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Api 653 (CB-109)
Api 653 (CB-109)
Api 653 (CB-109)
1. Factors used to determine whether a tank needs cathodic protection should include:
Answer: C
2. Repair is defined by API Standard 653 as the work necessary to restore a tank to a condition
that;
Answer:
3. A welder has qualified in the 1G position with a groove weld in plate. The position the welder
is quaffed to weld in it;
A. Horizontal.
B. All.
C. Overhead.
D. Vertical.
Answer:
4. With respect to protective coating inspection, rust spots and blisters are easily found by.
A. Hammer testing.
B. Ultrasonic inspection.
C. Holiday testing.
D. Visual inspection.
Answer:
B. 12 in. (300 mm) section of vertical weld joining shell plates is completely ground out a***
C. 10 in. (250 mm) by 10 in. (250 mm) piece of annular plate is replaced.
Answer:
A. Puddle welding
Answer:
7. Which of the following foundation materials may lessen tank bottom underside corrosion**
A. Unfilled rock.
B. Sand/clay mixture.
C. Asphalt.
D. Cinders.
Answer:
8. Which NDE methods are used for determining tank bottom plate soil-side corrosion?
UT PT MFL MT
Answer:
9. Penetrations installed using insert plates shall have the butt welds examined by mea***
A. Liquid-penetrant examination.
C. Magnetic-particle examination.
Answer:
10. A new bottom has been installed in an existing tank. When should the vacuum-box test of
the bottom welds be performed?
Answer:
11. For a Tank repair, flange material shall meet the material specifications of:
D. ASME B16.5.
Answer:
A. foundation calcining.
B. Elevated temperature.
C. Foundation settlement.
Answer:
13. For optimum coating applications, the temperature of the steel surface should be:
Answer:
14. When a suitability for service evaluation is performed, which of the following changes
A. A reduction in the corrosion rate from 0.003 in. (0.076 mm) per year to 0.002 in. (0.051 mm)
per year
C. A reduction in the design specific gravity of the stored product from 0.9 to 0.8
D. An increase in the design metal temperature from 0°F (-18°C) to 100°F (40°C)
Answer:
15. Prior to the application of a lap patch shell repair which of the following examination
methods shall be used to inped for defects in the area to be welded?
A. Magnetic p c particle.
B. Penetrant
C. Ultrasonic
D. Radiographic.
Answer:
16. In May 2005, a risk-based inspection (RBI) assessment was performed on a tank to establish
the next internal inspection. The assessment recommends that the next internal inspection
should be in July 2030. The last internal inspection was in May 2005. The tank has remained in
the same service. The RBI assessment shall be subsequently reviewed no later than
A. May 2015.
B. May 2020.
C. May 2025.
D. May 2030.
Answer:
17. Which type of NDE method is not used to determine bottom plate thickness?
C. Ultrasonic scanning.
D. Real-time radiography.
Answer:
18. Welded-on patch plates are permitted for repairing a portion of tank bottom operating at
atmospheric temperature within the critical zone if the maximum plate is:
D. 12 in (13 mm).
Answer:
19. The use of weld-on patches is permitted for ping a portion of tank bottoms within the
critical zone which of the following is not allowed?
A. Plate thickness for weld-on patches must not be greater than 0.25 in. (6 mm).
B. Tombstone shaped patch within (150 mm) of the shell with the sides intersecting the shell-
to-bottom joint at approximately 90˚
C. The bottom site under the perimeter of a weld-on patch plate shall be the smaller of one half
the original thickness less the corrosion allowance of the bottom plate or 50% of the lower
shell.
Answer:
20. What shall the joint efficiency be for an austenitic stainless-steel storage tank with an
unknown radiography schedule?
A. 0.50
B. 0.65
C. 0.70
D. 0.85
Answer:
21.API RP 575 recommends that pressure gauges used for testing tanks should be calibrated by
using a:
A. Deadweight tester.
B. Manometer.
Answer:
22. Which one of the following statements is correct regarding tank reconstruction?
A. The vertical weld joints in the shell shall align with the bottom plate weld joints.
B. The vertical weld joints in the shell shall not align with the bottom plate weld joints.
C. All welds, including the existing welds not removed, shall meet the current standard.
D. All new welds stall satisfy the requirements of the original code of construction.
Answer:
23. The selection of welding consumables used in the repair of an aboveground storage
Answer:
24. For API Standard 650 tanks, the acceptability of welds examined by radiography
Answer:
25. For an existing lank, the projection of the bottom plate beyond the outside toe of the
outside shell-to-bottom fillet weld shall be at least
A. 38 in (3.5mm).
C. 34h (19.1mm).
Answer:
26.Which of the following types of tank seal uses a metal plate that slides against the tank
shell?
A. Secondary.
B. Liquid Filled
C. Wiper.
D. Mechanical shoe.
Answer:
A. Out-of-plane settlement.
B. Uniform settlement.
C. Planar tilt.
D. Differential settlement.
Answer:
28. Per AP 653, the qualification requirements for an examiner performing visual examinations
shall be per
A. ASNT Level I.
B. API 650.
C. ASNT Level II.
D. ASME Code, Section Article 9.
Answer:
29. Which of the following is an accurate statement regarding the repair of an external floating
roof?
A. The tool repairs must comply with the requirements of Appendix H of API Standard 650.
B. Any method of repair is acceptable that will restore the roof to a condition enabling it to
perform as required.
Answer:
30. What is the minimum bottom-plate thickness allowed by API Standard 653 for an**** no
means for detection and containment of a bottom leak?
A. 0.050 in.
B. 0.100 in.
C. 0.125 in.
D. 0.250 in.
Answer:
31. Once section is being replaced, the replacement shell plate thickness shall not be less than
the greatest nominal thickness of any adjoining plate in the same course except when the:
Answer:
32. All new material used for repair, alteration, or reconstruction shall conform to***
Answer:
33. Tank weld used in the assembly of vertical joints in tank shells need not be removed if the;
A. vertical weld joints in the shell are not aligned with the weld joints in the bottom plates.
B. joints are welded by the submerged arc process, are sound, and are thoroughly fused into
the subsequently applied weld beads.
C. crack welds are made by qualified welders, in accordance with procedures outlined in section
IX of the ASME Code.
D. joints are welded manually and are thoroughly cleaned of all welding slag.
Answer:
34. ** ness measurements are required on the tank shell. How many thickness readings******
should be taken?
Answer:
35. ***** on required to complete the nameplate as required by the as built standard is not
available, an Assessment Nameplate' may be attached under the direction of the
A. Inspector organization.
C. Owner-user.
D. Authorized inspector.
Answer:
36. All tanks shall be given an external inspection at the lesser of 5 years or;
Answer:
37. What is the definition of remaining corrosion allowance (RCA)?
A. The average of the measured shell thickness and the minimum required thickness.
B. The average of the measured shell thickness and the maximum required thickness.
C. The difference between the average shell thickness and the maximum required thickness.
D. The difference between the measured shell thickness and the minimum required thickness.
Answer:
Answer:
39. ***wa shell thickness of 3/8 in. (9.525 mm) with no corrosion allowance, an isolated p***
0.180 in. (4.572 mm) deep is detected and:
Answer:
40. A steel floating roof on a tank that stores an intermediate product at a temperature of
220°F (104°C) has numerous holidays and breaks in the paint coating. Which of the following
statements is most correct?
B. Grounding straps that electrically connect the roof to the tank shell will prevent any
problems.
D. Exposure to the hot product will cause the paint system to pop off the roof.
Answer:
Answer:
42. Before decision is made regarding the method for repairing a new lining the extent of any
failure may be best deserted by;
A. A visual examination.
B. Holiday testing.
Answer:
43. Causes corrosion cracking can effectively be prevented by;
A. Maintaining the equipment at a temperature above the boiling point of water for the given
system pressure.
Answer:
44. According to API Standard 653, an internal inspection is not required if.
Answer:
45.Factors used to determine whether a tank needs external cathodic protection should
include:
Answer:
46. Which of the lowing is an advantage of a sacrificial anode cathode protection system?
***;*****
A. Capable of a variable me
Answer:
47. In order to calculate bottom plate corrosion rates, the inspector must check
Answer:
48. When inspecting an insulated lank how much insulation must be removed?
A. All insulation around flush-type cleanouts, manway nozzles, and all inlet and outlet
nozzles.
B. Only to the extent necessary to determine the condition of the exterior wall of the tank.
D. One square foot (0.29 sq mi at the junction of each horizontal and vertical seam.
Answer:
49. When pitting is found on a tank bottom in the critical zones, the pitted area can be repaired
if the pit dimension along an arc parallel to the shell to-bottom joint does not exceed
Answer:
50. An inspector has determined that repairs are necessary to maintain the integrity of a tank
until the next inspection. The responsibility of establishing the repair scope, timing for repairs,
and monitoring activities is that of the:
A. owner/operator.
B. Authorized inspector.
C. Repair organization.
Answer:
51. The recommended procedure for assessing the risk of failure due to brittle fracture
is based on:
Answer:
52. When a lap-welded patch plate is used to repair a tank shell away from the tank bottom,
the repair plate may cross any butt-welded vertical or horizontal shell seams that have been
ground flush, but must overlap a minimum of
Answer:
53. When determining the requirement for post weld heat treatment (PWHT), the material
nominal dress is
Answer:
54. In a similar service assessment. If the year of erection for two tanks being compared does
not match:
A. The two tanks must be erected to the same edition of the construction standard.
B. The difference in corrosion allowance of the tanks must be considered in the remaining life
calculations.
C. The candidate tank must utilize a suitable lining to prevent corrosion on the product side.
D. The difference in ages of the tanks must be considered in the corrosion rate calculations.
Answer:
55. What is the minimum film density for radiographs made with a gamma-ray source?
A. 1. 3
B. 1.8
C. 2.0
D. 4.0
Answer:
56. Tank foundation concrete pads, ring walls, and piers that show evidence of spalling,
structural cracks, or general deterioration shall be repaired to prevent water from entering the
concrete structure and:
Answer:
57. What lasting is required on steel used in the shell and in bottom plates welded to the shell,
identification is unknown?
A. Chemical analysis and mechanical test on each individual plate, including Charpy.
B. Testing to show minimum risk of brittle fracture, as required in API Standard 653.
C. Chemical analysis and mechanical test, to meet requirements in the original standard of
construction.
D. Chemical analysis and mechanical test, to satisfy the requirements in API RP 577.
Answer:
58. Which of the flowing is an acceptable permanent repair for a carbon steel internal floating
roof with a leaking pontoon?
Answer:
59. What is the projected service life of a tank for which the minimum shell thickness suitable
for continued operation is 0.510 in. (12.95 mm), the minimum measured thickness is 0.590 in.
(15.00mm), and the corrosion rate is 0.015 in. (0.38 mm) per year?
A. 3 years.
B. 5 years.
C. 20 years.
D. 34 years.
Answer:
60. Of the four types of inspection listed in API Standard 653, which may be performed by
noncertified inspection personnel;
A. External inspection
Answer:
61. The roof rim plate shall be replaced when the thickness is less than:
A. 0.10 in.
B. 0.125 in.
C. 015 in.
D. 0.1825 in.
Answer:
Answer:
63. ****-magnetism is left in a part that has had magnetic-particle testing of the ro
B. Magnetic fed may affect the physical properties of the final weldment.
C. Magnetic field may deflect the weld arc and make it difficult to control.
the pass.
Answer:
64. If residual magnetism is left in a part that has had magnetic particle testing of the***
B. Magnetic field may affect the physical properties of the final weldment
C. Magnetic field may deflect the weld arc and make & difficult to control.
D. Residual magnetism will cause difficulty for magnetic particle or eddy-cument testing of the
ca** pass.
Answer:
65. For radiographic testing, the densitometer should be calibrated by which of the following
methods?
Answer:
66. How are wire type (IQIs most often placed in relation to the weld?
Answer:
67. A change from one welding process to another welding process is defined as a/an***
Answer:
68. ***** determines that a tank has 28 mils available for corrosion and rate of 2 mils per year.
In this case, the maximum allowable interval before the next in-service UT inspection is
A. 7 years.
B. 14 years.
C. 15 years.
D. 20 years.
Answer:
69. Which of the following is required for an acceptable API 653 repair weld?
Answer:
70. ****mer of elevation measurement points before a hydrostatic test is calculated dividing
the tank diameter by:
A. 4.
B. 8.
C. 10.
D. 32.
Answer:
71. When a lap-welded patch plate is used to repair a lank shell away from the tank bottom, all
comers shall have a minimum radius of;
B. 1in (25mm).
C. 2 in (50mm).
D. 6 in (150 mm).
Answer:
72. When an internal inspection is required society for the purpose of determining the
condition and integrity of the tank bottom, the internal inspection may be.
Answer:
73. An settlement survey prior to the first hydrostatic test.
Answer:
74. For tank alterations, which of the following methods shall be used to examine
completed nozzle neck-to-shell welds, and reinforcing plate to shell and to nozzle neck?
A. Magnetic-particle or liquid-penetrant.
Answer:
75. Most floating-roof tanks are equipped with guides or stabilizers to prevent
A. Rotation.
B. sinking.
C. Tipping.
Answer:
76. The venting capacity of a flame arrester can be affected by;
Answer:
77. When a magnetic fur leakage (MFL) tool is used for determining tank bottom plate soil side
corrosion, which technique is often used to confirm and further quantity data obtained?
A. Acoustic (AE)
D. Ultrasonic (UT)
Answer:
Answer:
79. The act of penetrating a thin component with the welding arc while in-service welding is
called:
A. Excessive penetration
B. Bun-through
C. Arc blow.
D. Melt down.
Answer:
C. Hydrocarbon environments
D. Aqueous environments.
Answer:
81. Mamun but of plane settlement of a tank during hydrostatic testing may be calculated from
the formula given in Appendix 8 of AP Standard 653 or;
A. The engineer or owner operator can elect not to require settlement readings.
C. The inspector can wave the hydrostatic ast the expected sediment is deemed excessive.
D. Additional settlement points can be located and measured around the shell.
Answer:
82. Uniform settlement can cause problems with the tank's:
D. floor sumps.
Answer:
Answer:
84. What is the maximum interval for a formal visual external inspection of a tank that has a
diameter of 75 ft (22.9 m), a shell corrosion rate of 2 mills (0.05 mm) per year, and a corrosion
allowance of 1/16 in. (1.59mm).
A. 5 years.
B. 7.8 years.
C. 20 years.
D. 31 years.
Answer:
85. With regard to the shell-to-bottom weld, a correct statement is that:
D. All flaws must be evaluated against the acceptance criteria of ASME Code, Section IX.
Answer:
86. During an in-service tank inspection, existing weld reinforcement in excess of that allowed
by API Standard 660 is;
C. Rejectable and requires contour grinding to meet the requirements of API Standard 650
D. Acceptable I not in excess of 1.5 times the requirements of API Standard 650.
Answer:
87. Prior to the energizing of a new cathodic protection system, measurements should be
conducted for;
B. Structure-to-soil potential.
C. Structure-to-structure potential.
D. Anode potential.
Answer:
88. Insert plates designed for integral reinforcement and with tapers shall match the shell- plate
thickness using a recommended taper of;
A. 1:2.
B. 1.3.
C. 1:4.
D. 1:5.
Answer:
89. Tests conducted to quality a WPS are documented by the POR Responsibility for these tests
rests with:
Answer:
90. According to API RP 652, sulfate-reducing bacteria that can cause accelerated pitting of tank
bottoms are most likely to be found when:
Answer:
91. Internal corrosion in the vapor space above the liquid level of crude all or petroleum
products is most commonly caused by which of the following vapors or combinations?
Answer:
92. When a tank is out of service, internal inspections of the shell can be substituted for a
program of;
A. Hydrostatic testing.
Answer:
93. For supported come roots, the minimum thickness of new roof plates-exclusive of any
corrosion allowance specified, and when no live loads in excess of 25 b (1.2 kPa) have been
specified ** be
B. 7/32 (556).
Answer:
94. Pyrophoric compounds are hazardous when:
D. Oil saturated,
Answer:
95. The current edition standard that applies a tank were built today is called the
Answer:
96. Which of the following should be performed on new or altered reinforcing plates of shell
penetrations****
C. Ultrasonic examination.
Answer:
97. For radiographic testing the densitometer should be calibrated by which of the following
methods?
Answer:
98. The principal advantage of applying thin-film lining systems rather than applying thick-film
coating systems is;
A. Applicability to pits.
Answer:
Answer:
100. Upon completion, the roof of a tank not designed to be gas tight, such as a tank with
peripheral circulation vents or a tank with free or open vents, shall receive:
D. only visual inspection of its weld joints, unless otherwise specified by the Purchaser.
Answer:
101. Bottom side corrosion of the lank floor can be caused by which of the following?
C. Soil with a pH of 7.
Answer:
A. 4.8 years.
B. 5.0 years.
C. 7.6 years.
D. 19.7 years.
Answer:
103. Who is responsible for specifying the requirement for release prevention barriers
A. Inspector.
B. Engineer.
C. Manufacturer.
D. Purchaser.
Answer.
104. A above ground storage tank has been put back in-service after a formal internal
inspection which completed in Apr 2O21. During the formal internal inspection, the measured
shell thickness, minimum required thickness, and corrosion rate was determined for each shell
course. The results are in the table below.
*****************************************
105. What entity determines false calls should be addressed in the tank bottom scanner
qualification process?
C. The owner/operator.
Answer:
106. A tank is least likely to corrode under thermal insulation at;
Answer:
107.Who is responsible for conducting or supervising the internal inspections and assuring the
quality and completeness of the nondestructive examination (NDE) results?
A. Authorized inspector.
B. Inspection organization.
C. Repair organization.
Answer.
108. Who must review and approve hydrostatic testing exemptions for major repairs?
Answer:
109. ASME BPVC Section V specifies that liquid penetrant testing shall be performed in
accordance with***
A. Article 2.
B. A written procedure.
C. A company specification.
Answer