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EMC Truck Service

Computer Diagnostic-ECM Horsepower Reprograming

2006 Kenworth T600 CATERPILLAR C-15 ADEM A4/ACERT EPA04

Print Date: 5/10/2017
CM 871

Fig 1: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 1 Of 5)
FUEL HIGH SAE J1939 FUEL LIFT
LIFT EXHAUST GAS DATA LINK EGR VALVE AFTERTREATMENT
VGT PUMP RELAY
PUMP ACTUATOR TEMPERATURE TERMINATOR MOTOR FUEL DRAIN
LAMP RESISTOR VALVE
SAE J1939
FUEL LIFT DATA LINK
PUMP RELAY SERVICE TOOL
POWER CONNECTOR CONNECTOR
1

1
B

B
2

2
3
4

3
4
5
6

2
A

A
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA

NCA

NCA
1
2 NCA NCA
1
3 NCA NCA
2
4 NCA
5 NCA
6 NCA NCA 5
7
8 NCA
9 NCA NCA 1
10
11 NCA CYLINDER HEAD
12 NCA NCA
3
13 NCA NCA
4
14 NCA NCA
5
15 NCA NCA
6
16 NCA NCA
7
17 NCA NCA
8
18
19
20 NCA NCA
9
21 NCA
22
23 NCA NCA
10
24 NCA
25 NCA NCA
11
26 NCA NCA
12
27 NCA NCA
13
28
29
30 NCA NCA
14
31 NCA
32
33 NCA NCA
15
34 NCA
35
36
37 NCA NCA
16
38 NCA NCA
17
39 NCA NCA
18
40
41 NCA
42 NCA NCA
19
43 NCA
44 NCA NCA
20
45 NCA NCA
21
46 NCA
47 NCA NCA
22
48 NCA NCA
23
49
50 NCA NCA
24
51 NCA
52 NCA
53 NCA
54 NCA
55 NCA
56 NCA
57 NCA
58 NCA
59 NCA
60 NCA

ENGINE HARNESS
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
2

2
1

ENGINE
BLOCK FUEL AFTERTREATMENT
AFTERTREATMENT FRONT REAR REAR FRONT
GROUND SHUTOFF FUEL
FUEL SHUTOFF FUELING FUELING TIMING TIMING TURBOCHARGER
TERMINAL ACTUATOR INJECTOR
VALVE 1 ACTUATOR ACTUATOR ACTUATOR ACTUATOR SPEED SENSOR
TERMINAL

284012

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Fig 2: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 2 Of 5)
TURBOCHARGER
COMPRESSOR
ENGINE COOLANT EGR ENGINE FUEL INLET AIR ENGINE OIL ENGINE CRANKSHAFT
WATER
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE SPEED/POSITION
IN FUEL
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
SENSOR

1
1

1
B

B
2

3
2
A

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
1
2
NCA

NCA

NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8

NCA
9

NCA
10

NCA
11
NCA
12
NCA
13

NCA
14

NCA NCA
15 1
NCA
2
NCA
3

NCA
16
NCA
17
NCA
18

NCA
19

NCA
20
NCA
21

NCA
22
NCA
23

NCA
24
NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA
1 NCA
2 NCA
3 NCA
4 NCA

2
1

2
1

2
1

2
1

2
1

2
1

1
3

INTAKE MANIFOLD
CRANKCASE ENGINE CAMSHAFT FUEL EXHAUST GAS AFTERTREATMENT ENGINE OIL EGR
TEMPERATURE/
PRESSURE SPEED/POSITION PRESSURE PRESSURE FUEL PRESSURE PRESSURE DIFFERENTIAL
PRESSURE SENSOR
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR PRESSURE
SENSOR
284013

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Fig 3: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 3 Of 5)
CRUISE CONTROL/
CRUISE CLUTCH/ENGINE MAXIMUM
PTO SET RESUME
AMBIENT AIR FAN CONTROL/ PROTECTION OPERATING
SELECT SWITCH
TEMPERATURE CONTROL PTO ON/OFF OVERRIDE SPEED/GOVERNOR
SENSOR SWITCH SWITCH SWITCH TYPE SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
1
NCA
2
NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
24
NCA
25
NCA
1
NCA
2
NCA
3
NCA
26
NCA
27
NCA
28
2

CONNECTOR (OPTIONAL)
AFTERTREATMENT INTERFACE

NCA
NCA

NCA

NCA
NCA

NCA
C

C
A

A
NCA
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA

NCA

TELEFLEX
4
5

3
1

2
NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

MORSE
C

D
B

WILLIAMS
F
1
2

AFTERTREATMENT
BAROMETRIC REMOTE ACCELERATOR ENGINE COOLANT FAN HALL EFFECT DIESEL PARTICULATE ACCELERATOR PEDAL
AIR PRESSURE PEDAL/LEVER LEVEL SENSOR SPEED SENSOR SPEED SENSOR FILTER INLET ASSEMBLY
SENSOR ASSEMBLY TEMPERATURE SENSOR

367257

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Fig 4: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 4 Of 5)
THREE POSITION
ACCELERATOR AFTERTREATMENT DIESEL
ENGINE BRAKE
INTERLOCK/ ACCELERATOR ENGINE BRAKE PARTICULATE FILTER AIR CONDITIONER SERVICE BRAKE
LEVEL SWITCH
ENGINE TORQUE ERROR LIMP ON/OFF DIFFERENTIAL PRESSURE PRESSURE POSITION
LIMIT SWITCH HOME SWITCH SWITCH SENSOR SWITCH SWITCH

1
3

2
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA
AFTERTREATMENT
NCA

NCA

CONNECTOR
(OPTIONAL)
INTERFACE
NCA
NCA

NCA

5
7

6
NCA
1
NCA
2
NCA
3

NCA
4
NCA
5
NCA
6
NCA
7
NCA
8
NCA NCA
1 9
NCA NCA
2 10
NCA NCA
3 11
NCA NCA
4 12
NCA NCA
5 13
NCA NCA
6 14
NCA NCA
7 15
NCA NCA
8 16
NCA NCA
9 17
NCA NCA
10 18
NCA NCA
11 19
NCA NCA
12 20
NCA NCA
13 21
NCA NCA
14 22
NCA NCA
15 23
NCA NCA
16 24
NCA NCA
17 25
NCA NCA
18 26
NCA NCA
19 27
NCA NCA
20 28
NCA NCA
21 29
NCA NCA
22 30
NCA
23
NCA NCA
24 31
NCA NCA
25 32
NCA
33
NCA
34
NCA
35
NCA NCA
26 36
NCA NCA
27 37
NCA NCA
28 38
NCA
39
NCA
40
NCA
41
CONNECTOR (OPTIONAL)
AFTERTREATMENT INTERFACE
1
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
A

AFTERTREATMENT FAN ETHER

DIESEL OXIDATION CLUTCH INJECTION RED STOP
MAGNETIC VEHICLE TACHOMETER
CATALYST INLET SOLENOID LAMP
SPEED/DIGITAL
VEHICLE SPEED TEMPERATURE SENSOR
SENSOR
367258

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Fig 5: Cummins Engine Performance Wiring Diagram (ISX - CM 871 & Aftertreatment - 5 Of 5)

DIESEL PARTICULATE FILTER

HOT AT REMOTE REMOTE REGENERATION SWITCH/
ALL TIMES PTO ON/OFF ACCELERATOR DIAGNOSTIC TEST
HOT AT HOT IN
KEY SWITCH ON/OFF SWITCH MODE SWITCH
ALL TIMES ON OR START
SWITCH

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA 1
NCA 2
NCA 3
NCA 4
NCA NCA 5
1
NCA NCA 6
2
NCA NCA 7
3

NCA NCA 8
4
NCA NCA 9
5
NCA COMPUTER DATA NCA 10
6 LINES SYSTEM
NCA NCA 11
7
NCA 12
8
NCA NCA 13
9
NCA NCA 14
10
NCA NCA 15
11
NCA NCA 16
12
NCA NCA 17
13
NCA NCA 18
14
NCA NCA 19
15
NCA COMPUTER DATA NCA 20
16 LINES SYSTEM
NCA NCA 21
17
NCA NCA 22
18
NCA NCA 23
19
NCA NCA 24
20
NCA NCA 25
21
NCA NCA 26
22
NCA NCA 27
23
NCA NCA 28
24
NCA NCA 29
25
NCA NCA 30
26
NCA NCA 30
27
NCA NCA 31
28
NCA
29
NCA NCA 32
30
NCA 33
NCA NCA 34
31
NCA NCA 35
32
NCA NCA 36
33
NCA NCA 37
34
NCA NCA 38
35
NCA NCA 39
36
NCA NCA 40
37
NCA NCA 41
38
NCA NCA 42
39
NCA NCA 43
40
NCA NCA 44
41
NCA 45
NCA 46
COMPUTER DATA
NCA 47
LINES SYSTEM
NCA 48
NCA 49
NCA 50
OEM CONNECTOR

NCA 1
BATTERY NCA NCA 2
GROUND NCA 3
NCA NCA 4
OEM POWER
CONNECTOR
CONNECTOR (OPTIONAL)
4

3
AFTERTREATMENT INTERFACE

NCA 1
NCA 2
FUEL LIFT PUMP
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
2

AMBER AFTERTREATMENT IDLE STARTER AFTERTREATMENT

WARNING REGENERATION SHUTDOWN LOCKOUT DIESEL PARTICULATE
LAMP LAMP RELAY RELAY FILTER OUTLET
TEMPERATURE SENSOR
367259

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Fig 6: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 1 Of 5)
FUEL SAE J1939 FUEL LIFT
LIFT VGT DATA LINK EGR VALVE PUMP RELAY
PUMP ACTUATOR TERMINATOR MOTOR
RESISTOR
SAE J1939
FUEL LIFT DATA LINK
PUMP RELAY SERVICE TOOL
POWER CONNECTOR CONNECTOR

B
2

2
3
4

3
4
5
6
A

A
NCA

NCA

NCA
NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA

NCA
NCA
NCA
NCA

NCA

NCA

NCA
NCA
NCA

ENGINE BLOCK
1 GROUND TERMINAL
2 NCA NCA
1
3 NCA NCA
2
4 NCA
5
6 NCA NCA 5
7
8 NCA
9 NCA NCA 1
10
11 NCA CYLINDER HEAD
12 NCA NCA
3
13 NCA NCA
4
14 NCA NCA
5
15 NCA NCA
6
16 NCA NCA
7
17 NCA NCA
8
18
19
20 NCA NCA
9
21
22
23 NCA NCA
10
24 NCA
25 NCA NCA
11
26 NCA NCA
12
27 NCA NCA
13
28
29
30 NCA NCA
14
31 NCA
32
33 NCA NCA
15
34 NCA
35
36
37 NCA NCA
16
38 NCA NCA
17
39
40
41 NCA
42
43
44 NCA NCA
18
45 NCA NCA
19
46
47 NCA NCA
20
48 NCA NCA
21
49
50 NCA NCA
22
51 NCA
52 NCA
53 NCA
54 NCA
55 NCA
56 NCA
57 NCA
58 NCA
59 NCA
60

ENGINE HARNESS
CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

2
1

FUEL
FRONT REAR REAR FRONT
SHUTOFF
FUELING FUELING TIMING TIMING TURBOCHARGER
ACTUATOR
ACTUATOR ACTUATOR ACTUATOR ACTUATOR SPEED SENSOR
284014 TERMINAL

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Fig 7: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 2 Of 5)
TURBOCHARGER
COMPRESSOR
ENGINE COOLANT EGR ENGINE FUEL INLET AIR ENGINE OIL ENGINE CRANKSHAFT
WATER
TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE TEMPERATURE SPEED/POSITION
IN FUEL
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR
SENSOR

1
1

1
B

B
2

3
2
A

NCA

NCA
NCA
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA
8

NCA
9

NCA
10

NCA
11
NCA
12
NCA
13

NCA
14

NCA NCA
15 1
NCA
2
NCA
3

NCA
16
NCA
17

NCA
18
NCA
19

NCA
20
NCA
21

NCA
22
NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA
1 NCA
2 NCA
3 NCA
4 NCA

2
1

2
1

2
1

2
1

1
3

INTAKE MANIFOLD
ENGINE CAMSHAFT FUEL EXHAUST GAS ENGINE OIL EGR
TEMPERATURE/
SPEED/POSITION PRESSURE PRESSURE PRESSURE DIFFERENTIAL
PRESSURE SENSOR
SENSOR SENSOR SENSOR SENSOR PRESSURE
284015 SENSOR

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Fig 8: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 3 Of 5)
CRUISE CONTROL/
CRUISE CLUTCH/ENGINE MAXIMUM
PTO SET RESUME
AMBIENT AIR FAN CONTROL/ PROTECTION OPERATING
SELECT SWITCH
TEMPERATURE CONTROL PTO ON/OFF OVERRIDE SPEED/GOVERNOR
SENSOR SWITCH SWITCH SWITCH TYPE SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA

NCA

NCA
1
NCA
2
NCA
3
NCA
4
NCA
5

NCA
6

NCA
7
NCA
8
NCA
9
NCA
10
NCA
11
NCA
12
NCA
13
NCA
14
NCA
15
NCA
16
NCA
17
NCA
18
NCA
19
NCA
20
NCA
21
NCA
22
NCA
23
NCA
1
NCA
2
NCA
3

NCA
NCA

NCA

NCA
NCA

NCA
C

C
A

A
NCA
NCA

NCA

NCA
NCA

NCA
NCA
NCA

NCA

TELEFLEX
4
5

3
1

2
NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

NCA
NCA

NCA

MORSE
C

D
B

WILLIAMS
F
1
2

BAROMETRIC REMOTE ACCELERATOR ENGINE COOLANT FAN HALL EFFECT ACCELERATOR PEDAL
AIR PRESSURE PEDAL/LEVER LEVEL SENSOR SPEED SENSOR SPEED SENSOR ASSEMBLY
SENSOR ASSEMBLY

367260

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Fig 9: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 4 Of 5)
THREE POSITION
ACCELERATOR ENGINE BRAKE
INTERLOCK/ ACCELERATOR LEVEL SWITCH ENGINE BRAKE AIR CONDITIONER SERVICE BRAKE
ENGINE TORQUE ERROR LIMP ON/OFF PRESSURE POSITION
LIMIT SWITCH HOME SWITCH SWITCH SWITCH SWITCH

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
NCA
NCA

NCA
NCA
1
NCA
2

NCA
3
NCA
4
NCA
5
NCA
6
NCA
7
NCA NCA
1 8
NCA NCA
2 9
NCA NCA
3 10
NCA NCA
4 11
NCA NCA
5 12
NCA
13
NCA NCA
6 14

NCA NCA
7 15
NCA NCA
8 16
NCA NCA
9 17
NCA NCA
10 18
NCA NCA
11 19
NCA NCA
12 20
NCA NCA
13 21
NCA NCA
14 22
NCA NCA
15 23
NCA NCA
16 24
NCA NCA
17 25
NCA NCA
18 26
NCA NCA
19 27
NCA NCA
20 28
NCA
21
NCA NCA
22 29
NCA NCA
23 30
NCA
31

NCA
32

NCA
33
NCA
34
NCA
35
NCA
36
NCA
37
NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA

NCA
A

FAN ETHER
CLUTCH INJECTION RED STOP
MAGNETIC VEHICLE TACHOMETER
SOLENOID LAMP
SPEED/DIGITAL
VEHICLE SPEED
SENSOR
367261

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Fig 10: Cummins Engine Performance Wiring Diagram (ISX - CM 871 W/O Aftertreatment - 5 Of 5)

DIESEL PARTICULATE FILTER

HOT AT REMOTE REMOTE REGENERATION SWITCH/
ALL TIMES PTO ON/OFF ACCELERATOR DIAGNOSTIC TEST
HOT AT HOT IN
KEY SWITCH ON/OFF SWITCH MODE SWITCH
ALL TIMES ON OR START
SWITCH

NCA

NCA

NCA

NCA

NCA

NCA
NCA

NCA
NCA 1
NCA 2
NCA 3
NCA 4
NCA NCA 5
1
NCA NCA 6
2
7

NCA NCA 8
3
NCA NCA 9
4
NCA COMPUTER DATA NCA 10
5 LINES SYSTEM
NCA NCA 11
6
NCA 12
7
NCA NCA 13
8
NCA NCA 14
9
NCA NCA 15
10
NCA NCA 16
11
NCA NCA 17
12
NCA NCA 18
13
NCA NCA 19
14
COMPUTER DATA NCA 20
NCA LINES SYSTEM NCA 21
15
NCA NCA 22
16
NCA NCA 23
17
NCA NCA 24
18
NCA NCA 25
19
NCA NCA 26
20
NCA NCA 27
21
NCA NCA 28
22
NCA NCA 29
23
NCA NCA 30
24
NCA NCA 30
25
NCA 31
26
NCA
27
NCA NCA 32
28
NCA 33
NCA NCA 34
29
NCA NCA 35
30
NCA NCA 36
31
37
NCA NCA 38
32
NCA 39
NCA NCA 40
33
NCA NCA 41
34
NCA NCA 42
35
NCA NCA 43
36
NCA NCA 44
37
45
NCA 46
COMPUTER DATA
NCA 47
LINES SYSTEM
NCA 48
NCA 49
50

OEM CONNECTOR

NCA 1
BATTERY NCA NCA 2
GROUND NCA 3
NCA NCA 4

OEM POWER
CONNECTOR

NCA 1
NCA 2

FUEL LIFT PUMP

CONNECTOR
ELECTRONIC CONTROL MODULE
NCA

NCA

NCA

NCA

NCA

NCA

AMBER IDLE STARTER

WARNING SHUTDOWN LOCKOUT
LAMP RELAY RELAY

367262

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Phone: 2815722434 Fax: 281572435

17005 Pickering Rd. Conroe, TX 77302

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