Summary : SL80 reworking guide

Total needed item

Model
KIT P/N For Step <3> Tape For Step <4> KIT P/N For Step <6,7> Problem
ICM ICM Module
-.Dust incoming
32SL80 AAA73238001, 1EA MDS61915999, 10EA AAA73238006, 1EA
-.Cushion Dislocation
37SL80 AAA73238002, 1EA MDS61915999, 8EA AAA73238007, 1EA

42SL80 AAA73238003, 1EA MDS61915999, 8EA AAA73238008, 1EA

47SL80 AAA73238004, 1EA MDS61915999, 8EA AAA73238009, 1EA

55SL80 AAA73238005, 1EA MDS61915999, 8EA AAA73238010, 1EA

Step <3> : ICM Step <4> : ICM

Step <7> : Module Step <6> : Module

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Step <1,2,3> Dust incoming Problem
Step 1.
1. Disassemble TV set and put ICM Ass’y on clean place.
<ICM Assy>
※ Because ICM protection film is removed,
need special care to prevent scratch and finger printer on ICM filter

Step 2.
1.Check cushion on ICM assy how depth cushion is applied on it
2. Cushion depth is 1mm  Apply Step <3>
Cushion depth is 2mm  Do not apply Step <3>

Step 3.
1. Add cushions on 4 corners of ICM filter as below picture (Yellow color).
Don’t need to take off original cushions.
③
2. Cushion attachment order is ① → ② → ③ like below picture
②
3. Press cushions with fingers firmly in order to be attached
①
with original cushions completely
(No gap between original cushion and added cushion)

※ Caution
No gap between bottom cushion and side cushion

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Step <4-1> Cushion Dislocation Problem

Rework Working
WorkingInstruction
Rework Guide
Guide Instruction

② tape ② tape
① Tape ② Tape ③ Tape

① tape
①tape

③ tape ③ tape

① tape ① tape

② tape ② tape Detail

DetailView
View

• Tape Quantity: Refer to next page tape

• Working Method: Refer to the guide

1 ~ 2 mm
summary
Keep the distance
Attach the additional tape on the existing CR Cushion. from the existing cushion
Additional tape spec  MDS61915999(25*120, PP Cushion tape) Existing cushion is
Bend the tape at the edge point.
CR sponge (1mm+1mm)
Press the tape on the side wall.
or PE foam 2mm

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Step <4-2> Cushion Dislocation Problem

32SL80
32SL80 37/42/47/55SL80
37/42/47/55SL80

• Tape Quantity : 10 EA • Tape Quantity : 8 EA

• Tape P/No : MDS61915999 • Tape P/No : MDS61915999

Tape Cushion Cushion must be covered with tape

Tape must not get out of printing line
1 ~ 2 mm Horizonta
Guide line is 1~2mm apart from cushion
l

Tape are must be overlapped at corner

Attaching order

vertical
Printing
line Vertical direction  Horizontal direction

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Step <5> Dust incoming Problem

● Working order for dust incoming problem

Tape: Attaching position
1)Attach tape around high voltage connector of module
To meet standard for fire resistance

Applied item : Tape

P/No : 7250PT0103D
Spec : 50*40mm Center of
Refer to Step <6> connector
50mm

10±5mm 30±5mm
2)Attach gasket around module

Applied item : Cushion

P/No : MDS628311**
Refer to Step <7>

● Must keep attaching order

: Module  Attach tape  Attach cushion

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Step <6-1> Dust incoming Problem

32SL80

Part Name : Tape

P/No : 7250PT0103D
Q’ty : 2ea

37SL80

Part Name : Tape

P/No : 7250PT0103D
Q’ty : 4ea

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Step <6-2> Dust incoming Problem

42SL80

Part Name : Tape

P/No : 7250PT0103D
Q’ty : 4ea

47SL80

Part Name : Tape

P/No : 7250PT0103D
Q’ty : 2ea

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Step <6-3> Dust incoming Problem

55SL80

Part Name : Tape

P/No : 7250PT0103D
Q’ty : 4ea

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Step <7> Dust incoming Problem
Rework
Rework Guide
Guide Working
WorkingInstruction
Instruction
②

①
• Tape Quantity: 4 EA
① • Working Method: refer to the guide

② “Part ① tape” is attached “Part ② tape” is attached

on Module side(L/R) on Module top/bottom

Detail
DetailView
View

2~ Rear
3 mm
m
3m
2~

Front

Wrapping the Module rear bottom area when attach cushion.

Guide Line ●Caution

Attaching start Line Take care that module
is not exposed at the corner
 Keep the distance from the module hole shape

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