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PCS-931S - X - Selection Guide - EN - Overseas General - X - R1.10
PCS-931S - X - Selection Guide - EN - Overseas General - X - R1.10
PCS-931S - X - Selection Guide - EN - Overseas General - X - R1.10
NR, the NR logo are either registered trademarks or trademarks of NR Electric Co., Ltd. No NR
trademarks may be used without written permission. NR products appearing in this document may
be covered by P.R. China and foreign patents. NR Electric Co., Ltd. reserves all rights and
benefits afforded under P.R. China and international copyright and patent laws in its products,
including but not limited to software, firmware and documentation. NR Engineering Co., Ltd. is
licensed to use this document as well as all intellectual property rights owned or held by NR
Electric Co., Ltd, including but not limited to copyright, rights in inventions, patents, know-how,
trade secrets, trademarks and trade names, service marks, design rights, database rights and
rights in data, utility models, domain names and all similar rights.
The information in this document is provided for informational use only and does not constitute a
legal contract between NR and any person or entity unless otherwise specified. Information in this
document is subject to change without prior notice.
To the extent required the products described herein meet applicable IEC and IEEE standards,
but no such assurance is given with respect to local codes and ordinances because they vary
greatly.
Although every reasonable effort is made to present current and accurate information, this
document does not purport to cover all details or variations in equipment nor provide for every
possible contingency to be met in connection with installation, operation, or maintenance. Should
further information be desired or should particular problems arise which are not covered
sufficiently for your purposes, please do not hesitate to contact us.
Preface
Preface
The selection guide describes the application overview and the summary of protection, automation,
control and supervision functions of PCS-931S. Moreover, it provides the explanation about the
application option, the firmware option, the software option, the hardware option and etc., and can
be used to indicate how to order a PCS-931S based on expected configurations.
Warranty
This product is covered by the standard NR 10-year warranty. For warranty details, please consult
the manufacturer or agent for warranty information.
Document Structure
This guide is mainly for the overview of the application and the functions about PCS-931S, and it
provides the configuration of software and hardware information for ordering. An overview of each
manual section and section topics follows.
2 Introduction to PCS-Torch
Introduces the main functions of PCS-Torch, including create new project, create new device,
export MOT and Manage MOT library, MOT configuration interface and the structure of the
ordering code.
3 MOT Information
Introduces the meaning and options of each field, and gives a detailed description about the
selection rule for the application, the firmware, the software, the hardware, the chassis structure
and so on.
Corresponding Version
Release Date Description of change
Document Software
List of Figures
Figure 1.10-1 Typical application of single circuit breaker in single busbar ...................... 1-10
Figure 1.10-3 Typical application of single circuit breaker in double busbars .................. 1-12
1.1 Overview
PCS-931S protect overhead and underground lines, feeders and cables on all voltage levels with 1
highest selectivity possible. The large number of protective and automatic functions available
permits their utilization in all areas of line protection. The devices contain all important auxiliary
functions that are necessary today for safe network operation. This includes control, measurement
and monitoring functions. The large number of communication interfaces and communication
protocols satisfies the requirements of communication-based selective protection and of
automated operation. Their modular structure permits line protection devices always to be adapted
flexibly to the individual requirements.
Busbar
3VT
52
85 21 67P 67G 67Q 32R 49P 50DZ 46BC 62P D 50BF 37 PMU 59P
3CT
*
78 FL
81O 27P
81U 81R
Line
PCS-931S is a high-speed transmission line differential relay featuring single-pole and three-pole
tripping and reclosing with synchronism check. The device features extensive metering and data
recording including high-resolution data capture and reporting. PCS-931S features expanded
control equation programming for easy and flexible implementation of custom protection and
control schemes.
A simple and robust hardware design features efficient digital signal processing. Combined with
extensive self-testing, these features provide device reliability and enhance relay availability.
PCS-931S can be configured to support single circuit breaker application or double circuit
breakers application by PCS-Studio. If the device is applied to double circuit breakers mode, all
1.2 Protection
1
ANSI Protection functions Remark
⚫ CT saturation detection
pilot scheme
Pilot directional earth-fault
⚫ PTT, Blocking and Unblocking
protection
⚫ Current reversal logic
⚫ Up to 6 zones
each zone
characteristics
each zone
direction)
stage
49P Thermal overload protection ⚫ Selectable trip purpose or alarm purpose for each
stage
stage
stage
stage
stage
32R Reverse power protection ⚫ Selectable trip purpose or alarm purpose for each
stage
stage
conductor.
C37.118.1a-2014.
parallel lines
1.3 Control
⚫ Voltage selection
⚫ Calculate analog values, including: active power (P), reactive power (Q), frequency,
ROCOF (df/dt)
⚫ Transmit binary status of the IED to PDC (Phasor Data Concentrator) according to IEEE
C37.118 standard
⚫ Realize high accurate measurement of the phasors and analogs according to the IEEE
C37.118.1-2011 and IEEE C37.118.1a-2014 standard.
1.5 Measurement
⚫ Energy metering (active and reactive energy are calculated in import respectively export
direction)
⚫ Power (Apparent/Real/Reactive)
⚫ Power factor
⚫ Frequency
1.6 Recording
⚫ Event Recorder including 1024 disturbance records, 1024 binary events, 1024
supervision events, 256 control logs and 1024 device logs.
⚫ 64 travelling wave fault location (TWFL) records (The file format of disturbance recorder
is compatible with international COMTRADE file.)
1 1.7 Supervision
⚫ VT circuit supervision
⚫ CT circuit supervision
⚫ Self-diagnostic
1.9 Communication
⚫ Up to four 100Base-FX optical Ethernet ports using IEC 61850, DNP3.0 or IEC
60870-5-103 over TCP/IP
⚫ One front RJ-45 port and one rear RJ-45 port for debugging
⚫ Support IEC 61850 MMS Server via extendable electrical or optical Ethernet port
⚫ Support IEC 61850-8-1 GOOSE via extendable electrical or optical Ethernet port
⚫ Friendly HMI interface with LCD, easy-to-use keypad aids simple navigation and
set-point adjustment
⚫ Push buttons for open/close, switch for selection between local and remote control, and
user's login and logout authority management
⚫ Configuration tool—PCS-Studio
1.12 Miscellaneous
⚫ Clock synchronization
IRIG-B: IRIG-B via RS-485 differential level, TTL level or optical fibre interface
PPS: Pulse per second (PPS) via RS-485 differential level or binary input
PPM: Pulse per minute (PPM) via RS-485 differential level or binary input
IEEE 1588: Clock message based on IEEE 1588 via optical fiber interface
⚫ Cyber security
NERC CIP
IEC 62351
IEC 62443
IEEE 1686
Busbar
1VT
52
3VT
85 21 67P 67G 67Q 32R 49P 50DZ 46BC 62P D 50BF 37 PMU 59P
3CT
*
78 FL
81O 27P
81U 81R
25 79
52
52 52
1VT
3CT
* 3VT
1
52 52
3CT
*
1VT
52 52
1VT
85 21 67P 67G 67Q 32R 49P 50DZ 46BC 62P D 50BF 37 PMU 59P
78 FL
81O 27P
81U 81R
25 79
Busbar 1
3VT
Busbar 2
1 52
3VT
85 21 67P 67G 67Q 32R 49P 50DZ 46BC 62P D 50BF 37 PMU 59P
3CT
*
78 FL
81O 27P
81U 81R
2 Introduction to PCS-Torch
Table of Contents
List of Figures
2.1 Overview
The PCS-Torch is an auxiliary ordering tool for the PCS S series products of NR Electric. It is
recommended to run on a MS Windows 7/10 operating system. This tool helps to create a
complete order code with detailed specifications based on the selection of functional options such
as software and hardware. This tool supports engineering methods to create models of various 2
types of the PCS S series protection, measurement and control devices in power substations, and
can view or select device hardware and software configurations before sales. Meanwhile, it could
preview device rear modules, and import or export the device configuration results in the form of
Excel table. The model library of all the types of device could be updated online automatically or
offline manually to facilitate the access of the latest functions of PCS S series devices.
Button Remark
Right-click the menu "New device..." under the node of project, voltage level or bay to create a
new device. There are two methods to create new device:
1. By MOT lib
By the pop-up dialog box, enter the device name and select the device type.
If check the "MOT version", please select main MOT version (R1, R2……) in the dropdown box
"Version". When PCS-Torch creates MOT configuration of the device, it will automatically search
the latest archived firmware version corresponding to main MOT version, and creates MOT
configuration based on the latest archived firmware version.
Main MOT version is compatible with all firmware versions that begin with
main MOT version (except disabled firmware version). For example, if main
MOT version is "R1", R1 is compatible with all firmware version R1.**.
If check the "Firmware version", please input required firmware version according to the correct
format in the textbox "Version". PCS-Torch will create MOT configuration of the device according
to the input firmware version automatically except that the input firmware version is disabled or
does not exist, and PCS-Torch will issue related prompt message.
Finally, click the button "OK" to finish creating MOT information of the device.
2. By MOT code
If no specific firmware version is designated (as shown in the red box), when PCS-Torch creates
2 MOT configuration of the device, it will automatically search the latest archived firmware version
corresponding to main MOT version, and creates MOT configuration based on the latest archived
firmware version.
If a specific firmware version is designated (as shown in the red box), PCS-Torch will create MOT
configuration of the device according to the input firmware version automatically except that the
input firmware version is disabled or does not exist, and PCS-Torch will issue related prompt
message.
PCS-Torch can export MOT information of the whole substation, and support copy, paste, rename
function under any node.
Right-click menu under the project (substation) node, and select the menu item "Export Station
Information", an excel file that includes MOT codes and boards configuration information of all
devices in the project will be generated, as shown below.
In the MOT configuration interface, the integral ordering code is displayed at the top. The detailed
MOT information is shown in a row/column format. The first column indicates MOT item, the
second column indicates the board type corresponding to the option, the third column indicates
available options with the ordering code corresponding to each item, and the fourth column
indicates the description about the chosen option.
Double-click the cell in the "Option" column to switch the option from drop-down box. When the
contents of the cell in the "Option" column is changed, the corresponding contents of the
"Description" and "Board Type" columns in the same row are changed synchronously, and the
corresponding bit of ordering code is also changed synchronously. There is possibly a mandatory
binding rule or mutual exclusion rule among MOT items. The option will be chosen fixedly if an
option's mandatory binding rule is activated. The option will be hidden if an option's mutual
exclusion rule is activated. For the option that cannot be selected, PCS-Torch sets the row as gray.
There is a corresponding relationship between MOT item and the ordering code. When one bit of
the ordering code is chosen, the corresponding MOT item will be highlighted. When one MOT item
is chosen, the corresponding bit of ordering code will be highlighted.
Click the button "Default", all options will be chosen as default value directly. Click the button
"Import excel", an existing MOT file (*.xls or *.xlsx) can be directly imported into the
corresponding device type of PCS-Torch. Click the button "Import code", an existing MOT code
can be directly imported into the corresponding device type of PCS-Torch.
⚫ A field: indicates firmware type, which can be standard version or regional version
⚫ PWR field: indicates the voltage level of power supply plug-in module
⚫
2 H field: indicates plug-in module configuration
PWR field
C field
S field
R field
A field
U field
Device type
After finishing MOT (Market Ordering Table) configuration, click the button "Complete" to display
the currently selected configuration information, including the ordering code and the device′s
hardware configuration, is shown as below:
There are four function buttons, their usages are shown in the following table.
Button Remark
Both MOT and device′s hardware configuration can be exported in Excel file format, as shown in
figures below.
⚫ Exported MOT
After finishing MOT configuration, the rear view of the device based on selected information can
be displayed. The device′s hardware configuration is displayed graphically (including Slot No.,
Module ID, and total slot numbers), as shown in the figure below.
The latest MOT library is included when PCS-Torch is released. The MOT library contains MOT
templates of each device, which are stored in the directory according to the device type. Each
directory contains all historical versions of the device for the MOT template. The path of MOT
library is "installation directory→PCS-Torch→motLib". There are two methods to upgrade the
MOT library.
Firstly, PCS-Torch reads a list of MOT templates for all devices from the server, and compares
them with local MOT library. The user can select the MOT template that needs to be updated, and
PCS-Torch downloads the corresponding MOT template file from the server.
It takes a long time to update the MOT library by connecting to the server, and the user can directly
import the latest MOT library if the network conditions are not good (The latest MOT template
library can be gained by mail firstly).
3 MOT Information
Table of Contents
PCS S series device can select the hardware configuration and software functions of the device
through the auxiliary tool “PCS-Torch”, and a corresponding MOT (Market Ordering Table) serial
code will be generated.
For a specific device, the device type is fixed, such as PCS-931S, so it is not need to be chosen.
The corresponding application scenarios are selected according to the actual protected objects by 3
the device. Only one kind of application is available, so it is chosen as "A: 2 terminal line" fixedly.
The firmware type is used to select between the standard version program and the regional
version program. Only the standard version program is available, so it is chosen as "AA:
Standard" fixedly.
The firmware version is used to select required program version. If there is no special version
requirement, the latest version can be chosen, i.e., "Latest version". Otherwise, the specified
version can be chosen.
The software functions are determined by four parts: "Software", "Language", "Protocol" and
"Sampling mode".
3.5.1 Software
The option is used to select the required protection functions, which is used in conjunction with the
application scenario option. Different options correspond with different combinations of protection
functions, which can be viewed through the button "Software Functions" in PCS-Torch.
PCS-931S provides two kinds of functions combination, "A: Basic": and "C: Basic + PMU".
3.5.2 Language
The option is used to select other supported language. "Chinese" is supported fixedly. "C:
English", "F: English + French", "R: English + Russian" or "S: English + Spanish" is available.
3.5.3 Protocol
The option is used to select the supported protocol for communication with SCADA system. There
are four kinds of protocols, including IEC103, DNP3.0, Modbus and IEC61850.
"A: Basic (IEC 60870-5-103 + DNP3.0 + Modbus)": includes IEC 60870-5-103, DNP3.0 and
Modbus
"B: Basic + IEC 61850 (Editions 1.0 or Edition 2.0)": includes IEC 60870-5-103, DNP3.0,
Modbus and IEC 61850, and full compatibility between IEC 61850 Editions 1.0 and 2.0.
The option is used to select sampling mode, and conventional sampling mode or digital sampling
mode is available.
The chassis structure and installation are determined by five parts: "Case Size", "Installation
Mode", "Front Side Protection Class", "Harsh Environment Conformal Coating" and "I/O
Terminal".
The device can be equipped with 18 configurable LEDs, 1 CPU module, 1 AI module, 3 I/O
modules ("Slot4"~"Slot6") and 1 PWR module.
The device only can support two kinds of installation modes. ("A: Flush" and "C: Rack")
The device can be equipped with 18 configurable LEDs, 1 CPU module, 1 AI module, 10 I/O
modules ("Slot5"~"Slot14") and 1 PWR module. "Slot4" will be always fixed as "X: Not required"
and "Slot7"~"Slot14" in the H field are activated.
The device supports 5 installation modes. This option is used to select the desired installation
mode, so that the manufacturer can provide the corresponding installation accessories.
When the installation mode chooses "E: Surface", the front side of the device can support two
kinds of protection class (IP52 and IP54). For other installation modes, only IP52 is supported, and
"Front Side Protection Class" will be always fixed as "A: IP52".
When the installation mode chooses "C: Rack", please communicate with the manufacturer to
confirm the installation accessories because the installation accessories are different for single 6U,
1/1 × 19'' device, single 6U, 1/2 × 19'' device and dual 6U, 1/2 × 19'' devices.
1. Flush mounting
2. Semi-flush mounting
3. Rack mounting
4. Wall mounting
5. Surface mounting
3
⚫ Front side protection class: IP54
There are two kinds of protection classes for the front side of the device: IP52 and IP54. If the
protection class is selected as IP54, the manufacturer will provide the corresponding accessories.
For some harsh operating conditions, such as petrochemical project (chemical plant, refinery),
underground project (metro, underground pipe gallery, coal mine), coastal areas (such as Hong
Kong, offshore wind power), high-humidity-hot areas (such as Southeast Asia, Africa), the device
is often in the windy, dusty or hot-and-humid environment, there are risks such as short circuit,
corrosion, module damage, etc., so the tri-proof treatment is often needed.
The option is used to select whether or not the conformal coating is needed. If "A: Required" is
selected, the conformal coating for the whole device will be done before delivery.
The option is used to select the I/O terminal type, including the binary input, binary output and
device power supply terminals. The device supports three types of I/O terminal:
⚫ "A: 0.8~4mm2 lead (26-pin connector, ring ferrule, IP10)": 0.8~4mm2 lead, 26-pin screw
terminal with ring ferrule and protection class IP10
⚫ "B: 0.8~4mm2 lead (26-pin connector, ring ferrule, IP20)": 0.8~4mm2 lead, 26-pin screw
terminal with ring ferrule and protection class IP20
⚫ "C: 0.8~2.5mm2 lead (36-pin connector, pin ferrule, IP20)": 0.8~2.5mm2 lead, 36-pin (two
18-pin) screw terminal with pin ferrule and protection class IP20 3
The appearance of the terminals are as below.
IP20 (0.8~2.5mm 2)
The option is used to select the voltage level of the power supply for the device. The power supply
module support external power supply input of 110Vdc, 125Vdc, 220Vdc, 250Vdc or 100Vac,
110Vac, 115Vac, 120Vac, 127Vac, 220Vac, 230Vac, 240Vac, 250Vac, and provides 2 binary inputs
with independent negative supply, 7 binary inputs with common negative supply and 6 binary
outputs (5NO+1NC, NC contact is output contact of the device failure). The board type is different
based on different I/O terminal.
The plug-in module configuration is used to select hardware resources, such as the number of
communication ports, the number of binary inputs and outputs, the number of AC analogs, and so
on. Different case size can support different hardware resources. Please refer to Section 3.6 for
details.
The option is used to select the number and type of communication ports and time synchronization
3 mode.
The option is used to select the number and type of optical fiber channel interface for protection
signal.
⚫ "A: 1310nm, SM, FC-Connector, dual channels (up to 60km or via MUX)": 1310nm wave
length, single mode, FC type, dual channels, Max. transmission distance is 60km via direct
optical link or further distances via MUX
⚫ "B: 850nm, MM, ST-Connector, dual channels (up to 2km or via MUX)": 850nm wave
length, multi-mode, ST type, dual channels, Max. transmission distance is 2km via direct
optical link or further distances via MUX
⚫ "C: 1550nm, SM, FC-Connector, dual channels (up to 120km)": 1550nm wave length,
single mode, FC type, dual channels, Max. transmission distance is 120km via direct optical
link
⚫ "D: 1310nm, SM, FC-Connector, channel 1 (up to 60km or via MUX) + 850nm, MM,
ST-Connector, channel 2 (up to 2km or via MUX)": 1310nm wave length, single mode, FC
type, Max. transmission distance is 60km via direct optical link or further distances via MUX
(channel 1), and 850nm wave length, multi-mode, ST type, Max. transmission distance is 2km
via direct optical link or further distances via MUX (channel 2)
⚫ "E: 1550nm, SM, FC-Connector, channel 1 (up to 120km) + 850nm, MM, ST-Connector,
channel 2 (up to 2km or via MUX)": 1550nm wave length, single mode, FC type, Max.
transmission distance is 120km via direct optical link (channel 1), and 850nm wave length,
multi-mode, ST type, Max. transmission distance is 2km via direct optical link or further
distances via MUX (channel 2)
3.8.3 PRP/HSR
The option is used to determine whether or not PRP/HSR networking mode is supported. Only up 3
to 1 group of PRP or 1 group of HSR is available.
3.8.4 Slot02
The option is used to select the number of analog channels and digital channels based on different
sampling mode.
When "Sampling Mode" is chosen as "A: Conventional instrument transformer", four kinds of
analog channels are available.
⚫ "A: 4CT/4VT (1A/5A)": 4 AC current inputs and 4 AC voltage inputs, secondary rated current
is adaptive between 1A and 5A.
⚫ "B: 6CT/6VT (1A/5A)": 6 AC current inputs and 6 AC voltage inputs, secondary rated current
is adaptive between 1A and 5A.
⚫ "C: 7CT/5VT (1A/5A)": 7 AC current inputs and 5 AC voltage inputs, secondary rated current
is adaptive between 1A and 5A.
⚫ "D: 4CT/7VT (1A/5A)": 4 AC current inputs and 7 AC voltage inputs, secondary rated current
is adaptive between 1A and 5A.
⚫ "F: 8 × 100Base-FX (LC-Connector)": 8 100Mbit/s optical fibre interface (LC type) receiving
SV
⚫ "G: 4 × 100Base-FX (LC-Connector)": 4 100Mbit/s optical fibre interface (LC type) receiving
SV
3.8.5 Slot03
Currently, the option is used as reserved bit and it is chosen as "Not required" fixedly.
3.8.6 Slot04
When "Case Size" is chosen as "B: 6U 1/2 19", the option is used to select the extended I/O
module located in slot No.4.
⚫ "X: Not required": the extended I/O module located in slot No.4 is not required.
3
⚫ "A: 25 BI (Common negative supply)": 25 binary inputs share the common negative input of
power supply, and the rated voltage of binary input can be 24Vdc~250Vdc, 110Vac or 220Vac,
which can be set through the settings.
⚫ "B: 13 BO (Normal, NO)":13 normal binary outputs, normally open contact (NO).
⚫ "D: 13 BO (Normal, 11 NO + 2 NC)":13 normal binary outputs, the first 11 BOs are normally
open contact and the last 2 BOs are normally closed contact.
⚫ "E: 32 BI (2 groups, each group share 1 common negative supply)": 32 binary inputs with
two 18-pin connectors, BI01~BI16 share one common negative input of power supply and
BI17~BI32 share another common negative input of power supply.
⚫ "F: 17 BO (Normal, 15 NO + 2 NC/NO)": 17 normal binary outputs, the first 15 BOs are
normally open contact. The last 2 BOs are normally closed/open contacts, and each BO has 3
terminals, and the normally open contact and normally closed contact share one common
terminal.
When "Case Size" is chosen as "C: 6U 1/1 19", the option is used to select TWFL module located
in slot No.4.
⚫ "X: Not required": the TWFL module located in slot No.4 is not required.
3.8.7 Slot05~Slot14
They are used to select the extended I/O module located in slot No.5~slot No.14. Please refer to
Slot04.
It indicates the version of MOT. For different versions, the corresponding options may be different.