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Iron Corrosion in The Radiative Plasma of Moist Ai
Iron Corrosion in The Radiative Plasma of Moist Ai
LOW-TEMPERATURE
PLASMA
Abstract—The rate of iron corrosion in a low-temperature plasma of moist air formed under the action of a
fast electron beam, depending on the relative air humidity, was measured. It is shown that a beam of fast elec-
trons (radioactive β-radiation) significantly intensifies the corrosion of iron in a plasma-forming gas medium
in which oxygen and water vapour are simultaneously present. It has been established that the rate of corro-
sion under conditions of radioactive irradiation increases sharply when the relative air humidity exceeds 10%.
Numerical simulation of the ionic composition of the plasma is carried out taking into account 12 types of
positive and 12 types of negative hydrated ions at different intensities of the external ionization source and at
different values of relative humidity from 10–6 to 100%. A hypothesis has been put forward about the deter-
mining role of cluster hydrated ions, which are formed in the plasma of moist air at atmospheric pressure, in
heterogeneous processes of iron oxidation.
563
564 BABICHEV et al.
Vacuum chamber
e-beam
Iron
cooler
Fig. 1. Schematic diagram of an experimental setup for studying the rate of iron corrosion in a radiation plasma of moist air gen-
erated by fast electron beam.
cent cathode, which generates a continuous (station- lows: Fe 99.92, C 0.010, Mn 0, 010, P 0.010, S 0.008,
ary) fast electron beam. The electron energy and the N 0.006, Cu 0.03, Sn 0.010.
beam current could be varied in the range W = 80– Before installation into the chamber, iron samples
140 keV and I = 0.1–1.5 mA, respectively. A fast elec- were mechanically ground using fine sandpaper and
tron beam formed in the high-vacuum chamber of the washed with acetone and isopropyl alcohol. Experi-
accelerator is extracted into the plasma chemical reac- mental studies of the rate of iron corrosion in a moist
tor (high-pressure region) through an aluminum foil air plasma excited by a stationary fast electron beam
with a thickness of 14 microns. The cylindrical were carried out at an absolute air humidity of ε, vary-
plasma-chemical reactor was made of a glass tube with ing within the range of ε = 0.01–2.5%. When the air
an internal diameter of 175 mm and a height of 70 mm, temperature in the laboratory room in which the
with one end closed with a metal flange, and the other experimental installation is located is equal to T =
vacuum tightly docked to the output of the electronic 295 K, the specified absolute humidity corresponds to
accelerator. The reactor is equipped with vacuum the relative humidity RH = 0.4–94%. Obtaining a
ports for pumping the internal volume to a pre-vac- given level of humidity in the air was achieved by pass-
uum pressure of P = 10–3 Torr and subsequent injec- ing it through a humidifying system consisting of sev-
tion of a working plasma-forming gas of a given com- eral sequentially connected containers with distilled
position and pressure. In this paper, all experiments water. In the case of a high level of relative humidity
were carried out at a pressure of P = 1 bar, weak pump- RH ≥ 60%, dust-free indoor air was used as the
ing of gas with a volume flow rate of vf = 100 cm3/s and pumped gas. At RH <60%, dry synthetic air was
a processing time of t = 20 min. A massive steel cylin- pumped through the humidification system, obtained
der with a diameter of 100 mm was placed on the bot- by mixing nitrogen and oxygen in a ratio of 0.79 : 0.21.
tom of the plasma chemical reactor, which together The water vapor content in the air was measured at the
with the flange of the chamber served as a refrigerator inlet and outlet of the plasma chemical reactor. At a
for the iron sample being processed. A chromel— low humidity level (ε ≤ 0.1% = 1000 ppm) measure-
copel thermocouple was inserted into the upper end of ments were carried out using a Baikal MK coulometric
the steel cylinder, with the help of which the tempera- hygrometer at ε > 0.1% used a thermometer –
ture of the processed metal sample was measured. The hygrometer “Testo 623” with a humidity sensor of the
processed samples were plates of technically pure capacitive type. In order to form a complete picture of
ARMCO iron with transverse dimensions of 10 × the studied phenomenon of radiation corrosion of
10 mm2, 20 × 70 mm2 and 70 × 70 mm2 and a thick- iron, a number of experiments were carried out in the
ness of 0.5 mm, which were placed on a massive ther- inert gas argon, as well as in nitrogen with a water
mostat that allows maintaining a constant temperature vapor content of ε = 0.005 and 1.2%.
of iron samples equal to approximately 300 K. The After penetrating through the aluminum foil of the
choice of several geometric dimensions for the pro- accelerator and entering the plasma chemical reactor,
cessed samples is due to the requirements of the diag- the fast electron beam becomes divergent due to the
nostic methods used, as well as the spatially heteroge- elastic and inelastic scattering of electrons on foil neu-
neous nature of the radiation corrosion phenomenon tral atoms and air molecules [3, 4]. In this paper, the
under study. Chemical composition of iron (wt %), spatial distribution of the current density of fast elec-
according to the manufacturer’s passport, was as fol- trons in the plane of the processed samples was mea-
Jb, PA/сm2
measuring resistance to a grounded bus. An electrical 6
signal from each measuring resistance was applied to
the input of a multichannel recorder. The entire line of 2
probes was surrounded by a protective grounded cop- 4
per electrode, which prevents the influence of external
electric fields on the data of the probes. The probe
2
module was placed on a two-coordinate moving sys-
tem, with the help of which it moved in a plane in two
mutually perpendicular directions during measure-
ments. In turn, the displacement system could be 0 2 4 6 8 10
x, сm
installed at any given distance from the entrance of the 2.0
electron beam to the plasma-chemical reactor. 1
Figure 2a shows, for example, the measured distri- (b)
butions of the beam current density at the total current 1.5
Fig. 3. Photos of iron samples processed in moist air plasma. (a) Initial (untreated) sample; relative air humidity RH = (b) 0–10,
(c) 15, (d) 23, (e) 37, (f) 63, (g) 80, and (h) 90%; (i) Ar, N2, RH = 50%. The sample sizes are 70 × 70 mm2.
RH = 15%, while, as can be seen from Fig. 3c, the dis- in the central region of the electron beam, where the
tribution of corrosion products over the surface of the maximum current density and accordingly the maxi-
sample is significantly heterogeneous. From the com- mum gas ionization rate (see Fig. 2) is observed, is the
parison of Figs. 3 and 2, it follows that with the appearance of a passive state of iron [5], in which an
selected total beam current I = 1 mA, the maximum increase in the corrosive properties of the medium
current density corresponds to the minimum corro- leads to reducing the rate of corrosion. Also note that
sion of the sample. Note that the heterogeneous in the absence of oxygen, the presence of water vapor
nature of corrosion is observed only when the total in the plasma-forming mixture (nitrogen, argon) does
beam current exceeds a certain critical value of Icr ≈ not lead to the appearance of visible corrosion prod-
0.5 mA. With an increase in relative air humidity, the ucts (Fig. 3i).
heterogeneous nature of corrosion persists, but the Figures 4a–4e show images of the surface of the
size of the area of heterogeneous corrosion decreases. initial (untreated) iron sample and samples exposed to
At the same time, even at a high level of RH = 90%, an electron beam and radiation plasma in air with dif-
the area of heterogeneous corrosion does not com- ferent humidity, as well as in nitrogen and argon,
pletely disappear. A more detailed study shows that obtained using a scanning electron microscope at
corrosion actually occurs in the central part of the magnification k = 5000. From the presented photo-
sample, but unlike its peripheral areas, where corro- graphs it can be seen that under the influence of radi-
sion is fairly uniform (but with different intensity), in ation in a humid oxygen-containing environment
the center it has a point (pitting) character. The most (air), a yellow-brown loose flaky layer of rust forms
probable reason for the decrease in the corrosion rate very quickly (compared to atmospheric conditions) on
10 nm 10 nm 20 nm
20 nm 20 nm 20 nm
Fig. 4. Images of the surface of iron samples obtained using a scanning electron microscope. (a) The original (unprocessed) sam-
ple; (b–e) wet air plasma treatment, relative air humidity RH = (b) 10, (c) 23, (d) 40, and (e) 85%; (f) Ar, N2, RH = 50%. Sample
sizes are 10 × 10 mm2, magnification k = 5000. Electron beam current I = 1 mA, electron energy W = 115 keV, processing time
t = 20 min.
the surface of the samples. With other similar process- in oxygen content is detected already at relative
ing conditions in wet nitrogen and argon, such a layer humidity RH = 5%. The contradiction is resolved if
of rust does not form on the samples. we estimate the depth of the Δh layer analyzed by
Figure 5 shows experimental data on the increase in X-ray microanalysis using a scanning electron micro-
the mass of iron samples treated in moist air plasma scope. With the electron energy in the diagnostic beam
depending on the relative humidity of the air, obtained equal to W = 1.5 keV, the depth of analysis is Δx =
with a constant current of a fast electron beam I = 2 nm. Estimates show that the increase in the mass of
1 mA and a constant processing time t = 20 min. The the sample due to the introduction of oxygen atoms
dimensions of the processed samples were 70 × into the surface layer with a thickness of 2 nm is at the
70 mm2. The samples were weighed 10 minutes after level of 5 × 10–6 g/cm2, which is below the measure-
their extraction from the plasma chemical reactor.
From the data presented, it can be seen that at a rela-
tive humidity of the plasma-forming air RH <10%, the 0.3
increase in the ΔM mass of the treated sample is below
the sensitivity limit of the ΔM weights <0.1 mg. The
results obtained by the gravimetric method are in good
agreement with the results of microscopic and optical
'm/S , mg/сm2
2
30 the ion-electron pair production, which is close to two
ionization potentials of atoms and molecules of gas
20 (for humid air εion ≈ 33 eV [7]), dE/dz is the specific
energy loss by a fast electron per unit path length, φ is
10
the function that takes into account diffusion spread-
ing of the beam, z, r are the coordinates in a cylindrical
coordinate system with the origin at the center of the
0 foil, F is the quantity that takes into account the effect
0 10 20 30 40 50 60 70 80 90 of the electric field E0 applied to the discharge gap. In
RH, %
[4], to determine the specific energy loss and electron
range, approximate relations were proposed, obtained
Fig. 6. The oxygen content in the oxidized near-surface as a result of approximation of the data calculated by
layer of iron samples treated in moist air plasma, depend- the Monte Carlo method:
ing on the relative air humidity. 1—the sample was located
on the axis of the electron beam, 2—the sample was
located on the periphery of the beam, the size of the sam- ( b ) [
dE E , Z = 0.78 − 0.0005E
b]
ples is 10 × 10 mm2. Electron beam current I = 1 mA, elec- dZ
(2)
tron energy W = 115 keV, processing time t = 20 min. E Z + Z
× b 1 + sin 1.29π f ,
Re Re
ment limit. At the same time, the thickness of the oxi- Re = 0.00753Eb1.661, (3)
dized layer of iron (rust) at high levels of relative air
humidity, measured using an optical profilometer, where Re is the beam electron range in mg/cm2, Eb is
turns out to be 10–200 times greater. the beam electron energy in keV, dE/dZ is the specific
energy loss in keV cm2/mg, Zf is the foil thickness in
mg/cm2, Z = ρz is the electron range in gas in mg/cm2
4. NUMERICAL SIMULATION (foil is at z = 0), ρ is the gas density.
OF THE PLASMA COMPOSITION After a fast electron has passed a certain path in a
AND ESTIMATION decelerating medium (according to [8], approximately
OF THE CORROSION RATE equal to half the electron range in gas), the spreading
function φ is described by the Laplace equation:
As follows from the data presented in Fig. 5, the
rate of radiation corrosion of iron increases sharply at Δφ = 0 (4)
a relative humidity RH ≥ 10%. At such low humidity with the following boundary conditions [4]:
values, continuous water films do not form on the
metal surface [6] and, accordingly, the electrochemi- 1, r ≤ a,
φ ( r, z = 0) = lim φ ( z, r ) → 0, (5)
cal mechanism of corrosion does not work under these 0, r > a, z →∞
conditions. In [2], it was suggested that hydrated pos-
itive ions can play a significant role in the mechanism where a is the radius (half-width in the case of a win-
of radiation corrosion, while no specific processes of dow in the form of an infinite strip) of the exit window
ion participation in the mechanism of corrosion were of the electron gun.
proposed. To clarify the role of cluster hydrated ions in In our experiments, the exit window of the electron
heterogeneous processes of iron oxidation, numerical gun had a shape close to round; therefore, the solution
modeling of plasma composition in moist air irradi- of the Laplace equation (4) can be represented in the
ated by a fast electron beam at different values of rela- following form [3] (see also [9]):
tive humidity and different electron beam ionization π
rates was carried out in this paper. φ=z
1
π 0 [z 2 + r 2 sin 2 ψ]
The calculation of the rate of gas ionization by a (6)
beam of fast electrons Qion was carried out according to 2 r + z − ar cos ψ
2 2
× (r + z ) − 2 d ψ.
2 1/2
1/2
the model described in detail in [3]. It is similar to the (r + z + a − 2ar cos ψ)
2 2
100 (а)
102 6
1 101
2 7 5
8 9
3 100
4 4
ni/n6, %
np, i /n6, %
50 5
6 101 3
7 2
2 1
8 10
10 11
103
0 104
106 105 104 103 102 105
GH2O 20 40 60 80 100
RH, %
(b)
Fig. 7. The number densities of O4+ ions (curve 1), 102 5
NO2+ (2), NO+O2 (3), H3O+(OH) (4), NO+(H2O) (5), 9
12
8
H3O+ (6), O4− (7), O2− (8) at Qion = 1016 cm–3 s–1. 1 10
10
6 11
By integrating the spreading function, the current nn, i /n6, % 100 4
density per individual section of the probe was deter- 7
mined in the form of squares 0.5×0.5 cm2 in size: 1 3
10 2
x + ap 2 y + ap 2
1
j p ( x, y, z ) = jb φ ( x ', y ', z ' ) dx ' dy ', (7)
102
x −ap 2 y −ap 2
O2 + S ↔ O2 − S, (8)
oxygen molecules and water molecules, respectively, where k is the growth rate constant of the corroded
vth,O2 and vth,H2O are the directed thermal velocities of layer, K1 = ka1/kd1, K2 = ka2/kd2. Expression (21) can be
oxygen and water molecules: reduced to the form:
kka1ka2nO2 nH2O
R= . (22)
kd1 kd 2
k
d1 + k n + k n k + k n + k n
kd 2
a1 O2 a2 H2O d2 a1 O2 a2 H2O
kd1
It can be expected that, under normal conditions, source can be carried out not only by oxygen mole-
all sites on the iron surface will be occupied by water cules, but also by positively charged H3O+(H2O)n ions
and oxygen molecules: ΘO2 + ΘH2O ≈ 1. In this case, [2]
the first terms in brackets in the denominator (22)
(terms kd1 and kd2) can be neglected. Also, for esti- H3O+ (H2O)n + e − → 1/2H2 + (n + 1)H2O. (24)
mates, we can assume that ka1 ≈ ka2. Then, to estimate If the efficiency of oxygen as a depolarizer is suffi-
the growth rate of the corrosion layer from (22), using ciently low, then the ion will neutralize the negative
(18) and (19), we obtain: charge of the electrode with almost unity probability.
The flux of positive ions to the surface in the kinetic
γnO2 nH2O γ H2O mO2 region is given by
R≈k , γ= . (23)
( nO + γnH2O )
2
γO2 mH2O 8kBT
2
J k + = 1 n+ , (25)
The corrosion rate under normal conditions varies 4 πm+
within 50–200 μm/year [12]. For estimates, we where n+, m+ are the number density and mass of pos-
assume that at a relative humidity of 95% (the corro- itive ions. And in the diffusion region, the ion flux is
sion growth rate at this humidity is maximum), the determined by the expression
growth rate is 200 μm/year. Estimates show that the
rate of growth of the corrosion layer in the atmosphere π2D+
on the relative humidity of the air depends on the value J d + = n+
, (26)
2Rsh
of the parameter γ and this dependence has a maxi-
mum at γ ≈ 8, which is quite explainable by the higher where D+ is the diffusion coefficient of positive ions,
accommodation coefficient of water molecules, which which can be determined from the mobilities given in
have a constant dipole moment, than the accommo- Table 1 using the Einstein relation: D+/μ+ = kBT/e, Rsh
dation coefficient of oxygen molecules, having only a is the characteristic screening length in nonequilib-
constant quadrupole moment. In this case, the rate rium plasma [7]. According to the equally accessible
constant turned out to be equal to k = 800 μm/year. surface method [13], in the general case, the ion flux
Let us now consider the corrosion in plasma. In will be determined by the expression:
this case, the process of cathodic depolarization −1
2πm+ 2Rsh
( )
−1
during electrochemical corrosion of metals in humid J+ = J k−+1 + J d−+1 = n+ + 2 . (27)
air under the influence of an external ionization kBT π D+
PLASMA PHYSICS REPORTS Vol. 49 No. 5 2023
572 BABICHEV et al.
Table 1. Parameters for calculating the growth rate of the corrosion layer under the action of positive hydrated ions at the
gas ionization rate Qion = 2 × 1016 cm–3 s–1
Designation and unit
Parameter Value
measurements
Number density of positive ions n+, cm–3 8.0 × 1010
Mass of H3O+(H2O)7 m+, amu 145
Mobility of H3O+(H2O)7 μ+, cm2/V s 1.95
This expression determines the rate of heteroge- O2− (H2O)9 ions (see Fig. 8). Therefore, the calculations
neous processes involving ions.
were carried out for H3O+(H2O)7 and O2− (H2O)9 ions,
The screening length in Eqs. (26) and (27) is 1/ks since both the mobilities (diffusion coefficients) and
(see [7]), the expression for which is generally given the ion–ion recombination coefficients for all the
in [7]. In the case of one predominant sort of both
positive and negative ions, it goes into the following named ions are very close.
expression: As can be seen from Table 1, the increase in the
−1/2 mass of the iron plate due to the flow of positive ions
Rsh = βii n+ 1 + 1 , (28) in 20 minutes turns out to be an order of magnitude
D+ D− less than those observed in the experiment (see Fig. 5).
where βii is the coefficient of ion-ion recombination, It should be noted that the above estimates did not
D– is the diffusion coefficient of negative ions. take into account the formation of an ambipolar diffu-
sion layer near the plate, since the mobilities of nega-
The growth rate of the corrosion layer under the tive and positive ions are close to each other. Near the
action of a positive ion flux is ultimately determined by plate, the rate of electron loss due to escape to it can
the expression exceed the rate of loss in the process of three-body
−1 attachment to oxygen molecules. According to [14],
γ J a γ n a 2πm+ 2Rsh
R+ = 1 + + ≡ 1 + + + . (29) the condition for the dominance of the electron flux
2 ns 2 ns kBT π2D+ over the flux of negative ions to the wall (this condition
Table 1 shows the parameters used in the calcula- is the condition for the formation of an ambipolar dif-
tion of the growth rate of the corrosion layer under the fusion layer, in which the diffusion and drift compo-
action of negative hydrated ions from expression (29). nents of the flux of more mobile charge carriers in
According to the calculations performed in this sec- plasma are approximately equal to each other) has
tion, at a gas ionization rate Qion ~ 1016 cm–3 s–1 and a the form:
relative humidity RH > 20%, the main positive ions
2
are H3O+(H2O)6, H3O+(H2O)7 and H3O+(H2O)8, and μ ν
Qion @ Qion,cr = 1 − a , (30)
the dominant sort of negative ions are O2− (H2O)5 and βii μe
where νa is the frequency of three-body electron and not through activation of the metal surface by
attachment, βii, μ−, μe are the mobilities of negative electrons. The mechanism of this effect remains
ions and electrons. Calculations with the use of the unclear to date. Numerical calculations of the compo-
BOLSIG+ program [15] with cross sections from [16, sition of the radiation plasma in humid atmospheric
17] showed that the diffusion coefficient of electrons air performed in this paper indicate that the main ions
in air at atmospheric pressure and at a reduced electric at a relative humidity RH > 10% are hydrated ion clus-
field strength E/n = 0.1 Td (n is the total number den- ters H+(H2O)n and O2− (H2O)n with n = 6−8 for positive
sity of air molecules) is equal to De = 460 cm2/s and n = 9–12 for negative ions. The close correlation
(mobility μe = 1.43 × 104 cm2/V s). During the charac- between the behavior of the corrosion rate and the
teristic time of the process of three-body attachment composition of hydrated ions in moist air plasma indi-
of electrons, the main channel of their loss in the bulk cates the decisive role of cluster hydrated ions in het-
plasma, equal to τa =1/νa = 18 ns (νa ≈ 5.5 × 107 s–1) erogeneous iron oxidation processes. Numerical sim-
at atmospheric pressure in air, they manage to cover a ulation of the corrosion process based on the Lang-
muir–Hinshelwood model showed that hydrated ions
distance of Ra = 2D e τa ≈ 40 μm, which significantly significantly increase the corrosion rate, however, to
exceeds both the Debye screening length and the achieve a quantitative agreement between the simula-
screening length (24). From (30) we find that Qion,cr ≈ tion results and experimental data, more accurate cal-
1013 cm–3 s–1, therefore, at Qion ≈ 1016 cm–3 s–1 in our culations of ion fluxes are required, taking into
experiments, an ambipolar diffusion layer will form account the conversion and charge exchange pro-
near the iron plate under study. In this layer, in which cesses.
the density of negative charge carriers will be strongly
suppressed due to the action of the ambipolar electric
field that slows them down, the main channel for the FUNDING
loss of positive ions will be their escape to the wall. The work was supported by the Rosatom State Corpo-
Consequently, the positive ion flux will be of the order ration (state contract no. N.4ch.241.09.21.1074 dated
of QionRa ≈ 8 × 1013 cm–2 s–1, which is almost two times April 20, 2021).
higher than the ion flux given in Table 1. This shows
the need for more accurate calculations of the ion flux
using the balance equations, taking into account the CONFLICT OF INTEREST
processes of charge exchange and ion conversions. The authors declare that they have no conflicts of interest.
In this paper, experimental studies of the corrosion This article is licensed under a Creative Commons Attri-
rate of iron samples placed in a chemically active bution 4.0 International License, which permits use, sharing,
plasma of moist air generated by fast electron beam as adaptation, distribution and reproduction in any medium or
a simulator of radiation from the decay radioactive format, as long as you give appropriate credit to the original
products of spent nuclear fuel, depending on the rela- author(s) and the source, provide a link to the Creative Com-
tive air humidity, are carried out. It was found that mons license, and indicate if changes were made. The images
radioactive β-radiation (fast electron beam) signifi- or other third party material in this article are included in the
cantly intensifies iron corrosion in a working gas envi- article’s Creative Commons license, unless indicated other-
ronment in which oxygen and water vapor is simulta- wise in a credit line to the material. If material is not included
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increases sharply when the relative humidity of the air permitted use, you will need to obtain permission directly
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under atmospheric conditions (in the absence of radi-
ation) is well known [18] and is explained by the
change of the corrosion mechanism from chemical to
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