CG Svu010c GB - 0720

Tracer™ TD7 with UC 800
for CGAF / CXAF chillers and heat pumps
July 2020 CG-SVU010C-GB
Confidential and proprietary Trane information

Original instructions
Table of Contents
Technical Data
Copyright............................................................................................................. 3
Trademarks................................................................................................ 3
General
FWD Recommendations...............................................................................
08 12 20 30 454
Power supply (V/Ph/Hz) 230/1/50
Installer-Supplied Components
Capacities
Cooling capacity on water (1)
(kW) / Interconnecting
5,2 8,3 Wiring...............................
15 18,8 6
30,1
Heating capacity on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Fan motor Installer-Supplied Components...............................................................
(type) 2 x direct drive centrifugal 6
Fan power input (3) (kW) 0,23 0,46 0,65 1,04 1,51
Interconnecting Wiring.............................................................................
Current amps (3)
Start-up amps
(A)
(A)
1,1
3,2
2,2
5,5
3,1
9,3
4,7
14,1 6
5,5
16,5
Air flow
Programmable Relays........................................................................................
minimum
nominal
(m /h)
(m /h)
490
820
3
3
980
1650
1400
2300
1800
3000
8
2700
4500
Relay Assignments Using Tracer™980TU.............................................................

maximum
Main coil
1970(m3/h) 2600 3600
9
5400
Water entering/leaving connections (type) ISO R7 rotating female

Low Voltage Wiring / Ice (Dia)
Electric heater (accessory for blower only)
Making (Optional).
3/4" ..................................................
3/4" 1 1/2" 1 1/2" 110
1/2"
Electric power supply (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Low Voltage Wiring
Heating capacity ................................................................................
(kW) 2/4 8 10 12 10
12
Hot water coil (accessory for blower only)
Ice Making (Optional)..............................................................................
Heating capacity (4) (kW)
G2 filter (filter box accessory)
6,3 12 17,4 22,4 10
34,5
Quantity 2 2 2 2 2
External setpoints & capacity
Dimensions ( LxWxth) (mm) outputs
386x221x8 (Optional)..........................................
486x271x8 586x321x8 586*421*8 12
586*621*8
Quantity External Chilled/Hot(mm)
Dimensions ( LxWxth)
Water Setpoint
-
-
(ECHWS).....................................
2
486x264x48
2
586x314x48
2 12
2
586*414*48 586*614*48
Condensate pump (accessory) (type) Centrifugal
External Demand Limit
Water flow - lift height (l/h - mm) Setpoint (EDLS)...............................................
24 - 500 13
Not available for FWD30 and FWD45
ECHWS and EDLS Analog
Sound level (L/M/H speed)
Sound pressure level (5) (dB(A))
Input
36/40/43
Signal Wiring
38/41/44
Details. .......................
46/50/53 47/52/57
14
47/52/58
Sound power level (5) (dB(A)) 46/50/53 48/51/54 56/60/63 57/62/67 57/62/68
Chilled Water Reset (CWR).............................................................................. 15
Unit dimensions
Width x Depth (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height
Functional Description............................................................................
Shipped unit dimensions
(mm) 250 300 350 450
15
650
Width x Depth (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height Diagnostic................................................................................................
(mm) 260 310 360 460 18
660
Weight (kg) 32 46 61 76 118
Hot Water Reset................................................................................................ 19
Colour
Recommended fuse size
galvanised steel
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

Hot Water Reset (HWR)
Unit with electric heater (gI)
(A) - CXAF only.....................................................
16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 19
3*25
(1) Conditions: Water entering/leaving temperature: 7/12 °C, Air inlet temperature 27/19°C DB/WB - Nominal air flow
Smart
(2) Conditions: Communication Protocol.
Water entering/leaving temperature: 50/45
(3) At high speed with nominal air flow.
.....................................................................
°C, Air inlet temperature 20°C DB - Nominal air flow 21
LonTalk™ Interface (LCI-C)..................................................................... 21
(4) Water entering/leaving temperature 90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
(5) A rectangular glass wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
BACnet Interface (BCNT)........................................................................ 21

Heat exchanger operating limits:
FWD:
*water temperature: max 100° C
BACnet Testing Laboratory (BTL) Certification..................................... 21

*absolute service pressure: min 1 bar/max 11 bars
Accessories - Hot water coil:
ModBus RTU Interface............................................................................ 21

*water temperature: min. +2° C/max. 100° C
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk............... 22

Smart Com protocol................................................................................ 22
Rotary Switches....................................................................................... 22
LED Description and Operation.............................................................. 23
Tracer TD7 Operator Interface......................................................................... 24
Tracer™ TU....................................................................................................... 25
Notes.................................................................................................................. 27
4
2 UNT-PRC002-GB
CG-SVU010C-GB
Copyright
All rights reserved
This document and the information in it are the property of Trane and may not be used or reproduced in whole or in
part, without the written permission of Trane.
Trane reserves the right to revise this publication at any time and to make changes to its content without obligation
Sound power
to notify levels
any person of such revision or change.
Trademarks
Discharge
TD7, the Trane logo, and Tracer are trademarks of Trane. All trademarks referenced in this document are the
Measurement
trademarksconditions:
of their respective owners.
Measurements taken in a room adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
long) fixed to its discharge opening.
Fan Power level in dB(A), per Hz frequency band Overall power

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake
Measurement conditions:
Measurements taken at the horizontal air intake.

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 131
General Recommendations
Technical Data
As you review this manual, keep in mind that:
• A ll field-installed wiring must conform to European guidelines and any applicable local codes. Be sure to satisfy
proper equipment grounding requirements per European guidelines.
• Compressor motor and unit electrical data (including motor kW, voltage utilization range, rated load amps) is listed
FWDon the chiller nameplate. 08 12 20 30 45
• Power supply
All field-installed (V/Ph/Hz)for proper terminations, and for possible shorts
wiring must be checked 230/1/50
or grounds.
Capacities
Note:
Cooling capacity on water (1) (kW) 5,2 8,3 15 18,8 30,1
Always
Fan motor
refer to wiring diagrams shipped with chiller or
(type)
unit submittal for specific electrical schematic and
2 x direct drive centrifugal
connection
information.
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
WARNING:
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Proper
Air flow field wiring and grounding required!
minimum (m3/h) 490 980 1400 1800 2700
All field wiring MUST be performed by(mqualified
nominal 3
/h) personnel.
820 1650 2300 3000 4500
maximum
Improperly installed or improperly grounded (m3/h) machines 980can cause FIRE and 1970ELECTROCUTION 2600 hazards.3600 5400
Main coil
To
Wateravoid these hazards,
entering/leaving you MUST follow
connections (type)requirements in local electrical codes. ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Failure to follow code could
result in death or serious injury.
WARNING:
Heating capacity (kW) 2/4 8 10 12 12
Hazardous
Hot water coilvoltage w/capacitors!
(accessory for blower only)
Heating capacity (4)
Disconnect all electric power, including(kW) remote disconnects 6,3
and discharge12 17,4
all motor start/run and AFD22,4 34,5
(Adaptive Frequency™
Quantity Drive) capacitors before servicing. 2 2 2 2 2
Dimensions
Follow ( LxWxth)
proper lockout/tagout procedures (mm) to ensure386x221x8
the power cannot be 486x271x8
inadvertently 586x321x8
energized. 586*421*8 586*621*8
• Quantity
For variable frequency drives or others energy storing - component provided 2 by Trane or2others, refer 2to the 2
Dimensions
appropriate ( LxWxth)
manufacturer’s literature(mm) for allowable waiting - periods for486x264x48
discharge of 586x314x48 586*414*48
capacitors. Verify with an586*614*48
appropriate voltmeter that all capacitors
Water flow - lift height (l/h - mm)
have discharged. 24 - 500
• Not
DCavailable
bus capacitors
for FWD30 andretain hazardous voltages after input power has been disconnected. Follow proper lockout/
FWD45
tagout
Sound levelprocedures
(L/M/H speed)to ensure the power cannot be inadvertently energized. After disconnecting input power,
Sound
waitpressure
five (5)level (5)
minutes for units which(dB(A))
are equipped36/40/43 with EC fans and wait 38/41/44 46/50/53 for units
twenty (20) minutes 47/52/57 47/52/58
which are
Unitequipped
dimensions with variable frequency drive (0V DC) before touching any internal components.
Width x Depth
Failure to follow these instructions could (mm) 890 x 600
result in death 1090 x 710
or serious injury. 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
For
Shippedadditional information regarding the safe discharge of capacitors, see “Adaptive Frequency™ Drive (AFD3)
unit dimensions
Capacitor
Width x Depth Discharge,” p. 28 and BAS-SVX19B-E4. (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
WARNING!
Weight (kg) 32 46 61 76 118
Colour galvanised steel
Hazardous Voltage - Pressurized Burning Fluid:
Before
Unit alone removing
(aM/gI) compressor terminal box (A) cover for servicing,
8/16 or servicing 8/16power side of8/16 control panel,
8/25CLOSE 8/25
Unit with electric heater
COMPRESSOR (gI)
DISCHARGE SERVICE VALVE (A) and16 disconnect
(2kW),25 (4kW)all electric
40 (230V),3*16
power (400V)
including 3*20 3*25
remote disconnects. 3*25
Discharge
(1) Conditions: all motor
Water start/run
entering/leaving capacitors.
temperature: 7/12 °C, Follow lockout/tagout
Air inlet temperature procedures
27/19°C DB/WB - Nominal air to
flowensure the power cannot be
inadvertently energized.
(2) Conditions: Water Verify
entering/leaving with50/45
temperature: an appropriate voltmeter
°C, Air inlet temperature 20°C DB that all air
- Nominal capacitors
flow have discharged.
The compressor
(4) Water contains
entering/leaving temperaturehot,
90/70pressurized refrigerant.
°C, air inlet temperature Motorairterminals
20 °C DB, Nominal flow. act as a seal against this refrigerant.
Care should be taken when servicing NOT to damage or loosen motor terminals.
Do not operate compressor without terminal box cover in place. Failure to follow all electrical safety precautions
FWD:
could result in max
*water temperature: death
100° or
C serious injury.
For additional information regarding the safe discharge of capacitors, see “Adaptive Frequency™ Drive (AFD3)
Capacitor Discharge,” and BAS-SVX19B-E4.
NOTICE:
Use Copper Conductors Only!
Unit terminals are not designed to accept other types of conductors. Failure to use copper conductors could result in
equipment damage.
Important:
To prevent control malfunctions, do not run low voltage wiring (<30 V) in conduit with conductors carrying more
than 30 volts.
4 UNT-PRC002-GB
CG-SVU010C-GB
General Recommendations
WARNING!
Discharge Time:
Frequency converters contain DC-link capacitors that can remain charged even when the frequency converter is not
powered. To avoid electrical hazards, disconnect AC mains, any permanent magnet type motors, and any remote DC
Sound power
link power levels
supplies, including battery backups, UPS and DC-link connections to other frequency converters.
Wait 15 minutes for the water pump AFD capacitors to fully discharge before performing any service or repair work.
Discharge

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 151
Installer-Supplied Components / Interconnecting Wiring
Technical Data
Installer-Supplied Components
Customer wiring interface connections are shown in the electrical schematics and connection diagrams that are
shipped with the unit. The installer must provide the following components if not ordered with the unit:
• FWD
Power supply wiring (in conduit) for all field-wired connections.
08 12 20 30 45
• Power
All control
supply (interconnecting) wiring (V/Ph/Hz)
(in conduit) for field supplied devices. 230/1/50
• Capacities
Fused-disconnect switches or circuit breakers.
Interconnecting
Fan motor
Wiring (type) 2 x direct drive centrifugal
Chilled Water Pump Control
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
NOTICE:
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
Equipment
minimum Damage! (m3/h) 490 980 1400 1800 2700
Ifnominal
the microprocessor calls for a pump (m to /h) 820 does not flow, the
1650 2300 be damaged
3000 4500
3
start and water evaporator may
maximum (m /h) 3
980 1970 2600 3600 5400
catastrophically.
Main coil It is the responsibility of the installing contractor and/or the customer to ensure that a pump will
always be running connections
Water entering/leaving when called upon by the chiller controls.
(type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
An evaporator
Electric water for
heater (accessory pump output
blower only) relay closes when the chiller is given a signal to go into the Auto mode
of operation
Electric from any source. The contact
power supply is opened230/1/50
(V/Ph/Hz) to turn off the 230/1/50
pump in the event of
or 400/3/50 most machine
400/3/50 level
400/3/50 400/3/50
diagnostics
Heating capacityto prevent pump overheat. (kW) 2/4 8 10 12 12
The relay
Heating output
capacity (4) is required to operate (kW)
the Evaporator6,3
Water Pump (EWP) 12 contactor. Contacts
17,4 should be
22,4compatible
34,5
with 115/240
G2 filter VAC
(filter box control circuit. Normally, the EWP relay follows the AUTO mode of the chiller. Whenever the chiller
accessory)
Quantity
has no diagnostics and is in the AUTO mode, regardless 2 of where the auto2command is coming
2 2 normally2
from, the
Dimensions ( LxWxth) (mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
open relay
G4 filter (filteris energized.
box accessory) When the chiller exits the AUTO mode, the relay is timed to open in an adjustable (using TU)
0Quantity
to 30 minutes. - 2 2 2 2
Dimensions ( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
The non-AUTO modes, in which the pump
Condensate pump (accessory) (type)
is stopped, includes Reset, Stop, External Stop, Remote Display Stop,
Centrifugal
Stopped
Water flowby
- liftTracer,
height Start Inhibited by(l/h
Low Ambient Temp, and Ice Making complete. 24 - 500
- mm)
Table 1 – Pump relay operation
Sound pressure
Chiller level
Mode(5) (dB(A))
Relay Operation 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Unit dimensions Auto Instant Close
Height Ice Making Instant
(mm) Close 250 300 350 450 650
Tracer Override Close
Height Stop Timed
(mm) Open 260 310 360 460 660
Weight Ice Complete (kg) Open
Instant 32 46 61 76 118
Recommended Diagnostics
fuse size Instant Open
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
Unit with electric heater (gI) (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
When going from Stop to Auto, the Evaporator Water Pump relay is energized. Water flow switch is activating, and
flow statusWater
(2) Conditions: information back
entering/leaving after 15
temperature: seconds.
50/45 °C, Air inlet temperature 20°C DB - Nominal air flow

FWD:

4
6 UNT-PRC002-GB
CG-SVU010C-GB
Installer-Supplied Components / Interconnecting Wiring
If evaporator water flow is not established in 20 minutes (for normal transition), the UC800 generates a non-latching
diagnostic. If flow returns (e.g. someone else is controlling the pump), the diagnostic is cleared and normal control
resumed.
If evaporator water flow is lost once it had been established, a non-latching diagnostic is generated. If flow returns,
the diagnostic
Sound powerislevels
cleared and the chiller returns to normal operation.
Lead Lag Dual Pump

Discharge
The running pump is changed each time the unit is switched on.

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 171
Programmable Relays
Technical Data
A programmable relay concept provides for enunciation of certain events or states of the chiller, selected from a list
of likely needs, while only using four physical output relays, as shown in the field wiring diagram.
The four relays are provided (generally with a Quad Relay Output LLID) as part of the Programmable Relay Option.
The relays contacts are isolated Form C (SPDT), suitable for use with 120 VAC circuits drawing up to 2.8 amps
inductive,
FWD 7.2 amps resistive, or 1/3 HP and for 240 VAC
08 circuits drawing up
12to 0.5 amp resistive.
20 30 45
The list of events/states that can be assigned to the programmable relays can be found in Table 2 Chiller events/
Capacities
Status
Cooling description. The
capacity on water (1) relay will be energized
(kW) when the
5,2 event/state occurs.
8,3 15 18,8 30,1
Table 2 – Chiller event/status descriptions
Fan motor (type) 2 x direct drive centrifugal
Alarm - Latching This output is true whenever there is any active latching shutdown diagnostic that targets the Unit, Circuit,
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
or any of the Compressors on a circuit.
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Alarm
Air flow - NonLatching This output is true whenever there is any active non-latching shutdown diagnostic that targets the Unit,
minimum Circuit, or any of(mthe
3
/h)Compressors490
on a circuit. 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
Alarm
maximum This output is true
(m3whenever
/h) there980
is any active latching or1970
non-latching shutdown
2600 diagnostic that targets 5400
3600
Main coil the Unit, Circuit, or any of the Compressors on a circuit.
Water
Alarmentering/leaving
Ckt 1 connections
This output is true(type)
whenever there is any active latching or non-latching ISO R7 rotating female
shutdown diagnostic that targets
Circuit 1, or any (Dia)
of the Compressors 3/4"on Circuit 1. 3/4" 1 1/2" 1 1/2" 1 1/2"
Alarm power
Electric Ckt 2 supply This output is true whenever there
(V/Ph/Hz) is any active latching
230/1/50 or or
230/1/50 non-latching
400/3/50 shutdown
400/3/50 diagnostic that targets
400/3/50 400/3/50
Heating capacity Circuit 2, or any of the Compressors
(kW) 2/4on Circuit 2. 8 10 12 12
Unit Limit Mode This output is true whenever a circuit on the unit has been running in one of the limit modes continuously
Heating capacity (4) (kW) 6,3 12 17,4 22,4 34,5
for the Limit Relay debounce time. A given limit or overlapping of different limits must be in effect
continuously for the debounce time prior to the output becoming true. It will become false if no limits are
Quantity 2 2 2 2 2
present for the debounce time.
Compressor
G4 Running
filter (filter box accessory) The output is true whenever any compressor is running.
Quantity - 2 2 2 2
Circuit 1 Running
Dimensions ( LxWxth) The output is true (mm)whenever any compressor
- of Circuit 486x264x48
1 is running. 586x314x48 586*414*48 586*614*48
Condensate pump (accessory) The output is true
Circuit 2 Running (type)
whenever any compressor of Circuit 2 is running. Centrifugal
Water flow - lift height (l/h - mm) 24 - 500
Iceavailable
Not Making for FWD30 and FWD45 This output is true when Ice Building status is active.
Sound
Maximum level (L/M/H speed)
Capacity The output is true whenever the unit has reached maximum capacity continuously for the Max Capacity
Sound pressure level (5) Relay s time. The (dB(A))
output is false36/40/43 38/41/44 capacity46/50/53
when the unit is not at maximum continuously for 47/52/57 47/52/58
the filter time.
Evaporator
Unit dimensions Water This relay output is energized any time either the Low Evaporator Water Temperature – Unit Off or the
Freeze
Width Avoidance
x Depth Low Evaporator Temperature
(mm) Ckt
890xx– 600
Unit Off diagnostics arexactive.
1090 710 This1290
relayx is
820intended for xuse
1290 970as an
1290 x 1090
Request
Height external interlock(mm)for a field engineered
250 and provided solution 300 to mitigate the350 freeze danger implied
450 by 650
Shipped unit dimensions these diagnostics. Generally, this would be used in cases where operation of the evaporator water pump is
Width x Depth unacceptable due to the system933
(mm) constraints,
x 644 (i.e. such as mixing
1133 x 754 unconditioned
1333 x warm
864 water 1333with controlled
x 1008 1333*1133
Height supply water as provided
(mm) by other 260
parallel chillers. The relay’s
310 output can provide
360 the method 460 to close 660
Weight bypass valves so (kg)the circulation becomes
32 local to the evap and46 excludes the load,
61 or can be used 76 to defeat118
Colour the evap pump override entirely while initiating an independent source galvanised of heat / flow
steelto the evap.
None: This selection is desirable to provide an easy way for a customer to defeat the effect of the relay, if it has
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
already been wired. For instance, if the relay was normally programmed as an “alarm” relay, and was
wired to a claxon, it may be desirable to temporarily defeat the feature without changing wiring.
Service request (for This relay will be energized when at least one Maintenance alert condition (refer to Service required
(2) Conditions: Water entering/leaving temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
Unit,
(3) Compressor(s)
At high message specification) occurs, as long as at least one of associated informational diagnostic(s) will be
speed with nominal air flow.
or water
(4) pump): temperature
Water entering/leaving active.
90/70 °C, air inlet temperature 20 °C DB, Nominal air flow.
Hot Water Control: The output is true if capacity control is in Hot Water Control mode (water temperature being controlled
Heat exchanger operating limits: to the Active Hot Water Setpoint). The output is false in any other capacity control mode (Chilled Water
FWD: Control, Ice Making, etc...)
Warning
The output
*absolute ispressure:
service true whenever
min 1 bar/maxthere
11 bars is any active warning diagnostic that is associated with the Unit, Circuit, or any of
the compressors on a circuit.
4
8 UNT-PRC002-GB
CG-SVU010C-GB
Relay Assignments Using Tracer™ TU
Tracer™ TU Service Tool is used to install the Programmable Relay Option package and assign any of the above lists
of events or status to each of the four relays provided with the option. (See “Tracer™ TU,” for more information on
the Tracer TU service tool) The relays to be programmed are referred to by the relay’s terminal numbers on the LLID
board 1A18.
The default
Sound power assignments
levels for the four available relays of the Programmable Relay option are:
Table 3 – Programmable Relay option Default assignments
Discharge
Relay
Relay 0 Terminals J2 - 1,2,3: Evaporator Freeze Avoidance Request
Relay 1 Terminals
Measurements takenJ2in
- 4,5,6: Maximum
a room adjacent to theCapacity
room containing the FWD, at the outlet of the rectangular duct (1.5 m
long)Relay
fixed
2 to its discharge
Terminals opening. Compressor Running
J2 - 7,2,3:
Relay 3 Terminals J2 – 10,11,12: Latching Alarm
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
The eight available 1relays in the55 50
Lead/Lag Chiller 42
Sequence Option 37 37
are assigned with the31 30
following defaults 46
as follows:
FWD 08 2 57 54 47 40 30 38 40 50
Table 4 – Lead/Lag3Chiller Sequence
58 Option
57 Default assignments
50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 LLD Software
58 54 48 45 38 39 35 51
LLID Name Output Name Default
3 Relay60Designation58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 Relay58
0 54 Status48Relay 1, J2-1,2,3
45 38 Evaporator
39 Water Freeze
35 Avoidance
51 Request
Operating Status 3 Relay60
48 40 42 Capacity 39
Maximum 54
Programmable Relays 1 56 62 50 48 39 38 36 56
FWD Module
14 1 2 Relay61
53 47 Compressor
46 Running
45 60
3 Relay63
3 69 Status58Relay 4, J2-10,11,12
56 50 50 Alarm
Latching 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 Relay61
53 47 Alarm 46
Ckt 2 45 60
Operating Status 3 63 69 58 56 50 50 49 63
Relay 5 Status Relay 6, J2-4,5,6 Alarm Ckt 1
Programmable Relays
Intake
Module 2 Relay 6 Status Relay 7, J2-7,8,9 Alarm (Latching or Non latching)
Relay 7 Status Relay 8, J2-10,11,12 Non Latching Alarm
If any of the Alarm/Status relays are used, provide electrical power, 115 VAC with fused-disconnect to the panel
and wire through the
Fan
appropriate relays (terminals on 1A10). Provide wiring (switched hot, neutral, and ground
Power level in dB(A), per Hz frequency band Overall power
Unitconnections) to the remote annunciation
speed 125 devices. Do500
250 not use power
1000 from the 2000chiller’s 4000
control panel transformer
8000 dB(A)
to power these remote
1 devices.
56 Refer to the
55 field diagrams
55 which 53 are shipped
46 with the 45unit. 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 191
Low Voltage Wiring / Ice Making (Optional)
Technical Data
Low Voltage Wiring
The remote devices described below require low voltage wiring. All wiring to and from these remote input devices
to the Control Panel must be made with shielded, twisted pair conductors. Be sure to ground the shielding only at
the panel.
FWD 08 12 20 30 45
Important:
Capacities
To prevent control malfunctions, do not(kW)
Cooling capacity on water (1)
run low voltage
5,2
wiring (<30 V) in conduit
8,3
with conductors
15
carrying
18,8
more 30,1
than 30capacity
Heating volts. on water (2) (kW) 6,3 11,9 18,9 20,9 38,2
Emergency Stop
UC800 provides
Current amps (3) auxiliary control for a customer
(A) specified/installed
1,1 latching 2,2trip out. When 3,1customer furnished
4,7 5,5
Start-up amps
remote contact 6S2, the chiller will run normally (A) when3,2the contact is closed. 5,5 When the contact 9,3 opens, 14,1
the unit will16,5
Air flow
stop
minimumand a manually resettable diagnostic (m3/h)is generated. 490This condition requires 980 manual reset1400 at the chiller
1800 switch 2700
on the
nominalfront of the control panel. (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
This customer-furnished contact must be compatible with 24 VDC, 12 mA resistive load.
Main coil
External Auto/Stopconnections
Water entering/leaving (type) ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
IfElectric
the unit requires external Auto/Stop
heater (accessory for blower only) function, the installer must provide remote contact 6S1.
Electric
The powerwill
chiller supply
run normally when the(V/Ph/Hz)contact is closed. 230/1/50
When contact230/1/50
opens,or 400/3/50 400/3/50
the compressor(s), 400/3/50
if operating, 400/3/50
will go
Hot water tocoil
the RUN: UNLOAD
(accessory operating mode and cycle off. Unit operation will be inhibited. Closure of the contact
for blower only)
will permit
Heating capacity the(4)unit to return to normal (kW) operation. 6,3 12 17,4 22,4 34,5
Field-supplied
Quantity contacts for all low voltage connections 2must be compatible2with dry circuit2 24 VDC for a2 12mA 2
resistive
Dimensions load. Refer to the field diagrams
( LxWxth) (mm) that are shipped
386x221x8with the unit. 486x271x8 586x321x8 586*421*8 586*621*8
Quantity - 2 2 2 2
Ice Making (Optional)
When the Ice Making Command is removed
Water flow - lift height (l/h - mm)
(i.e. all the installed Ice Making inputs are set to “auto”), the
24 - 500
compressors
Not available forshall FWD30be andstopped
FWD45 after the run unload period (if not already stopped due to Ice Making Complete).
The
Sound chiller shall speed)
level (L/M/H return to normal Auto mode of operation, and allowed to restart only after enforcing a 2 minute
Sound pressure level (5) (dB(A)) 36/40/43
delay called the “Ice to Normal Transition time”. During this inhibit, the 38/41/44
Evaporator water 46/50/53
flow request 47/52/57
shall be 47/52/58
commanded
Unit dimensionson. After the delay, the chiller can restart again per the differential to start and the normal Chilled Water
Setpoint
Width x Depth(or Hot Water Setpoint – if in Heating (mm) Mode).890 x The
600 Ice To Normal Transition
1090 x 710 inhibit
1290 x shall
820 be 1290
annunciated
x 970 asxa1090
1290
Height Submode and a countdown timer
Chiller (mm) showing the250 remaining time left 300 shall be displayed. 350 450 650
Ice Making
Width x DepthConfiguration: (mm) 933 x 644 1133 x 754 1333 x 864 1333 x 1008 1333*1133
Height (mm) 260 310 360 460 660
Ice Making
Weight
is configured through TU, by the
(kg)
Evaporator 32
Application item ‘Ice’.
46 61 76 118
IfColour
the Evaporator Application is set to ‘Ice’, the application will require the following galvanised LLID: steel
• Unit
External Ice Making Input (Dual Low Voltage
alone (aM/gI) (A) Binary8/16Input) 8/16 8/16 8/25 8/25
UnitMaking
Ice with electric heater (gI)
Setpoints: (A) 16 (2kW),25 (4kW) 40 (230V),3*16 (400V) 3*20 3*25 3*25
After Ice Making

(1) Conditions: is configured,
Water entering/leaving there7/12
temperature: shall
°C, Airbe three
inlet Ice Making
temperature Settings
27/19°C DB/WB orairSetpoints:
- Nominal flow
1.
(3) At Ice
high Making
speed with Command
nominal air flow.
2. Ice Making
(5) A rectangular glassEnable/Disable
wool duct 1m50 long is placed on the blower.The measurement is taken in the room containing the blower unit.
3. Ice Making
Heat exchanger Termination
operating limits: Setpoint
FWD:
The ice
*water makingmax
temperature: setpoints
100° C can all be manipulated through TU. Some of the Setpoints can be manipulated with User
Interface on the
*absolute service Display,
pressure: the External
min 1 bar/max 11 bars Hardware Interface BAS (if a BAS is installed).
The setpoints
Accessories associated
- Hot water coil: with ice making are explained in more detail below.
4
10 UNT-PRC002-GB
CG-SVU010C-GB
Ice Making (Optional)
Ice Making Command

This is the command to enter ice making. This setting is defined as an Auto/On settings. Setting this to On will
command the application into ice building if ice building is enabled and the Chiller is in the “Auto” command mode.
Setting the Ice Making command to Auto will command the application to follow the next priority functional mode.
Sound power
Regardless levels
of the setting of the Setpoint Source any of the following 3 signals can combine to comprise the Ice
Building Command (assuming they are each installed).
– Contact closure input for External Ice Making Command
Discharge
– Front Panel Ice Making Command (also writable from TU)
– Lontalk Communicated
Measurement conditions: Ice Making Command (LCI-C, BACnet, Modbus)
Measurements
All ice making signals have toadjacent
taken in a room to the
be turned room containing
to “auto” to be able to the FWD,
turn backat Ice
theMaking
outlet of the rectangular
Command ductmode.
to “Auto” (1.5 m
The overall Ice Making Command, must be toggled from “Ice Making”, to “Auto” to “Ice Making” again, before
Ice Making can beFan entered a second time.Power level in dB(A), per Hz frequency band Overall power
UnitIce Making Enable/Disable
speed setting
125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWDThis
08 setting does not 2 start or stop
57 ice building.
54 This is
47the command40 to enable
30 or disable 38 the entire40ice building50
feature. It can only 3be set through
58 the Display
57 or TU.50The Ice Making
42 Command32 starts and
40 stops ice 43 building. 53
1 57 51 45 42 34 33 28 48
FWDIce
10 Making Termination
2 setpoint
58 54 48 45 38 39 35 51
3
This setpoint controls when Ice60 Making is58complete. 50 48 Water Temperature
If the Entering 40 42
decreases 39 54
below this setpoint
1 57 51 45 42 34 33 28 48
with
FWD 12 no deadband Ice
2 Making will
58 be deemed
54 complete.
48 This setpoint
45 has a
38 range of –6.7°C
39 (20°F) to
35 0°C (32°F)
51 with
a default of -2.8°C (27°F).
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
If Programmable Relay
FWD 14 2
Option61is included66 with Evaporator
55
Application
53
item47‘Ice’ then UC800
46
provides
45
auxiliary60
control thanks to Ice3 Making Status
63 Relay.69The normally
58 open contact
56 will be
50 closed when50 ice making49 is in progress
63
and open when ice1making has 57 been normally
63 terminated
51 either49through Ice40Termination 39 setpoint 37
being reached 57
FWDor
20removal of the Ice2 Making command.
61 66
This 55
relay inform 53
customer 47
equipment 46
with chiller 45
mode changes 60
from
3 63 69 58 56 50 50 49 63
“ice making” to “ice complete”
When contact is provided, the chiller will run normally when the contact is open.
Intake
Note:
When the unit runs in Ice Making mode, and the evaporator entering water temperature drops below the ice
Measurements
termination taken at the
setpoint, thehorizontal air intake.
chiller terminates the Ice Making mode and changes to the Ice Making Complete Mode.
NOTICE: Fan Power level in dB(A), per Hz frequency band Overall power
UnitEquipment speed
Damage! 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWDFreeze
08 inhibitor must
2 be adequate
63 for leaving
62 water temperature
60 60unless system
53 components
53 can be53 damaged. 64
3 66 65 63 62 56 55 57 67
Tracer™ TU must also 1
be used 62
to enable 58or disable Ice55
Machine58 Control. This51
setting does
48
not prevent
44
the Tracer
61
FWDfrom
10 commanding 2Ice Making66mode. Upon 63 contact closure,
60 the 62
UC800 will 56 initiate an ice
55 making mode,
52 in which
66
the unit runs fully loaded
3 at all70times. Ice 67
making shall 63 be terminated
65 either 59
by opening59the contact57or based on 69 the
entering evaporator1 water temperature.
62 58
UC800 55 permit the
will not 58 ice making 51 mode to 48 be entered 44
again until 61
the unit
FWD 12 2 66 63 60 62 56 55 52 66
has been switched 3out of ice making
70 mode.67 63 65 59 59 57 69
1
If, while in ice making mode, the66 unit gets65down to the 65 freeze stat 65 setting (water
57 50
or refrigerant), the46unit will shut
68
FWD 14 2 73 72 69 71 64 59 57 74
down on a manually 3 resettable78 diagnostic,76 just as in normal
73 operation.
75 69 64 63 78
Connect leads to the 1 proper terminals.
68 Refer
72 to the field64 diagrams 64 which are 56shipped with
52 the unit.50This customer
69
FWD 20 2 76 76 68 71 65 61 61 75
supplied contacts must
3
be compatible
78
with
79
24 VDC, 12 mA
71
resistive
74
load. 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 11
External setpoints & capacity outputs (Optional)
Technical Data
External Chilled/Hot Water Setpoint (ECHWS)
The UC800 provides inputs that accept either 4-20 mA or 2-10 VDC signals to set the ECHWS. This is not a reset
function. The input defines the setpoint. This input is primarily used with generic BAS (building automation
systems).
FWD 08 12 20 30 45
Functional
Power supplyDescription (V/Ph/Hz) 230/1/50
Capacities
When the unit is in cooling mode, the external
Cooling capacity on water (1) (kW)
water setpoint
5,2
(EWS) corresponds
8,3
to the chilled
15
water setpoint.
18,8
When
30,1
the unitcapacity
Heating is in heating
on water mode,
(2) the external water setpoint
(kW) 6,3(EWS) corresponds to the hot water
11,9 18,9 setpoint. The
20,9 external38,2
water setpoint shall have a configurable
Fan motor minimum and maximum set for cooling,
(type) 2 xand another
direct one for heating.
drive centrifugal
2-10 VDC
Current and
amps (3) 4-20 mA shall each correspond
(A) to an EWS
1,1 range with a configurable
2,2 minimum
3,1 and maximum
4,7 EWS.5,5
The following
Start-up amps relationships exist: (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum Input Signal External (mWater
3
/h) Setpoint490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
< 1 VDC Invalid
maximum (m3/h) 980 1970 2600 3600 5400
Main coil1 VDC to 2 VDC min
min +(Dia) (max – min) * 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
2 VDC to 10 VDC
Electric heater (accessory for blower only) (Signal – 2) / 8
Electric 10
powerVDCsupply
to 11 VDC (V/Ph/Hz) max 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Hot water coil > (accessory
11 VDC for blower only) Invalid
< 2 mA Invalid
Quantity 2 mA to 4 mA min 2 2 2 2 2
G4 filter (filter min + (max – min) *
4 mAbox accessory)
to 20 mA
Quantity (Signal – 4) / 16 - 2 2 2 2
Dimensions 20 mA( LxWxth)
to 22 mA (mm) max - 486x264x48 586x314x48 586*414*48 586*614*48
Water flow - > lift22 mA
height (l/h -Invalid
mm) 24 - 500
IfSound
the ECHWS
pressure levelinput(5) develops an open (dB(A))
or short, the LLID will report either38/41/44
36/40/43 a very high or46/50/53
very low value back to the
47/52/57 47/52/58
Soundprocessor.
main power level (5) This will generate an (dB(A))
informational46/50/53 diagnostic and the unit 48/51/54
will default56/60/63 57/62/67Panel 57/62/68
to using the Front
Unit dimensions
(TD7)
Width xChilled
Depth Water Setpoint. (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height TU Service Tool is used to set the
Tracer (mm) input signal 250 type from the factory300 default of 2-10350 VDC to that 450of 4-20 mA.650
Tracer
Width x TUDepth is also used to install or remove, (mm) enable or 933disable
x 644 the External
1133Chilled
x 754 Water Setpoint.
1333 x 864 1333 x 1008 1333*1133
Height
Examples (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
The following graphs are examples for min = -12.2°C and max = 18.3°C:
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
12 UNT-PRC002-GB
CG-SVU010C-GB
External Demand Limit Setpoint (EDLS)

Like previously, either 2-10 VDC (default) or 4-20 mA inputs are available as option to set External Demand Limit
Setpoint. The Demand Limit Setting can also be set via the Tracer TD7 or through digital communication with Tracer
(Comm4). The arbitration of the various sources of demand limit is described in the flow charts at the end of this
Sound power
section. levels
The External Demand Limit Setpoint may be changed from a remote location by hooking up the analog input
signal to the 1A19 LLID terminals 5 and 6. Refer to the following paragraph on Analog Input Signal Wiring Details.
Discharge
Functional Description
The UCM shall accept either a 2-10 VDC or 4-20 mA analog input suitable for customer connection to set the unit
external demand limit set point (EDLS).
If the
long) EDLS
fixed input
to its develops
discharge an open or short, the LLID will report either a very high or very low value back to the
opening.
main processor. This will generate an informational diagnostic and the unit will default to using the Front Panel
(Tracer TD7) Demand Fan Limit Setpoint. Power level in dB(A), per Hz frequency band Overall power
Unit speed
The Tracer™ TU Service Tool125 250
must be used 500
to set the 1000
input signal type from2000 4000
the factory default of8000
2-10 VDC dB(A)
to that of
1 55 50 42 37 37 31 30 46
FWD4-20
08 mA current. Tracer2 TU must
57 be also 54
be used to install
47 or remove
40 the External
30 Current
38 Limit Setpoint
40 Option
50 for
field installation, or3 can be used
58 to enable57or disable 50
the feature 42
(if installed).
32 40 43 53
1 57 51 45 42 34 33 28 48
FWDIf10the Demand Limit2 Setpoint is
58 set at 100%,
54 the controller
48 will allow
45 every available
38 compressors
39 on
35 the unit to
51 run.
3
Number of compressors 60 = round58
allowed 50
( Demand Limit 48 * Number
Setpoint 40 of Compressors
42 39 ).
on Unit 54
1 57 51 45 42 34 33 28 48
FWDThe
12 minimum active 2 value is 100% 58 / Number
54 of Compressors
48 on45Unit. 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWDCurrent
14 limit Setpoint
2 via 2-1061VDC signal66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Number of allowed compressors
1 57
(4 compressors unit)
63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
4
Intake
3
2

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
0
0 10 20 30
1 40 50
62 60 70
58 80 90
55 100 58 51 48 44 61
FWD 10 2 Active Demand Limit66
Setpoint (%) 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
Current limit Setpoint
3 via 4-2070mA signal67 63 65 59 59 57 69
1 Number of allowed66 compressors
65 65 65 57 50 46 68
FWD 14 2 (6 compressors73unit) 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
6 1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
5
3 78 79 71 74 69 66 66 78
0
0 10 20 30 40 50 60 70 80 90 100
Active Demand Limit Setpoint (%)
UNT-PRC002-GB
CG-SVU010C-GB 11
13
Technical Data
ECHWS and EDLS Analog Input Signal Wiring Details
Both the ECHWS and EDLS can be connected and setup as either a 2-10 VDC (factory default), 4-20 mA, or resistance
input (also a form of 4-2OmA) as indicated below. Tracer TU must be used to set Analog Input Signal LLID type.
This
FWD is done by a setting change on the Custom Tab of08the Configuration View
12 within Tracer
20 TU. 30 45
Power supply
Priority (V/Ph/Hz) 230/1/50
Capacities
When
CoolingNot Installed,
capacity on waterexternal
(1) chilled hot(kW)
water setpoint5,2analog input, external
8,3 demand limit 15 setpoint analog
18,8 input 30,1
and
auxiliary binary
Heating capacity on input setpoint enable will
water (2) (kW)not be used6,3
(Front panel or BAS11,9
sources used,18,9 depending which 20,9 one is 38,2
valid).
Setpoint Source
Current amps (3) selections are: BAS/Ext/FP,
(A) Ext/FP, or1,1
Front Panel 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
When
Air flowInstalled, both analog I/O and binary will be used, with respect of following status:
minimum
• External chilled hot water setpoint: (mIF3
/h)it is the highest
490 priority and it is980 a valid source1400 THEN use this 1800external 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum
setpoint for active chilled water setpoint. (m3/h) 980 1970 2600 3600 5400
• Ecoil
Main xternal demand limit setpoint: IF it is the highest priority and it is a valid source THEN use this external setpoint
Waterfor active demand
entering/leaving limit setpoint. (type)
connections ISO R7 rotating female
• External auxiliary chilled hot water(Dia) setpoint enable 3/4" 3/4"
input: IF setpoint source is set to1 external/Front
1/2" 1 1/2"
Panel or 1 1/2"
Front Panel
Electric power supply THEN: (V/Ph/Hz) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Heating capacity− IF input open, use the next (kW)highest priority 2/4 setpoint source (see 8 priority list below)
10 12 12
Heating capacity− IF(4)input closed, use the auxiliary
(kW) chilled water
6,3 setpoint 12 17,4 22,4 34,5
G2 filter (filter
Priority (from box accessory)
highest to lowest):
Quantity 2 2 2 2 2
• BAS communication
Dimensions ( LxWxth) (Bacnet, Lonworks
(mm) or Modbus) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4• filter
Ice(filter
Makingbox accessory)
Quantity - 2 2 2 2
• External setpoints
• F
ront Panel setpoints
Important:
Sound
For properpressure level
unit (5)
operation, (dB(A))and ECHWS
BOTH the EDLS 36/40/43
settings MUST be 38/41/44
the same (2‑10 46/50/53 47/52/57even 47/52/58
VDC or 4-20mA), if
only one
Unit dimensions
input is to be used.
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
14 UNT-PRC002-GB
CG-SVU010C-GB
Chilled Water Reset (CWR)
The UC800 shall reset the chilled water temperature setpoint based on return water temperature or outdoor air
temperature. The Return Reset and Outdoor Reset functions are standard.
The chilled water reset settings are as follows:
Sound power levels
1. R eset Type – The following options are selectable: No Chilled Water Reset, Outdoor Air Temperature Reset,
Return Water Temperature Reset, or Constant Return Water Temperature Reset.
Discharge
2. Reset Ratio – For Outdoor Air Temperature Reset, both positive and negative reset ratios will be allowed.
3. Start Reset
Measurements
4. Maximum taken in a– room
Reset adjacent to
The maximum the room
resets shall be containing the FWD,
with respect to theat the outlet
chilled waterofsetpoint.
the rectangular duct (1.5 m
All parameters shall be factory set to a pre determined set of values. Field adjustment of two, three and four above
is expected to be very
Fan
infrequent. Pre determined factory settings shall be set for all Reset Types.
UnitVariable definitions:
speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWDCWS
08 – Arbitrated chilled
2 water57setpoint, before
54 any reset
47 has occurred
40 30 38 40 50
3 water setpoint,
CWS’ – Active chilled 58 57
includes 50 of chilled
the effect 42 water reset
32 40 43 53
1 57 51 45 42 34 33 28 48
FWDCWR
10 – Amount of chilled
2 water
58 reset (also
54called Degrees
48 of Reset)
45 38 39 35 51
3 60 58 50 48 40 42 39 54
The above quantities1 are related
57 by the equation:
51 45 42 34 33 28 48
FWDCWS’
12 = CWS + CWR 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
or 1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
CWR = CWS’ – CWS 3 63 69 58 56 50 50 49 63
With the chiller running
1 and any
57 type of chilled
63 water51reset enabled,
49 CWR is40allowed to39change at a 37maximum57rate of
FWD 20
1°F every 5 minutes2 until the actual
61
CWR 66 55
equals the desired CWR.53
When the47 46
chiller is not running,45actual CWR
60
shall
3 63 69 58 56 50 50 49 63
be set equal to the desired CWR within one minute (no maximum rate is in effect).
If Chilled Water Reset is disabled, desired CWR is 0.
Intake
Additional variable definitions:
Measurement
RESET conditions:
RATIO – User adjustable gain
START RESET – User adjustable reference
TOD – Outdoor
Fan air temperature Power level in dB(A), per Hz frequency band Overall power
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
TWE – Evaporator
1 entering
56 water55temperature
55 53 46 45 42 57
FWD 08 2
TWL – Evaporator 63
leaving 62
water temperature 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
MAXIMUM1 RESET – User 62 adjustable
58 limit providing
55 the58maximum 51 amount of reset.
48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
The equations for each
3
type of70reset: 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
Outdoor Air Temperature
3 Reset
70 67 63 65 59 59 57 69
1
CWR = RESET RATIO 66 65
* (START RESET – TOD) 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
With limits:3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD CWR
20 2 >0 76 76 68 71 65 61 61 75
CWR 3 78
< Maximum Reset 79 71 74 69 66 66 78
Return Water Temperature Reset

CWR = RESET RATIO * (START RESET – (TWE – TWL))
With limits:
CWR > 0
CWR < Maximum Reset
Constant Return Water Temperature Reset

CWR = 100% * (Design Delta Temperature –
(TWE – TWL))
With limits:
CWR > 0
CWR < Design Delta Temperature
UNT-PRC002-GB
CG-SVU010C-GB 11
15
Technical Data
Using the Equations for calculating CWR
Notes for doing calculations:
Equation used to get Degrees of Reset:
Outdoor Air:
FWD 08 12 20 30 45
Degrees of Reset = Reset Ratio
Power supply * (Start Reset - TOD)
(V/Ph/Hz) 230/1/50
Capacities
Return Reset:
Degrees
Heating capacity of Reset
on water (2) = Reset Ratio(kW)
* (Start Reset 6,3
- 11,9 18,9 20,9 38,2
(TWE -
Fan power input (3)
TWL)) (kW) 0,23 0,46 0,65 1,04 1,51
Const
Current amps (3) Return: (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5

Air flow Degrees of Reset = 100% * (Design Delta Temp -
minimum (TWE - TWL)) (m /h) 490
3
980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
To obtain Active CWS from Degrees of(m
maximum Reset:
3
/h) 980 1970 2600 3600 5400
Main coil Active CWS = Degrees of Reset + Arbitrated CWS

Note: Arbitrated CWS can either (Dia)be Front Panel,3/4" BAS, or External 3/4" 1 1/2" 1 1/2" 1 1/2"
Reset Ratio calculation:
The Reset
Heating Ratio on the User Interface is(kW)
capacity displayed as a2/4percentage. To use8it in the above10equation it must 12 be 12
converted to its decimal form.
Reset
G2 filter (filter boxRatio percent / 100 = Reset Ratio decimal
accessory)
Quantity 2 2 2 2 2

Dimensions Example
( LxWxth)of converting Reset Ratio:
(mm) 386x221x8 486x271x8 586x321x8 586*421*8 586*621*8
G4 filter (filter
If theboxReset
accessory)
Ratio displayed on the User Interface is 50% then use (50/100) = .5 in the equation
Quantity - 2 2 2 2
TOD = Outdoor
Dimensions Air Temp
( LxWxth) (mm) - 486x264x48 586x314x48 586*414*48 586*614*48
TWE = Evap Entering Water Temp (l/h - mm)
Water flow - lift height 24 - 500
TWL = EvapforLeaving
Not available Water
FWD30 and Temp
FWD45
Sound pressure level (5) (dB(A)) 36/40/43 38/41/44 46/50/53 47/52/57 47/52/58
Sound
The power level
following (5)
graph (dB(A))
shows the reset function 46/50/53 Air Temp:
for Outdoor 48/51/54 56/60/63 57/62/67 57/62/68
Unit dimensions
Note:
Width xThis
Depth graph assumes that Maximum (mm)Reset is set 890 to 11.11
x 600 °C 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

Example of Calculating
*water temperature: Reset
min. +2° C/max. 100° Cfor Outdoor Air Temp:
If:
Reset Ratio = 35%
Start Reset =26.67 °C
TOD = 18.33 °C
Maximum Reset = 5.83 °C
How many Degrees of Reset will there be?

Degrees of Reset = Reset Ratio*(Start Reset - TOD)
Degrees of Reset = .35*(26.67-18.33)
Degrees of Reset = 2.92
4
16 UNT-PRC002-GB
CG-SVU010C-GB
If:
Reset Ratio = -70%
Start Reset =32.22 °C
TOD =37.77°C
Sound power levels
Maximum Reset =9.44 °C
Discharge
Measurement
Degrees of conditions:
Reset = Reset Ratio*(Start Reset - TOD)
Measurements taken= in a room
Degrees of Reset adjacent to the room containing the FWD, at the outlet of the rectangular duct (1.5 m
-.7*(32.22-37.77)
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
The following graph
1 illustrates
55the reset functions
50 of42
the above examples:
37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake
The following graph shows the reset function for Return Chilled Water Reset:
Note: This graph assumes Maximum Reset is set to -6.7°C.
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
TWE-TWL is the difference between the evaporator entering water temp and the evaporator leaving water temperature.
Using the Equation for calculating CWR for Return Water Temp
Example of Calculating Reset for Return Water Temp:
If:
Reset Ratio = 50%
Start Reset = -6.67°C
TWE = 18.3°C
TWL = 7.22°C
Maximum Reset = 4.44°C
UNT-PRC002-GB
CG-SVU010C-GB 11
17
Technical Data
Degrees of Reset = Reset Ratio*(Start Reset - (TWE-TWL))
Degrees of Reset = .5*(-6.67-(18.3-7.22))
Degrees of Reset = -8.875
FWD 08 12 20 30 45
Capacities
If:
HeatingRatio
Reset capacity on water
= 70%(2) (kW) 6,3 11,9 18,9 20,9 38,2
Start Reset
Fan power input (3) = -6.67°C (kW) 0,23 0,46 0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
TWE
Start-up amps
= 15.55°C (A) 3,2 5,5 9,3 14,1 16,5
TWL
Air flow = 11.67°C
minimum (m3/h) 490 980 1400 1800 2700
Maximum
nominal Reset = -10°C (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
How
Watermany Degreesconnections
entering/leaving of Reset will there (type)
be? ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Degrees of Reset
Electric heater = Reset
(accessory Ratio*(Start
for blower only) Reset - (TWE-TWL))
Electric power
Degrees supply =
of Reset (V/Ph/Hz)
.7*(-6.67-(15.55-11.67)) 230/1/50 230/1/50 or 400/3/50 400/3/50 400/3/50 400/3/50
Degrees of Reset
Hot water coil = for blower
(accessory -18.12
only)
The following graph illustrates the
Quantity Reset Actions of the2 above examples: 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25
The following graph illustrates the Reset Action of Constant Return temperature:

FWD:

Note: This graph assumes a Design Delta Temp of -12.2°C.
Diagnostic
If any sensor measurement needed to perform the currently selected chilled water reset type is invalid due to loss of
communication or sensor failure, the desired CWR will be set to 0. The actual CWR is subject to maximum rate limits
described earlier.
4
18 UNT-PRC002-GB
CG-SVU010C-GB
Hot Water Reset
Hot Water Reset (HWR) - CXAF only
The UC800
Sound powershalllevels
reset the hot water temperature setpoint based on outdoor air temperature.
The hot water reset settings are as follows:
1. Reset Type – The following options are selectable: No Hot Water Reset, or Outdoor Air Temperature Reset.
Discharge
2. Reset Ratio – both positive or negative reset ratios will be allowed.
3. Start Reset
4. fixed
long) Maximum Reset
to its discharge opening.

Variable definitions:
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
HWS – Arbitrated hot 1 water setpoint
55 , before
50 any reset 42 has occurred37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
HWS’ – Active hot water
3 setpoint,
58 includes57 the effect 50
of hot water 42 reset 32 40 43 53
HWR – Amount of hot 1 57
water reset 51
(also called Degrees 45 of Reset)42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
The above quantities 3 are related
60 by the equation:
58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWDHWS’
12 = HWS - HWR 2 58 54 48 45 38 39 35 51
or HWR = HWS – HWS’ 3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWDWith
14 the chiller running
2 and hot
61 water reset
66 enabled,55HWR is allowed 53 to change
47 at a maximum
46 rate
45 of 1°F every
60 5
minutes until the actual
3 HWR 63equals the desired
69 HWR. 58 When the 56unit is not50
running, actual
50 HWR shall
49 be set equal
63 to
1 57 63 51 49 40 39 37 57
the desired HWR within
FWD 20 2
one minute
61
(no maximum
66
rate
55
is in effect).
53 47 46 45 60
If Hot Water Reset is3 disabled,63
desired HWR 69 is 0. 58 56 50 50 49 63
Additional variables definitions:

Intake
RESET RATIO – User adjustable gain
START
Measurement RESET – User adjustable reference
conditions:
Measurements
TODtaken at the Air
– Outdoor horizontal air intake.
Temperature
MAXIMUM RESET – User adjustable limit providing the maximum amount of reset
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWDThe
08 equation for Outdoor
2 Air Temperature
63 62 Reset: 60 60 53 53 53 64
HWR = RESET 3 RATIO66 65
* ( TOD – START RESET 63 ) 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
With limits:1 62 58 55 58 51 48 44 61
FWD
12 HWR
2 >= 0 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
HWR 1 <= Maximum
66 Reset65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
Example of calculating
1 reset for
68 outdoor air
72 Temp: 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
If: 3 78 79 71 74 69 66 66 78
Reset Ratio = 30%
Start Reset = 10°C
Maximum Reset = 5°C
TOD = 15°C
UNT-PRC002-GB
CG-SVU010C-GB 11
19
Hot Water Reset
Technical Data
How many degrees of reset will there be?
Degrees of Reset = Reset Ratio*(TOD – Start Reset)
Degrees of Reset = 0.30 *( 15 – 10)
FWD 08 12 20 30 45
Capacities
The following
Cooling graph
capacity on waterillustrates
(1) the reset function of the
(kW) 5,2above example: 8,3 15 18,8 30,1
Fan motor 6
(type) 45.5
2 x direct drive centrifugal
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
5 44.5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
Active Setpoint (°C)

4 43.5
minimum (m3/h) 490 980 1400 1800 2700
Reset value (°C)
Example
nominal Reset ratio = 30% (m3/h) 820 1650 2300 3000 4500
Start reset = 10°C
maximum 3
Maximum reset = 5°C
(m3/h) 980
42.5 1970 2600 3600 5400
Main coil
Water entering/leaving
2 connections (type) 41.5 ISO R7 rotating female
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Electric heater (accessory
1 for blower only) 40.5
Heating capacity 0 (kW) 2/4
39.5 8 10 12 12
Hot
-15 water
-10 coil-5(accessory
0 5for blower
10 only) 20
15 25 30 35 40
Heating capacity (4) Outdoor Air Temp (°C) (kW) 6,3 12 17,4 22,4 34,5
Reset Active Setpoint (FPSP=45°C)
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
20 UNT-PRC002-GB
CG-SVU010C-GB
Smart Communication Protocol
LonTalk™ Interface (LCI-C)
UC800 provides an optional LonTalk™ Smart Com Protocol (LCI-C) between the chiller and a Building Automation
System (BAS). An LCI-C LLID shall be used to provide “gateway” functionality between a LonTalk compatible device
and the Chiller. The inputs/outputs include both mandatory and optional network variables as established by the
Sound power
LonMark levels
Functional Chiller Profile 8040. See integration guide for detailed information.
BACnet
Discharge Interface (BCNT)
The Building Automation and Control Network (BACnet and ANSI/ASHRAE Standard 135-2004) protocol is a standard
that allows building automation systems or components from different manufacturers to share information and
control functions. BACnet provides building owners the capability to connect various types of building control
systems or subsystems together for a variety of reasons. In addition, multiple vendors can use this protocol
to share information
Fan for monitoring and supervisory control
Power level in dB(A), per between systems
Hz frequency band and devices in a multi-vendor
Overall power
Unitinterconnected system.
speed The BACnet
125 interface
250 identifies500 standard 1000objects (data
2000 points) 4000
called BACnet
8000objects.dB(A)
Each
object has a defined1 list of properties
55 that50provide information
42 about
37 that object.
37 BACnet 31 also defines
30 a number 46 of
FWD 08 2 57 54 47 40 30 38 40 50
standard application3
services that
58
are used
57
to access data
50
and manipulate
42
these
32
objects40
and provides
43
a client/server
53
communication between
1 devices.
57 See integration
51 guide
45 for detailed42 information.
34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
BACnet Testing Laboratory (BTL) Certification
3
1
60
57
58
51
50
45
48
42
40
34
42
33
39
28
54
48
FWD 12
All Tracer™ UC8002controllers58are designed
54 48
to support 45
BACnet Smart Com 38
Protocol. In39addition, some
35 51
particular
3 60 58 50 48 40 42 39 54
revisions of the UC800
1 firmware
56 have been
62 tested and
50 have achieved
48 BTL certification
39 by an official
38 36 BACnet testing
56
FWDlaboratory.
14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
For more details, refer
1 to the BTL
57 website63
at www.bacnetassociation.org.
51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
ModBus RTU Interface
3 63 69 58 56 50 50 49 63
Modicon Communication Bus (Modbus) is an application layer-messaging protocol that, like BACnet, provides
Intake
client/server communication between devices over a variety of networks. During communications on a Modbus RTU
network, the
Measurement protocol determines how each controller will know its device address, recognize a message addressed
conditions:
to its device,taken
Measurements determine
at thewhat actionair
horizontal to intake.
take, and extract any data or other information contained in the message.
Controllers communicate using a master/slave technique, whereby, only one device (master) can initiate transactions
(queries). Other devices
Fan (slaves) respondPower
by supplying theper
level in dB(A), requested data
Hz frequency to the master or by taking the action
band Overall power
Unitrequested in the query.
speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWDThe
08 master can address
2 individual
63 slaves62or it can initiate
60 a broadcast
60 message
53 to all slaves.
53 In turn,
53 the slaves
64
respond to queries3that are addressed
66 to 65
them individually
63 or broadcasted.
62 The Modbus
56 55 RTU Interface
57 establishes
67
1 62 58 55 58 51 48 44 61
the format for the master’s
FWD 10 2
query
66
by placing
63
into it the
60
device address,
62
a function
56
code55 defining the52
requested66action,
any data to be sent,3 and an error-checking
70 67field. See integration
63 guide
65 for detailed
59 information.
59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 11
21
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk
Technical Data
Figure 1 illustrates the UC800 controller ports, LEDs, rotary switches, and wiring terminals. The numbered list
following Figure 1 Wiring locations and connection ports corresponds to the numbered callouts in the illustration.
Figure 1 – Wiring locations and connection ports of UC800 controller
FWD 08 12 20 30 45
Capacities
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2"1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
1.
WaterRotary Switches
flow - lift height (l/h ®
for setting BACnet MAC address or MODBUS ID.
- mm) 24 - 500
2.
Sound LINK levelfor BACnet
(L/M/H speed)MS/TP, or MODBUS Slave (two terminals, ±). Field wired if used.
Sound
3. LINK pressure level (5) MS/TP, or MODBUS
for BACnet (dB(A)) 36/40/43
Slave (two terminals, ±). Field 38/41/44
wired if used. 46/50/53 47/52/57 47/52/58
4.
Unit M achine bus for existing machine LLIDs (IPC3 Tracer bus 19.200 baud). IPC3 Bus: used for Comm4 using TCI or
dimensions
Width x Depth ® using LCI-C.
LonTalk (mm) 890 x 600 1090 x 710 1290 x 820 1290 x 970 1290 x 1090
Height (mm) 250 300 350 450 650
5.
Shipped Power (210 mA at 24 Vdc) and ground terminations (same bus as item 4). Factory wired.
unit dimensions
6.
Height
Not used. (mm) 260 310 360 460 660
7.
Weight Marquee LED power and UC800 Status (kg) indicator. 32 46 61 76 118
8. Status LEDs
Recommended for the BAS link, MBus link, and IMC link.
fuse size
Unit U
9. alone
SB (aM/gI)
device type B connection for the (A) service tool8/16(Tracer TU). 8/16 8/16 8/25 8/25
10. The Ethernet connection can only be used with the Tracer AdaptiView display.
11. USB Host
(2) Conditions: Water(not used). temperature: 50/45 °C, Air inlet temperature 20°C DB - Nominal air flow
entering/leaving
Smart Com protocol
FWD:
There are four connections on the UC800 that support the communication interfaces listed. Refer to Figure 2 for
the locations of each
*absolute service pressure: minof these 11ports.
1 bar/max bars
• Accessories
BACnet- Hot
MS/TP
water coil:
• *water
M
temperature: min. +2° C/max. 100° C
ODBUS Slave
• LonTalk using LCI-C (from the IPC3 bus)
Rotary Switches
There are three rotary switches on the front of the UC800 controller. Use these switches to define a three-digit
address when the UC800 is installed in a BACnet or MODBUS system (e.g., 107, 127, etc.).
Note:
Valid addresses are 001 to 127 for BACnet and 001 to 247 for MODBUS.
4
22 UNT-PRC002-GB
CG-SVU010C-GB
Wiring and Port Descriptions for MODBUS, BACnet and LonTalk
LED Description and Operation

There are 10 LEDs on the front of the UC800. Figure 2 shows the locations of each LED and Table 5 describes their
behavior in specific instances.
Figure 2 – LED locations
Sound power levels
Discharge

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
Table 5 – LED behavior
3 63 69 58 56 50 50 49 63
LED UC800 Status
Intake
Powered. If the Marquee LED is green solid, the UC 800 is powered and no problem exist
Marquee
conditions: Low
MeasurementLED power or malfunction. If the Marquee LED is red solid, the UC800 is powered, but there are problems
present Alarm. The Marquee LED blinks Ren when an alarm exists
LINK, The TX LED blinks green at the data transfer rate when the UC800 transfers data to other devices on the link
MBUS, IMC The Rx LED blinks yellow
Fan Poweratlevel
the in
data transfer
dB(A), per Hzrate when UC800
frequency band receives data from other devices Overall
on the link
power
Unit speed The LINK
125 LED is solid250green if the500 1000 2000 4000
Ethernet links is connected and connecting 8000 dB(A)
Ethernet
1 56 55 55 53 46 45 42 57
Link The ACT
FWD 08 2 63LED blinds yellow
62 at the data
60 transfer rate
60 when data53flow is active53on the link 53 64
3 66 LED is solid
The Service 65 green when 63 pressed. 62 56 55 57 67
Service 1 62 58 55 58 51 48 44 61
FWD 10 2 For qualified
66 service technicians
63 only.
60 Do not use62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWDNOTICE:
12 2 66 63 60 62 56 55 52 66
Electrical Noise! 13 70
66
67
65
63
65
65
65
59
57
59
50
57
46
69
68
FWDMaintain
14 at least 6 2inches between
73 low-voltage
72 (<30V) 69 and high 71 voltage circuits.
64 Failure59to do so could57 result in
74
electrical noise that3 could distort
78 the signals 76 carried by 73 the low-voltage
75 69 including
wiring, 64 IPC. 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 11
23
Tracer TD7 Operator Interface
Technical Data
Information is tailored to operators, service technicians, and owners.
When operating a chiller, there is specific information you need on a day-to-day basis—setpoints, limits, diagnostic
information, and reports.
Figure 3 – TD7 operator interface report
FWD 08 12 20 30 45
Capacities
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2"
1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Day-to-day
Height operational information is presented
(mm) at the260 display. Logically organized
310 groups360of information—
460 chiller660
modes
Weight of operation, active diagnostics,(kg) settings and reports
32 put information 46 conveniently61at your fingertips.
76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
24 UNT-PRC002-GB
CG-SVU010C-GB
Tracer™ TU
The operator interface allows for daily operational tasks and setpoint changes. However, to adequately service
chillers Tracer™ TU service tool is required. (Non-Trane personnel, contact your local Trane office for software
purchase information.) Tracer TU adds a level of sophistication that improves service technician effectiveness and
minimizes chiller downtime. This portable PC-based service-tool software supports service and maintenance tasks,
and is required for software upgrades, configuration changes and major service tasks.
Sound power levels
Tracer TU serves as a common interface to all Trane® chillers, and will customize itself based on the properties of
the chiller with which it is communicating. Thus, the service technician learns only one service interface.
Discharge
The panel bus is easy to troubleshoot using LED sensor verification. Only the defective device is replaced. Tracer TU
can communicate
Measurement with individual devices or groups of devices.
conditions:
Measurements takenmachine
All chiller status, in a room adjacent to settings,
configuration the roomcustomizable
containing the FWD,and
limits, at the outlet
up to of the or
100 active rectangular duct (1.5 mare
historic diagnostics
long) fixed to through
displayed its discharge opening. software interface.
the service-tool
LEDs and their respective Tracer TU indicators visually confirm the availability of each connected sensor, relay,
Unit
and actuator. speed 125 250 500 1000 2000 4000 8000 dB(A)
Tracer TU is designed
1 to run on
55 a customer’s
50 laptop,42connected 37
to the Tracer
37 control panel
31 with a 30
USB cable. 46
FWD 08 2 57 54 47 40 30 38 40 50
Your laptop must meet
3 the following
58 hardware
57 and software
50 requirements:
42 32 40 43 53
• 1 GB RAM (minimum)1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
• 1024 x 768 screen3 resolution60 58 50 48 40 42 39 54
• CD-ROM drive 1 57 51 45 42 34 33 28 48
FWD• 12Ethernet 10/100 LAN
2 card 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
• An available USB1 2.0 port 56 62 50 48 39 38 36 56
FWD• 14Microsoft® Windows
2 7 61 66 55 53 47 46 45 60
• Enterprise or Professional
3 operating
63 system
69 (32-bit58or 64-bit) 56 50 50 49 63
1
• Microsoft .NET Framework 57 or later 63
4.0 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
Note: 3 63 69 58 56 50 50 49 63
Tracer TU is designed and validated for this minimum laptop configuration. Any variation from this configuration
Intake
may have different results. Therefore, support for Tracer TU is limited to only those laptops with the configuration
previously specified.
For more information,
Measurements see
taken at the TTU-SVN01A-EN
horizontal air intake.Tracer TU Getting Started Guide
Diagnostic Name and Source: Name of Diagnostic and its source. Note that this is the exact text used in the
User Interface and/or
Fan Service Tool displays.
Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
Affects Target: Defines
1 the “target”
56 or what
55 is affected
55 by the diagnostic.
53 46 45 42 57
FWDUsually
08 2
either the entire 63 or a particular
Chiller, 62 Circuit60or Compressor
60 53
is affected by the53
diagnostic 53
(the same one64 as
3 66 65 63 62 56 55 57 67
the source), but in special
1
cases
62
functions58are modified55
or disabled
58
by the diagnostic.
51
None
48
implies
44
that there61is no
FWDdirect
10 affect to the chiller,
2 sub 66
components 63 or functional
60 operation. 62 56 55 52 66
3 70 67 63
Design Note: Tracer™ TU does not support the display of certain65targets on59its Diagnostics
59
pages 57
although the 69
1 62 58 55 58 51 48 44 61
functionality
FWD 12 implied
2 by this table
66 is supported.
63 Targets
60 such as Evap
62 Pump, 56Ice Mode, Chilled
55 Water
52 Reset, External
66
Setpoints etc. – are3displayed 70 as simply “Chiller”
67 even
63 though they65 do not imply
59 a chiller
59 shutdown 57 – only a 69
compromise of the1specific feature.66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
Severity: Defines the3 severity 78 of the above 76effect. Immediate
73 means
75 immediate
69 shutdown
64 of the affected
63 portion,
78
Normal means normal 1 or friendly
68 shutdown72 of the affected
64 portion,
64 Special56Action means52 a special50 action or mode
69
FWD 20 2 76 76 68 71 65 61 61 75
of operation (limp along)
3
is invoked,
78
but without
79
shutdown,
71
and Info
74
means an
69
Informational
66
Note or
66
Warning 78
is
generated. Design Note: Tracer TU does not support display of “Special Action”, on its Diagnostics pages, so that if
a diagnostic has a special action defined in the table below, it will be displayed only as “Informational Warning” as
long as no circuit or chiller shutdown results. If there is a shutdown and special action defined in the table, then the
Tracer TU Diagnostics Page display will indicate the shutdown type only.
Persistence: Defines whether or not the diagnostic and its effects are to be manually reset (Latched), or can be either
manually or automatically reset when and if the condition returns to normal (Nonlatched).
Active Modes [Inactive Modes]: States the modes or periods of operation that the diagnostic is active in and, as
necessary, those modes or periods that it is specifically “not active” in as an exception to the active modes. The
inactive modes are enclosed in brackets, [ ]. Note that the modes used in this column are internal and not generally
annunciated to any of the formal mode displays.
UNT-PRC002-GB
CG-SVU010C-GB 11
25
Tracer™ TU
Technical Data
Criteria: Quantitatively defines the criteria used in generating the diagnostic and, if nonlatching, the criteria for auto
reset. If more explanation is necessary a hot link to the Functional Specification is used.
Reset Level: Defines the lowest level of manual diagnostic reset command which can clear the diagnostic.
The manual diagnostic reset levels in order of priority are: Local or Remote. For example, a diagnostic that
has
FWDa reset level of Remote, can be reset by either a remote
08 diagnostic reset
12 command or20by a local diagnostic
30 45
Power supply
reset command. (V/Ph/Hz) 230/1/50
Capacities
Help Text:
Cooling Provides
capacity for(1)a brief description
on water (kW)of what kind5,2
of problems might cause
8,3 this diagnostic
15 to occur.18,8Both control
30,1
system component
Heating capacity related
on water (2) problems as(kW)well as chiller6,3
application related 11,9
problems are addressed
18,9 (as 20,9
can possibly38,2
be anticipated). These help messages will
Fan power input (3) (kW)
be updated0,23with accumulated field
0,46
experience with the chillers.
0,65 1,04 1,51
Current amps (3) (A) 1,1 2,2 3,1 4,7 5,5
Start-up amps (A) 3,2 5,5 9,3 14,1 16,5
Air flow
minimum (m3/h) 490 980 1400 1800 2700
nominal (m3/h) 820 1650 2300 3000 4500
maximum (m3/h) 980 1970 2600 3600 5400
Main coil
(Dia) 3/4" 3/4" 1 1/2" 1 1/2" 1 1/2"
Quantity 2 2 2 2 2
Quantity - 2 2 2 2
Unit dimensions
Height (mm) 250 300 350 450 650
Height (mm) 260 310 360 460 660
Weight (kg) 32 46 61 76 118
Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

FWD:

4
26 UNT-PRC002-GB
CG-SVU010C-GB
Notes
Sound power levels

Discharge

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 55 50 42 37 37 31 30 46
FWD 08 2 57 54 47 40 30 38 40 50
3 58 57 50 42 32 40 43 53
1 57 51 45 42 34 33 28 48
FWD 10 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 57 51 45 42 34 33 28 48
FWD 12 2 58 54 48 45 38 39 35 51
3 60 58 50 48 40 42 39 54
1 56 62 50 48 39 38 36 56
FWD 14 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
1 57 63 51 49 40 39 37 57
FWD 20 2 61 66 55 53 47 46 45 60
3 63 69 58 56 50 50 49 63
Intake

Unit speed 125 250 500 1000 2000 4000 8000 dB(A)
1 56 55 55 53 46 45 42 57
FWD 08 2 63 62 60 60 53 53 53 64
3 66 65 63 62 56 55 57 67
1 62 58 55 58 51 48 44 61
FWD 10 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 62 58 55 58 51 48 44 61
FWD 12 2 66 63 60 62 56 55 52 66
3 70 67 63 65 59 59 57 69
1 66 65 65 65 57 50 46 68
FWD 14 2 73 72 69 71 64 59 57 74
3 78 76 73 75 69 64 63 78
1 68 72 64 64 56 52 50 69
FWD 20 2 76 76 68 71 65 61 61 75
3 78 79 71 74 69 66 66 78
UNT-PRC002-GB
CG-SVU010C-GB 11
27
Trane - by Trane Technologies (NYSE: TT), a global climate innovator - creates comfortable, energy
efficient indoor environments for commercial and residential applications. For more information,
please visit trane.com or tranetechnologies.com.
Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications
without notice. We are committed to using environmentally conscious print practices.
CG-SVU010C-GB July 2020

Supersedes CG-SVU010B-GB (January 2019) © 2020 Trane
Confidential and proprietary Trane information

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Tracer™ TD7 with UC 800

for CGAF / CXAF chillers and heat pumps

July 2020 CG-SVU010C-GB

Confidential and proprietary Trane information

Relay Assignments Using Tracer™980TU.............................................................

Water entering/leaving connections (type) ISO R7 rotating female

Unit alone (aM/gI) (A) 8/16 8/16 8/16 8/25 8/25

BACnet Interface (BCNT)........................................................................ 21

BACnet Testing Laboratory (BTL) Certification..................................... 21

Accessories - Hot water coil:

ModBus RTU Interface............................................................................ 21

Wiring and Port Descriptions for MODBUS, BACnet and LonTalk............... 22

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

Heat exchanger operating limits:

Accessories - Hot water coil:

Lead Lag Dual Pump

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

After Ice Making

Ice Making Command

Heat exchanger operating limits:

Accessories - Hot water coil:

External Demand Limit Setpoint (EDLS)

Fan Power level in dB(A), per Hz frequency band Overall power

Active Demand Limit Setpoint (%)

Heat exchanger operating limits:

Accessories - Hot water coil:

Return Water Temperature Reset

Constant Return Water Temperature Reset

Heat exchanger operating limits:

Accessories - Hot water coil:

How many Degrees of Reset will there be?

Heat exchanger operating limits:

Accessories - Hot water coil:

Note: This graph assumes a Design Delta Temp of -12.2°C.

Fan Power level in dB(A), per Hz frequency band Overall power

Additional variables definitions:

Active Setpoint (°C)

Heat exchanger operating limits:

Accessories - Hot water coil:

LED Description and Operation

Fan Power level in dB(A), per Hz frequency band Overall power

Heat exchanger operating limits:

Accessories - Hot water coil:

Heat exchanger operating limits:

Accessories - Hot water coil:

Sound power levels

Fan Power level in dB(A), per Hz frequency band Overall power

Fan Power level in dB(A), per Hz frequency band Overall power

CG-SVU010C-GB July 2020

Confidential and proprietary Trane information

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