 4.19 154E-08 4.76 574E-08 5.33 214E-07 5.9 794E-07 6.47 295E-06 7.04 110E-05 7.61 407E-05
0.21 229E-13 0.78 335E-12 1.35 173E-11 1.92 734E-11 2.49 291E-10 3.06 111E-09 3.63 420E-09 4.2 157E-08 4.77 587E-08 5.34 219E-07 5.91 813E-07 6.48 302E-06 7.05 112E-05 7.62 417E-05
0.22 250E-13 0.79 346E-12 1.36 177E-11 1.93 753E-11 2.5 298E-10 3.07 114E-09 3.64 430E-09 4.21 161E-08 4.78 601E-08 5.35 224E-07 5.92 832E-07 6.49 309E-06 7.06 115E-05 7.63 427E-05
0.23 273E-13 0.8 357E-12 1.37 182E-11 1.94 771E-11 2.51 305E-10 3.08 117E-09 3.65 440E-09 4.22 165E-08 4.79 615E-08 5.36 229E-07 5.93 851E-07 6.50 316E-06 7.07 117E-05 7.64 436E-05
0.24 296E-13 0.81 369E-12 1.38 187E-11 1.95 791E-11 2.52 312E-10 3.09 120E-09 3.66 451E-09 4.23 169E-08 4.8 629E-08 5.37 234E-07 5.94 871E-07 6.51 324E-06 7.08 120E-05 7.65 447E-05
0.25 320E-13 0.82 381E-12 1.39 192E-11 1.96 810E-11 2.53 320E-10 3.1 122E-09 3.67 461E-09 4.24 173E-08 4.81 644E-08 5.38 240E-07 5.95 891E-07 6.52 331E-06 7.09 123E-05 7.66 457E-05
0.26 344E-13 0.83 393E-12 1.4 197E-11 1.97 830E-11 2.54 327E-10 3.11 125E-09 3.68 472E-09 4.25 177E-08 4.82 659E-08 5.39 245E-07 5.96 912E-07 6.53 339E-06 7.1 126E-05 7.67 468E-05
0.27 370E-13 0.84 405E-12 1.41 202E-11 1.98 851E-11 2.55 335E-10 3.12 128E-09 3.69 483E-09 4.26 181E-08 4.83 674E-08 5.4 251E-07 5.97 933E-07 6.54 347E-06 7.11 129E-05 7.68 479E-05
0.28 396E-13 0.85 418E-12 1.42 208E-11 1.99 872E-11 2.56 343E-10 3.13 131E-09 3.7 495E-09 4.27 185E-08 4.84 690E-08 5.41 257E-07 5.98 955E-07 6.55 355E-06 7.12 132E-05 7.69 490E-05
0.29 423E-13 0.86 431E-12 1.43 213E-11 2 893E-11 2.57 351E-10 3.14 134E-09 3.71 506E-09 4.28 189E-08 4.85 706E-08 5.42 263E-07 5.99 977E-07 6.56 363E-06 7.13 135E-05 7.7 501E-05
0.3 451E-13 0.87 445E-12 1.44 219E-11 2.01 916E-11 2.58 360E-10 3.15 138E-09 3.72 518E-09 4.29 194E-08 4.86 723E-08 5.43 269E-07 6 1 000E-07 6.57 372E-06 7.14 138E-05 7.71 513E-05
0.31 479E-13 0.88 459E-12 1.45 225E-11 2.02 938E-11 2.59 369E-10 3.16 141E-09 3.73 530E-09 4.3 198E-08 4.87 740E-08 5.44 275E-07 6.01 102E-06 6.58 380E-06 7.15 141E-05 7.72 525E-05
0.32 509E-13 0.89 473E-12 1.46 230E-11 2.03 961E-11 2.6 377E-10 3.17 144E-09 3.74 543E-09 4.31 203E-08 4.88 757E-08 5.45 282E-07 6.02 105E-06 6.59 389E-06 7.16 145E-05 7.73 537E-05
0.33 539E-13 0.9 488E-12 1.47 236E-11 2.04 985E-11 2.61 386E-10 3.18 147E-09 3.75 555E-09 4.32 208E-08 4.89 774E-08 5.46 288E-07 6.03 107E-06 6.6 398E-06 7.17 148E-05 7.74 549E-05
0.34 571E-13 0.91 503E-12 1.48 243E-11 2.05 101E-10 2.62 396E-10 3.19 151E-09 3.76 568E-09 4.33 213E-08 4.9 793E-08 5.47 295E-07 6.04 110E-06 6.61 407E-06 7.18 151E-05 7.75 562E-05
0.35 603E-13 0.92 518E-12 1.49 249E-11 2.06 103E-10 2.63 405E-10 3.2 155E-09 3.77 582E-09 4.34 218E-08 4.91 811E-08 5.48 302E-07 6.05 112E-06 6.62 417E-06 7.19 155E-05 7.76 575E-05
0.36 637E-13 0.93 534E-12 1.5 256E-11 2.07 106E-10 2.64 415E-10 3.21 158E-09 3.78 595E-09 4.35 223E-08 4.92 830E-08 5.49 309E-07 6.06 115E-06 6.63 427E-06 7.2 158E-05 7.77 589E-05
0.37 671E-13 0.94 550E-12 1.51 262E-11 2.08 109E-10 2.65 425E-10 3.22 162E-09 3.79 609E-09 4.36 228E-08 4.93 849E-08 5.5 316E-07 6.07 117E-06 6.64 437E-06 7.21 162E-05 7.78 602E-05
0.38 706E-13 0.95 567E-12 1.52 269E-11 2.09 111E-10 2.66 435E-10 3.23 166E-09 3.8 624E-09 4.37 233E-08 4.94 869E-08 5.51 323E-07 6.08 120E-06 6.65 447E-06 7.22 166E-05 7.79 616E-05
0.39 743E-13 0.96 584E-12 1.53 276E-11 2.1 114E-10 2.67 445E-10 3.24 170E-09 3.81 638E-09 4.38 239E-08 4.95 889E-08 5.52 331E-07 6.09 123E-06 6.66 457E-06 7.23 170E-05 7.8 631E-05
0.4 780E-13 0.97 601E-12 1.54 283E-11 2.11 117E-10 2.68 456E-10 3.25 174E-09 3.82 653E-09 4.39 244E-08 4.96 910E-08 5.53 339E-07 6.1 126E-06 6.67 468E-06 7.24 174E-05 7.81 646E-05
0.41 819E-13 0.98 619E-12 1.55 291E-11 2.12 120E-10 2.69 467E-10 3.26 178E-09 3.83 669E-09 4.4 250E-08 4.97 931E-08 5.54 347E-07 6.11 129E-06 6.68 479E-06 7.25 178E-05 7.82 661E-05
0.42 858E-13 0.99 637E-12 1.56 298E-11 2.13 123E-10 2.7 478E-10 3.27 182E-09 3.84 684E-09 4.41 256E-08 4.98 953E-08 5.55 355E-07 6.12 132E-06 6.69 490E-06 7.26 182E-05 7.83 676E-05
0.43 899E-13 1 656E-12 1.57 306E-11 2.14 126E-10 2.71 489E-10 3.28 186E-09 3.85 700E-09 4.42 262E-08 4.99 975E-08 5.56 363E-07 6.13 135E-06 6.7 501E-06 7.27 186E-05 7.84 692E-05
0.44 941E-13 1.01 676E-12 1.58 314E-11 2.15 129E-10 2.72 501E-10 3.29 191E-09 3.86 717E-09 4.43 268E-08 5 998E-08 5.57 371E-07 6.14 138E-06 6.71 513E-06 7.28 191E-05 7.85 708E-05
0.45 984E-13 1.02 695E-12 1.59 322E-11 2.16 132E-10 2.73 513E-10 3.3 195E-09 3.87 734E-09 4.44 5.01 5.58 6.15 141E-06 6.72 7.29 7.86
2/2
G 400
Long distance sniffer probe user manual
For all service operations, the long distance sniffer probe should be
disconnected from the helium leak detector.
Dimensions Dimensions of the sniffer probe end, for all dia. 6 mm/ 0.23 inch
sniffer probe models.
C
To calcultate the complete size of the sniffer
probe, add (A) and (C) depending on the
sniffer probe model. A
B
Example : sniffer probe p/n SNC1E1T1
= C
gun (A) 19 cm + tubing (C) 5 m B A
gun (A) 7.5 inch + tubing (C) 197 inch
GB 01962 - Edition 03 - June 08
1/8
G 400
Long distance sniffer probe user manual
2 3
2/8
G 400
Long distance sniffer probe user manual
Use precautions The sniffer probe nipple can be bent if necessary but you should
with the flexible respect a minimum radius of curvature (ref. 4 and 5 ).
sniffer probe
Sniffer probe with a flexible Sniffer probe with a flexible
(continued) nipple of 15 cm / 5.9 inch nipple of 45 cm / 17.7 inch
(part number SNCxE3Tx) (part number SNCxE4Tx)
4 E 5
R
E R
E
Flow adjustment In order to adjust the flow inside the sniffer probe, it comes equipped
with 2 needle types: dia. 0.30 mm (0.11 inch) or 0.35 mm
(0.14 inch). This choice is done in factory and it is permanent.
• Ø 0.35 mm needle
GB 01962 - Edition 03 - June 08
3/8
G 400
Long distance sniffer probe user manual
2 3
4
Designation Reference
dia. 0.30 mm needle J 001 1
dia. 0.35 mm needle J 002
Rigid nozzle of 9 cm/3.54 inch (*) J 003
Rigid nozzle of 30 cm/11.81 inch (*) J 004
2
Flexible nozzle of 15 cm/5.90 inch (*) J 005
Flexible nozzle of 45 cm/17.71 inch (*) J 006
(*) (delivered with the suitable needle not cut)
Screw alone J 007 3
Kit for sniffer probe with 5 filters, 2 O’rings and 2 screws J 008 4
Reference part number F 1000
Filter exchange With the 2.5 Allen key, remove the screw at the end of the sniffer
probe (ref. 1 ).
Take out the old filter. Put the new filter in the port (ref. 2 ).
Hold this assembly straight up and screw on the nipple of the sniffer
probe (ref. 2 and 3 ): torque < 1 N.m
Install the screw so that it is totally inside the nipple : you should see
1 2 3
4 Screw inside 5
the nipple
Good position
4/8
G 400
Long distance sniffer probe user manual
Filter exchange When you change the filter, we recommend cleaning the needle and
the nipple (sniffer probe with rigid nipple only):
(continued)
Take out the needle with needlenose pliers.
Clean delicately the needle with alcohol and a lint-free cloth.
Clean the rigid nipple with alcohol and compressed dry air.
Put back the needle.
Put back the filter with its screw: torque < 1 N.m.
Needle replacement With this kind of sniffer probe, it is normally not necessary to change
the needle.
Cut the new needle to 85 mm/3.35 inch. Prepare it (see below “ 3 Use of
the old needle as a reference“, picture 3 ) and put it correctly in the nozzle
(see “Needle exchange” §).
5/8
G 400
Long distance sniffer probe user manual
Needle replacement
1 Flowmeter use (cont.) 2 Standard sniffer probe use
(continued) (cont.)
In a no helium polluted environment, do
a measure of the helium in the air with
the sniffer probe to adjust.
Depending on the measurement result, cut the neddle according to the precautions
indicated below. Put back correctly the needle in the nozzle.
Repeat these operations until the Repeat these operations until the display
flowmeter displays the value of the corresponds to the display with the
maximum flow taken by the sniffer probe standard sniffer probe in the helium of
(60 ± 2 sccm). the air.
If the message “sniffer probe clogged” appears in the control panel display during
these adjustments, please refer to ””Sniffer probe clogged” message” §.
10 mm
0.39 inch
5 mm
0.19 inch
Example : Be careful in
4 mm for 80 %
this zone
1 mm
0.04 inch Target value
seeked
0% 50 % 70 % 80 % 100 %
With this method, the uncertainty about the maximum flow taken by
the sniffer probe is more important :
• Maximum flow taken: 60 ± 10 SCCM
• Leak flow (Q): 4x10-6 mbar.l/s < Q < 6x10-6 mbar.l/s.
6/8
G 400
Long distance sniffer probe user manual
Needle replacement With needlenose pliers, take out the original needle.
(continued) Put the new needle (ref. 1 ) and cut to the same length as the original
needle.
Note:
For the flexible sniffer probe (SNCxE3Tx and SNCxE4Tx), the needle
length should be 2.5 cm/0.98 inch (ref. 2 ).
Bend the needle as shown in the picture 3 .
Put the needle in the nipple, the crooked end to outside (ref. 4 ) and
push it in with a 2.5 allen key to stop.
Put back the filter.
Needle for
flexible sniffer probe
Needle
1 2 3 4 Key
O'ring
O'ring When you unscrew the nipple from the probe,
1
installation it is possible for the o’ring to come out with the
nipple : you should put it back (ref. 1 ).
Place the o’ring on the nipple of the aspiration Body
tube in the sniffer body (ref. 2 ).
Nipple
Push the o’ring with the nipple of the sniffer
probe (ref. 3 ).
The o’ring is correctly placed on the nipple (ref. 4 ).
Screw on the nipple of the sniffer probe.
GB 01962 - Edition 03 - June 08
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G 400
Long distance sniffer probe user manual
"Sniffer probe clogged" A “Sniffer probe clogged” message could appear on the control panel
LCD display or be announced by the digital voice: the leak detector
message compares the helium signal read on the detector to the sniffer probe
clogged reject threshold.
During the needle adjustment, this message could appear without the
snifffer probe necessarily being clogged: this is why the needle length
is so important.
For more details, please consult the user’s manual delivered with your
leak detector.
Advice:
Block the sniffer probe end from time to time with a finger to check
that the helium signal goes down. If not, the sniffer probe may be
clogged.
{
calibrated leak value
Value read on the leak detector = +
value of the helium in the air
8/8
G 500
Helium spray gun user manual
Description
Spray gun Long nozzle
J017
2 needles
Short nozzle
J016
M 1/4NPT
M 3/8G
5 m plastic tube
He bottle
M 1/8G
1/2
G 500
Helium spray gun user manual
Use precaution It is possible to reduce the flow: put the needle as show on the picture
and cut if necessary.
2/2
G 600
Safety questionnaire
Procedure for returning ADIXEN products
You wish to return an Adixen product for maintenance. The equipment will be dismantled and
possibly cleaned by a technician from our Service Centre.
In compliance with European Community’s L360 directives, French labor code L231 - R231 and
Federal OSHA Safety Standard 1910-1200, Alcatel Vacuum Technology requires this form to be
completed to preclude the potential health risk to its service personnel that can occur when
receiving, disassembling, or repairing potentially contaminated products.
Equipment returned without this form completed and secured to outside of package will
be returned to customer unprocessed.
Equipment must be drained of fluids and residue, securely packaged and shipped prepaid.
Concerning the closing of the ports (inlet & outlets of the product), metallic airtight blank flanges
should be used if toxic or copper gases have been pumped.
If following inspection and quotation, customer elects to not proceed with repair, he
will be subject to service fee to cover product decontamination, disassembly, cleaning
and evaluation costs.
Please to fill in the following form, print it and attach it to the product before shipping
to the service-repair office closest to you.
GB 00956 - Edition 07 - Apr 08
• Gases (or substances) introduced into the reactor and which may be found at the exhaust (A).
• Gases (or substances) resulting from the reaction or process (B).
• Gases (or substances) that may possibly be formed inside the pump (due to a thermodynamic or
chemical reaction, condensation, deposition, precipitation, etc.) (C).
• Precautions need to be taken before transferring contaminated products.
Please contact Service Center for recommendations.
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G 600
QUESTIONNAIRE DE SECURITE - SAFETY QUESTIONNAIRE
Ce questionnaire est téléchargeable sur le site : www.adixen.com
This questionnaire can be downloaded from: www.adixen.com
Procédure de retour des produits ADIXEN
(Ce formulaire ne peut être rempli et signé que par une personne habilitée)
Procedure for returning ADIXEN products
(This questionnaire is only to be filled in and signed by an authorized person)
SOCIETE - COMPANY EQUIPEMENT - EQUIPMENT
Nom Société - Name of company : ......................................... Description : ........................................................................
Nom personne - Name of person : .................................................. ..............................................................................................
(Qui remplit ce formulaire) - (Who has filled in questionnaire)
...............................................................................................
Fonction - Position : .........................................................................
N° de Série - Serial no : .......................................................
N° Tél. - Tel. no : ...............................................................................
Type de procédé - Type of process : .............................................
N° Fax - Fax no : ............................................................................... (Pour lequel l’équipement est utilisé) - (for which equipement is used)
(Pour renseignements éventuels sur les produits utilisés) - (for any information on products used)
Date de l’expédition - Date of consignment : ...............................
INTERVENTION - SERVICE
Intervention souhaitée (Révision, réparation,...) - Service required (overhaul, repair, etc.) :
Type d’anomalie constatée - Type of anomaly observed :
PROCEDE CUIVRE - COPPER PROCESS
Produit utilisé sur un procédé Cuivre - Product used on a Copper process Oui - Yes Non - No
ASPECT SECURITE - SAFETY ASPECT
L’équipement mentionné ci-dessus a été en contact avec les produits suivants - The above equipment has been in contact with the
following substances :
(nom et formule chimique) - (name and chemical formula)
Ces produits présentent un risque de nature - These susbstances present the following risks
Chimique - Chemical Explication détaillée - Detailed explanation
Toxique - Toxic Oui - Yes Non - No Si «Oui» risque de nature - If «Yes», what type of risk
Cancérigène - Carcinogenic Oui - Yes Non - No ..........................................................................................................
Combustible - Combustible Oui - Yes Non - No ..........................................................................................................
Corrosive - Corrosive Oui - Yes Non - No ..........................................................................................................
Explosive - Explosive Oui - Yes Non - No ..........................................................................................................
Biologique - Biological Oui - Yes Non - No ..........................................................................................................
Radioactive - Radioactive Oui - Yes Non - No ..........................................................................................................
Autre - Other ..........................................................................................................
(Vous reporter éventuellement à la page précédente) - (See preceding page if necessary) ..........................................................................................................
SIGNATURE
Vous avez répondu “Oui” à une des questions précédentes : Je confirme que le matériel sus-mentionné n’a été en contact
ALCATEL Vacuum Technology France - 98, avenue de Brogny - B.P. 2069 - 74009 ANNECY CEDEX
Tél. (33) 4 50 65 77 77 - Fax (33) 4 50 65 75 77 - Web site : www.adixen.com
2/2
G 800
Tools
1/6
G 800
Tools
2/6
G 800
Tools
ASM Graph
downloader software
Presentation
3/6
G 800
Tools
ASM Dialogue
software
Presentation ASM Dialogue is a software to communicate with your leak detector
through a PC and a RS 232 interface.
ASM Dialogue preserves the spirit of Hyperterminal or Terminal
softwares, well known by RS 232 users, but it is customized for use
with a leak detector.
4/6
G 800
Tools
ASM Dialogue
software (ctd)
Use 1 - Set the communication parameters
ASM Dialogue communication parameters set are the same as the
leak detector communication parameters defined in the RS 232 User's
Manual (chapter C).
If you change leak detector values ("Baud rate" for example), you
must change also the ASM Dialogue values.
^M=C R
5/6
G 800
Tools
5 - Write the command and press a carriage return for the answer (or
select a function key).
CR
6/6