Pressure Testing - Take 5

Part 1 Prior to work commencing the Supervisor will ensure:

Permit Number: Individual task No. (Work Order Card):

YES N/A
Hydraulic Test  Pneumatic Test  Service Test 
Initial Initial
The specific Risk Assessment for this task has been communicated to the work party
The Method Statement for this task has been communicated to the work party
All necessary Doosan including Client controls are in place.
The pressure test is covered by a fully approved test procedure?
All the work party members have all completed Pressure Testing Critical Task standards and expectations
awareness Training?
The specific Risk Assessment has been Peer Reviewed.
The relevant schematics have been identified and checked.
The permit is appropriate to the task?
All Personal Protective Equipment for this task has been identified and is available for the work party
Authorisation has been approved to pressure test in the agreed location
The Pre-Task Brief has been completed satisfactorily.
WHEN PART 1 IS COMPLETE THE TAKE 5 TO BE TRANSFERRED TO THE WORK PARTY

Part 2 Testing Area

Is pressure test within an approved test YES No
Yes  No  IF NO COMPLETE PART 2
bay? Tick Tick
Is the area barriered and is adequate signage in place?
Is there adequate access/egress including agreed escape route?
Is agreed test medium available and are any additional precautions required?
Is drainage appropriate and do we have discharge consent from test area owner?
IF YOU TICKED ANY OF THE NO BOXES IN PART 2 YOU MUST STOP AND CONTACT THE APPOINTED PERSON

Part 3 Pre-test checklist Answer the following question by ticking the relevant Box YES NO N/A

Is the Test Controller identified?

Key roles Is the Competent Person identified and Formally Authorised to Carry out the Pressure
Test?
Are the test parameters known and understood?
Has exclusion area been properly assessed and controls and/or protection
implemented?
Check Confirm barriers are in place
Test Site
Confirm warning signage is in place
Confirm drainage path is clear
Confirm access/egress routes clear

Ref: SIN/8T5 - CT Pressure Testing Operations Rev C Page 1 of 2

 Pressure Testing - Take 5

Is suitable test pump available and in good condition?

Is the test pump capable of withstanding the test pressure?
Is test rig in accordance with OP-207-0200-077(Hydraulic) OP-207-0200-076
(Pneumatic)
Check Test Are test rig hoses correctly rated and free from defects?
Equipment
Are all test rig hoses suitably tethered using whip arrestors?
Have pressure limiting devices been fitted?
Are all pressure gauges calibrated and test certs available?
Are all pressure test gauges fully visible to the competent person during test?
Confirm all Test Team Members have received the Pressure Testing Induction
Confirm all test squad members fully understand what is required to complete the
test.
Co-operation
Confirm communication with others who may be affected.
Confirm communication system between competent person and test squad
members and has been trialled and agreed as effective.

Have correct gaskets and bolts been fitted to flanged joints within test boundaries?
Pressure
System / Have all flanged joints within test boundaries been checked to ensure tightness?
Component Have all welded joints within test boundaries been identified and are all joints
accessible/visible during pressure test?
IF YOU TICKED ANY OF THE NO BOXES IN PART 3 YOU MUST STOP AND CONTACT THE
TEST CONTROLLER

If any changes have been identified and you are in doubt you must STOP record below and CONTACT
Part 4
YOU’RE THE TEST CONTROLLER

The work party comprising the undersigned persons undertaking this task acknowledges their
Part 5
understanding of the safety precautions contained in the Pre-Job Brief.
Title Print Name Signature Date
Team Member
Team Member
Team Member
Team Member
Team Member
Team Member

Task Supervisor Signature Time

Ref: SIN/8T5 - CT Pressure Testing Operations Rev C Page 2 of 2