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  • Skenario Poly Ab

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    Rahadyan Akbar
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    The document summarizes production scenarios for a polymer plant running Poly 1 and then Poly 1 with an additional Polybatch process. Key details include: - Poly 1 produces 435 tons per day (TPD) total from lines A and B. - Adding Polybatch increases total production to 475 TPD. - Total steam consumption increases from 21.18 tons per hour (TPH) to 22.18 TPH with Polybatch. - Electricity consumption increases from 9.62 megawatts (MW) to 10.08 MW with the additional Polybatch line.

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    The document summarizes production scenarios for a polymer plant running Poly 1 and then Poly 1 with an additional Polybatch process. Key details include: - Poly 1 produces 435 tons per day (TPD) total from lines A and B. - Adding Polybatch increases total production to 475 TPD. - Total steam consumption increases from 21.18 tons per hour (TPH) to 22.18 TPH with Polybatch. - Electricity consumption increases from 9.62 megawatts (MW) to 10.08 MW with the additional Polybatch line.

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    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    3 views4 pages

    Skenario Poly Ab

    Uploaded by

    Rahadyan Akbar
    The document summarizes production scenarios for a polymer plant running Poly 1 and then Poly 1 with an additional Polybatch process. Key details include: - Poly 1 produces 435 tons per day (TPD) total from lines A and B. - Adding Polybatch increases total production to 475 TPD. - Total steam consumption increases from 21.18 tons per hour (TPH) to 22.18 TPH with Polybatch. - Electricity consumption increases from 9.62 megawatts (MW) to 10.08 MW with the additional Polybatch line.

    Copyright:

    © All Rights Reserved
    Download as XLSX, PDF, TXT or read online from Scribd
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    of 4

    Scenario Polymer Plant running Poly 1

    Poly 1
    A B Total
    220 215 435 TPD
    13050 TPM

    POLYMER PLANT
    SEU SSC Total Total
    Natural
    70 913500 Nm3/Month 1268.75 Nm3/hr
    Gas
    Steam 0.17 2218.5 Ton/Month 3.08125 Ton/hr
    Listrik 110 1435500 kWh/Month 1993.75 kWh/hr
    Chilled
    3.5 45675 TR/Month 63.4375 Nm3/hr
    Water
    Compressor in Poly
    Compressor
    576000 Nm3/Month 800 Nm3/hr
    for Chips

    SPINNING PLANT

    Chilled
    Water
    Total
    Line AHU Used Total TR
    Production
    SM 12 70 TPD 48 180 TR
    SM 11 70 TPD 47 180 TR
    SM 9 40 TPD 21 155 TR
    SM 8 40 TPD 20 195 TR
    SM 7 40 TPD 19 195 TR
    260 TPD 905 TR
    AHU Comfort 350 TR
    Chiller Poly 63.4375 TR
    Total TR AHU 1318.4375 TR

    FIBER PLANT
    Steam

    SSC Steam
    Steam
    Total (Ton Consumptio
    Line Consumption
    Production Steam/Ton n
    (TPM)
    Production) (TPH)

    FL 62 120 TPD 1.4 7 5040


    FL 61 120 TPD 1.4 7 5040
    FL 58 20 TPD 2.4 2 1440
    260 16 11520
    Electric
    SSC Power Power
    Total
    Plant (kW/Ton Consumption Consumption
    Production
    Production) (kW/hr) (kW/month)

    Spinning + Fiber 260 TPD 200 2166.666667 1560000

    UTILITY PLANT
    Steam
    Steam
    Consumptio
    Plant
    n
    (TPH)
    Poly 3.08125
    Dryer 1.1
    Fiber 16
    Utility 1
    Total 21.18125

    Distribution Steam
    Free Steam 21.18125
    Firing Steam 0

    Electric

    Total SSC Electric


    Production (Ton Power
    Steam/MW ) (MW)
    Steam all plant 21.18125 TPD 2.2 9.627840909
    Scenario Polymer Plant running Poly 1with Polybatch

    Poly 1
    A B Polybatch Total
    220 215 40 475 TPD
    14250 TPM

    POLYMER PLANT
    SEU SSC Total Total
    Natural
    70 1035900 Nm3/Month 1438.75 Nm3/hr
    Gas
    Steam 0.17 2938.5 Ton/Month 4.08125 Ton/hr
    Listrik 110 1723500 kWh/Month 2393.75 kWh/hr
    Chilled
    3.5 45675 TR/Month 63.4375 Nm3/hr
    Water
    Compressor in Poly
    Compressor
    576000 Nm3/Month 800 Nm3/hr
    for Chips

    *Note ; After Fusheng Compressor Running, Consumption Compress Air from


    Utility reduce 800 Nm3/hr

    SPINNING PLANT
    Chilled
    Water
    Total
    Line AHU Used Total TR
    Production
    SM 12 70 TPD 48 180 TR
    SM 11 70 TPD 47 180 TR
    SM 9 40 TPD 21 155 TR
    SM 8 40 TPD 20 195 TR
    SM 7 40 TPD 19 195 TR
    260 TPD 905 TR
    AHU Comfort 350 TR
    Chiller Poly 63.4375 TR
    Total TR AHU 1318.4375 TR
    *Notes ; Big Chiller can be running if not sufficient, small chiller can be running als

    FIBER PLANT
    Steam

    SSC Steam
    Steam
    Total (Ton Consumptio
    Line Consumption
    Production Steam/Ton n
    (TPH)
    Production) (TPM)

    FL 62 120 TPD 1.4 7 5040


    FL 61 120 TPD 1.4 7 5040
    FL 58 20 TPD 2.4 2 1440
    260 16 11520

    Electric
    Power
    SSC Power
    Total Consumptio
    Plant (kW/Ton Consumption
    Production n
    Production) (kW/hr)
    (kW/month)
    Spinning +
    260 TPD 200 2166.6666667 1560000
    Fiber

    UTILITY PLANT
    Steam
    Steam
    Consumptio
    Plant
    n
    (TPH)
    Poly 4.08125
    Dryer 1.1
    Fiber 16
    Utility 1
    Total 22.18125

    Distribution Steam
    Free Steam 22.18125
    Firing Steam 0

    Electric

    Total SSC Electric


    Plant (Ton Power
    Production
    Steam/MW ) (MW)
    Steam all
    22.18125 TPD 2.2 10.082386364
    plant

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