Professional Documents
Culture Documents
F Compressed
F Compressed
F1~F94
Turning
B
Inserts
CBN & PCD Tools
Product Introduction F2~F5
C
Identification System / Product Lineup F6~F11
Solid Tip-Bars for Micro Boring F12~F39
External
EZB-HP / EZB-ST / EZB-NB
D
EZ Bars F14
EZBF / EZVB / EZBT
Small Parts
EZ Bar PLUS F23
Machining
S/C-SCLC, S/C-STLB(P), S/C-SWUB
System Tip-Bars VNB-S / VNB / VNBT / VNBX-S F32 E
Twin-Bars TWB / TWBT F38
Boring
CC Insert F40 F
CP Insert F42
DC Insert F44
Grooving
JC Insert F48 G
TC Insert F49
TB / TP Insert F50
VB / VC / VP Insert F54
Cut-off
WB / WP Insert F60
H
SP Insert F62
TP Insert (without Hole) F63
Threading
J
Boring Toolholders for Bearing Machining (Square Shank) F64
AD Bars F65~F68
Drilling
CN Insert F65 K
DN Insert F66
TN Insert F66
CC Insert F67
Milling
M
DC Insert F67
Boring Adapter (with Coolant Hole / Anti-vibration Dampener System) F68
Boring Bars for Ceramic Tools / Boring Bars for Solid CBN Tools F81 R
Sleeves F82~F86
EZH-CT / EZH-HP / EZH-ST F82
Index
F1
Dynamic Bar
Superior chip evacuation (External coolant)
Dynamic Bar Competitor A Competitor B
A16-SCLPR09-18 type 37 29
5 f=0.1mm/rev ap=0.5mm
S16-SCLPR09 type f=0.1mm/rev
4 A16Q-SCLPR09-18 type
CPMH090304L-Y
CPMT090304XP(PV7020)
3 L/D=4
External coolant
2
Roughness
Surface
F2
Cutting Point Precision Toolholder Lineup
Turning
B
X-direction displacement (mm)
Competitor B Vc=180m/min
Inserts
ap=2mm
0.01 f=0.2mm/rev
S/A16Q-SCLPR09-18 type
External
-0.03 D
-0.04 X-direction
No. of Passes
Small Parts
Machining
E
Advantages of Dynamic Bar SDUC
New design and concept focusing on chip evacuation
Boring
F
Streamlined pocket enables effective Coolant flows toward the workpiece's inner
New design chip evacuation New concept surface
Grooving
Large chip pocket allows G
chips to flow through the Coolant flow
backside of the bar
Cut-off
Chip flow H
Threading
Coolant flows towards
the inner surface of the J
Side chip pocket directs chips workpiece enabling
outside of workpiece smooth chip evacuation
Conventional model
Conventional model
Drilling
K
AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System F65
Milling
M
The AD (Advanced Dampener) system enables a maximum overhang of 6 times L/D.
Highly efficient machining : The anti-vibration dampener effect enables large
Applicable for a variety of machining conditions due to the interchangeable head design.
Special dampener system
made from heavy metal
Technical
P
R
Index
Stable machining is realized in Double Clamp and Direction adjustment mechanism coolant hole.
Direction adjustment
Improved Nozzle setting
mechanism coolant hole
Clamping Rigidity
Firmly clamp the insert in Discharge direction of coolant is Adjust by using wrench
two directions with one action. adjustment flexible focusing on etc. that enters ø2.5
coolant to edge reliably builds up. or less holes.
Along with improving the
accuracy of the insert position, *Not applicable to high-pressure
long tool life can be achieved. coolant.
F3
Easy adjustment and high precision EZ Bars
Kyocera's original
EZ adjust structure
F
Overhang length is adjustable
Overhang length
Replaceable adjustment pin Bar is firmly clamped on the slanted end by the Adjustment Pin
2 2 types of bars
Precision-orie
nted HP (High precision) Cost-orie
nted ST (Standard)
0°
12°
F14 F16
* C hip pocket angles are different.
* Even when using a same sleeve, the Min. Bore
Dia. can be different depending on which bar to
attach.
H Chipbreaker (Without lead angle) F Chipbreaker (With lead angle) NB (Without Chipbreaker) · 2 types of corner-R for each chipbreaker
H Chipbreaker : 0.08mm, 0.15mm
F Chipbreaker : 0.05mm, 0.15mm
NB (Without Chipbreaker) : 0 .05mm(PR1225)
0.035mm(PCD·CBN)
* Lineup depend on description
Tough edge (General purpose) Sharp cutting (For finishing) Non-ferrous Metals
F4
[Solid Type]
Turning
B
Inserts
1(:
External
Creates a finished surface against the bore face D
No up facing
Unmachined portion
Small Parts
Machining
Up facing is Flat 90°suface
90°
required E
General Boring 90°Lead Angle Boring
Max. D.O.C.:1.0mm(ø3.0)
Boring
F
Back Boring
EZ Bar PLUS
EZBT
High Precision Solid Bar with Convenience of Indexable Inserts
Grooving
Reduce Machining Costs
G
Indexable type
Cut-off
Minimum Bore Diameter 5 mm
H
Threading
J
Guide for usage (Adjustable overhang type)
Solid Tip-Bars Type : Min. Bore Dia. ø1~
Drilling
K
40
Easy adjustment and high precision
35
EZ Bars
Milling
M
Max. Overhang Length (mm)
30
15 P
10 F12
Technical
5 R
0
ø1 ø2 ø3 ø4 ø5 ø6 ø7 ø8
Index
T
Cutting Dia. (mm)
SVN F34
Square Shank (Straight)
F5
Product Lineup
Boring Bar Identification System (Round Shank)
F : 80 Q : 180 Manufacture's Option
C : Top Clamp C : 80˚Rhombic
G : 90 R : 200 Optional Mark or
D : 55˚Rhombic
S Steel H : 100 S : 250 M : Multi Lock Number
J : 70˚Rhombic
J : 110 T : 300 Example
Steel P : Pin Lock or R : Round
A
(with Coolant Hole)
K : 125 U : 350 Lever Lock A(N) : Dynamic Bar
S : 90˚Square
L : 140 V : 400 R : Right-hand AE : Excellent Bar which
C Carbide M : 150 S : Screw Clamp T : 60˚Triangle
W : 450 is Dynamic Bar type
V : 35˚Rhombic L : Left-hand
Carbide N : 160 Y : 500 W : Wedge Lock E : Excellent Bar
E
(with Coolant Hole) P : 170 X : Special W : 80˚Trigon
Shank Type Bar Length Clamping System Insert Shape Hand of Tool Others
S 12 M - S C L P R 09 - 16
F
Shank Dia. Cutting Edge Angle Insert Relief Angle Insert Size Min. Bore Dia.
Boring
F K L P
90°
75°
95° C D,J,Y
117.5°
AN L L
B : 5˚Positive
Q S U W
107.5° 93°
C : 7˚Positive S
T
60°
45° D : 15˚Positive L
L
E : 20˚Positive
Y X Z
R
N : 0˚Negative V
110° 93°(95°)
85°
P : 11˚Positive L L
Anti-vibration interchangeable head mechanism Boring Bar “AD Bars” for the identification system for boring bars with interchangeable head see page F65
Guide Line for Overhang Length of Boring Bar (Workpiece Material : S45C)
Overhang Length (L / D) Shank Material
3 Steel
D
5 Excellent
F6
Solid Tip-Bars for Micro Boring
Turning
B
EZB-HP
Inserts
Solid
EZ Bars
F14 L/D=~5
External
D
EZB-ST Solid F26~F31
EZ Bars
L/D=~5
Small Parts
F16
Machining
EZB-NB
EZ Bars
E
(PR1225/GW05) Solid
F17 L/D=~5
Boring
Boring
CBN F
EZB-NB
EZ Bars Solid
PCD
F17 L/D=~5
Grooving
G
TWB
Twin-Bars Solid F38
F38
Cut-off
H
TWBT Solid F39
Twin-Bars
F39
Threading
VNB-S
System Tip-Bars Solid J
F32 F34 ファイル名:EZVB(F7)_2.eps
VNB F35
System Tip-Bars Solid
Drilling
F33
K
VNBX-S Solid
System Tip-Bars F37
F36
Milling
90° Lead Angle
1(:
ファイル名:EZVB(F7)_2.eps
M
EZVB
P
Solid F27~F31
EZ Bars
Technical
F20
R
1(:
EZBT
Index
Solid F27~F31 T
Back Boring
EZ Bars
F22
VNBT F34
System Tip-Bars
Solid
F35
F33
F7
Product Lineup
Dynamic Bar / EZ Bar PLUS
Coolant
Applications
A…SCLC-AE Excellent
L/D=~5.5
S…SCLC-AE Excellent
L/D=~5.5
C…SCLC-AN Carbide
L/D=~7
°
95
E…SCLC-A(N) Carbide
L/D=~7
A…SCLP-AE Excellent
L/D=~5.5
E…SCLP-A(N) Carbide
L/D=~7
EZ Bar PLUS
Boring / Internal Facing
Boring
S…SCLC-EZ(P) Steel
L/D=~3
F23
°
95
C…SCLC-EZ(P) Carbide
L/D=~5
A…STLP-AE
Excellent
S…STLB-AE
L/D=~5.5
E…STLP-A(N)
°
95
Carbide
C…STLB-AN
L/D=~7
A…STLC-AE Excellent
L/D=~5.5
F49
S…STLC-A Steel
〈S-STL型〉 最大突出し量L/D = ~3
L/D=~4 95
゚ 95
゚
φD
φA
φA
EZ Bar PLUS
F
θ θ
S
H H
S…STLB(P)-EZP Steel L2 L2
L1
L/D=~3 L3
L1
F22
°
95
0゚
゚
C…STLB(P)-EZP Carbide
30
L4 3 L4
・本図は右勝手 を示す L/D=~5
(R)
0゚
5゚
・右勝手
(R)
ホルダには
Excellent
S…SWUB-AE
左勝手(L)チップが適合します 図1 図2
L/D=~5.5
A-SWUP-AE型 F40
L/D=~5.5
φA
φA
F
θ θ
S
Steel L2 H L2 H
S…SWUB(P)-A F61
L/D=~4 L1 L3
°
93
L1
Carbide ゚ ゚
゚
Boring
C…SWUB-AN
95
L4 30 30
L/D=~7 L4
0゚
5゚
・本図は右勝手
L/D = ~(
3 R)
を示す
〈S-SWUB型〉 最大突出し量
E…SWUB(P)-A(N) Carbide 〈C-SWUB型〉 最大突出し量L/D = ~5
・右勝手(R) ホルダには
(L)
左勝手 L/D=~7
チップが適合します 図3 図4
φD
φA
φA
EZ Bar PLUS
F
F
S…SWUB-EZP L2 Steel H L2 H
L1
L/D=~3L1
θ
゚ F23
L4 30 30
L4
゚
°
93
93
C…SWUB-EZP Carbide
0゚
0゚
L/D=~5
・本図は右勝手 (R)
を示す 図1 ・本図は右勝手 (R)
を示す 図2
・右勝手(R)
ホルダには左勝手(L)
チップが適合します ・右勝手(R)
ホルダには左勝手(L)
チップが適合します
F8
Dynamic Bar
Turning
Excellent
B
A…SDUC-AE
Inserts
L/D=~5.5
L/D=~4
93
30°
E…SDUC-A Carbide
L/D=~7
External
D
A…SDQC-AE Excellent
L/D=~5.5
Small Parts
Machining
S…SDQC-A Steel F46 E
5°
7.
L/D=~4
10
Boring
F
A…SVJB(C)-AE
Excellent
A…SVJP-AE
Copying
Grooving
52°
L/D=~5.5
F54 G
S…SVJB(C)-A
Steel
S…SVJP-A
Cut-off
L/D=~4
H
A-SVPC-AE型 F36
A…SVPC(B)-AE Excellent
L/D=~5.5
Threading
S…SVPC(B)-A Steel F56 J
5°
7.
11
25° L/D=~4
E…SVPC(B)-A Carbide
A-SVUB-AE型 F38
Drilling
L/D=~7 K
A…SVUB(C)-AE Excellent
L/D=~5.5
Milling
S…SVUB(C)-A Steel F59
M
50° L/D=~4
°
93
Tools for
E…SVUB(C)-A
L/D=~7 N
A-SDZC-AE型 F31 左
A…SDZC-AE Excellent
L/D=~5.5
P
30°
S…SDZC-A Steel F47
Back Copying
93°
L/D=~4
Technical
E…SDZC-A Carbide
L/D=~7
R
3°
A…SVZB(C)-AE Excellent
50°
L/D=~5.5
Index
93° F59 T
S…SVZB(C)-A Steel
L/D=~4
For Min. Bore Dia. øA, the figure under may be applied depending on the toolholder type.
F9
Product Lineup
Boring Bars
Shank Type
Applications
Coolant Hole Insert Min. Bore Dia. DMIN See Page for
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No
Type 5 6 7 8 10 12 14 16 18 20 25 30 32 40 50 63 Toolholders
Steel F78
S…PWLN Negative
L/D=~3 F80
27
L/D=~7 8.5
Coolant Hole Insert Min. Bore Dia. DMIN See Page for
Boring Bar Type Shape Max. Overhang Length
(L/D) Yes No Type 7 8 10 12 14 16 18 20 25 30 32 40 43 50 63 Toolholders
Turning
B
Inserts
Boring / Internal Facing
°
95
External
Anti-vibration Dampener System D
HA-SCLC09 Positive F67
°
95
Small Parts
Machining
L/D=~6
E
Boring
Negative F66
F
°
27°
93
Copying
L/D=~6
Grooving
G
Cut-off
°
93
H
L/D=~6
Threading
J
Boring
Drilling
L/D=~6 K
Milling
M
Boring Bar Min. Bore Dia. DMIN See Page for Boring Bar Min. Bore Dia. DMIN See Page for
Applications
Applications
Shape Shape
Type 20 25 30 32 40 50 Toolholders Type 20 25 30 32 40 50 Toolholders
Round-
Applications
Shape Shape
Type 16 18 20 25 30 32 40 50 Toolholders Type 20 25 30 32 40 50 Toolholders
Technical
Internal Facing
R
Boring
Boring /
S-CTUP F63
Boring
Index
27 34 43
T
S-CSKP F62
27 34
For Min. Bore Dia. øA, the figure under may be applied depending on the toolholder type.
F11
Easy adjustment and high precision EZ Bars
Precision-orie
nted HP (High precision) Cost-orie
nted ST (Standard)
F
0°
12°
F14 F16
Boring
Bar Tolerance
Bar setting image Bar Tolerance Offset Longitudinal Direction Edge Height Min. Bore Dia.
Edge Height
Precision-oriented HP Same as
Offset
Negative
F12
EZ Bars
Turning
B
Inserts
Y
External
Indexable type
15
D
Yes No
10
Small Parts
Machining
HP bar HP bar ST bar EZ Bar PLUS ST bar
0
EZ Bars Competitor A Competitor B E
+ + + + +
CT sleeve HP sleeve HP sleeve HP sleeve ST sleeve
Boring
F
EZH-CT (high precision / with coolant hole) is added in
the EZH sleeve lineup
Grooving
G
Kyocera's unique EZ adjust structure and internal coolant system improve
dimensional accuracy and surface roughness
Cut-off
H
Coolant discharge system of EZH-CT Structure of EZH-CT
Threading
Adjustment Pin J
Bar end (Slant)
Coolant
Drilling
Clamp Screw (For Bar)
K
Coolant
EZ Bar
Milling
Coolant Hole (outlet)
M
Clamp Screw (For liquid leak prevention)
Coolant Hole (outlet) Coolant path
(3) Put the clamp screws (HS3X3P, HS3X4P) into the holes for liquid leak prevention, using the wrench (LW-1.5) and fix them from the both sides of the sleeve.
R
How to fix bar (Fig. 2)
(1) With the chip pocket upward, set the bar into the sleeve. Press the slant of the end of the bar
with the adjustment pin. Make sure that the bar does not move (Fig. 3)
Index
(2) Tighten the clamp screw with wrench (LW-2) and fix the bar. Adjustment Pin T
(Use LW-1.5 if shank dia. is 3mm or less)
Bar end (Slant)
(2)
Clamp Screw (For Adjustment Pin)
(2)
(2) (1)
Chip pocket
F13
EZ Bars
EZB-HP (Boring)
H Chipbreaker 5°
IN
5°
DM
WF
5° Without lead angle
Tough
edge
ON
11° 7° 0°
WF2
RE
DC
(General purpose) E LU
R 1 LF
14°
30°
H
Right-hand shown Chipbreaker in detail
EZ Bars Dimensions
Min. Grades
Dimension (mm) Applicable
Bore Dia. MEGACOAT Carbide
Description Sleeves
PR1225 GW05 F26~F31
DMIN DCON H LF LU WF WF2 RE
R L R L
EZB& 020020HP-008H 2 2 1.8 32 8 0.85 0.25 0.08 ±0.015 EZH020…
025025HP-008H 0.08 ±0.015
2.5 2.5 2.3 35 10.5 1.1 0.25 EZH025…
025025HP-015H 0.15 ±0.02
F
030030HP-008H 0.08 ±0.015
3 3 2.7 38.9 13 1.35 0.3 EZH030…
030030HP-015H 0.15 ±0.02
035035HP-008H 0.08 ±0.015
3.5 3.5 3.2 41.9 15 1.6 0.4 EZH035…
035035HP-015H 0.15 ±0.02
Boring
5°
DM
WF
5°
5° Without lead angle
ON
Tough edge 0°
WF2
11° 7°
DC
RE
(General purpose) LU
E LF
R 1
14°
30°
H
EZ Bars Dimensions
Min. Grades
Dimension (mm) Applicable
Bore Dia. MEGACOAT
Description Sleeves
*Overhang Length
DMIN DCON H LF LU WF WF2 RE PR1225 F26~F31
No.1 No.2 No.3 No.4
EZBR 020020HP-008H-LT 2 2 1.8 36 12 12.5 8.5 - - 0.85 EZH020…
0.25
025025HP-008H-LT 2.5 2.5 2.3 39.5 15 15.5 11.5 - - 1.1 EZH025…
030030HP-008H-LT 3 3 2.7 47.9 18 22.5 18.5 14.5 - 1.35 0.3 EZH030…
035035HP-008H-LT 3.5 3.5 3.2 51.9 21 25.5 21.5 17.5 - 1.6 0.08 ±0.015 EZH035…
0.4
040040HP-008H-LT 4 4 3.6 60.8 28 32.5 28.5 24.5 20.5 1.85 EZH040…
050050HP-008H-LT 5 5 4.6 73.1 35 40.5 35.5 30.5 25.5 2.35 0.5 EZH050…
060060HP-008H-LT 6 6 5.6 83.1 42 47.5 42.5 37.5 32.5 2.85 0.6 EZH060…
Tolerance : Offset ±0.025mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm Recommended Cutting Conditions F18
*See F12 for details on tolerances
* In case of overhang length mentioned in italics, modified insert is required
: Std. Item
EZ Bars are sold in 1 piece boxes
F14
EZ Bar
EZB-HP (Boring)
IN
5°
DM
WF
5°
With lead angle 7°
Sharp
cutting
ON
WF2
0°
RE
DC
(For finishing)
Turning
B
31° LU
LF
Inserts
RE
1
30°
Min. Grades
External
Dimension (mm) Applicable D
Bore Dia. MEGACOAT
Description Sleeves
F26~F31
Small Parts
DMIN DCON H LF LU WF WF2 RE PR1225
Machining
E
EZBR 020020HP-005F 2 2 1.8 32 8 0.85 0.25 0.05 ±0.01 EZH020…
025025HP-005F 0.05 ±0.01
2.5 2.5 2.3 35 10.5 1.1 0.3 EZH025…
025025HP-015F 0.15 ±0.02
Boring
F
030030HP-005F 0.05 ±0.01
3 3 2.7 38.9 13 1.35 0.4 EZH030…
030030HP-015F 0.15 ±0.02
Grooving
035035HP-005F 0.05 ±0.01
3.5 3.5 3.2 41.9 15 1.6 0.5 EZH035… G
035035HP-015F 0.15 ±0.02
040040HP-005F 0.05 ±0.01
4 4 3.6 48.8 20 1.85 0.5 EZH040…
040040HP-015F 0.15 ±0.02
Cut-off
045045HP-005F 0.05 ±0.01 H
4.5 4.5 4.1 51.1 22.5 2.1 0.7 EZH045…
045045HP-015F 0.15 ±0.02
050050HP-005F 0.05 ±0.01
Threading
5 5 4.6 58.1 25 2.35 0.7 EZH050…
050050HP-015F 0.15 ±0.02 J
060060HP-005F 0.05 ±0.01
6 6 5.6 66.1 30 2.85 0.9 EZH060…
060060HP-015F 0.15 ±0.02
Drilling
070070HP-005F 0.05 ±0.01
7 7 6.3 73.8 35 3.3 1 EZH070… K
070070HP-015F 0.15 ±0.02
080080HP-005F 0.05 ±0.01
8 8 7.2 84.8 40 3.75 1 EZH080…
080080HP-015F 0.15 ±0.02
Milling
Tolerance : Offset ±0.025mm (of the reference pin), overall length ±0.05mm, edge height +0.05/0mm Recommended Cutting Conditions F18 M
*See F12 for details on tolerances
NB : Without chipbreaker R
Index
: Std. Item
EZ Bars are sold in 1 piece boxes
F15
EZ Bars
EZB-ST (Boring)
H Chipbreaker 5° IN 5°
DM
WF
5° Without lead angle
Tough
edge
ON
11° 7° 12°
WF2
RE
DC
(General purpose) E LU
R 1 LF
14°
30°
H
Right-hand shown Chipbreaker in detail
F Chipbreaker 5°
IN 5°
M
WF
D
With lead angle 9°
5°
Sharp
cutting
ON
12°
WF2
RE
DC
(For finishing) 31° LU
LF
1.1
RE
30°
18° (Rake angle after installment)
H
Right-hand shown Chipbreaker in detail
EZ Bars Dimensions
F Grades
Min.
Dimension (mm) Applicable
Bore Dia. MEGACOAT
Description Sleeves
F26~F31
Boring
EZBR 020017ST-008H 2 1.7 1.5 27.3 7 0.79 0.19 0.08 ±0.015 EZH017…
025020ST-008H 0.08 ±0.015
2.5 2 1.82 32 8 0.94 0.16 EZH020…
Solid 025020ST-015H 0.15 ±0.02
030025ST-008H 0.08 ±0.015
Positive 3 2.5 2.3 35 10.5 1.19 0.15 EZH025…
030025ST-015H 0.15 ±0.02
AD Bars 035030ST-008H 0.08 ±0.015
3.5 3 2.8 39 13 1.44 0.18 EZH030…
035030ST-015H 0.15 ±0.02
Negative 040035ST-008H 0.08 ±0.015
4 3.5 3.3 42 15 1.69 0.24 EZH035…
040035ST-015H 0.15 ±0.02
045040ST-008H 0.08 ±0.015
4.5 4 3.8 49 20 1.94 0.27 EZH040…
045040ST-015H 0.15 ±0.02
055050ST-008H 0.08 ±0.015
5.5 5 4.8 58.2 25 2.44 0.33 EZH050…
055050ST-015H 0.15 ±0.02
065060ST-008H 0.08 ±0.015
6.5 6 5.8 66.2 30 2.94 0.38 EZH060…
065060ST-015H 0.15 ±0.02
075070ST-008H 0.08 ±0.015
7.5 7 6.8 74.2 35 3.44 0.44 EZH070…
075070ST-015H 0.15 ±0.02
EZBR 020017ST-005F 2 1.7 1.5 27.3 7 0.79 0.2 0.05 ±0.01 EZH017…
025020ST-005F 0.05 ±0.01
2.5 2 1.82 32 8 0.94 0.16 EZH020…
025020ST-015F 0.15 ±0.02
030025ST-005F 0.05 ±0.01
3 2.5 2.3 35 10.5 1.19 0.2 EZH025…
030025ST-015F 0.15 ±0.02
035030ST-005F 0.05 ±0.01
3.5 3 2.8 39 13 1.44 0.26 EZH030…
035030ST-015F 0.15 ±0.02
040035ST-005F 0.05 ±0.01
4 3.5 3.3 42 15 1.69 0.33 EZH035…
040035ST-015F 0.15 ±0.02
045040ST-005F 0.05 ±0.01
4.5 4 3.8 49 20 1.94 0.31 EZH040…
045040ST-015F 0.15 ±0.02
055050ST-005F 0.05 ±0.01
5.5 5 4.8 58.2 25 2.44 0.45 EZH050…
055050ST-015F 0.15 ±0.02
065060ST-005F 0.05 ±0.01
6.5 6 5.8 66.2 30 2.94 0.59 EZH060…
065060ST-015F 0.15 ±0.02
075070ST-005F 0.05 ±0.01
7.5 7 6.8 74.2 35 3.44 0.65 EZH070…
075070ST-015F 0.15 ±0.02
Tolerance : Offset ±0.06mm , overall length ±0.1mm, edge height +0.06/0mm Recommended Cutting Conditions F18
*See F12 for details on tolerances
: Std. Item
EZ Bars are sold in 1 piece boxes
F16
EZ Bars
EZB-NB (Boring)
WF
5° 5°
7°
ON
12°
WF2
DC
RE
LU
Turning
LF B
Inserts
30°
IN
5°
5°
DM
WF
External
7°
ON
D
WF2
0°
DC
RE
LU
LF
Small Parts
Machining
30°
H
Right-hand shown Fig. 3 EZBR040~EZBR070 type
EZ Bars Dimensions
Boring
Grades F
Min. MEGA
Dimension (mm) MEGA
Bore Dia. Carbide COAT PCD Applicable
Drawing
COAT
Grooving
CBN Sleeves
Description G
KBN05M
KPD001
F26~
PR1225
GW05
DMIN DCON H LF LU WF WF2 RE F31
Cut-off
EZBR 020017-005NB 2 1.7 1.5 27.3 7 0.79 0.2 EZH017… H
025020-005NB 2.5 2 1.82 32 8 0.94 0.16 EZH020…
030025-005NB 3 2.5 2.3 35 10.5 1.19 0.16 EZH025…
Threading
035030-005NB 3.5 3 2.8 39 13 1.44 0.19 EZH030… J
±0.015
040035-005NB 4 3.5 3.3 42 15 1.69 0.25
0.05
Fig. 1 EZH035…
045040-005NB 4.5 4 3.8 49 20 1.94 0.28 EZH040…
Drilling
055050-005NB 5.5 5 4.8 58.2 25 2.44 0.33 EZH050…
K
065060-005NB 6.5 6 5.8 66.2 30 2.94 0.39 EZH060…
075070-005NB 7.5 7 6.8 74.2 35 3.44 0.45 EZH070…
EZBR 030030-003NB 3 3 2.6 38.8 13 1.25 0.3 EZH030…
Milling
Fig. 2
M
040040-003NB 4 4 3.6 48.8 20 1.75 EZH040…
±0.015
050050-003NB 5 5 4.6 58.1 25 2.25
0.035 Fig. 3
EZH050…
0.5
Tools for
070070-003NB 7 7 6.6 74.1 35 3.25 EZH070… N
EZBR 040040-003NB 4 4 3.6 48.8 20 1.75 EZH040…
050050-003NB 5 5 4.6 58.1 25 2.25 ±0.015 EZH050…
0.5 Fig. 3
060060-003NB 6 6 5.6 66.1 30 2.75 0.035 EZH060… P
070070-003NB 7 7 6.6 74.1 35 3.25 EZH070…
Recommended Cutting Conditions F18
Technical
Edge Preparation R
Grades Edge Preparation Remarks
PR1225,GW05 Sharp Edge -
Index
: Std. Item
EZ Bars are sold in 1 piece boxes
F17
EZ Bars
Recommended Cutting Conditions
H Chipbreaker (EZB-HP-H / EZB-ST-H)
EZB050/055/060/
Insert Grades EZB020/025 EZB030/035 EZB040/045
065/070/075/080
(Cutting Speed Vc : m/min) type type type
type
Workpiece Material Remarks
MEGACOAT Carbide ap (mm), f (mm/rev)
PR1225 GW05 ap f ap f ap f ap f
Carbon Steel / Alloy Steel 30~100 - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
Stainless Steel 30~80 - ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant
Non-ferrous Metals - ~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.1 ~0.5 ~0.15
PR1225 ap f ap f ap f ap f
Positive
Carbon Steel / Alloy Steel 30~100 ~0.2 ~0.03 ~0.2 ~0.05 ~0.3 ~0.07 ~0.3 ~0.07
AD Bars
Coolant
Stainless Steel 30~80 ~0.2 ~0.02 ~0.2 ~0.03 ~0.25 ~0.05 ~0.25 ~0.05
Negative
NB (Without Chipbreaker)
Insert Grades EZB020/025 EZB030/035 EZB040/045 EZB055/065/075
(Cutting Speed Vc : m/min) type type type type
Workpiece Material Remarks
MEGACOAT Carbide ap (mm), f (mm/rev)
PR1225 GW05 ap f ap f ap f ap f
Carbon Steel / Alloy Steel 30~100 - ~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
Stainless Steel 30~80 - ~0.2 ~0.02 ~0.3 ~0.03 ~0.35 ~0.05 ~0.4 ~0.07 Coolant
Non-ferrous Metals - ~100 ~0.3 ~0.05 ~0.4 ~0.06 ~0.45 ~0.07 ~0.5 ~0.1
Compatibility of EZ Bars
EZ Bars are compatible with conventional Tip-Bars.
Insert EZB-HP EZB-ST / NB HPB (Discontinued Description)
Sleeve
F18
EZ Bar
1(:
EZBF (90° Lead Angle)
WF
°
90
°
90
20° IN
DM
ON
WF2
0°
Turning
DC
B
RE
LB
RE
°
90
LU
LF
Inserts
2°
30°
C
EZ Bars Dimensions
Min. Grades
External
Dimension (mm)
Bore Dia. MEGACOAT Applicable D
Description
Sleeves
DMIN DCON H LF LU WF WF2 LBB RE PR1225
Small Parts
Machining
EZBFR 030030-008 3 3 2.5 37.7 12 1.2 0.45 1.5 0.08 ±0.015
EZH030…
E
040040-008 4 4 3.45 44.6 16 1.65 0.55 2.0 0.08 ±0.015 EZH040…
050050-015 5 5 4.3 52.7 20 2.15 0.7 2.4 0.15 ±0.02 EZH050…
060060-015 6 6 5.15 59.6 24 2.55 0.85 2.8 0.15 ±0.02
EZH060…
Boring
Tolerance : Offset ±0.05mm , overall length ±0.05mm, edge height +0.05/0mm F
*See F12 for details on tolerances
Grooving
G
Insert Grades EZBFR050050/
EZBFR030030-008 EZBFR040040-008
(Cutting Speed Vc : m/min) 060060-015
Workpiece Material Remarks
MEGACOAT ap (mm), f (mm/rev)
Cut-off
PR1225 ap f ap f ap f H
Carbon Steel / Alloy Steel 30~100 ~0.2 ~0.05 ~0.3 ~0.05 ~0.5 ~0.05
Threading
Coolant
Stainless Steel 30~80 ~0.2 ~0.05 ~0.3 ~0.05 ~0.5 ~0.05 J
Drilling
K
1. Machining in blind hole is not recommended.
Milling
Stepped hole Blind hole
M
2. If front cutting edge exceeds beyond workpiece center line, fracturing may occur. P
Fracturing May Occur
Technical
R
Index
: Std. Item
EZ Bars are sold in 1 piece boxes
F19
EZ Bars
DM
52 52
IN
° °
WF
WF2
RE
ON
0°
LH
DC
RE LF
1.4
14°
30°
H
Chipbreaker in detail
Right-hand shown
EZ Bars Dimensions
Min. Grades Applicable
Dimension (mm)
Description Bore Dia. MEGACOAT Sleeves
DMIN DCON H LF LH WF WF2 RE PR1225 F26~F31
F EZVBR 035030-010 3.5 3 2.8 38 8 0.17 0.22 0.1 ±0.015 EZH030…
045040-010 4.5 4 3.8 43 10 0.17 0.26 0.1 ±0.015 EZH040…
055050-010 5.5 5 4.8 50.2 12 0.17 0.29 0.1 ±0.015 EZH050…
065060-010 6.5 6 5.8 55.2 14 0.17 0.32 0.1 ±0.015 EZH060…
Boring
: Std. Item
EZ Bars are sold in 1 piece boxes
F20
EZ Bar
Application of Internal Spherical Machining, Internal Facing, Copying
Application of EZVB
(mm)
Turning
B
Inserts
Min.
Description Bore Dia. R LU
DMIN
EZVBR 035030-010 3.5 1.75 8
R
LU
045040-010 4.5 2.25 10
External
055050-010 5.5 2.75 12
D
LU 065060-010 6.5 3.25 14
Small Parts
Machining
E
2. Application
Boring
Case with No Existing Hole Finishing F
ap=0.05mm ap=0.05mm
Spherical Machining
Grooving
G
Spherical Machining Internal Facing
Cut-off
H
(Note) f shall be 0.03mm/rev or less at internal facing.
Threading
Case with Drilled Hole
J
Internal Facing
Spherical Machining
Drilling
K
(1)
Milling
(2) M
Internal Facing
Drilled Hole
3. Caution P
ø6 Spherical Machining
Technical
F21
EZ Bars
1(:
EZBT (Back Boring)
5°
IN
DM
5°
15°
5° 0°
ON
WF2
RE
WF
DC
1.5
15° LU
LF
RE
1
14°
30°
H
Right-hand shown Chipbreaker in detail
EZ Bars Dimensions
Grades Applicable
Min. Dimension (mm)
Description Bore Dia. Sleeves
MEGACOAT Carbide
F27~F31
DMIN DCON H LF LU WF WF2 RE PR1225 GW05
EZBTR 040040-005 4 4 3.45 48.7 20 1.7 1.2 +0
-0.02
EZH040…
050050-005 5 5 4.3 58.7 25 2.15 1.5 0.05 EZH050…
F
EZBTR040040-005 EZBTR050050-005
(Cutting Speed Vc: m/min)
Workpiece Material Remarks
MEGACOAT Carbide ap (mm), f (mm/rev)
PR1225 GW05 ap f ap f
Solid
Carbon Steel / Alloy Steel 30-100
– -0.45 -0.07 -0.5 -0.1
Positive
Stainless Steel 30-80
– -0.45 -0.05 -0.5 -0.07 Coolant
AD Bars
Non-ferrous Metals – 30-100
-0.45 -0.1 -0.5 -0.15
Negative
: 1st Recommendation
Turning
B
DMIN
DMIN
DMIN
°
°
95
WF
WF
95
DCON
DCON
WF
Inserts
DCON
LF H °
GAMO GAMO
LH H
GAMO 95 LH H
LF LF
30°
30°
953
0°
0°
C
Fig. 3
Fig. 1 Fig. 2
External
Right-hand shown Left-hand Insert for Right-hand Toolholder. D
Small Parts
Machining
E
DMIN
DMIN
DMIN
°
°
95
WF
95
DCON
WF
DCON
WF
H DCON
LF LH H °
GAMO 95
Boring
GAMO GAMO LH H
30°
LF LF
F
°
2° 30° °
30
953
0° 0°
Grooving
Fig. 6
Fig. 4 Fig. 5
G
Right-hand shown Left-hand Insert for Right-hand Toolholder.
Cut-off
Toolholder Dimensions H
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dimension (mm) Applicable
Dia. Clamp Screw Wrench
Coolant Sleeves
Threading
Description GAMO Hole
Drawing
R DMIN DCON H LF LH WF F27,F29 J
S045X-SCLCR03-050EZP 5 4.5 4.3 42.4 - 2.5 15° Fig. 1 EZH045…
SB-1635TR
S050X-SCLCR03-060EZP 6 5 4.7 48.4 9 3 EZH050…
Drilling
13° 0.2 FT-6
Steel
Milling
C050X-SCLCR03-060EZP 6 5 4.7 58.4 9 3
SB-1635TR
EZH050…
M
Carbide
Applicable Inserts
P
Applications Minute ap Finishing Finishing Finishing Finishing Finishing Finishing Finishing - Medium Finishing - Medium Medium
See Page B53 B53 B53 B53 B53 B54 B54 B54 B54 B54, B55
CF PF GF SKS SK WP (Wiper) PP GK HQ Standard
Insert
Technical
R
Toolholder Description
...-SCLCR03-... CCGT0301.. CCGT0301.. - - - - - - - -
...-SCLCR04-... CCGT0401.. CCGT0401.. - - - - - - - -
Index
...-SCLCR06-... - CCGT0602.. CCGT0602.. CCGT0602.. CCGT0602.. CCMT0602.. CCMT0602.. CCMT0602.. CCMT0602.. CCGT0602.. T
Applications Finishing - Medium Finishing Finishing / Precision Low Feed Low Feed / Precision Cast Iron Non-ferrous Metals Hard Materials
See Page B53 B56 B55 B58, B59 B57 B60 C24 C14
GQ L-F L-FSF (E/F) L-U FL-USF Without chipbreaker PCD CBN
Insert
Toolholder Description
...-SCLCR03-... - CCGT0301.. CCET0301.. - - - - CCMW0301..
...-SCLCR04-... - CCGT0401.. CCET0401.. - - -
CCGW0401.. CCMW0401..
CCMT0602..
...-SCLCR06-... CCGT0602.. - - CCGT0602.. CCET0602.. CCGW0602..
CCGW0602..
CCMW0602..
: Std. Item
F23
EZ Bars
EZ Bar PLUS (Indexable boring bar)
S-STLB(P)-EZP Max. Overhang Length L/D=~3
° °
95 95
DMIN
DCON
DMIN
° °
95 95
WFWF
WFWF
DMIN
DCON
DMIN
° °
95 95
DMIN
DCON
DCON
DMIN
WF2
WF
H
WF
WF2
GAMO LH GAMO
WF2
WF2
H H H
GAMO LH
GAMO
GAMO LF GAMO
LF LH LH
LF LF
° 95 95°
°
°
°
30
30
°
30
° °
95 95
95
DMIN
DCON
DCON
0°
5°
DMIN
°
WF
WF
30
WF2
0° 0°
°
WF2
Fig. 1 H Fig. 2 H
5° 5
GAMO LH GAMO
LF LH
LF
Right-hand shown 95
° 95
° Left-hand Insert for Right-hand Toolholder.
DMIN
DMIN
Fig. 1
°
DCON
DCON
95
°
WF
30
WF
30
Fig. 1
WF2
WF2
H H
0°
5°
GAMO LH GAMO
LH
C-STLB(P)-EZP
LF
LF
Fig. 1 95
° Fig. 2 Max. Overhang Length L/D=~5
9
DMIN
DMIN
°
°
0°
DCON
95
30
° 3
95
95
WFWF
DMIN
WFWF
DMIN
DCON
0°
5°
95
° 95°
DMIN
DMIN
DCON
DCON
WF2
H
WF
WF
Fig. 3 GAMO Fig. 4
WF2
LH H GAMO
WF2
WF2
H
F
H
GAMO LH GAMO LH
GAMO
LH
LF GAMO
LF
LF LF
0°°
°
°
°
° 95
95
30
33°0
95
30
0°
5°
0° 0°
°
5° 5
Boring
Fig. 3 Fig. 4
S070X-STLBR06-080EZP* 8 7 6.7 60.4 10.3 4 0.4 12° 0.2 Fig. 1 SB-2035TR FT-6 EZH070…
Carbide Steel
S080X-STLPR09-100EZP 10 8 7.5 69.5 13.3 5 0.5 10° 0.4 Fig. 2 SB-2545TR FT-8 EZH080…
No
C070X-STLBR06-080EZP* 8 7 6.7 74.4 11 4 0.4 12° 0.2 Fig. 3 SB-2035TR FT-6 EZH070…
C080X-STLPR09-100EZP 10 8 7.5 85.5 14 5 0.5 10° 0.4 Fig. 4 SB-2545TR FT-8 EZH080…
* TB 060108.. type inserts can not be used.
Applicable Inserts
Applications Minute ap Finishing * Finishing Finishing * Finishing Finishing Finishing Finishing - Medium Finishing Medium
See Page B76, B80 B76, B80 B80 B80 B85 B81 B76 B81 B76, B82, B83 B84
CF PF WP (Wiper) PP R-P GP DP HQ L L-H
Insert
Toolholder Description
...-STLBR06-... TBGT0601.. TBGT0601.. - - - - TBMT0601.. - TBGT0601.. -
...-STLPR09-... TPGT0902.. TPGT0902.. TPMX0902.. TPMT0902.. TPEH0902.. TPMT0902.. - TPMT0902.. TPGH0902.. TPGH0902..
Applications Soft Steel / Finishing Cast Iron Non-ferrous Metals Hard Materials
See Page B81 B76, B86 C26, C27 C16
XP Without chipbreaker PCD CBN
Insert
Toolholder Description
TBMT0601..
...-STLBR06-... -TBGW0601.. TBGW0601.. -
TPMH0902..
...-STLPR09-... TPMT0902.. TPGB0902.. TPGB0902.. TPGB0902..
* Use Right-handed P Chipbreaker
Recommended Cutting Conditions F92~F93
For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Applicable Sleeves F82~F86
: Std. Item
F24
EZ Bars
DMIN
DCON
Turning
B
WF
DMIN
DMIN
Inserts
DCON
WF
WF
LH H
LH LH
GAMO LF
H
GAMO LF
°
°
93
93
°
°
93
0°
93
0°
0°
Fig.1 Fig.2
External
Right-hand shown Fig.1 Left-hand Insert for Right-hand Toolholder.
D
Small Parts
Machining
C-SWUB-EZP Max. Overhang Length L/D=~5
E
DMIN
DCON
DCON
WF
DMIN
DMIN
DCON
DCON
WF
WF
Boring
LH H LH LH H H F
GAMO LF
GAMO LF GAMO LF
3 0° °
30
0°
°
°
93
30
0°
0°
°
93
Grooving
0°
Fig.1 Fig.2 G
Cut-off
H
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Threading
Stock Bore Dimension (mm) Applicable
Dia. Clamp Screw Wrench J
Coolant Sleeves
Description GAMO Drawing
Hole
R DMIN DCON H LF LH WF F27,F29
Drilling
S050X-SWUBR06-060EZP 6 5 4.7 48.4 9 3 15° EZH050…
K
Steel
S060X-SWUBR06-070EZP 7 6 5.7 54.4 10 3.5 13° 0.2 No Fig. 1 SB-2035TR FT-6 EZH060…
S070X-SWUBR08-080EZP 8 7 6.7 60.4 10.3 4 15° EZH070…
Milling
C050X-SWUBR06-060EZP 6 5 4.7 58.4 9 3 15° EZH050… M
Carbide
C060X-SWUBR06-070EZP 7 6 5.7 66.4 10 3.5 13° 0.2 No Fig. 2 SB-2035TR FT-6 EZH060…
C070X-SWUBR08-080EZP 8 7 6.7 74.4 11 4 15° EZH070…
: Std. Item
F25
EZ Bars
EZH-CT sleeve Adjustable with Coolant Hole
LF
LF L1
L1 L2
ON
ON
L2 DC
DC
HDD
HDD
ø8.2
ø8.2
LPR L3 No.1 No.3 40
LPR L3 No.1 40 No.2
2 coolant holes (Outer hole depth)
No.2 (Outer hole depth)
2 coolant holes
ø2.5 hole (for Adjustment Pin) and M3 screw ø2.5 hole (for Adjustment Pin) and M3 screw
L4
L4
B2
DC
DCB
DCB
(EZ Bars installation side)
H
(EZ Bars installation side)
B2
DC
H
H
Fig. 1 Fig. 2
Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar*2 LPR(mm)
Applicable EZ Bars
Adjustment Pin Setting Position
F14~F17
Description Stock Drawing F19, F20
F DCB DCON HDD DCB2 H LF L1 L2 * L3 L4
1
EZH 017...CT-..
HS3X4P LW-1.5 LW-1.5
020...CT-.. EZ Bar
LCP025097 (for adjustment pin and Tightening Torque HS3X4P Tightening Torque
025...CT-.. liquid leak prevention) Sleeve
1N·m 1N·m
030...CT-..
For adjustment pin Adjustment pin hole
EZH 035...CT-.. For liquid leak prevention
F26
EZ
EZBars
Bar
HDD
HDD
Turning
B
ø8.2(ø8.6)
ø8.2
Inserts
LPR L3 No.1 No.3 40
LPR L3 No.1 No.3 40 No.2 No.4
No.2 2 coolant holes (Outer hole depth)
2 coolant holes (Outer hole depth)
* EZH08..CT only
B2
C
DC
L4
B2
DC
DCB
DCB
H
H
(EZ Bars installation side)
2 coolant holes H
External
(EZ Bars installation side)
H EZH07..CT coolant hole shape is
as shown on the figure above.
D
Fig. 2 Fig. 3
Small Parts
Machining
Sleeve Dimensions
Dimension (mm) Overhang Length of the Bar*2 LPR(mm)
Applicable EZ Bars / E
EZ Bar PLUS
Adjustment Pin Setting Position F14~F17
Description Stock Drawing F19, F20
Boring
DCB DCON HDD DCB2 H LF L1 L2 *1L3 L4 F22~F25 F
No.1 No.2 No.3 No.4 G51, G78
J32
EZH 03519CT-120 19.05 18 120
Grooving
31.1
03520CT-120 20 19 120 G
EZB&…035…
03522CT-135 3.5 22 13 6 21 135 16 8 21 41.5 15.5 11.5 7.5 - Fig. 2
EZTR…035-…
03525.0CT-135 25 24 135
31.1
Cut-off
03525.4CT-120 25.4 24.4 120 H
EZH 04019CT-120 19.05 18 120 EZB&…040…
32.7 EZBTR…040-…
04020CT-120 20 19 120 EZBFR…040-…
Threading
04022CT-135 4 22 13 6 21 135 16 8 22 41.5 20.5 16.5 12.5 8.5 Fig. 3 EZVBR…040-…
04025.0CT-135 25 24 135 EZG&…040-… J
32.7 EZFG&…040-…
04025.4CT-120 25.4 24.4 120 EZTR…040-…
EZH 04519CT-120 19.05 18 120
30.0
Drilling
04520CT-120 20 19 120 K
23 18.5 14 9.5 EZB&…045…
04522CT-135 4.5 22 16 6 21 135 18 9 23 44.0 Fig.3
(14) (9.5) (−) (−) _045X-…-050EZP
04525.0CT-135 25 24 135
30.0
04525.4CT-120 25.4 24.4 120
Milling
EZH 05019CT-120 19.05 18 120 EZB&…050… M
30.0 EZBTR…050-…
05020CT-120 20 19 120 EZBFR…050-…
25.5 20.5 15.5 10.5
05022CT-135 Fig. 3 EZVBR…050-…
Tools for
05025.0CT-135 25 24 135
30.0
EZFG&…050-…
EZTR…050-…
N
05025.4CT-120 25.4 24.4 120 _050X-…-060EZP
EZH 06019CT-120 19.05 18 120 EZB&…060…
30.0
06020CT-120 20 19 120 EZBFR…060-…
06022CT-135 6 22 16 7.4 21 135 18 9 28 41.5
30.5 25.5 20.5 15.5
Fig. 3
EZVBR…060-… P
(18.5) (13.5) (−) (−) EZG&…060-…
06025.0CT-135 25 24 135 EZTR…060-…
30.0
06025.4CT-120 25.4 24.4 120 _060X-…-070EZP
Technical
30.0 _070X-…-080EZP T
07025.4CT-120 25.4 24.4 120
EZH 08019CT-120 19.05 18 120
34.0
08020CT-120 20 19 120
40.5 35.5 30.5 25.5 EZB&…080…
08022CT-135 8 22 16 8.6 21 135 18 9 33 44.0
(24.5) (19.5) (14.5) (−)
Fig. 3
_080X-…-100EZP
08025.0CT-135 25 24 135
34.0
08025.4CT-120 25.4 24.4 120
*1. L3 shows DCB length.
*2. LPR shows Overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
· Choose sleeves (DCB) to meet with DCON dimension of bar.
· A hole on the rear end of sleeve is prepared hole for Rc1/8 threading. Please modify by additional processing if necessary. The body hardness is 42HRC.
: Std. Item
F27
EZ Bars
EZH-HP sleeve Adjustable
LF LF
L1 L1
N L2 N L2
DCO DCO
HDD
HDD
LPR L3 No.1 LPR L3 No.1 No.3
No.2 No.2
(Adjustment pin entry point : both sides) H (Adjustment pin entry point : both sides) H
ø2.5
ø2.5
DCB
DCB
H
(EZ Bars installation side) (EZ Bars installation side)
DC
DC
B2
B2
Fig. 1 Fig. 2
Applicable EZ Bars
Overhang Length of the Bar*2 LPR(mm)
Dimension (mm) F14~F17, F19
Description Stock Adjustment Pin Setting Position Drawing F20, F22
G51, G78
DCB DCON HDD DCB2 H LF L1 L2 *1L3 No.1 No.2 No.3 No.4 J32
EZH 01716HP-100 16 15 100
01719HP-120 19.05 18 120
01720HP-120 1.7
20
13 6
19 120
16 8 16 7.5 3.5 - - Fig. 1 EZBR…017…
01722HP-135 22 21 135
01725.0HP-135 25 24 135
F 01725.4HP-120 25.4 24.4 120
EZH 02016HP-100 16 15 100
02019HP-120 19.05 18 120
02020HP-120 2
20
13 6
19 120
16 8 20 8.5 4.5 - - Fig. 1 EZB&…020…
02022HP-135 22 21 135
Boring
02025.0HP-135 25 24 135
02025.4HP-120 25.4 24.4 120
EZH 02516HP-100 16 15 100
02519HP-120 19.05 18 120
02520HP-120 2.5
20
13 6
19 120
16 8 20 11 7 - - Fig. 1
EZB&…025…
Solid
02522HP-135 22 21 135 EZTR…025-…
02525.0HP-135 25 24 135
Positive 02525.4HP-120 25.4 24.4 120
EZH 03016HP-100 16 15 100 EZB&…030…
AD Bars 03019HP-120 19.05 18 120 EZBFR…030-…
03020HP-120 3
20
13 6
19 120
16 8 21 13.5 9.5 5.5 - Fig. 2 EZVBR…030-…
Negative 03022HP-135 22 21 135
EZGR…030-…
03025.0HP-135 25 24 135
03025.4HP-120 25.4 24.4 120 EZTR…030-…
EZH 03516HP-100 16 15 100
03519HP-120 19.05 18 120
03520HP-120 3.5
20
13 6
19 120
16 8 22 15.5 11.5 7.5 - Fig. 2
EZB&…035…
03522HP-135 22 21 135 EZTR…035-…
03525.0HP-135 25 24 135
03525.4HP-120 25.4 24.4 120
EZH 04016HP-100 16 15 100 EZB&…040…
04019HP-120 19.05 18 120 EZBTR…040-…
04020HP-120 20 19 120 EZBFR…040-…
4 13 6 16 8 24 20.5 16.5 12.5 8.5 Fig. 4 EZVBR…040-…
04022HP-135 22 21 135 EZG&…040-…
04025.0HP-135 25 24 135 EZFG&…040-…
04025.4HP-120 25.4 24.4 120 EZTR…040-…
*1. L3 shows DCB length.
*2. LPR shows Overhang length of the EZB Bar when attached to sleeve.
· Choose sleeves (DCB) to meet with DCON dimension of bar.
H : Sleeve 017 : 1.7mm, 025 : 2.5mm… 16 : 16mm, 25.4 : 25.4mm… CT : High precision, with coolant hole 100 : 100mm, 120 : 120mm…
(3) Tightening the clamp screw (HS3X4P) with wrench (LW-1.5) to fix
the adjustment pin. (1)
How to fix bar (Fig. 6)
(2)
(1) With the chip pocket upward, set the bar into the sleeve. Press the
slant of the end of the bar with the adjustment pin. Fig. 6
How to fix bar Chip pocket
Make sure that the bar does not move (Fig. 7)
(2) Tighten the clamp screw with wrench (LW-2) and fix the bar.
(Use LW-1.5 if shank dia. is 3mm or less)
: Std. Item
F28
EZ Bars
HDD
Turning
LPR L3 No.1 No.3 B
Inserts
LPR L3 No.1 No.3
No.2 No.4
No.2 No.4
(Adjustment pin entry point : both sides) H (Adjustment pin entry point : both sides) H
ø2.5
ø2.5
DCB
H
(EZ Bars installation side) ON (EZ Bars installation side)
DC
DC
B2
DC
B2
Fig. 3 Fig. 4
External
Applicable EZ Bars
Dimension (mm) EZ Bar PLUS D
Adjustment Pin Setting Position
F14~F17
Description Stock Drawing F19, F20
Small Parts
Machining
F22~F25
DCB DCON HDD DCB2 H LF L1 L2 * L3 No.1 No.2 No.3 No.4
1
G51, G78
E
J32
EZH 04516HP-100 16 15 100 4 - Fig. 3
Boring
04519HP-120 19.05 18 120
04520HP-120 20 19 120 23 18.5 14 9.5 EZB&...045...
F
4.5 16 6 25.3
04522HP-135 22 21 135 18 9 (14) (9.5) (−) (−) Fig. 4 _045X-...050EZP
04525.0HP-135 25 24 135
Grooving
04525.4HP-120 25.4 24.4 120
EZH 05016HP-100 16 15 100 4 - Fig. 3 EZB&…050… G
05019HP-120 19.05 18 120 EZBTR…050-…
EZBFR…050-…
05020HP-120 20 19 120 25.5 20.5 15.5 10.5 EZVBR…050-…
5 16 6 29 EZG&…050-…
05022HP-135 22 21 135 18 9 (15.5) (10.5) (−) (−) Fig. 4
Cut-off
05025.0HP-135 25 24 135
EZFG&…050-…
EZTR…050-…
H
05025.4HP-120 25.4 24.4 120 _050X-…-060EZP
EZH 06016HP-100 16 15 100 4 - Fig. 3 EZB&…060…
Threading
06019HP-120 19.05 18 120 EZBFR…060-…
06020HP-120 20 19 120 30.5 25.5 20.5 15.5 EZVBR…060-… J
6 16 8 31
06022HP-135 22 21 135 18 9 (18.5) (13.5) (−) (−) Fig. 4 EZG&…060-…
06025.0HP-135 25 24 135 EZTR…060-…
06025.4HP-120 25.4 24.4 120 _060X-…-070EZP
Drilling
EZH 07016HP-100 16 15 100 4 - Fig. 3 K
07019HP-120 19.05 18 120 EZB&…070…
EZG&…070-…
07020HP-120 20 19 120 35.5 30.5 25.5 20.5
7 16 8 33 EZFG&…070-…
07022HP-135 22 21 135 18 9 (21.5) (16.5) (11.5) (−) Fig. 4
Milling
EZTR…070-…
07025.0HP-135 25 24 135 _070X-…-080EZP M
07025.4HP-120 25.4 24.4 120
EZH 08019HP-120 19.05 18 120
Tools for
40.5 35.5 30.5 25.5 EZB&…080…
08022HP-135 8 22 16 8.4 21 135 18 9 37
(24.5) (19.5) (14.5) (−)
Fig. 4
_080X-…-100EZP N
08025.0HP-135 25 24 135
08025.4HP-120 25.4 24.4 120
*1. L3 shows DCB length.
*2. LPR shows overhang length of the EZB Bar when attached to sleeve. ( ) value indicates the overhang length when installed the steel boring bar (EZ Bar PLUS).
· Choose sleeves (DCB) to meet with DCON dimension of bar.
P
Spare Parts Description (for EZH-HP Sleeves)
Technical
Spare Parts
R
Adjustment Pin Clamp Screw Wrench Clamp Screw Wrench Applicable EZ Bars
(for Adjustment Pin) (for Bar)
Description
EZ Bar PLUS
Index
T
EZH 017...HP-.. LW-1.5 LW-1.5 EZBR…017…
HS3X4P
020...HP-.. EZB&…020…
LCP025140 (for both Adjustment Pin Tightening Torque HS3X4P Tightening Torque
025...HP-.. EZB&…025… EZ_R…025-…
and Bar) 1N·m 1N·m
030...HP-.. EZB&…030… EZ_R…030-…
EZH 035...HP-.. EZB&…035… EZ_R…035-…
040...HP-.. EZB&…040… EZ_&…040-…
045...HP-.. EZB&…045… _045X-…-050EZP
LW-1.5 LW-2 EZB&…050… EZ_&…050-…
050...HP-..
LCP025140 HS3X4P HS4X4P _050X-…-060EZP
Tightening Torque Tightening Torque EZB&…060… EZ_&…060-…
060...HP-.. 1N·m 2N·m _060X-…-070EZP
EZB&…070… EZ_&…070-…
070...HP-..
_070X-…-080EZP
080...HP-.. EZB&…080… _080X-…-100EZP
: Std. Item
F29
EZ Bars
EZH-ST sleeve Not-adjustable
LF
L1 LF
L3 L1
L2 L2
D2
HD
HDD
HDD
L4 L4
H H
DCB2
DCB
DCB2
DCB
H
N
H
O
(EZ Bars installation side) DC (EZ Bars installation side) N
O
C
D
Fig. 1 Fig. 2
01722ST-135 22 21 135
01725.0ST-135 25 24 135
01725.4ST-120 25.4 24.4 120
EZH 02012ST-80 12 16 11 80 20 16 Fig. 1
Solid 02016ST-100 16 15 100
02019ST-120 19.05 18 120
Positive 02020ST-120 2 20 13 6 19 120 8 20 EZB&…020…
- 16 - Fig. 2
02022ST-135 22 21 135
AD Bars
02025.0ST-135 25 24 135
Negative
02025.4ST-120 25.4 24.4 120
EZH 02512ST-80 12 16 11 80 20 16 Fig. 1
02516ST-100 16 15 100
02519ST-120 19.05 18 120
EZB&…025…
02520ST-120 2.5 20 13 6 19 120 8 20
- 16 - Fig. 2 EZTR…025-…
02522ST-135 22 21 135
02525.0ST-135 25 24 135
02525.4ST-120 25.4 24.4 120
EZH 03012ST-80 12 16 11 80 20 16 Fig. 1
03016ST-100 16 15 100 EZB&…030…
03019ST-120 19.05 18 120 EZBFR…030-…
03020ST-120 3 20 13 6 19 120 8 21 EZVBR…030-…
- 16 - Fig. 2
03022ST-135 22 21 135 EZGR…030-…
03025.0ST-135 25 24 135 EZTR…030-…
03025.4ST-120 25.4 24.4 120
EZH 03512ST-80 12 16 11 80 20 16 Fig. 1
03516ST-100 16 15 100
03519ST-120 19.05 18 120
EZB&…035…
03520ST-120 3.5 20 13 6 19 120 8 22
- 16 - Fig. 2 EZTR…035-…
03522ST-135 22 21 135
03525.0ST-135 25 24 135
03525.4ST-120 25.4 24.4 120
EZH 04012ST-80 12 16 11 80 20 16 Fig. 1 EZB&…040…
04016ST-100 16 15 100 EZBTR…040-…
04019ST-120 19.05 18 120 EZBFR…040-…
04020ST-120 4 20 13 6 19 120 8 24 EZVBR…040-…
- 16 - Fig. 2
04022ST-135 22 21 135 EZG&…040-…
04025.0ST-135 25 24 135 EZFG&…040-…
04025.4ST-120 25.4 24.4 120 EZTR…040-…
*L4 shows DCB length
· Choose sleeves (DCB) to meet with DCON dimension of bar.
· Adjustment pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.
: Std. Item
F30
EZ Bars
D
HD
Turning
B
HDD
Inserts
L4 L4
H H
DCB
DCB
H
H
N N
O O
(EZ Bars installation side) DC (EZ Bars installation side) D
C
External
Fig. 3 Fig. 4 D
Small Parts
Machining
F14~F17,
F19
Description Stock Drawing F20, F22~F25 E
DCB DCON HDD HDD2 DCB2 H LF L1 L2 L3 *L4 G51, G78
J32
Boring
EZH 05012ST-80 12 11 80 20 Fig. 3 EZB&…050… F
-
05016ST-100 16 15 100 - Fig. 4 EZBTR…050-…
05019ST-120 19.05 18 120 EZBFR…050-…
EZVBR…050-…
05020ST-120
Grooving
5 20 16 - 6 19 120 - 29
EZG&…050-…
05022ST-135 22 21 135 18 9 Fig. 2 EZFG&…050-…
G
05025.0ST-135 25 24 135 EZTR…050-…
05025.4ST-120 25.4 24.4 120 _050X-…-060EZP
Cut-off
EZH 06012ST-80 12 11 80 20 Fig. 3
- EZB&…060… H
06016ST-100 16 15 100 - Fig. 4
EZBFR…060-…
06019ST-120 19.05 18 120
EZVBR…060-…
06020ST-120 6 20 16 - 8 19 120 - 31
Threading
EZG&…060-…
06022ST-135 22 21 135 18 9 Fig. 2
EZTR…060-…
J
06025.0ST-135 25 24 135
_060X-…-070EZP
06025.4ST-120 25.4 24.4 120
EZH 07012ST-80 12 11 80 20 Fig. 3
Drilling
07016ST-100 16 15 100 -
-
Fig. 4 EZB&…070… K
07019ST-120 19.05 18 120 EZG&…070-…
07020ST-120 7 20 16 - 8 19 120 - 33 EZFG&…070-…
Milling
07022ST-135 22 21 135 18 9 Fig. 2 EZTR…070-…
M
07025.0ST-135 25 24 135 _070X-…-080EZP
07025.4ST-120 25.4 24.4 120
Tools for
08019ST-120 19.05 18 120 N
08020ST-120 20 19 120 EZB&…080…
8 16 - 8.4 - 37
08022ST-135 22 21 135 18 9 Fig. 2 _080X-…-100EZP
08025.0ST-135 25 24 135
08025.4ST-120 25.4 24.4 120
P
*L4 shows DCB length
· Choose sleeves (DCB) to meet with DCON dimension of bar.
Technical
· Adjustment pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.
R
Spare Parts Description (for EZH-ST Sleeves)
Spare Parts Applicable EZ Bars EZ Bar PLUS
EZB-HP EZBT
Index
Description
Clamp Screw Wrench
EZB-HP-LT
EZBF S/C-SCLC T
EZVB S/C-STLB(P)
EZB-ST EZG
EZFG S/C-SWUB
EZB-NB EZT
EZH 017...ST-.. EZBR…017…
LW-1.5 - -
020...ST-.. EZB&…020…
HS3X4P Tightening Torque
025...ST-.. EZB&…025… EZTR…025-… -
1N·m
030...ST-.. EZB&…030… EZ_R…030-… -
EZH 035...ST-.. EZB&…035… EZTR…035-… -
040...ST-.. EZB&…040… EZ_&…040-… -
LW-2
050...ST-.. EZB&…050… EZ_&…050-… _050X-…-060EZP
HS4X4P Tightening Torque
060...ST-.. EZB&…060… EZ_&…060-… _060X-…-070EZP
2N·m
070...ST-.. EZB&…070… EZ_&…070-… _070X-…-080EZP
080...ST-.. EZB&…080… - _080X-…-100EZP
: Std. Item
F31
System Tip-Bars
VNB-S (Boring) [Corner-R(RE) : Minus tolerance]
7° VNBR01 -005S 7° LU 1
10° VNBR015 -005S
10° VNBR015 -01S 10°
shows below figure
IN
DM
30° LPR 30°
WF
B
B
LU
RE
RE
LB
WF2
LB
RE
LF
15° 18°
H
Chipbreaker in detail Chipbreaker in detail
Right-hand shown
VNB (Boring)
7° LU 1
−NB (without Chipbreaker) Top Shape
10°
10° Top Shape Grades
IN
DM
WF
θ
Coated Carbide
WF2
B
LB
RE
Carbide
RE
LF
H
18°
Chipbreaker in detail
PCD
Right-hand shown
Boring
WF
Solid 5°
15°
WF2
Positive 2.0 RE
LF H
AD Bars
Negative
Right-hand shown
KPD010
PR1225
PR930
KW10
VNBR 0103-005S 3
1.0 0.85
0105-005S 5
7 0.2 0.7
01503-005S 26.5 3
1.5 1.3
01505-005S 5
3.9
0206-005S 2.0 6 1.8 0.25 +0
-0.02
025075-005S 2.5 28.1 7.5 2.1 0.4 0.05
0311-005S 3.0 30.8 11 2.6 0.4
- 0.8
03515-005S 3.5 34.8 15 3.0 0.5
0411-005S 30.8 11
4.0 3.66 3.5 0.5
0420-005S 39.8 20
VNBR 01503-01S 3
1.5 7 1.3 0.2 0.7
01505-01S 26.5 5
0206-01S 2.0 6 1.8 0.25
3.9
025075-01S 2.5 28.1 7.5 2.1 0.4 +0
-0.03
0311-01S 3.0 30.8 11 2.6 0.4 0.1
- 0.8
03515-01S 3.5 34.8 15 3.0 0.5
0411-01S 30.8 11
4.0 3.66 3.5 0.5
0420-01S 39.8 20
VNBR 0411-02S 4.0 3.66
30.8 11
- 3.5 0.5
+0
-0.04 0.8
0420-02S 39.8 20 0.2
Recommended Cutting Conditions F94
: Std. Item
System Tip-Bars are
F32 sold in 5 piece boxes
[Solid Type]
KPD001
KPD010
PR1225
PR930
Turning
B
KW10
DMIN H LF LU WF WF2 RE LBB θ
Inserts
CBN & PCD Tools
VNBR 0206-003 2
3.9
26.5 6 1.8 0.25 1.2
24°
0311-003 3
30.8 11
2.6 0.4 1.8 C
0411-003 4 3.66 3.5 0.5 2.7
0420-003 39.8 20
23°
0511-003 5
30.8 11
4.5 0.7 0.03
External
0520-003
0620-003
39.8 20 D
6 3.9 5.3 1.0 3.0
0630-003 49.8 30
24°
0720-003 39.8 20
Small Parts
7 6.2 1.0
Machining
0730-003 49.8 30
VNBR 0206-01 2
3.9
26.5 6 1.8 0.25 1.2
24°
E
0311-01 3
30.8 11
2.6 0.4 1.8
0411-01 4 3.66 3.5 0.5 2.7
0420-01 39.8 20
23°
Boring
0511-01 5
30.8 11
4.5 0.7 0.1 F
0520-01 39.8 20
0620-01 6 3.9 5.3 1.0 3.0
0630-01 49.8 30
Grooving
24°
0720-01 39.8 20
0730-01
7
49.8 30
6.2 1.0 G
VNBR 0206-02 2
3.9
26.5 6 1.8 0.25 1.2
24°
0311-02 3
30.8 11
2.6 0.4 1.8
0411-02
Cut-off
4 3.66 3.5 0.5 2.7 H
0420-02 39.8 20
23°
0511-02 5
30.8 11
4.5 0.7 0.2
0520-02 39.8 20
0620-02
Threading
6 3.9 5.3 1.0 3.0
0630-02 49.8 30
24° J
0720-02 7
39.8 20
6.2 1.0
0730-02 49.8 30
VNBR 0206-003NB 2
3.9
26.5 6 1.8 0.25
Drilling
0311-003NB 3
30.8 11
2.6 0.4
K
0411-003NB 4 3.66 3.5 0.5
0420-003NB 39.8 20
0511-003NB 5
30.8 11
4.5 0.7 0.03 - 15°
0520-003NB
Milling
0620-003NB
39.8 20 M
6 3.9 5.3 1.0
0630-003NB 49.8 30
0720-003NB 7
39.8 20
6.2 1.0
Tools for
VNBR 0206-02NB 2
3.9
26.5 6 1.8 0.25 N
0311-02NB 3
30.8 11
2.6 0.4
0411-02NB 4 3.66 3.5 0.5
0420-02NB 39.8 20
0511-02NB 5
30.8 11
4.5 0.7 0.2 - 15° P
0520-02NB 39.8 20
0620-02NB 6 3.9 5.3 1.0
0630-02NB 49.8 30
Technical
0720-02NB 39.8 20
0730-02NB
7
49.8 30
6.2 1.0 R
VNBTR 0411-003 4 3.66
30.8 11
3.6 1.0
0420-003 39.8 20
0.03 - -
0511-003 30.8 11
Index
: Std. Item
System Tip-Bars are
:To be replaced by a new product
sold in 5 piece boxes
F33
System Tip-Bars
SVN-N (without side stopper) SVNS-N (without side stopper / without setscrew)
HBKL
HBKW
WF1
1
LH
Note 2
WF1
B
Note 1 LF
LU
Setscrew (SP3X4)
L2 L1
LPR
HF
HF
H
Fig. 1 (SVN-N) Fig. 2 (SVNS-N)
Right-hand shown Right-hand Insert for Right-hand Toolholder.
Note 1 & Note 2(WF2) : For insert dimensions, see page F32~F33
Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Clamp Screw Wrench Setscrew F32~F33
Description Stock LF LH Drawing FT G53
H=HF B L1 L2 WF1 HBKW LU
LPR HBKL G80
LTW J36
F SVNR 1010H-12N 10 10 100 10 VNBR.... - ...
1212K-12N 12 12 12 VNBTR.... - ...
1616K-12N 16 16 125 22 - - 16 - - Fig. 1 SB-3080TR FT-10 SP3X4 VNGR.... - ..
2020K-12N 20 20 20 VNFGR.... - ..
Boring
1. SVN-N / S-SVN-N / S-SVN-SN (without side stopper) retains high index accuracy by easy restraint.
2. SVN-N (without side stopper) has a setscrew SP3X4. Changing the setscrew SP3X4 to a screw HS3X4 (sold separately) enables the
toolholder to be used as a binding effect toolholder similar to the side stopper toolholder.
* All system Tip-Bars Inserts are used with a SVNSR-N Toolholders. However, when setting the cutting edge at the face level of the toolholder as shown in Fig. 2, use the insert shown in ( ).
In these cases, the LU dimension of the toolholders corresponds to the LU dimension of the insert.
HS3X4 LW-1.5
: Std. Item
F34
S-SVN-N Round Shank (Standard, without side stopper) S-SVN-SN Round Shank (Straight, without side stopper)
WF1
HDD
WF1
DCON
DCON
HDD
Turning
B
Note 2
LH
Note 2
LH
Inserts
Note 1 LF Note 1 LF
Setscrew (SP3X4) Setscrew (SP3X4)
External
Note 1 & Note 2(WF2) : For insert dimensions, see page F32~F33
D
Toolholder Dimensions
Small Parts
Dimension (mm) Spare Parts Applicable Inserts
Machining
Screw E
Clamp Screw Wrench
( Side
Stopper ) Setscrew Wrench F32~F33
Description Stock Drawing G53
DCON HDD H LF LH WF1
G80
Boring
J36 F
S12F-SVNR12N 12 20 11 80
4
S14G-SVNR12N 14 20 13 90 23
Grooving
S16H-SVNR12N 16 24 15 100
G
S19H-SVNR12N 100
19.05 24 17 Fig. 1 SB-3080TR FT-10 - SP3X4 - VNBR.... - ..
S19N-SVNR12N 160
6 VNBTR.... - ...
S20H-SVNR12N 20 24 18 100 24
Cut-off
VNGR.... - ..
S25H-SVNR12N
25.4 30 23
100
VNFGR.... - ..
H
S25Q-SVNR12N 180
VNTR.... - ..
S19H-SVNR12SN 19.05 18.5 17
100
Threading
S20H-SVNR12SN 20 19.5 18
S22K-SVNR12SN 22 21.5 20 125
23 4 Fig. 2 SB-3080TR FT-10 - SP3X4 - J
S25.0G-SVNR12SN 25 24.5 23 90
Drilling
Selection of System Tip-Bars K
Q : There are standard types (head dia. is larger than
Gang-Type (Horizontal) Gang-Type Gang-Type (Front Loading Sleeve Type) Gang-Type (Back Loading Sleeve Type)
shank) and straight types for round shanks.
Milling
What is each one used for? M
A : The straight type is used when it cannot be inserted
Sleeve Holder
R
Face side Back side
Round Shank (Straight) Round Shank (Straight) Round Shank (Straight) Main
Spindle
Index
: Std. Item
F35
System Tip-Bars
VNBX-S (Boring) [Corner-R(RE) : Minus tolerance]
(Center of DMIN)
VNBXR0103 type ALO
10° LU 1
VNBXR0105 type 10° 10°
VNBXR01503 type
VNBXR01505 type IN
2
DM
VNBXR03516 type
30°
WF
WF3
shows below figure
B
LU
RE
LB
WF2
30°
RE
LF
GAN
LPR
H
Chipbreaker in detail
Right-hand shown
PR930
DMIN H LF LU LPR WF WF2 WF3 RE LBB ALO GAN
F VNBXR 0103-005S
1.0
3
0.85
0105-005S 5
7 2.95 0.2 0.7 7° 15°
01503-005S 26.5 3
1.5 1.3
01505-005S 5
3.9
0206-005S 2.0 6 3 0.25 1.8 +0
Boring
-0.02
0311-005S 3.0 - 3.5 0.4 2.6 0.05
30.8 11
03511-005S
3.5 3.75 0.45 3.1 0.8 8° 18°
03516-005S 39.8 16 21
0411-005S 30.8 11
4.0 3.66 - 4 0.5 3.5
Solid
0420-005S 39.8 20
VNBXR 01503-01S 3
1.5 7 2.95 0.2 1.3 0.7 7° 15°
Positive
01505-01S 26.5 5
0206-01S 2.0 6 3 0.25 1.8
3.9
0311-01S 3.0 - 3.5 0.4 2.6 +0
AD Bars 30.8 11 -0.03
03511-01S 0.1
3.5 3.75 0.45 3.1
03516-01S 39.8 16 21
Negative 0.8 8° 18°
0411-01S 30.8 11
4.0 3.66 - 4 0.5 3.5
0420-01S 39.8 20
VNBXR 0411-02S 30.8 11 +0
-0.04
4.0 3.66 - 4 0.5 3.5
0420-02S 39.8 20 0.2
Recommended Cutting Conditions F94
Attachment toolholder for VNBX-S System Tip-Bars
1. There are three different types of attachment toolholder for the VNBX-S System Tip-Bars (See Page F37).
(1) SVNS-XN (without Side Stopper)
(2) S-SVN-XN (without Side Stopper)
(3) S-SVN-SXN (without Side Stopper)
2. Above toolholders assure high index accuracy by easy restraint.
3. S etscrews (SP3X4) are attached. Toolholders without Side Stopper can be used as a binding effect toolholder when removing
the clamp screws and inserting screws (HS3X4 : sold separately) with a wrench (LW-1.5 : sold separately).
HS3X4 LW-1.5
: Std. Item
System Tip-Bars are
F36 sold in 5 piece boxes
SVNS-XN (Square Shank, L-shape)
HBKW
1
Turning
B
WF
Inserts
LU
B
Note 1 L1
HF
H
Right-hand shown Right-hand Insert for Right-hand Toolholder.
External
Note 1 : The dimension of Note 1 is same size as the applicable insert (VNBX) WF dimension.
D
Toolholder Dimensions (L-shape square shank applicable to gang tool post)
Dimension (mm) Spare Parts
Small Parts
Machining
*
Description Stock
Clamp Screw Wrench Setscrew Applicable Inserts E
H HF B LPR HBKL L1 WF HBKW LU F36
Boring
SVNSR 1010K-12-06XN
10 10 10 125 10
19 6 (VNBXR02..) F
1010K-12-11XN 23 11 (VNBXR..11..)
1212M-12-06XN 10 17 6 (VNBXR02..)
Grooving
1212M-12-11XN 12 12 12 12 21 11 (VNBXR..11..)
45 SB-3080TR LTW-10S SP3X4 G
1212M-12-20XN 30 20 (VNBXR0420..)
150
1616M-12-06XN 13 6 (VNBXR02..)
1616M-12-11XN 16 16 16 16 16 17 11 (VNBXR..11..)
1616M-12-20XN
Cut-off
26 20 (VNBXR0420..)
H
* All VNBXR Inserts can be attached to a SVNS-XN Toolholder. However, when setting the cutting edge at the face level of the toolholder as shown in Fig., use the insert shown in ( ).
S-SVN-XN (Round Shank, Standard type) S-SVN-SXN (Round Shank, Straight type)
Threading
J
Setscrew
Setscrew
The total length between the The total length between the (SP3X4)
(SP3X4)
center and the side of an insert center and the side of an insert LF
Drilling
LF
Note 1 LH
Note 1 LH
K
Note 2
Note 2
2
2
DCON
DCON
HDD
HDD
Milling
H H M
Fig. 1 (S-SVN-XN) Fig. 2 (S-SVN-SXN)
Right-hand shown Right-hand Insert for Right-hand Toolholder.
Toolholder Dimensions (Holder center axis core and insert center are coaxial type)
Dimension (mm) Spare Parts
P
Clamp Screw Wrench Setscrew Applicable Inserts
Description Stock Drawing
DCON HDD H LF LH F36
Technical
R
S12F -SVNR12XN 12 11 80
20
S14G -SVNR12XN 14 13 90 23
S16H -SVNR12XN 16 15
Index
S19H -SVNR12XN
100 T
19.05 24 17 Fig. 1 SB-3080TR FT-10 SP3X4 VNBXR...
S19N -SVNR12XN 160
S20H -SVNR12XN 20 18 24
100
S25H -SVNR12XN
25.4 30 23
S25Q -SVNR12XN 180
S19H -SVNR12SXN 19.05 18.5 17
100
S20H -SVNR12SXN 20 19.5 18
23 Fig. 2 SB-3080TR FT-10 SP3X4 VNBXR...
S22K -SVNR12SXN 22 21.5 20 125
S25.0G -SVNR12SXN 25 24.5 23 90
*Reminder of applicable insert.
: Std. Item
F37
Twin-Bars
TWB (Micro Boring, Horizontal type) [Corner-R(RE) Tolerance: +0/−0.02mm, +0/−0.03mm]
Grades
Min.
Dimension (mm) MEGACOAT PVD Coated
Bore Dia.
NANO Carbide
16 Description
PR1535
PR1025
5° 10°
10°
DMIN WF WF2 RE
IN
DM
WF
TWBR 01003-005 1.0 0.85
5° 0.2
01503-005
WF2
30° 1.5 1.30 +0
RE
-0.02
3
02003-005
2.38(Edge Height)
2.0 1.75 0.25 0.05
02503-005 2.5 2.10 0.3
03003-005 3.0 2.40 0.4
TWBR 01503-010 1.5 1.30 0.2 +0
02003-010 2.0 1.75 0.25 -0.03
0.1
02503-010 2.5 2.10 0.3
Right-hand shown 03003-010 3.0 2.40 0.4
STW (Square Shank for Horizontal type insert) (For Left-hand toolholders for grooving, please see page G82.)
LU LU
F
WF
B
WF
B
LH
LF LF
Boring
HF
HF
H
H
Fig. 1 Fig. 2
Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)
Toolholder Dimensions
Solid
Dimension (mm) Spare Parts Applicable Inserts
Drawing
Negative
STWR 1212F-15 12 12 12 85 12
1212K-15 12 12 12 - 12 Fig. 1
1616K-15 16 16 16 125 16 3 SB-3080TR LTW-10S TWBR -
2020K-15 20 20 20 25
25 Fig. 2
2525M-15 25 25 25 150 32
S-STW (Round Shank for Horizontal type insert) (For Left-hand toolholders for grooving, please see page G82.)
LH
ON
ON
LU LU
DC
DC
HDD
HDD
1
Offset length from the center L2 H Offset length from the center L2 H
of toolholder to the tip of edge LF of toolholder to the tip of edge LF
Fig. 1 Fig. 2
Right-hand shown Right-hand Insert for Right-hand Toolholder, (Left-hand Insert for Left-hand Toolholder.)
Toolholder Dimensions
Dimension (mm) Spare Parts Applicable Inserts
Drawing
S12F- STWR15 12 11 80
S14H- STWR15 14
20
13 100
22 3 Fig. 1
S15F- STWR15 15.875
15 85
S16F- STWR15 16
18
S19G- STWR15 19.05 18.5 17
90
S19K- STWR15 120 SB-3080TR LTW-10S TWBR -
S20G- STWR15 20 19.5 18
90
S20K- STWR15 120 - 3 Fig. 2
S22K- STWR15 22 21.5 20 125
S25.0J- STWR15 25 24.5 23 110 22
S25K- STWR15 25.4 25 23 120
Turning
B
PR1535
PR1025
IN
DM
WF
Inserts
10°
DMIN WF WF2 RE
WF2
5°
RE
30°
(Edge Height)
02503-005 2.5 2.10 0.3
6.4
03003-005 3.0 2.30 0.4
External
TWBTR 01503-010 1.5 1.30 0.2 +0 D
02003-010 2.0 1.75 0.25
0.1
-0.03
Small Parts
03003-010 3.0 2.30 0.4
Machining
E
STWS (Square shank for Vertical type insert, L-shape type)
Boring
HBKW
20 F
WF
Grooving
B
LU
L2
LF
G
HF
H
Right-hand shown
Cut-off
Toolholder Dimensions
H
Dimension (mm) Spare Parts Applicable Inserts
Drawing
Threading
Clamp Screw Wrench
Description Stock F39 J
H HF B LF L2 WF HBKW LU
G83
STWSR 1010JX-15T 10 10 10 10 9
16
Drilling
1212JX-15T 12 12 12 120 12 7
1616JX-15T 16 16 16 20 16 3 3 - SB-3080TR LTW-10S
TWBTR - K
TWFGTR
STWSR 1010F-15T 10 10 10 10 9
85 16
1212F-15T 12 12 12 12 7
Milling
Recommended Cutting Conditions (TWB / TWBT) M
Recommended Insert Grades TWBR02003 type
(Cutting Speed Vc : m/min) TWBR01003 type TWBR02503 type
Tools for
MEGACOAT PVD TWBTR01003 type TWBTR02003 type N
Workpiece NANO Coated Carbide TWBTR01503 type TWBTR02503 type Remarks
Material TWBTR03003 type
ap (mm), f (mm/rev)
PR1535 PR1025 P
ap f ap f
30~100 30~100
Coolant R
Stainless Steel 30~80 30~80
~0.1 ~0.01 ~0.2 ~0.02
: 1st Recommendation
Index
Straight hole
DMIN
DMIN
DCON
DCON
Shank Dia.
Straight hole Dia.
WF
GAMO LH H LH H DCON
WF
LF GAMO LF
ø8 ø2.5
0° ø10 ø3
°
0°
95
ø12 ø4
ø16
Fig. 1 Fig. 2 ø20 ø5
5°
ø25
φA
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
φD
F
θ L2
H
L5
L6 5°
DMIN
DCON
φA
F
θ L2 H
LH H
WF
GAMO L5
LF L1
0° 5°
°
95
F Fig. 3 L6
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
DMIN
DCON
WF
WF
Solid LH H LH H
GAMO GAMO
LF LF
Positive
2°
0°
AD Bars
Straight hole
95
DMIN
DCON
WF
Shank Dia.
Straight hole Dia.
LH H
DCON
GAMO LF ø8
ø3
ø10
0°
ø12
ø4
ø16
Fig. 6 ø20
ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F40
Screw Clamp
Toolholder Dimensions
Coolant Hole
Drawing
Description GAMO
Turning
R L DMIN DCON H LF LH WF B
Inserts
CBN & PCD Tools
S10H-SCLC&03-05AE 5 24 2.5 15°
SB-1635TR C
S10H-SCLC&03-06AE 6 28 3
10 9 100 13° 0.2 No Fig. 1 FT-6
S10H-SCLC&04-07AE 7 32 3.5
SB-2035TR
Excellent Bar
S10H-SCLC&04-08AE 8 37 4 11°
External
A08X-SCLC&06-10AE 10 8 7 120 16 5 14° D
A10L-SCLC&06-12AE 12 10 9 140 20 6 12° SB-2545TR FT-8
A12M-SCLC&06-14AE 14 12 11 150 24 7
10° 0.4 Yes Fig. 2
Small Parts
Machining
A16Q-SCLC&09-18AE 18 16 15 180 30 9
A20R-SCLC&09-22AE 22 20 19 200 36 11 8° SB-4065TR FT-15 E
A25S-SCLC&09-27AE 27 25 24 250 46 13.5 6°
S08X-SCLC&06-10A 10 8 7 120 16 5 14°
Boring
S10L-SCLC&06-12A 12 10 9 140 20 6 12° SB-2545TR FT-8
F
S12M-SCLC&06-14A 14 12 11 150 24 7
Steel
Grooving
S25S-SCLC&09-27A 27 25 24 250 46 13.5 6° G
C04G-SCLC&03-05AN 5 4 3.8 90 7 2.5 15° Fig. 4
SB-1635TR
C05H-SCLC&03-06AN 6 5 4.4 100 9 3
13° 0.2 No FT-6
C06J-SCLC&04-07AN 7 6 5.4 110 10 3.5 Fig. 5
Cut-off
C07K-SCLC&04-08AN 8 7 6.4 125 11 4 11°
SB-2035TR H
E08L-SCLC&06-10AN 140
10 8 7 14 5 14°
E08L-SCLCR06-10AN2/3 90
Threading
E10N-SCLC&06-12AN 160 J
12 10 9 18 6 12° SB-2545TR FT-8
Carbide
E10N-SCLCR06-12AN2/3 105
E12Q-SCLC& 06-14A 180
14 12 11 23 7
E12Q-SCLCR 06-14A-2/3 120
Drilling
10° 0.4 Yes Fig. 6
E16X-SCLC& 09-18A 220 K
18 16 15 28 9
E16X-SCLCR 09-18A-2/3 145
E20S-SCLC& 09-22A 250
22 20 19 32 11 8° SB-4065TR FT-15
E20S-SCLCR 09-22A-2/3
Milling
165
M
E25T-SCLC& 09-27A 300
27 25 24 38 13.5 6°
E25T-SCLCR 09-27A-2/3 200
* Finishing Low Feed Low Feed / Precision Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B57 B58, B59 B57 B55 B60 B60 B60 B60 C24 C14
T
Insert &-P (E/F) &-U F&-USF MQ Without Chipbreaker AP A3 AH PCD CBN
Toolholder Description
...-SCLC&03-... - - - - - - - - - CCMW0301..
...-SCLC&04-... - - - - - -
CCGW0401.. CCMW0401.. - -
CCMT0602..
...-SCLC&06-... - CCGT0602.. CCET0602.. - CCGW0602.. CCGT0602.. - -
CCGW0602..
CCMW0602..
CCMT09T3..
...-SCLC&09-... CCET09T3.. CCGT09T3.. CCET09T3.. CCMT09T3.. CCGW09T3.. CCGT09T3.. CCGT09T3.. CCGT09T3..
CCGW09T3..
CCMW09T3..
* When using P chipbreaker : Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder. Recommended Cutting Conditions F92~F93
Applicable Sleeves F83~F86
: Std. Item
F41
Screw Clamp
Dynamic Bar [CP Insert]
A-SCLP-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
Straight hole
WF
DMIN
DCON
GAMO LH H Shank Dia.
Straight hole Dia.
LF DCON
°
95
5° ø10 ø3
ø12 ø4
ø16
Fig. 1 ø20 ø5
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
S-SCLP-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
WF
DMIN
DCON
F GAMO LH H
LF
°
5°
95
Boring
Fig. 2
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Solid
E-SCLP-A(N) Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
Positive
DCON
Negative
5° ø10 ø3
ø12
ø4
ø16
Fig. 3 ø20
ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F42
Screw Clamp
Toolholder Dimensions
Coolant Hole
Bore Dia. Clamp Screw Wrench
Drawing
Description GAMO
R L DMIN DCON H LF LH WF
Turning
B
Inserts
A10L-SCLP&08-12AE 12 10 9 140 20 6 5°
A12M-SCLP&08-14AE 14 7
A12M-SCLP&09-16AE 16
12 11 150 24
8
4° C
0.4 Yes Fig. 1
A16Q-SCLP&09-18AE 18 16 15 180 30 9 3.5°
SB-4065TR FT-15
A20R-SCLP&09-22AE 22 20 19 200 36 11 2°
External
A25S-SCLP&09-27AE 27 25 24 250 46 13.5 0° D
S10L-SCLP&08-12A 12 10 9 140 20 6 5°
SB-3060TR FT-10
S12M-SCLP&08-14A 14 7
12 11 150 24 4°
Small Parts
Machining
S12M-SCLP&09-16A 16 8
Steel
0.4 No Fig. 2
S16Q-SCLP&09-18A 18 16 15 180 30 9 3.5° E
SB-4065TR FT-15
S20R-SCLP&09-22A 22 20 19 200 36 11 2°
S25S-SCLP&09-27A 27 25 24 250 46 13.5 0°
E10N-SCLP&08-12AN 160
Boring
E10N-SCLPR08-12AN2/3 12 10 9 105 18 6 5°
F
E10N-SCLPR08-12AN1/2 80
SB-3060TR FT-10
E12Q-SCLP& 08-14A 180
Grooving
E12Q-SCLPR 08-14A-2/3 14 12 11 120 23 7 4° G
E12Q-SCLPR 08-14A-1/2 90
E12Q-SCLP& 09-16A 180
E12Q-SCLPR 09-16A-2/3 16 12 11 120 23 8 5°
Carbide
Cut-off
E12Q-SCLPR 09-16A-1/2 90 0.4 Yes Fig. 3 H
E16X-SCLP& 09-18A 220
E16X-SCLPR 09-18A-2/3 18 16 15 145 28 9 3.5°
Threading
E16X-SCLPR 09-18A-1/2 110 SB-4065TR FT-15
J
E20S-SCLP& 09-22A 250
E20S-SCLPR 09-22A-2/3 22 20 19 165 32 11 2°
E20S-SCLPR 09-22A-1/2 125
Drilling
E25T-SCLP& 09-27A
27 25 24
300
38 13.5 0°
K
E25T-SCLPR 09-27A-2/3 200
Applicable Inserts
Milling
Applications Finishing Finishing Finishing - Medium Medium Finishing - Medium Soft Steel / Finishing Soft Steel / Finishing - Medium Cast Iron Non-ferrous Metals Hard Materials
M
See Page B61 B61 B61 B61 B61 B61 B61 B61 C25 C14
PP GP HQ Standard &-Y XP XQ Without Chipbreaker PCD CBN
Tools for
N
Toolholder Description
...-SCLP&08-... CPMT0802.. CPMT0802.. CPMH0802.. CPMH0802.. CPMH0802.. CPMT0802.. - CPMB0802.. CPMH0802.. CPGB0802..
...-SCLP&09-... CPMT0903.. CPMT0903.. CPMH0903.. CPMH0903.. CPMH0903.. CPMT0903.. CPMT0903.. CPMB0903.. CPMH0903.. CPGB0903..
R
Index
: Std. Item
F43
Screw Clamp
Dynamic Bar [DC Insert]
A-SDUC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
DMIN
DMIN
DCON
DCON
WF
WF
H 20 Shank Dia.
H Straight hole Dia.
° GAMO WF2 WF2 DCON
93 LF GAMO
LF
ø10 ø3
3˚
3˚ ø12 ø4
30°
ø16
Fig. 1 Fig. 2 ø20 ø5
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
LH LH
3˚
DMIN
DCON
DCON
DMIN
WF
WF
H
GAMO WF2 WF2 H
GAMO
LF LF
F 93
°
3˚
3˚
30°
Fig. 3 Fig. 4
Boring
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Solid LH
Straight hole
DMIN
DCON
Positive
WF
AD Bars WF2 H
GAMO
LF Shank Dia.
Straight hole Dia.
° DCON
Negative 93
3° ø10 ø3
ø12
30° ø4
ø16
Fig. 5 ø20
ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F44
Screw Clamp
Toolholder Dimensions
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Coolant Hole
Bore Dia. Clamp Screw Wrench
Drawing
Description GAMO
Turning
R L DMIN DCON H LF LH WF WF2 B
Inserts
A10L-SDUC&07-14AE 10 9 140 19 8.7 3.3 Fig. 2
External
A16Q-SDUC&11-23AE 23 16 15 180 21 14.5
6.1 SB-4065TR FT-15
D
A20R-SDUC&11-27AE 27 20 19 200 23 16.5 Fig. 2
A25S-SDUC&11-32AE 32 25 24 250 24 19
Small Parts
Machining
S10L-SDUC&07-14A 10 9 140 19 8.7 3.3 Fig. 4
S16Q-SDUC&07-14A
14
16 15 180 28 10.8 4.4 Fig. 3 E
SB-2560TR FT-8
S12M-SDUC&07-16A 16 12 11 150 9.7
21 3.3 Fig. 4
S16Q-SDUC&07-20A 16 15 180 11.7
Steel
20 5° 0.4 No
Boring
S20R-SDUC&11-20A 20 19 200 48 15.6 Fig. 3 F
S16Q-SDUC&11-23A 23 16 15 180 21 14.5
6.1 SB-4065TR FT-15
S20R-SDUC&11-27A 27 20 19 200 23 16.5 Fig. 4
S25S-SDUC&11-32A 32 25 24 250 24 19
Grooving
E10N-SDUC& 07-14A 160 G
14 10 9 20 8.7
E10N-SDUCR 07-14A-2/3 105
E12Q-SDUC& 07-16A 180
16 12 11 23 9.7 3.3 SB-2560TR FT-8
E12Q-SDUCR 07-16A-2/3
Cut-off
120
E16X-SDUC& 07-20A 220
H
20 11.7
Carbide
Threading
23 14.5
E16X-SDUCR 11-23A-2/3 145 J
E20S-SDUC& 11-27A 250
27 20 19 32 16.5 6.1 SB-4065TR FT-15
E20S-SDUCR 11-27A-2/3 165
E25T-SDUC& 11-32A 300
Drilling
32 25 24 38 19 K
E25T-SDUCR 11-32A-2/3 200
Applicable Inserts
Milling
Applications Minute ap Finishing * Finishing Finishing Finishing - Medium Finishing - Medium Medium Finishing / Precision Low Feed Low Feed / Precision M
See Page B62 B62 B63 B63 B64 B64 B64 B66, B67 B68, B69 B68
Insert CF SKS WP (Wiper) PP GK HQ Standard & -F / -FSF (E/F)&-U F&-USF
Applications Low Feed Soft Steel / Finishing Soft Steel / Finishing - Medium Stainless Steel Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B70, B71 B65 B65 B65 B71 B71 B71 B71 C25 C15 R
Insert (E/F)&-J XP XQ MQ Without Chipbreaker AP &-A3 AH PCD CBN
Toolholder Description
Index
...-SDUC&07-... T
...-SDQC&07-... DCET0702.. DCMT0702.. - DCMT0702.. DCGW0702.. DCGT0702.. - - DCMT0702.. DCMW0702..
...-SDZC&07-...
...-SDUC&11-...
...-SDQC&11-... DC_T11T3.. DCMT11T3.. DCMT11T3.. DCMT11T3.. DCGW11T3.. DCGT11T3.. DCGT11T3.. DCGT11T3.. DCMT11T3.. DCMW11T3..
...-SDZC&11-...
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions F92~F93
Applicable Sleeves F84~F86
: Std. Item
F45
Screw Clamp
Dynamic Bar [DC Insert]
A-SDQC-AE Excellent Bar (Copying) Max. Overhang Length L/D=~5.5
Straight hole
DMIN
DCON
WF
WF2
GAMO LH H
LF Shank Dia.
Straight hole Dia.
DCON
0° ø10 ø3
5°
7.
15° ø12 ø4
10
ø16
Fig. 1 ø20 ø5
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
DMIN
WF
WF2
LH H
GAMO
LF
5°
F 15°
7.
0°
10
Fig. 2
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Boring
Straight hole
Solid
DMIN
DCON
WF
Positive
H
WF2
15°
7.
0° ø12
101
Negative ø4
ø16
ø20
Fig. 3 ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R (RE)
Description GAMO
R L DMIN DCON H LF LH WF WF2
F46
Screw Clamp
WF2 WF2
Straight hole
DMIN
Straight hole
DMINDMIN
DCON
DCON
WF
WF WF
Turning
WF2
B
DCON
H 20 LH H Shank Dia.
GAMO LH GAMO LF Straight hole Dia.
DCON
30°
Inserts
LF LPR H
LPR LH LF
GAMO ø10 ø3
3° LPR
3° ø12 ø4
93
Fig. 1 Fig. 2
ø20 ø5 C
ø25
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
External
S-SDZC-A Steel Bar (Back Boring) Max. Overhang Length L/D=~4 D
Small Parts
Machining
DMIN
DCON
DCON
DMIN
E
WF
WF
WF2 WF2
GAMO LH H
LF GAMO LH H
LPR LF
LPR
30°
Boring
3° 3°
F
93
°
Fig. 4
Fig. 3
Grooving
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
G
E-SDZC-A Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
Straight hole
Cut-off
H
DCON
DMIN
WF
WF2
H
Threading
LH LF
GAMO
30°
LPR Shank Dia.
DCON
Straight hole Dia. J
3° ø10 ø3
93
ø12
°
ø4
ø16
Drilling
Fig. 5 ø20 ø6 K
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Milling
Min. Spare Parts M
Std. Corner-R (RE)
Description GAMO
14 SB-2545TR T
S16Q-SDZC&07-14A 16 15 180 170 30 10.8 4.4 Fig. 3
FT-8
S12M-SDZC&07-16A 16 12 11 150 139.5 9.7
14 3.3 Fig. 4 SB-2560TR
S16Q-SDZC&07-20A 16 15 180 169.5 11.7
Steel
20 5° 0.4 No
S20R-SDZC&11-20A 20 19 200 185 40 15.6 Fig. 3
S16Q-SDZC&11-23A 23 16 15 180 165 14.5
6.1 SB-4065TR FT-15
S20R-SDZC&11-27A 27 20 19 200 185 15 16.5 Fig. 4
S25S-SDZC&11-32A 32 25 24 250 235 19
E10N-SDZCR07-14A 14 10 9 160 150.5 10.5 8.7 SB-2545TR
E12Q-SDZCR07-16A 16 12 11 180 169.5 12.5 9.7 3.3 FT-8
Carbide
SB-2560TR
E16X-SDZCR07-20A 20 209.5 17.5 11.7 5° 0.4 Yes Fig. 5
16 15 220
E16X-SDZCR11-23A 23 205 13 14.5
6.1 SB-4065TR FT-15
E20S-SDZCR11-27A 27 20 19 250 235 17 16.5
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37
: Std. Item
F47
Screw Clamp
Boring Bar [JC Insert]
C-SJLC Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
DCON
DMIN
°
WF
95
LH H
WF2
GAMO LF
°
95
2°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
C-SJZC Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
DCON
DMIN
WF
95
°
WF2
LH H
GAMO LF
F LPR
95
2°
°
( )
Boring
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction ( ).
Use Left-hand insert if machining from front to back in this direction ( ).
Applicable Inserts
Applications Finishing Finishing / Precision
See Page B73 B73
Insert &-F &-FSF
Toolholder Description
...-SJLC&03-... JCGT0301.. JCET0301..
...-SJZC&03-... JCGT0301.. JCET0301..
Features of C-SJZC
1. Back boring bars for workpiece that require high concentric circle accuracy and when a change of chuck is not possible.
2. Available for back boring and necking.
3. Despite the small size of minimum boring dia. as ø6.5, the edge gap is retained as large as 1.8 mm.
: Std. Item
F48
Screw Clamp
Dynamic Bar [TC Insert]
A-STLC-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
DMIN
DCON
°
95
WF
Turning
Shank Dia. B
WF2
GAMO H Straight hole Dia.
LH DCON
Inserts
LF
°
ø8 ø2.5
95
ø10 ø3
0˚
External
D
S-STLC-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
Small Parts
Machining
DCON
DMIN
95
° E
WF
WF2
GAMO H
LH
LF
Boring
°
F
95
0˚
Fig. 2
Grooving
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder. G
Toolholder Dimensions
Spare Parts
Cut-off
Stock Dimension (mm)
Coolant Hole
Bore Dia. Clamp Screw Wrench H
Drawing
Description GAMO
R L DMIN DCON H LF LH WF WF2
Threading
J
A08X-STLC&09-10AE 10 8 7 120 16 5 0.5 14°
SB-2250TR FT-7
Excellent Bar
A10L-STLC&09-12AE
12 10 9 140 20 6.2 0.9 12°
A10L-STLC&11-12AE
Drilling
0.4 Yes Fig. 1 K
A12M-STLC&11-14AE 14 12 11 150 24 7.2 10°
SB-2560TR FT-8
A16Q-STLC&11-18AE 18 16 15 180 30 9.2 0.7 8°
A20R-STLC&11-22AE 22 20 19 200 36 11.2 6°
Milling
S08X-STLC&09-10A 10 8 7 120 16 5 0.5 14°
M
SB-2250TR FT-7
S10L-STLC&09-12A
12 10 9 140 20 6.2 0.9 12°
S10L-STLC&11-12A
Steel
0.4 No Fig. 2
Tools for
SB-2560TR FT-8
S16Q-STLC&11-18A 18 16 15 180 30 9.2 0.7 8° N
S20R-STLC&11-22A 22 20 19 200 36 11.2 6°
Applicable Inserts
Applications * Finishing Finishing - Medium
P
See Page B77 B77
WP (Wiper) HQ
Insert
Technical
Toolholder Description R
...-STLC&09-... TCMX0902.. TCMT0902..
...-STLC&11-... TCMX1102.. TCMT1102..
Index
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions F92~F93 T
Applicable Sleeves F83~F86
: Std. Item
F49
Screw Clamp
Dynamic Bar [TB , TP Insert]
A/S-STLB(P)-AE Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5.5
Straight hole
DMIN
DCON
DCON
DMIN
°
WF
WF
°
95
95
H
WF2
WF2
GAMO H
GAMO LH LH
LF LF Shank Dia.
Straight hole Dia.
°
DCON
95
0˚ 5˚
ø8 ø2.5
ø10 ø3
ø12 ø4
Fig. 1 Fig. 2
ø16
ø20 ø5
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
S-STLB(P)-A Steel Bar (Boring / Internal Facing) Max. Overhang Length L/D=~4
DCON
DCON
DMIN
DMIN
F
°
95
WF
°
WF
95
WF2
GAMO H
WF2
LH LH
GAMO LF
LF
°
95
0˚ 5˚
Boring
Fig. 3 Fig. 4
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Solid
Positive C/E-STLB(P)-A(N) Carbide Shank Bar (Boring / Internal Facing) Max. Overhang Length L/D=~7
AD Bars
Straight hole
Negative
DCON
DMIN
DMIN
DCON
°
95
WF
WF
°
95
WF2
GAMO H GAMO H
WF2
LH LH
LF LF
Shank Dia.
0° 5° Straight hole Dia.
DCON
°
95
ø8
ø3
ø10
Fig. 5 Fig. 6 ø12
ø4
ø16
ø20
ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Applicable Inserts
Applications Minute ap Finishing * Finishing * Finishing Finishing Finishing Finishing Finishing - Medium Finishing Finishing / Precision
See Page B76, B80 B76, B80 B80 B80 B80 B81 B76 B81 B76, B82, B83 B85
CF PF WP (Wiper) &-WP (Wiper) PP GP DP HQ & &-FSF
Insert
Toolholder Description
...-STLB&06-... TBGT0601.. TBGT0601.. - - - - TBMT0601.. - TBGT0601.. -
...-STLP&08-... TPGT0802.. - - - - - - - TPGH0802.. TPET0802..
...-STLP&09-... TPGT0902.. TPGT0902.. TPMX0902.. - TPMT0902.. TPMT0902.. - TPMT0902.. TPGH0902.. -
...-STLP&11-... - - TPMX1103.. TPMX1103.. TPMT1103.. TPMT1103.. - TPMT1103.. TPGH1103.. TPET1103..
...-STLP&16-... - - - - - TPMT1603.. - TPMT1603.. TPGH1603.. -
Applications * Finishing Medium Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing - Medium Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B85 B84 B86 B81 B81 B76, B86 B86 C26~C28 C28 C16
&-P &-H F&-USF XP XQ Without Chipbreaker AP PCD APD CBN
Insert
Toolholder Description
TBMT0601..
...-STLB&06-... - - - -
TBGW0601.. - - - TBGW0601.. -
TPMH0802..
...-STLP&08-... TPEH0802.. - TPET0802.. - - TPGB0802.. - TPGB0802.. - TPGB0802..
TPMH0902..
...-STLP&09-... TPEH0902.. TPGH0902.. - TPMT0902.. - TPGB0902.. - TPGB0902.. - TPGB0902..
TPMH1103..
...-STLP&11-... TPEH1103.. TPGH1103.. TPET1103.. TPMT1103.. TPMT1103.. TPGB1103.. TPGT1103.. TPGB1103.. TPMT1103.. TPGB1103..
TPMH1603..
...-STLP&16-... - TPGH1603.. - TPMT1603.. TPMT1603.. TPGB1603.. - TPGB1603.. - TPGB1603..
* For WP chipbreaker, cutting edge offsets or program corrections are required. R37 Recommended Cutting Conditions F92~F93
F50 * When using P chipbreaker : Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder. Applicable Sleeves F83~F86
Screw Clamp
Toolholder Dimensions
Coolant Hole
Bore Dia. Clamp Screw Wrench
Drawing
Description GAMO
R L DMIN DCON H LF LH WF WF2
Turning
B
Inserts
S06H-STLB&06-08AE 8 6 5 100 12 3.8 0.5 12° 0.2 No Fig. 1 SB-2035TR
FT-6
12 10 9 140 20
A10L-STLP&11-12AE 6 0.7 10°
SB-3060TR FT-10
External
A12M-STLP&11-14AE 14 7.2 0.8 7°
12 11 150 24 0.4 Yes Fig. 2 D
A12M-STLP&09-16AE 16 8 0.6 5° SB-2545TR FT-8
A16Q-STLP&11-18AE 18 16 15 180 30 9.2 3.5°
SB-3060TR FT-10
Small Parts
A20R-STLP&11-22AE 22 11.2 2°
Machining
20 19 200 36 0.7
A20R-STLP&16-25AE 25 13
0° SB-4065TR FT-15
E
A25S-STLP&16-27AE 27 25 24 250 46 13.7
S06H-STLB&06-08A 8 6 5 100 12 3.8 0.5 12° 0.2 Fig. 3 SB-2035TR
FT-6
S08X-STLP&08-10A SB-1TR
Boring
S08X-STLP&09-10A
10 8 7 120 16 5 0.5 10° F
SB-2545TR FT-8
S10L-STLP&09-12A 6.2 0.9 8°
12 10 9 140 20
S10L-STLP&11-12A 6 0.7 10°
Steel
Grooving
No SB-3060TR FT-10
S12M-STLP&11-14A 14 7.2 0.8 7° 0.4 Fig. 4 G
12 11 150 24
S12M-STLP&09-16A 16 8 0.6 5° SB-2545TR FT-8
S16Q-STLP&11-18A 18 16 15 180 30 9.2 3.5°
SB-3060TR FT-10
S20R-STLP&11-22A 22 20 19 200 36 11.2 0.7 2°
Cut-off
S25S-STLP&16-27A 27 25 24 250 46 13.7 0° SB-4065TR FT-15 H
C06J-STLB&06-08AN 8 6 5.4 110 10 3.8 0.5 12° 0.2 No Fig. 5 SB-2035TR
FT-6
E08L-STLP&08-10AN SB-1TR
10 8 7 140 14 5 0.5 10°
Threading
E08L-STLP&09-10AN
E10N-STLP&09-12AN 160
J
SB-2545TR FT-8
E10N-STLPR09-12AN2/3 105 6.2 0.9 8°
E10N-STLPR09-12AN1/2 80
12 10 9 18
Drilling
E10N-STLP&11-12AN 160 K
E10N-STLPR11-12AN2/3 105 6 0.7 10°
E10N-STLPR11-12AN1/2 80
SB-3060TR FT-10
E12Q-STLP& 11-14A 180
Milling
E12Q-STLPR 11-14A-2/3 14 120 7.2 0.8 7° M
E12Q-STLPR 11-14A-1/2 90
12 11 23
Carbide
300 T
27 25 24 38 13.7
E25T-STLPR 16-27A-2/3 200
: Std. Item
F51
Screw Clamp
Boring Bar [TB , TP Insert]
S-STWP-E Excellent Bar (Copying) Max. Overhang Length L/D=~5
LH
IN
DM
DCON
WF
WF2
H
0° LF
60° LPR
0° ( J37)
This toolholder is also available for threading.
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
WF
WF2
H
0° LF
F 60° LPR
0°
( J37)
This toolholder is also available for threading.
Right-hand shown Left-hand Insert for Right-hand Toolholder.
Boring
Toolholder Dimensions
Min. Spare Parts
AD Bars
S10M -STWP&11-12E 12 10 9.2 23 6 1.0
150 144.5 SB-3STR
S12M -STWP&11-16E 16 12 11 30 8 1.5
0° 0.1 FT-10
Negative S16R -STWP&11-20E 20 16 15 200 194.5 35 10 2.0
SB-3TR
S20X -STWP&11-25E 25 20 19 220 214.5 40 12.5 2.5
S20X -STWP&16-25E 25 20 19 220 212.3 40 14
4.0 0° 0.8 SB-4TR FT-15
S25X -STWP&16-32E 32 25 24 270 262.3 42 16.5
S10M -STWPR11-12 12 10 9.2 23 6 1.0
150 144.5 SB-3STR
S12M -STWPR11-16 16 12 11 30 8 1.5
0° 0.1 FT-10
S16Q -STWPR11-20 20 16 15 180 174.5 35 10 2.0
SB-3TR
S20R -STWPR11-25 25 20 19 200 194.5 40 12.5 2.5
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Finishing Finishing / Precision Medium Low Feed / Precision Soft Steel / Finishing Soft Steel / Finishing - Medium
See Page B80 B81 B81 B82, B83 B85 B84 B86 B81 B81
Insert PP GP HQ & &-FSF &-H F&-USF XP XQ
Toolholder Description
S10M-STWP&11-12(E) - - - TPGH1102.. - - - - -
...-STWP&11-16~25(E) TPMT1103.. TPMT1103.. TPMT1103.. TPGH1103.. TPET1103.. TPGH1103.. TPET1103.. TPMT1103.. TPMT1103..
...-STWP&16-... - TPMT1603.. TPMT1603.. TPGH1603.. - TPGH1603.. - TPMT1603.. TPMT1603..
Applications Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B86 B86 C26~C28 C28 C16
Without Chipbreaker AP PCD APD CBN
Insert
Toolholder Description
S10M-STWP&11-12(E) TPGB1102.. - - - -
...-STWP&11-16~25(E) TPGB1103.. TPGT1103.. TPMH1103..
TPGB1103.. TPMT1103.. TPGB1103..
TPMH1603..
...-STWP&16-... TPGB1603.. - TPGB1603.. - TPGB1603..
* WP chipbreaker (TPMX-WP : Wiper insert) is not applicable to S-STWP-E and S-STWP Toolholders. Recommended Cutting Conditions F92~F93
Applicable Sleeves F84~F86
: Std. Item
F52
Screw Clamp
DMIN
DCON
0°
11
WF
Turning
B
WF2
LH H
GAMO
Inserts
LF
0°
11
α
C-STXB& ···α=0˚
C-STXP& ···α=5˚
External
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
D
C-STZB Carbide Shank Bar (Back Boring) Max. Overhang Length L/D=~7
Small Parts
Machining
E
DMIN
DCON
WF
95
°
WF2
LH H
Boring
LF
GAMO
LPR F
95
0°
°
Grooving
( )
G
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
* When using Right-hand Toolholder, use Right-hand insert if machining from back to front in this direction ( ).
Cut-off
Use Left-hand insert if machining from front to back in this direction ( ).
H
Toolholder Dimensions
Min. Spare Parts
Threading
Dia. Clamp Screw Wrench
Description GAMO J
R L DMIN DCON H LPR LF LH WF WF2
Drilling
C06J -STXB&06-075 7.5 6 5.4 - 110 11 3.75 SB-1STR
FT-6 K
C08X -STXP&08-09 9.0 8 7.0 - 143 14 4.6 0.5 SB-1TR
10° 0.03
C10X -STXP&09-11 11.0 10 9.0 - 164 17 5.6 SB-2TR FT-8
C06J -STZB&06-085 8.5 6 5.4 110 104.3 5 5.1 1.8 SB-1STR FT-6
Milling
M
Applicable Inserts
Applications Minute ap Finishing Finishing Finishing Finishing - Medium Finishing Finishing / Precision Low Feed / Precision Soft Steel / Finishing Cast Iron
Tools for
Insert CF PP GP DP HQ & &-FSF F&-USF XP Without Chipbreaker N
Toolholder Description
...-STXB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
P
...-STXP&08-... TPGT0802.. - - - - TPGH0802.. TPET0802.. TPET0802.. - TPGB0802..
...-STXP&09-... TPGT0902.. TPMT0902.. TPMT0902.. - TPMT0902.. TPGH0902.. - - TPMT0902.. TPGB0902..
...-STZB&06-... TBGT0601.. - - TBMT0601.. - TBGT0601.. - - - TBGW0601..
Technical
Toolholder Description T
...-STXB&06-... TBMT0601.. -
TPMH0802..
...-STXP&08-... TPGB0802.. TPGB0802..
TPMH0902..
...-STXP&09-... TPGB0902.. TPGB0902..
...-STZB&06-... TBMT0601.. -
* WP chipbreaker (TPMX-WP : Wiper insert) is not applicable to C-STXP Toolholders. Recommended Cutting Conditions F92~F93
C-STXP(B) Boring Bar Cutting Conditions (Workpiece Material : SCM435) Applicable Sleeves F83~F86
Toolholder Description Insert Description (Grades) Vc (m/min) ap (mm) f (mm/rev) Coolant
C06J-STXB&06-075 TBGT0601003 (PR930) 30~100 0.02~0.1 0.02~0.04 Yes
C08X-STXP&08-09 TPGH080201 (PR930) 30~100 0.05~0.15 0.03~0.08 Yes
C10X -STXP&09-11 TPGH090201 (PR930) 30~100 0.05~0.15 0.03~0.08 Yes
: Std. Item
F53
Screw Clamp
Dynamic Bar [VB , VC , VP Insert]
A-SVJP(C)(B)-AE Excellent Bar (Internal Spherical Machining / Internal Facing / Copying) Max. Overhang Length L/D=~5.5
(A32S-SVJBRL16-40AE)
A-SVJB-AE型 F36 fig2
WF
WF
DCON
DCON
LU LU
GAMO LH GAMO LH
52° H LF
H Shank Dia. Straight hole
LF DCON Dia.
5° ø12
5° ø4
ø16
ø20 ø5
Fig. 1 Fig. 2 ø25
ø7
ø32
* No shim for SVJP(C)&08 / SVJB&11. ø40 ø9
For applications, See Page F55 Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
S-SVJP(C)(B)-A
S-SVJB-A型 F36 Steel Bar (Internal Spherical Machining / Internal Facing / Copying)
S20R-SVJB-A型(S20R-SVJBL11-25A) F36 fig3
Max. Overhang Length L/D=~4
S-SVJB-A型(S32S-SVJBL16-40A) F36 fig4
DMIN DMIN
52° 52°
WF
WF
DCON
DCON
LU LU
GAMO GAMO LH H
52° LH H
LF
LF
F 5° 3°
Fig. 3 Fig. 4
* No shim for SVJP(C)&08 / SVJB&11.
Boring
For applications, See Page F55 Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Coolant Hole
Solid
Stock Dimension (mm)
Bore Dia.
Drawing
Clamp Screw Wrench
Positive Description GAMO
R L DMIN DCON H LF LU LH WF
AD Bars
A12M-SVJP&08-16AE 0.2
16 12 11 150 26 33
A12M-SVJC&08-16AE SB-2050TR FT-6
Excellent Bar
Negative
2
A16Q-SVJC&08-20AE 20 16 15 180 36 43 5° Fig. 1
A20R-SVJB&11-25AE 25 20 19 200 37.5 48 Yes
0.4 SB-2570TR FT-8
A25S-SVJB&11-30AE 30 25 24 45 58
250 3.5
A32S-SVJB&16-40AE 40 32 31 60 74 8°
Fig. 2 SB-40125TRN FT-15
A40T-SVJB&16-50AE 50 40 39 300 75 91 4.5 7°
S12M-SVJP&08-16A 0.2
16 12 11 150 26 33
S12M-SVJC&08-16A SB-2050TR FT-6
2
S16Q-SVJC&08-20A 20 16 15 180 36 43 5° Fig. 3
Steel
Applicable Inserts
Applications Finishing Finishing Finishing Finishing Finishing - Medium Finishing Finishing / Precision Low Feed / Precision Non-ferrous Metals Non-ferrous Metals
See Page B94 B89, B92 B89, B92 B89 B89, B92 B90 B89, B95 B96 B93 B93
&-F &-FSF &-A3
Insert CK VF PP GP HQ F&-USF AP
Toolholder Description
...-SVJP&08-... VPGT0802.. - - - - - VPET0802.. VPET0802.. - -
...-SVJC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVJB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. - - -
...-SVJB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - - VCGT1604.. VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Hard Materials
Spare Parts (See Page P25 for spare parts of old products.)
See Page B93 C28 C17
Insert AH PCD CBN Spare Parts
Shim Shim Screw Wrench (for Shim Screw)
Toolholder Description Description
...-SVJP&08-... - - -
...-SVJC&08-... - VCMT0802.. VCGW0802..
...-SVJB&11-... - VBMT1103.. VBGW1103.. 32S-SVJB&16-40A SVN-32N
...-SVJB&16-... SS-4N LW-4
VCGT1604.. VBMT1604.. VBGW1604.. 40T-SVJB&16-50A *(SVN-32S)
* Use of VBGT1103..-Y / VBGT1604..-Y · For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately).
with A-SVJB-AE / S-SVJB-A is not recommended.
Recommended Cutting Conditions F92~F93
Applicable Sleeves F84~F86
: Std. Item
F54
Application of Internal Spherical Machining , Internal Facing , Copying
Application of -SVJP(C)(B)-
Turning
32S-SVJB&16-40
B
Inserts
25S-SVJB&11-30
External
ø30 12M-SVJP&08-16
VB
ø25
LU
D
1604 type VB ø20
1103 type ø16
Small Parts
Machining
VC(P)
0802 type E
2. Application
Boring
Case with No Existing Hole Finishing F
ap=0.5mm ap=0.5mm
(Corner-R(RE)=0.4mm) (Corner-R(RE)=0.4mm)
Spherical Machining
Grooving
G
Spherical Internal
Machining Facing
Cut-off
H
(Note) f shall be 0.05mm/rev or less at internal facing.
Threading
Case with Drilled Hole
(rε) J
Internal Facing
Spherical
Drilling
Machining
K
(1)
Milling
(2)
M
Internal
Drilled Hole Facing
3. Caution P
ø16 Spherical Machining
Technical
F55
Screw Clamp
Dynamic Bar [VB , VC Insert]
A-SVPC(B)-AE Excellent Bar (Copying / Undercutting) Max. Overhang Length L/D=~5.5
A-SVPC-AE型 F36 A-SVPC-AE型(A10L-SVPCR08-14AE)F36 f
ig5
A-SVPB-AE型(A25S-SVPBR16-31AE) F36 fig6
Straight hole
Straight hole
DCON
DMIN
DCON
WF
DMIN
Shank Dia. Straight hole
WF
WF2
WF2 GAMO LH H
LF DCON Dia.
117.5° 25° GAMO LH H
LF
ø10 ø3
5° 5° ø12 ø4
ø16
Fig. 1 Fig. 2 ø20
ø5
ø25
* No shim for SVPC&08 / SVPB&11. ø32
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
117.5° 117.5°
DMIN
DCON
DMIN
WF
WF
WF2 WF2
H GAMO LH H
GAMO LH LF
LF
F 117.5° 25°
5°
5°
Fig. 3 Fig. 4
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
E-SVPC(B)-A Carbide Shank Bar (Copying / Undercutting) Max. Overhang Length L/D=~7
Solid E-SVPB-A型 F36 E-SVPB-A型(E16X-SVPBR11-22A) F36 fig9
E-SVPB-A型(E25T-SVPBR16-31A) F36 fig10
DCON
DMIN
DMIN
DCON
WF
WF
WF2 WF2
AD Bars LH H GAMO LH H
GAMO LF LF
117.5° Shank Dia. Straight hole
25°
Negative 5° DCON Dia.
5°
ø10 ø3
ø12
ø4
Fig. 5 Fig. 6 ø16
ø20
* No shim for SVPC&08 / SVPB&11. ø6
ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Coolant Hole
5° 0.4 No
S20R-SVPB&11-26A 26 20 19 200 41 15.5 5
S25S-SVPB&16-31A 31 25 24 51 18 13°
250 Fig. 4 SB-40125TRN FT-15
S32S-SVPB&16-40A 40 32 31 54 23 6.5 9°
E10N-SVPCR 08-14A 14 10 9 160 20 8.5 3 SB-2050TR FT-6
8°
E12Q-SVPBR 11-18A 18 12 11 180 23 11 4.5
Carbide
Fig. 5
E16X-SVPBR 11-22A 22 16 15 220 28 13.5 0.4 Yes SB-2570TR FT-8
5°
E20S-SVPBR 11-26A 26 20 19 250 32 15.5 5
E25T-SVPBR 16-31A 31 25 24 300 38 18 13° Fig. 6 SB-40125TRN FT-15
: Std. Item
F56
Screw Clamp
Spare Parts (See Page P25 for spare parts of old products.)
Turning
B
Inserts
25 -SVPB&16-31A SVN-32N SS-4N LW-4
32S-SVPB&16-40A *(SVN-32S)
External
See Page - B89, B92 B89, B92 B89 B89, B92 B90 B89 B90, B91 - B93
Insert CK VF PP GP HQ &-F &-FSF &-Y F&-USF AP D
Toolholder Description
Small Parts
Machining
...-SVPC&08-... - VCMT0802.. VCMT0802.. - VCMT0802.. - - - - -
...-SVPB&11-... - VBMT1103.. VBMT1103.. VBMT1103.. VBMT1103.. VBGT1103.. VBET1103.. VB T1103.. - -
E
...-SVPB&16-... - VBMT1604.. VBMT1604.. VBMT1604.. VBMT1604.. - - VBGT1604.. - VCGT1604..
Applications Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Hard Materials
See Page B93 B93 C28 C17
Boring
Insert &-A3 AH PCD CBN F
Toolholder Description
Grooving
...-SVPC&08-... - - VCMT0802.. VCGW0802..
...-SVPB&11-... - - VBMT1103.. VBGW1103.. G
...-SVPB&16-... VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
Recommended Cutting Conditions F92~F93
Cut-off
Applicable Sleeves F84~F86 H
Threading
J
Drilling
K
Milling
M
Technical
P
R
Index
F57
Screw Clamp
Dynamic Bar [VB , VC Insert]
A-SVUC(B)-AE Excellent Bar (Copying) A-SVUB-AE型(A20R-SVUBR11-25AE) F38 fig1
Max. Overhang Length L/D=~5.5
A-SVUB-AE型 F38 Inner hole dia. (ø3) for A12M-SVUC&08-16AE
Inner hole dia. (ø3) for A16Q-SVUB&11-20AE
Inner hole dia. (ø3) for A20R-SVUB&11-25AE A-SVUB-AE型(A25S-SVUBR16-34AE) F38 fig2
Straight hole dia. (ø5) of A32S-SVUB&16-40AE
DCON
DCON
DMIN
WF
WF
WF2
WF2
H 20 GAMO LH H Shank Dia. Outer hole Straight hole
GAMO LF LF DCON Dia. Dia.
50° 0° ø12 ø4
93° 0°
ø16 -
ø5
ø20
Fig. 1 Fig. 2 ø25
- ø5
* No shim for SVUC&08 / SVUB&11. ø32
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
DMIN
DCON
WF
WF
WF2
WF2
H GAMO LH H
GAMO LF LF
F
0° 0°
93° 50°
Fig. 3 Fig. 4
* No shim for SVUC&08 / SVUB&11.
Boring
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
E-SVUC(B)-A Carbide Shank Bar (Copying) E-SVUB-A型(E16X-SVUBR11-25A) F38 fig5 Max. Overhang Length L/D=~7
Solid
E-SVUB-A型 F38 Straight hole
Positive
DCON
DMIN
WF
AD Bars WF2 H
LH
GAMO LF
Negative Shank Dia. Straight hole
93° 50°
0° DCON Dia.
ø12
ø4
ø16
Fig. 5 ø20
ø6
* Shim is attached only for SVUBR16 ø25
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
DCON
DMIN
WF
WF
WF2
H 20
WF2 H Shank Dia. Outer hole Straight hole
50°
GAMO LH LH
LF GAMO LF DCON Dia. Dia.
LPR LPR
ø12 ø4
93° 0° 0° ø16 -
ø5
ø20
Fig. 6 Fig. 7 ø25
- ø5
* No shim for SVZC&08 / SVZB&11 ø32
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
S-SVZB-A F38
DMIN
DCON
DCON
DMIN
WF
WF
WF2 WF2
H H
LH
LH LF
GAMO LF GAMO LPR
LPR
50°
0° 0°
93°
Fig. 8 Fig. 9
F58
Screw Clamp
Toolholder Dimensions
Std. Corner-R(RE)
Stock
Bore Dia.
Dimension (mm)
Clamp Screw Wrench
A
Coolant Hole
Drawing
Description GAMO
R L DMIN DCON H LPR LF LH WF WF2
Turning
B
Inserts
A12M-SVUC&08-16AE 16 12 11 150 25.5 11.5 5.5 SB-2050TR FT-6
External
S12M-SVUC&08-16A 16 12 11 150 25.5 11.5 5.5 SB-2050TR FT-6 D
8°
S16Q-SVUB&11-20A 20 16 15 180 32.5 16 Fig. 3
8 SB-2570TR FT-8
Steel
Small Parts
Machining
S25S-SVUB&16-34A 34 25 24 40 20.5 8.5 13° Fig. 4
250 SB-40125TRN FT-15
S32S-SVUB&16-40A 40 32 31 84 28 12 9° Fig. 3 E
E12Q-SVUCR08-18A 18 12 11 180 23 11.5 5.5 SB-2050TR FT-6
8°
Carbide
E16X-SVUBR11-25A 25 16 15 220 28 16
- 8 0.4 Yes Fig. 5 SB-2570TR FT-8
E20S-SVUBR11-29A
Boring
29 20 19 250 32 18 7°
F
E25T-SVUBR16-34A 34 25 24 300 38 21 8.5 13° SB-40125TRN FT-15
A12M-SVZC&08-16AE 16 12 11 150 142.5 25.5 11.5 5.5 SB-2050TR FT-6
8°
Excellent Bar
Grooving
8 SB-2570TR FT-8
A20R-SVZB&11-25AE 25 20 19 200 190 40.5 18 7° 0.4 Yes G
A25S-SVZB&16-34AE 34 25 24 30 20.5 8.5 13° Fig. 7
250 232.5 SB-40125TRN FT-15
A32S-SVZB&16-40AE 40 32 31 72.5 28 12 9° Fig. 6
S12M-SVZC&08-16A 16 12 11 150 142.5 25.5 11.5 5.5 SB-2050TR FT-6
Cut-off
S16Q-SVZB&11-20A 20 16 15 180 170 32.5 16
8°
Fig. 8 H
8 SB-2570TR FT-8
Steel
Threading
250 232.5 SB-40125TRN FT-15
S32S-SVZB&16-40A 40 32 31 72.5 28 12 9° Fig. 8
J
Spare Parts (See Page P25 for spare parts of old products.)
· For insert with corner-R(RE) 0.2 or 0.4mm, shim of marked * is recommended (sold separately).
Spare Parts
Drilling
Shim Shim Screw Wrench (for Shim Screw) K
Description
Milling
25 -SVUB&16-34A M
32S-SVUB&16-40A SVN-32N SS-4N LW-4
25S-SVZB&16-34A (*SVN-32S)
32S-SVZB&16-40A
Toolholder Description
...-SVUC&08-... - - VCMT0802.. VCGW0802..
...-SVUB&11-... - - VBMT1103.. VBGW1103..
...-SVUB&16-... VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
...-SVZC&08-... - - VCMT0802.. VCGW0802..
...-SVZB&11-... - - VBMT1103.. VBGW1103..
...-SVZB&16-... VCGT1604.. VCGT1604.. VBMT1604.. VBGW1604..
Recommended Cutting Conditions F92~F93
Applicable Sleeves F84~F86
: Std. Item
F59
Screw Clamp
Dynamic Bar [WB , WP Insert]
S/A-SWUB(P)-AE Excellent Bar (Boring) Max. Overhang Length L/D=~5.5
Straight hole
DMIN
DCON
DCON
DMIN
WF
WF
LH GAMO
H LH H
GAMO
LF LF
5°
0°
93°
0˚ for A08X-SWUB&08-10AE, A10L-SWUB&08-12AE Shank Dia. Straight hole
DCON Dia.
Fig. 1 Fig. 2 ø8 ø2.5
ø10 ø3
ø12 ø4
ø16
ø5
ø20
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F
S-SWUB-A型(S10H-SWUBR06-06A) F40 fig3 S-SWUP-A型(S16Q-SWUPR11-18A) F40 fig4
DMIN
DCON
DCON
DMIN
WF
WF
Boring
GAMO
GAMO
LH H LH H
LF
LF
93° 0°
5°
Solid
0˚ for S08X-SWUB&08-10A, S10L-SWUB&08-12A
Positive
Fig. 3 Fig. 4
AD Bars
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Negative
C-SWUB-A型(C06J-SWUBR06-07A)F40 fig5
E-SWUP-A型(E16X-SWUPR11-18A) F40 fig6
Straight hole
DMIN
DCON
DCON
DMIN
WF
WF
LH H GAMO LH H
GAMO LF
LF
Shank Dia. Straight hole
5°
0° DCON Dia.
93° ø5
ø6 -
0˚ for E08L-SWUB&08-10A, E10N-SWUB&08-12A, ø7
E10N-SWUB&08-12A-2/3, E10N-SWUB&08-12A-1/2
ø8
ø3
Fig. 5 Fig. 6 ø10
ø12
ø4
ø16
ø20 ø6
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
F60
Screw Clamp
Toolholder Dimensions
Std. Corner-R(RE)
Min. Spare Parts
Coolant Hole
Stock Dimension (mm)
Bore Dia.
Drawing
Clamp Screw Wrench
Description GAMO
R L DMIN DCON H LF LH WF
Turning
B
Inserts
S10H-SWUB&06-06AE 6 21 3 15°
External
A10L-SWUB&08-12AE 12 10 9 140 20 6 10°
D
A12M-SWUP&11-14AE 14 12 11 150 24 7 4°
0.4 Yes Fig. 2 SB-2545TR FT-8
A16Q-SWUP&11-18AE 1°
Small Parts
Machining
18 16 15 180 30 9
A16Q-SWUP&16-18AE 3.5°
0.8 SB-4065TR FT-15 E
A20R-SWUP&16-22AE 22 20 19 200 36 11 2°
S10H-SWUB&06-06A 6 21 3 15°
Boring
S10H-SWUB&06-07A 7 10 9 100 25 3.5 13° Fig. 3 SB-2035TR
F
S10H-SWUB&08-08A 8 28 4 15° 0.2 FT-6
S08X-SWUB&08-10A 10 8 7 120 16 5 13°
SB-2050TR
Grooving
Steel
Cut-off
3.5°
0.8 SB-4065TR FT-15 H
S20R-SWUP&16-22A 22 20 19 200 36 11 2°
C05H-SWUB&06-06AN 6 5 4.4 100 9 3 15°
Threading
C06J-SWUB& 06-07AN 7 6 5.4 110 10 3.5 13° No Fig. 5 SB-2035TR
J
C07K-SWUB&08-08AN 8 7 6.4 125 11 4 15°
E08L-SWUB& 08-10AN 10 8 7 140 14 5 13° 0.2 FT-6
E10N-SWUB&08-12AN
Drilling
160
SB-2050TR K
E10N-SWUBR 08-12AN2/3 12 10 9 105 18 6 10°
E10N-SWUBR 08-12AN1/2 80
E12Q-SWUP& 11-14A 180
Milling
M
E12Q-SWUPR 11-14A-2/3 14 12 11 120 23 7 4°
Carbide
E12Q-SWUPR 11-14A-1/2 90
Tools for
E16X-SWUP& 11-18A 220
Yes Fig. 6 N
E16X-SWUPR 11-18A-2/3 145 1°
E16X-SWUPR 11-18A-1/2 110
18 16 15 28 9
E16X-SWUP& 16-18A 220
P
E16X-SWUPR 16-18A-2/3 145 3.5°
E16X-SWUPR 16-18A-1/2 110
0.8 SB-4065TR FT-15
Technical
Applicable Inserts T
Applications Minute ap Finishing Finishing Finishing Finishing - Medium Finishing Finishing Cast Iron Non-ferrous Metals Hard Materials
See Page B97 B97 B99 B97 B99 B97, B98 B98 B98, B99 C29 C18
Insert CF &-PF GP &-DP HQ &-F &-P Without Chipbreaker PCD CBN
Toolholder Description
F61
Screw Clamp / Top Clamp
Boring Bar [SP Insert]
S-SSKP (Boring) Max. Overhang Length L/D=~3
DMIN
75°
DCON
WF
WF2
75° LH H
GAMO LF
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dia. Dimension (mm)
Clamp Screw Wrench
Description GAMO
R L DMIN DCON H LF LH WF WF2
Insert
Toolholder Description
...-SSKP&09... SPGH0903..
Solid
S-CSKP (Boring) Max. Overhang Length L/D=~3
Positive
AD Bars 75°
DCON
DMIN
WF
Negative
WF2
H
75° LH
GAMO 5° LF
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Medium Medium Finishing - Medium Cast Iron Cast Iron Non-ferrous Metals
See Page B75 B75 B75 B75 B113 C29
G Standard & Without Chipbreaker Ceramic PCD
Insert
Toolholder Description
: Std. Item
F62
Top Clamp
Boring Bar [TP Insert]
S-CTUP (Boring) Max. Overhang Length L/D=~3
DCON
DMIN
93°
WF
Turning
B
WF2
Inserts
93° GAMO LH H
LF
5°
External
Toolholder Dimensions
D
Spare Parts
Std. Corner-R(RE)
Min.
Stock Bore Dia.
Dimension (mm)
Clamp Set Wrench Shim Shim Screw
Small Parts
Machining
Description GAMO
R L DMIN DCON H LF LH WF WF2 E
Boring
S16N-CTUP& 11-20 20 16 14 160 30 10 0.5
F
0° 0.4 - CPS-2 FH-2.5 - - -
S20Q-CTUP& 11-27 27 20 18 180 40 13.5 1.3
S25X -CTUP& 16-34 34 25 23 220 60 17 - -
S32S -CTUP& 16-43 43 32 30 250 70 21.5 1.0 0° 0.8 - CPS-3 - LW-3
Grooving
KPT-32 SP3X10
S40X -CTUP& 16-50 50 40 37 315 80 25 G
Applicable Inserts
Applications Finishing Finishing - Medium Medium Medium Finishing Finishing - Medium Cast Iron Cast Iron Non-ferrous Metals Hard Materials
Cut-off
See Page B87 B87 B87 B87 B87 B88 B88 B113 C29 C18 H
GP HQ G Standard &-F &- Without Chipbreaker Ceramic PCD CBN
Insert
Threading
Toolholder Description
...-CTUPR09-... - - TPMR0902.. - TPGR0902.. - TPGN0902.. TPGN0902.. - - J
TPMN1103..
...-CTUP&11-... TPMR1103.. TPMR1103.. TPMR1103.. TPMR1103.. - TPGR1103.. TPGN1103.. TPGN1103.. TPGN1103.. TPGN1103..
Drilling
TPMR1603.. TPMR1603.. TPMR1603.. TPMR1603.. - TPGN1603.. TPGN1603.. TPGN1603.. TPGN1603.. K
Recommended Cutting Conditions F92~F93
Applicable Sleeves F84~F86
Milling
M
Technical
P
R
Index
: Std. Item
F63
Screw Clamp / Top Clamp
Boring Toolholders for Bearing Machining (Square Shank)
SRCP-B (Boring)
LF
DMIN
LH
WF
B
H
HF
Right-hand shown
Toolholder Dimensions
Min. Spare Parts
Stock Dimension (mm)
Bore Dia. Clamp Screw Wrench
Description Applicable Inserts
R L DMIN H HF B LF LH WF B103
F Applicable Inserts
Dimension (mm)
Insert Description
IC S D1
Boring
11°
Positive
B
12°
LH
LF
9°
30°
HF
Right-hand shown
Toolholder Dimensions
Min. Spare Parts
Stock Dimension (mm)
Bore Dia. Clamp Set Wrench
Applicable Inserts
Dimension (mm)
Insert Description
INSL S CDX RE
CDX SNMF 120406-21 1.5 0.6
21° 120410-21 3.0 1.0
INSL
CDX
: Std. Item
F64
AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System
Identification System for Interchangeable Heads
Turning
L : Left-hand
S : Screw Clamp T : 60˚ Triangle B
Inserts
Interchangeable Head Clamping System Insert Shape Hand of Tool Min. Bore Dia.
H A 32 P C L N R 12 - 40
External
D
Small Parts
Machining
E
Type of Head Applicable Adapter Diameter Cutting Edge Angle Insert Relief Angle Insert Size
FF L
Boring
A
Steel head
C
F
with Coolant Hole 90° 95° T
L L
Grooving
AN
G
U D
C : 7˚ Positive
L
93°
Cut-off
N : 0˚ Negative
H
Threading
J
HA-PCLN12 (Boring / Internal Facing, with Coolant Hole)
Locating Pin
Drilling
K
DCON
DMIN
WF
95°
Milling
95°
M
Coolant Hole LF
GAMO
Min.
Stock Dimension (mm)
Bore Dia. Lever Lock Screw Shim Shim Pin *Punch *Wrench Applicable P
Description GAMO Boring Adapter
F68
R L DMIN DCON LF WF
Technical
R
HA32PCLN&12-40 40 32 22 AD32U
HA40PCLN&12-50 50 40 41 27 10˚ 0.8 LL-2K LS-2P LC-4K LSP-3K *PC-2K DTPM-15 AD40V
HA50PCLN&12-63 63 50 35 AD50W
Index
Applicable Inserts
See Page
Toolholder Description Insert Description
Cermet / Coated Carbide / Carbide Ceramic PCD CBN
HA32PCLN&12-40 CN A
HA40PCLN&12-50 CN G 1204.. B16~B22 B106 C23 C6,C7
HA50PCLN&12-63 CN M
Recommended Cutting Conditions F92~F93
: Std. Item
F65
AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System
HA-PDUN15 (Copying, with Coolant Hole)
Locating Pin
DCON
DMIN
93°
WF
93°
WF2
27°
Coolant Hole
LF
GAMO
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Bore Dia. Lever Lock Screw Shim Shim Pin *Punch *Wrench Applicable
Description GAMO Boring Adapter
F68
R L DMIN DCON LF WF WF2
Applicable Inserts
Insert Description See Page
Toolholder Description
Shim:LD-4K43 Shim:LD-4K Cermet / Coated Carbide / Carbide Ceramic PCD CBN
Solid
HA32PDUN&15-43 DN A DN A
HA40PDUN&15-50 DN G 1504.. DN G 1506.. B23~B30 B107 C23 C8,C9
Positive HA50PDUN&15-63 DN M DN M
Recommended Cutting Conditions F92~F93
AD Bars
HA-PTFN16 (Boring, with Coolant Hole)
Negative Locating Pin
DCON
DMIN
WF
°
90
°
90
Coolant Hole LF
GAMO
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Bore Dia. Lever Lock Screw Shim Shim Pin *Punch *Wrench Applicable
Description GAMO Boring Adapter
F68
R L DMIN DCON LF WF
HA32PTFN&16-40 40 32 22 AD32U
10˚
HA40PTFN&16-50 50 40 41 27 0.8 LL-1K LS-1P LT-3K LSP-2K *PC-2K DTPM-10 AD40V
HA50PTFN&16-63 63 50 35 8˚ AD50W
* Punch (*PC-2K) : Not included. Purchase separately.
Included wrench is L type.
Applicable Inserts
See Page
Toolholder Description Insert Description
Cermet / Coated Carbide / Carbide Ceramic PCD CBN
HA32PTFN&16-40 TN A
HA40PTFN&16-50 TN G 1604.. B36~B43 B111 C23 C11 Recommended Cutting Conditions
HA50PTFN&16-63 TN M F92~F93
: Std. Item
F66
HA-SCLC09 (Boring / Internal Facing, with Coolant Hole)
DCON
DMIN
WF
95°
Turning
B
Inserts
95°
Coolant Hole LF
Toolholder Dimensions
External
Spare Parts D
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Bore Dia. Clamp Screw Wrench Applicable
Description GAMO Boring Adapter Applicable Inserts
Small Parts
Machining
R L DMIN DCON LF WF F68 E
Boring
Applicable Inserts F
See Page
Insert Description
Cermet / Coated Carbide / Carbide PCD CBN
Grooving
CC..09T3.. B53~B55,B57~B60 C24, C25 C14 Recommended Cutting Conditions F92~F93 G
Cut-off
H
Locating Pin
DCON
Threading
DMIN
J
WF
93°
WF2
93° 30°
Coolant Hole LF
Drilling
GAMO K
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Milling
Spare Parts M
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Bore Dia. Clamp Screw Wrench Applicable
Tools for
R L DMIN DCON LF WF WF2 F68 N
Applicable Inserts P
See Page
Insert Description
Technical
3.0
ap (mm)
2.0
L/D=6
1.0
0
0.1 0.2 0.3
f (mm/rev)
: Std. Item
F67
AD Bars Interchangeable Head Boring Bars with Anti-vibration Dampener System
Boring Adapter (with Coolant Hole / Anti-vibration Dampener System)
Coolant Hole (2 holes)
Special dampener system made from heavy metal
Locating Pin Hole G
L3 (MIN.)
DCON
B
L2
LF H
Dimensions
Spare Parts
Dimension (mm)
Clamp Bolt Wrench (sold separately)
Description Stock
L3
DCON H B LF L2 G
(MIN.)
1. No head attached 2. Align hole positions 3. Tighten 3 bolts to attach the head
: Std. Item
F68
Double Clamp
Boring Bar [CN Negative Insert]
A-DCLN (Boring / Internal Facing) Max. Overhang Length L/D=~3
DCON
DMIN
WF
Turning
LH H
B
Inserts
LF
GAMO
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
External
D
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Small Parts
Stock BoreMin.Dia.
Machining
Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
(sold separately) E
Description GAMO
R L DMIN DCON H LF LH WF
Boring
for Clamp for Shim
F
A25R -DCLN&12 -32 32 25 23 200 42 17 11°
SB- DN10
A32S -DCLN&12 -40 40 32 30 250 50 22 11° 0.8 CP-3D CS-3D SP-3D DC-42
4085TR
LW-3 FT-15
Grooving
A40T -DCLN&12 -50 50 40 37 300 60 27 14° DN20
* Not applicable to high-pressure coolant G
Applicable Inserts
Cut-off
Applications Finishing Finishing - Medium Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing H
See Page B16 B16 B16 B16 B16 B16 B17 B17 B17 B17
WF (Wiper) WE (Wiper) PP GP PQ HQ CQ CJ GS PG
Insert
Threading
Toolholder Description
J
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Medium Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing
Drilling
See Page B17 B18 B18 B18 B19 B22 B19 B19 B19 B19
PS PT Standard PH PX & XF XP XQ XS
K
Insert
Toolholder Description
Milling
...-DCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. M
Applications Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
See Page B20 B20 B20 B21 B21 B21 B21 B21 B21 B21
R
Toolholder Description
CNMA1204.. CNMG1204.. CNGA1204..
...-DCLN&12-... CNGA1204..
CNGG1204..
CNGG1204..
CNMM1204.. CNMG1204.. CNMG1204..
CNGM1204..
Index
: Std. Item
F69
Lever Lock
Boring Bar [CN Negative Insert]
(Boring / Internal Facing, with Coolant Hole)
S-PCLN (Boring / Internal Facing) A-PCLN09 Twin-Hole Bar
DCON
DMIN
DCON
WF
95°
DMIN
95°
WF
GAMO LH H
LF GAMO LH H
LF
6° 95° 6°
95°
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
LW
Description GAMO LSP
R L DMIN DCON H LF LH WF
P FH
S16M -PCLN&09-20 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
Negative
Toolholder Description
...-PCLN&09-... - - - CNMG0904.. - CNMG0904.. - - CNMG0904.. -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing Medium Soft Steel / Small ap Soft Steel / Finishing Soft Steel / Medium
See Page B17 B18 B18 B18 B19 B22 B22 B19 B19 B19
PS PT Standard PH PX &-S & XF XP XQ
Insert
Toolholder Description
...-PCLN&09-... - - - - - CNGG0904.. CNGG0904.. - - -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMM1204.. - CNGG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
See Page B19 B20 B20 B20 B21 B21 B21 B21 B21 B21
XS MQ MS MU KQ KG KH C ZS GC
Insert
Toolholder Description
...-PCLN&09-... - - - - - - - - - -
...-PCLN&12-... CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204.. CNMG1204..
Applications Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
See Page B21 B106 B22 B22 C23 B20 B20 C6,C7
Without Chipbreaker Ceramic &-A3 AH PCD SQ SG CBN
Insert
Toolholder Description
...-PCLN&09-... - - - - - - - -
CNMA1204.. CNMA1204.. CNMG1204.. CNGA1204..
...-PCLN&12-... CNGA1204.. CNGA1204..
CNGG1204..
CNGG1204..
CNMM1204.. CNMG1204.. CNMG1204..
CNGM1204..
Recommended Cutting Conditions F92~F93
Applicable Coolant Sleeve / Joint
Toolholder Description Applicable Coolant Sleeve Applicable Coolant Joint
A16M-PCLN&09-20 SHC1640-70, SHC1650-95
A20Q-PCLN&09-27 SHC2040-70, SHC2050-95 SJS-8
A25R-PCLN&09-32 SHC2540-70, SHC2550-95
· For Coolant Sleeve, Coolant Joint See Page F85~F86.
: Std. Item
F70
Lever Lock
Boring Bar [DN11 Small Negative Insert]
S-PDUN11 (Boring / Internal Facing) Max. Overhang Length L/D=~3
DCON
DMIN
WF
93°
WF2
Turning
GAMO LH H B
Inserts
93° LF
External
D
A-PDUN11 Twin-Hole Bar (Boring / Internal Facing, with Coolant Hole) Max. Overhang Length L/D=~3
Small Parts
Machining
DCON
DMIN
E
WF
93°
WF2
GAMO LH H
LF
Boring
93°
F
6°
Grooving
Right-hand shown Left-hand Insert for Right-hand Toolholder. G
Toolholder Dimensions
Spare Parts
Stock BoreMin.Dia.
Std. Corner-R(RE)
Dimension (mm)
Cut-off
Lever Lock Screw Shim Shim Pin Punch Wrench H
Description GAMO
R L DMIN DCON H LF LH WF WF2
Threading
J
S20Q -PDUN&11-27 27 20 19 180 35 16 7.6 17°
S25R -PDUN&11-32 32 25 24 200 40 17 7.6 15° 0.4 LL-1DN LS-1SN LD-32N LSP-1 PC-1 FH-2.5
S32S -PDUN&11-40 40 32 31 250 45 22 8.5 12°
Drilling
A20Q -PDUNR11-27 27 20 19 180 35 16 7.6 17° K
A25R -PDUNR11-32 32 25 24 200 40 17 7.6 15° 0.4 LL-1DN LS-1SN LD-32N LSP-1 PC-1 FH-2.5
A32S -PDUNR11-40 40 32 31 250 45 22 8.5 12°
Milling
Applicable Inserts M
Applications Finishing Finishing - Medium Medium - Roughing Finishing Medium
See Page B23 B24 B24 B30 B30
GP HQ GS &-S &
Tools for
N
Toolholder Description
...-PDUN&11-... DNMG1104.. DNMG1104.. DNMG1104.. DNGG1104.. DNGG1104..
: Std. Item
F71
Double Clamp
Boring Bar [DN15 Negative Insert]
A-DDUN (Boring / Copying) Max. Overhang Length L/D=~3
Rc 1/8
DCON
DMIN
WF
93°
WF2
LH H
GAMO LF
93°
27° 6°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Stock BoreMinDi. a. Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
(sold separately)
Description GAMO
R L DMIN DCON H LF LH WF WF2
F for Clamp for Shim
* When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim (DD-42-16) with * mark and use it in order to prevent workpiece and shim from interfering each other.
* Not applicable to high-pressure coolant
Applicable Inserts
Applications * Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate
Solid See Page B23 B23 B23 B24 B24 B24 B25 B25 B25
Insert WF (Wiper) PP PQ CQ CJ GS PG PS PT
Positive
Toolholder Description
...-DDUN&15-...
DNMG1504.. DNMG1504.. DNMM1504.. DNGG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504..
...-PD N&15-...
Applications Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
See Page B28 B27 B29 B29 B29 B29 B29 B29 B107
MU TK KQ KG KH C ZS GC Ceramic
Insert
Toolholder Description
...-DDUN&15-...
DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNMG1504.. DNGA1504..
...-PD N&15-...
Applications Non-ferrous Metals Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Heat-resistant Alloys Hard Materials
See Page B30 B30 C23 B28 B28 C8,C9
Insert &-A3 AH PCD SQ SG CBN
Toolholder Description
...-DDUN&15-... DNMG1504.. DNGA1504..
DNGG1504.. DNMM1504.. DNMG1504.. DNMG1504..
...-PD N&15-... DNGG1504.. DNGM1504..
* When using the insert with WF chipbreaker, tool edge offset or program corrections are required. R35 Recommended Cutting Conditions F92~F93
WF chipbreaker can not be used for S-PDQN15 toolholder.
: Std. Item
F72
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]
S-PDUN15 (Copying) Max. Overhang Length L/D=~3
DCON
DMIN
DCON
WF
DMIN
WF
WF2
Turning
H
B
WF2
GAMO LH
H LF
Inserts
GAMO LH
LF
93°
External
D
S-PDQN15 (Copying) Max. Overhang Length L/D=~3
The arrow shows clamping direction
Small Parts
Machining
(Please clamp from back side)
DCON
E
DMIN
DCON
WF
DMIN
WF
WF2
H
WF2
GAMO
H LH
GAMO LH LF
LF
Boring
107.5°
F
12.5° Fig. 3 6°
Fig. 4 6°
Grooving
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder. G
Cut-off
The arrow shows clamping direction H
(Please clamp from back side)
DCON
DMIN
DCON
WF
WF2
DMIN
Threading
WF
WF2
LU H
GAMO LU H
GAMO
LH
LF
J
LH
LF LPR
27° 93° LPR
6°
Fig. 5 6° Fig.6
Drilling
K
Right-hand shown Right-hand Insert for Right-hand Toolholder, Left-hand Insert for Left-hand Toolholder.
Milling
Toolholder Dimensions M
Min.
Std. Corner-R(RE)
Tools for
R L DMIN DCON H LPR LF LH LU WF WF2 N
Fig. 4
S40T -PDQN&15-54 54 40 39 300 65 27 7.5 12° DN M
R
S25R -PDZN&15-32 32 25 24 225 200 40 17 13 Fig. 5 DN A
30 13° DN G
S32S -PDZN&15-44 44 32 31 275 250 50 22 0.8
DN M
1504..
16 Fig. 6
S40T -PDZN&15-54 54 40 39 325 300 65 50 27 12° DNMX
Index
T
Spare Parts
Spare Parts
Lever Lock Screw Shim Shim Pin Punch Wrench Lock Pin Shim Shim Screw Wrench
(for Shim Screw)
Toolholder Description
: Std. Item
F73
Pin Lock / Lever Lock
Boring Bar [DN15 Negative Insert]
How to change S25R-PD N&15-32 inserts How to assemble spare parts
· Please replace S25R-PD N&15-32 · S25R-PD N&15-32 (Pin Lock) · S32S-PD N&15-44 (Lever Lock)
insert from the back side · S40T-PD N&15-54 (Lever Lock)
Insert
Punch
Shim Screw (To install Shim Pin)
Shim Insert
Lock
Lock Pin Screw
Shim Pin
Shim
F
Boring
Solid
Positive
AD Bars
Negative
F74
Double Clamp
Boring Bar [SN12 Negative Insert]
A-DSKN (Boring) Max. Overhang Length L/D=~3
DCON
DMIN
75°
WF
Turning
LH H
B
Inserts
GAMO (3) LF
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
External
D
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Small Parts
Stock BoreMin.Dia.
Machining
Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
(sold separately) E
Description GAMO
R L DMIN DCON H LF LH WF
Boring
for Clamp for Shim
F
A25R-DSKN&12-32 32 25 23 200 43 17 11°
SB- DN10
A32S- DSKN&12-40 40 32 30 250 43 22 11° 0.8 CP-3D CS-3D SP-3D DS-42
4085TR
LW-3 FT-15
Grooving
A40T- DSKN&12-50 50 40 37 300 53 27 11° DN20
* Not applicable to high-pressure coolant G
Applicable Inserts
Applications Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing Roughing Single-sided / Roughing / High Feed Rate Finishing - Roughing
Cut-off
See Page B32 B32 B32 B32 B32 B33 B33 B35 H
Insert PQ PG PS PT Standard PH PX &-
Threading
Toolholder Description J
...-DSKN&12-... SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMM1204.. SNGG1204..
Applications Medium~Roughing / Low Cutting Force Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Cast Iron Cast Iron
See Page B35 B33 B33 B33 B34 B34 B34 B34
Drilling
Insert &-25R XP XQ XS MQ MS C KG K
Toolholder Description
Milling
...-DSKN&12-... SNGG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. SNMG1204.. M
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Heat-resistant Alloys Hard Materials
See Page B34 B34 B34 B35 B109 B34 C10
Toolholder Description
...-DSKN&12-... SNMG1204.. SNMG1204.. SNMG1204.. SN A1204.. SN A1204.. SNMG1204.. SNGA1204..
P
Recommended Cutting Conditions F92~F93
Technical
R
Index
: Std. Item
F75
Double Clamp
Boring Bar [TN Negative Insert]
A-DTFN (Boring) Max. Overhang Length L/D=~3
Rc 1/8
DCON
DMIN
91°
WF
WF2 LH H
GAMO LF
°
91
6°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Stock BoreMinDi. a. Dimension (mm) Wrench
Clamp Screw Spring Shim Shim Screw Nozzle Wrench
(sold separately)
Description GAMO
R L DMIN DCON H LF LH WF WF2
F for Clamp for Shim
SB-
A40T- DTFN&22-50 50 40 37 300 60 27 1.5 12° CP-3D CS-3D SP-3D DT-42
4085TR
DN20 LW-3 FT-15
* Not applicable to high-pressure coolant
Applicable Inserts
Solid
Applications * Finishing Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate
See Page B36 B36 B36 B36 B36 B36 B36 B36 B37 B37
Positive
WF (Wiper) PP GP PQ HQ CQ GS PG PS PT
Insert
AD Bars
Toolholder Description
Negative
...-DTFN&16-... TNMX1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - - - - - TNMG2204.. - - TNMG2204.. -
Applications Medium - Roughing / High Feed Rate Roughing Finishing Medium - Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing
See Page B37 B37 B42 B42, B43 B38 B38 B38 B39 B39 B39
GT Standard &-S &- XP XQ XS MQ MS MU
Insert
Toolholder Description
...-DTFN&16-... TNMG1604.. TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
...-DTFN&22-... - TNMG2204.. - TNGG2204.. - - - - - -
Applications Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals
See Page B39 B40 B40 B40 B40 B40 B40 B40 B111 B41
&-ST KQ KG KH C ZS GC Without Chipbreaker Ceramic &-A3
Insert
Toolholder Description
Toolholder Description
...-DTFN&16-... TN_G1604.. TNMM1604.. TNMG1604.. TNGA1604..
...-DTFN&22-... - - TNMG2204.. -
* When using the insert with WF chipbreaker, tool edge offset or program corrections are required. R35 Recommended Cutting Conditions F92~F93
: Std. Item
F76
Lever Lock
Boring Bar [TN Negative Insert]
Twin-Hole Bar
S-PTUN (Boring) A-PTUN11
DCON
DMIN
DCON
DMIN
93°
WF
93°
WF
WF2 LH H
Turning
WF2 LH H
GAMO LF GAMO LF B
Inserts
6°
゚°
6°
93
°
93
Right-hand shown Max. Overhang Length L/D=~3 Right-hand shown Max. Overhang Length L/D=~3
External
Toolholder Dimensions D
Spare Parts
Std. Corner-R(RE)
Min.
Stock Dimension (mm)
Small Parts
Bore Dia.
Machining
Lever Lock Screw Shim Shim Pin Punch Wrench
Description GAMO LSP
E
R L DMIN DCON H LF LH WF WF2
P
Boring
S16M-PTUN&11-20 20 16 15 150 34 11 0.3 18°
F
S20Q-PTUN&11-25 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
S25R-PTUN&11-32 32 25 24 200 42 15.7 0.3 16°
S16M-PTUN&16-20 20 16 15 150 34 11 1.3 18°
Grooving
S20Q-PTUN&16-25 25 20 19 180 37 13.2 1.3 17° LL-03SN LS-03SN - P-03S - FH-2.5 G
S25R-PTUN&16-30 30 25 24 200 42 15.5 1.3 13° 0.8
S32S-PTUN&16-40 40 32 30 250 50 22 0.7 13° LT-32N
LL-1N LS-1N LSP-1 PC-1 FH-2.5
S40T-PTUN&16-50 50 40 37 300 60 27 0.6 11° *LT-32N-20
Cut-off
A16M-PTUNR11-20 20 16 15 150 34 11 0.3 18° H
A20Q-PTUNR11-25 25 20 19 180 37 13.2 0.2 17° 0.8 LL-03TN LS-03SN - P-03S - FH-2.5
A25R-PTUNR11-32 32 25 24 200 42 15.7 0.3 16°
Threading
· When using inserts whose corner-R(RE) is greater than 1.6mm, please purchase a shim with * mark and use it in order to prevent workpiece and shim from interfering each other.
J
Applicable Inserts
Applications Finishing Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Medium - Roughing / High Feed Rate
See Page B36 B36 B36 B36 B36 B36 B36 B37 B37 B37
Drilling
Insert PP GP PQ HQ CQ GS PG PS PT GT K
Toolholder Description
Milling
...-PTUN&11-... - TNMG1104.. - TNMG1104.. - TNMG1104.. - - - - M
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Roughing Finishing Medium - Roughing Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing
Tools for
Insert Standard &-S &- XP XQ XS MQ MS MU &-ST N
Toolholder Description
...-PTUN&11-... - TNGG1104.. TNGG1104.. - - - - - - -
P
...-PTUN&16-... TNMG1604.. TNGG1604.. TNGG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604..
Applications Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron Non-ferrous Metals Non-ferrous Metals
See Page B40 B40 B40 B40 B40 B40 B40 B111 B41 B41
Technical
TNMA1604.. T
...-PTUN&16-... TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNMG1604.. TNGA1604.. TNGA1604.. TNGG1604.. TN_G1604..
Applications Non-ferrous Metals Heat-resistant Alloys Hard Materials
Recommended Cutting Conditions F92~F93
See Page C23 B39 C11
PCD SG CBN
Insert
Toolholder Description
...-PTUN&11-... - - -
...-PTUN&16-... TNMM1604.. TNMG1604.. TNGA1604..
DCON
DMIN
95°
WF
LH H
GAMO LF
°
95
6°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
A-PWLN06 Twin-Hole Bar (Boring / Internal Facing, with Coolant Hole) Max. Overhang Length L/D=~3
DCON
DMIN
95°
WF
GAMO LH H
LF
F
°
95
6°
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
Solid LSP
Description GAMO
R L DMIN DCON H LF LH WF
Positive
P
AD Bars S16M -PWLN&06 -20 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
S20Q -PWLN&06-27 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
Negative S25R -PWLN&06-32 32 25 24 200 42 15.7 15°
A16M -PWLNR06 -20 20 16 15 150 34 11 16° LL-03SN LS-03SN - P-03S -
A20Q -PWLNR06 -27 27 20 19 180 37 14.2 17° 0.8 FH-2.5
LL-1N LS-1SN LW-32N LSP-1 PC-1
A25R -PWLNR06 -32 32 25 24 200 42 15.7 15°
Applicable Inserts
Applications Finishing Finishing - Medium Medium - Roughing Finishing Medium
See Page B46 B46 B47 B49 B49
GP HQ GS &-S &
Insert
Toolholder Description
: Std. Item
F78
レバーロック方式
Double Clamp
ボーリングバー[
Boring Bar [WN08 ネガチップ用]
Negative
WN08 Insert]
A-DWLN (Boring / Internal Facing) Max. Overhang Length L/D=~3
DCON
DMIN
WF
95°
Turning
LH H
B
Inserts
GAMO LF
6°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
External
D
Toolholder Dimensions
Spare Parts
Std. Corner-R(RE)
Small Parts
Stock BoreMinDi. a.
Machining
Dimension (mm) Shim Wrench
Clamp Screw Spring Shim
Screw
Nozzle Wrench
(sold separately) E
Description GAMO
R L DMIN DCON H LF LH WF
Boring
for Clamp for Shim
F
A25R-DWLN&08-32 32 25 23 200 50 17 13°
SB- DN10
A32S- DWLN&08-40 40 32 30 250 50 22 13° 0.8 CP-3D CS-3D SP-3D DW-42
4085TR
LW-3 FT-15
Grooving
A40T- DWLN&08-50 50 40 37 300 60 27 13° DN20
* Not applicable to high-pressure coolant G
Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing
Cut-off
See Page B46 B46 B46 B46 B47 B47 B47 B47 B47 B47 B47 H
WF (Wiper) WE (Wiper) PP PQ CQ CJ GS PG PS PT Standard
Insert
Threading
Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
J
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
See Page B48 B48 B48 B48 B48 B48 B49 B49 B49 B49 B49
Drilling
XP XQ XS MQ MS MU C(GC) KQ KG KH ZS
Insert
K
Toolholder Description
...-DWLN&08 -... WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
Milling
Applications Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Hard Materials M
See Page B49 C23 B48 C13
AH PCD SG CBN
Insert
R
Index
: Std. Item
F79
Lever Lock / Wedge Lock
Boring Bar [WN08 Negative Insert]
S-PWLN08 (Boring / Internal Facing) Max. Overhang Length L/D=~3
DCON
DMIN
95°
WF
LH H
GAMO LF
°
95
6°
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dimension (mm)
Dia. Lever Lock Screw Shim Shim Pin Punch Wrench
Description GAMO
R L DMIN DCON H LF LH WF
S-WWLN08-E Excellent Bar (Boring / Internal Facing) Max. Overhang Length L/D=~5
Boring
DCON
DMIN
WF
95°
H
GAMO LH
Solid LF
°
95
Positive 6°
AD Bars
Right-hand shown Left-hand Insert for Right-hand Toolholder, Right-hand Insert for Left-hand Toolholder.
Negative
Toolholder Dimensions
Min. Spare Parts
Std. Corner-R(RE)
Applicable Inserts
Applications Finishing Finishing - Medium Finishing Finishing - Medium Finishing - Medium Finishing - Medium Medium - Roughing Medium - Roughing Medium - Roughing Medium - Roughing / High Feed Rate Roughing
See Page B46 B46 B46 B46 B47 B47 B47 B47 B47 B47 B47
WF (Wiper) WE (Wiper) PP PQ CQ CJ GS PG PS PT Standard
Insert
Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
...-WWLN&08 -...
Applications Soft Steel / Finishing Soft Steel / Medium Soft Steel / Roughing Stainless Steel / Finishing Stainless Steel / Medium~Roughing Stainless Steel / Medium~Roughing Cast Iron Cast Iron Cast Iron Cast Iron Cast Iron
See Page B48 B48 B48 B48 B48 B48 B49 B49 B49 B49 B49
XP XQ XS MQ MS MU C(GC) KQ KG KH ZS
Insert
Toolholder Description
...-PWLN&08 -...
WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804.. WNMG0804..
...-WWLN&08 -...
Applications Non-ferrous Metals Non-ferrous Metals Heat-resistant Alloys Hard Materials
Recommended Cutting Conditions F92~F93
See Page B49 C23 B48 C13
AH PCD SG CBN
Insert
Toolholder Description
...-PWLN&08 -...
WNGG0804.. WNMM0804.. WNMG0804.. WNGA0804..
...-WWLN&08 -... : Std. Item
F80 · In wedge lock, use of ceramic insert other than silicon nitride insert is not recommended due to strong restrain force.
Top Clamp
Boring Bars for Ceramic Tools [EN , SN Insert]
S-CELN (Boring / Internal Facing) Max. Overhang Length L/D=~3
Applicable Inserts
Turning
Cast Iron / Hard Materials
B
Inserts
B107
WF
97.5°
°
Ceramic
.5
97
GAMO
External
Toolholder Dimensions Recommended Cutting Conditions F92~F93
D
Min. Spare Parts
Std. Corner-R(RE)
Stock Bore Dimension (mm)
Dia. Chipbreaker Clamp Set Wrench Shim Shim Screw
Small Parts
Machining
Description GAMO
R L DMIN DCON H LF LH WF E
Boring
F
Grooving
G
Cut-off
H
Threading
J
Drilling
Top Clamp K
Boring Bars for CBN Tools [TNMN Insert]
Milling
M
S-CTUN-A (Boring)
CBN(KBN900) Ceramic
P
°
93
LH H
GAMO
LF
Technical
Min.
Std. Corner-R(RE)
: Std. Item
F81
Sleeves for Boring Bars
EZH Sleeves
Sleeve Description Applicable Inserts
Sleeve
Applicable
EZH-CT EZH-HP EZBT/EZBF Shank Dia. Machine
Shank Dia.
(Adjustable overhang (Adjustable EZH-ST EZB EZVB/EZG EZ Bar PLUS
DCON DCON Manufacturer
length with coolant hole) overhang length) EZFG/EZT
(mm) (mm)
EZH 01712ST-80 EZB _ ...017... 1.7
-
02012ST-80 EZB _ ...020... 2
02512ST-80 EZB _ ...025... EZ _ _ ...025-... 2.5
03012ST-80 EZB _ ...030... EZ _ _ ...030-... 3
- - 03512ST-80 12 EZB _ ...035... EZ _ _ ...035-... - 3.5 (General purpose)
04012ST-80 EZB _ ...040... EZ _ _ ...040-... 4
05012ST-80 EZB _ ...050... EZ _ _ ...050-... 5
06012ST-80 EZB _ ...060... EZ _ _ ...060-... 6
07012ST-80 EZB _ ...070... EZ _ _ ...070-... 7
EZH 01716HP-100 EZH 01716ST-100 EZB _ ...017... 1.7
-
02016HP-100 02016ST-100 EZB _ ...020... 2
02516HP-100 02516ST-100 EZB _ ...025... EZ _ _ ...025-... 2.5
-
03016HP-100 03016ST-100 EZB _ ...030... EZ _ _ ...030-... 3
03516HP-100 03516ST-100 EZB _ ...035... EZ _ _ ...035-... 3.5
- 04016HP-100 04016ST-100 16 EZB _ ...040... EZ _ _ ...040-... 4 (General purpose)
04516HP-100 - EZB _ ...045... - _045X- ...-050EZP 4.5
05016HP-100 05016ST-100 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5
F 06016HP-100 06016ST-100 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07016HP-100 07016ST-100 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
- 08016ST-100 EZB _ ...080... - _080X- ...-100EZP 8
EZH 01719CT-120 EZH 01719HP-120 EZH 01719ST-120 EZB _ ...017... 1.7
-
02019CT-120 02019HP-120 02019ST-120 EZB _ ...020... 2
02519CT-120 02519HP-120 02519ST-120 EZB _ ...025... EZ _ _ ...025-... 2.5
Boring
-
03019CT-120 03019HP-120 03019ST-120 EZB _ ...030... EZ _ _ ...030-... 3
03519CT-120 03519HP-120 03519ST-120 EZB _ ...035... EZ _ _ ...035-... 3.5
04019CT-120 04019HP-120 04019ST-120 19.05 EZB _ ...040... EZ _ _ ...040-... 4 Citizen Machinery
04519CT-120 04519HP-120 - EZB _ ...045... - _045X- ...-050EZP 4.5
05019CT-120 05019HP-120 05019ST-120 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5
06019CT-120 06019HP-120 06019ST-120 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07019CT-120 07019HP-120 07019ST-120 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
08019CT-120 08019HP-120 08019ST-120 EZB _ ...080... - _080X- ...-100EZP 8
EZH 01720CT-120 EZH 01720HP-120 EZH 01720ST-120 EZB _ ...017... 1.7
-
02020CT-120 02020HP-120 02020ST-120 EZB _ ...020... 2
02520CT-120 02520HP-120 02520ST-120 EZB _ ...025... EZ _ _ ...025-... 2.5
-
03020CT-120 03020HP-120 03020ST-120 EZB _ ...030... EZ _ _ ...030-... 3 Eguro
03520CT-120 03520HP-120 03520ST-120 EZB _ ...035... EZ _ _ ...035-... 3.5 Tsugami
04020CT-120 04020HP-120 04020ST-120 20 EZB _ ...040... EZ _ _ ...040-... 4
04520CT-120 04520HP-120 - EZB _ ...045... - _045X- ...-050EZP 4.5 Citizen Machinery
05020CT-120 05020HP-120 05020ST-120 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5 (General purpose)
06020CT-120 06020HP-120 06020ST-120 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07020CT-120 07020HP-120 07020ST-120 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
08020CT-120 08020HP-120 08020ST-120 EZB _ ...080... - _080X- ...-100EZP 8
EZH 01722CT-135 EZH 01722HP-135 EZH 01722ST-135 EZB _ ...017... 1.7
-
02022CT-135 02022HP-135 02022ST-135 EZB _ ...020... 2
02522CT-135 02522HP-135 02522ST-135 EZB _ ...025... EZ _ _ ...025-... 2.5
-
03022CT-135 03022HP-135 03022ST-135 EZB _ ...030... EZ _ _ ...030-... 3
03522CT-135 03522HP-135 03522ST-135 EZB _ ...035... EZ _ _ ...035-... 3.5 Star Micronics
04022CT-135 04022HP-135 04022ST-135 22 EZB _ ...040... EZ _ _ ...040-... 4 Nomura DS
04522CT-135 04522HP-135 - EZB _ ...045... - _045X- ...-050EZP 4.5 Tsugami
05022CT-135 05022HP-135 05022ST-135 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5
06022CT-135 06022HP-135 06022ST-135 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07022CT-135 07022HP-135 07022ST-135 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
08022CT-135 08022HP-135 08022ST-135 EZB _ ...080... - _080X- ...-100EZP 8
EZH 01725.0CT-135 EZH 01725.0HP-135 EZH 01725.0ST-135 EZB _ ...017... 1.7
-
02025.0CT-135 02025.0HP-135 02025.0ST-135 EZB _ ...020... 2
02525.0CT-135 02525.0HP-135 02525.0ST-135 EZB _ ...025... EZ _ _ ...025-... 2.5
-
03025.0CT-135 03025.0HP-135 03025.0ST-135 EZB _ ...030... EZ _ _ ...030-... 3 Eguro
03525.0CT-135 03525.0HP-135 03525.0ST-135 EZB _ ...035... EZ _ _ ...035-... 3.5 Tsugami
04025.0CT-135 04025.0HP-135 04025.0ST-135 25 EZB _ ...040... EZ _ _ ...040-... 4
04525.0CT-135 04525.0HP-135 - EZB _ ...045... - _045X- ...-050EZP 4.5 Citizen Machinery
05025.0CT-135 05025.0HP-135 05025.0ST-135 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5 (General purpose)
06025.0CT-135 06025.0HP-135 06025.0ST-135 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07025.0CT-135 07025.0HP-135 07025.0ST-135 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
08025.0CT-135 08025.0HP-135 08025.0ST-135 EZB _ ...080... - _080X- ...-100EZP 8
EZH 01725.4CT-120 EZH 01725.4HP-120 EZH 01725.4ST-120 EZB _ ...017... 1.7
-
02025.4CT-120 02025.4HP-120 02025.4ST-120 EZB _ ...020... 2
02525.4CT-120 02525.4HP-120 02525.4ST-120 EZB _ ...025... EZ _ _ ...025-... 2.5
-
03025.4CT-120 03025.4HP-120 03025.4ST-120 EZB _ ...030... EZ _ _ ...030-... 3
03525.4CT-120 03525.4HP-120 03525.4ST-120 EZB _ ...035... EZ _ _ ...035-... 3.5
04025.4CT-120 04025.4HP-120 04025.4ST-120 25.4 EZB _ ...040... EZ _ _ ...040-... 4 Citizen Machinery
04525.4CT-120 04525.4HP-120 - EZB _ ...045... - _045X- ...-050EZP 4.5
05025.4CT-120 05025.4HP-120 05025.4ST-120 EZB _ ...050... EZ _ _ ...050-... _050X- ...-060EZP 5
06025.4CT-120 06025.4HP-120 06025.4ST-120 EZB _ ...060... EZ _ _ ...060-... _060X- ...-070EZP 6
07025.4CT-120 07025.4HP-120 07025.4ST-120 EZB _ ...070... EZ _ _ ...070-... _070X- ...-080EZP 7
08025.4CT-120 08025.4HP-120 08025.4ST-120 EZB _ ...080... - _080X- ...-100EZP 8
· Choose sleeves (DCB) to meet with DCON dimension of bar.
· Adjustment Pin cannot be installed to EZH-ST sleeves. To adjust overhang of the bar, please use EZH-CT / HP sleeves.
· Machine manufacturers in random order.
F82
Sleeve
Turning
(Internal coolant)
01719CT/HP-120 02019CT/HP-120 02519CT/HP-120 03019CT/HP-120 03519CT/HP-120 B
Inserts
01720CT/HP-120 02020CT/HP-120 02520CT/HP-120 03020CT/HP-120 03520CT/HP-120
EZH-HP
01722CT/HP-135 02022CT/HP-135 02522CT/HP-135 03022CT/HP-135 03522CT/HP-135
sleeve description
External
EZH-ST
sleeve description
01720ST-120 02020ST-120 02520ST-120 03020ST-120 03520ST-120 D
01722ST-135 02022ST-135 02522ST-135 03022ST-135 03522ST-135
01725.0ST-135 02025.0ST-135 02525.0ST-135 03025.0ST-135 03525.0ST-135
Small Parts
Machining
01725.4ST-120 02025.4ST-120 02525.4ST-120 03025.4ST-120 03525.4ST-120
EZB& 020020HP- EZB& 025025HP- EZB& 030030HP- EZB& 035035HP- E
EZBR 020017ST- EZBR 025020ST- EZBR 030025ST- EZBR 035030ST- EZBR 040035ST-
Boring EZBR 020017-...NB EZBR 025020-...NB EZBR 030025-...NB EZBR ...030-...NB EZBR 040035-...NB
EZ EZBFR 030030-008
Boring
Bars EZVBR035030- F
Internal Grooving EZGR 030030-
Face Grooving
Internal Threading EZTR 030025- EZTR 035030- EZTR 040035-
Grooving
EZ Bar PLUS
G
04 045 05 06 07 08
Cut-off
Shank Size
(Hole Dia.: mm) (4mm) (4.5mm) (5mm) (6mm) (7mm) (8mm) H
EZH 04016HP-100 EZH 04516HP-100 EZH 05016HP-100 EZH 06016HP-100 EZH 07016HP-100
EZH-CT sleeve
04019CT/HP-120 04519CT/HP-120 05019CT/HP-120 06019CT/HP-120 07019CT/HP-120 EZH 08019CT/HP-120
Threading
(Internal coolant)
04020CT/HP-120 04520CT/HP-120 05020CT/HP-120 06020CT/HP-120 07020CT/HP-120 08020CT/HP120 J
EZH-HP
04022CT/HP-135 04522CT/HP-135 05022CT/HP-135 06022CT/HP-135 07022CT/HP-135 08022CT/HP-135
sleeve description
04025.0CT/HP-135 04525.0CT/HP-135 05025.0CT/HP-135 06025.0CT/HP-135 07025.0CT/HP-135 08025.0CT/HP-135
(Adjustable overhang length)
04025.4CT/HP-120 04525.4CT/HP-120 05025.4CT/HP-120 06025.4CT/HP-120 07025.4CT/HP-120 08025.4CT/HP-120
Drilling
EZH 04012ST-80 EZH 05012ST-80 EZH 06012ST-80 EZH 07012ST-80 K
04016ST-100 05016ST-100 06016ST-100 07016ST-100 EZH 08016ST-100
04019ST-120 05019ST-120 06019ST-120 07019ST-120 08019ST-120
EZH-ST
04020ST-120 05020ST-120 06020ST-120 07020ST-120 08020ST-120
sleeve description
Milling
04022ST-135 05022ST-135 06022ST-135 07022ST-135 08022ST-135
M
04025.0ST-135 05025.0ST-135 06025.0ST-135 07025.0ST-135 08025.0ST-135
04025.4ST-120 05025.4ST-120 06025.4ST-120 07025.4ST-120 08025.4ST-120
EZB& 040040HP- EZB& 045045HP- EZB& 050050HP- EZB& 060060HP- EZB& 070070HP- EZB& 080080HP-
Note 1) When attaching 2-Edge Tip-Bars to EZH-CT/HP Sleeve (Adjustable overhang length), detach Adjustable Pin.
T
Overhang length of bar is not adjustable.
F83
Sleeve
Sleeves for Boring Bars
SHA sleeves (Applicable Toolholders F86)
LF
LF H/2 H1 10 25
ON
DC
H/2 H1 10 25
ON
DC
HDD
H
HDD
H
10 25°
25°
45 45
L2
DCB2
DCB
DCB2
DCB
(Toolholder installation side) (Toolholder installation side)
Fig. 1 Fig. 2
Spare Parts
Dimension (mm)
Drawing
Screw Wrench
Applicable Machine
Description Stock
Manufacturer
DCB DCON HDD DCB2 H H1 LF L2
SHA 0820-120 8
20 14 12 19 9.25 120 - Fig. 1
1020-120 10 Eguro
SHA 0825.0-135 8 HS6X4P LW-3 Tsugami
14
1025.0-135 10 25 14 24 11.5 135 17 Fig. 2 Citizen Machinery
F 1225.0-135 12 16
SHA 0819-120 8
19.05 14 12 18 8.75 120 - Fig. 1
1019-120 10
SHA 0820-120 8
20 14 12 19 9.25 120 - Fig. 1
1020-120 10 HS6X4P LW-3 Citizen Machinery
Boring
SHA 0825.4-120 8
14
1025.4-120 10 25.4 14 24.4 12 120 17 Fig. 2
1225.4-120 12 16
SHA 0822-125 8
14 Star Micronics
1022-125 10 22 14 21 10 125 - Fig. 1 HS6X4P LW-3
Nomura DS
1222-125 12 16
SHA 0823-120 8
14
1023-120 10 23 14 22 10.5 120 16 Fig. 2 HS6X4P LW-3 Nomura DS
1223-120 12 16
* Length of DCB···45mm (All of SHA sleeves)
· Choose sleeves (DCB) to meet with DCON dimension of toolholder.
· Machine manufacturers in random order.
: Std. Item
F84
Sleeve / Joint
Sleeves for Boring Bars
Sleeves for Boring Bars
Stock
Shape Description
DCON DCB DCB2 H LF
Turning
B
Inserts
SH 0416-100 4 5
DCON
0716-100 7 8
H LF
SH 0820-120 8 9
20 18 120 HS4X4 LW-2
External
1020-120 10 11
DCB2
D
DCB
1225-150 25 12 13 23 150
(Toolholder installation side)
1632-180 16 18 HS5X5 LW-2.5
32 30 180
2032-180
Small Parts
20 22
Machining
Coolant Sleeve Dimensions E
Accessories
H LH LS H LH LS ● Back Cover / SHL-4···SHC 40-70
Boring
DCB
SHL-5···SHC 50-95
F
DCB ● Back Cover Screw
DCON
DCON
45°
Grooving
(Note) To stabilize the toolholder and to prevent coolant leaks,
Fig. 1 Fig. 2 G
A
Cut-off
Spare Parts H
Dimension (mm)
Front Screw Wrench Back Screw Wrench Back Cover Back Cover Screw Wrench
Drawing
Stock
Description
Threading
DCON HDD DCB LS LH H A
J
SHC 0840-70 8
Fig. 1 HS6X22 LW-3 HS6X14 LW-3
1040-70 10
Drilling
1240-70 12 K
40 56 70 16 38 27 Fig. 2 HS10X10 LW-5 HS10X10 LW-5 SHL-4 HH3X6 LW-2.5
1640-70 16
2040-70 20
Fig. 1 HS10X10 LW-5 HS6X6 LW-3
2540-70 25
Milling
SHC 0850-95 8
M
Fig. 1 HS6X22 LW-3 HS6X14 LW-3
1050-95 10
1250-95 12
How to Install
P
(1) For Turret Type Tool Post Back Cover Back Cover Screw
Coolant Sleeve
Technical
(SHC )
R
Index
Clamp Screw
(for Boring Bars)
T
Boring Bar with
Coolant Hole
Joint (R1/8)
Rc1/8
Pipe
: Std. Item
F85
Sleeve / Joint
Sleeves for Boring Bars
Coolant Joint Dimensions *This Coolant Joint is not applicable for Dynamic Bar
Spare Parts
Dimension (mm)
Thread (Toolholder Side) Washer (Accessory) Washer
Thread Thread
Stock
Description
D L1 L2 H (Toolholder Side) (Joint Side)
Thread (Joint Side)
D
Shank Size 04 05 06 07 08 10 12 16 20 25
(Hole Dia.: mm) (4mm) (5mm) (6mm) (7mm) (8mm) (10mm) (12mm) (16mm) (20mm) (25mm)
Boring Bar C04·-··· C05·-··· C06·-··· C07·-··· C08·-··· C10·-··· C12·-··· C16·-··· C20·-··· C25·-···
Description E08·-··· E10·-··· E12·-··· E16·-··· E20·-··· E25·-···
S06·-··· S08·-··· S10·-··· S12·-··· S16·-··· S20·-··· S25·-···
SIGC&0806-WH SIGC&1008-WH-L85 SIGCR1210-WH-L95 SIGC&0812-EH SIGC&1016-EH
SIGCR1008-WH-L100 SIGC&1210-WH-L110 SIGC&1216-EH
SIGE&0808A-EH SIGE&1010B-EH SIGE&1412C-EH SIGE&1616C-EH SIGE&2020D-EH SIGE&2525E-EH
SIGE&1210B-EH SIGE&1612C-EH KIGBA&3525-16
SIGE&0808A-WH SIGE&1010B-WH SIGE&1412C-WH KGDI&···16B- KGDI&2520B- KGDI&3225B-
Internal SIGE&1210B-WH SIGE&1612C-WH
Grooving
SIGER1008B-WH-90 SIGER1210B-WH-90 SIGER1412C-WH-90
Toolholder
Description GIV&1412-1SE GIV&1216-1SS GIV&1420-1S GIV&2025-1B
GIV&1612-1AE GIV&2016-1BE GIV&1620-1A GIV&2025-2B
GIV&2016-2BE GIV&2520-1CE GIV&3225-1CE
GIV&1616-1AW GIV&2720-2CE GIV&3225-2CE
GIV&2020-1BW GIV&2525-1CW
GIV&2020-2BW GIV&2525-2CW
SINR0612S-06E SINR0816S-08E SIN&2420S-16 CIN&3025S-16
Internal SIN&1216S-11E SINR2420S-22 CINR3025S-22
Threading
SIN&1516S-11
Toolholder
Description SIN&1616S-16
SIN&2016S-16
* For SHA sleeves, please see page F84. For SH / SHC sleeves, please see page F85.
: Std. Item
F86
C...-AS (Assembly List)
C...-AS (Assembly List)
Turning
B
Inserts
CBN & PCD Tools
Assembly configuration
C
Assembly Toolholder Alternative Toolholder Sleeve
Remarks
(Discontinued Description) (Discontinued Description) (Dynamic Bar) Description
C04G- SCLCR03-05-AS C04G- SCLCR03-05 C04G- SCLCR03-05AN
External
SH0416-100
SCLCL03-05-AS SCLCL03-05 SCLCL03-05AN D
C05H- SCLCR03-06-AS C05H- SCLCR03-06 C05H- SCLCR03-06AN
SH0516-100
Small Parts
SCLCL03-06-AS
Machining
SCLCL03-06 SCLCL03-06AN
C05H- SWUBR06-06-AS C05H- SWUBR06-06 C05H- SWUBR06-06AN E
SH0516-100
SWUBL06-06-AS SWUBL06-06 SWUBL06-06AN
C06J- SCLCR04-07-AS C06J- SCLCR04-07 C06J- SCLCR04-07AN
Boring
SH0616-100 - F
SCLCL04-07-AS SCLCL04-07 SCLCL04-07AN
C06J- SWUBR06-07-AS C06J- SWUBR06-07 C06J- SWUBR06-07AN
SH0616-100
Grooving
SWUBL06-07-AS SWUBL06-07 SWUBL06-07AN
G
C07K- SCLCR04-08-AS C07K- SCLCR04-08 C07K- SCLCR04-08AN
SH0716-100
SCLCL04-08-AS SCLCL04-08 SCLCL04-08AN
C07K- SWUBR08-08-AS C07K- SWUBR08-08 C07K- SWUBR08-08AN
Cut-off
SH0716-100 H
SWUBL08-08-AS SWUBL08-08 SWUBL08-08AN
C08L- STUPR08-10-AS C08L- STUPR08-10 E08L- STLPR08-10AN SH0820-120
Threading
C10N- STUPR09-12-AS C10N- STUPR09-12 E10N- STLPR09-12AN
SH1020-120 J
C10N- STUPR11-12-AS C10N- STUPR11-12 E10N- STLPR11-12AN Difference of alternative
C12Q- STUPR09-16-AS C12Q- STUPR09-16 E12Q- STLPR09-16A toolholder
Drilling
C12Q- STUPR11-14-AS C12Q- STUPR11-14 SH1225-150 No coolant hole K
E12Q- STLPR11-14A
C12Q- STUPR11-16-AS C12Q- STUPR11-16 With coolant hole
C16X- STUPR11-18-AS C16X- STUPR11-18 Front cutting edge angle
E16X- STLPR11-18A SH1632-180
Milling
C16X- STUPR11-20-AS C16X- STUPR11-20 3˚ 5˚ M
C20S- STUPR11-25-AS C20S- STUPR11-25 E20S- STLPR11-22A
SH2032-180
C20S- STUPR16-25-AS C20S- STUPR16-25 E20S- STLPR16-25A
P
Former Parts List (Boring Bar)
Spare Parts
Technical
T
S32S-SVJB&16-40E
S40T-SVJB&16-50E
S25X-SVPB&16-34E
S32S-SVPB&16-40E
SB-40115TR FT-15 SVN-32 SB-2050TR FT-6
S25X-SVUB&16-34E
S32S-SVUB&16-40E
S25X-SVZB&16-34E
S32S-SVZB&16-40E
· S32S-SVJB&16-40E and S40T-SVJB&16-50E have been shifted to A32S-SVJB&16-40AE and A40T-SVJB&16-50AE respectively. See Page F54
· S25X-SVPB&16-34E and S32S-SVPB&16-40E have been shifted to A25S-SVPB&16-31AE and A32S-SVPB&16-40AE respectively. See Page F56
· S25X-SVUB&16-34E and S32S-SVUB&16-40E have been shifted to A25S-SVUB&16-34AE and A32S-SVUB&16-40AE respectively. See Page F59
· S25X-SVZB&16-34E and S32S-SVZB&16-40E have been shifted to A25S-SVZB&16-34AE and A32S-SVZB&16-40AE respectively. See Page F59
F87
Alternative Toolholder Reference Table for Boring Bar
Coolant Hole
Coolant Hole
Coolant Hole
Insert Shape
Shank type
See Page
See Page
Description Description Description
A16M-SCLP&09-18E
A16Q-SCLP&09-18AE S16Q-SCLP&09-18A
A16M-SCLP&09-20E
A20Q-SCLP&09-25E A20R-SCLP&09-22AE S20R-SCLP&09-22A
S10M-SDUC&07-14E A10L-SDUC&07-14AE S10L-SDUC&07-14A
S12M-SDUC&07-16E A12M-SDUC&07-16AE S12M-SDUC&07-16A
No S16Q-SDUC&07-20E Yes A16Q-SDUC&07-20AE F45 No S16Q-SDUC&07-20A F45
S16Q-SDUC&11-25E A16Q-SDUC&11-23AE S16Q-SDUC&11-23A
S20Q-SDUC&11-32E A20R-SDUC&11-27AE S20R-SDUC&11-27A
DC..
S10M-SDZC&07-14E A10L-SDZC&07-14AE S10L-SDZC&07-14A
S12M-SDZC&07-16E A12M-SDZC&07-16AE S12M-SDZC&07-16A
No S16Q-SDZC&07-20E Yes A16Q-SDZC&07-20AE F47 No S16Q-SDZC&07-20A F47
Excellent Bar
F88
Alternative Toolholder Reference Table for Boring Bar
Coolant Hole
Coolant Hole
Coolant Hole
Insert Shape
Shank type
See Page
See Page
Turning
B
Description Description Description
Inserts
CBN & PCD Tools
S12M-SVPB&11-20E A12M-SVPB&11-18AE S12M-SVPB&11-18A C
S16Q-SVPB&11-25E A16Q-SVPB&11-22AE S16Q-SVPB&11-22A
No Yes F56 No F56
S25X-SVPB&16-34EN A25S-SVPB&16-31AE S25S-SVPB&16-31A
S32S-SVPB&16-40EN A32S-SVPB&16-40AE S32S-SVPB&16-40A
External
S16Q-SVUB&11-20E A16Q-SVUB&11-20AE S16Q-SVUB&11-20A D
S20R-SVUB&11-25E A20R-SVUB&11-25AE S20R-SVUB&11-25A
VB.. No Yes F59 No F59
S25X-SVUB&16-34EN A25S-SVUB&16-34AE S25S-SVUB&16-34A
Small Parts
Machining
S32S-SVUB&16-40EN A32S-SVUB&16-40AE S32S-SVUB&16-40A
S16Q-SVZB&11-20E A16Q-SVZB&11-20AE S16Q-SVZB&11-20A E
S20R-SVZB&11-25E A20R-SVZB&11-25AE S20R-SVZB&11-25A
No Yes F59 No F59
S25X-SVZB&16-34EN A25S-SVZB&16-34AE S25S-SVZB&16-34A
S32S-SVZB&16-40EN A32S-SVZB&16-40AE S32S-SVZB&16-40A
Boring
F
Excellent Bar
Grooving
No S12M-SVUC&08-16E Yes A12M-SVUC&08-16AE F59 No S12M-SVUC&08-16A F59
G
No S12M-SVZC&08-16E Yes A12M-SVZC&08-16AE F59 No S12M-SVZC&08-16A F59
VP.. No S12M-SVJP&08-16E Yes A12M-SVJP&08-16AE F54 No S12M-SVJP&08-16A F54
S08K-SWUB&08-10E A08X-SWUB&08-10AE S08X-SWUB&08-10A
Yes
Cut-off
S10M-SWUB&08-12E A10L-SWUB&08-12AE S10L-SWUB&08-12A H
WB.. No S10H-SWUB&06-06E S10H-SWUB&06-06AE F61 No S10H-SWUB&06-06A F61
S10H-SWUB&06-07E No S10H-SWUB&06-07AE S10H-SWUB&06-07A
Threading
S10J-SWUB&08-08E S10H-SWUB&08-08AE S10H-SWUB&08-08A
S12M-SWUP&11-14E
A12M-SWUP&11-14AE S12M-SWUP&11-14A
J
S12M-SWUP&11-16E
WP.. No S16N-SWUP&11-18E Yes A16Q-SWUP&11-18AE F61 No S16Q-SWUP&11-18A F61
S16Q-SWUP&16-20E A16Q-SWUP&16-18AE S16Q-SWUP&16-18A
Drilling
S20R-SWUP&16-25E A20R-SWUP&16-22AE S20R-SWUP&16-22A K
CC.. No S08X-SCLC&06-10 No S08X-SCLC&06-10A F41 - - -
S10M-SCLP&08-12 S10L-SCLP&08-12A
S12M-SCLP&08-14 S12M-SCLP&08-14A
Milling
S12M-SCLP&09-16 S12M-SCLP&09-16A M
CP.. No S16N-SCLP&09-18 No F43 - - -
S16Q-SCLP&09-18A
S16Q-SCLP&09-20
S25S-SCLP&09-30 S25S-SCLP&09-27A
S16Q-SDUC&07-14
S16Q-SDUC&07-14A
S16Q-SDUC&07-16 - - -
No No F45
S20R-SDUC&11-20 S20R-SDUC&11-20A P
S25X-SDUC&11-25 S16Q-SDUC&11-23A No S25S-SDUC&11-32A F45
DC..
S16Q-SDZC&07-14
S16Q-SDZC&07-14A
S16Q-SDZC&07-16 - - -
Technical
No No F47
S20R-SDZC&11-20 S20R-SDZC&11-20A R
S25X-SDZC&11-25 S16Q-SDZC&11-23A No S25S-SDZC&11-32A F47
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable insert
size. Make sure of their specifications by referring to the catalog or other documents.
Index
F89
Alternative Toolholder Reference Table for Boring Bar
S20R-STUP&11-25 S20R-STLP&11-22A
S25X-STUP&16-32 S25S-STLP&16-27A
S10H-SWUB&06-06
S10H-SWUB&06-06A
S10H-SWUB&06-06-15
WB.. No S10H-SWUB&06-07 No S10H-SWUB&06-07A F61 - - -
S10J-SWUB&08-08
S10H-SWUB&08-08A
S10J-SWUB&08-08-20
C04G-SCLC&03-05(A) C04G-SCLC&03-05AN
C05H-SCLC&03-06(A) C05H-SCLC&03-06AN
No
No C06J-SCLC&04-07(A) C06J-SCLC&04-07AN
- - -
C07K-SCLC&04-08(A) C07K-SCLC&04-08AN
F CC.. C08L-SCLC&06-10 F41
E08L-SCLC&06-10AN
E08L-SCLC&06-10(A)
E08L-SCLCR06-10A-2/3 Yes E08L-SCLCR06-10AN2/3
Yes
E10N-SCLC&06-12A E10N-SCLC&06-12AN - - -
E10N-SCLCR06-12A-2/3 E10N-SCLCR06-12AN2/3
Boring
C10N-SCLP&08-12 E10N-SCLP&08-12AN
C10N-SCLPR08-12-1/2 E10N-SCLPR08-12AN1/2
C10N-SCLPR08-12-2/3 E10N-SCLPR08-12AN2/3
C12Q-SCLP&09-16 E12Q-SCLP&09-16A
C12Q-SCLPR09-16-1/2 E12Q-SCLPR09-16A-1/2
C12Q-SCLPR09-16-2/3 E12Q-SCLPR09-16A-2/3
No Yes F43 - - -
C16X-SCLP&09-20 E16X-SCLP&09-18A
C16X-SCLPR09-20-1/2 E16X-SCLPR09-18A-1/2
C16X-SCLPR09-20-2/3 E16X-SCLPR09-18A-2/3
CP..
C20S-SCLP&09-25 E20S-SCLP&09-22A
C20S-SCLPR09-25-1/2 E20S-SCLPR09-22A-1/2
C20S-SCLPR09-25-2/3 E20S-SCLPR09-22A-2/3
E10N-SCLP&08-12(A) E10N-SCLP&08-12AN
E10N-SCLPR08-12A-1/2 E10N-SCLPR08-12AN1/2
E10N-SCLPR08-12A-2/3 E10N-SCLPR08-12AN2/3
Yes Yes F43 - - -
Carbide Shank Boring Bar
E12Q-SCLP&09-16 E12Q-SCLP&09-16A
E16X-SCLP&09-20 E16X-SCLP&09-18A
E20S-SCLP&09-25 E20S-SCLP&09-22A
C10N-SDUC&07-14 E10N-SDUC&07-14A
C12Q-SDUC&07-16
E12Q-SDUC&07-16A
DC.. No C12Q-SDUC&11-20 Yes F45 - - -
C16X-SDUC&11-25 E16X-SDUC&11-23A
C20S-SDUC&11-32 E20S-SDUC&11-27A
C06J-STLB&06-08A C06J-STLB&06-08AN
TB.. No No F51 - - -
C10L-STUB&06-08 C06J-STLB&06-08AN
E08L-STLP&08-10A E08L-STLP&08-10AN
E08L-STLP&09-10A E08L-STLP&09-10AN
E10N-STLP&09-12A E10N-STLP&09-12AN
E10N-STLPR09-12A-1/2 E10N-STLPR09-12AN1/2
Yes Yes F51 - - -
E10N-STLPR09-12A-2/3 E10N-STLPR09-12AN2/3
E10N-STLP&11-12A E10N-STLP&11-12AN
E10N-STLPR11-12A-1/2 E10N-STLPR11-12AN1/2
E10N-STLPR11-12A-2/3 E10N-STLPR11-12AN2/3
C08L-STUP&08-10 E08L-STLP&08-10AN
C10N-STUP&09-12 E10N-STLP&09-12AN
C10N-STUPR09-12-1/2 E10N-STLPR09-12AN1/2
C10N-STUPR09-12-2/3 E10N-STLPR09-12AN2/3
TP..
C10N-STUP&11-12 E10N-STLP&11-12AN
C10N-STUPR11-12-1/2 E10N-STLPR11-12AN1/2
C10N-STUPR11-12-2/3 E10N-STLPR11-12AN2/3
C12Q-STUP&09-16 E12Q-STLP&09-16A
No Yes F51 - - -
C12Q-STUPR09-16-1/2 E12Q-STLPR09-16A-1/2
C12Q-STUPR09-16-2/3 E12Q-STLPR09-16A-2/3
C12Q-STUP&11-14 E12Q-STLP&11-14A
C12Q-STUPR11-14-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-14-2/3 E12Q-STLPR11-14A-2/3
C12Q-STUP&11-16 E12Q-STLP&11-14A
C12Q-STUPR11-16-1/2 E12Q-STLPR11-14A-1/2
C12Q-STUPR11-16-2/3 E12Q-STLPR11-14A-2/3
Note) The corresponding replacements may be different from the conventional parts in minimum processing diameter or applicable insert
size. Make sure of their specifications by referring to the catalog or other documents.
F90
Alternative Toolholder Reference Table for Boring Bar
Turning
Shape Hole Hole Page Hole Page B
Inserts
C16X-STUP&11-18 E16X-STLP&11-18A
External
C20S-STUP&11-25 E20S-STLP&11-22A
C20S-STUPR11-25-1/2 E20S-STLPR11-22A-1/2 D
C20S-STUPR11-25-2/3 E20S-STLPR11-22A-2/3
C20S-STUP&16-25 E20S-STLP&16-25A
Small Parts
Machining
C20S-STUPR16-25-1/2 E20S-STLPR16-25A-1/2
TP..
C20S-STUPR16-25-2/3 E20S-STLPR16-25A-2/3 E
E08L-STUP&08-10 E08L-STLP&08-10AN
E10N-STUP&09-12 E10N-STLP&09-12AN
E10N-STUP&11-12 E10N-STLP&11-12AN
Boring
E12Q-STUP&09-16 E12Q-STLP&09-16A
E12Q-STUP&11-14
F
Yes Yes E12Q-STLP&11-14A F51 - - -
E12Q-STUP&11-16
E16X-STUP&11-18
E16X-STLP&11-18A
Grooving
Carbide Shank Boring Bar
E16X-STUP&11-20
E20S-STUPR11-25 E20S-STLPR11-22A G
E20S-STUPR16-25 E20S-STLPR16-25A
C05H-SWUB&06-06(A) C05H-SWUB&06-06AN
C06J-SWUB&06-07(A) No C06J-SWUB&06-07AN
Cut-off
C07K-SWUB&08-08(A) C07K-SWUB&08-08AN H
No C08L-SWUB&08-10 E08L-SWUB&08-10AN
C10N-SWUB&08-12 E10N-SWUB&08-12AN
WB.. C10N-SWUBR08-12-1/2 E10N-SWUBR08-12AN1/2 F61 - - -
Threading
C10N-SWUBR08-12-2/3 E10N-SWUBR08-12AN2/3
E08L-SWUB&08-10A
Yes
E08L-SWUB&08-10AN J
E10N-SWUB&08-12A E10N-SWUB&08-12AN
Yes
E10N-SWUBR08-12A-1/2 E10N-SWUBR08-12AN1/2
E10N-SWUBR08-12A-2/3 E10N-SWUBR08-12AN2/3
Drilling
C12Q-SWUP&11-14 E12Q-SWUP&11-14A K
C12Q-SWUPR11-14-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-14-2/3 E12Q-SWUPR11-14A-2/3
C12Q-SWUP&11-16 E12Q-SWUP&11-14A
Milling
C12Q-SWUPR11-16-1/2 E12Q-SWUPR11-14A-1/2
C12Q-SWUPR11-16-2/3 E12Q-SWUPR11-14A-2/3
M
C16X-SWUP&11-18 E16X-SWUP&11-18A
WP.. No C16X-SWUPR11-18-1/2 Yes E16X-SWUPR11-18A-1/2 F61 - - -
R
Index
F91
Recommended Cutting Conditions
Recommended Cutting Conditions - Boring (Positive Insert : Cutting Dia. under 10mm) [ap indicates radius]
ISO Workpiece Cutting Recommended Recommended Corner-R Lower Limit - Recommendation - Upper Limit
Hardness Applications
Classification Material Range Chipbreaker Insert Grades (RE) Vc (m/min) ap (mm) f (mm/rev)
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid Type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
Low-carbon Steel HB
≤ Finishing
Continuous
F PR1725
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Low-carbon Alloy 300 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing - Medium
Continuous
CF PR1725
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid Type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
* HB
P Medium-carbon Steel
Medium-carbon Alloy
≤
300
Finishing
Continuous
Interruption
F PR1725
0.1
0.2
40 - 80 - 120
40 - 70 - 120
0.05 - 0.08 - 0.1
0.05 - 0.1 - 0.15
0.03 - 0.05 - 0.07
0.03 - 0.07 - 0.1
Finishing - Medium
Continuous
CF PR1725
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous EZB-F
PR1225
0.05 30 - 70 - 110 0.05 - 0.1 - 0.2 0.01 - 0.04 - 0.07
(Solid Type) Interruption EZB-H 0.15 30 - 60 - 90 0.05 - 0.1 - 0.2 0.03 - 0.07 - 0.1
HB
High-carbon Alloy ≤ Finishing
Continuous
F PR1725
0.1 40 - 80 - 120 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
280 Interruption 0.2 40 - 70 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing - Medium
Continuous
CF PR1725
0.1 40 - 80 - 120 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption 0.2 40 - 70 - 100 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
F Finishing Continuous EZB-F
PR1225
0.05 30 - 60 - 80 0.05 - 0.1 - 0.2 0.01 - 0.03 - 0.05
(Solid Type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
Stainless Steel HB
≤ Finishing
Continuous
F
PR1225 0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
(Austenitic related) 220 Interruption PR1535 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing - Medium
Continuous
CF
PR1225 0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
M 0.2 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Boring
Interruption PR1535
Finishing Continuous EZB-F
PR1225
0.05 30 - 60 - 80 0.05 - 0.1 - 0.2 0.01 - 0.03 - 0.05
(Solid Type) Interruption EZB-H 0.15 30 - 60 - 80 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.07
Stainless Steel HB
≤ Finishing
Continuous
F
PR1225 0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
(Precipitation Hardening) 300 Interruption PR1535 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing - Medium
Continuous
CF
PR1225 0.1 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.05 - 0.07
Interruption PR1535 0.2 30 - 60 - 80 0.05 - 0.15 - 0.25 0.03 - 0.07 - 0.1
Finishing Continuous (VNB)
KW10
0.03 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
(Solid Type) Interruption (VNB-NB) 0.2 30 - 60 - 100 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Continuous 0.1 30 - 60 - 100 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
Gray Cast Iron ≤ Finishing
Interruption
F KW10
0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
250
Finishing - Medium
Continuous Without
KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07
K Finishing
Interruption
Continuous
Chipbreaker
(VNB)
KW10
0.4
0.03
30 - 60 - 80
30 - 60 - 80
0.1 - 0.2 - 0.3
0.05 - 0.08 - 0.1
0.03 - 0.07 - 0.1
0.03 - 0.05 - 0.07
(Solid Type) Interruption (VNB-NB) 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
HB
Nodular Cast Iron ≤ Finishing
Continuous
F, U KW10
0.1 30 - 60 - 80 0.05 - 0.08 - 0.1 0.03 - 0.05 - 0.07
270 Interruption 0.2 30 - 60 - 80 0.05 - 0.1 - 0.15 0.03 - 0.07 - 0.1
Finishing - Medium
Continuous Without
KW10
0.2 30 - 60 - 100 0.1 - 0.2 - 0.3 0.03 - 0.05 - 0.07
Interruption Chipbreaker 0.4 30 - 60 - 80 0.1 - 0.2 - 0.3 0.03 - 0.07 - 0.1
High Speed Finishing Without
Continuous KPD001 0.05 150 - 200 - 300 0.05 - 0.1 - 0.3 0.05 - 0.1 - 0.15
Non-ferrous Metals (Rainbow Surface Gloss) Chipbreaker
HB
N Copper Alloy
Aluminum
≤
100
Finishing Continuous
(Long Tool Life) Interruption
F, U
0.1
PDL025
0.2
100 - 150 - 200
100 - 150 - 200
0.05 - 0.3
0.05 - 0.3
- 0.5
- 0.5
0.03 - 0.1 - 0.2
0.03 - 0.1 - 0.2
Aluminum Alloys Continuous 0.1 100 - 150 - 200 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.2
Finishing F, U KW10
Interruption 0.2 100 - 150 - 200 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.2
Precision Finishing Continuous Without
KPD001
0.1 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
HB
(Rainbow Surface Gloss) Interruption Chipbreaker 0.2 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
Titanium Alloys ≤
400 Finishing
Continuous
F, U KW10
0.1 20 - 40 - 60 0.05 - 0.2 - 0.5 0.03 - 0.1 - 0.2
S HB
Finishing
Interruption
Continuous
(VNB) KW10
0.2
0.2
20 - 40 - 60
10 - 30 - 50
0.05 - 0.2
0.05 - 0.1
- 0.5
- 0.3
0.03 - 0.1 - 0.2
0.03 - 0.05 - 0.1
Heat-resistant (Solid Type) Interruption 0.2 10 - 30 - 50 0.05 - 0.1 - 0.3 0.03 - 0.05 - 0.08
≤
Alloys 350 Continuous 0.2 10 - 30 - 50 0.05 - 0.2 - 0.4 0.03 - 0.05 - 0.1
Finishing F, U KW10
Interruption 0.2 10 - 30 - 50 0.05 - 0.2 - 0.4 0.03 - 0.05 - 0.1
40~50
Finishing
Continuous
(VNB) PR930
0.2 30 - 50 - 70 0.05 - 0.1 - 0.4 0.01 - 0.02 - 0.05
H Hardened Steel
Hard Materials
HRC
45~68
Finishing
Interruption
Continuous ME
KBN05M
0.2
0.2
30 - 50 - 70
60 - 100 - 140
0.05 - 0.1
0.05 - 0.1
- 0.2
- 0.2
0.01 - 0.02 - 0.03
0.02 - 0.05 - 0.1
HRC Interruption MES 0.4 60 - 80 - 120 0.05 - 0.1 - 0.2 0.02 - 0.05 - 0.1
* Please use it with PR1725 set to Vc=150m/min or below for machining of free-cutting steel such as small size SUM. For ap and f, refer to specs for low carbon steels.
F92
Recommended Cutting Conditions
Recommended Cutting Conditions - Boring (Positive Insert : Cutting Dia. 10mm or over) [ap indicates radius]
Turning
Interruption B
Continuous PV710 0.4 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Inserts
Low-carbon Steel HB Finishing XP
Interruption CA525 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤
Continuous PV710 0.4 150 - 200 - 250 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
External
Interruption PR1725 0.4 120 - 140 - 170 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Continuous PV710 0.4 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2 D
PP
* HB Finishing
P
Medium-carbon Steel Interruption CA525 0.4 120 - 180 - 200 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
≤
Medium-carbon Alloy Continuous PV710 0.4 120 - 180 - 220 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Small Parts
300 Finishing - Medium HQ
Machining
Interruption CA525 0.4 100 - 150 - 200 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Continuous PV720 0.8 100 - 150 - 200 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3 E
Medium Standard
Interruption CA525 0.8 80 - 120 - 150 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Precision Finishing
Continuous
F, U
TN620 0.2 120 - 150 - 180 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Interruption PR1725 0.4 110 - 130 - 160 0.05 - 0.3 - 0.5 0.03 - 0.1 - 0.15
Boring
Continuous PV710 0.4 120 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2 F
HB Finishing PP
Interruption CA525 0.4 100 - 120 - 150 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
High-carbon Alloy ≤
280 Finishing - Medium
Continuous
HQ
PV710 0.4 120 - 150 - 180 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.25
Interruption CA525 0.4 100 - 120 - 150 0.5 - 1.0 - 1.5 0.1 - 0.15 - 0.2
Grooving
Medium
Continuous
Standard
CA515 0.8 100 - 120 - 150 1.0 - 1.5 - 2.5 0.1 - 0.15 - 0.3 G
Interruption CA525 0.8 80 - 100 - 120 1.0 - 1.5 - 2.0 0.1 - 0.15 - 0.2
Finishing
Continuous
MQ
CA6525 0.4 120 - 150 - 180 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
HB
Stainless Steel Interruption PR1535 0.8 100 - 120 - 150 0.2 - 0.5 - 0.8 0.05 - 0.08 - 0.1
Cut-off
≤
(Austenitic related) 220 Medium
Continuous
Standard
CA6525 0.4 120 - 150 - 180 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2 H
M Stainless Steel HB Finishing
Interruption
Continuous
MQ
PR1535
CA6525
0.8
0.4
100 - 120 - 150
80 - 100 - 120
0.5 - 1.0 - 1.5
0.2 - 0.7 - 1.0
0.05 - 0.1 - 0.2
0.05 - 0.1 - 0.15
Interruption PR1535 0.8 60 - 80 - 100 0.2 - 0.7 - 1.0 0.05 - 0.1 - 0.15
Threading
(Precipitation ≤
300 Medium
Continuous
Standard
CA6525 0.4 80 - 100 - 120 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2 J
Hardening) PR1535 0.8 60 - 80 - 100 0.5 - 1.0 - 1.5 0.05 - 0.1 - 0.2
Interruption
High Speed Finishing
Continuous Without KBN475 0.4 400 - 500 - 600 0.05 - 0.2 - 0.5 0.05 - 0.1 - 0.15
Interruption Chipbreaker PT600M 0.8 200 - 250 - 350 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
Drilling
Finishing Continuous
Standard
PV7005 0.8 200 - 250 - 300 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2 K
HB
(Gloss Oriented) Interruption TN620 0.8 120 - 180 - 230 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Gray Cast Iron ≤
250 Finishing
Continuous
Standard
CA310 0.4 150 - 180 - 200 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Interruption CA315 0.8 100 - 150 - 180 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.2
Continuous 0.8 100 - 150 - 200 0.5 - 1.0 - 2.0 0.1 - 0.15 - 0.2
Milling
CA310
Medium Standard M
K High Speed Finishing
Interruption
Continuous Without
CA315
KBN60M
0.8
0.4
80 - 120 - 150
200 - 300 - 400
0.5 - 1.0 - 2.0
0.05 - 0.2 - 0.5
0.05 - 0.1 - 0.15
0.03 - 0.05 - 0.1
Interruption Chipbreaker PT600M 0.8 150 - 200 - 250 0.2 - 0.5 - 1.0 0.05 - 0.1 - 0.15
≤
Finishing Continuous
F, U PDL025
0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Aluminum 100 (Long Tool Life) Interruption 0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2 R
Aluminum Alloys Continuous 0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Finishing F, U KW10
Interruption 0.4 100 - 200 - 400 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
Precision Finishing Continuous Without
KPD001
0.2 100 - 120 - 150 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1
HB
Index
Titanium Alloys ≤
(Rainbow Surface Gloss) Interruption Chipbreaker 0.4 70 - 100 - 120 0.05 - 0.1 - 0.3 0.03 - 0.07 - 0.1 T
400 Finishing
Continuous
F, U KW10
0.2 30 - 50 - 70 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
S HB Finishing
Interruption
Continuous
F, U KW10
0.4
0.4
30 - 50 - 70
10 - 30 - 50
0.05 - 0.5
0.05 - 0.5
- 1.0
- 1.0
0.03 - 0.1 - 0.2
0.03 - 0.1 - 0.2
Heat-resistant Interruption 0.4 10 - 30 - 50 0.05 - 0.5 - 1.0 0.03 - 0.1 - 0.2
≤
Alloys 350 Finishing
Continuous
MQ PR1310
0.4 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
Interruption 0.8 40 - 60 - 80 0.1 - 0.3 - 0.5 0.03 - 0.05 - 0.1
40~50
Finishing
Continuous HQ
CA515
0.8 60 - 80 - 100 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
HRC Interruption Standard 0.8 30 - 50 - 70 0.05 - 0.3 - 0.5 0.05 - 0.08 - 0.1
H
Hardened Steel Continuous ME 0.4 100 - 140 - 180 0.1 - 0.2 - 0.3 0.02 - 0.07 - 0.1
Finishing KBN05M
Hard Materials 45~68 Interruption MET 0.8 90 - 120 - 160 0.1 - 0.2 - 0.3 0.02 - 0.07 - 0.1
HRC Without Chipbreaker
Medium Continuous KBN900 0.8 60 - 80 - 100 0.3 - 0.7 - 1.0 0.03 - 0.1 - 0.15
(Negative)
* When machining free-cutting steel such as SUM, please use PR1725 for Vc=200m/min or under and use PV720 / CA515, etc.
F93
System Tip-Bars Recommended Cutting Conditions
Recommended Cutting Conditions (VNB-S)
Recommended Insert Grades (Cutting Speed Vc : m/min) VNB02-S type
MEGA PVD Coated Carbide CBN PCD VNB01-S type
~
COAT Carbide
VNB015-S type
Workpiece Material VNB04-S type Remarks
KBN510
KPD001
KPD010
PR1225
PR930
KW10
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel 30~120 30~100
~0.1 ~0.01 ~0.2 ~0.03
Coolant
Stainless Steel 30~100 30~80
~0.1 ~0.01 ~0.2 ~0.02
: 1st Recommendation : 2nd Recommendation
KW10
KBN510
KPD001
KPD010
PR930
ap (mm), f (mm/rev)
ap f ap f ap f ap f
Carbon Steel / Alloy Steel 30~120 30~100
~0.3 ~0.03 ~0.4 ~0.04 ~0.45 ~0.07 ~0.5 ~0.1
~
VNBX015-S type
KBN510
KPD001
KPD010
PR915
PR930
KW10
ap (mm), f (mm/rev)
ap f ap f
Carbon Steel / Alloy Steel 30~100
~0.1 ~0.01 ~0.2 ~0.03
Coolant
Stainless Steel 30~80
~0.1 ~0.01 ~0.2 ~0.02
: 1st Recommendation
F94