Man-Ema 1

MCR OIL TOOLS, LLC
Field Operations Manual
MAN-EMA-100
EMA Full Suite Manual Revision-J (07/2021)
EMA-1500-100
EMA-1750-100
EMA-2500-100
EMA-2500-200
• Revision J of this manual has been released to incorporate the Overvoltage Protection Sub (OVP).
• Revision H of this manual has been released to incorporate updates to the EMA-2500-100 arm specifications
and part numbers. Early arms and kits have now been obsoleted. Additional updates have been provided with
respect to overall EMA toolstring build, jar requirements and contingency recovery procedures.
• Revision G (Full Suite Operations Manual - updated title) is released to include earlier version EMA systems.
• Prior Revision F (1-1/2” EMA tool systems only delivered under Revisions A through E) of the 1-1/2” EMA
System Operations Manual documentation are removed from service. Please remove all manuals prior to
Revision A (Full Suite Operations Manual) from use effective 04/2016 for all EMA units as operation
parameters covered within (Rev. G) this document is compatible with all prior models (for on-board computer
module control).
*Important Update: Current application to range from 0.60 to 0.63 Ampere for motor actuation cycle. Applying
current greater than 0.65 Ampere can result in premature EMA system cycle completion.
PRODUCT INFORMATION SERIES
Licensed User Support Document
GENERAL TERMS & CONDITIONS

Use of MCR OIL TOOLS, LLC products is governed by License Agreement
MCR OIL TOOLS, LLC

7327 Business Place
Arlington, TX 76001
tel. 817.701.5100 / fax 817.701.5105
©2021 MCR Oil Tools, LLC. All Rights Reserved EMA Operations Manual Rev-J (07/2021)
MCR Oil Tools Confidential Information MAN-EMA-100 2
Contents
Overview ............................................................................................................................................................. 4
Tool Specifications ............................................................................................................................................ 5
Assembly and Disassembly .............................................................................................................................. 8
Operation ..........................................................................................................................................................11
Maintenance ......................................................................................................................................................20
Arm Replacement ............................................................................................................................................22
Troubleshooting Procedures ..........................................................................................................................25
Appendix A Pre-Job Operational Set-up .....................................................................................................27
Appendix B Voltage and Continuity Checks ...............................................................................................31
Appendix C Catalog Pages .............................................................................................................................33
Appendix D Arm Selection Charts ...............................................................................................................43
Notes..................................................................................................................................................................45
Overview
Electro-Mechanical Anchor Tool
The Electro-Mechanical Anchor tool (EMA) is an electric wireline conveyed anchoring device
intended for use with all MCR systems. With three available outside diameters, the EMA effectively
anchor tools for cutting tubulars from 2-3/8” to 7-5/8” diameters. Anchor arm material and design
allow for fixation in all tubular materials covered by MCR systems specifications.
Overvoltage Protection Sub:
During EMA operation, one of the major problems seen in the field is tool damage from high
voltages. The EMA is designed to operate at a certain voltage range. When the EMA control module
is exposed to high voltages, it can damage the tool. The Overvoltage Protection Sub (OVP SUB) is
an additional attachment, compatible with all EMA models, that is intended to protect the EMA
from exposure to high voltages. When the OVP SUB is attached to and operated in conjunction
with the EMA, it will automatically cut off voltages higher than 120 VDC to the EMA and prevent
high voltage exposure. A waiting period of 40s after voltage cutoff is required before reapplying
power. If power is reapplied before the 40s waiting period, the OVP SUB will continue cutting off
voltage, regardless of value. The 40s waiting period between power cycles is critical to ensuring
proper operation.
Tool Specifications
1-1/2" EMA TOOL SPECIFICATION

DESCRIPTION: 1-1/2" ELECTRO-MECHANICAL ANCHOR
LENGTH: 47.9" (121.7cm)
WEIGHT: 13.5 Lb.(6.1kg)
MAX. DIAMETER (ARMS LOWED): 1-1/2" (3.8cm)
PRESSURE RATING: 10,000 PSI (69MPa)
TEMPERATURE RATING: 325°F (163°C)

LENGTH: 47.2" (120cm)
WEIGHT: 23.5 Lb.(10.7kg)
MAX. DIAMETER (ARMS LOWED): 1.75" (4.45cm)

LENGTH: 47.2" (120cm)
WEIGHT: 31 Lb.(14.1kg)
2-1/2" HP EMA TOOL SPECIFICATION

DESCRIPTION: 2-1/2" ELECTRO-MECHANICAL ANCHOR HP
LENGTH: 47.2" (120cm)
OVP SUB TOOL SPECIFICATION

DESCRIPTION: OVERVOLTAGE PROTECTION SUB
LENGTH: 25.5” (64.8cm)
Type Description
EMA-1500 ARM-1500-100, Arm sizes #0 thru #9, for 2-3/8" O.D. through 5-1/2” O.D. pipe
EMA-1750 ARM-1500-200, Arm sizes #3 thru #9, for 2-7/8” O.D. through 5-1/2” O.D. pipe
EMA-2500 ARM-2500-170, Arm sizes #1 thru #8, for 4” O.D. through 7-5/8” O.D. pipe
REVISION NOTES:
1-1/2” EMA systems delivered under 1-1/2” O.D. specific product manual Revision E and earlier do
not contain shaft limit spacers on the internal driveshaft. Revision F and later 1-1/2” O.D. EMA tools
contain internal spacers that act to limit the travel of the shaft to keep the gear section within an
optimal window for arm servicing. This improvement removes the necessity of procedures called out
in the Maintenance and Operation sections of prior manuals for arm-to-shaft loading or tooth
impingement problems. Please refer to the Manual that accompanied the tool system at time of
delivery in the event that earlier revision EMA systems remain in use. If no manual is on hand, contact
MCR Oil Tools for a digital copy (serial number of units will be necessary for unit identification). All
prior EMA units may be returned to MCR for service and updated processor/mechanicals: a quote
will be issued following diagnosis of service necessity.
All Revision F and later 1-1/2” O.D. EMA units have had the motoring current limit reduced to 0.80
Ampere from 1.0 Ampere. The reduction in operational applied current occurred to limit processor
voltage spike following motor time-out as well as to maintain maximum torque to the motor.
EMA Full Suite Operations Manual shall supersede all prior EMA manuals for voltage/current
application limitations.
Part Number Date of Revision Document ID or Description Rev. Owner

Revision
MAN-EMA-100, July 2021 Included Overvoltage Protection Sub (OVP) in VM
Rev J the operating manual
MAN-EMA-100, Sept. 2017 Revision H of this manual has been released to TG

Rev H incorporate updates to the EMA-2500-100 arm
specifications and part numbers. Early arms and
kits have now been obsoleted. Additional
updates have been provided with respect to
overall EMA toolstring build, jar requirements
and contingency recovery procedures.
MAN-EMA-100, August 2016 EMA Full Suite Operations Manual, updated DS

Rev G document title, Added 1-3/4” OD and 2-1/2”
OD EMA systems
Assembly and Disassembly
1-1/2” O.D. EMA Systems:

Field assembly and disassembly of the 1500 EMA is limited to anchor arm replacement and bottom
sub “pin end” o-ring replacement. Field repair and servicing of internal mandrel components are not
allowed due to the potential for high performance sealing surface damage and subsequent internal
wet-out/failure*, damage to the processor module and internal gear or bearing insult. Additionally,
when service to the internals (typically from shaft shear pin severance or following jarring actions on
the EMA toolstring for unit removal from the well) is necessary, the EMA shall be returned to MCR
Oil Tools for repair or replacement. Repaired units will be rebuilt to specifications in effect at the time
of repair service.
Figure 2. Replaceable O-ring type & location for 1500 EMA systems
1-3/4” O.D. & 2-1/2” O.D. EMA Systems:

Field service of the 1750 and 2500 EMA systems is limited to o-ring replacement of the components
identified below. No additional diagnostics or service are allowed to be conducted on or within the
EMA systems. Extreme care must be taken to ensure that NO gland surface finish is marred during
the replacement of the o-rings. Always apply o-ring grease to the gland seat and the o-ring prior to re-
assembly.
Figure 3. Replaceable O-ring type & location for 1750 & 2500 EMA systems
Figure 4. Replaceable O-ring type & location for OVP
Assemble OVP Sub to EMA.
Figure 5. OVP and EMA Assembly
Warning: Unless explicitly stated in the manual, any other parts of the EMA cannot be disassembled
or modified. This can damage the seals, destroy the EMA or OVP SUB, and void warranty and licensee
agreement.
Do not attempt to run the EMA anchor system in the event that external diagnostics indicate that a
component failure has occurred. When operated within the pressure and temperature limits as well as
adhering to the recommended driveshaft grease application protocol, the EMA does not have a
minimum or maximum operation count. Repeated runs having excessive pressure spikes, high
temperature cycles, inadequate grease application, steam, or harsh chemical exposure, or runs requiring
jarring will diminish the serviceable life of the anchor. Single jarring events to yield stuck arms will not
tend to render the EMA inoperable unless shearing of the drive shaft pin has occurred. Repeated
jarring operations or excessive recovery techniques should be considered destructive to the anchor.
Remove the anchor from service in the event that a known damaging cycle has occurred. Label
“INOPERATIVE” and arrange a return (RMA – contact: sales@mcroiltools.com) to MCR OIL
TOOLS for diagnostics or rebuild.
Grease Specification: Type (AeroShell 22® recommended and included in Kit)

Short stroke grease gun included in EMA Kit (low injection rate necessary to reduce the
possibility of damaging the internal driveshaft u-cup seals)
*O-rings are recommended to be replaced after hostile (H2S, steam, etc.) runs or as otherwise
necessary using an approved MCR EMA o-ring kit ordered as HOK-EMA-1750-100 (for EMA-1750
& EMA-2500). The 1-1/2” O.D. EMA only requires HOR-N211 o-rings on the bottom pin
(serviceable gland). The HOK replacement kit consist of all exposed o-rings. Since the EMA tool is
designed for moderate pressure & temperature, the factory seals will not typically be exposed to life
reducing thresholds between runs.
Note: Never tighten or torque the tool components through the anchor arm housing. Tighten close
to the joints using a non-marring wrench.
Figure 6. Torque restriction through arm section
Following re-assembly or grease service, always store the tool with thread protectors.
Operation
This section contains specific operational procedural steps that must be followed to ensure complete
operational capability prior to deployment and during the actual well operation sequence.
Pre-Job Operational Set-Up Verification:
This operation entails conducting two preliminary simulated initiations utilizing the
CheckFire panel in place of the EMA/RCT toolstring with accessory uphole tools
attached to your deployment wireline spool.
See Appendix A Pre-Job Operational Set-Up Procedures
a) First, calculate the expected line resistance increase due to armor spool-off. This will be the
product of the ARMOR resistance times the depth (both values typically given in 1000ft
increments) i.e., ARMOR resistance of Wireline Works 1-R-224-FTH® is 4.4Ω/kft, conveyed to
10,000ft: 4.4*10=44Ω of increased resistance due to spool-off upon reaching target well depth.
b) Dial the determined ARMOR ONLY “deployed configuration” resistance increases into the
CheckFire Panel variable resistor.
c) Select DC (+) positive on your “Clean DC” firing panel.
d) Slowly (~10V/sec) ramp-up voltage until Green LEDs illuminates then shut off.
e) Annotate the applied voltage value when the Green LEDs turned off as the “Maximum
Downhole ARM Actuation Voltage Threshold”. If utilizing an MCR Fire Panel Filter (FPF),
all voltages will be determined at the FPF Simpson voltage meter, not the logging unit
firing panel output voltage meter.
f) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter Discharge button (if
attached between logging unit firing panel and wireline) for 5 seconds, then switch to DC (-)
Negative.
g) Slowly ramp-up DC (-) negative until Red LEDs shut off. (Use FPF Simpson meter voltage if
utilized).
h) Annotate the peak applied voltage value as “Minimum Downhole RCT Fire Voltage
Threshold”. Note: amperage of approximately 1.0 Ampere should be noticed at the firing panel
upon Red LED off point.
i) Power to zero, SHOOTING key to “SAFE” (remove key as necessary) and depress Fire Panel
Filter Discharge button (if attached between firing panel and wireline) for 5 seconds, then switch
back to DC (+) positive; Disarm Shooting Panel Power Supply.
j) Set the variable resistor to 0Ω and conduct the steps above beginning with c) to determine
UPHOLE thresholds for future cycles on surface through the wireline conductor.
k) The 0Ω function check values will be used for the next step, identified as 5) below.
WARNING: DC (-) NEGATIVE FIRING CONTROL IS ACTIVE WITHOUT ANCHOR
ARMS OPEN.
NEVER APPLY POWER OR ACTUATE A TOOLSTRING ON SURFACE WITH AN XRT

(RCT), CPT (PTC), PPT, TG (THG), OR OTHER MCR FUELED COMPONENT
ATTACHED!)
Build Toolstring: Cable Head to First Centralizer. (NO XRT (RCT), CPT (PTC), PPT, TG
(THG), OR OTHER MCR FUELED COMPONENT ATTACHED!)
• Recommended toolstring (following checkout procedures and ensuring line safety):
∙ Cable head
∙ Hydraulic or e-line Jars (ensure proper specification and limits)
∙ CCL
∙ Weight Bars (if required)
∙ Knuckle (reported to be effective for heavy toolstrings)
∙ Adjustable Centralizer, required
∙ EMA
∙ Adjustable Centralizer, required
∙ Weight bar, for weight or to reduce slag from hindering arm closure at standoff
∙ RCT
∙ PBA, Pressure Balance Anchor System
∙ Centralizer, required for most cutters and most multi-port circulators
Figure 13. Typical Toolstring
Add Anchor to Toolstring (NO XRT (RCT), CPT (PTC), PPT, TG (THG), OR OTHER
MCR FUELED COMPONENT ATTACHED!)
Powering up the Tool in the Field

When powering up the EMA with the OVP SUB attached, the value of the initial input supply voltage
is critical to proper EMA operation. Refer to Figure 17 Table 2 (p.19) for the correct voltage value
with respect to line resistance. The EMA will take approximately 22s for the retract cycle to complete
and 20s for the extend cycle to complete. The EMA needs to fully complete each cycle before it can
run the next cycle.
Note: If EMA does not complete running its cycle, it will attempt to rerun the same cycle again at the next power-up. For example,
if the extend cycle runs for 18s instead of the 20s required to complete the cycle, the EMA will run the extend cycle again at the
next power-up. Reduce the running current to approximately 0.3A to 0.4A when trying to complete the unfinished cycle.
Warning: Do not increase and decrease the applied voltage repeatedly while running the EMA. This may cause the EMA to
operate in an unknown state. Voltage should be increased steadily as needed to ensure proper EMA operation.
IF THE OVP SHUTS OFF VOLTAGE TO THE EMA, WAIT AT LEAST 40 SECONDS BEFORE
ATTEMPTING ANOTHER RUN. FAILURE TO FOLLOW MAY RESULT IN IMPROPER TOOL
OPERATION.
EMA Supply
THG
Line EMA Supply Voltage EMA Target THG Target Voltage Over Voltage Protection
Supply
Resistance (Target Voltage) Current Current (Initial Start Cutoff Remark
Voltage
(Ohms) (V) (A) (A) Voltage) Only for EMA (Voltage)
(V)
(V)
0 60 0.60 172 1.1 60 No Target EMA voltage is 60V
25 75 0.60 201 1.1 78 No There will be voltage drop, EMA > 60V
100 120 0.60 373 1.1 110 Yes OVP will shut off EMA when >120V
Table 2. Recommended Supply Voltage for 0-300 Ω of Line Resistance
Example: For 200 Ω of line resistance.

EMA
Supply Over Voltage
EMA Supply EMA THG THG
Line Voltage Protection
Voltage Target Supply Target
Resistance (Initial Cutoff Remark
(Target Voltage) Current Voltage Current
(Ohms) Start Only for EMA
(V) (A) (V) (A)
Voltage) (Voltage)
(V)
Table 3. Supply Voltage vs. Line Resistance for 200 Ω of Line Resistance
When applying 65V to the EMA with 200 Ω line resistance, the EMA will draw less than 0.6A. This
is because of the voltage drop at the cable spool (line resistance). Increase the supply voltage until the
current reaches approximately 0.6A. In this example for 200 Ω of line resistance, apply an initial
voltage of 110 V. Increase the voltage to approximately 180V to make the EMA draw 0.6A. Make
sure the EMA target current of 0.6A is attained within 15s of initial voltage application. At 180V, the
current draw will be approximately 0.6A.(supply voltage may vary depending on the actual line
resistance). Once the EMA arms are fully extended, the current will drop to approximately 70mA. At
this time, the supply voltage at the OVP SUB will increase to above the 120V cutoff voltage, causing
the overvoltage protection to trigger and shut off voltage to the EMA. The current draw of the EMA
will drop close to 0A at this point. Wait at least 40 seconds before running the next cycle. The example
given from Table 3 is for 200 Ω of line resistance. Refer to Table 2 (p. 13) for a complete list.
Note: To ensure proper anchoring, the window to increase the incoming voltage to reach the EMA target current draw
of 0.6 A is approximately 15s. Failure to reach the target current in a timely manner may result in an unstable anchor.
When the initial voltage at cable head is more than 120V, the OVP SUB will shut off the EMA and stop operation.
WARNING: THE OVP SUB IS LIMITED TO 300 Ω OF LINE RESISTANCE. PLEASE

CONSULT WITH MCR OIL TOOLS IF THE APPLICATION REQUIRES MORE THAN 300 Ω.
Line Resistance → Resistance of the long cable spool + any other connectors, clips, or drums.
EMA Supply Voltage → Minimum voltage required to run the EMA with respect to line resistance.
THG Supply Voltage → Minimum voltage required to fire the THG efficiently.
Over Voltage Protection Cutoff → When the incoming voltage to the OVP SUB is more than
120V DC, it will cut off its output to the EMA. Upon voltage cutoff, wait 40 seconds before
attempting another run.
Initial EMA Supply Voltage → When powering up the EMA initially, apply less than 115V to
prevent premature voltage shutoff. Any value higher than this will cause the OVP SUB to cut off the
supply voltage to the EMA. 110V is the recommended initial voltage value.
Perform an Arm Open / Fire / Arm Close / Fire Sequence on the EMA (NO
XRT (RCT), CPT (PTC), PPT, TG (THG), OR OTHER MCR FUELED COMPONENT
ATTACHED!) For Functionality Check. This sequence requires an approved multimeter sensing
voltage at the EMA “Pin” end in order to verify presence of polarity and range of pass-through
voltages. This test series should be conducted with the uphole system used during the CheckFire
sequence above.
a) Place EMA on stands with ARM section clear of obstructions and EMA GO pin end exposed
for voltage sensing/verification.
b) Select DC (+) positive
c) Ramp-up applied firing panel voltage (monitor FPF voltage if utilized) to the prior CheckFire
Panel determined UPHOLE Arm Actuation Threshold Voltage.
Note: amperage will begin low until reaching the Arm Actuation Threshold Voltage, the arms
begin an arms-OPEN sequence, indicated by a rise in amperage draw, lasting ~17 to 22 seconds
duration.
*During the motoring extend activity, increase voltage necessary to obtain 0.60 Ampere of firing
panel indicated current. Hold until amperage drops back to initial power application range (close
to zero Ampere). Verify that no voltage is sensed at the bottom EMA GO pin during this activity.
d) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter discharge button (if
attached between firing panel and wireline) for 5 seconds.
e) Select DC (-) negative.
f) Ramp-up applied voltage to the CheckFire Panel UPHOLE Fire Threshold voltage (monitor
FPF voltage if installed).
g) Verify both the end of line voltage and pin polarity* (Only DC (-) NEGATIVE voltage passage
allowed!). If positive polarity voltage conduction is indicated, detach the EMA and label
“INOPERATIVE”. *Ensure lead polarity selection is correct for polarity check.
h) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter Discharge button (if
i) Select DC (+) Positive.
j) Slowly ramp-up applied firing panel voltage (monitor FPF voltage if utilized) to the prior CheckFire
Panel determined UPHOLE Arm Actuation Threshold Voltage. Increase applied voltage (FPF voltage
if installed) as necessary to obtain 0.60 Ampere of firing panel indicated current. Hold power until
amperage drops back to initial power application range (near zero Ampere). Verify that no voltage is
sensed at the bottom EMA GO pin during this activity (positive or negative, <1 volt allowed).
k) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter Discharge button (if
l) Select DC (-) Negative (NO XRT (RCT), CPT (PTC), PPT, TG (THG), OR OTHER
MCR FUELED COMPONENT ATTACHED!).
m) Ramp-up applied voltage to the CheckFire Panel UPHOLE Fire Threshold voltage (monitor
FPF voltage if installed).
n) Verify both the end of line voltage and pin polarity* (Only DC (-) negative voltage passage
allowed!). If positive polarity voltage conduction is indicated, detach the EMA and label
“INOPERATIVE”. *Ensure lead polarity selection is correct for polarity check.
o) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter Discharge button (if
p) Select DC (+) positive.
q) Power off & secure firing panel.
Ready to RIH; follow all precautions prior to adding THG/RCT/PTC to toolstring.
Run in Hole/Correlate Target Zone

Be prepared to determine the toolstring turn-around weight before ending the RIH.
*** BE PREPARED: You must verify & record the turn-around toolstring weight encountered
at toolstring turn-around for the next operation***.
Set & Confirm Anchor Fixation
a) Competent, complete centralization at the EMA arm section is critical to the operation of the
EMA system. In the event that a poorly centralized toolstring is anchored, one or two Arms may
be in contact with the target wall, resulting in a potentially failed run due to tool movement.
b) While limiting the length of movement to below your correlated depth, release tension in line
such that the next spool-off action will lower the toolstring; monitor for movement on CCL if
attached.
c) Select DC (+) positive.
d) Slowly ramp-up applied voltage until reaching the pre-determined CheckFire Panel
DOWNHOLE arm actuation Threshold voltage (the following actions occur during power
application):
After reaching applied voltage at the DOWNHOLE EMA arm actuation Threshold voltage
& while visualizing the applied current output, dial-up voltage to obtain 0.60 Ampere current
application.
Move immediately to the next step – be prepared! Having your drumworks set for the next
step is very helpful.
Begin downhole travel; proceed downhole slowly at approximately 1 to 3 ft/min for ≈ 6 to 8
seconds. (The goal is to move downhole during the 6 to 8 seconds for the toolstring to slightly
travel/displace, about 2 to 6 inches, as the arms are opening. This enables the three contact
points to have maximum centralized engagement with the target pipe internal surface while
restricting the potential for arm tip damage).
Travel uphole @ 1 to 2 ft/min until pick-up weight is 150 to 200 lb over the turn-around
toolstring weight (the EMA may still be attempting to open as indicated by the applied current
of 0.60 Ampere. Ensure that power is applied until the ARMS OPEN cycle is complete and
amperage returns to initial level. Note that a portion of this step will occur following removal
of power.
e) Lock the over-pull weight and ensure that no movement is indicated on the CCL.
g) Switch to DC (-) negative.
Complete RCT/PTC Activation Sequence
a) Confirm DC (-) Negative.

b) Apply power to ramp-up to CheckFire Panel minimum downhole THG actuation threshold
voltage on the logging system firing panel (applied through and monitored at FPF if installed).
c) Immediately increase voltage to achieve a minimum of 1 Ampere indicated on the logging
system firing panel (applied through and monitored at FPF if installed). Note: THG recommended
current is 1 to 1.5 Ampere at cablehead.
d) Hold power and watch for LINE OPEN indication on logging unit shooting panel indicating
TG firing. Note: THG-1000-200 & THG-1000-300 require approximately 3 to 15 sec.; THG-
1000-700 or TG-B-150E-01, approximately 5 to 20 seconds.
e) Power to zero, shooting key to “SAFE” and depress Fire Panel Filter Discharge button (if
f) Switch to DC (+) positive.
Release Anchor / Arm Stowage Process
a) Requirement: Release FULL wireline tension to EMA before attempting to stow arms.
Any tension on the arms during stowage operation will result in an un-stowed anchored
condition!
NOTE: Monitor cable tension at all times during the entire arm retraction process. Note and
record all toolstring weight changes / operations.
b) Confirm DC (+) positive.
c) Apply power and ramp-up to Minimum Downhole Arm Actuation Threshold Voltage (on FPF
if installed).
d) Current application should not exceed 0.60 Ampere.
e) Shooting panel visual check, continue to hold power until amperage drops to initial start-up
range (near zero Ampere).
Pull Out of Hole
a) Ensure that the anchor is released with a slow pull and watch for initial increase then reduction
in wireline weight pick up (slack pick-up then line friction free). In the event where no positive
indication of arm retraction is detectable and application of overpull indicates a stuck toolstring,
prepare to conduct TWO EMA power sequences to attempt to re-stow (close) the arms following
additional wireline tension release if the arms appear to be un-stowed and gripping. NOTE: A
stuck toolstring is not always caused by un-stowed arms. Verify stuck toolstring by monitoring
CCL signal or ability to run in hole.
b) Always slow the toolstring speed prior to entering any significant casing or tubing internal
restrictions or profiles. Be prepared to diagnose any binding.
c) Follow recommended practice for toolstring removal in the event of a stuck toolstring (refer to
troubleshooting procedures). A possibility exists that: The cut target is binding the toolstring due
to pipe shift; the arms may still be in the deployed orientation; sand or backside debris is binding
the toolstring, etc.
d) If unmanageable arm stowage and continued binding occurs, activation of the toolstring jar
may be necessary. Conduct jar process according to the jar manufacturer’s recommendations or
contact MCR Oil Tools for recovery process review and advice.
Maintenance
Proper maintenance of the EMA is necessary in order to ensure continued safe tool operation.
Maintenance is limited to cleaning, grease injection at the anchor arm housing grease ports, arm
removal & replacement and o-ring replacement (for specific o-ring service allowance, please read
above section Assembly & Disassembly for tool allowances). Removal of all contaminated grease,
slag, or other debris from within the arm slots following EVERY well run should be conducted with
cotton swabs prior to fresh grease injection. After long periods of storage, fresh grease shall be re-
packed in the shaft section until full of grease.
NEVER clean EMA tools with a high pressure - high velocity power washer! Permanent
damage will result due to debris entering the shaft clearance space and damaging the shaft
polish or the shaft seals.
Use nonsolvent-based cleaning products followed by a light coat of Marvel Mystery Oil® or similar
non-spirit-based material after use and prior to long-term storage of the EMA. Always store the EMA
with fresh driveshaft grease and thread protectors; consider inserting new arms to identify the
driveshaft position.
To prepare the tool for a downhole run, arm replacement or for storage, follow the below instruction
process to ensure full functionality and driveshaft seal integrity.
Following removal of the arm shoulder screws, remove the arms and all slot grease and debris (if
present). Next, clean about the opening of the grease ports and then remove the grease port set screws
with a 1/8” allen wrench (Figure 3).
Figure 7. Grease port locations, 1-1/2” Arm Housing shown
Next, insert a single, clean ¼"-28 grease Zerk (injection nipple) fitting1. With the included grease gun
and approved grease, slowly inject the grease until fresh clean grease is extruded into the three arm
spaces at the driveshaft/anchor body junctions. Remove the grease fitting and replace with clean ¼"-
28 set screw and tighten (bump-up, do not over tighten). Conduct the same operation on the opposite
grease port.
Figure 8. Grease Injection/Extrusion Example, 1-1/2” Arm Housing shown
Select the arm corresponding to the deployment target pipe I.D. as indicated on the EMA ARM
SELECTION CHART (figure 9 & 10). Proper arm selection is critical in order to ensure a successful
anchor deployment. Scaled or corroded pipe may require an alternate arm install due to reduced or
enlarged ID. Replace the arms with the system in (arms OPEN) at the fully extended position (using
a 3/23” Allen wrench). In the event that no prior arms were installed, follow the procedure below
identified for Shaft OPEN alignment. After new arm install, fill all slot cavities with grease. Finish
with Shaft CLOSED cycle and wipe away excess grease. Place a label on the tool indicating the Arm
# installed if prepared for storage.
Figure 9. Properly Greased Slots for Deployment or Storage, 1-1/2” Arm Housing shown
1 Grease fittings, grease gun and allen wrenches are included with each EMA Kit
Arm Replacement
Note: New EMA kits ship from MCR with NO ARMS installed and with the driveshaft system in
the Shaft OPEN (arms perpendicular to drive shaft) position and programmed for the next operation
to conduct an “Arm CLOSED Sequence” processor cycle. In most cases, arms should be installed in
the same orientation as those being replaced. During arm installation, ensure that each arm is installed
correctly with respect to the angular alignment and that the shoulder screws that retain the arms are
inserted fully and tightly fastened.
Electric Power Application Process:

All arm actuation cycles must be performed utilizing DC (+) positive polarity. Arm actuation cycles
that are stopped by removing power to the EMA prior to processor time-out will remain on that cycle
and begin at time = 0 (zero) of that cycle when DC (+) is re-applied. In order to switch shaft direction,
remove power only after automatic processor time-cycle shutdown – indicated by current draw
reduction and voltage increase (no power draw condition).
It is recommended that the EMA is stored with the arms in the stowed CLOSED condition. After
installing new arms upon receipt of a new EMA system it is recommended to immediately proceed to
applying power to cycle the arms to the CLOSED condition for storage. Grease should also be
injected according to the Maintenance instructions.
Step 1, Shaft OPEN/CLOSE Sequences:

Begin this sequence with the newly installed arms in the “arms-CLOSED” position. If the arms are
not in the closed position, conduct a cycle to close the arms according to the below process. The
“arms-CLOSED” cycle can be confirmed by the arms closing or by visualizing the arm driveshaft gear
section traveling towards the bottom of the EMA (knurled end) in the event that no arms or yielded
arms are encountered. A distinct motor stall “clicking” sound will be heard once encountering the
travel limit of the shaft. This is normal and will stop upon processor time-out. Note: This process
must continue to the time-out limit while applying continuous voltage within the operational voltage
requirement. Do not interrupt the applied power during cycling process. Power shall be removed from
the tool following processor time-out; note that the next power application cycle will generate the
opposite arm travel direction.
Processor time-out is the condition when the EMA internal computer processor shuts down
following a programmed time event while operating on DC (+) positive. The operator will notice an
increase in voltage and drop in current (near zero Ampere draw) from that of the powered condition
once time-out occurs (approximately 20 second cycle). Following the Processor time-out point, the
power applied to the EMA shall be removed in anticipation of the next sequence of the wireline
deployment operation.
Step 4:
Apply DC+ (positive) power again to reach full “arms OPEN” orientation (~90° to body).
Figure 10. EMA Drive Shaft Positioning for Arms Retract (Close) and Arms Extend (Open)
Figure 11. Arms at full open position, ~ 90° to EMA body, 1-1/2” EMA shown
Figure 12. Cut-away view of proper arm/driveshaft interaction, fully opened, “last tooth”, 1-1/2” EMA shown
Step 5:
Once the “arms OPEN” cycle is complete, remove power for >6 seconds and conduct an “arms
CLOSED” cycle. For storage or deployment into a well, ensure grease is packed into the Arm slot
gap.
Troubleshooting Procedures
The EMA has numerous built-in recovery features if the arm closure/stowage process fails following
a cut or perforation sequence. Multiple recovery features are designed in the arms as well as an internal
driveshaft shear pin release. In situations where EMA or other toolstring sections become
pinched/stuck following a cut or in the event that the below detailed processes fail to release the
anchor, MCR recommends the integration of hydraulic or e-line jars to ensure recovery of the
toolstring (spang jars for slickline use when capable of landing out toolstring for full jar actuation).
When yielding arms that will not retract, activation of the jars will fracture the carbide tips and begin
the arm yielding process/cascade. Adequate hydraulic or e-line jars within the EMA toolstring is
critical to competent toolstring recovery in the event where arm yielding for recovery is encountered.
The following operations should be considered in the event of a stuck toolstring. Always attempt to
verify the root cause of the stuck component - do not assume that an immovable toolstring containing
an EMA is due to stuck arms! Shifted pipe following severance (pinching the toolstring) and
sand/debris inflow are some of numerous causes for immovable toolstrings following torch
operations.
Yield sequence, all Arm types:

In the event where arm retraction sequence has been compromised or other potential stuck toolstring
causes have been exhausted, preparations for arm yielding should occur. MCR recommends that
positive arm yielding be conducted by application of adequate upward jar impact.
A comprehensive hydraulic or e-line jar should always be included in the toolstring for this
contingency scenario. Prepare for jar actuation based on the operational requirements specific to the
actual jar system selected. Impact the toolstring in the uphole direction. When jarring action is
adequately set-up a single jar cycle will be adequate to fully yield and defeat bound arms.
In general, arm-yielding operations will include several modes of cascading failure resulting in a
recoverable toolstring.
Carbide inserts begin to fracture in hard material pipe at ~750 lbs (each). Tip fracturing begins the
process of reducing the arm impingement profile. A continuous pull at the time of cascading failure
of the carbide tips leads to the next stage in arm failure.
At between 1,500 lbs. to 2,200 lbs. straight line pull applied at the anchor location, depending on the
impinging angle, material hardness and/or pipe wall surface/condition (prior damage, corroded
surface, etc.), compression is shifted from tip failure to shearing of the gear teeth of the arms at the
interface with the shaft, allowing the arms, sequentially, to fail and fold upward or downward -
depending on their contact with the pipe wall or I.D. feature inside the well.
In the event that there is a restriction in the wellbore or pipe features/conditions that preclude the
arm gear from shearing at the driveshaft following tip fracture, the next yield will occur within the
EMA housing. A 1,500 lb shear pin will release the driveshaft from the inner mechanical shaft bind,
allowing the arms to stow upwards or downwards depending on the direction of travel. This action
will typically be possible with the use of properly set wireline jars. Properly set jars are capable of
delivering stored energy in the form of an impact in excess of 10,000 lbs.
NOTE: During toolstring recovery after jar impact arm yielding, it may be necessary to conduct a
second jar impact in the event where a significant uphole tubing restriction is encountered.
For arms having undergone downward folding, the next shear/failure of the arm (if necessary, by
encountering a restriction while pulling out of the well) occurs at the shoulder screw location and will
tend to separate the arm from the anchor. This is advantageous should the arms become bent and
not return within their stowage slot. This yield can occur in conjunction with the above tip-to-gear
yield or slightly above it. The arms can then be flowed to surface, allowed to settle, or dissolved.
A final option to recover the arms or the toolstring from the well is the use of acid to dissolve the
arms. They are constructed of 6063 Aluminum for that reason. The shape of the arms allows their
strength to be rapidly diminished following acid application.
Appendix A Pre-Job Operational Set-up
Additional equipment needed
1. Fire Panel Filter (FPF)

2. Check Fire Panel (CFP)
3. Ripple Meter
CHECK FIRE
0
100
200 300
400
500
PANEL
DC VOLTS
THG-XXXX-650
ACTIVATION TG-B-050T-01
DC IN DC OUT TRESHOLDS THG-XXXX-600
TG-B-008T-01
THG-XXXX-7X0
TG-B-150E-01
THG
DC OUTPUT - VOLTS
ANCHOR
30 40
50
DC TOOLSTRING LITTLE FUSE

0313002
20
60
10
FIRE PANEL FILTER
70
0
LITTLE FUSE
0313002
LINE EQUIVALENT UNSPOOLED ARMOR RESISTANCE
DISCHARGE * SEE CFP - 1500 -100 OPERATION MANUAL
MCR OIL TOOLS - 7327 BUSINESS PL - ARLINGTON, TX 76001 - TEL 817.701.5100 MCR OIL TOOLS - 7327 BUSINESS PL - ARLINGTON, TX 76001 - TEL 817.701.5100
Figure 1. Fire Panel Filter (FPF) Figure 2. Check Fire Panel (CFP)
RIPPLE METER
290-RPL-BATT
DC:150.3 AC:20.5
Rp1:8.4%
CHANGE SELECT
East Troy, WI 53120
JP Tech
(262) 642-7671
(262) 642-7681 Fax
www.jptech.com
Figure 3. Ripple Meter shows 8.4 % ripple, so the FPF is not required in this case
Calculating the Resistance
The purpose of the test below is to determine the amount of current consumption through the cable
spool. Refer to Figure 13 for the proper connections.
Figure 13. System Connection for Checking Cable Spool Resistance
1) Refer to Figure 13 to connect the Power Supply output to Fire Panel Filter’s (FPF) DC IN.
Make sure the polarity is reversed.
+VE
-VE
2) Connect the FPF DC OUT to the cable TOOL STRING.

3) Connect the tool string to the Check Fire Panel’s (CFP) TOOL STRING.
30 40
50
20
60
10
THG-XXXX-7X0
TG-B-150E-01
4) On the CFP, set the knob to and set the resistance knob to 0 Ω. 0
70
5) Increase the voltage on the power supply. The CFP THG red LEDs will light up. Continue
increasing the voltage until the red LEDs turn off (there may be a humming sound while this
happens). Record the incoming voltage when the LEDs turn off. This is the THG simulation
power supply voltage.
6) At the same time, use a Ripple Meter to measure the ripple when powering up the CFP.
Example: If a Ripple Meter is not available, the ripple can be calculated with this equation:
Ripple = (AC voltage / DC Voltage) x 100%
= (20.5V / 150.3V) x 100%
= 13.63% ---------→ FPF is required
IF THE RIPPLE IS MORE THAN 10%, THE FPF IS REQUIRED!
(Less voltage ripple in the power supply will help the EMA make a stronger anchor)
7) Enter the THG voltage OR the cable spool resistance (only one of these is needed) in the
“EMA Site Survey” Excel Spreadsheet to obtain the EMA operating voltage. These areas are
highlighted in green.
Obtaining Voltage (use “EMA Site Survey” spreadsheet or manually calculate)
EMA Site Survey

Company Name: Date:
Project Name: Power Supply Model:
THG Simulation Power Supply Voltage (Check Fire Panel, TG-B-150E-01) : Volts
Manual Input known Cable Spool Resistance: Ohms Option
Calculated Cable Spool Resistance : Ohms
Supply Voltage to Run EMA : Volts
Note: This calculation

Note: Thisiscalculation
for reference
is foronly. The calculated
reference value
only. The value may bemay
calculated slightly lowerlover
be a little thanthan
the actual.
actual value.
Table 1. Use the “EMA Site Survey” document to obtain the value for the EMA Supply Voltage
Note: If the “EMA Site Survey” Excel spreadsheet is not accessible, refer to the example below for the
calculation.
For this example, the measured voltage is 200V.
THG Simulation Power Supply Voltage (Check Fire Panel, TG-B-150E-01) is the supply voltage
to the CFP. When the red LEDs turn off, it indicates that the CFP drew approximately 1.05A.
Cable Spool Resistance is the total amount of resistance used in the job. This includes contactors,
cable spools, drums, and connectors.
If supply voltage of 200V is recorded:

Resistance = (Supply Voltage – Required THG Voltage) / 1.05A
= (200 – 150) / 1.05
= 47.6 Ω
Supply voltage to EMA is calculated by adding the amount of voltage drop across cable spool to the
60V required to run the EMA. The EMA requires a minimum of 60V to 65V for optimal operation.
Voltage = (Cable Spool Resistance x EMA Current Drawn) + EMA Voltage Required
= (47.6 Ω x 0.6A) + 60V
= 28.56V + 60V
= 88.56V
Result: For a measured voltage of 200V, the EMA requires a minimum of 88.56V to run efficiently.
Note: Calculated voltage may be slightly lower than the actual value due to the decreased resistance of the outer spool
when it is rolled up.
Appendix B Voltage and Continuity Checks
This is the power off and power on tests for the EMA and OVP SUB to make sure that there are no
shorts
Equipment Needed:
1. Multimeter with probe – for power off test
2. DC Power Supply (60V)- for power on test
Power Off Test EMA
Continuity Check EMA (Meter in Diode Mode)
Top Sub Bottom Theoretical

Connector Connector Reading
Positive Lead Negative Lead ∞
Negative Lead Positive Lead 0.3V to 0.6V
Insulation Check EMA
Top Sub Theoretical

Tool Body
Connector Reading
Positive Lead Negative Lead ≥700K Ohm
Negative Lead Positive Lead ≥1.5M Ohm
Bottom Sub Theoretical

Tool Body
Pin Reading
Positive Lead Negative Lead ≥700K Ohm
Negative Lead Positive Lead ≥1.5M Ohm
Note: Please proceed with the power on test ONLY IF the values of the power off test are
within tolerance.
Power On Test EMA
Using a DC Power Supply, apply +20VDC to tool. EMA should draw less than 60mA at that voltage.
If current is over 100mA, then tool is shorted.
Power Off Test OVP
Insulation Check OVP
Top Sub Theoretical

Tool Body
Connector Reading
Positive Lead Negative Lead ≥1M Ohm
Negative Lead Positive Lead ≥700k Ohm
Power On Test OVP
Using a DC Power Supply, apply +30VDC to tool. OVP should measure +30VDC at bottom pin.
Repeat for Negative DC voltage.
Appendix C Catalog Pages
Appendix D Arm Selection Charts
1-1/2” & 1-3/4” EMA
PIPE I.D. OAL ARM-KIT-1500-100 ARM-KIT-1500-200

ARM I.D.
RANGE (in.) (in.) (1-1/2” EMA) (1-3/4” EMA)
ARM-1500-040 1.815 to 1.867 0.90" ✓
ARM-1500-041 1.867 to 2.041 1.00" ✓
ARM-1500-042 2.151 to 2.259 1.16" ✓
ARM-1500-043 2.259 to 2.441 1.25" ✓ ✓
ARM-1500-044 2.480 to 2.750 1.45" ✓ ✓
ARM-1500-045 2.764 to 3.068 1.65" ✓ ✓
ARM-1500-046 3.340 to 3.548 1.95" ✓ ✓
ARM-1500-047 3.640 to 4.090 2.30" ✓ ✓
ARM-1500-048 4.151 to 4.545 2.57" SPECIAL ORDER ✓
ARM-1500-049 4.545 to 4.950 2.80" SPECIAL ORDER ✓
* 1-1/2” & 1-3/4” EMA systems use “1500” style arm components
Figure 1. 1-1/2” & 1-3/4” EMA Arm Selection Chart
2-1/2” EMA
PIPE I.D. RANGE ARM-KIT-2500-170

ARM I.D. OAL (in.)
(in.) (2-1/2” EMA)
ARM-2500-071 4.25 TO 4.50 2.35” ✓
ARM-2500-072 4.50 TO 4.75 2.43” ✓
ARM-2500-073 4.75 TO 5.01 2.71” ✓
ARM-2500-074 5.62 TO 5.93 3.05” ✓
ARM-2500-075 5.93 TO 6.23 3.22” ✓
ARM-2500-076 6.23 TO 6.55 3.40” ✓
ARM-2500-077 6.55 TO 6.89 3.58” ✓
ARM-2500-078 6.89 TO 7.25 3.78” ✓
Figure 2. 2-1/2" EMA Arm Selection Chart
Notes

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MCR OIL TOOLS, LLC

Field Operations Manual

PRODUCT INFORMATION SERIES

Licensed User Support Document

GENERAL TERMS & CONDITIONS

MCR OIL TOOLS, LLC

Overvoltage Protection Sub:

1-1/2" EMA TOOL SPECIFICATION

1-3/4" EMA TOOL SPECIFICATION

2-1/2" EMA TOOL SPECIFICATION

2-1/2" HP EMA TOOL SPECIFICATION

OVP SUB TOOL SPECIFICATION

Part Number Date of Revision Document ID or Description Rev. Owner

MAN-EMA-100, Sept. 2017 Revision H of this manual has been released to TG

MAN-EMA-100, August 2016 EMA Full Suite Operations Manual, updated DS

1-1/2” O.D. EMA Systems:

1-3/4” O.D. & 2-1/2” O.D. EMA Systems:

Assemble OVP Sub to EMA.

Figure 5. OVP and EMA Assembly

Grease Specification: Type (AeroShell 22® recommended and included in Kit)

Figure 6. Torque restriction through arm section

Pre-Job Operational Set-Up Verification:

See Appendix A Pre-Job Operational Set-Up Procedures

NEVER APPLY POWER OR ACTUATE A TOOLSTRING ON SURFACE WITH AN XRT

• Recommended toolstring (following checkout procedures and ensuring line safety):

Powering up the Tool in the Field

Example: For 200 Ω of line resistance.

WARNING: THE OVP SUB IS LIMITED TO 300 Ω OF LINE RESISTANCE. PLEASE

Run in Hole/Correlate Target Zone

Set & Confirm Anchor Fixation

a) Confirm DC (-) Negative.

Release Anchor / Arm Stowage Process

Pull Out of Hole

Figure 7. Grease port locations, 1-1/2” Arm Housing shown

Figure 8. Grease Injection/Extrusion Example, 1-1/2” Arm Housing shown

Electric Power Application Process:

Step 1, Shaft OPEN/CLOSE Sequences:

Yield sequence, all Arm types:

1. Fire Panel Filter (FPF)

DC TOOLSTRING LITTLE FUSE

East Troy, WI 53120

Figure 13. System Connection for Checking Cable Spool Resistance

2) Connect the FPF DC OUT to the cable TOOL STRING.

Obtaining Voltage (use “EMA Site Survey” spreadsheet or manually calculate)

EMA Site Survey

Project Name: Power Supply Model:

Manual Input known Cable Spool Resistance: Ohms Option

Calculated Cable Spool Resistance : Ohms

Supply Voltage to Run EMA : Volts

Note: This calculation

For this example, the measured voltage is 200V.

If supply voltage of 200V is recorded:

Power Off Test EMA

Continuity Check EMA (Meter in Diode Mode)

Top Sub Bottom Theoretical

Negative Lead Positive Lead 0.3V to 0.6V

Insulation Check EMA

Top Sub Theoretical

Negative Lead Positive Lead ≥1.5M Ohm

Bottom Sub Theoretical

Negative Lead Positive Lead ≥1.5M Ohm

Power On Test EMA