KALINGA INSTITUTE OF

INDUSTRIAL TECHNOLOGY
BHUBANESWAR
DEPARTMENT OF :ME CHANJ CAL ENGINE ERIN G
NAME: PRIYAN PARESH BARU ROLL NO.: 220262R
SUBJECT:N-SE SS toNAL CWELOING)
YEAR 2033 EXPT. NO. : O DATE: PAGE O

WELDIWG PROCESSES
DEFINITION

Welalig u a tobrucohiow pous Arhunuby kwe or m e ponts one

wsecl kogethir by icnsef heotpYo o tota ng ooin

cs tle fant coot,
Well'ng is wLd on mitals omel thnoploskss
but aso can be weel o woocd. The
Completool welols d joint may
be rulwul as o welcntnt .

APPLICAT(ONS OF WELDINGT

weldig prowme nth Huiv {ielel o} oPpl'cotons g/ven below

one

Resrs tome wel obing Awwono ile

Thert
wolabng- Poil font c teu woys
TungrPen nnt gos weldi ng Anospars nd huelsor ruactors
|4/ Subwnungeo o c wldding - Heca
agtnurung, ship bulduing
Sns Lnll ore
welding- Jorwing ot ntols(sJaune
alww.wlm and steal,
mugnes um )
CLASSFICATIONS OF WE LD ING

Avc welelng
Col n weloling
Shweldlecl metol ouvc uw
lding CSMAW)
Submunqeol Avc welcu'g (SAW
Matolnut gos weleu'nq1 CMIC, CMAW)
 2
Page.unosess.sseaun

Tungstew Juntt.nos ane welding CTI, GTAW)

Elacieslag wldig CEsw)
PLosma Avc welda ng CPAW)

Resistmtt weleling CRiw)

Spet wleang CR su)
Flah welobing CF)
Res'stone butt walcling (RW)
Secm waldtnq CRSEW)
3 Cras
wedrg CGzw)
Oxyovcut lun wlelng loAu)
Oxyycbnogew welcling (oHw)
Prevne qos wedovng CPG7)
47 Soicl state valds'ng (ssw)
Fege wddng (FoL)
Cotdd wel cling (C)
Frich'en walomg CFRW)
xplosive welolig (E xW)
.Dfwr en wldinq COF )
OtvasCwc welding CUS)
S TadA welding CTw)
67 euron Becun
wlou'nq CEBW)
TLonan Weloling (LW).
 WLlcing
Jenely
Prwbunu vagudeos

wldjoiat
Nadle
velas

wokei ece Oxy8en ytindev

Cb lack)

Fuel go ybinln
(Recd)
nAS WELDING
 Page

GAS WELDIN G PRINCIPLE, oPERATION WITH FIO URE

Oas el cling a a mos
poUad yr owaledig pvo wm. 7A u done
by wnwig e l gaata u th Jhe
help oh onyg w wutl oso
o o gh lenpevahne Thes conuutvolel
{lame oluroclo alko, -Uns eel onoo Dnd
hltt dh elel
snad oel flev bod tvel. TNe ded Poat
ob weldin
platy cu{was one omsthu omel uate a
ai

mol d oial oiv tcouing. Tai

weldny hcel be Lwscl o com
gow most ov commow aals in
claiy uke.
PRIN CI PLE

whew tle
fegas ame
onqww
a
welounq tonch Cune wixecl cne
su Peuol pYopouh
wttol thulome OnA i
Juneh i
sufhuent eno ug oelt nsulling otl tnt ip of tn
te aclgas the
A teol
conhnuous doid is woukpiece netals
oneol pon tooling
uxPune o
UJw Ord
aceybne gs colle c
OxY.ACETYLENE WELDING
onyocotylene wadobg prows

WORKIWC PRINCIPLE
The
wuinq privu plu ob y
Aogh ik
ouhlne weloing as siple
As elechive omed in tuhi pro ces
eNew
3S00
akliuiet. Te epenahne of th
desus tehgtacle. T ames oubout
Jo weld al gouses uke
the mad uuods ny qem a-el
ocyne
d hes
puus, Uelding uch
procluas tle wgh
Mane Antn tht help oh on1 gtw ano tempurnakne
nltal Jhat nucs acelylene. Dese to Hhe wgh
Ao be
welel qet lome, the
wtak and elduel,
meUel Otriu,
itluv a
 HOSC PIPE
FLOyNETER

FLOJNETER

GAS TORCH

Oxy- A CETYLENE WELDING WORK PIECE

WELDING FlLLER ROD

TORCH

30-40 60-70 40-So

4-So

JOB

LEFTWARD TECH NIQUE RLnHT WARD TECH NIQUE

 Page .

meduu'al u wsucl Jo (iu the gers behwsnn Jwo wonkpi neos,

APPLICATIONS
t cppucahons cune

T td m nolnatuies l'Ke Antlol jorinq and tbed Cuthngs

TRi te inauhouncbtle
nepoins ke in hi
daageol ponts
faulomca en wonkshops omol tncuties.

LEF TWARD AND

RlaHT WARD nAS WEL DIN TECHNIQUE
LEFTWARD OR F RE HAN D
WELPNC TEH NIQUE
In swond walolng, the walen olds
Cnc he
the walding reol in the
welolng Jrch intle ut horcl
ngut handd.
Hene, the one poiwts in tho
dintehow
welolbd. Te
welelsmg rool iu nLeveel n a elding eten
Jed ollos tw rlabbrug mawiv. The
elcn nod t ton be welclivn
of wp le 2n wed ko wkpirres
Drd produuas o nto Hwck a

Augunu'rleol seam
Aunhace
RlGHTWARD OR BACK HAND WELpING
ln
TECH NQUE
ngwand wlong the
weldan guwclad the
uine omd moves tlhe weleling koreh dv
nedd m a
cineuwan mohiw ue stvougut o

welding oreh). The wale weebng voet uows

th
th
hotels the welding nod t
wldng konehv m t ^ond Onel
evaut homol atile
lot o uqud olinuckiow noving Hhl welding ttew rem thi
 Cowtaet Aube

Fiub
Jeel

Tunt gos
Sialcuig9 Twgstan eldvole
supel

TIC WELDING
 5
Page.

TIC WELDINGn

PRINCIPLE

Tg weduvg wouka On Acume p nui ple cs oh cc

alding. Tn
pro cwn a
gh JWense ore is
a
ig wdobng
pvo cluucocl behween mgsen
elucroole cumel
wonkei ece. Jn
he.weloang nos y wololing pvocex,
Fo feci ive Femnal ouvcl Aactvocle
iwonkpi Dce s wmeteel
iu oovwnet acl w ohive tummas
procuns huot entngy wch Thus onc
s
rthey wseel Fo Om mlal
wlcdug .

Ashielokol qas is
plote.by us on
also seol wch
oielahew protti the well swuhau fvom
wORKING

Cina luw voUage a

kigh cuunt upply S

the
wddung eltclrole ung1t ov
Supeli ed by t powtv Aonu to
o he wwq ahve
en elocbrode. Mox Hy the
kuun nal o Powev elecro ole
ondd wonK Souu tommeted
Twis wwt pilce Jo pos iive
Auppued Aom a spork bekwln tuminal.
Twngut m is o on- consLmaole tngitew leckrecle cne
olectrocle, wm aivs igh werk piece
Procus haat wch melts ta lkose atemae ane. Thus
cnc
ntkas ko
horm weleli'ng
aoint
MIG WELDIN G

PRINC iPLE

NICT Welelung wonks tn Thi banic

punup o hiot qentnowh 'on olune
onc Ty hiad u o elnctnd
n el fo mlt consmnolole electvoole onel base
plots mUod wiwch
couioly Pogehen anel Mckes s& yong joit. he
gausts cne also shweleleel
Sueplieel hvouah nwnele which
Protnct he wels 2one
von h uochve qases hnis
qivas .

qo ocd Smy cet w'sh cmel oa

Stvengv oint
 WIRE FEED

CONTINUOU-
ELECTRODE SHIELD aAS
COPPER CONTACT cONCENTRIC GAS
TUBE NOz2LE

MTRO U EN
AND OxY Cn EN IN PROTECTIVE AS
ATMDS PHE RE UM BRELLA

MI WEL DI NG

BUTT TOoINT WELDING

 Page:.6

WoRKIN
Fimst, a high votage cwunb s thomge into DC wwwnt
supey t hiqw
Cwrut ot low wottage. Tis Cwunt pawA
Aneugn welcung elocdvocle
A consuneulole wine isuel as elsetroclu, The eloctvoola
Cowmudes Jy Uno
wegahveuwved n wonriece vom pas ihve tuinol
oAne tutewse onc
geutnode behwtem electroole and werkpree due to
powt Appl. Ts ovnc uR Jo pvodume hodt advh melts tit
Omcl the base amtal. elotrode
Tus ouTc u welsi elplel by shieloltsl gos. TAe g ouses potet the nv edel
e etun niachve
qas w h con claro ge the sAvgh celdng íot
.
Ihe
eled rode aentiaously vowals ow
welding orda on Making popt walol
ont. The angl o} the diveom of tvavel
should loe Kyt betwe 10 1S dlegruus
Forut goits the ango shbadel be 4s cdogru.
APPLI CATIONC

best sustcl hor abicah on of shut etod

secov dup ghoove wolobng

TYPES OF WELDED JOIN TS

BUTT WELDINC TOINT

A butt welding doint i pelonol en we tlot aiode h1 Acle porallul

pies oh metod. The ends on
edaes o h Fwo ponds make an
amg o
13S-180 o one oanoHhuw.
 LAP WELDINC JoINT

CORNER WELDING JOINT

E DGE WELDING TOINT

TEE EL DING JTOIN T
 Page seneansa*

CORNER LWELDIN JaNT

colmun Awelolig 4oad, he huo tlals moke
igud omglus on fo L-shope
The
angehangs Avow 30 o 120'. It a tnt mos popudan n tut chut

LAP WEL DING JoINT

A Lap weloumg as
peroure by placng Awe pias tt t a l
pattet n
Jop o toach othev. The
tin
ovedeppiq
ovnlafPng Pods woks an
Onql oh 0-6°

TEE WELPINGT JOINT

A tu welcbng joint u
somel sn kwG etas
ov shapes ane iodersteHng ot
a 40 ongle Furtthu, ik places One eodge o metal ot the contve oh onehuv

EDE WELDINn JoINT

Prn dge Mlebing jmnt u nomnaly ppl' ecl te the

fons ok a chet' utal
Juot Jras ang
bgas o to j orig adjacint fites of nttal. Wile
Hhen, J o piecn4 ane joiwng
plaud Alode by side ow the seunt
Rclae.
FILLET WELOIN Cn ToINT

The ubk wudng 4oint ts

omethuv tLmov the
ape otds, dn one lap, conneu Cnol u
welelog uat aselcdog jornt
aGl ot alu jotads. ru A nuol ho no
accourts hov alun0 $#
pupone edlgea huv id
Joint fype.
 PROTECTOR CAP
VALVE
CYLINDER PRESURE GAunE
SArETy NUT

HIH
PREURE
INET
PRIN SPRIN
OXY EN TENS ION ACTUST
CYuINOFR SCRE
ouTLT-
RESURE
nAU hE LOw PRESgURE
Dw oEN CYLINDER
OUTLET

RECnULATOR

PUEL CAS CoNTROL

VALVES MIXER

OnYCEN TORCH
HANDLE

WELDING TORCH

CnOGnCnLES
 Page.

CTAs wELOIN GG EquIPMENTS

OxYCn EN CYLIN OER

Tt
ylindiuns one ul itn I so
kq / Can ot 1c, A
on it A say vadwn u powided
pmoteckorv cap a
pvowiclucl ov dne kop of a
Voulve ylindun o sagound th
2 ACETYLENE CYLINDER
Cnas is el ai th
pumvMe o18-20 Kg lcm',
o

One Reulaw wdwe ond baley vedwe

mted on the oyLindiv.
3 RECU LATOR

Resuwarw is waecl to Conlvol the

o a ases hrom gu
remwe qincow
4 HOSEs
To- cue levi gos weldu ng nt
jgen e Canued rom
arwltnt rauncdus ke tht O12en ancl
welclw9 Jorch tmough horses
S WELOiN G To RCH

octylsne aos andl

Oncl t h xme
lewi u He kp oh he
x1aen n
owruct prprh
toew. ow
6G70 CGaLES
nosames proclury wgh int emsity
'qt and hsat noys, wdwh cn
honul u moked aps. To
rpmotect Jhe es
rom fhae
wme cl. NagsA 993o one

7LIGHTER
Fov skowrhng th
lone, the s pruk shelel be
givew by a
uightev.
Mauth shi s ahodol nut be weol, as Hwne ua usK Of Bnwg homo