INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2250 CUSTOMER PART #: B2642624 MODEL NO.: DB4429-5969
GOV. REGULATION: 7-10 % CUSTOMER'S NAME: SUPERSEDES:
ENGINE: D4000I VAMO EDITION NO.: 2
APPLICATION: 54 KW (TIER 2) DATED: 9/12/2006
NOTE: THIS SPECIFICATION DEVELOPED WITH STANADYNE LOW DEAD VOLUME CALIBRATION INJECTORS.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.

TEST STAND: ISO 4008: PUMP SETTINGS (CON’T)

1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 7. 1700 RPM (WOT): PRESET ADVANCE TRIMMER SCREW FOR 0.8°.
.055" (1.4mm) ID X 25" (635 mm) LONG. 8. 2250 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY
2. CALIBRATING INJECTORS...STANADYNE P/N 36950 58-59 mm³/STROKE.
(LOW DEAD VOLUME). 9. 1400 RPM (WOT): CHECK FUEL DELIVERY FOR 62.5-67.5
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) mm³/STROKE.
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B. 201) 10. 1000 RPM (WOT):
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. a. BOTTOM FUEL LIMITER SPRING ADJUSTING SCREW.
b. SUPPLY PRESSURE (S.B. 334): 5.0 ± 0.5 PSI b. PRE SET FUEL LIMITER ORIFICE SCREW FOR 47-48
(34 ± 3 kPa) AT PUMP INLET. mm³/STROKE.
4. CAM MOVEMENT READ-OUT DEVICE: #23745. 11. 1200 RPM (WOT): ADJUST FUEL LIMITER SPRING ADJUSTING
SCREW FOR 52.5-53.5 mm³/STROKE.
PUMP INSTALLATION: IT-160 12. 2250 RPM (WOT): CHECK FUEL DELIVERY FOR 58-59 mm³/STROKE.
ROTATION-C-* 13. 1200 RPM (WOT): CHECK FUEL DELIVERY FOR 52.5-53.5
NAME PLATE-L-SIDE** mm³/STROKE.
#1 CYL. -7-O'CLOCK** 14. 1000 RPM (WOT): ADJUST FUEL LIMITER ORIFICE SCREW FOR 51.5-
THROTTLE-L-SIDE** 52.5 mm³/STROKE. REPEAT ADJUSTMENT BETWEEN 1200 RPM AND
TIMING MARK N/A 1000 RPM SO THAT 1100 RPM FUEL DELIVERY IS LOWER THAN
E.S.O. (12V E.T.R.) FUEL DELIVERY AT BOTH 1200 RPM AND 1000 RPM.
15. 2250 RPM (WOT): CHECK FUEL DELIVERY FOR 58-59 mm³/STROKE.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 16. 2450 RPM (WOT): SET HIGH IDLE SCREW 10-12 mm³/STROKE
17. 850 RPM (L.I.): SET LOW IDLE SCREW 10-12 mm³/STROKE
PUMP OPERATING SPEED...HALF...ENGINE SPEED 18. 2250 RPM (ADJ. 34 mm³/STROKE): SET LIGHT LOAD ADVANCE
AIR TIME TO HOUSING FLANGE (S.B. 177) (SEE SPECIAL NOTES) ADJUSTING SCREW FOR 3.0°.
19. 1400 RPM (ADJ 34.5-35.5 mm³/STROKE): SET LIGHT LOAD ADVANCE
PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE FOR 2.0° USING SPEED ADVANCE PLUG.
(REF. SL-222) 20. CHECK POINTS:
1. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. THROTTLE T.P.
2. 2450 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO RPM POSITION mm³/STROKE ADVANCE PRESSURE
OBTAIN 10-12 mm³/STROKE. a. 2500 WOT 5 MAX. --- ---
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) b. 2450 WOT 10-12 4.5°-5.5° ---
c. 2250 WOT * 4 MAX. --- ---
THROTTLE d. 2250 WOT 58-59 1°-2° ---
RPM POSITION mm³/STROKE ADVANCE e. 2250 ADJ. 40-46 ***** ---
a. 2500 WOT 5 MAX. --- f. 2250 ADJ. 33.5-34.5 2.5°-3.5° ---
b. 2450 WOT 10-12 4.5°-5.5° g. 1400 WOT 64.5-65.5 0°-0.3° 78-80 ***
c. 2250 WOT * 4 MAX. --- h. 1400 ADJ. 40-46 0.5° ---
d. 2250 WOT 55.5-61.5 0.5°-2.5° i. 1400 ADJ. 34.5-35.5 1.5°-2.5° ---
e. 2250 ADJ. 32-36 1.5°-4.5° j. 1200 WOT 50.5-55.5 --- ---
f. 1400 WOT 62.5-67.5 0°-0.3° k. 1100 WOT 48-53 --- ---
g. 1100 WOT 43.58 --- l. 1000 WOT 49.5-54.5 --- ---
h. 850 L.I. ** 10-12 1.0° MIN. m. 850 L.I. 10-12 1.0° MIN. ---
i. 400 WOT * 4 MAX. --- n. 400 WOT * 4 MAX. --- ---
j. 150 WOT 21 MIN. --- o. 150 WOT 23 MIN. --- 10 MIN. **
k. 500 WOT *** --- 4.5°-5.5° p. 500 WOT **** --- 4.5°-5.5° ---
l. 1600 ADJ. *** 48-52 4.5°-5.5° q. 1600 ADJ. **** 48-52 4.5°-5.5° ---
* E.S.O. DE-ENERGIZED * E.S.O. DE-ENERGIZED ** (69 kPa) *** (538-552 kPa)
** RESET USING LOW IDLE SCREW, IF NECESSARY **** COLD ADVANCE SOLENOID ENERGIZED
*** COLD ADVANCE SOLENOID ENERGIZED ***** READING TO BE NO GREATER THAN VALUE OBTAINED
IN 20D + 0.5°
PUMP SETTINGS: FOLLOWING PUMP SERVICE 21. SPECIAL NOTES:
1. ROLLER-TO-ROLLER DIMENSION: 1.947" ± .0015" a. TORQUE ALL FASTENERS PER S.B. 106.
(49.45 mm ± 0.04 mm) b. SEAL FASTENER PER S.B. 134R.
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm) d. DO NOT REMOVE TIMING LOCK PLATE - REF S.B. 553.
(USE KIT #23093 S.B. 95)
3. 1000 RPM (WOT): OPERATE PUMP FOR 10 MINUTES TO BRING TO 22. FOR SERVICE ONLY - REF S.B. 553
OPERATING TEMPERATURE AND CLEAR AIR FROM SYSTEM. AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL 7244-27
4. 400 RPM (WOT): WITH INSERT 7244-30 AND PILOT RING 7244-26E. INSTALL TOOL TO
a. CHECK SHUT-OFF: 4 mm³/STROKE MAX. DRIVE SHAFT AND TIGHTEN LOCKING NUT TO 50-60 IBF-INCHES
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG. (5.7-6.8 NM). CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR)
(60 kPa).
5. 1400 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 78-80 PSI, TO 1 CYLINDER OUTLET. SLOWLY ROTATE TOOL IN DIRECTION OF
(538-552 kPa) (SUPPLY SET PER TEST STAND NOTE 3B) ROTATION UNTIL ROLLERS STRIKE CAM RING AND TOOL STOPS.
6. 2250 RPM (WOT): LOOSEN THE TIMING FIXTURE THUMBSCREW AND ROTATE THE
a. ADJUST RETURN OIL TO 400-700 CC/MIN. RECHECK TRANSFER OUTER RING UNTIL POINTER IS CENTERED OVER ONE OF THE
PUMP PRESURE AT 1400 RPM WOT. PUMP HOUSING FLANGE EARS. USING THE POINTER AS A GUIDE,
b. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa) PLACE A LINE ON THE FLANGE WITH A PENCIL. ROTATE OUTER
RING IN THE OPPOSITE DIRECTION OF PUMP ROTATION A TOTAL
OF 5 DEGREES. TIGHTEN THUMBSCREW TO LOCK THE FIXTURE.
DISCONNECT THE COMPRESSED AIR SUPPLY. ROTATE FIXTURE
AND LINE UP POINTER TO PENCIL LINE ON FLANGE. TIGHTEN
DRIVE SHAFT LOCKING SCREW TO 105-110 IBF-INCHES (11.9-12.4
NM). IF INTERFERRENCE BETWEEN POINTER AND HOUSING
OCCURS, PLACE A WASHER (I.E. 13521) BETWEEN POINTER AND
RING.

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 5969 EDITION 2 DATED 9/12/2006 Page 2 of 4

Note: FOR CSA SOLENOID COMPONENTS SEE SPECIAL NOTE AND REFERENCE S.B. 373A

Note:

Note:
 5969 EDITION 2 DATED 9/12/2006 Page 3 of 4

Note: * O.S. METERING VALVE AND ARM ASSEMBLY 36106 REFERENCE S.B. 336

Note: THROTTLE LEVER BUSHING OUT

Note:
 5969 EDITION 2 DATED 9/12/2006 Page 4 of 4

Note: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP, REFERENCCE S.B. 108

FOR SERVICE USE ONLY

APPLICABLE SERVICE ASSEMBLIES FOR ENGINEERING USE ONLY
Assembly Description DATE ECN NO EDITION
17776 THROTTLE SHAFT BUSHING REPLACEMENT 03/27/2006 29985 1
26431 ESO MOUNTING AND GROUNDING KIT 09/12/2006 30298 2
33702 GASKET KIT
37054 CSA SOLENOID KIT 12V DELAY