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  • TPM Training (Day 1)

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    Umar Ibrahim
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    This 3-day training document outlines an implementation of Total Productive Maintenance (TPM) at the M5 Hygiene Plant. The training will be led by Muhammad Umar, Manager of Lean & Transformation, and will cover 5 credit hours over the 3 days. The training will introduce TPM and how it can help achieve lean goals. It will also cover the 8 pillars and 5 elements of TPM, noting that TPM structure relies on efficient maintenance strategies, operator and engineer training, and operator engagement in maintenance. Daily activities for implementing TPM will also be discussed over the 3 days.

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    This 3-day training document outlines an implementation of Total Productive Maintenance (TPM) at the M5 Hygiene Plant. The training will be led by Muhammad Umar, Manager of Lean & Transformation, and will cover 5 credit hours over the 3 days. The training will introduce TPM and how it can help achieve lean goals. It will also cover the 8 pillars and 5 elements of TPM, noting that TPM structure relies on efficient maintenance strategies, operator and engineer training, and operator engagement in maintenance. Daily activities for implementing TPM will also be discussed over the 3 days.

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    © All Rights Reserved
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    13 views22 pages

    TPM Training (Day 1)

    Uploaded by

    Umar Ibrahim
    This 3-day training document outlines an implementation of Total Productive Maintenance (TPM) at the M5 Hygiene Plant. The training will be led by Muhammad Umar, Manager of Lean & Transformation, and will cover 5 credit hours over the 3 days. The training will introduce TPM and how it can help achieve lean goals. It will also cover the 8 pillars and 5 elements of TPM, noting that TPM structure relies on efficient maintenance strategies, operator and engineer training, and operator engagement in maintenance. Daily activities for implementing TPM will also be discussed over the 3 days.

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    © All Rights Reserved
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    of 22

    TOTAL PRODUCTIVE

    MAINTENANCE (TPM) –
    IMPLEMENTATION

    UNIT : M5 Hygiene Plant


    3 DAYS TRAINING (30th Aug ~ 1st Sep)
    CREDIT HOURS : 5 hrs.

    Trainer : Muhammad Umar


    Manager Lean & Transformation
    SCHEDULE DAY 1~2
    SCHEDULE DAY 3
    INTRODUCTION !
    INTRODUCTION !
    HOW TPM HELPS TO ACHIEVE LEAN GOALS ?
    HOW TPM HELPS TO ACHIEVE LEAN GOALS ?
    PILLERS / ELEMENTS OF TPM !
    Any of the following two sets of mandates can be adopted TPM 8 Pillars or TPM 5 Elements

    8 PILLARS 5 Elements
    1 • Autonomous Maintenance • Operators Involvement in Maintenance
    1
    2 • Focused Improvements
    • Planned Maintenance • Efficient & Effective Maintenance
    3 2
    • Quality Maintenance
    4
    • Training
    3
    5
    • Early Equipment Management
    6
    • Training & Education • Equipment Life Cycle & Robust Design
    4
    7
    • Safety & Health
    • Improve Equipment Effectiveness by reducing loss
    • Office TPM 5
    8

    TPM structure will fall if following elements are not aligned

    A. Efficient Maintenance Strategy (EAM, CMMS)


    B. Technical Trainings of Operators & Floor Engineers
    C. Operators Engagement in Level 1~1.5 maintenance
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    PILLERS / ELEMENTS OF TPM !
    TPM ACTIVITIES !
    TPM ACTIVITIES !
    TPM ACTIVITIES !
    TPM ACTIVITIES !
    THANK YOU
    DAY 1 CONCLUDED

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